Craftsman 536884780 Owner’s Manual

IMPORTANT MANUAL DO NOT THROW AWAY

S AURS

OWNER'S

MANUAL

MODEL NO.

536.884780

Caution: Read and Follow

All Safety Rules and Instructions

Before Operating

This Equipment

CRRFT.SMRN

5 HORSEPOWER 22" DUAL STAGE

AUGER PROPELLED SNOW THROWER

120V. ELECTRIC START

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

nrll

SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.

337575 09/14/95

SAFETY RULES

,_ CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND ,_

PLACE WIRE WHERE IT CANNOT CONTACT SPARK PLUG

TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP,

TRANSPORTING, ADJUSTING OR MAKING REPAIRS.

IMPORTANT

SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY. YOUR SNOW THROWER IS EQUIPPED WITH SUCH CONTROLS. DO NOT

ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROL UNDER ANY CIRCUMSTANCES.

TRAINING

1. Read the operator's manual carefully. Be

thoroughly familiar with the controls and the

proper use of the snow thrower. Know how to stop the snow thrower and disengage the

controls quickly.

2. Never allow children to operate the snow thrower and keep them away while it is operating. Never

allow adults to operate the snow thrower without proper instruction. Do not carry passengers.

3. Keep the area o! operation clear of all persons, particularly small children, and pets.

4. Exercise caution to avoid slipping or falling, especially when operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the snow

thrower is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.

2. Disengage all clutches and shift into neutral before starting the engine (motor).

3. Do not operate the snow thrower without wearing adequate winter outer garments. Wear footwear

that will improve footing on slippery surfaces.

4. Handle fuel with care; it is highly flammable. (a) Use an approved fuel container.

(b) Never remove fuel tank cap or add fuel to a

runningengineor hot engine.

Never fil!fueltank indoors.

(d) Replace fuel tank cap securely and wipe up

spilled fuel.

(e) Never store fuel or snow thrower'with fuel in

the tank inside of a building where fumes'may

reach an open flame or spark.

(f) Check fuel supply before each use, allowing

space for expansion as the heat of the engine (motor) and/or sun can cause fuel to expand.

Use extension cords and receptacles as specifie_l

by the manufacturer for all snow throwers with. electric drive motors or electric starting motors.

6. Adjust the snow thrower height to clear gravel or crushed rock surfaces.

7. Never attempt to make any adjustments while the engine (motor) is running (except when

specifically recommended by the manufacturer).

8. Let engine (motor) and snow thrower adjust to

outdoor temperatures before starting to clear

snow.

9. Always wear safety glasses or eye shields during

operation or while performing an adjustment or

repair to protect eyes from foreign objects that may be thrown from the snow thrower.

OPERATION

1. Do not put hands or feet near or under rotating

parts. Keep clear of the discharge open=ng at all times.

2. Exercise extreme caution when operating on or

crossing gravel drives, walks, or roads. Stay aler_ for hidden hazards or traffic.

After striking a foreign object, stop the engine

(motor), remove the wire from the spark plug,

disconnect the cord on electric motors, thoroughly inspect the snow thrower for any

damage, and repair the damage before restarting and operating the snow thrower.

If the snow thrower shoutd start to vibrate

abnormally, stop the (motor) and check immediately for the cause. Vibration =sgenerally a warning of trouble.

5. Stop the engine (motor) whenever you leave the

operating position, before unclogging the auger/

impeller housing or discharge guide, and when

making any repairs, adjustments, or inspections.

6. When cleaning, repairing, or respecting, make

certain the auger/impeller and all moving parts

have stopped. Disconnect the spark plug wire

and keep the wire away from the plug to prevent accidental starting.

7. Take all possible precautions when leaving the

snow thrower unattended. Disengage the auger/ impeller, shift to neutral, stop engine, and remove key.

SAFETY RULES

8. Do not run the engine indoors,except when starting the engine and for transporting the snow thrower in

or out of the building. Open the outside doors; exhaust fumes are dangerous (containing CARBON

MONOXIDE,an ODORLESS and DEADLY GAS).

9• Do not clear snow across the face of slopes.

Exercise caution when changing direction on

slopes. Do not attempt to clear steep slopes.

10. Never operate the snow thrower without proper guards, plates or other safety protective devices in place.

11. Never operate the snow thrower near glass enclosures, automobiles, window wells,

drop-oils, and the like without proper adjustment of the snow discharge angle, Keep children and pets away.

12. Do not overload the machine capacity by attempting to clear snow at too fast a rate.

13. Never operate the snow thrower at high transport

speeds on slippery surfaces. Look behind and use care when backing•

14. Never direct discharge at bystanders or allow

anyone in front of the snow thrower.

15. Disengage power to the auger/impeller when

snow thrower is transported or not in use.

16. Use only attachments and accessories approved

by the manufacturer of the snow thrower (such

as tire chains, electric start kits, etc.).

17. Never operate the snow thrower without good visibilityor light. Always be sure of your footing,

and keep a firm hold on the handles. Walk; never

run.

MAINTENANCE AND STORAGE

1. Check shear bolts and other bolts frequentty for proper tightness to be sure the snow thrower

is in safe working condition.

2. Never store the snow thrower with fuel in the fuel tank inside a building where ignition sources are

present such as hot water and space heaters, clothes dryers, and the like. Allow the engine to

cooi before storing in any enclosure.

3_ Always refer to operator's manual instructions

for important details if the snow thrower is to be stored for an extended period.

4. Maintain or replace safety and instructionlabels, as necessary.

5. Run the snow thrower a few minutes after

throwing snow to prevent freeze-up of the auger/

impeller.

WARNING

This snow thrower is for use on sidewalks, driveways, and other ground level surfaces.

CAUTION should be exercised while using on steep sloping surfaces. DO NOT USE SNOW

THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of residences, garages,

porches or other such structures or buildings.

LOOK FORTHIS SYMBOL TO POINTOUT iMPORTANT SAFETY PRECAUTIONS. tT MEANS--ATTENTION!!! BECOME

ALERT!!7 YOUR SAFETY IS INVOLVED.

California Proposition 65WARNING!

The engine exhaust from this product contains chemicals known to the State

• of California to cause cancer, birth de- fects or other reproductive harm.

CONGRATULATIONSonyour purchase of a SEARS

Craftsman Snow Thrower. It has been designed, engi- neered and manufactured to give you the best possible dependabilityand performance.

Should you experience any problem you cannot easily remedy, please contact your nearest SEARS Service

CentedDepartment. SEARS hascompetent, weU-trained

technicians and the proper toolsto service or repair this unit.

Please read and retain this manual. The instructions will enable youto assemble and maintain your snowthrower properly. Always observe the "SAFETY RULES."

MODEL NUMBER 536.884780

SERIAL NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR

OF THE SNOW THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATEOF PURCHASE AND KEEP INA SAFE

PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSE POWER: 5 hp

DISPLACEMENT: 12.04

cu. in.

GASOLINE CAPACITY:

OIL (21 oz. Capacity): SAE 5W-30

SPARK PLUG : Champion

(GAP .030 in.) RJ19LM

VALVE CLEARANCE: Intake: .010 In,

2 quarts Unleaded

Exhaust: .010 In.

MAINTENANCE AGREEMENT

A SEARS MaintenanceAgreement isavailable onthis product.Contact yournearestSEARS Store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Followa regular schedule in maintaining,caring for and usingyour snow thrower.

• Followthe instructionsunder "Customer Responsibilities" and "Storage" sectionsofthis owner's manual.

TWO YEAR LIMITED WARRANTY ON CRAFTSMAN

SNOW THROWER

For twoyears from the date of purchase, when this Craftsman Snow Thrower is maintained, lubricated and tuned- up according to the instructions in the owner's manual, SEARS will repair, free of charge, any defect in material

and workmanship. If this Craftsman Snow Thrower is used for commercial or rental purposes, this warranty applies for only 90 days

from the date of purchase.

This warranty does not cover the following:

• Expendable items which become wornduring normal use, such as spark plugs, drive belts and shear pins.

• Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to

maintain the equipment according to the instructions contained inthe owner'smanual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT iN THE UNITED STATES. THIS WARRANTY APPLIES

ONLY WHILE THIS PRODUCT tS IN USE IN THE UNITED STATES.

This warranty gives you specific legal rights, and you mayalso have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO. Department D/817WA, Hoffman Estates, IL 60179

im=l ii i

TABLE OF CONTENTS

SAFETY RULES ........................................ 2,3

PRODUCT SPECIFICATIONS ...................... 4

CUSTOMER RESPONSIBILITIES ..... 4,15-16

WARRANTY .................................................. 4

TABLE OF CONTENTS. ............................... 5

INDEX ........................................................... 5

ASSEMBLY .......................................... •...... 6-9

Assembly:

Cables ............................................. 7

Check list ......................................... 9

Crank Assemb[y .............................. 8

Snow Chute ..................................... 9

Tools for Assembly .......................... 6

Unpacking ........................................ 7

Crank:

Assembly ......................................... 8

Operation ....................................... ! 1

Customer Rssponsibilities....4,15-16

Agreement ....................................... 4

Auger Shaft ................................... 16

Engine ........................................... 16

General Recommendations .......... I5

Deflector, Snow Chute ..................... 11

Engine:

Control......................... lO, 11, 13, 14

Oil Cap ..................................... 12, 16

Oil Change ..................................... 16

Oil Level................................... 12, 16

Oil Type ............................... 4, 12, 16

Storage .......................................... 21

Fuel, Type .............................. 4, 12, 16

Fuel, Storage .............................. 12, 21

Handle, Upper and Lower .............. 7, 8

Hex Shaft ......................................... 16

Ignition, Key.......................... I 0, ! 1, 13

Levers:

Auger Drive Clutch ............................

............;................ 7, 9, 10, 11, !2, 17

Choke .......................... 10, 11, 13, 14

Throttle Control............ 10, t 1, 13, 14

Lubrication:

Auger Shaft .................................... 16

Axles .............................................. 16

Chart .............................................. 15

Engine ............................... 12, 16, 21

Oil:

Engine ................................. 4, 12, 16

Extreme Cold Weather ............. 13,18

Storage .......................................... 26

Type ..................................... 4, 13, 18

Operation:

Engine Controls............ 10, 11, 13,14

Operating Snow Thrower ......... 10-12

Operating Tips ............................... t4

Starting the Engine:

Recoil Start............................ 13, 14

Electric Start ................................ 13

Primer Button .................. 10, 11, 13,14

RepaidReplacement Parts .......... 23-31

INDEX

OPERATION .......................................... t 0-14

SERVICE AND ADJUSTMENTS ........... ! 7-20

STORAGE ................................................... 2t

TROUBLE SHOOTING ............................... 22

REPAIR PARTS (SNOW THROWER)...23-31

REPAIR PARTS (ENGINE) .................... 32-35

PARTS ORDERING/SERVICE ................... 36

Safety Rules .................................. 2, 3

Service and Adjustments:

Auger Shear Bolt ........................... 19

Belt .......................................... 17, 18

Belt Guide ...................................... 18

Belt Replacements ........................ 18

Cables ................................... 7, 9, 17

Carburetor ............................... 19, 21

Spark Plug ............................... 20, 21

Specifications .................................. 4

Stopping the Engine ..................... 13

Stopping the Snow Thrower .......... 11

Shipping Carton .......................... 6, 7

Storage .......................................... 21

Symbols ........................................ 11

Warranty ............................................ 4

CONTENTS OF HARDWARE PACK

CONTENTS OF PARTS BAG

*2 - Spare 1/4 -20 Locknuts 2- 5/16 In.Hex Nut

1 - Starter Motor Cord

(not shown actual size)

*2 - Spare Shear Botts

(1/4-20 x 1-3/4 in.)

*2 - Spare Spacers

2- 5/16 In. Lockwasher

2 - 5/16 In. Flatwashers

t.i

2- 5/16-18 x 2 In. Hex Head Bolt

*Non-Assembly Parts 2- Push-on Caps

Parts packed separately in carton (not shown full size)

_L r,o.

_u_ _

FRR_IU411N

_ =h'amE_w

1 - Owner's manual

(not shown actual size)

1- PartsBag

1- CrankAssembly

1 - 5W30 container orl 1 - Snow Chute Assembly

2 - ignition Keys (Atlached to engine in plastic bag)

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

1 - Knife(to cut carton and plastic ties) 2 - 112inch wrenches (or adjustable wrenches)

2 - 9/16 inch wrenches (or adjustable wrenches) 2 - 3/4 inch wrenches (or adjustable wrenches)

1 - Pliers (to spread cotter pin) 1- Screwdriver

1 - Measuring Tape or Ruler FIG. 1 shows the snowthrowerin theshippingposition. FIG. 2 shows the snowthrowercompletely assembled.

Reference to the right and left hand side of the snow

throwerisfrom the operator'spositionat the handle.

TO REMOVE SNOW THROWER

FROM CARTON (See FIG. 1)

• Locate and remove container of 5W30 oil.

• Locatethe crank assemblyand place the assembly aside.

• Remove anddiscardthepacking materialfromaround snow thrower.

• Cut all four comers of the carton from top to bottom and lay the panels flat.

• Cutties securing the clutch control cable to the lower handle and laycable back awayfrom the motor frame.

• Roll the snowthrower off the carton by pulling on the lower handle. CAUTION: DO NOT back over cable.

• To complete upper handle installation and install chute crank assembly, (See To Install The Upper

Handle and Crank Assembly paragraph on page

8).

NOTE: if the cables havebecomedisconnectedfrom the

clutchlever, reinstallthe cables as shown in FIG. 3 and FIG. 3A.

AUGER

LEVER

CLUTCH

CRANK

}LY

DEFLECTOR

FIG. 2

AUGER

DRIVE LEVER

FITTING

LOWER HANDLE

FIG. 1

CLUTCH

CABLE

UPPER

SSEMBLY

FIG. 3

AUGER DRIVE SPRING

FIG. 3A

ASSEMBLY

TO INSTALL THE UPPER HANDLE AND CRANK ASSEMBLY

• Loosen, but donotremove, the screws, flatwashers, lockwashers, and hex nuts in the upper holes of the

lower handle (See FIG. 4).

• Raise upper handle into operating position. Upper

handle should be to the outside of the lower handle.

• Using the hardware (screws, flatwashers,

lockwashers, and hex nuts found in parts bag) attachtheupperand lowerhandle inthe lowerholes.

Do nottighten untilall screws are inplace (See FIG,

4).

• Tightenfour handle bolts.

• Install push caps on end of screws.

• Removethe 3/8" nylon Iocknutand flatwasher from

theeye bolt assembly (on the chute crank assem- bly removed earlier) (See FIG. 4A).

• Install eye bolt through lowerhole inthe Ietthand side

of the handle (See FIG. 4A).

• Install the 3/8" flatwasher and the 3/8" nylon Iocknut

loosely on the eye bolt as shown in FIG. 4A

• Carefully remove cotter pin, clevis pin and drilled pin

from yoke end of crank rod assembly (See FIG. 5).

• Place universal joint into end of worm gear lining up

large holes. Insert universal pin (ensure opening in

pen is in line with small openings in universal

joint) (See FIG. 5).

• Place yoke end of crank rod around universaljoint,

liningupopenings. Insert clevis pin throughassem- blyand securewithcotter pin. Spread endsofcotter

pinto lockin place (See FIG. 5).

• Tighten nuton eye bolt securely.

NOTE: Make sure the cable is not caught between the upperand lowerhandle. Also make sure the cable isnot

wrapped ortangled aroundhandles.

5!16 INCH HEX NUT/

5116 INCH LOCKWASHE$

UPPER

HANDLE "_

CLEVIS PiN

FIG. 4

/,f

FIG. 4A

LOOSEN,BUTDO

NOT REMOVE

FLATWASHER

'/_5tl 6 X 2 INCH

LOCKNUT

3t8 INCH NYLON

318INCH

UNIVERSAL JOINT

5/16 INCH

SCREW

CRANK ROD

ASSEMBLY

UNIVERSAL PIN

FIG. 5

ASSEMBLY

TO CHECK/ADJUST CLUTCH

CONTROL CABLE

The control cable, FIG. 6, attached to the auger clutch

lever may need to be adjustedbefore you use your snow thrower.

Forinstructionsoncheckingoradjusting the control cable,

(See To Adjust Clutch Control Cable paragraph on

page 17).

TO ASSEMBLE SNOW CHUTE

• Turn crank assembly counterclockwise until it stops.

• Remove three carriage bolts, flat washers, and nuts from snow chute flange. DO NOT remove carriage

bolt over worm gear (See FIG. 7).

• Position snow chute on snow chute flange and alJgn the three holes in the snow chute with holes in the

snow chute flange (See FIG. 7A).

• Replacecarriage bolts from inside of chute as shown in FIG. 7A, flat washers, and nuts.

• Tighten allfour carriage boltssecurely.

NOTE: Ifsnowchute isfacingtheoperatorit isassembled incorrectly. Check assembly instructions.

,f CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW SNOW THROWER, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND

SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST:

4' Atl assembly instructions have been completed. / The discharge chute rotates freely.

/ No remaining loose parts in carton.

WHILE LEARNING HOW TO USE YOUR SNOW THROWER,

PAY EXTRA ATTENTION TO THE FOLLOWING IMPOR-

TANT ITEMS:

/#" Engine oil is at proper lever. /,/' Make sure gas tank is filledproperly with clean, fresh, un-

leaded gasoline.

J/ Become familiar with all controEs-their location and

function. Operate controls before starting engine.

AUGER CLUTCH LEVER

/ /

CONTROL CABLES

FIG. 6

REMOVE

DO NOT

REMOVE

WOR M

GEAR

FIG. 7

LOCKNUT

iSHER

: SNOW CHUTE

_E ,o..,.jNOWCHUTEFLANGE

FIG. 7A

OPERATION

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW

THROWER. Compare the illustrationswith your snow throwerto familiarize yourselfwith the locationof various

controlsand adjustments.Save thismanual for future reference.

AUGER

DRIVE

LEVER

CRANK

ASSEMBLY

CHUTE DEFLECTOR

STARTER

DISCHARGE

KEY

CHUTE

STARTER

HANi

THRO'I'IrLE CONTROL

FIG. 1

SEARS SNOW THROWERS conform to the safety standards of the American National Standards Institute, B71.3-1984.

AUGER DRIVE LEVER - Startsand stops the auger and impeller (snow gathering and throwing). The auger assist inthe self propelling.

CRANK ASSEMBLY - Changes the direction of snow throwingthroughthe dischargechute.

CHUTE DEFLECTOR - Changes the distance the snow isthrown.

DISCHARGE CHUTE - Changes the direction the sn6w

isthrown.

IGNITION KEY - Must be inserted to start the engine.

ELECTRIC STARTER BUTTON - Used to start the engine using the 120 V. electric starter.

RECOIL STARTER HANDLE- Starts the engine manu- ally.

CHOKE CONTROL - Used to start a cold engine. PRIMER BU'I-I'ON - Injects fuel directty into the carbure-

tor manifold for fast starts incold weather. THROTTLE CONTROL - Controls the engine speed.

OPERATION

The operation ofany snowthrower can resultinforeign objects being thrown intothe eyes, whichcan resultinsevere eye damage. Always wear safety glasses or eye

shieldswhileoperating the snow thrower. We recommend standard safety glasses available at SEARS Retail Stores or

Service Centers.

These symbols may appear on your unit. Learn and understand theirmeaning.

ENGINE ENGINE OFF CHOKE FAST SLOW STOP FUEL

START RUN OFF

IGN_ION KEY

AUGER

DRIVE

CLUTCH

INSERTTO

RUN PULL OUT

TO STOP

CAUTION: READ OWNER'S MAN UAL BE- FORE OPERATING MACHINE. NEVER

WING KNOB

DIRECT DISCHARGE TOWARD BY-

STANDERS. STOP THE ENGINE BEFORE UNCLOGGING DISCHARGE CHUTE OR

AUGER HOUSING AND BEFORE LEAV- ING THE MACHINE.

HOW TO USE YOUR SNOW THROWER

OIL PRIMER

BUTTON

FIG. 29

TO STOP YOUR SNOW THROWER

To stop throwingsnow, release theauger drivelever

(See FIG. 4, page 12).

• TOstopthe engine, push the throttlecontrollevertoI_

(STOP) and pull outthe ignitionkey(See FIG. 3).

NOTE: DO NOT turn key.

TO CONTROL SNOW DISCHARGE

Turn the crank assembly to set the direction of the snow throwing.

Loosen the wing knob on the chute deflector and

move the deflector to set the distance. Move the

deflector (UP) for more distance, (DOWN) for less

distance. Then tighten the wingknob (FIG. 2).

PRIMER BUTTON

CHOKE

CONTROL

THROTTLE

CONTROL

ELECTRIC

BUTTON

STARTER

HANDLE

FIG. 3

OPERATION

TO MOVE FORWARD

• Pushdown the auger drive lever (See FIG. 4). The augerwill assist in self propellingthe unit.

• To reduce the forward ddve motion,push down on

the handle, liftingthe auger fiousing.

TO THROW SNOW

• Pushdown the auger drive lever (See FIG. 4).

• Release to stopthrowing snow.

BEFORE STARTING THE ENGINE

• Ifthe snow thrower must be moved without the aid of

the engine, itis easier to pull the snowthrower bythe

handles rather than pushing.

• Before you service or start the engine, tamiliarize

yourself with the snow thrower. Be sure you understand the function and location of all controls.

NOTE: Check tension of clutch cable before starting the engine. (SeeTo Adjust The Control Cable paragraph

on page 17).

• Be surethat all fasteners are tight.

FILL OIL:

This snow thrower was shipped with a container of 5W30 oil. This oiJ must be added to the engine before

operating. Remove the oil fill cap/dipstick and fill the crank case to (FULL) line on dipstick (21 ounces) (See

FIG. 5). NOTE: Engine may already contain some residual

oil. Check frequently when fllllngthe crankcase. Do

not over-fill.

Tighten the fillcap!dipstick securely each time you check the oil level.

NOTE: Oil must be changed after the first 2 hours of

operation to extend engine life.

Forextreme cold operating conditions of 0°F and below,

use a partial synthetic 0W30 motor oil for easier starting.

FILL GAS:

Fill thefuel tank with clean,fresh, unleaded grade auto- motive gasoline. Be sure that the container you pour the

gasoline from is clean and free from rustorother foreign particles. Never use gasoline that may be stale from long

periods o| storage in the container.

FIG. 4

OIL FILL CAPIDIPSTICK

i NOTE: OIL LEVEL MUST

WARNING: Experience indicates that alcohol blended fuels (called gasohol orthose using ethanolor metha-

nol) can attract moisturewhich leadsto separation and formationof acids during storage the fuel system of an engine while instorage. Acidic gas can damage thefuel

system of an engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage for 30 days or longer. Start the engine and let it run until the fuel lines and carburetor are

empty. Use the carburetor bowl drain to empty residual gasoline from the float chamber (FIG. 1-Storage, page

21). Use fresh fuel next season (See Storage instruc- tions on page 21 tot additional information).

Never use engine or carburetor cleaner productsin the

fuel tank or permanent damage may occur.

BE BETWEEN FULL

AND ADD MARK

FIG. 5

OPERATION

TO STOP ENGINE

• To stopengine, move the throttlecontrolleverto_I

(STOP) positionandremove key. Keep the key ina

safe place. The enginewillnotstartwithoutthekey.

TO START ENGINE (Electric Starter)

Be sure that the engine has sufficient oil. The snow

thrower engine is equipped with a 120 volt A.C. electric

starter and recoil starter. Before starting the engine, be

certain that you have read the following information:

COLD START (See FIG. 6)

• Be sure the auger drive lever is in the disengaged

(RELEASED) position.

Move the throttle control to '_ (FAST) position. Remove the keys from the plastic bag. Insert one

key intothe ignitionslot.Be sure itsnaps intoplace.

DONOT TURN KEY. Keepthe second keyinasafe

place.

Rotate the choke knob to (FULL) choke position.

Connect the power cord to the switch box on the

engine. Plug the other end of the power cord into a three-

hole, grounded 120 volt A.C. receptacle. Push the primer button while covering the vent hole

as follows: (Remove finger from primer button

between primes).

Do not prime if temperature isabove 50°F.

Two times if temperature is 50°F to 15°F.

Four times iftemperature is below 15°F. Push down on the starter button untilthe engine

starts. Do not crank for morethan 10 seconds at a

time. This electric starter is thermally protected. If

overheated it will stop automatically and can be restarted only when it has cooled to a safe

temperature (a wait of about 5 to 10 minutes is

required). When the engine starts, release the starter button

and slowly rotate the choke to (OFF) position.Ifthe engine falters, rotate the choke to (FULL) and then

gradually to (OFF).

Disconnect the power cord from the receptacle first and then from the switch box on engine.

NOTE: Allow the engine to warm up for a few minutes

because the engine will not develop full power until it

reaches operatingtemperature,

• Operate the engine at full throttle_ (FAST) when throwingsnow.

CHOKE

CONTROL

PRIMER

BU'I-I'ON

ELECTRIC STARTER

BUTTON

IGNITION

KEY

THROTTLE CONTROL

FIG. 6

CAUTION: GASOLINE IS FLAMMABLE AND CAUTION MUST BE USED WHEN HAN-

DLING OR STORING IT. DO NOT FILL FUEL TANK WHILE SNOW

THROWER IS RUNNING,WHEN IT IS HOT, OR WHEN SNOW THROWER IS IN AN EN- CLOSED AREA.

KEEP AWAY FROM OPEN FLAME OR AN ELECTRICAL SPARK ANDDONOT SMOKE

WHILE FILLING THE FUEL TANK. NEVER FILL THE TANK COMPLETELY.

FILL THE TANK TO WITHIN 1/4" - 1/2" FROM THE TOP TO PROVIDE SPACE FOR

EXPANSION OF FUEL.

ALWAYS FILL FUEL TANK OUTDOORS AND USE A FUNNEL OR SPOUT TO PRE-

VENTSPILLING. MAKE SURE TO WiPE UP ANY SPILLED

FUEL BEFORE STARTING THE ENGINE. STORE GASOLINE IN A CLEAN, AP-

PROVED CONTAINER ANDKEEPTHE CAP IN PLACE ON THE CONTAINER.

TO START ENGINE (Recoil Starter)

Be sure that the engine has sufficient oil.The snow thrower

engine is equipped with arecoil starter. Before starting the engine, be certain thatyou have readthefollowing informa-

tion:

COLD START (See FIG. 6)

• Be sure the auger drive lever is in the disengaged RELEASED position.

• Move the throttle control to _ (FAST) position.

• Remove the keys from the plastic bag. Insert one key

intothe ignition slot. Be sure itsnaps intoplace. DO NOT TURN KEY. Keep the second key ina safe place.

RECOIL

STARTER

OPERATION

iii |1

CAUTION: NEVER RUN ENGINE INDOORS OR IN ENCLOSED, POORLY

VENTILATED AREAS. ENGINE EXHAUST

CONTAINS CARBON MONOXIDE, AN ODORLESS AND DEADLY GAS. KEEP

HANDS, FEET, HAIR AND LOOSE CLOTHING AWAY FROM ANY MOVING PARTS ON ENGINE AND SNOW

THROWER. WARNING: TEMPERATURE OF

MUFFLER AND NEARBY AREAS MAY EXCEED 150° F. AVOID THESE AREAS.

DO NOT ALLOW CHILDREN OR YOUNG TEENAGERS TO OPERATE OR BE N EAR

SNOW THROWER WHILE IT IS OPERATING.

CAUTION: DO NOT ATTEMPT TO RE- MOVE ANY ITEM THAT MAY BECOME

LODGED IN AUGER WITHOUT TAKING THE FOLLOWING PRECAUTIONS:

_ RELEASE AUGER DRIVE LEVER.

@ Rotatethe choke control to (FULL) choke position.

• Push the primer button while covering the vent hole

• Pulltherecoilstarterhand2erapidly.Do notallowthe

• As the engine warms up and begins to operate

NOTE: Allowthe engineto warm upfor a few minutes because the engine will not develop full power until it

reaches operatingtemperature.

• MOVE THROTTLE LEVER TO STOP POSITION.

• REMOVE (DO NOT TURN) IGNITION

KEY.

• DISCONNECT SPARK PLUG WIRE.

• DO NOT PLACE YOUR HANDS IN THE

AUGER OR DISCHARGE CHUTE. USE A PRY BAR.

as follows: (Remove finger from primer button between primes).

Do notprime iftemperatureisabove 50°F.

Two times if temperatureis50°F to 15°F.

Fourtimes iftemperature is below 15°F.

handletosnapback,butallowittorewindslowlywhile keepinga firmholdon the starterhandle.

evenly,rotatethe choke controlslowlyto the (OFF) position.Iftheenginefalters, returnto(FULL) choke,

then slowlymoveto the (OFF) position.

WARM START

Ifrestarting awarm engine after a short shutdown, leave

choke at (OFF) and do not push the primer button. Ifthe engine fails to start, follow the Cold Start instructions

above.

FROZEN STARTER

If the starter is frozen and will not turn engine:

• Pull as much rope out of the starteras possible.

• Releasethe starter handle and let itsnap back

againstthe starter.

If the engine stillfails to start, repeat the two previous steps until the engine starts. Then continue with the

directionsfor cold start.

To help prevent possible freeze-up of recoil starter and engine controls, proceed as follows after each snow

removal job.

• With the engine running, pull the starter rope hard with acontinuous full arm stroke three or four times.

Pulling of starter rope will produce a loud clattering sound. This is not harmful to the engine or starter.

• With the engine not running, wipe all snow and

moisture from the carburetorcoverinareaofcontrol

levers.Alsomovethrottlecontrol, chokecontrol,and starter handleseveral times.

SNOW THROWING TIPS

• For maximum snow thrower efficiency operate

engine at full throttle. The engine is designed to

deliver maximum performance at full throttle and

should be run at this power setting at all times.

• Most efficient snow throwing is accomplished when the snow is removed immediatelyafter it fails.

• For complete snow removal, s_ightlyoverlap each

path previously taken.

• The snow should be discharged down wind whenever possible.

• After the snow throwing job has been completed, allow the engine to idle for a few minutes, which will

melt snow and accumulated ice off the engine. Clean the snow thrower thoroughly after each use.

Remove ice and snow accumulation and all debris

fromthe entire snowthrower, and flushwith water (if

possible) to remove all salt or other chemicats. Wipe snow thrower dry.

• Operate the engine at full throttle "iY(FAST) when

throwingsnow.

CUSTOMER RESPONSIBILITIES

SERVICE RECORDS

Fill in dates as you complete

regular service

Check Engine OilLevel _ _

Change Engine Oil j_ j_ p_

Tighten All Screws and Nuts /_ pJ

Lubricate All Pivot Points _ pJ

Lubricate Auger Shaft (See Shear Bolt Replacement) pJ PJ

Check Auger Clutch Cable

Adjustment (See Cable Adjustment) PJ PJ

Adjust Drive Belt pJ /_ Check Fuel jr_

Drain Fuel

Replace Spark Plug p,# pj

, , ......

After

First 2

hours

Before As Every Every Every Each Before

Each Needed 5 10 25 Season Storage

Use Hours Hours Hours

GENERAL RECOMMENDATIONS

SCHEDULE

iii

LUBRICATION CHART

SERVICE

DATES

The warranty on this snowthrowerdoes notcover items that have been subjected to operator abuse or negli- gence. To receive fullvalue fromthe warranty, operator

mustmaintainsnowthroweras instructedinthismanual. Some adjustmentswill need tobe made periodicallyto

properlymaintain your snowthrower. All adjustments intheService and Adjustments section of

this manual should be checked at least once each

season. AFTER FIRST USE

• Check for any loose or damaged parts.

• Tighten any loose fasteners.

• Check and maintain the auger.

• After each use, remove all snow and slush off the snow throwerto prevent freezing ofaugerorcontrols.

• Check controls to make sure they are functioning properly.

• if any parts are worn or damaged, replace immediately.

Coat with a clinging type

grease such as Lu]_riplate or fiber impregnated grease.

shaft.

CUSTOMER RESPONSIBILITIES

SNOW THROWER

LUBRICATION - EVERY TEN HOURS

• AugerShaft- Forstorage,lubricate augershaft (See FIG. 1)withaclingingtype greasesuch as Lubriplate. When replacingshearbolts,remove shear boltsand

lubricateauger shaft(See To Replace Shear Bolt paragraph on page 19).

• See Lubrication Chart diagram on page 15 for lubricationpointsand type of lubricant.

LUBRICATION - BEFORE STORAGE

• Removebothwheels,grease (anyautomotivetype grease) both axles and replace wheels. Do this at

least once a year and/or priorto storage.

ENGINE

LUBRICATION Check the crankcaseoil level(See FIG. 2) before startng

the engineand aftereachfive (5) hoursofcontinuoususe.

Add S.A.E. 5W30 motoroil as needed. Tighten fill cap/ dipsticksecurelyeachtimeyoucheckthe oil level. S.A.E.

0W30 motoroil may be used to make startingeasier in areas where thetemperatureis 20° F or lower.

OIL RECOMMENDATION

Onlyuse highqualitydetergent oilrated withAPI service classificationSG. Selectthe oil'sviscositygrade accord-

ingto yourexpected operatingtemperature:

RECOMMENDED VISCOSITY GRADES

/'ff',_!lr.L',,f-_°'_ MUST BE BETWEEN

[ _0 _ FULL AND

OIL RLL CAP/

DIPSTICK

FIG. 1

FIG, 2

1LLEV EL

ADD MARK

Co.DE.,, ,,w...E.,,

I 3io

NOTE: Forextreme coldoperatingconditionsof0° F and below, use partialsynthetic0W30 oil for easier starting.

NOTE: Althoughmulti-viscosity oils improve starting in cold weather, these multi-viscosity oils will result in

increasedoilconsumptionwhen usedabove32°F. Check your engine oil level more frequently to avoid possible

engine damage from runninglow on oil.

Change theoilafterfirst twohours ofoperationand every 25 hours thereafter or at least once a year if the snow

thrower is not used for 25 hours (See FIG. 3).

• Position snow thrower so that the oit drain plug is lowest point on the engine. Remove oil drain plug

and oil fill cap/dipstick. Drain oil into a suitable container. Oilwilldrain more freely when warm.

• Replace oil drain plug and tighten securely. Refill crankcase with S.A.E. 5W30 motor oil.

5W30 SAE30

FIG. 3

SPARK PLUG

• Make sure that the spark plug istightened securely

into the engine and the spark plug wire isattached to

the spark ptug.

• Ifa torquewrench is available, torque plug to I8 to 23 foot pounds.

Q Clean the area around the spark plug base before

removal to prevent dirt from entering the engine.

• Clean the spark plugand reset the gap periodically at

.030 inch.

SERVICE AND ADJUSTMENTS

CAUTION: ALWAYS DISCONNECT THE SPARK PLUG WIRE AND TIE BACK AWAY FROM THE PLUG BEFORE MAK-

ING ANY ADJUSTMENTS OR REPAIRS.

TO ADJUST SIDE PLATES

This snow thrower is equipped with two side plates,

located on the outside ofthe auger housing (See FIG. 1).

These side plates assist in self-propelling the snow thrower.

Toadjust:

• Setsnowthroweronlevelsurface.

• Loosen lowerscrew on side plates.

• Raise bottom edge of side plates to have a 1/4" clearance.

• Tighten screws securely.

TO ADJUST THE CLUTCH CONTROL CABLE

Periodic adjustment of the cable may be required due to

normalstretch andwear on thebelts. Tocheck forcorrect

adjustment, the control lever must be in the full forward

position, resting on the plastic bumper. The control cable

is correctly adjusted when the center of the '_" fitting is

between the center and top of the hole in the clutch lever and there is no droop inthe cable (See FIG. 2).

If adjustment is necessary:

• Disconnect'2" Fittingfrom drivelever (See FIG. 2).

• Push the cable through the spring (See FIG. 3) to

expose the threaded portion ofthe cable.

• Holdthesquareendofthethreadedportionwithpliers

and adjusttheIocknutinoroutuntilthe excessslack isremoved (See FIG. 3).

• Pullthe cable back through the spring and connect the cable (See FIG. 3).

NOTE: Whenever the traction drive or auger belt is adjusted or replaced,the cableswill needto be adjusted.

TO ADJUST BELT

LEVEL SURFACE

LOWER SCREW

IEPLATE

FIG. 1

CONTROL LEVER MUST BE IN FULL FORWARD POSITION

(Just Cordact|ng

Plastic Bumper) WHEN

CHECKING

PLASTIC BUMPER

FIG. 2

Beltsstretch during normal use. Ifyoursnow throwerwill

not discharge snow, check the control cable adjustment. If it is correct, then check the condition of the auger drive belt. Itmay be loose ordamaged. Ifitisdamaged, replace

it (See To Replace Belts paragraph on page 18).

IARE

END

FIG. 3

i iiml i i|1

SERVICE AND ADJUSTMENTS

TO REPLACE BELT

The drive belt on this snow thrower is of special constructionandshouldbe replacedwithoriginalequip-

ment belts available fromyour nearest SEARS Store or Service Center.

If your snowthrower will not discharge snow, and the

auger drive belt isdamaged, replace itas follows:

• Disconnectthe sparkplugwire,

• Removethe belt cover(See FIG. 4).

• Loosenthe belt guides (See FIG. 5) and pull away

from the augerdrivepulley.

• Slipbeltfrom auger drive pulley.

• Pull auger idler pulley to the engaged position,

releasingbrake.

• Slipbeltfrom belween brake arm and pulley.

• Removeold belt.

• Installnewreplacementbeltofthesametypeontothe

augerpulley.

• Positionbelt onto auger drivepulley.

• Adjust the belt guides (See To Adjust The Belt

Guides paragraph).

• Reinstalltl_ebelt cover.

• Checkthe clutchcontrolcableadjustment(See page

17),

• Reconnectthe spark plugwire.

TO ADJUST THE BELT GUIDES

• Disconnectthe sparkplugwire.

• Remove the belt cover by removing the screw and flatwasheron the left and right handsides (See FIG.

4).

• Engage the auger drive clutch lever.

• Measurethe distance between the beltguides andthe belt (See FIG. 6). The distance should be 3/32" for

each guide.

• If adjustment is necessary, loosen the belt guide mounting bolts. Move the belt guides to the correct

position. Tighten the mounting bolts.

• Reinstall the belt cover.

• Reconnect the spark plug wire.

FIG. 4

DRIVE

BELT

BELT GUIDE

(Right Hand)

AUGER IDLER

PULLEY

FIG. 5

AUGER DRIVE PULLEY

3f32 INCH'__ BELT GUIDE

(,.,,..a.,)A ---\V"

FIG. 6

BELT GUIDE

Left Hand)

DRIVE

PULLEY

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