Craftsman 536884681 Owner’s Manual

CRRFrSMRN

5 Horsepower 21 inch Single Stage Auger Propelled

SNOWTHROWER

Electric Start

MODEL NO.

536.884681

Caution:

Read and follow all Safety Rules and Operating

Instructions before first use

of this product.

SEARS, ROEBUCK AND CO., Hoffman Estates 60179 U.S.A.

340854 08/23/96

Table of Contents 2 Warranty 2

Safety Rules 2-4 Contents of Shipping Carton 4

Assembly 5 Operation 6-10

Maintenance 11

Service and Adjustments 12-15

Storage 16

Troubleshooting !7

Edger Repair Parts 18-24 Engine Repair Parts 25-28 Spanish (EspaSol) 29-45

Parts OrderinglService Back Cover

LIMITED TWO-YEAR WARRANT"( ON CRAFTSMAN SNOW THROWER

For two year from the date of purchase, when this Craftsman Snow Thrower is main- tained, lubricated, and tuned up according to the operating and maintenance instruc- tions in the owner's manual, Sears will repair, free of charge, any defect in material or

workmanship.

If this Craftsman Snow Thrower is used for commercial or rentat purposes, this war- ranty applies for only 90 days from the date of purchase.

This warranty does not cover the following: ° Items which become worn during normal use, such as spark plugs, drive belts and

shear pins.

° Repairs necessary because of operator abuse or negligence, including bent crank

shafts and the failure to maintain the equipment according to the instructions con-

tained in the owner's manual

WARRAN'P{ SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER 1"OTHE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE

UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co D817WA Hoffrnan Estates IL 60179

Look for this symbol to point out important safety precautions, it means--

ATTENTION!!! Become alert!!t Your safety is involved.

_ CAUTION: Turn key to OFF position and remove key to prevent accidental starting when setting-up, transporting,

adjusting or making repairs.

IMPORTANT: Safety standards require operator presence controls to minimize the " risk of injury. '(our snow thrower is

equipped with such controls. Do not attempt

to defeat the function of the operator

presence control under any circumstances.

BEFORE USE

, Read the owner's manual carefully. Be

thoroughly familiar with the controls and

the proper use of the snow thrower. Know

how to stop the snow thrower and disengage the controls quickly.

° Do not operate the snow thrower without

wearing adequate outer garments. Wear

footwear that will improve footing on slippery surfaces.

Keep the area of operation clear of all persons, particularly smatl children and

pets. Thoroughly inspect the area where the

snow thrower is to be used and remove all foreign objects. Use extension cords and receptacles as

specified by the manufacturer for all snow throwers with electric drive motors or with

factory-installed or optional starting motors.

- Use only attachments and accessories approved by the manufacturer of the

snow thrower (such as electric starter kits,

etc.).

• Never operate the snow thrower without good visibility or light. Always be sure of

your footing, and keep a firm hold on the handles. Walk; never run.

• This snow thrower is for use on side- walks, driveways, and other ground level

surfaces. CAUTION: should be exercised while using on steep sloping surfaces. DO

NOT USE SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of residences, garages,

porches or other such structures or

buildings.

• Check all bo_s at frequent intervals for proper tightness to be sure the snow

thrower is in safe working condition_

• Disengage clutch before starting the engine.

• Let engine and snow thrower adjust to outdoor temperatures before starting to

clear snow.

FUEL SAFETY

° Handle fuel with care; it is highly flam.

mableo

- Use an approved container.

• Check fuel supply before each use,

allowing space for expansion as the heat of the engine and/or sun can cause fuel

to expand.

• Fill fuel tank outdoors with extreme care.

Never fill fuel tank indoors. Replace fuel

tank cap securely and wipe up spilled fuel.

• Never remove the fuel tank cap or add fuel to a running or hot engine.

• Never store fuel or snow thrower with fuel in the tank inside a building where fumes

may reach an open flame.

OPERATING SAFETY

• Never allow children or young teenagers

to operate the snow thrower, Keep them away while it is operating° Never allow

adults to operate the snow thrower without proper instruction.

• Do not operate this machine if you are taking drugs or other medication which

can cause drowsiness or affect your ability to operate this machine.

• Do not use this machine if you are

mentally or physically unable to operate

this machine safely,

• Always wear safety glasses or eye

shields during operation or while perform= ing an adjustment or repair to protect

your eyes from foreign objects that may

be thrown from the snow thrower,

• Do not put hands or feet near or under

rotating parts. Keep clear of the discharge

opening at all times.

• Exercise extreme caution to avoid slipping or falling, especially when

operating in reverse or backing up.

• Do not clear snow across the face of slopes. Exercise caution when changing direction on slopes. Do not attempt to clear steep slopes.

, Never operate the snow thrower without

proper guards, plates, or other safety protective devices in place_

, Never operate the snow thrower near

glass enclosures, automobiles, window wells, drop-offs, and the like without

proper adjustment of the snow discharge

angle. Keep children and pets away.

° Never operate the snow thrower at high

transport speeds on slippery surfaces.

Look behind and use care when backing.

° Never direct discharge at bystanders or

allow anyone in front of the snow thrower°

• Do not run the engine indoors, except when starting the engine and for trans-

porting the snow thrower in or out of the building° Open the outside doors; exhaust

fumes are dangerous, containing CAR-

BON MONOXIDE, an ODORLESS and DEADLY GAS.

• Take all possible precautions when

leaving the snow thrower unattended. Disengage the augedimpoller, stop

engine, and remove key.

, Do not overload the machine capacity by

attempting to clear snow at to_) fast a rate. SAFE STORAGE ° Always refer to the owner's manual

instructions for important details if the

snow thrower is to be stored for an

extended period.

• Disengage power to the auger/impeller

when snow thrower is transported or not

in use.

• Never store the snow thrower with fuel in

the fuel tank inside a building where

ignition sources are present such as

water and space heaters, clothes dryers,

and the like. Atlow the engine to cool

before storing in any enclosure.

REPAIR!ADJUSTMENTS SAFETY

• After striking a foreign object, stop the

engine (motor).. Turn the ignition OFF to

prevent accidental starting. Thoroughly

inspect the snow thrower for any damage, and repair the damage before restarting

and operating ito

- If snow thrower should start to vibrate

abnormally, stop engine (motor) and

check immediately for the cause. Vibra- tion is generally a warning of trouble.

° Stop the engine (motor) whenever you

leave the operating position. Also, remove

the ignition key before unclogging the

auger!impeller housing or discharge chute, and when making any repairs, adjustments, or inspections.

o When cleaning, repairing, or inspecting,

make certain the auger/impeller and all moving parts have stopped, Remove the

ignition key to prevent accidental starting.

° Never attempt to make any adjustments

while the engine is running except when specifically recommended by the manu-

facturer.

° Maintain or replace safety and instruction

labels, as necessary.

• Run the snow thrower a few minutes after throwing snow to prevent freeze-up of the

auger/impeller.

/!_ WARNING: Th_ engine exhaust

from this product contains chemicals known to the State of California to cause

cancer, birth defects or other reproductive

harm.

Z_ WARNING: This unit is equipped with

an internal combustion engine and should

not be used on or near any unimproved for-

est-covered, brush-covered or grass-cov- ered land unless the engine's exhaust sys-

tem is equipped with a spark arrester meet- ing applicable local or state laws (if any). tf a

spark arrester is used, it should be main- tained in effective working order by the op-

erator.

In the state of California the spark arrester is required by law (Section 4442 of the Califor-

nia Public Resources Code). Other states may have similar laws. Federal laws apply

on federal lands. A spark attester/muffler is

available through your nearest Sears Autho- rized Service Center (See ENGINE REPAIR

PARTS section in this manual).

Contents of Parts Bag

1 - Owner's Manual (not shown) 1 - Parts Bag (not shown)

1 - 3.2 ounce container

Craftsman 2-cycle oil

1 - Electric Starter Cord

10ft.

,& LL&CAUTION: Always wear safety

glasses or eye shields while assembling snow thrower.

TOOLS REQUIRED FOR ASSEMBLY

1 - Knife to cut carton

The figure to the right shows the snow thrower completely assembled.

References to the right or left hand side

of the snow thrower are from the viewpoint of the operator's position behind the unit.

TO REMOVE SNOW THROWER

FROM CARTON

• Locate and remove container of Crafts- man 2-cycle oil.

• Remove the inserts positioned around the unit and the packing material.

, Cut down all four corners of the carton

and lay the panels flat.

• Pull snow thrower out of the carton.

TO ASSEMBLE THE SNOW THROWER

• Remove wrap on upper handle and along the side of both handles. Discard wrap.

, Loosen the tee knobs on each side of the

upper handle. See figure on this page.

, Raise the upper handle to the operating

position as shown in figure. Hold upper handle apart to prevent scratching lower

handle.

• Check to be sure the clutch cable is not caught in the handle. Tighten the tee

knobs.

Auger Control Bar

Chute Control Roc

TeeKnob,

Chute Deflecto______

Knob

,/' CHECKLIST

Before you operate your new snow thrower,

to ensure that you receive the best perfor-

mance and satisfaction from this quality

product, please review the following checklist:

4' All assembly instructions have been

completed.

,/' The discharge chute rotates freely. #" No remaining loose parts in carton.

While learning how to use your snow

thrower, pay extra attention to the following

important items:

,(,/' Make sure gas tank is filled with the

correct mixture of gasoline and oil.

#'_ Become familiar with all controls-their

location and function. Operate controls before starting engine°

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

SNOW THROWER. Compare the illustrationswith your SNOW THROWER to familiarize

yourself with the location of various controls and adjustments. Save this manual for future reference.

Electric Start Ignition Off Ignition On OillFuel Mixture Primer Button Push toEngage

Auger Control

Chute Control Rod

Chute Deflector

Starter Handle

\_X \ Lower Hand<

Dis_

Chute

Primer Button

Electric Starter

Handle

Recoil Starter Handle

Auger Assembly

ger Housing

Auger Control Bar - Starts and stops the auger which propels the snow thrower.

Chute Control Rod - Changes the direc-

tion of snow discharge.

Chute Deflector- Changes the distance

the snow isthrown.

Discharge Chute - Changes the direction

the snow isthrown.

Ignition Switch Key- Must be inserted and turned to the ON position to start the

engine.

VIEW FROM

REAR

Control El ,=¢tricStarter

Button

Box

Choke Control - Used to start a cold en- gine

Primer Button - Injects fuel directly into the carburetor manifold for fast starts in cold weather.

Recoil Starter Handle - Starts the engine

manually.

Electric Starter Button - Used to start the engine using the t20V electric starter.

HOW TO USE YOUR SNOW THROWER

TO STOP YOUR SNOW THROWER

• To stop the auger, release the auger control barn

NOTE: if the auger continues to creep, refer

(To Adjust Auger Control Cable paragraph on page 12).

o To stop the engine, turn key to the OFF

position.

TO CONTROL SNOW DISCHARGE

. Turn the chute control rod to set the

direction of the snow throwing.

• Loosen the wing knob on the chute deflector and move the deflector to set

the distance. Move the deflector (UP) for

more distance, (DOWN) for tess distance.

Then tighten the wing knob (See figure

be!ow)_

WiF

,_ CAUTION: Read owner's manual

before operating machine. Never direct

discharge toward bystanders_ Release the

auger control bar and stop the engine before unclogging discharge chute or auger

housing and before leaving the machine.

BEFORE STARTING ENGINE

WARNING; Experience indicates that

alcohol blended fuels (called gasohol or

those using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before storage for 30 days or

longer. Start engine and let it run until fuel lines and carburetor are empty. Use

carburetor bowl drain to empty residual gasoline from float chamber (See figure in

Storage section, page 16). Use fresh fuel next season, (See Storage Instructions on page t6 for additional information).

TO USE AUGER PROPEL ACTION

, Squeeze the auger control bar down

against the upper handle to al!ow the auger to turn.

• To propel forward, raise the handle to

allow the rubber auger blades to contact

the ground (See figure below).

Auger Propelled

Position

Normal

Operating

Pos

Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

FILL GAS

The two cycle engine used on this snow

thrower requires a mixture of gasoline and

oil for lubrication of the bearings and other

moving parts. The correct fuel mixture ratio is 40:1 (3.2 oz. oil per gallon of gas - see

Fuel Mixture Chart). Gasoline and oil must be pre-mixed in a clean gasoline container,

Always use fresh, clean, unleaded gasoline.

:UEL MIX CHART (Mixture 40:1)

, i ,,,

U.S. IMPERIAL S.I. (METRIC)

GAS OIL GAS OIL GAS OIL

1 Gal 3.2 oz, 1 Gal, 3.7 oz. 4 Liters 100ML

GASOLINE AND OIL MIXTURE

Mix gasoline and oil as follows:

Rubber

Blades

Pour 1 U°S. quart of fresh, clean,

unleaded automotive gasoline to a gallon gasoline container.

Add 3.2 oz of clean, high quality,

Craftsman two-cycle oil into the gasoline container (One 3,2 ounces of oil pro-

vided).

DO NOT FILL THE FUEL TANK WITH GASOLINE THAT DOES NOT HAVE OIL MIXED IN IT.

SHAKE THE GASOLINE CONTAINER BEFORE EACH FILLING OF THE FUEL TANK.

O11

(1/2 cup or 3.2 ozo) Shake Can

(1u.s. ! l

1 U.S. gallon container

IMPORTANT: Do not use outboard motor oil or automobile oils, such as SAE 30 oil,

or multi-viscosity oils, such as 10W-30 or 10W-40.

• Reinstall the cap on the gasoline container and shake container vigorously

so the oil mixes with the gasoline

, Add an additional 3 U.S. quarts of

gasoline to the gallon container and shake the container again.

WARNING: Gasoline is flammable and caution must be used when handling or

storing it. Do not fill fuel tank while snow thrower is running, hot, or when snow

thrower is in an enclosed area. Keep away from open flame, electrical spark, and do

not smoke while filling the fuel tank. Never fill fuel tank completely; but fill the tank to within 1t4-1/2 inch from the top to provide space for expansion of fue!. Always fill fuel

tank outdoors and use a funnel or spout to prevent spilling. Make sure to wipe up any spilled fuel before starting the engine. Store gasoline in a clean, approved container, and keep the cap in place on the container.

Keep gasoline in a cool, well ventilated

place; never in the house. Never buy more than a 30 day supply of gasoline to ensure volatility. Gasoline is intended to be used as

a fuel for internal combustion engines; therefore, do not use gasoline for any other

purpose. Since many children like the smell

of gasoline, keep it out of their reach

because the fumes are dangerous to inhale, as well as being explosive.

TO STOP ENGINE

• To stop the engine, turn the key to OFF

and remove key. Keep key in a safe

place. The engine will not start withoutthe key. See figure on next page.

TO START ENGINE (ELECTRIC

START)

The snow thrower engine is equipped with a

120 volt AC electric starter and recoil starter.

Before starting the engine, be certain that you have read the following information:

COLD START

• Insert the key and turn (JNo

• Move the choke control to the FULL

positiom

• Connect the power cord to the switch box

on the snow thrower.

• Plug the other end of the power cord into a three hole, grounded 120 volt AC receptacle.

- Push the primer button while covering the

vent holes as follows: (Remove finger from primer button between primes).

Do not prime if temperature is above

50°F

Two times if temperature is50° F to 15°F.

Four times if temperature is below 15°F.

• Push down on the starter button until the engine starts. Do not crank for more than

10 seconds at a time° This efectric starter isthermally protected If overheated it will

stop automatically and can be restarted

only when it has cooled to a safe tempera. ture (a wait of about 5 to 10 minutes is

required.

• Disconnect the power cord from the receptacle first and then from the switch

box on the snow thrower.

• As the engine warms up and begins to operate evenly, move the choke control

slowlyto the OFF position, if the engine

falters,returnto 1/2chokeuntilit runs

smoothly, then move to OFF position,

NOTE: Allow engine to warm up for a

few minutes before using snow thrower,

as the engine will not develop full power until it reaches operating temperature.

WARM START

Be sure the choke is in the OFF posio tion and pull the starter handle until the

engine starts.

Do not prime a warm engine. If the en-

gine fails to start, follow the Cold En- gine Start instructions on page 8.

Primer Button Recoil Starter

Vent Hole

Handle

Starter

vent holes as follows: (Remove finger

from primer button between primes).

Do not prime if temperature is above 50°F.

Two times iftemperature is 50° F to 15°F.

Four times if temperature is below 15°F.

, Pull the starter handle with a smooth

rapid movement. Do not allow the starter rope to snap back. Rewind smoothly

while holding the starter handle. If the

engine fires but does not start, pull the starter handle until the engine starts.

, After three pulls, repeat the priming and

pulling steps again.

° As the engine warms up and begins to

operate evenly, move the choke control slowly to the OFF position, If the engine

falters, return to 1/2 choke until it runs

smoothly, then move to OFF position.

NOTE: Allow engine to warm up for a

few minutes before using snow thrower,

as the engine will not develop full power until it reaches operating temperature,

Choke' Electric Button

/_ CAUTION: This starter is equipped to

operate on 120 volt AC household current.

Follow all instructionscarefully as set forth in the "To Start Engine" section. When connecting 120 volt AC power cord, always

connect the cord to the switch box on the engine first, then plug the other end into the

household receptacle. When disconnecting

the 120 volt AC power cord, always unplug from the household receptacle first.

TO STOP ENGINE

, To stop the engine, turn the key to OFF

and remove key° Keep key in a safe place° The engine will not start without

the key. See figure above.

TO START ENGINE (RECOIL START) Before starting the engine, be certain that

you have read and understood all the instructions on the preceding pages°

COLD START

, Insert the key and turn ON.

• Move the choke control to the FULL position.

, Push the primer button while covering the

WARM START

o Do not prime a warm engine. If the en-

gine fails to start, follow the Cold En- gine Start instructions on this page.

,_ CAUTION: Never run engine indoors

or in enclosed, poorly ventilated areas_

Engine exhaust contains carbon monoxide,

an odorless and a deadly gas. Always stand behind snow thrower (operator's position)

when starting engine. Do not put hands,

feet, hair or loose clothing in or near the

discharge chute deflector or auger housing while the engine is running The tempera- ture of the muffler and nearby areas may

exceed 150° F.; avoid these areas also.

WARNING: Objects such as gravel, rocks or other debris, if struck by the auger, may be thrown with sufficient force to cause

personal injury or property damage. We recommend standard safety glasses or

Wide Vision Safety Mask for over your glasses.

SNOW THROWING TIPS , This snow thrower will propel itself

for._ard when the handle is raised enough to cause the auger blades to

contact the ground. The auger should stop when auger control bar is released.

If it does not, refer to Adjust Auger

Control Cable paragraph on page !2.

• For most efficient snow throwing, turn the discharge chute deflector to throw snow

downwind, and slightly overlap each

swath. In light snow take up to a full cut and in heavy snow take less than a full cut.

o The distance snow will be discharged can

be adjusted by moving the discharge chute deflector. Raise the deflector for

more distance or lower the deflector for less distance.

should go. When it appears that the wet, packed snow is causing the auger to slow

down and the chute to clog, back off and begin a series of short jabs into the snow,

These short back and forth, 4 to 6 inch, jabbing motions wilt "belch" the snow

from the chute°

SNOW BANKS AND DRIFTS

• In snow of greater depth than the unit, use the jabbing technique described

above. Turn the discharge chute away from the snow bank. More time will be

required to remove snow of this type than

level snow.

PRODUCT SPECIFICATIONS

HORSE POWER: 5HP

DISPLACEMENT: 8.46 cuein.

• In windy conditions, lower the chute deflector to direct discharged snow close

to the ground where it is less likely to blow into unwanted areas.

o Keep the area to be cleared free of

stones, toys and other foreign objects for

safety and to prevent damage to the snow thrower.

Do not use the auger propelling feature

when clearing gravel or crushed rock

driveways. Move the handle down to raise the auger slightly.

The allowable forward speed of the snow thrower is dependent on the depth and

weight of the snow. Experience wilt

establish the most effective method of using the snow thrower under different

conditions.

DRY AND AVERAGE SNOW

• Snow up to eight inch depth can be

removed rapidly and easily by walking at a moderate rate. For snow or drifts of a

greater depth you may find it desirable to

slow your pace to allow the discharge

chute to dispose of the snow as rapidly

as the auger receives the snow.

• Plan to have the snow discharged in the

direction the wind is blowing_

WET PACKED SNOW

• Move slowly into snow of this condition.

Thegreaterthedepth,the sloweryou

GASOLINE CAPACITY: 1_62quart

(unleaded)

FUEL/OIL MIX RATIO: 40:1

(3.2 oz. of air- cooled engine 2

cycle oil specified

for40:1 per 1 gal. of

gas)

SPARK PLUG:

Champion RCJSY (Gap .030) or Equivalent

SERVICE

RECORDS

SCHEDULE

SERVICE DATES

Fill In dates as

you complete regular service

TighienAllScrews & Nuts

Check SparkPlug

check Drive Belts

LUbricateChuteControtRange

,,,,,L

Check Fuel

,,,,...... ,,Jr ,,,,

Drain Fue!

Before

Each

Use

After

first 12 Hours

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does not cover items that have been subjected to op-

erator abuse or negligence. To receive full

value from the warranty, the operator must

maintain the snow thrower as instructed in

this manual. The above chart is provided to

assist the operator in properly maintaining

the snow thrower.

SNOW THROWER AFTER FIRST USE

o Check for any loose or damaged parts

after each use.

As Before

Needed Storage

Begin

Each Season

LU BRICATION CHART

• Tighten any loose fasteners. AFTER EACH USE

, Run the machine to clear the auger of

snow.

• Remove all snow and slush from the snow thrower to prevent freezing of auger or

controls.

LUBRICATION - AS REQUIRED

. Lubricate the flange on the discharge

chute before storage, See To Remove

Top Cover instructionson page 12_

° See Lubrication Chart diagram for

lubrication points and type of lubricant.

Lubricate chute controt flange, Coatflange withaclingingtype

grease such as Lubriplate,,

ENGINE

SPARK PLUG

• Clean the spark plug and reset the gap periodically. To service or replace spark plug, see To Replace the Spark Plug

paragraph on page 15.

• Make sure that the spark plug is tightened securely into the engine and the spark

plug wire is attached to the spark plug.

• If a torque wrench is available, torque plug to 18 to 23 foot pounds.

• Clean the area around the spark plug base before removal to prevent dirt from

entering the engine.

CARBURETOR ADJUSTMENT The carburetor on this snow thrower is not

adjustable. IMPORTANT: If you think the carburetor is

not operating properly, contact your nearest Sears service center.

CAUTION: Never tamper with the

engine governor which is factory set for proper engine speed. Over speeding the

engine may increase the danger of personal injury and wilt void the engine

warranty. If you think the engine governor high speed needs adjusting, contact your

nearest Sears service center who has the

proper equipment and experience to make any unnecessary adjustments.

TO ADJUST THE CHUTE CRANK ASSEMBLY

Ifyou cannot rotate the chute crank fully to the left and to the right, you need to adjust the

chute crank. See first figure on this page.

the cable adjustment bracket and move to

the next hole away from the top of the

bracket, See last figure on this page,

- Pull cable slack through cable adjustment bracket and insert in the control bar° See

last figure on this page.

• Replace boot over cable adjustment bracket.

• Insert '_" hook in the auger control bar.

° Start the snow thrower and check that the

auger does not continue to turn when the auger control bar is released,

Adjustments

Notch in ==_ Fl_'lge Inch Nuts

Ctearan

, Remove the top cover. See To Remove

Top Cover instructionson this page.

• Loosen both 1/2" nuts on the crank adjusting bracket using 1/2" wrenches.

• Swivel the crank adjusting bracket to allow about 1/8" clearance between the

notch in the flange and the outer diameter of the worm.

, Once this clearance is set, tighten the

nuts.

TO ADJUST THE AUGER CONTROL

CABLE

The auger control cable is set atthe factory for proper operation. If you need to adjust the cable, because the control bar does not prop-

erly engage or disengage the auger, do the

following:

• Remove "7." hook from the auger control bar. See second figure on this pager

• Slide the boot toward the loose end of the cable. See last figure on this page.

• Push the cable down through the hole in

the top of the cable adjustment bracket to

provide slack in the cable. See last figure on this page.

• Remove the "Z" hook from the top hole in

Auger

Bar

Cable Adlust- /

ment Br'lcket!//)

Z" Hook

Cable Adjust_

ment Bracket

_'/ =/i3ottom of Bracket

TO REMOVE TOP COVER

• Follow these steps from operator's position.

, Remove the T-knob and fasteners on the

discharge chute.

look

TO REMOVE TOP COVER

- Follow these steps from operator's

position. See figure on this page

• Remove the T-knob and fasteners on the discharge chute

• Remove the gas cap

o Remove the two bolts and nuts from the

front lip of the top cover. Use a flat head

screwdriver and a 3/8" wrench,

Bolts to be Top Cover Screws to be removed from removed from Top Top Cover

• Remove the bolt from the front right side. Use a 5/16" and 3/8" wrench,

, Remove the four screws on the left side

of the lop cover° Use a large flat head

screwdriver.

° Remove the bolt from the front left side,

Use a 5/16" and 3/8" wrench.

• Remove the four screws on the right side of the top cover Use a large flat head

screwdriven

° Remove the three screws from the top

portion of the control panel° Use a large

flat head screwdriver

- Carefully pull up on the rear of top cover making sure to clear gas tank_

° Carefully lift top cover over the three bolts

holding the lower chute to the chute ring NOTE: This area was designed to have a

tight fit, it will be necessary to rock top

cover carefully over these bolts°

. Remove top cover

° Reinstall in reverse order

TO REMOVE BELT COVER

- Follow these steps from operator's position. See figure on this page,

° Remove the two screws holding the belt

cover to the top cover, Use a large flat

head screwdriver. NOTE: If the top cover is already removed, omit this step.

- Remove the one screw holding the belt

cover to the bottom cover. Use a large flat

head screwdriver.

. Graspthe bottom portion of the belt cover

and pull down and out to remove.

° Reinstall in reverse order.

Bottom

Discharge Chute

T_Kn

Fasteners

Lower

Belt

Bolts to to be removed from removed Belt Cover from Belt

TO ADJUST BRAKE PAD

"[he brake pad is adjusted at the factory and no periodic adjustment is necessary

IMPORTANT: Adjustment should only be made to the brake if the brake pad has

become loose or has been removed To adjust proceed as follows:

Cover

Screws

Cover

NOTE: See figure on next page for proper

location of brake pad.

• Turn engine off . Remove belt cover. See To Remove Belt

Cover paragraph on this page

• Remove the top cover. See To Remove Top Cover instructions on this page

NOTE: Make sure the belt is in proper position. See To Replace the Drive Belt

paragraph on page 14

• Tie the qontrol bail to the upper handle

with a piece of string NOTE: This will

engage the pulley and belt system_

- Using a 7/16 wrench, 7/16 socket, and a rachet loosen screw and nut on brake

pad See first figure on page 14 for location of screw and nut

. Adjust brake pad up or down to have a

1/8" gap between the bottom of the brake pad and the belt

• Tighten screw and nut

Brake Pad

Screw and nut to be loosened Pulley

Belt

IdlerPulley

Roller

- Make sure the belt is seated properly.

• Move belt guide into position. The belt guide should be 3/32" from belt when belt

is engaged as shown in figure below.

• Reinstalt belt cover.

Idler PuIley Engine Pulley

TO REPLACE THE DRIVE BELT The drive belt on this unit is of special

construction and must be replaced withthe same type belt available at your nearest

SEARS Service Center.

Remove the belt cover. See to Remove

the Belt Cover paragraph on page 13.

Move belt guide away from belt. See

figure below. Belt may come out without

loosening belt guide. Carefully press idler pulley down to release brake pressure on

belt.

Guide

Roller

Guide

TO REPLACE THE AUGER

• Remove the belt cover, see To Remove

Bett Cover paragraph on page 13 and the drive belt. See the Drive Belt Replace-

ment paragraph on this page.

• Remove the auger pu!ley, see figure

below from the auger shaft (threads are left hand; turn clockwise to remove)°

Place a piece of wood (2x4) on the center paddle area to secure auger to keep from turning.

• Remove the bearing assembly from the left frame of snow thrower by removing

the two nuts. See figure below.

__w_w_ Auger Hous,ng ,_

Belt

Remove belt from between brake pad and roller,

Remove old belt.

Replace with new belt by carefully pressing down on the idler pulley and

placing the belt between the brake pad and roller with belt ribs down.

Release belt pulley.

Attach new belt to the engine pulley and auger pulley_

1!l'!

Spacer

uger utley

• Slide the auger assembly out of the bearing assembly on the right side of the

snow thrower.

o Tip the auger assembly enough to allow it

to slide out of the auger housing.

. Install the new auger assembly in reverse

order of removal.

TO REPLACE THE SPARK PLUG The spark plug is housed in the engine

compartment under the top cover (See figure below) and cannot be seen under

normal conditions.

• First, remove bottom cover° To remove bottom cover proceed as following:

. Stand the unit onto its front end. , Using a flathead screwdriver, remove the

ten screws. See figure below_

Remove four screws on right hand side of unit

Remove these

screws from top

Remove lese screw from left side

Bottom Cover

. Push the spark plug wire onto the spark

plugo

• Reinstall the bottom cover ENGINE SERVICE

Unless the operator isfully qualified to

make engine repairs or adjustments, we

recommend that such work should be done by technicians trained to work on snow

thrower type engines. Take your snow

thrower to your nearest SEARS Service Center for repair and adjustment,

ADJUST ENGINE SPEED

Your engine speed has been factory set. Do not attempt to change engine speed or itmay result inpersonal injury. Ifyou believe that the

engine is running too fast or too slow, take

your snow thrower to your nearest SEARS

Service Center for repair and adjustment.

, Remove bottom cover.

• The spark plug and wire are now visible.

• Remove the spark plug wire.

• Clean the area around the plug base to prevent dirt from entering the engine

when the plug is removed.

• Remove the spark plug. If it is cracked, fouled or dirty, it must be replaced _See

page 10 for the proper replacement plug.

- Set the gap between the electrodes of the new spark plug at .030 inch. Next, install

the spark plug in the cylinder head.

Torque plug to 18 to 20 ft. lb. if you do not use a torque wrench, tighten the plug

firmly (See figure next figure).

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