Craftsman 536884582 Owner’s Manual

3.0 Horsepower 21 Inch Single Stage
Auger Propelled SNOW THROWER
ElectricStart
MODEL NO.
536.884582
Caution:
Instructions before first use
of this product.
SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.
761124 08/11/98
Table of Contents 2 Service and Adjustments 12-15 Warranty 2 Storage 16
Safety Rules 2-4 Troubleshooting 17 Contents of Shipping Carton 4 Snow Repair Parts 16.24
Assembly 5 Engine Repair Parts 25-29 OpemUon 6-10 Spanish(Espa_ol) 30-46
Maintenance 11 Parts Ordering/Service Back Cover
LIMITED ONE-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER
For one year from the date of purchase, when this Craftsman Snow Thrower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears will repair, free of charge, any defect in msterial or workmanship. If this Craftsman Snow Thrower is used for commercial or rental purposes, this warranty ap-
plies for only 90 days from the date of purchase.
This warranty does not cover the following:
Items which become worn dudng normal use, such as spark plugs, ddve befls and shear pins.
Repairs necessary because of operator abuse or negligence, including bent crank-
shafts and the failure to maintain the equipment according to the instructions con- tained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST SEARS SERVICE CENTEPJDEPARTMENT IN THE
UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This warranty gives you specific legal dghts, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D817WA, Hoffman Estates, IL 60179
,Z_ Look for this symbol to point out Important safety precautions. It means_
position and remove key to prevent accidental starting when setting-up,
transporting, adjusting or making repairs.
IMPORTANT: Safety standards require operator presence controls to minimize the risk of injury. Your snow thrower is equipped with such controls. Do not attempt
to defeat the function of the operator
)resence control under any circumstances.
ATTENTIONIll Become alertlll Your safety is involved.
CAUTION: Always tum key to OFF
A_ California Proposition 65
WARNING:The
engine exhaust from this product
contains chemicals known to the State of California to cause cancer
birthdefects orotherreproductive
harm.
BEFORE USE
Read the owner's manual carefully. Be
thoroughly familiar with the controls and the proper use of the snow thrower. Know how to stop the snow thrower and disengage the controls quickly.
Do not operate the snow thrower without wearing adequate outer garments. Wear
footwear that will improve footing on slippery surfaces.
Keep the area of operation clear of all
persons, padicularly small children and
pets.
Thoroughly inspect the area where the
snow thrower is to be used and remove
all foreign objects.
Use extension cords and receptacles as specified by the manufacturer for all snow
throwers with electrib drive motors or with factory-installed or optional starting
motors.
2
Use only attachments and accessories approved by the manufacturer of the
snow thrower (such as electric starter kits, etc.).
Never operate the snow thrower without good visibility or light. Always be sure of
your footing, and keep a firm hold on the handles. Walk; never run.
This snow thrower isfor use on side-
walks, driveways, and other ground level surfaces. CAUTION: should be exercised
while using on steep sloping surfaces. DO
NOT USE SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of residences, garages,
porches or other such structures or buildings.
Check all bolts at frequent intervals for
proper tightness to be sure the snow thrower is in safe working condition.
Disengage clutch before starting the engine.
Let engine and snow thrower adjust to outdoor temperatures before starting to clear snow.
FUEL SAFETY
Handle fuel with care; it is highly flam-
mable.
Use an approved container.
Check fuel supply before each use,
allowing space for expansion as the heat of the engine and/or sun can cause fuel to expand.
Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. Replace fuel
tank cap securely and wipe up spilled
fuel.
Never remove the fuel tank cap or add fuel to a running or hot engine.
Never store fuel orsnow thrower with fuel
in the tank inside a building where fumes may reach an open flame.
OPERATING SAFETY
Never allow children or young teenagers
to operate the snow thrower. Keep them away while it is operating. Never allow
adults to operate the snow thrower
without proper instruction.
Do not operate tt_ismachine if you are
taking drugs or other medication which can cause drowsiness or affect your
ability to operate this machine.
Do not use this machine if you are
mentally or physically unable to operate this machine safely.
Always wear safety glasses or eye
shields during operation or while perform-
ing an adjustment or repair to protect your eyes from foreign objects that may be
thrown from the snow thrower.
Do not put hands or feet near or under
rotating parts. Keep clear of the discharge opening at all times.
Exemise extreme caution to avoid slipping or falling, especially when operating in
reverse or backing up.
Do not clear snow across the face of
slopes. Excercise caultion when changing direction on slopes. Do not attempt to
clear steep slopes.
Never operate the snow thrower without
proper guards, plates, or other safety protective devices in place.
Never operate the snow thrower near
glass enclosures, automobiles, window wells, drop-offs, and the like without
proper adjustment of the snow discharge
angle. Keep children and pets away.
Never operate the snow thrower at high
transport speeds on slippery surfaces. Look behind and use care when backing.
Never direct discharge at bystanders or allow anyone in front of the snow thrower.
Do not run the engine indoors, except when starting the engine and for trans- porting the snow thrower in or out of the
building. Open the outside doors; exhaust fumes are dangerous, containing CAR-
BON MONOXIDE, an ODORLESS and DEADLY GAS.
Take all possible precautions when
leaving the snow thrower unattended. Disengage the auger/impeller, stop engine, and remove key.
Do not ovedoad the machine capacity by
attempting to clear snow at too fast a rate.
SAFE STORAGE
Always refer to the owner's manual instructions for important details if the
snow thrower is to be stored for an
extended period.
Disengage power to the auger/impeller
when snow thrower is transported or not in use.
Never store the snow thrower with fuel in
the fuel tank inside a building where
ignition sources are present such as water and space heaters, clothes dryers, and
the like. Allow the engine to cool before storing in any enclosure.
REPAIR/ADJUSTMENTS SAFETY
After striking a foreign object, stop the
engine (motor). Turn key to OFF position and remove key to prevent accidental
starting. Thoroughly inspect the snowthrower for any damage, and repair the damage before restarting and
operating it.
Ifsnow thrower should start to vibrate
abnormally, stop engine (motor) and check immediately for the cause. Vibra-
tion is generally a waming of trouble.
Stop the engine (motor) whenever you leave the operating position. Also, turn
key to OFF position and remove key
before unclogging the auger/impeller
housing or discharge chute, and when making any repairs, adjustments, or
inspections. Remove wire from spark plug to prevent accidental starting.
When cleaning, repairing, or inspecting,
make certain the auger/impeller and all moving parts have stopped.Turn key to
OFF position and remove key to prevent accidental starting.
Never attempt to make any adjustments
while the engine is running except when specifically recommended by the manu-
facturer.
Maintain or replace safety and instruction
labels, as necessary.
Run the snow thrower a few minutes after throwing snow to prevent freeze-up of the
auger/impeller.
Z_ WARNING: This unit is equipped with
an intemst combustion engine and should not be used on or near any unimproved for-
est-covered, brush-covered or grass-cov- ered land unless the engine's exhaust sys-
tem is equipped with a spark an'ester meet- ing applicable local or state laws (if any). If a
spark arrester is used, it should be main- tained in effective working.order by the op-
erator.
In the state of Califomia the spark arrester is required by law (Section 4442 of the Califor-
nia Public Resources Code). Other states may have similar laws. Federal laws apply
on federal lands. A spark arraster/muffler is available through your nearest Sears Autho- rized Service Center (See ENGINE REPAIR
PARTS section in this manual).
Contents of Parts Bag
1 - Owner's Manual (not shown) 1 - Parts Bag (not shown)
1 -3.2 ounce container 1 - Electric Starter Cord
Craftsman 2-cycle oll 10 ft.
2_
CAUTION: Always wear safety
glasses or eye shields while assembling snow thrower.
TOOLS REQUIRED FOR ASSEMBLY
1 - Knife to cut carton
The figure to the right shows the snow thrower completely assembled.
References to the right or left hand side of the snow thrower are from the viewpoint
of the operator's position behind the unit.
TO REMOVE SNOW THROWER
FROM CARTON
Locate and remove container of Crafts- man 2-cycle oil.
Remove the inserts positioned around the unit and the packing matedal.
Cut down two comers nearest the handles and lay the panel down flat.
Remove and discard bottom packaging.
Pull snow thrower out of the carton.
TO ASSEMBLE THE SNOW THROWER
Remove wrap on upper handle and along
the side of both handles. Discard wrap.
Loosen the tee knobs on each side of the
upper handle. See figure on this page.
Raise the upper handle to the operating position as shown in figure.
NOTE: Make sure the cables are not
caught between the upper and lower
handle.
Check to be sure the clutch cable is not caught in the handle. Tighten the tee
knobs.
AugerControl
Chute Control
Tee Knob
Chute Deflector
J CHECKLIST
Beforeyou operate your new snow thrower, toensure that you receivethe best perfor-
mance and satisfactionfromthisquality product,please review the following
checklist:
,/ All assembly instructions have been
completed.
,/ The discharge chute rotates freely. / No remaining loose parts in carton.
While learning how to use your snow thrower, pay extra attention to the following
important items: // Make sure gas tank is filled with
40:1ratio mixture of gasoline and oil.
,/,/ Become familiar with all controis-thalr
location and function. Operate controls before starting engine.
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save this manual for future
reference.
ElectricStart IgnitionOff IgnitionOn Oil/Fuel Mixture PrimerButton Pushto Engage
ElectricStarter
Auger ControlBar
Chute
Chute
Auger/
'AugerHousing Button
Augel" Control Bar- Starts and stops the auger which propels the snow thrower.
Chute Control Rod - Changes the direc- tion of snow discharge.
Chute Deflector - Changes the distance
the snow is thrown.
Discharge Chute - Changes the direction the snow is thrown.
Ignition Switch Key - Must be inserted
and turned to the ON position to start the engine.
Choke Control - Used to start a cold en-
gine Primer Button - Injects fuel directly into the
carburetor manifold for fast starts in cold weather.
Recoil Starter Handle - Starts the engine
manu_.lly.
Electric Starter Button - Used to start the engine using the 120V electric starter.
6
HOW TO USE YOUR SNOW THROWER
TO STOP YOUR SNOW THROWER
To stop the auger, release the auger control bar.
NOTE: If the auger continues to creep, refer
(To Adjust Auger Control Cable paragraph on page 12).
To stop the engine, turn key to the OFF
position.
TO CONTROL SNOW DISCHARGE
Turn the chute control rod to set the direction of the snow throwing.
Loosen the wing knob on the chute
deflector and move the deflector to set the distance. Move the deflector (UP) for
more distance, (DOWN) for less distance. Then tighten the wing knob (See figure
below).
Win Knob
be_o CAUTION: Read owners manual
re operating machine. Never direct
discharge toward bystanders. Release the auger control bar and stop the engine before unclogging discharge chute or auger
housing and before leaving the machine.
BEFORE STARTING ENGINE WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
those using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage.
Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage for 30 days or longer. Start engine and let it run untilfuel lines and carburetor are empty. Use
carburetor bowl drain to empty residual gasoline from float chamber (See figure in
Storage section, page 16). Use fresh fuel next season. (See Storage Instructions on page 16 for additional information).
Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur.
TO USE AUGER PROPEL ACTION
Squeeze the auger control bar down against the upper handle to allow the
auger to turn,
To propel forward, raise the handle to
allow the rubber auger blades to contact the ground (See figure below).
Normal Operating
Position
FILL GAS NOTICE: ENGINES WHICH ARE CERTI-
FIED TO COMPLY WITH CALIFORNIA AND US EPA EMISSION REGULATIONS
FOR ULGE ENGINES: Are certified to
operate on regular unleaded gasoline.
Include the following emisssion control
system(s): EM, TWC (if so equipped).
Include any user adjustable features -
therefore no other adustments are needed.
The two cycle engine used on this snow thrower requires a mixtUre of gasoline and
oilfor lubrication of the bearings and other moving parts, The correct fuel mixture ratio
is 40:1 (3.2 oz. oil per gallon of gas - see Fuel Mixture Chart). Gasoline and oil must be pre-mixed in a clean gasoline container. Always use fresh, clean, unleaded gaso-
line. FUEL MIX CHART (Mixture 40:1)
o,sLo,LiG,slo,,I I I
Blades
GASOLINE AND OIL MIXTURE Mix gasolineand oil as follows:
7
DO NOT FILL THE FUEL TANK WITH GASOUNE THAT DOES NOT HAVE OIL MIXED IN IT. SHAKE THE GASOLINE CONTNNER BEFORE EACH FILLING OF THE FUEL TANK.
OII
(1/2cup or3.2oz.) Shake(;an
1 U.S. gallon container
Pour 1 U.S. quart of fresh, clean,
unleaded automotive gasoline to a gallon gasoline container.
Add 3.2 oz of clean, high quality,
Craftsman two-cycle oil into the gasoline
container (One 3.2 ounces of oil pro-
vided). IMPORTANT: Do not use outboard motor oil or automobile oils, such as SAE 30 oil, or multi-viscosity oils, such as 10W-30 or
10W-40.
Reinstall the cap on the gasoline con-
tainer and shake container vigorously so the oil mixes with the gasoline
Add an additional 3 U.S. quads of
gasoline to the gallon container and shake the container again.
WARNING: Gasoline is flammable and cau-
tion must be used when handling or storing
it. Do not fill fuel tank while snow thrower is running, hot, or when snow thrower is in an
enclosed area. Keep away from open flame, electrical spark, and do not smoke
while filling the fuel tank. Never fill fuel tank completely; but fillthe tank to within 114-1/2
inch from the top to provide space for ex-
pansion of fuel. Always fill fuel tank out- doors and use a funnel or spout to prevent
spilling. Make sure to wipe up any spilled fuel before starting the engine. Store gaso-
line in a clean, approved container, and keep the cap in place on the container.
Keep gasoline in a cool, well ventilated place; never in the house. Never buy more
than a 30 day supply of gasoline to ensure volatility. Gasoline is intended to be used as
a fuel for internal combustion engines;
therefore, do not use gasoline for any other
purpose. Since many children like the smell of gasoline, keep it out of their reach be-
cause the fumes are dangerous to inhale,
as well as being explosive.
TO STOP ENGINE
To stop the engine, turn the key to OFF and remove key. Keep key in a safe
place. The engine will not start without th key. See figure on next page.
TO.START ENGINE (ELECTRIC
START)
The snow thrower engine is equipped with 120 volt AC electric starter and recoil starte
Before starting the engine, be certain that you have read the following information:
COLD START
Insert the key and turn ON.
Move the choke control to the FULL
position.
Connect the power cord to the switch box on the snow thrower.
Plug the other end of the power cord into
a three hole, grounded 120 volt AC
receptacle. Push the primer button while covering the
vent holes as follows: (Remove finger from primer button between primes).
Do not prime if temperature is above
50oF. Two times if temperature is 50 ° F to 15°F
Four times if temperature is below 15°F. Push down on the starter button until the
engine starts. Do not crank for more than 20 seconds at a time. This electric starter
is not thermally protected. Allow starter to cool off for 10 minutes before starting again or electric starter damaged can
Occur.
Disconnect the power cord from the receptacle first and.then from the switch box on the snow thrower.
When the engine starts,releasethe starterbuttonand move choke leverto
=1/2 choke" position. When engine runs smoothly, move choke lever to "No
Choke" Position.
NOTE: Allow the engine to warm up for several minutes before blowing snow in
temperatures below 0°F. WARM START
Be sure the choke is in the OFF posi- tion and pull the starter handle until the
engine starts.
Do not prime a warm engine. If the en-
gine fails to start, follow the Cold En- gine Start instructions on page 8.
RecoilStarter
Vent Hole Handle
Starter
O O
vent holes as follows: (Remove finger from pdmer button between pdmas).
Do not pdme if temperature is above 50OF.
Two times if temperature is 50 ° F to 15°F.
Four times if temperature is below 15°F.
Pull the starter handle with a smooth
rapid movement. Do not allow the starter rope to snap back. Rewind smoothly while holding the starter handle. Ifthe engine fires but does not start, pull the starter handle until the engine starts.
After three pulls, repeat the priming and
pulling steps again.
As engine starts warms up move choke lever to =1/2 choke" position. When
engine runs smoothly, move choke lever to =No Choke" Position
NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures below 0°F.
WARM START
Choke! Electric
Z_ CAUTION: This starter is equipped to
operate on 120 volt AC household current.
Follow all instructions carefully as set forth
in the "To Start Engine" section. When connecting 120 volt AC power cord, always
connect the cord to the switch box on the engine first, then plug the other end into the
household receptacle. When disconnecting
the 120 volt AC power cord, always unplug
from the household receptacle first.
TO STOP ENGINE
To stop the engine, turn the key to OFF and remove key. Keep key in a safe
place. The engine will not start without the key. See figure above.
TO START ENGINE (RECOIL START)
Before starting th_ engine, be certain that you have read and understood all the instructions on the preceding pages.
COLD START
Insert the key and turn ON.
Move the choke control to the FULL
position.
Push the primer button while covering the
Do not prime a warm engine. If the en-
gine fails to start, follow the Cold En- gine Start instructions on this page.
Z_ CAUTION: Never run engine indoors or in enclosed, poody ventilated areas.
Engine exhaust contains carbon monoxide, an ododess and a deadly gas. Always stand behind snow thrower(operator's position) when starting engine. Do not put hands, feet, hair or loose clothing in or near the
discharge chute deflector or auger housing
while the engine is running. The tempera-
ture of the muffler and neaby areas may
exceed 150 ° F.; avoid these areas also.
Z_ WARNING: Objects such as gravel,
rocks or other debris, if struck by the auger, may be thrown with sufficient force to cause personal injury or property damage.
We recommend standard safety glasses or Wide Vision Safety Mask for over your
glasses.
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