![](/html/96/9617/961705e29cd9a180758ea34c087a36286dc1dd13db0cfd7d1493145f77216437/bg1.png)
CRAFTSMAN +
5 Horsepower
22 Inch Dual Stage
120V.Electric Start
SNOWTHROWER
MODEL NO.
536.884790
Caution:
Read and follow all Safety
Rules and Operating
Instructions before first use
of this product.
SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.
760985 09/16/97
![](/html/96/9617/961705e29cd9a180758ea34c087a36286dc1dd13db0cfd7d1493145f77216437/bg2.png)
Table of Contents 2 Service and Adjustments 14-17
Warranty 2 Storage 18
Safety Rules 2-4 Troubleshooting 19
Contents of Shipping Carton 4-5 Repair Parts 20-26
Assembly 5-7 Engine Repair Parts 27-31
Operation 8-12 Spanish(Espafiol) 32-51
Maintenance 12-14 Parts Ordering/Service Back Cover
LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER
For two years from the date _f purchase, when this Craftsman Snow Thrower is main-
tained, lubricated_ and tuned up according to the operating and maintenance instructions in
the owner's manual, Craftsman will repair, free of charge, any defect in material or work-
manship.
If this Craftsman Snow Thrower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This warranty does not cover the following:
• Items which become worn duping normal use, such as spark plugs, drive belts and
shear pins.
• Repairs necessary because of operator abuse or negligence, including bent crank
shafts and the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW
THROWER TO THE NEAREST CRAFTSMAN SERVICE CENTER/DEPARTMENT IN
THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS
IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
D817WA Hoffman Estates, IL 60179
/k
Z_t, CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug to prevent accidental
starting when setting-up, transporting,
adiusting or making repairs.
II_"_ORTANT: Safety standards require
oiJerator presence controls to minimize the
risk of injury. Your snow thrower is equipped
with such controls. Do not attempt to defeat
the function of the operator presence _.ontrol
under any circumstances.
Look for this symbol to point out important safety precautions. It means---
ATTENTION!l! Become alertl!! Your safety is involved.
_k California Proposition 65
WARNING: The
engine exhaust from this product
contains chemicals known to the
State of California to cause cancer
birth defects or other reproductive
I harm.
TRAINING
1. Read the operator's manual carefully.
Be thoroughly familiar with the controls
and the proper use of the snow
thrower. Know how to stop the snow
thrower and disengage the controls
quickly.
2. Never allow children to operate the
snow thrower and keep them away
while it is operating. Never allow adults
to operate the snow thrower without
proper instruction. Do not ca_r i
passengers.
3. Keep the area of operation clear of all
persons, particularly small children
and pets.
4. Exercise caution to avoid slipping or
falling, especially when operating in
reverse.
![](/html/96/9617/961705e29cd9a180758ea34c087a36286dc1dd13db0cfd7d1493145f77216437/bg3.png)
PREPARATION
1. Thoroughly inspect the area where the 4.
snow thrower is to be used and
remove all doormats, sleds, boards,
wires and other foreign objects.
2. Disengage all clutches before starting 5.
the engine (motor).
3. Do not operate the snow thrower
without wearing adequate winter outer
garments. Wear footwear that will
improve footing on slippery surfaces.
4. Handle fuel with care; it is highly
flammable. 6.
(a) Use an approved fuel container.
(b) Never remove fuel tank cap or
add fuel to a running engine or
hot engine. 7.
(c) Fill fuel tank outdoors with
extreme care. Never til_fuel tank
indoors.
(d) Replace fuel tank cap securely
and wipe up spilled fuel.
(e) Never store fuel or snow thrower 8.
with fuel in the tank inside of a
building where fumes may reach
an open flame or spark.
(f) Check fuel supply before each
use, allowing space for expansion
as the heat of the engine (motor) 9.
and/or sun can cause fuel to
expand.
5. Use extension cords and receptacles
as specified by the manufacturer for all 10.
snow throwers with electric drive
motors or electric starting motors.
6. Adjust the snow thrower height to clear
gravel or crushed rock surfaces.
7. Never attempt to make any adjust-
ments while the engine (motor) is
running (except when specifically 11.
recommended by the manufacturer).
8. Let engine (motor) and snow thrower
adjust to outdoor temperatures before
starting to clear snow. 12.
9. Always wear safety glasses or eye
shields during operation or while
performing an adjustment or repair to 13.
protect eyes from foreign objects that
may be thrown from the snow
thrower.
OPERATION
1. Do not operate this machine if you are
taking drugs or other medication which
can cause drowsiness or affect your
ability to operate this machine.
2. Do not use this machine if you are
mentally or physically unable to
operate this machine safely.
3. Do not put hands or feet near or under
rotating parts. Keep clear of the
discharge opening at all times.
Exercise extreme caution when operat-
ing on or crossing gravel drives, walks,
or roads. Stay alert for hidden hazards
or traffic.
After striking a foreign object, stop the
engine (motor), remove the wire from
the spark plug, disconnect the cord on
electric motors, thoroughly inspect the
snow thrower for any damage, and
repair the damage before restarting and
operating the snow thrower.
If the snow thrower should start to
vibrate abnormally, stop the (motor) and
check immediately for the cause.
Vibration is generally a warning of
trouble.
Stop the engine (motor) whenever you
leave the operating position, before
unclogging the auger/impeller housing
or discharge guide, andwhen making
any repairs, adjustments, or inspec-
tions.
When cleaning, repairing, or inspecting,
make certain the auger/impeller and all
moving parts have stopped. Disconnect
the spark plug wire and keep the wire
away from the plug to prevent acciden-
tal starting.
Take all possible precautions when
leaving the snow thrower unattended.
Disengage the auger/impeller, stop
engine, and remove key.
Do not run the engine indoors, except
when starting the engine and for
transporting the snow thrower in or out
of the building. Open the outside doors;
exhaust fumes are dangerous (contain-
ing CARBON MONOXIDE, an ODOR-
LESS and DEADLY GAS).
Do not clear snow across the face of
slopes. Exercise caution when changing
direction on slopes. Do not attempt to
clear steep slopes.
Never operate the snow thrower without
proper guards, plates or other safety
protective devices in place.
Never operate the snow thrower near
glass enclosures, automobiles, window
wells, drop-offs, and the like without
proper adjustment of the snow
discharge angle. Keep children and
pets away.
14.
Do not overload the machine capacity
by attempting to clear snow at too fast a
rate.
15.
Never operate the snow thrower at high
transport speeds on slippery surfaces.
Look behind and use care when
backing.
![](/html/96/9617/961705e29cd9a180758ea34c087a36286dc1dd13db0cfd7d1493145f77216437/bg4.png)
16. Never direct discharge at bystanders or
allow anyone in front of the snow
thrower.
17. Disengage power to the auger/impeller
when snow thrower is transportedor
not in use.
18. Use only attachments and accessories
approved by the manufacturer of the
snow thrower (such as tire chains,
electric start kits, etc).
19. Never operate the snow thrower
without good visibility or light. Always
be sure of your footing, and keep a firm
hold on the handles. Walk; never run.
MAINTENANCE AND STORAGE
1. Check shear bolts and other bolts
frequently for proper tightness to be
sure the snow thrower is in safe
working condition.
2. Never store the snow thrower with fuel
in the fuel tank inside a building where
ignition sources are present such as
hot water and space heaters, clothes
dryers, and the like. Allow the engine
to cool before storing in any enclosure
3. Always refer to operator's manual
instructions for important details ifthe
snow thrower is to be stored for an
extended period.
Contents of Parts Bag
1 - Owner's Manual (not shown)
2- Parts Bags (not shown) _ ""--_"-_-_
* Non-Assembly Parts are found in your Tool Box located | | _
on top of your belt cover.
4. Maintain or replace safety and instruc-
tion labels, as necessary.
5. Run the snow thrower a few minutes
after throwing snow to prevent freeze-
up of the auger/impeller.
WARNING: This snow thrower is for
use on sidewalks, driveways and other
ground level surfaces.
Caution should be exercised while using on
steep sloping surfaces. DO NOT USE
SNOW THROWER ON SURFACES
ABOVE GROUND LEVEL such as roofs of
residences, garages, porches or other such
structures or buildings.
DoII)
2 - 5/16 In. Hex Nuts *2 - Spare Spacers I I J-- _-/
(_ _f'Shear Pins_--_
2- 5/16 In. Lockwashers
_-_- (toatrtehoMw°t°_rcCu°a_dsize)
3 - Carriage Bolts, 5/16-18xl .00 In.
5 - Flatwashers 11/32 In.
4
3 -Hex Nylon Nuts, 5/16-18
![](/html/96/9617/961705e29cd9a180758ea34c087a36286dc1dd13db0cfd7d1493145f77216437/bg5.png)
Parts packed separately in carton (not shown full size)
2 - Ignition Keys
(Attached to engine in plastic bag) I - Container 5W30 oil
1 - Crank Assembly
,&
ZJ_ CAUTION: Always wear safety
glasses or eye shields while assembling
snow thrower.
Reference to the right or left hand side
ofthe snowthrower is fromthe operator's
positionbehind the unit.
TO REMOVE SNOW THROWER
TOOLS REQUIRED FOR ASSEMBLY
1 - Knife (to cut carton and plastic ties)
2 - 1/2 inch wrenches (or adjustable
wrenches)
2 - 9/16 inch wrenches (or adjustable
wrenches)
2 - 3/4 inch wrenches (or adjustable
wrenches)
1 - Pliers (to spread cotter pin)
1- Screwdriver
1 - Measuring tape or ruler
The figure below shows the snow thrower in
the shipping position.
The figure to the right shows the snow
thrower completely assembled.
Lower
FROM CARTON
• Locate all parts packed separately (as
shown above) and remove from carton.
NOTE: Place fuel stabilizer in a safe place
until needed for storage.
Augerdrive
lever
1 oContainerfuel stabilizer
1 - Snow Chute Assembly
Crank
Assembly
Chute
Deflector
Clutch
Cable
Upper
Assembly
![](/html/96/9617/961705e29cd9a180758ea34c087a36286dc1dd13db0cfd7d1493145f77216437/bg6.png)
• Remove and discard the packing material
from around the snowthrower.
• Cut all tour corners of the carton from top
to bottom and lay the panels flat.
• Cut ties securing the clutch control cable
to the lower handle and lay cable back
away from the motor frame.
• Standing at rear, tilt snowthrower forward
and remove packaging under motor
frame. NOTE: Be careful not to pull
auger drive cable from motor frame.
• Roll the snowthrower off the carton by
pulling on the lower handle. Caution: Do
not back over cable.
• Remove the packing material from
handle assembly and plastic protector on
top of auger housing.
NOTE: Ifthe cables have become discon-
nected from the clutch lever, reinstall the
cables as shown in the figures below.
"Z" Fitting
Upper Handle
7
Loosen, but
ProtectiveCap
5/16" Hex "_
Head Nut_
/
5/16" Lockwasher
• Raise upper handte into operating posi-
tion.
• Using the hardware (screws, flatwashers,
Iockwashers, and hex head nuts found in
parts bag), attach the upper and lower
handle in the lower holes. Do not tighten
until all screws are in place (see figure
above).
• Tighten four handle bolts.
NOTE: Make sure the cable is not caught
between the upper and lower handle. Also
make sure cable is not wrapped or tangled
around handles.
• Remove the 3/8" nylon Iocknut and
flatwasher from the eye bolt assembly (on
the chute crank assembly removed ear-
lier) (see figure below).
• Install eye bolt through lower hole inthe
left hand side of the handle (see figure
below).
• Install the 3/8" flatwasher and the 3/8" ny-
lon Iocknut loosely on the eye bolt as
shown below.
do not remove
_5/16" X2"
Screw
<
5/16"
Flatwasher
TO INSTALL THE UPPER HANDLE
AND CRANK ASSEMBLY
• Loosen, butdo notremove, the screws,
flatwashers, Iockwashers,and hex nuts in
the upper holesof the lower handle, (see
firstfigureon nextcolumn).
Upper
Handle
3/8" Nylon
Locknut
Bolt
![](/html/96/9617/961705e29cd9a180758ea34c087a36286dc1dd13db0cfd7d1493145f77216437/bg7.png)
• Carefully remove cotter pin, clevis pin and
drilled pin from yoke end of crank rod
assembly (see figure below).
• Place universal joint into end of worm
gear lining up large holes. Insert drilled
pin (ensure opening in pin is in line with
small openings in universal joint) (see
figure below).
• Place yoke end of crank rod around
universal joint, lining up openings. Insert
clevis pin through assembly and secure
with cotter pin. Spread ends of cotter pin
to lock in place (see figure below).
• Tighten nut on eye bolt, keeping eye in
line with the rod while tightening the in-
side securely.
Cotter Pin
ClevisPin
Crank Rod
Assembly
Snow
Chute
\
Snow
Flange
e Bolts
TO CHECK/ADJUST CLUTCH
CONTROL CABLE
The control cable, see figure below, at-
tached to the auger clutch lever may need
to be adjusted before you use your snow
thrower.
For instructions on checking or adjusting
the control cable, (see "To Adjust the Clutch
Control Cable on page 14).
LAugeerr Clutch ,,_,,_.__.__ _- _ff
Joint Pin
Universal
Worm Bracket
Joint
TO ASSEMBLE SNOW CHUTE
• Turn crank assembly ¢ountemlockwise
until it stops.
• Locate three carriage bolts, flatwashers
and nuts (found in parts bag).
• Position snow chute on snow chute flange
and align the three holes in the snow
chute with holes inthe snow chute flange
as shown in next figure.
• Install carriage bolts from inside of chute
as shown in next figure, flatwashers and
nuts.
• Tighten carriage bolts securely. Be careful
not to overtighten.
• Turn crank assembly clockwise and make
sure all carriage bolts are tight.
_C°ntr°l _.a.b]_on
/
,/ CHECKLIST
Before you operate your new snow thrower,
to ensure that you receive the best perfor-
mance and satisfaction from this quality
product, please review the following
checklist:
,/ All assembly instructions have been
completed.
,,I The discharge chute rotates freely.
,/ No remaining loose parts in carton.
While learning how to use your snow
thrower, pay extra attention to the following
important items':
,/4 Engine oil is at proper level.
,/,/ Make sure gas tank is filled properly
with clean, fresh, unleaded gasoline.
,/,/ Become familiar with all controls-their
location and function. Operate controls
before starting engine.
![](/html/96/9617/961705e29cd9a180758ea34c087a36286dc1dd13db0cfd7d1493145f77216437/bg8.png)
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize
yourself with the location of various controls and adjustments. Save this manual for future
reference.
Lever
Primer
Bu_on Electdc
Starter
Bu_on
Discharge
Box
Ignition Recoil
Key Starter
Auger Drive Lever - Starts and stops the
auger and impeller (snow gathering and
throwing), The auger assists in the self pro-
pelling.
Crank Assembly - Changes the direction of
snow throwing through the discharge chute.
Chute Deflector - Changes the distance
the snow isthrown.
Discharge Chute - Changes the direction
the snow isthrown.
Ignition Key - Must be inserted to run, pull
out to stop.
Electric Starter Button - Used to start the
engine using the 120 V. electric starter.
These symbols may appear on your unit. Learn and understand their meaning.
Choke
Control ' Handle
Control
Recoil Starter Handle - Starts the engine
manually.
Choke Control - Used to start a cold en-
gine.
Primer Button - Injects fuel directly into
the carburetor manifold for fast starts in
cold weather,
Throttle Control - Controls the engine
speed.
Shear Bolt - Designed to break (to protect
the machine) if an object becomes lodged
in the auger housing. Use of a harder bolt
will destroy the protection provided by the
shear bolt.
Toolbox - Spare shear pins and spacers
are located tn toolbox.
Bolt
• I-I @
Engine Engine Off Choke On Fast Slow Stop Fuel Oil Primer
Start Run Button
8
![](/html/96/9617/961705e29cd9a180758ea34c087a36286dc1dd13db0cfd7d1493145f77216437/bg9.png)
Auger Drive
Clutch
Ignition Key
insert to run
pull out to stop
/_ CAUTION: Read owner's manual
before operating machine. Never direct
discharge toward bystanders. Release the
auger control bar and stop the engine
before unclogging discharge chute or auger
housing and before leaving the machine.
The operation of any snow thrower can re-
sult in foreign objects being thrown into the
eyes, which can result in severe eye dam-
age. Always wear safety glasses or eye
shields while operating the snow thrower.
We recommend standard safety glasses or
a wide vision safety mask for over your
glasses, available at Craftsman Retail
Stores or Service Centers.
HOW TO USE YOUR SNOW
THROWER
TO STOP YOUR SNOW THROWER
• To stop throwing snow, release the auger
drive lever (see bottom right figure on this
page).
• To stop the engine, push the throttle con-
trol lever to W (Stop) and pull out the
ignition key (see figure below).
NOTE: Do Not turn key.
Electric Starter
Primer Button
Knob
TO CONTROL SNOW DISCHARGE
Turn the crank assembly to set the direc-
tion of the snow throwing.
Loosen the wing knob on the chute de-
flector and move the deflector to set the
distance. Move the deflector (Up) for
more distance, (Down) for less distance.
Then tighten the wing knob (see figure
above).
TO MOVE FORWARD
• Push down the auger drive lever (see
figure below). The auger will assist in self
propelling the unit.
• To reduce the forward drive motion, push
down on the handle, lifting the auger
housing.
Auger Drive Lever
Ignition
Key
Control
Throttle
Control
Starter
Handle
On
!
TO THROW SNOW
• Push down the auger drive lever (see
figure above).
• Release to stop throwing snow.
9
![](/html/96/9617/961705e29cd9a180758ea34c087a36286dc1dd13db0cfd7d1493145f77216437/bga.png)
BEFORE STARTING THE ENGINE
• If the snow thrower must be moved with-
out the aid of the engine, it is easier to pull
the snow thrower by the handles rather
than pushing.
• Before you service or start the engine, fa-
miliarize yourself with the snow thrower.
Be sure you understand the function and
location of all controls.
NOTE: Check tension of clutch cables be-
fore starting the engine (see To Adjust The
Control Cables paragraph on page 14).
• Be sure that all fasteners are tight.
FILL OIL
NOTE: Engine may already contain some
residual oil. Check frequently when fill-
Ing the crankcase, DO NOT OVERFILL.
This snow thrower was shipped with a con-
tainer of 5W30 motor oil. This oil must be
added to the engine before operating. Re-
move the oil fill cap/dipstick and fill the crank
case to (Full) line on dipstick (20 ounces)
(see figure below).
Tighten the fill cap/dipstick securely each
time you check the oil level.
For extreme cold operating conditions of 0°F
and below, use a partial synthetic 0W30
motor oil for easier starting.
FILL GAS
NOTICE: ENGINES WHICH ARE CERTI-
F,_.D TO COMPLY WITH CALIFORNIA
AND US EPA EMISSION REGULATIONS
FOR ULGE ENGINES: Are certified to op-
erate on regular unleaded gasoline. Include
the following emission control system(s):
EM, TWC (if so equipped). Include any user
adjustable features - therefore no other ad-
justments are needed.
Fill the fuel tank with a fresh, clean, un-
Ioadod regular, unleaded premium, or refor-
mulated automotive gasolino only. DO NOT
use leaded gasoline. Be sure that the con-
tainer you pour the gasoline from is cioan
and free from rust or other foreign particles.
Never use gasoline that may be stale from
long periods of storage in the container.
N
bNe_eE:eOilull/ve/m_ t berk"
WARNING: Experience indicates that alco-
hol blended fuels (called gasohol or those
using ethanol or methanol) can attract mois-
ture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an en-
gine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage for 30 days or longer.
Start the engine and let it run until the fuel
lines and carburetor are empty. Use the car-
buretor bowl drain to empty residual
gasoline from the float chamber. Use fresh
fuel next season (see Storage instructions
on page 17 for additional information).
Never use engine or carburetor cleaner
products in the fuel tank or permanent dam-
age may occur.
TO STOP ENGINE
• To stop engine, move the throttle control
lever to _1 (Stop) position and remove
key. Keep the key in a safe place. The
engine will not start without the key.
TO START ENGINE (Electric Starter)
Be sure that the engine has sufficient oil.
The snow thrower engine is equipped with a
120 volt A.C. electric starter and recoil
starter. Before starting the engine, be cer-
tain that you have read the following infor-
mation:
Z_ CAUTION: Never run engine indoors
or in enclosed, poorly ventilated areas. En-
gine exhaust contains CARBON MONOX-
IDE, AN ODORLESS AND DEADLY GAS.
Keep hands, feet, hair and loose clothing
away from any moving parts on engine and
snow thrower.
WARNING: Temperature of muffler and
nearby areas may exceed 150 ° F. Avoid
these areas.
DO NOT allow children or young teenagers
to operate or be near snow thrower while it
is operating.
Z_ CAUTION: Do no attempt to remove
any item that may become Iodge_, in auger
without taking the following precautions:
• Release auger drive lever.
• Move throttle lever to stop position.
• Remove (Do Not Turn) ignition key.
• Disconnect spark plug wire.
• Do not place your hands in the auger
or discharge chute. Use a pry bar.
10