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IMPORTANT MANUAL DO NOT THROWAWAY
MODEL NO.-
536°884670
Caution:
Read and Follow
All Safety Rules
and instructions
Before Operating
This Equipment
5 HORSEPOWER
21" SINGLE STAGE
AUGER PROPELLED
120V ELECTRIC START
SNOW THROWER
Assembly
o Operation
• Customer Responsibilities
Service and Adjustments
o Repair Parts
SEARS, ROEBUCK AND CO., Hoffman Estates, nL60179 UoS=Ao
i Hill :
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SAFETY RULES
CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND A
PLACE WIRE WHERE IT CANNOT CONTACT SPARK PLUG
TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP,
TRANSPORTING, ADJUSTING OR MAKING REPAIRS.
IMPORTANT
SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE
RISK OF INJURY= YOUR SNOW THROWER IS EQUIPPED WITH SUCH CONTROLS. DO NOT
ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROL UNDER
ANY CIRCUMSTANCES.
BEFORE USE
e Read the Owner's
thoroughly familiar with the controls and the
proper use of the snow thrower_ Know how to
stop the snow thrower and disengage the
controls quickly.
® Do not operate the snow thrower without
wearing adequate winter outer garments.
Wear footwear that will improve footing on
slippery surfaces.
® Keep the area of operation clear of alt persons,
particularly small children, and pets.
¢ Thoroughly inspect the area where the snow
thrower is to be used and remove all doormats,
sleds, boards, wires, and other foreign objects.
e Use extension cords and receptacles as
specified by the manufacturer for all snow
throwers with electric drive motors or with
factory4nsta!led or optional starting motors_
® Use only attachments and accessories ap-
proved by the manufacturer of the snowthrower
(such as electric starter kits, etc.).
e Never operate the snow thrower without good
visibility or light. Always be sure of your footing,
and keep a firm hold on the handles. Walk;
never run.
e This snow thrower is for use on sidewalks,
driveways, and other ground level surfaces,
CAUTION should be exercised while using on
steep sloping surfaces. DO NOT USE SNOW
THROWER ON SURFACES ABOVE
GROUND LEVEL such as roofs of residences,
garages, porches or other such structures or
buildings°
® Check all bolts at frequent intervals for proper
tightness to be sure the snow thrower is in safe
working condition.
e Disengage clutch before starting the engine.
® Let engine and snow thrower adjust to outdoor
temperatures before starting to clear snow.
Manual carefully° Be
FUEL SAFETY
® Handle fuel with care; it is highly flammable
® Use an approved fuel container.
e Check fuel supply before each use, allowing
space for expansion as the heat of the engine
and/or sun can cause fuel to expand°
® Fill fuel tank outdoors with extreme care° Never
fill fuel tank indoors.
® Replace fuel tank cap securely and wipe up
spilled fuel.
• Never remove fuel tank cap or add fuel to a
running engine or hot engine°
® Never store fuel or snow thrower with fuel in the
tank inside a building where fumes may
reach an open flame or spark.
OPERATING SAFETY
® Never allow children or young teenagers to
operate the snow thrower and keep them away
while it is operating. Never allow adults to
operate the snow thrower without proper in-
struction. Do not carry passengers.
® Always wear safety glasses or eye shields
during operation or while performing an
adjustment or repair to protect eyes from foreign
objects that may be thrown from the snow
thrower.
® Exercise extreme caution when operating on or
crossing gravel drives, walks, or roads° Stay
alert for hidden hazards or traffic.
® Do not put hands or feet near or under rotating
parts_ Keep clear of the discharge opening at
all times.
e Exercise caution to avoid slipping or falling,
especially when operating in reverse or back-
ing up.
® Do not clear snow across the face of slopes.
Exercise caution when changing direction on
slopes. Do not attempt to clear steep slopes.
e Never operate the snow thrower without
proper guards, plates or other safety
protective devices in place.
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SAFETY RULES
• Never operate the snow thrower near glass
enclosures, automobiles, window wells, drop-
offs, and the like without proper adjustment of
the snow discharge angle. Keep children and
pets away°
® Never operate the snow thrower at high
transport speeds on slippery surfaces. Look
behind and use care when backing.
® Never direct discharge at bystanders or allow
anyone in front of the snow thrower.
Do not run the engine indoors, except when
starting the engine and for transporting the
snow thrower in or out of the building. Open
the outside doors; exhaust fumes are danger-
ous (containing CARBON MONOXIDE, an
ODORLESS and DEADLY GAS),.
e Take all possible precautions when leaving the
snow thrower unattended° Disengage the auger/
impeller, stop engine, and remove key.
e Do not overload the machine capacity by
attempting to clear snow at too fast a rate..
SAFE STORAGE
e Always refer to Owner's Manual instructions for
important details if the snow thrower is to be
stored for an extended period.
e Disengage power to the auger!impeller when
snow thrower is transported or not in use.
Q Never store the snow thrower with fuel in the
fuel tank inside a building where ignition sources
are present such as hot water and space
heaters, clothes dryers, and the likeo A!low the
engine to cool before storing in any enclosure.r
REPAIR/ADJUSTMENTS SAFETY
e After striking a foreign object, stop the engine
and remove the wire from the spark plug, or
disconnect the cord from the electric motor.
Thoroughly inspect the snow thrower for any
damage, and repair the damage before
restarting and operating the snow thrower.
if the snow thrower should start to vibrate
abnormally, stop the engine (or electric motor)
and check immediately for the cause_ Vibration
is generally a warning of trouble.
e Stop the engine (or electric motor) whenever
you leave the operating position, before un-
clogging the auger/impeller housing or dis-
charge guide, and when making any repairs,
adjustments, or inspections. Remove wire from
spark plug or disconnect cord from electric
motor.
® When cleaning, repairing, or inspecting, make
certain the auger/impeller and all moving parts
have stopped. Disconnect the spark plug wire
and keep the wire away from the plug to prevent
accidental starting.
e Never attempt to make any adjustments while
the engine is running (except when specifically
recommended in this manual).
e Maintain or replace safety and instruction
labels, as necessary.
e Run the snow thrower a few minutes after
throwing snow to prevent freeze-up of the
auger/impeller.
_DISCHARGE CHUTE!
LOOK FOR THIS SYMBOL TO POINT OUT
_ IMPORTANT SAFETY PRECAUTIONS. IT
MEANS--ATTENTION!!! BECOME ALERT.q
YOUR SAFETY IS INVOLVED,
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CONGRATULATIONSon yourpurchaseof a Sears
CraftsmanSnowThrowerIthasbeendesigned,engi-
neeredandmanufacturedtogiveyouthebestpossible
dependabilityandperformance
Shouldyouexperienceanyproblemyoucannoteasily
remedy,pleasecontactyournearestSearsServiceCen-
tedDepartmentSearshascompetent,well-trainedtech-
niciansandthepropertoolstoserviceorrepairthisunit
Pleasereadandretainthismanual,Theinstructionswilt
enableyoutoassembleandmaintainyoursnowthrower
properly,Alwaysobservethe"SAFETYRULES"
MODEL
NUMBER536_884670
SERIAL
NUMBER
DATEOF
PURCHASE
THEMODELANDSERIALNUMBERSWILLBE
FOUNDONADECALATTACHEDTOTHEREAFi
OFTHESNOWTHROWERHOUSING
YOUSHOULDRECORDBOTHSERIALNUMBER
ANDDATEOFPURCHASEANDKEEPINASAFE
PLACEFORFUTUREREFERENCE
PRODUCT SPECIFICATIONS
HORSE POWER: 5 hp
DISPLACEMENT:
GASOLINE CAPACITY:
FUEL/OIL MIX RATIO:
SPARK PLUG :
(GAP .030 in.)
8.46
cu. in.
1.62 quarts
Unleaded
40:1
(3.2 oz of air-
cooled engine 2-
cycle oil specified
for 40:1 ratio per
1 gal of gas)
ill i
Champion
RCJ8Y
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this
product, Contact your nearest Sears Store fordetails
CUSTOMER RESPONSiBiLiTiES
o Read and observe the safety rules
e Follow a regular schedule in maintaining, caring lor and using your snow thrower
® Follow the instructions under "Customer Responsibilities" and "Storage" sections of this Owner's Manual
TWO YEAR LIMITED WARRANTY ON CRAFTSMAN
SNOW THROWER
For two years from the date ol purchase, when this Craftsman Snow Thrower is maintained, lubricated
and tuned-up according to the instructions in the owner's manual, Sears will repair, free of charge, any
defect in material and workmanship
If this Craftsman Snow Thrower is used for commercial or rentat purposes, this warranty applies for only
90 days from the date of purchase
This warranty does not cover:
e Expendable items which become worn during normal use, such as spark piugs, drive belts and shear
pins
e Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure
to maintain the equipment according to the instructionscontained in the owner's manual
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO
THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES THIS
WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES
This warranty gives you specific legal rights, and you may also have other rightswhich may vary from
slate to slale
SEARS, ROEBUCK AND CO, D/817WA, HOFFMAN ESTATES, IL 60179
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TABLE OF CONTENTS
SAFETY RULES ...................................................2-3
PRODUCT SPECIFICATIONS ...........................4
CUSTOMER RESPONSIBILITIES ........... 4,13
WARRANTY .......................................................... 4
TABLE OF CONTENTS .........................................5
INDEX ........................................................................5
ASSEMBLY ......................................................... 6-7
OPERATION ..........................................................8-12
iNDEX
A
Adjustment:
Aug er Cent tel Cable ....................14,15
Auger ..............................................................17
Belt Guides ................................................16
Drive Belt ..............................................15
Carburetor ......................................... 14
Spark Plug ...........................................13, 17
Assembly:
Chute Control Rod ........................... 7
Handle Assembly ................................... 7
Unpacking ............................................. 7
B
Belt:
Adjust Belt ..............................................t 5
Belt Maintenance .................................15
Replace Belt .........................................15
Belt Guides, Adjustment ........................16
C
Carburetor, Adjustment ..........................14
Choke Control .................................8, 11, 12
Primer Button ........................... 8, 11, 12
Controls:
Auger ...................................... 8, 11, 12
Snow Thrower .........................8-9, 11, 12
Customer Responsibilities ............ 4,13
Agreement ..................................................4
Engine ...................................................13
Spark Plug ..................................................13
General Recommendations .......... ! 3
D
Drive, Auger ..........................................14, 15
Deflector, Snow Chute ............ 8, 9, 12
Engine:
Controls .........................................8, t 1, 12
Fuel Mix Ratio .......................................4, 10
Oil Type ............................................4, 10
Starting, Electric .......................... 11
Starting, Recoil ......................10, 11,12
Storage ............................................ 18
Electric Start ........................... 8, t 1
Fuel Mix Ratio ............................... 4, 10
Fuel, Type ................................ 4, 10
Fuel, Storage ...................................1O, 18
Handle, Upper and Lower ............ 7, 8
Ignition, Key ......................... 8, 11
lndex ............................................. 5
Levers:
Choke Control ................. 8, 11, 12
Chute Control .......................... 7-9, 12
Lubrication:
Chute Control Rod ...............................13
Chute Flange ............................... 13
Oil:
Engine ............................................ tO
Storage ..................................... 18
Type ......................................... 4, 10
Operation:
Carburetor .............................................11
Engine and Auger Controls, 8, 11, 12
Operating Snow Thrower ..........8_9, 12
Operating Tips ............................. 12
Starting the Engine, Electric ......... 11
Starting the Engine, Recoil ....... 11,12
Snow Thrower Controls ............8-9, 12
SERVICE AND ADJUSTMENTS .........t4q7
STORAGE ............................................................ 18
TROUBLE SHOOTING .......................................19
REPAIR PARTS (SNOW THROWER)._20-27
REPAIR PARTS (ENGINE) ................... 28-31
PARTS ORDERINGISERVlCE ........... 32
E
F
H
I
L
O
Parts ..................... 2o-31
Primer Button ........................... 8, 11
Product Specifications ................. 4
Repair/Replacement Parts ....20-31
Recoil Starter .................. 8, 11, 12
Replacement, Belts ............... 15
Replacement, Scraper Bar 16
Safety Rules ....................... 2-3
Service and Adjustments:
Auger ............................. 17
Auger Control Cable ........ 14,15
Belt Guides ...................... 16
Drive Belt ............ 15
Belt Replacement .......... 15
Carburetor ............................... 14
Scraper Bar Replacement ......... 16
Spark Plug ..................... 13, 17
Specifications .................... 4
Starting the Engine, Electric 11
Starting the Engine, Recoil ...... 12
Stopping the Snow Thrower ....... 9
Shipping Carton .............. 6
Storage ........................ 18
Table of Contents ........................ 5
Trouble Shooting Chart .......... 19
Tools Required for Assembly .......... 6
Warranty ............. 4
P
R
S
T
W
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CO TENTS OF ARDWARE PACK
i ii i ii ill lll,lllll, ll, , ,ill, i ,,m,u,,i, ,IL i L i
CONTENTS OF PARTS BAG (not shown full size)
" t
1 _ 3 2 ounce containr
1 - Elecllie Starter Cord 10 FI Crattsman 2_cycte oil
Parts packed separately in carton (not shown full size)
J
I
I
I
I
I
1 - Owner's manual
Parts Bag
1 - Chute Control Rod
ASSE LY
TOOLS REQUIRED FOR ASSEMBLY
1 - 3/8" Wrench {or adjustable wrench)
1 - Regular screwdriver
1 - Knife (to cut carlon)
_ CAUTION: Always wear safety glasses or
Figure 1shows the snow [hrower completely assembled
Reference to lhe dght and left hand side el the snow
thrower is from the operator position at the handle
eye shields while assembling snow
thrower,
TEE KNOB
2 -Keys & Ring Assembly
(Atlached to engine in plastic bag)
CABLE
CHUTE
CONTROL ROD
FIG,, 1
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L,L '
ASSE
LY
TO REMOVE SNOW THROWER
FROM CARTON
@ Remove atlpacking material
@ Remove a]l inserts located in the carton
@ Locate and remove container ol Craftsman 2-cycle
oil
@ Remove chute control rod from insert and set aside
O Cut down all four corners of carlon and lay panels fiat
@ Pull the snow thrower out of the carton
TO ASSEMBLE THE HANDLE
@ Remove the wrap from the upper handle
@ Loosen the tee knob on the chute deflector (Fig 1)
@ Raise chute deflector to top position (Fig 2A) and
tighten tee knob
@ Loosen the tee knob on each side ofthe upper handle
(Fig 2)
¢ Pull the chute deflector to one side (Fig 2B) to clear
the upper handle and raise the upper handle to the
operating position as shown in Fig 1 (NOTE: Hold the
upper handle apart to prevent scratching the lower
handle)
¢_ Check to be sure the clutch cable is not caught in the
handle Tighten the tee knobs on the upper handle
@ Loosen tee knob on the chute deflector and move itto
snow throwing position (Fig 1)
@ Tighten tee knob on the chute deflector
TO ASSEMBLE THE CHUTE CON-
TROL ROD
UPPER HANDLE
DEFLECTOR
CHUTE
AUG
CONTROL
BAR
CHUTE
DEFLECTOR
TEE KNOB
TEE KNOB
UPPER HANDLE
FIG,, 2
CHUTE
DEFLECTOR
UPPER
HANDLE
@ Remove the screw and nut from the end of the chute
control rod and lay aside
@ Push the end of the chute control rod tllrough the hole
in chute control rod bracket on the lower handle (See
Fig 3)
@ Align the hole in the chute contro! rod wiltl tt_ehole in
the Iowerchute control rod (See Fig 31 Secure wilh
the screw and nut
O Rotate the chute control rod tully clockwise and coun-
lerclockwise The discharge chute should rolate freely
FIG. 2A FIGo 2B
FIG. 3
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OPERATIO
,i ,111 i ............................................................
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW
THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various
controls and adjustments, Save this manual for future reference,
AUGER CONTROL BAR
UPPER
LOWER HANDLE
CHUTECONTROLROD
RECOIL
CHUTE DEFLECTOR
HANDLE
RECOIL
DISCHARGI
PRIMER STARTER
BUTTON _1
IGNITION
\\ STARTER SWITCH
AUGE_ CONTROL KEY
ASSEMBLY
AUGER HOUSING
SCRAPER BAR
FIG. 4
SEARS SNOW THROWERS conformto the safety standards ofthe American National Standards lnstitute,,B71.3-t984
,11,1 i, ii
AUGER CONTROL BAR - Starts and stops the auger
which propels the snow thrower°
CHUTE CONTROL ROD. Changes thedirection of snow
discharge.
CHUTE DEFLECTOR - Changes the distance the snow
is thrown
DISCHARGE CHUTE - Changes the direction the snow
is thrown
IGNITION SWITCH KEY - Must be inserted and turned to
the ON position to start the engine,
CHOKE CONTROL - Used to start a cold engine.
PRIMER BUTTON - Injects fuel directly into the carbu-
retor manifold for fast starts in cold weather,,
RECOIL STARTER HANDLE - Starts the engine
manually,
ELECTRIC STARTER BUTTON - Used to start the
engine using the 120 V electric starter
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•OPERATION
The operalion of any snow lhrower can resufl in foreign objects being thrown into the
eyes, which can result in severe eye damage Always wear safety glasses or eye
shields while operating the snow thrower
We recommend standard safety glasses, available at SEARS Retail or SEARS
Service Center. or a wide vision safety mask for over your glasses
HOW TO USE YOUR
SNOW THROWER
TO STOP YOUR SNOW THROWER
O To stop the auger, release the auger control bar
NOTE: If the auger continues to creep, refer to the To
Adjust Auger Control Cable paragraph on page 14 and
15
• To stop the engine, turn key to the OFF position
@ Turn the crank assembly to set the direction of the
snow throwing
TO CONTROL SNOW DISCHARGE
@ Loosen the tee knob on the chute deflector and
move the deflector to set the distance Move the
deflector UP !or more distance, DOWN for less
distance. Then tighten the tee knob (See Fig 5)
TO USE AUGER PROPEL ACTION
TEE KNOB
FIG, 5
AUGER _o_-
PROPELLE£ 1_7_'+ ':\\;
POSITION
@ Squeeze the auger control bar down against the
upper handle to allow the auger to turn
@ To propel forward, raise the handle to allow the
rubber auger btades to contact the ground (See Fig
6)
AUGER BLADES
CAUTION: READ OWNER'S MANUAL
BEFORE OPERATING MACHINE
NEVER DIRECT DISCHARGE TOWARD
BYSTANDERS,
RELEASE THE AUGER CONTROL BAR
AND STOP THE ENGINE BEFORE UN-
CLOGGING DISCHARGE CHUTE OR AU-
GER HOUSING AND BEFORE LEAVING
THE MACHINE
/7' '
FIG,, 6
NORMAL
OPERATING
POSITION
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i,,,,, ,,i ml, i m !
OP RATIO
BEFORE STARTING ENGINE IMPORTANT: DO NOT USE OUTBOARD MOTOR
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or those using ethanol or methanol)
can attract moisture which leads to separation and for-
mation of acids during storage. Acidic gas can damage
the fuel system of an engine while in storage. To avoid
engine problems, the fuel system should be emptied
before storage for30 days or longer. Start the engine and
let it run until the fuel lines and carburetor are empty, Use
the carburetor' bowl drain to empty residual gasoline from
the float chamber (See Fig_ 19)_ Use fresh fuel next
season. (See Storage Instructions on page 18 for addi-
tional information°)
Never' use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur°
RLL GAS
The two cycle engine used on this snow thrower requires
a mixture of gasoline and oil for lubrication of the bearings
and other moving parts. The correct fuel mixture ratio is
40:1 (3.2 oz,. oil per gallon of gas - see Fuel Mixture
Chart), Gasoline and oil must be premixed in a clean
gasoline container, Always use fresh, clean, unleaded
gasoline._
FUEL MIX CHART (Mixture 40:1)
U.S. ""'J IMPERU_L' S.L(METRIC} i
GAs O,LI GAS"I OIL GAS"'IO,Li
[1 Gal. _12 OZ. jili'GaL I 3.7 oz.,, 14L,!,tersl OO.MLI
GASOLIINE AND OIL MIXTURE
Mix gasoline and oil (See Fig 7) as follows:
@ Pour I UoS quart of fresh, clean, unleaded au-
tomotive gasoline into a gallon gasoline container
@ Add (3,2 oz) of clean, high quality, Craftsman two-
cycle oil to the gasoline container
O Reinstall the cap on the gasoline container and
shake container vigorously so the oil mixes with the
gasoline ,.
O Add an additional 3 U_S quads of gasoline to the
gallon container and shake the container again
....._ CAUTION: GASOLINE IS FLAMMABLE
FILL FUEL TANK WHILE SNOW THROWER IS
RUNNING, HOT, OR WHEN SNOW THROWER IS
IN AN ENCLOSED .AREA. KEEP AWAY FROM
OPEN FLAME OR ELECTRICAL SPARK, AND DO
NOT SMOKE WHILE iVIIXING FUEL OR FILLING
FUEL TANK. NEVER FILL FUEL TANK COM-
PLETELY, BUT FILL THE TANKTO WITHIN 1/4- 1/
2 INCH FROM TOP TO PROVIDE SPACE FOR
EXPANSION OF FUEL. ALWAYS FILL FUEL TANK
OUTDOORS AND USE A FUNNEL OR SPOUT TO
PREVENT SPILLING. MAKE SURE TO WIPE UP
ANY SPILLED FUEL BEFORE STARTING ENGINE.
STORE GASOLINE INA CLEAN, APPROVED CON-
TAINER, AND KEEP CAP IN PLACE ON CON-
TAINER. KEEP GASOLINE IN A COOL, WELL
VENTILATED PLACE, NEVER IN THE HOUSE.
NEVER BUY MORE THAN A 30 DAY SUPPLY OF
GASOLINE TO ASSURE VOLATILITY. GASOLINE
IS INTENDED TO BE USED AS A FUEL FOR
INTERNAL COMBUSTION ENGINES; THERE-
FORE, DO NOT USE GASOLINE FOR ANY OTHER
PURPOSE. SINCE MANY CHILDREN LIKE THE
SMELL OF GASOLINE, KEEP IT OUT OF THEIR
REACH BECAUSE THE FUMES ARE
DANGEROUS TO INHALE, AS WELL AS BEING
EXPLOSIVE.
OILOR AUTOMOBILE OILS, SUCH AS
SAE 30 OIL, OR MULTI-VISCOSITY
OILS, SUCH AS 10W-30 OR t0W-40
AND CAUTION MUST BE USED WHEN
HANDLING OR STORING IT. DO NOT
DO NOT FILL THE FUEL TANK WITH GASOLINE THAT DOES NOT HAVE OIL MIXED IN IT. SHAKE THE
GASOLINE CONTAINER BEFORE EACH FILLING OF THE FUEL TANK
OIL
(112 CUP OR 32 OZ ) SHAKE CAN
' + I(L S-/ + = ,@,
! U,S GALLON CONTAINER
FIG=7
10