read this manual and follow ail of its
Safety Rules and Operating Instructions
Manual del usarlo
Quitanieves
8.5 caballos de fuerza (hp)
Arranque eléctrico
27" Bietápico
Modelo 536.881851
PRECAUCIÓN: Antes de usar este producto,
lea este manual y siga todas las reglas de
seguridad e instrucciones de operación.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.SA.
198928 Rev. 1 07.19.05 BY WWW.SearS.COm/craftsman Printed in U.S.A.
TABLE OF CONTENTS
WARRANTY STATEMENT
SAFETY RULES
INTERNATIONAL SYMBOLS....
ASSEMBLY
OPERATION
MAINTENANCE
SERVICE AND ADJUSTMENT ..21
...............................
.......................................
.....................................
................................
.................
2
STORAGE
2
TROUBLESHOOTING TABLE ...
4
REPAIR PARTS
6
ENGINE REPAIR PARTS
11
SPANISH (ESPAÑOL)........................
18
PARTS ORDERING/SERVICE ..
........................................
................................
..................
BACK COVER
WARRANTY STATEMENT
UMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER
For two years from the date of purchase, when this Crafteman Snow thrower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner’s manual, Sears will repair, free of charge, any defect in material or workmanship.
If this Craftsman Snow thrower is used for commerciai or rental purposes, this warranty ap
plies for only 90 days from the date of purchase.
This warranty does not cover the following:
• items which become worn during normal use, such as spark plugs, drive belts and shear
pins.
• Repair necessary because of operator abuse or negligence, including bent crankshafts
and the failure to maintain the equipment according to the instructions contained in the
owner’s manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW
THROWER TO THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES.
THIS WARRANTY APPUES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED
STATES.
This warranty gives you specific legal rights, and you may also have other rights which may
vary from state to state.
Sears, Roebuck and Co., D817WA, Hoffman Estates. IL60179
33
34
38
56
63
SAFETY RULES
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.
IT MEANS- ATTENTIONm BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
A
A WARNING: A
Engine Exhaust, some of its constituents, and
certain vehicle components contain or emit
chemicals known to the State of California to
cause cancer and birth defects or other repro
ductive harm.
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and birth defects or other reproductive harm.
WASH HANDS AFTER HANDUNG.
WARNING: Always discon
nect the spark plug wire
A
make contact with spark plug to
prevent accidental starting during:
Preparation, Maintenance, or Stor
age of your snow thrower.
IMPORTANT: Safety standards re
quire operator presence controls to
minimize the risk of injury. Your snow
thrower is equipped with such controls.
Do not attempt to defeat the function of
the operator presence control under any
circumstances.
and place it where it cannot
TRAINING
1. Read ttiis operating and service instruction
manual carefully. Be thoroughly Miliar
with the controls and the proper use of the
snow thrower. Know how to stop the snow
. thrower and disengage the controls quick
ly-
2. Never allow children to operate the snow
thrower. Never allow adults to operate the
snow thrower without proper instruction.
3. Keep the area of operation dear of all per
sons, particularly small children and pets.
4. Exercise caution to avoid slipping or falling
espedally when operating in reverse.
PREPARATION
1. Thoroughly inspect the area where the
snow thrower is to be used and remove all
doormats, sleds, boards, wires, and other
foreign objects.
2. Disengage all clutches before starting ^e
engine (motor).
3. Do not operate the snow thrower without
wearing adequate winter outer garments.
Wear footwear that will improve footing on
slippery surges.
4. Handle fuel with care; it is highly flam
mable.
a. Use an approved fuel container.
b. Never remove fuel tank cap or add fuel
to a running engine (motor) or hot en
gine (motor).
c. Fill fuel tank outdoors with extreme
care. Never fill fuel tank indoors.
d. Replace fuel cap securely and wipe up
spilled fuel.
e. Never store fuel or snow thrower with
fuel in the tank inside of a building
where fumes may reach an open flame
or spark.
f. Check fuel supply before each use, al
lowing space for expansion as the heat
of the engine (motor) and/or sun can
cause fuel to expand.
5. For all snow throwers with electric starting
motors use electric starting extension
cords certified CSA/UL. Use only with a re
ceptacle that has been Installed in accord
ance with local inspection authorities.
6. Let engine (motor) and snow thrower ad
just to outdoor temperatures before starting
to clear snow.
7. ^ways wear safety glasses or eye sh ields
during operation or while performing an ad
justment or repair to protect eyes from
foreign objects that may be thrown from the
snow thrower.
OPERATION
1. Do not operate this snow thrower if you are
taking drugs or other medication which can
cause drowsiness or affect your ability to
operate this snow thrower.
2. Do not use the snow thrower if you are
mentally or physically unable to operate the
snow thrower safely.
3. Do not put hands or feet near or under ro
tating parts. Keep ciear of the discharge
opening at all times.
4. Exercise extreme caution when operating
on or crossing gravel drives, walks or
roads. Stay alert for hidden hazards or
traffic.
5. After striking a foreign object, stop the en
gine (motor), remove the wire from the
spark plug, thoroughly inspect snow
thrower for any damage, and repair the
damage before restarting and operating
the snow thrower.
6. if the snow thrower shouid start to vibrate
abnormally, stop the engine (motor) and
check immediately for the cause. Vibration
is generally a warning of trouble.
7. Stop the engine (motor) whenever you
ieave the operating position, before unciogging the aiger/impeiier housing or dis
charge chute and when making any
repairs, adjustments, or inspections.
8. When cleaning, repairing, or inspecting,
make certain the auger^mpeller and
moving parts have stopped and all controls
are disengaged. Disconnect the spark plug
wire and keep the wire away from the spark
plug to prevent accidental starting.
9. Take all possible precautions when leaving
the snow thrower unattended. Disengage
the auger/ impeller, stop engine (motor),
and remove key.
10. Do not start or run engine in enclosed area,
even if doors or windows are open. Ex
haust fumes are dangerous (containing
CARBON MONOXIDE, an ODORLESS
and DEADLY GAS).
11. Do not ciear snow across the face of
slopes. Exercise extreme caution when
changing direction on slopes. Do not at
tempt to clear steep slopes.
12. Never operate the snow thrower without
pro|Mr guards, plates or other safety pro
tective devices in piace.
13. Never operate the snow thrower near en
closures, automobiles, window wells, <fropofte, and the like without proper adjustment
of tie snow discharge angle. Keep children
and pets away.
14. Do not overioad the snow thrower capacity
by attempting to dear snow at too fast a
rate.
15. Never operate the snow thrower at high
transport speeds on slippery surfaces.
Look behind and use care when backing
up.
16. Never direct discharge at bystanders or
allow anyone in front of the snow thrower.
17. Disengage power to the collector/impeller
when snow thrower is transported or not in
use.
18. Use only attachments and accessories ap
proved by the manufacturer of the snow
thrower (such as tire chains, electric start
kits, ect.).
19. Never operate the snow thrower without
good visibility or light. Always be sure of
your footing and keep a finn hold on the
handles. Walk; never mn.
20. Do not over-reach. Keep proper footing
and balance at all times.
21. Do not attempt to use snow thrower on a
roof.
MAINTENANCE AND STORAGE
1. Check shear bolts and other bolts at fre
quent intervals for proper lightness to be
sure the snow thrower is in safe working
condition.
2. Store the snowthrower away from ignition
sources or appliances that have a pilot
light, such as hot water and space heaters,
clothes dryers, etc.... Allow the engine
(motor) to cool before storing in any enclos
ure.
3. Always refer to operator’s guide instruc
tions for important details if the snow
thrower is to be stored for an extended
period.
4. Maintain or replace safety and instruction
labels, as necessary.
5. Run the snow thrower a few minutes after
throwing snow to prevent freeze-up of the
auger/^mpeller.
WARNING: This snow thrower is
for use on sidewalks, driveways
A
Caution should be exercised while using on
steep sloping surfaces. DO NOT USE
SNOW THROWER ON SURFACES ABOVE
GROUND LEVEL such as roofs of resi
dences, garages, porches or other such
structures or buildings.
and other ground level surfaces.
SYMBOLS
IMPORTANT; Many of the following symbols are located on your snow thrower or on litera
ture supplied with the product. Before you operate the snow thrower, learn and understand
the purpose for each symbol.
2. Remove and discard the packing
material from around the snow
thrower.
3. Cut down all four comers of the car
ton and lay the panels fiat.
4. Cut the straps that secure the axle
to the pallet.
5. For shipping purposes, the heightadjust skids are attached to the
pallet. Remove the screw that se
cures each height adjust skid to
the pallet. See Figure 2.
Figure 1 shows the snow thrower in the
shipping position.
Figure 2 shows the snow thrower com
pletely assembled.
References to the right or left hand side
of the snow thrower are from the view
point of the operator’s position behind
the unit.
cable back away from the motor
frame.
Auger Drive Lever
Traction
Drive Lever
Clutch Cable
Crank Assembly
Chute
Shifter
Lever
Deflector
6. Roll snow thrower off the pallet by
pulling on the lower handle. CAUTION: DO NOT back over control
cables.
7. Remove all packing material from
the unit.
8. Cut ties securing the clutch control
cable to the lower handle and lay
Screw
Height
Adjust
Skid
Figure 2
ASSEMBLY
TO ASSEMBLE THE HANDLE AND
CRANK ASSEMBLY
1. Cut tie holding shift rod to lower
handle and move shifter to the first
forward gear.
2. Cut and discard the plastic tie that
secures the crank assembly.
3. Loosen, but do not remove, the
screws, flatwashers, lockwashers,
and hex nuts in the upper holes of
the lower handle. See Figure 3.
4. Remove the fasteners and the eye
bolt from the lower holes of the low
er handle See Figure 5.
Right Hand Side / /
Of Upper Handle/
Loosen,
but do not
remove
y 11/32”
' Flatwasher
5/16” Hex Nut^
5
tt. / 5/16"
□ Screw
6. Install the fasteners that were re
moved in step 4. DO NOT tighten
until all bolts are in place.
7.8.Attach the crank rod to the universal
joint assembly with the hair pin. See
Figure 6.
5/16" Split
Lockwasher
NOTE: Make sure the cables are
not caught between the upper and
lower handle.
5. Raise the upper handle into operat
ing position.
NOTE: If the cables have become dis
connected form the drive levers, rein
stall the cables as shown in Figure 4.
Lever
Rgure 3
Tighten nut on eye bolt. Make sure
eye bolt is properly aligned and the
crank can freely rotate.
Tighten all handle and panel bolts.
Universal Joint Assertibly
Crank Rod
Rgure 6
Control Cable
Rgure 4
8
ASSEMBLY
NOTE; If the cables have become dis
Traction Drive Cable Auger Drive Cable
connected, connect cables as shown in
Figure 7.
HOW TO ASSEMBLE THE CHUTE DEFLECTOR
1. Remove the carriage bolt. See
Figure 8.
2. Raise the chute deflector into op
erating position.
3. Fasten chute deflector to flange
with carriage bolt. Make sure to
install with head of carriage bolt on
the inside of the flange.
4. Fasten with washer and locknut.
5. Tighten locknut securely.
NOTE: Make sure all carriage
bolts in flange are tight. DO NOT
OVERTIGHTEN.
Nut
Washer
Figure 7'
Chute Deflector
Carriage Bolt
Flange
Figure 8
HOW TO SET THE SKID HEIGHT
Your snow thrower is equipped with
height adjust skids on the outside of the
auger housing. To adjust the skid
height for different conditions, see To
Adjust Skid Height paragraph in the
Service And Adjustment section.
HOW TO SET THE LENGTH OF THE CABLES
The cables were adjusted at the factory
and no adjustments should be neces
sary. However, after the handles are put
in the operating position, the cables can
be too tight or too loose. If an adjust
ment is necessary, see “How To Check
And Adjust The Cables” in the Service
And Adjustment section.
^ CHECKLIST
Before you operate your new snow
thrower, to ensure that you receive the
best performance and satisfaction from
this quality product, please review the
following checklist;
All assembly instructions have been
completed.
The discharge chute rotates freely.
No remaining loose parts in carton.
Check the fasteners. Make sure all
fasteners are tight.
Check the air pressure of the tires.
Correct air pressure is from 14 to 17
PSI. See the side of the tire for maxi
mum inflation. Do not exceed maxi
mum inflation.
On electric start models, the unit was
ASSEMBLY
shipped with the starter cord plugged
into the engine. Before operating, un
plug the starter cord from the engine.
While learning how to use your snow
thrower, pay extra attention to the fol
lowing important items:
Engine oil is at proper level. Use a
high quality detergent oil classified
“For Service SG, SH, SJ, SL, or
higher”.
^ Make sure gas tank is filled properly
with clean, fresh, unleaded gasoline
with a minimum of 85 octane.
^ Become familiar with all controls-
their location and function. Operate
controls before starting engine.
10
OPERATION
KNOW YOUR SNOW THROWER
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER
to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
Primer ^
Button
Safety
Key
Choke
Control
Recoil
Starter
Handle
Auger ——
Drive Lever
(right hand)
paif A
Stop
Switch
Speed
Shifter
Lever
Electric
Start
Button
Height
Adjust
Skid -
Toolbox
Scraper Bar
Traction Drive Lever
(left hand)
Crank
Assembly
Chute
Deflector
Discharge
Chute
Shear Pin
Figure 9
Auger Drive Lever - Starts and stops
the auger and impeller (snow gathering
and throwing)
Traction Drive Lever - Propels the
snow thrower forward and in reverse.
Speed Shifter Lever - Selects the
speed of the snow thrower (6 speeds for
ward and 2 speeds reverse).
Crank Assembly - Changes the direc
tion of snow throwing through the dis
charge chute.
Chute Deflector - Changes the distance
the snow is throvm.
Discharge Chute • Changes the height
and direction the snow is thrown.
Height Adjust Skid - Adjusts the ground
clearance of the auger housing.
Saf^ Key - Must push in to start the
engine.
Recoil Starter Handle - Starts the en
gine manually.
Choke Control - Used to start a cold
engine.
Primer Button - Injects fuel directly into
the carburetor manifold for fast starts in
cold weather.
Electric Start Button - (if so equipped)
Used to start the engine using the 120 V
electric starter.
Shear Pin - Shear pins are designed to
break (to protect the machine) if an ob
ject becomes lodged in the auger hous
ing.
Toolbox - Spare shear pins and spacers
are located in toolbox.
11
OPERATION
The operation of any snow thrower can
result in foreign objects being thrown
into the eyes, which can result in se
vere eye damage. Always wear safety
glasses or eye shields while operating
the snow thrower.
We recommend standard safety
glasses or a wide vision safety mask for
over your glasses.
WARNING: Read Owner’s
Manual before operating
A
charge toward bystanders. Stop the
engine before unclogging discharge
chute or auger housing and before
leaving the machine.
machine. Never direct dis
TO STOP YOUR
SNOW THROWER
1. To stop throwing snow, release the
auger drive lever.
2. To stop the wheels, release the
fraction drive lever.
3. To stop the engine, pull out the
safety key.
CAUTION: To stop the engine, do not
move the choke control to CHOKE
position. Backfire or engine damage
can occur.
TO CONTROL SNOW DISCHARGE
1,2.Turn the chute control rod to set the
direction of the snow throwing.
Loosen the wing knob on the chute
deflector and move the deflector to
set the distance. Move the deflector
(Up) for more distance, (Down) for
less distance. Then tighten the
wing knob (See Figure 10).
HOW TO MOVE FORWARD AND
BACKWARD
1. To shift, release the traction drive
lever (left hand) and move the
speed shifter lever to the speed you
desire. Ground speed is deter
mined by snow conditions. Select
the speed you desire by moving the
speed shifter lever left into the ap
propriate notches on the shift lever
plate:
Speeds 1,2 - Wet, Heavy
Speed 3 - Light
Speed 4 - Very Light
Speed 5,6 - Transport only
2. Engage the traction drive lever (left
hand). As the snow thrower starts
to move, maintain a firm hold on the
handles, and guide the snow throw
er along the clearing path. Do not
attempt to push the snow thrower.
3. To move the snow thrower back
ward, move the speed shifter lever
right into first or second reverse and
engage the traction drive lever
hand).
IMPORTANT: Do not move the speed
shifter lever while the traction lever is
down.
(left
TO THROW SNOW
1. Push down the auger driver lever
(right hand).
2. Release to stop throwing snow.
TO USE WHEEL LOCKOUT PIN
1. The right hand wheel is secured to
the axle with a kllck pin. This unit
was shipped with this kllck pin in the
locked position (through wheel
hole). See Figure 11.
Klick Pin
Locked
Position
2-Wheel
Drive
Figure 11
OPERATION
2. For ease of maneuverability in light
snow conditions, disconnect the
■click pin from the wheel locked
position and push into the single
wheel drive position (unlocked axle
hole only). See Figure 12.
Klick Pin
Unlocked
Position Q
NOTE: Make sure that the klick pin is
in the single wheel drive position of the
axle only and not through the locked
position.
Single Wheel
Drive
Figure 12
BEFORE STARTING THE ENGINE
1. Before you service or start the en
gine, familiarize yourself with the
snow thrower. Be sure you under
stand the function and location of all
controls.
2. Check the tension of clutch cable
before starting the engine. See To
Adjust The Control Cable para
graph in the Service & Adjust
ments section of this manual.
3. Be sure that all fasteners are tight.
4. Make sure the height adjust skids
are properly adjusted. See To Ad
just Skid Height paragraph in the
Service & Adjustments section of
this manual.
5. Check tire pressure (14-17
pounds). Do not exceed maximum
amount of pressure.
NOTE: Do not check the level of the
oil while the engine runs.
2. Remove the oil fill cap/dipstick and
wipe with a clean cloth.
3. Insert the oil fill cap/dipstick and
turn clockwise to tighten.
4. Remove the oil fill cap/dipstick and
check the oil.
5. If necessary, add oil until the oil
reaches the FULL mark on the oil fill
cap/dipstick (see Figure 13). Do not
add too much oil.
OH Fill Cap/Djpstick
NOTE: Oil level
must be at the
Full mark
6.
Tighten the fill cap/dipstick securely
each time you check the oil level.
NOTE: Synthetic oil can assist with
starting in extreme cold temperatures.
Synthetic 5W30 is acceptable for all
temperatures. DO NOT mix oil with
gasoline.
FILL GAS:
This engine is certified to operate on
gasoline. Exhaust Emission Control
System: EM (Engine Modifications).
WARNING: Alcohol blended
fuels (called gasohol or
A
methanol) can attract moisture
which leads to separation and
formation of acids during storage.
Acidic gas can damage the fuel sys
tem of an engine while in storage.
those using ethanol or
Figure 13
CHECK THE OIL:
NOTE: The engine was shipped from
the factory filled with oil. Check the lev
el of the oil. Add oil as needed.
To Add Oil
1. Make sure the unit is level.
NOTE: To avoid engine problems, the
fuel system must be emptied before
storage for 30 days or longer. Start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh
fuel next season. See the Storage
section in this manual for additional in
formation.
13
OPERATION
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Fill frie fuel tank only with a fresh, clean,
unleaded regular, unleaded premium, or
reformulated automotive gasoline with a
minimum of 85 octane,
WARNING: Gasoline is flam
mable. Always use caution
A
gasoline.
• Turn engine off and let engine
cool at least two minutes before
removing the gas cap.
• Do not fill fuel tank while snow
thrower is running, when it is hot,
or when snow thrower is in an en
closed area.
• Keep away from open flame or an
when handling or storing
electrical spark and do not smoke
while filling the fuel tank.
DO NOT use
leaded gasoline. Make sure that the
container you pour the gasoline from is
clean and free from rust or other foreign
particles. Never use gasoline that may
be stale from iong periods of storage in
the container.
Never fill the tank completely. Fill
the tank to approximately 1*1/2”
below the top of the tank opening
to provide space for expansion of
fuel.
Always fill fuel tank outdoors and
use a flinnei or spout to prevent
spilling.
Make sure to wipe up any spilled
fuel before stating the engine.
Store gasoline In a clean, ap
proved container and keep the
cap in place on the container.
TO STOP ENGINE
CAUTION; To stop the engine, do not
move the choke control to CHOKE
position. Backfire or engine damage
can occur.
1. Push the stop switch to the OFF
position.
Stop Switch
Figure 14
2. Pull out the safety key.
Safety Key
Figure 15
TO START ENGINE
Be sure that the engine oil is at FULL
mark on dipstick. The snow thrower en
gine is equipped with a 120 volt A.C.
electric starter and recoil starter. Before
starting the engine, be certain that you
have read foe following information.
If engine floods, set foe choke to the
OPEN/RUN position and crank until the
engine starts.
WARNING: Rapid retraction
of the starter cord flcick-
A
arm toward the engine faster than
you can let go of the starter cord.
Broken bones, fractures, bruises, or
sprains could result.
• When starting the engine, slow
ly pull the starter cord until re
sistance is felt. Then, rapidly
pull the starter cord.
• Before starting the engine, re
• Make sure components; such as
14
back) will pull your hand or
move ail external equipment/engine loads.
impellers, pulleys or sprockets,
are securely attached.
OPERATION
WARNING: The starter is
equipped with a three-wire
A
designed to operate on 120 volt AC
household current, it must be prop
erly grounded at all times to avoid
the possibility of electrical shock
which may be injurious to operator,
• Follow all instructions carefully
as set forth in the “To Start En
gine” section.
* Determine that your house wiring
is a three-wire grounded system.
Ask a licensed electrician if you
are not sure. If your house wire
system Is not a three-wire system,
do not use this electric starter un
der any conditions.
power cord and plug and is
If your system is grounded and a
three-hole receptacle Is not avail
able at the point your starter wili
normally be used, one should be
installed by a licensed electrician.
When connecting 120 volt AC
“Power Cord”, always connect the
cord to the Switch Box on the en
gine first, then plug the other end
into the three-hole grounded re
ceptacle. When disconnecting
“Power Cord”, always unplug the
end in the three-hole grounded re
ceptacle first.
Primer
Safety Key
How To Start A Cold Engine
1. Be sure auger drive and traction
drive ievers are in the disengaged
(RELEASED) position.
2. Push the stop switch to the ON
position (see Figure 16).
Push in the safety key.
3.
Rotate the choke knob to the
4.
CHOKE position.
Electric Start) Plug the power cord
5.
into the starter motor on the en
gine. Plug the other end of power
cord into a three-hoie, grounded
120 VOLT, AC receptacle.
Stop Switch
15
Recoii Starter
Handte
Push the primer button as speci
fied beiow. Remove finger from
primer button between pushes.
• Push two times if temperature is
15° F (-9° C) or higher.
• Push four times if temperature is
below 15° F (-9° C).
(Efectrfc Start) Push down on the
starter button until the engine starts.
To prolong the life of the starter, do not
crank for more than 5 seconds at a
time. Wait one minute between starts
to aliow the starter motor to cool.
(Recoil Start)Slowly pull the recoil
8.
starter handle until resistance is
Power Cord
Receptacle
Figure 16
OPERATION
felt and then pull rapidly to start the
engine. Do not allow the recoilstarter handle to snap back. Slowly
return the recoil starter handle.
9. If the engine does not start in 5 or 6
tries, See Difficult Starting in the
“Troubleshooting Table”.
10. Allow the engine to warm up for
several minutes. As the engine
warms up, adjust the choke knob
toward the RUN position. Wait until
the engine runs smoothly before
each choke adjustment.
11. (Electric Start) First disconnect
power cord from receptacle. Then,
disconnect the power cord from the
starter motor.
How To Start A Warm Engine
If restarting a warm engine after a short
shutdown, leave the choke lever in the
off position and do not push the primer
button. If the engine fails to start, follow
the Cold Start instructions.
Frozen Starter
If the starter is frozen and will not turn
the engine, follow the steps below.
1. Pull as much starter rope as pos
sible out of the starter.
2. Release the starter handle and let it
snap back against the starter. Re
peat until the engine starts.
Warm engines will cause condensation
in cold weather. To prevent possible
freeze-up of recoil starter and engine
controls, proceed as follows after each
snow removal job.
1. With engine off, allow engine to cool
for several minutes.
2. Pull starter rope very slowly until re
sistance is felt, then stop. Allow the
starter rope to recoil. Repeat three
times.
3. With the engine not running, wipe all
snow and moisture from the carbu
retor cover in area of controls and
levers. Also, move the choke control
and starter handle several times.
WARNING; Never run en
gine indoors or in enclosed,
A
gine exhaust contains CARBON
MONOXIDE, AN ODORLESS AND
DEADLY GAS. Keep hands, feet,
hair and ioose clothing away from
any moving parts on engine and
snow thrower.
• Engine parts, especiaily the muf
fler, become extremely hot. Se
vere thermal burns can occur on
contact. Allow the engine to cool
before touching.
• Never allow children to operate
the snow thrower. Never allow
adults to operate the snow throw
er without proper instruction.
• Keep the area of operation ciear
of ail persons, particularly small
children and pets.
• Never leave the snowthrower un
attended while the engine is run
ning. Anyone operating the en
gine or equipment must carefuily
poorly ventilated areas. En
read and understand the operat
ing instructions.
16
OPERATION
TO REMOVE SNOW FROM AUGER
WARNING: Do not attempt
to remove snow or debris
A
auger with your hands. Use the
cleaning stick to remove snow or
debris.
A cleaning stick is attached to the top of
the auger housing. Use the cleaning
that may become lodged in
SNOW THROWING TIPS
1. For maximum snow thrower efficien
cy in removing snow, adjust ground
speed. Go slower in deep, freezing
or wet snow. If the wheels slips, re
duce forward speed.
2. Most efficient snow throwing is ac
complished when the snow is re
moved immediately after if falls.
3. For complete snow removal, slightly
overlap each path previously taken.
4. The snow should be discharged
down wind whenever possible.
5. . For normal usage, set the skids so
that the scraper bar is 1/8” above
the skids. For extremely hardpacked snow surfaces, adjust the
skids upward so that the scraper
bar touches the ground.
6. On gravel or crushed rock surfaces,
stick to remove snow from the auger
housing.
• Release auger drive lever.
• Remove (do not turn) safety key.
• Disconnect spark plug wire.
• Do not place your hands in the au
ger or discharge chute. Use the
cleaning stick to remove snow.
set the skids at 1-1/4” below the
scraper bar. See To Adjust Skid
Height paragraph in the Service &
Adjustments section of this manu
al. Rocks and gravel must not be
picked up and thrown by the ma
chine.
After the snow throwing job has
been completed, allow the engine to
idle for a few minutes, which will
melt snow and accumulated ice off
the engine.
8.
Clean the snow thrower thoroughly
after each use.
9.
Remove ice and snow accumulation
and all debris from the entire snow
thrower, and flush with water (if pos
sible) to remove all salt or other
chemicals. Wipe snow thrower dry.
17
CUSTOMER RESPONSIBIUTIES
MAINTENANCE
SERVICE RECORDS
Fill in dates as you
complete régulai
service.
Check Engine Oil Level
Change Engine Oii
lighten Aii Screws and
Nuts
Check and Clean Spark
Piug
Replace Spark Plug
Clean and Inspect
Spark Arrestor
Lubricate Chute Control
Flange
Check Fuel
: Check Adjustment of
Auger Control Cable
Auger Drive Belt *
Before
Each
Use
V
Often
Every
8
Hours
V
Every
25
Hours
V
■ M:
Every
50
Hours
V
V
Every
100
Hours
Each
Season
Before
Storage
Check lire Pressure , ;
* Adjust after 2 to 4 hours of use.
GENERAL RECOMMENDATIONS
The warranty on this snow thrower does
not cover items that have been subjected
to operator abuse or negligence. To re
ceive tuli vaiue from the warranty, frie op
erator must maintain the snow thrower as
instructed in this manuai.
Some adjustments wiil need to be made
periodically to properly maintain your
snow thrower.
Maintenance, replacement, or repair of the
emission controi devices and systems can
be performed by any non-road engine re
pair estefoli^ment or individual. Regular
maintenance will improve the performance
and extend the life of the engine.
WARNING: Do not strike the
flywheel with a hammer or a
A
hard opject. If done, the fly
wheel can shatter during operation.
Do not tamper with the governor
spring, links or other parts to in
crease engine speed.
1
AFTER EACH USE
• Run the machine to clear the auger
of snow.
• To prevent freezing of the auger or
controls, remove all snow and slush
from the snow thrower.
• Check for any loose or damaged
parts.
• Tighten any loose fasteners.
• Check and maintain the auger.
• Check controls to make sure they
are fonctioning properly.
• If any parts are worn or damaged,
replace immediately.
18
MAINTENANCE
ENGINE SPECIFICATIONS
HORSEPOWER
DISPLACEMENT249 cc
BORE
STROKE56mm (2.205 in.)
GASOLINE
CAPACITY
OIL CAPACITY
(18 oz capacity)
SPARK PLUG:Champion RJ19LM
VALVE Intake: 0.004-0.006 in.
CLEARANCE: Exhaust: 0.009-0.011 in.
ARMATURE
AIR GAP:
POWER RATINGS
The power ratings for an individual
engine model are initially developed by
starting with SAE (Society of Automo
tive Engineers) code J1940 (Small
Engine Power & Torque Rating Proce
dure) (Revision 2002-05). Given both
the wide array of products on which our
engines are placed, and the variety of
environmental issues applicable to
operating the equipment, it may be that
the engine you have purchased will not
develop the rated horsepower when
used in a piece of power equipment
(actual “on-site” power). This difference
is due to a variety of factors including,
but not limited to, the following: differ
ences in altitude, temperature, baro
metric pressure, humidity, fuel, engine
lubrication, maximum governed engine
speed, individual engine to engine
variability, design of the particular piece
of power equipment, the manner in
which the engine is operated, engine
run-in to reduce friction and clean out of
combustion chambers, adjustments to
the valves and carburetor, and other
factors. The power ratings may also be
adjusted based on comparisons to
other similar engines utilized in similar
applications, and will therefore not
necessarily match the values derived
using the foregoing codes.
8.5 HP
75mm (2.970 in.)
3 quarts
(unleaded)
5W30
(Gap .030 in.) or
equivalent
0.010-0.014 in.
SNOW THROWER
AUGER DRIVE BELT
Adjust the auger drive belt after the first
2 to 4 hours of use, again about mid
season and twice each season thereaf
ter (See to “Belt Adjustment” in the
Service and Adjustment section).
CHAIN LUBRICATION
EVERY 25 HOURS
1. Position speed selector lever in first
(1) fonward gear.
2. Stand the snow blower up on the
auger housing end.
NOTE: When the crank case if
filled with oil, do not leave the
snow blower standing up on the
auger housing for an extended
period of time.
3. Remove the bottom panel.
4. Lubricate the chains with a chain
type lubricant.
5. For storage, wipe the hexshaft and
sprockets with 5W30 motor oil.
NOTE: Clean all excess grease or
oil found on the rubber friction
wheel or the disc drive plate.
CAUTION: Do not allow grease or
oil to contact the rubber friction
wheel or the disc drive plate.
6. Install the bottom panel.
-igure 17
AUGER GEAR BOX
The auger gear box is lubricated at the
factory and should not require addition
al lubrication. If for some reason the
lubricant should leak out, have auger
gear case checked by a competent re
pairman.
19
MAINTENANCE
ENGINE
LUBRICATION
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of continuous use. See
Figure 18. Add SA.E. 5W30 motor oil
as needed. Synthetic 5W30 is accept
able for all temperatures. Tighten fill
cap/dipstick securely each time you
check the oil level.
Oil Fill Cap/Dipstick
Oil Drain
Plug s f
NOTE: Oil level
FULL mark.
Figure 18
Change the oil every fifty (50) hours or
at least once a year if the snow thrower
is not used for ^ (50) hours.
TO CHANGE ENGINE OIL
1. Position the snow thrower so that
the oil drain plug is at the lowest
point on the engine.
2. When the engine is warm, remove
the oil drain plug and the oil fillcap/dipstick (see Figure 18). Drain
the oil into a suitable container.
3. After draining all the oil, reinstall the
oil drain plug securely.
4. Fill the engine crankcase with the
recommended motor oil, pouring
slowly. DO NOT OVERFILL. See
To Add Oil” in the Operation Sec
tion.
SPARK PLUG
Check the spark plug every twenty-
five (25) hours. Replace the spark plug
if the electrodes are pitted or burned, if
the porcelain is cracked, or every 100
hours of use.
Make sure the spark plug is clean.
1.
Clean the spark plug by carefully
scraping the electrodes (dp notsand blast or use a wire brush).
Check the spark plug gap with a
2.
feeler gauge and reset gap to 0.30”
If necessary. See Figure 19.
3. Before installing the spark plug,
coat the threads lightly with oil for
easy removal. Tighten the spark
plug to a torque of 15 foot-pounds.
Feeler Gauge
0.030"
Rgure 19
20
SERVICE AND ADJUSTMENT
WARNING: Always discon
nect the spark plug wire and
A
make contact with spark plug to pre
vent accidental starting when mak
ing any adjustments or repairs.
place it where it cannot
TO ADJUST SKID HEIGHT
This snow thrower is equipped with two
height adjustment skids, located on
the outside of the auger housing. See
Figure 20.
These skids elevate the front of the
snow thrower.
raise the adjustable skids. Tighten
the mounting nuts. See Figure 20.
NOTE: For rocky or uneven surfaces,
raise the front of the snow thrower by
moving the skids down.
WARNING: Be certain to
maintain proper ground
A
area to be cleared. Objects such as
gravel, rocks or other debris, if
struck by the impelier, may be
thrown with sufficient force to cause
personai injury, property damage or
damage to the snow thrower.
clearance for your particular
TO ADJUST SCRAPER BAR
After considerable use, the metal scrap
er bar will have a definite wear pattern.
The scraper bar in conjunction with the
skids should always be adjusted to al
low 1/8” between the scraper bar and
the sidewalk or area to be cleaned.
For normal hard surfaces, such as a
paved driveway or walk, adjust the
skids as follows.
1. Position the snow thrower on a level
surface.
2. Make sure both tires are equally in
flated. Proper tire pressure is 14 to
17 PSI. See side of tire for maxi
mum inflation. Do not exceed maxi
mum sidewall pressure on tire.
3. Place the extra shear bolts supplied
with the unit under each end of the
scraper bar next to the adjustable
skids.
4. Loosen the mounting nuts that hold
the adjustable skids. To bring the
front of the snow thrower down,
1.
Position the snow thrower on a level
surface.
2.
Make sure both tires are equally in
flated. Proper tire pressure is 14 to
17 PSI. See side of tire for maxi
mum inflation. Do not exceed maxi
mum sidewall pressure on tire.
3. Loosen the carriage bolts and nuts
securing the scraper bar to the au
ger housing.
4. Adjust the scraper bar to the proper
position.
5.
Tighten the carriage bolts and nuts,
making sure that the scraper bar is
parallel with the working surface.
6.
For extended operation, the scraper
bar may be reversed. If the scraper
bar must be replaced due to wear,
remove the carriage bolts and nuts
and install a new scraper bar.
21
SERVICE AND ADJUSTMENT
HOW TO REMOVE
THE SNOW HOOD
To access the spark plug, the snow
hood must be removed as follows:
1. Remove the choke control knob
(see Figure 21).
2. Remove the safety key.
3. Remove the mounting screws
(see Figure 22).
4. Slowly remove the snow hood.
Make sure that the primer buttonhose and the ignition wire are not
disconnected.
5. The spark plug can now be ac
cessed.
6. To install the snow hood, first make
sure that the primer button hose
and the ignition wire are connected.
7. Mount the snow hood to the engine
and secure with the mounting
screws (see Figure 22).
8. Connect the choke control knob
with the choke shaft on the carbure
tor (see Figure 23 and Figure 24).
Make sure the choke control knob is
properly installed. If the choke con
trol knob is not installed correctly,
the choke will not operate.
9. Install the safety key.
Mounting Screws
Snow Hood
Spark
Plug
igure 22
Choke
Control Knob
Choke
Control
Figure 21
22
Choke Shaft
Carburetor
Figure 24
SERVICE AND ADJUSTMENT
BELT ADJUSTMENT
Traction Drive Belt
The traction drive belt has constant
spring pressure and does not require
an adjustment. If the traction drive belt
is slipping, replace the belt. See "How
To Replace The Belts” in the Service
And Adjustment section.
Auger Drive Belt
If your snow blower will not discharge
snow, check the control cable adjust
ment. If it is correct, then check the
condition of the auger drive belt. If it is
damaged or loose, replace it (see "How
To Replace The Belts” in this section of
the manual).
1. Disconnect spark plug wire.
2. Remove screw from belt cover.
Remove belt cover (see Figure 25).
5. Have someone engage auger drive
clutch. Check tension on belt (op
posite idler pulley). Belt should de
flect about 1/2 inch (12.5 mm) with
moderate pressure (Figure 26). You
may have to move idler pulley more
than once to obtain the correct ten
sion.
Auger
Bejt^ver
3. Loosen nut on auger idler pulley
and move auger idler pulley towards
belt about 1/8 inch (3 mm) (see
Figure 29).
4. Tighten nut.
7. Whenever belts are adjusted or re
placed, the cables will need to be
adjusted. (See Cable Adjustment in
this section of the manual).
8. Attach the spark plug wire.
Figure 25 ?
23
SERVICE AND ADJUSTMENT
HOW TO REPLACE THE BELTS
The drive belts are of special construc
tion and must be replaced with original
equipment replacement belts available
from your nearest Sears service center.
Some steps require the assistance of a
second person.
How To Remove the Auger Drive Belt
If the auger drive belt is damaged, the
snow thrower will not discharge snow.
Replace the damaged belt as follows.
1. Disconnect the spark plug wire.
2. Loosen the bolts on each side of
the bottom panel (see Figure 27).
3. Remove the bottom panel.
Bolt
Bottom
two bolts. The auger housing and
the motor box can now be split
apart for removal of the belt (see
Figure 28).
9. Remove the old auger drive belt
from the auger drive pulley. Re
place the auger drive belt with an
original factory replacement belt
available from an authorized service
center (see Figure 29).
10. Install the new auger drive belt
onto the auger drive puiley.
NOTE; To assemble the auger
housing to the motor box, have
someone hold the auger clutch
lever in the ENGAGED position.
This will move the idler arm and
puiley enough to allow the auger
drive pulley to move back into
position,
4.
Remove screw from belt cover.
Remove the belt cover (see
Figure 25),
Loosen the belt guide. Pull the belt
5.
guide away from the auger drive
pulley (see Figure 29).
Pull the idler pulley away from the
auger drive belt and slip the auger
drive belt off of the Idler pulley.
Remove the auger drive belt from
the engine pulley. To remove the
auger drive belt, the engine pulley
may have to be partially rotated.
Remove the top four bolts that hold
8.
together the auger housing and
tine motor box. Loosen the bottom
11. Assemble the auger housing to the
motor box with the four bolts that
were removed in step 8. Tighten the
bottom two bolts.
12. Install the auger drive belt onto the
engine pulley.
13. Slip №e auger drive belt under the
idler pulley.
14. Adjust the auger drive belt. See
“How To Adjust The Auger Drive
Belf in the Service /Jid Adjustment
section.
15. Adjust the belt guide. See “How To
Adjust The Belt Guide” in the Ser
vice And Adjustment section.
16. Install the belt cover. Tighten
screw (See Figure 25).
17. Check the adjustment of the cables.
See “How To Check And Adjust The
Cables" in the Service And Adjust
ment section,
18. Install the bottom panel (see
Figure 27).
19. Tighten the bolts on each side of
the bottom panel.
20. Connect №ie spark plug wire.
24
SERVICE AND ADJUSTMENT
E-Ring
Engine Pulley
Traction Drive Idler Pulley
\ X-On""
Auger
Auger
Housing
Figure 28
Belt Guide
Auger Drive Pulley
Auger Drive Belt
Traction Drive
Spring
Traction
Drive Belt
Swing Plate
Axle Rod
Traction
Drive Pulley
Engine
Pulley
Figure 29
25
SERVICE AND ADJUSTMENT
How To Remove
The Traction Drive Belt
If the snow liirower will not move for
ward, check the traction drive belt for
wear or damage. If the traction drive
belt is worn or damaged, replace the
belt as follows.
1. Disconnect the spark plug wire.
2. Remove the auger drive belt See
“How To Remove The Auger Drive
Belt” in the Sen/ice And Adjustment
section.
3. Remove the e-ring from one end of
the swing plate axle rod. Remove
the swing plate axle rod to allow
the swing plate to pivot forward (see
Figure 29).
4. Remove the traction drive spring.
plate Is properly secured (see
Figure 30),
Alignment Tabs
Figure 30
NOTE: If the drive will not engage
after the traction drive belt has
been replaced, then check to
make sure that the swing plate is
positioned between the align
ment tabs.
5. Remove the old traction drive belt
from the traction drive pulley and
from the engine pulley. Replace
the traction drive belt with an origi
nal equipment replacement belt
available from a Sears service cen
ter.
6. Install the new traction drive belt
onto the traction drive pulley and
onto engine pulley.
7. Make sure the traction drive idler
pulley is properly aligned with the
traction drive belt.
8. Attach the traction drive spring.
9. Install the swing plate axle rod and
secure with the e-rIng removed
earlier.
10. Ttie bottom of the swing plate must
be positioned between the alignment tabs. Make sure the swing
11. Install and adjust the auger drivebelt. See “How To Remove The Au
ger Drive Belt” in the Service And
Adjustment section.
12. Adjust the belt guide. See “How To
Adjust The Belt Guide” in the Ser
vice And Adjustment section.
13. Install the bottom panel (see
Figure 27).
14. Tighten the bolts on each side of
the bottom panel.
15. Install the belt cover. Tighten
screw (see Figure 25).
16. Check the adjustment of the cables.
See “How To Check And Adjust The
Cables” in the Service And Adjust
ment section.
17. Connect the spark plug wire.
26
SERVICE AND ADJUSTMENT
BELT GUIDE ADJUSTMENT
1. Remove spark plug wire.
2. Have someone engage auger drive.
3. Measure the distance between the
belt guide and belt. The distance
should be 1/8 inch (3.175 mm) for
guide. See Figure 31.
Belt Guide
1/8 Inch
(3.175 mm)
Auger idler
Pulley
Engaged
”r Fitting
Figure 32
2. The center of the “Z" fitting should
be between the center and top of
the hole in the clutch lever. Adjust
either the auger drive cable or the
traction drive cable as as necessary
according to the following instruc
tions.
Auger Drive Cable Adjustment
Figure 31
4.
If adjustment is necessary, loosen
belt guide mounting bolt. Move belt
guide to the correct position. Tight
en mounting bolt.
5.
Reinstall belt cover.
6.
Reconnect spark plug wire.
HOW TO CHECK AND
ADJUST THE CABLES
The cables are adjusted at the factory
and no adjustment should be neces
sary. If the cables have become
stretched or are sagging adjustment will
be necessary.
Whenever belts are adjusted or re
placed, the cables will need to be ad
justed.
To check for correct adjustment, un
hook “Z” fitting at ciutch lever (see
Figure 32).
1. Run the engine until the fuel tank is
empty and the engine stops.
2. Stand the snow thrower up on the
front end of the auger housing.
3. Push cable through spring to ex
pose the threaded portion of the
cable (see Figure 33).
1. Move clutch lever to the full fonward
position (just contacting plastic
bumper). Holding cable tight, note
position of fitting to hole in clutch le
ver.
Hold square end of threaded portion
with pliers and adjust locknut in or
out until correct adjustment is
reached. Pull cable back through
spring and connect cable.
27
SERVICE AND ADJUSTMENT
TRACTION DRIVE CABLE ADJUSTMENT
1. Run the engine until the fuei tank is
empty and the engine stops.
2. Stand the snow thrower up on the
front end of the auger housing.
3. Loosen the bolts on each side of
the bottom panel (see Figure 34).
Bolt Bottom Panel
7. Push the bottom of the traction
8. Remove the “Z” hook from the
9. Pull the traction drive cable up
10. Put the cable boot over the cable
11. Install the “Z” hook to the traction
12. To check the adjustment, depress
drive cable through the cable ad
justment bracket until the “Z”
hook can be removed.
cable adjustment bracket. Move
the “Z”hook down to the next ad
justment hole.
through the cable adjustment
bracket.
adjustment bracket.
drive lever (see Figure 32).
the drive lever and check the length
of one of the drive springs. In cor
rect adjustment, the length of the
drive spring is:
minimum 3” (76 mm.)
maximum 3-3/8” (85 mm.)
(see Figure 36).
4. Remove the bottom panel.
5. Disconnect the “Z” fitting from the
drive lever (see Figure 32).
6. Slide the cable boot off the cable
adjustment bracket (see
Figure 35).
Drive Spring Figure 36
28
SERVICE AND ADJUSTMENT
HOW TO ADJUST OR REPLACE
THE FRICTION WHEEL
How To Check The Friction Wheei
If the snow thrower will not move for
ward, check the traction drive belt, the
traction drive cable or the friction wheel.
If the friction wheel is worn or damaged,
it must be replaced. See “How To Re
place the Friction Wheel" In this section,
if the friction wheei is not worn or dam
aged, check as follows.
1. Run the engine until the fuel tank is
empty and the engine stops.
2. Stand the snow thrower up on the
front end of the auger housing
(see Figure 37).
3. Disconnect the spark plug wire.
4. Loosen the bolts on each side of
the bottom panel (see Figure 37).
5. Install the bottom panel (see
Figure 37).
6. Tighten the bolts on each side of
the bottom panel.
Bolt Bottom Panel
5. Remove the bottom panel.
6. Position the shift speed lever In
the lowest forward speed.
7. Note the position of the friction
wheel (see Figure 38). The correct
distance “A” from the right side of
the friction wheel to the outside of
the motorbox is as follows:
Tire Size Distance “A”
12 and 13 inch 4-1/8”
16 inch 4-5/16"
If the friction wheel is not in the
correct position, adjust according to
the following instructions.
How To Adjust The Friction Wheel
1. Position the shift speed lever in
the lowest forward speed.
2. Loosen the bolts on the speedcontrol rod (see Figure 39).
Figure 38
Speed Control Rod
3. Move the friction wheel to the cor
rect position (see Figure 38).
4. Tighten the bolts on the speedcontrol rod (see Figure 39).
Figure 39
29
SERVICE AND ADJUSTMENT
How To Replace The Friction Wheei
If the friction wheel is worn or damaged,
the snow thrower will not move forward.
The friction wheel must be replaced as
follows.
Bolt j
1. Run the engine until the fuel tank is
empty and the engine stops.
2. Stand the snow thrower up On the
front end of the auger housing (4).
(see Figure 37).
3. Disconnect the spark plug wire.
4. Remove the fasteners that secure
the right wheei. Remove the rightwheei from the axie (see Figure 40)
5. Loosen the boits on each side of
the bottom panei.
6. Remove the bottom panei.
7. Remove the fasteners that secure
the drive sprocket to the axie (see
Figure 41).
Bottom Panel Wheel
Chain
Figure 40
Figure 41
8. Remove the left wheel, axle, and
drive sprocket.
9. Remove the four boits that hold the
bearings on each side of the hex
shaft (see Figure 42).
10. Remove the hex shaft and bear
ings.
NOTE: Take special note of the posi
tion of the washers on the hex shaft.
Bolts
Figure 42
30
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