Craftsman 536884791 Owner’s Manual

5.0 Horsepower
22 Inch Dual Stage

120V, Electric Start
SNOW THROWER

MODEL NO,

536,884791

Caution:
Read and follow all Safety

Rules and Operating
Instructions before first use

of this product,

SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.

F-O01070J 07/27/99

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Table of Contents 2 Service and Adjustments 14-t6
Warranty 2 Storage 17

Safety Rules 2-4 Troubleshooting 18
Contents of Shipping Carton 4-5 Repair Parts 20-26
Assembly 5-7 Engine Repair Parts 27-31
Operation 8-12 Spanish (Espa5ol) 32-51

Maintenance 12-14 Parts Ordedng,'Service Back Cover

LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER

For two years from the date of purchase, when this Craftsman Snow Thrower is main-

tained, lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Craftsman will repair, free of charge, any defect in material or work-

manship.
If this Craftsman Snow Thrower is used for commercial or rental purposes, this warranty

applies for only 90 days from the date of purchase.
This warranty does not cover the following:

Items which become worn during normal use, such as spark plugs, drive belts and
shear pins.

Repairs necessary because of operator abuse or negligence, including bent crank
shafts and the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW
THROWER TO THE NEAREST CRAFTSMAN SERVICE CENTER/DEPARTMENT iN

THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS

IN USE INTHE UNITED STATES.
This warranty gives you specific legal rights,and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D817WA, Heffman Estates, IL 60179

Z_ Look for this symbol to point out Important safety precautions. It
Z_ CAUTION: Always disconnect spark

plug wire and place wire where it cannot
contact spark plug to prevent accidental

starting when setting-up, transporting,

ATTENTIONI!I Become alert!It Your safety is involved.

adjusting or making repairs.
IMPORTANT: Safety standards require

operator presence controls to minimize the
risk of injury. Your snow thrower is equipped
with such controls. Do not attempt to defeat
the function of the operator presence control
under any circumstances.

California Proposition 65

WARNING: The engine

exhaust from this product
contains chemicals known to

the State of California to cause

cancer, birth defects or other repro-
ductive harm.

TRAINING

1. Read the operator's manual carefully.
Be thoroughly familiar with the controls
and the proper use of the snow

thrower. Know how to stop the snow
thrower and disengage the controls

quickly.

2. Never allow children to operate the

snow thrower and keep them away
while it is operating. Never allow adults
to operate the snow thrower without

proper instruction. Do not carry

passengers.

3. Keep the area of operation clear of all
persons, particularly small children
and pets.

4. Exercise caution to avoid slipping or
falling, especially when operating in

reverse.

means_

PREPARATION

1. Thoroughlyinspecttheareawherethe
snowthroweristobeusedand

removealldoormats,sleds,boards,

wiresandotherforeign objects.

2. Disengage all clutches before starting
the engine (motor).

3. Do not operate the snow thrower

without wearing adequate winter outer
garments. Wear footwear that will

improve footing on slippery surfaces.

4. Handle fuel with care; it is highly

flammable.

(a) Use an approved fuel container.
(b) Never remove fuel tank cap or

add fuel to a running engine or
hot engine.

(o) Fill fuel tank outdoors with

extreme care. Never fUl fuel tank

indoors.

(d) Replace fuel tank cap securely

and wipe up spilled fuel.

(e) Never store fuel or snow thrower

with fuel in the tank inside of a

building where fumes may reach
an open flame or spark.

(f) Check fuel supply before each

use, allowing space for expansion
as the heat of the engine (motor)

and/or sun can cause fuel to
expand.

5. Use extension cords and receptacles
as specified by the manufacturer for all

snow throwers with electdc drive

motors or electric starting motors.

6. Adjust the snow thrower height to clear

gravel or crushed rock surfaces.

7. Never attempt to make any adjust-

ments while the engine (motor) is

running (except when specifically
recommended by the manufacturer).

8. Let engine (motor) and snow thrower
adjust to outdoor temperatures before

starting to clear snow.

9. Always wear safety glasses or eye
shields during operation or while
performing an adjustment or repair to
protect eyes from foreign objects that
may be thrown from the snow
thrower.

OPERATION

1. Do not operate this machine if you are
taking drugs or other medication which
can cause drowsiness or affect your

ability to operate this machine.

2. Do not use this machine it you are

mentally or physically unable to
operate this machine safely.

3. Do not put hands or feet near or under

rotating parts. Keep dear of the

discharge opening at all times, m

4. Exercise extreme caution when operet-
ing on or crossing gravel drives, walks,

or roads. Stay alert for hidden hazards
or traffic.

5. After striking a foreign object, stop the
engine (motor), remove the wire from

the spark plug, disconnect the cord on
electric motors, thoroughly inspect the
snow thrower for any damage, and
repair the damage before restarting and
operating the snow thrower.

6. If the snow thrower should start to
vibrate abnormally, stop the (motor) and

check immediately for the cause.
Vibration isgenerally a warning of

trouble.

7. Stop the engine (motor) whenever you

leave the operating position, before
unclogging the auger/impeller housin9

or discharge gu=de,and when making
any repairs, ad ustments, or inspec-

tions.

8. When cleaning, repairing, or inspecting,

make certain the auger/impeller and all
moving parts have stopped. Disconnect
the spark plug wire and keep the wire
away from the plug to prevent acciden-
tal starting.

9. Take all possible precautions when

leaving the snow thrower unattended.
Disengage the auger/impeller, stop

engine, and remove key.

10. Do not runthe engine indoors, except

when starting the engine and for
transporting the snow thrower in or out
of the build="ng.Open the outside doom;
exhaust fumes are dangerous (contain-

ing CARBON MONOXIDE, an ODOR-
LESS and DEADLY GAS).

11. Do not clear snow across the face of

slopes. Exercise caution when changing
direction on sfopes. Do not attempt to
clear steep slopes.

12. Never operate the snow thrower without
proper guards, plates or other safety

protective devices in place.

13. Never operate the snow thrower near
glass enclosures, automobiles, window

wells, drop-offs, and the like without

dproperadjustment of the snow

ischarge angle. Keep children and

pets away.

14. Do not ovedoad the machine capacity

by attempting to clear snow at too fast a
rate.

15. Never operate the snow thrower at high
transport speeds on slippery surfaces.

Look behind and use care when
backing.

I

16.Neverdirectdischargeat bystanders or

allow anyone in front of the snow
thrower.

17. Disengage power to the auger/impeller
when snow thrower istransported or

4. Maintain or replace safety and instruc-
tion labels, as necessary.

5. Run the snow thrower a few minutes
after throwing snow to prevent freeze-

up of the auger/impeller.

not in use.

18. Use only attachments and accessories
approved by the manufacturer of the

snow thrower (such as tire chains,
electric start kits, etc).

19. Never operate the snow thrower
without good visibility or light. Always

be sure of your footing, and keep a firm

hold on the handles. Walk; never run.

MAINTENANCE AND STORAGE

1. Check shear bolts and other bolts

frequently for proper tightness to be
sure the snow thrower is in safe

/_k WARNING: This snow thrower is for
use on sidewalks, driveways and other

ground level surfaces.
Caution should be exercised while using on

steep sloping surfaces. DO NOT USE
SNOW THROWER ON SURFACES

ABOVE GROUND LEVEL such as roofs of
residences, garages, porches or other such
structures or buildings.

working condition.

2. Never store the snow thrower with fuel
in the fuel tank inside a building where

ignition sources are present such as
hot water and space heaters, clothes

dryers, and the like. Allow the engine

to cool before storing in any enclosure.

3. Always refer to operator's manual

instructions for important details if the
snow thrower is to be stored for an

extended period.

Contents of Parts Bag

-Owner's Manual (notshown)

11- Fuel Stabilizer(not shown)
1 - Warranty Card (notshown) _ _

2- PartsBags(notshown) I I \\
* Non-AssemblyPartsare found in your Tool Boxlocated I I \\

on top of your belt cover. Do II

*2- Spare Spacers I

2 - 5/16 In. Hsx Nuts |/_1_

(_ _J *2- Shear Pins

_ _1 "_tatdehoMw°nt°rcC°a_dize)

3 - Carriage Bolts, 5/16-18xl .00 In. 5 - Flatwashers 11/32 In. 3 -Hex Nylon Nuts, 5/16-18

4

Parts packed separately in carton (not shown full size)

2 - Ignition Keys
(Attached to engine in plastic bag)

1 - Crank Assembly

1 - Snow Chute Assembly

,4k

CAUTION: Always wear safety

glasses or eye shields while assembling
snow thrower.

TOOLS REQUIRED FOR ASSEMBLY

1 - Knife (to cut carton and plasticties)

2- 1/2 inch wrenches (or adjustable

wrenches)

2- 9/16 inch wrenches (or adjustable

wrenches)

2 - 3/4 inch wrenches (or adjustable

wrenches)
1 - Pliers (to spread cotter pin)
1 - Measuring tape or ruler
The figure below shows the snow thrower in

the shipping position.
The figure to the right shows the snow

thrower completely assembled.

Lower I]andle

Clutch

Cable

Upper

Reference to the right or left hand side
of the snow thrower is from the operator's

position behind the unit.
TO REMOVE SNOW THROWER
FROM CARTON

• Locate all parts packed separately (as

shown above) and remove from carton.

NOTE: Place fuel stabilizer in a safe place
until needed for storage.

Augerdrive

lever

Crank
Assembly

Chute

Deflector

Assembly

• Remove and discard the packing material

from around the snowthrower.

• Cut all four corners of the carton from top
to bottom and lay the panels flat.

• Cut ties securing the clutch control cable

to the lower handle and lay cable back
away from the motor frame.

• Standing at rear, tilt snowthrower forward
and remove packaging under motor
frame. NOTE: Be careful not to pull

auger drive cable from motor frame.

• Roll the snowthrower off the carton by

pulling on the lower handle. Caution: Do
not back over cable.

• Remove the packing material from
handle assembly and all plastic material

from unit.

NOTE: If the cables have become discon-
nected from the clutch lever, reinstaUthe

cables as shown in the figures below.

"Z" Fitting

sApgegdriv_e ! Auger drive

/Upper Handle

Loosen, but

Protective,.

5/16" Hex

HeadNut_

5/16" LockwasheP/

do not remove

5/16" X 2"

/Screw

\

5/16"

Flatwasher

• Raise upper handle into operating posi-

tion.

• Using the hardware (screws, flatwashers,
Iockwashers, and hex head nuts found in

parts bag), attach the upper and lower
handle in the lower holes. Do not tighten
until all screws are in place (see figure
above).

• Tighten four handle bolts with 1/2 inch
wrench.

NOTE: Make sure the cable is not caught

between the upper and lower handle. Also

make sure cable is not wrapped or tangled
around handles.

• Remove the 3/8" nylon iocknut and
flatwasher from the eye bolt assembly (on

the chute crank assembly removed ear-
lier) (see figure below).

• Install eye bolt through lower hole in the
left hand side of the handle (see figure
below).

• Install the 3/8" flatwasher and the 3/8" ny-

lon Iocknut loosely on the eye bolt as

shown below.

_ _g cable

==_.) Auger drive

spnng cable

TO INSTALL THE UPPER HANDLE

AND CRANK ASSEMBLY

• Loosen, but do not remove, the screws,

flatwashers, Iockwashers, and hex nuts in
the upper holes of the lower handle, (see
first figure on next column),

Upper
Handle

3/8" Nylon
Locknut

Bolt