Craftsman 536881851 User Manual [en, es]

CRIlFTSMRir
Operator’s Manual
Snow Thrower

8.5 Horsepower Electric Start 27" Dual Stage

Model 536.881851

CAUTION: Before using this product,
Manual del usarlo Quitanieves
8.5 caballos de fuerza (hp) Arranque eléctrico
27" Bietápico

Modelo 536.881851

PRECAUCIÓN: Antes de usar este producto, lea este manual y siga todas las reglas de
seguridad e instrucciones de operación.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.SA.

198928 Rev. 1 07.19.05 BY WWW.SearS.COm/craftsman Printed in U.S.A.

TABLE OF CONTENTS

WARRANTY STATEMENT SAFETY RULES
INTERNATIONAL SYMBOLS....
ASSEMBLY OPERATION MAINTENANCE SERVICE AND ADJUSTMENT .. 21
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.......................................
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2
STORAGE
2
TROUBLESHOOTING TABLE ...
4
REPAIR PARTS
6
ENGINE REPAIR PARTS
11
SPANISH (ESPAÑOL)........................
18
PARTS ORDERING/SERVICE ..
........................................
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BACK COVER

WARRANTY STATEMENT

UMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER

For two years from the date of purchase, when this Crafteman Snow thrower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the
owner’s manual, Sears will repair, free of charge, any defect in material or workmanship.
If this Craftsman Snow thrower is used for commerciai or rental purposes, this warranty ap
plies for only 90 days from the date of purchase. This warranty does not cover the following:
items which become worn during normal use, such as spark plugs, drive belts and shear pins.
Repair necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner’s manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES. THIS WARRANTY APPUES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D817WA, Hoffman Estates. IL60179
33 34 38 56 63

SAFETY RULES

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS- ATTENTIONm BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
A

A WARNING: A

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDUNG.
WARNING: Always discon
nect the spark plug wire
A
make contact with spark plug to prevent accidental starting during: Preparation, Maintenance, or Stor age of your snow thrower.
IMPORTANT: Safety standards re
quire operator presence controls to minimize the risk of injury. Your snow thrower is equipped with such controls. Do not attempt to defeat the function of the operator presence control under any circumstances.
and place it where it cannot
TRAINING
1. Read ttiis operating and service instruction manual carefully. Be thoroughly Miliar
with the controls and the proper use of the snow thrower. Know how to stop the snow
. thrower and disengage the controls quick
ly-
2. Never allow children to operate the snow thrower. Never allow adults to operate the snow thrower without proper instruction.
3. Keep the area of operation dear of all per sons, particularly small children and pets.
4. Exercise caution to avoid slipping or falling espedally when operating in reverse.
PREPARATION
1. Thoroughly inspect the area where the snow thrower is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.
2. Disengage all clutches before starting ^e engine (motor).
3. Do not operate the snow thrower without wearing adequate winter outer garments. Wear footwear that will improve footing on slippery surges.
4. Handle fuel with care; it is highly flam mable.
a. Use an approved fuel container. b. Never remove fuel tank cap or add fuel
to a running engine (motor) or hot en gine (motor).
c. Fill fuel tank outdoors with extreme
care. Never fill fuel tank indoors.
d. Replace fuel cap securely and wipe up
spilled fuel.
e. Never store fuel or snow thrower with
fuel in the tank inside of a building where fumes may reach an open flame or spark.
f. Check fuel supply before each use, al
lowing space for expansion as the heat of the engine (motor) and/or sun can cause fuel to expand.
5. For all snow throwers with electric starting motors use electric starting extension cords certified CSA/UL. Use only with a re ceptacle that has been Installed in accord ance with local inspection authorities.
6. Let engine (motor) and snow thrower ad
just to outdoor temperatures before starting to clear snow.
7. ^ways wear safety glasses or eye sh ields during operation or while performing an ad
justment or repair to protect eyes from foreign objects that may be thrown from the
snow thrower.
OPERATION
1. Do not operate this snow thrower if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this snow thrower.
2. Do not use the snow thrower if you are mentally or physically unable to operate the snow thrower safely.
3. Do not put hands or feet near or under ro tating parts. Keep ciear of the discharge opening at all times.
4. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic.
5. After striking a foreign object, stop the en gine (motor), remove the wire from the spark plug, thoroughly inspect snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.
6. if the snow thrower shouid start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
7. Stop the engine (motor) whenever you ieave the operating position, before un­ciogging the aiger/impeiier housing or dis charge chute and when making any repairs, adjustments, or inspections.
8. When cleaning, repairing, or inspecting, make certain the auger^mpeller and moving parts have stopped and all controls are disengaged. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.
9. Take all possible precautions when leaving
the snow thrower unattended. Disengage the auger/ impeller, stop engine (motor), and remove key.
10. Do not start or run engine in enclosed area,
even if doors or windows are open. Ex
haust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS
and DEADLY GAS).
11. Do not ciear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not at tempt to clear steep slopes.
12. Never operate the snow thrower without
pro|Mr guards, plates or other safety pro
tective devices in piace.
13. Never operate the snow thrower near en closures, automobiles, window wells, <frop­ofte, and the like without proper adjustment
of tie snow discharge angle. Keep children
and pets away.
14. Do not overioad the snow thrower capacity by attempting to dear snow at too fast a rate.
15. Never operate the snow thrower at high
transport speeds on slippery surfaces.
Look behind and use care when backing
up.
16. Never direct discharge at bystanders or allow anyone in front of the snow thrower.
17. Disengage power to the collector/impeller when snow thrower is transported or not in use.
18. Use only attachments and accessories ap proved by the manufacturer of the snow
thrower (such as tire chains, electric start kits, ect.).
19. Never operate the snow thrower without good visibility or light. Always be sure of your footing and keep a finn hold on the handles. Walk; never mn.
20. Do not over-reach. Keep proper footing and balance at all times.
21. Do not attempt to use snow thrower on a roof.
MAINTENANCE AND STORAGE
1. Check shear bolts and other bolts at fre
quent intervals for proper lightness to be sure the snow thrower is in safe working condition.
2. Store the snowthrower away from ignition sources or appliances that have a pilot light, such as hot water and space heaters,
clothes dryers, etc.... Allow the engine
(motor) to cool before storing in any enclos ure.
3. Always refer to operator’s guide instruc tions for important details if the snow thrower is to be stored for an extended period.
4. Maintain or replace safety and instruction labels, as necessary.
5. Run the snow thrower a few minutes after
throwing snow to prevent freeze-up of the auger/^mpeller.
WARNING: This snow thrower is
for use on sidewalks, driveways
A
Caution should be exercised while using on steep sloping surfaces. DO NOT USE SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of resi dences, garages, porches or other such structures or buildings.
and other ground level surfaces.
SYMBOLS
IMPORTANT; Many of the following symbols are located on your snow thrower or on litera
ture supplied with the product. Before you operate the snow thrower, learn and understand the purpose for each symbol.
CONTROL AND OPERATING SYMBOLS
Slow
Fast
Electric Start Engine Start Engine Run

O I N H N

Engine Off Engine Stop
Engine Stop On Choke Off Choke On Neutral
M
'nirottle Primer Button
Ignition Key Ignition Off Ignition On
4

# f ? 5^

Drive Clutch Forward Reverse Auger Clutch Auger Collector Engage
i
Push To Engage
Electric Starter
Fuel
Oil
m
Fuel Oil Mixture
e
Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT
é
O
Weight Transfer
Lift Handle To
Engage

Safety Warning Symbols

DANGER
Thrown Objects.
Keep Bystanders Away.
Weight Transfer
Depress Pedal
To Disengage
Thrown Objects.
Keep Bystanders Away.
Transmission
DANGER
Ignition Key
Insert To Run,
Pull Out To Stop.
WARNING
IMPORTANT
Read Owner’s Manual
Before Operating
This Machine.
WARNING
Hot Surface
DANGER
Avoid Injury From
Rotating Auger. Keep
Hands, Feet And
Clothing Away.
STOP
5
DANGER
Stop ITie Engine Before
Unclogging Discharge Chutel
ASSEMBLY
CONTENTS OF PARTS BAG (ACTUAL SIZE)
1 - Owner’s Manual (not shown) 1 - Packet of Fuel Stabilizer (not shown) 1 - Warranty Card (not shown)
*Non-Assembly Parts, found in toolbox located on belt cover
WARNING: Always wear
safety glasses or eye shields
A
thrower.
while assembling snow
TOOLS REQUIRED FOR ASSEMBLY
1 - Knife to cut carton
2-1/2 inch wrenches
(or adjustable wrenches)
ASSEMBLY
2-9/16 inch wrenches
(or adjustable wrenches)
2 - 3/4 inch wrenches
(or adjustabie wrenches) 1 - Pliers (to spread cotter pin) 1 - Screwdriver 1 - Measuring tape or ruler
TO REMOVE SNOW THROWER
FROM CARTON
1. Locate all parts packed separately
and remove from the carton.
NOTE: Place fuel stabilizer in a
safe place until needed for storage.
2. Remove and discard the packing material from around the snow thrower.
3. Cut down all four comers of the car ton and lay the panels fiat.
4. Cut the straps that secure the axle to the pallet.
5. For shipping purposes, the height adjust skids are attached to the pallet. Remove the screw that se cures each height adjust skid to
the pallet. See Figure 2.
Figure 1 shows the snow thrower in the
shipping position. Figure 2 shows the snow thrower com
pletely assembled. References to the right or left hand side
of the snow thrower are from the view point of the operator’s position behind
the unit.
cable back away from the motor
frame.
Auger Drive Lever
Traction
Drive Lever
Clutch Cable
Crank Assembly
Chute
Shifter
Lever
Deflector
6. Roll snow thrower off the pallet by
pulling on the lower handle. CAU TION: DO NOT back over control cables.
7. Remove all packing material from
the unit.
8. Cut ties securing the clutch control cable to the lower handle and lay
Screw
Height
Adjust
Skid
Figure 2
ASSEMBLY
TO ASSEMBLE THE HANDLE AND CRANK ASSEMBLY
1. Cut tie holding shift rod to lower handle and move shifter to the first forward gear.
2. Cut and discard the plastic tie that secures the crank assembly.
3. Loosen, but do not remove, the screws, flatwashers, lockwashers, and hex nuts in the upper holes of the lower handle. See Figure 3.
4. Remove the fasteners and the eye
bolt from the lower holes of the low
er handle See Figure 5.
Right Hand Side / / Of Upper Handle/
Loosen, but do not remove
y 11/32”
' Flatwasher
5/16” Hex Nut^
5
tt. / 5/16"
□ Screw
6. Install the fasteners that were re moved in step 4. DO NOT tighten until all bolts are in place.
7.8.Attach the crank rod to the universal joint assembly with the hair pin. See
Figure 6.
5/16" Split
Lockwasher
NOTE: Make sure the cables are
not caught between the upper and lower handle.
5. Raise the upper handle into operat ing position.
NOTE: If the cables have become dis
connected form the drive levers, rein stall the cables as shown in Figure 4.
Lever
Rgure 3
Tighten nut on eye bolt. Make sure
eye bolt is properly aligned and the crank can freely rotate.
Tighten all handle and panel bolts.
Universal Joint Assertibly
Crank Rod
Rgure 6
Control Cable
Rgure 4
8
ASSEMBLY
NOTE; If the cables have become dis
Traction Drive Cable Auger Drive Cable
connected, connect cables as shown in
Figure 7.
HOW TO ASSEMBLE THE CHUTE DEFLECTOR
1. Remove the carriage bolt. See
Figure 8.
2. Raise the chute deflector into op
erating position.
3. Fasten chute deflector to flange with carriage bolt. Make sure to
install with head of carriage bolt on
the inside of the flange.
4. Fasten with washer and locknut.
5. Tighten locknut securely. NOTE: Make sure all carriage
bolts in flange are tight. DO NOT OVERTIGHTEN.
Nut
Washer
Figure 7'
Chute Deflector
Carriage Bolt
Flange
Figure 8
HOW TO SET THE SKID HEIGHT
Your snow thrower is equipped with
height adjust skids on the outside of the
auger housing. To adjust the skid
height for different conditions, see To
Adjust Skid Height paragraph in the
Service And Adjustment section.
HOW TO SET THE LENGTH OF THE CABLES
The cables were adjusted at the factory
and no adjustments should be neces sary. However, after the handles are put in the operating position, the cables can
be too tight or too loose. If an adjust ment is necessary, see “How To Check And Adjust The Cables” in the Service And Adjustment section.
^ CHECKLIST
Before you operate your new snow
thrower, to ensure that you receive the
best performance and satisfaction from this quality product, please review the following checklist;
All assembly instructions have been
completed.
The discharge chute rotates freely.
No remaining loose parts in carton. Check the fasteners. Make sure all
fasteners are tight.
Check the air pressure of the tires. Correct air pressure is from 14 to 17 PSI. See the side of the tire for maxi mum inflation. Do not exceed maxi mum inflation.
On electric start models, the unit was
ASSEMBLY
shipped with the starter cord plugged into the engine. Before operating, un plug the starter cord from the engine.
While learning how to use your snow thrower, pay extra attention to the fol lowing important items:
Engine oil is at proper level. Use a
high quality detergent oil classified “For Service SG, SH, SJ, SL, or higher”.
^ Make sure gas tank is filled properly
with clean, fresh, unleaded gasoline with a minimum of 85 octane.
^ Become familiar with all controls-
their location and function. Operate controls before starting engine.
10
OPERATION
KNOW YOUR SNOW THROWER
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
Primer ^ Button
Safety Key
Choke
Control
Recoil Starter Handle
Auger ——
Drive Lever (right hand)
paif A
Stop Switch
Speed Shifter
Lever
Electric Start Button
Height Adjust Skid -
Toolbox
Scraper Bar
Traction Drive Lever
(left hand)
Crank Assembly
Chute
Deflector
Discharge Chute
Shear Pin
Figure 9
Auger Drive Lever - Starts and stops the auger and impeller (snow gathering and throwing)
Traction Drive Lever - Propels the snow thrower forward and in reverse.
Speed Shifter Lever - Selects the speed of the snow thrower (6 speeds for ward and 2 speeds reverse).
Crank Assembly - Changes the direc tion of snow throwing through the dis charge chute.
Chute Deflector - Changes the distance the snow is throvm.
Discharge Chute • Changes the height and direction the snow is thrown.
Height Adjust Skid - Adjusts the ground clearance of the auger housing.
Saf^ Key - Must push in to start the engine.
Recoil Starter Handle - Starts the en
gine manually.
Choke Control - Used to start a cold engine.
Primer Button - Injects fuel directly into the carburetor manifold for fast starts in cold weather.
Electric Start Button - (if so equipped)
Used to start the engine using the 120 V
electric starter.
Shear Pin - Shear pins are designed to
break (to protect the machine) if an ob ject becomes lodged in the auger hous
ing. Toolbox - Spare shear pins and spacers
are located in toolbox.
11
OPERATION
The operation of any snow thrower can result in foreign objects being thrown into the eyes, which can result in se vere eye damage. Always wear safety glasses or eye shields while operating the snow thrower.
We recommend standard safety glasses or a wide vision safety mask for
over your glasses.
WARNING: Read Owner’s
Manual before operating
A
charge toward bystanders. Stop the engine before unclogging discharge chute or auger housing and before leaving the machine.
machine. Never direct dis
TO STOP YOUR SNOW THROWER
1. To stop throwing snow, release the
auger drive lever.
2. To stop the wheels, release the
fraction drive lever.
3. To stop the engine, pull out the
safety key.
CAUTION: To stop the engine, do not move the choke control to CHOKE
position. Backfire or engine damage
can occur.
TO CONTROL SNOW DISCHARGE
1,2.Turn the chute control rod to set the
direction of the snow throwing. Loosen the wing knob on the chute
deflector and move the deflector to set the distance. Move the deflector
(Up) for more distance, (Down) for less distance. Then tighten the
wing knob (See Figure 10).
HOW TO MOVE FORWARD AND BACKWARD
1. To shift, release the traction drive lever (left hand) and move the speed shifter lever to the speed you desire. Ground speed is deter mined by snow conditions. Select
the speed you desire by moving the
speed shifter lever left into the ap propriate notches on the shift lever plate:
Speeds 1,2 - Wet, Heavy Speed 3 - Light Speed 4 - Very Light Speed 5,6 - Transport only
2. Engage the traction drive lever (left hand). As the snow thrower starts
to move, maintain a firm hold on the
handles, and guide the snow throw
er along the clearing path. Do not
attempt to push the snow thrower.
3. To move the snow thrower back ward, move the speed shifter lever
right into first or second reverse and engage the traction drive lever
hand).
IMPORTANT: Do not move the speed shifter lever while the traction lever is down.
(left
TO THROW SNOW
1. Push down the auger driver lever
(right hand).
2. Release to stop throwing snow.
TO USE WHEEL LOCKOUT PIN
1. The right hand wheel is secured to the axle with a kllck pin. This unit was shipped with this kllck pin in the
locked position (through wheel hole). See Figure 11.
Klick Pin
Locked Position
2-Wheel
Drive
Figure 11
OPERATION
2. For ease of maneuverability in light snow conditions, disconnect the
■click pin from the wheel locked position and push into the single wheel drive position (unlocked axle hole only). See Figure 12.
Klick Pin
Unlocked Position Q
NOTE: Make sure that the klick pin is in the single wheel drive position of the axle only and not through the locked position.
Single Wheel Drive
Figure 12
BEFORE STARTING THE ENGINE
1. Before you service or start the en gine, familiarize yourself with the
snow thrower. Be sure you under stand the function and location of all controls.
2. Check the tension of clutch cable before starting the engine. See To
Adjust The Control Cable para
graph in the Service & Adjust
ments section of this manual.
3. Be sure that all fasteners are tight.
4. Make sure the height adjust skids are properly adjusted. See To Ad
just Skid Height paragraph in the
Service & Adjustments section of
this manual.
5. Check tire pressure (14-17 pounds). Do not exceed maximum amount of pressure.
NOTE: Do not check the level of the oil while the engine runs.
2. Remove the oil fill cap/dipstick and wipe with a clean cloth.
3. Insert the oil fill cap/dipstick and turn clockwise to tighten.
4. Remove the oil fill cap/dipstick and check the oil.
5. If necessary, add oil until the oil
reaches the FULL mark on the oil fill cap/dipstick (see Figure 13). Do not add too much oil.
OH Fill Cap/Djpstick
NOTE: Oil level must be at the Full mark
6.
Tighten the fill cap/dipstick securely
each time you check the oil level. NOTE: Synthetic oil can assist with starting in extreme cold temperatures. Synthetic 5W30 is acceptable for all temperatures. DO NOT mix oil with gasoline.
FILL GAS:
This engine is certified to operate on gasoline. Exhaust Emission Control
System: EM (Engine Modifications).
WARNING: Alcohol blended
fuels (called gasohol or
A
methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel sys tem of an engine while in storage.
those using ethanol or
Figure 13
CHECK THE OIL:
NOTE: The engine was shipped from
the factory filled with oil. Check the lev
el of the oil. Add oil as needed.
To Add Oil
1. Make sure the unit is level.
NOTE: To avoid engine problems, the fuel system must be emptied before storage for 30 days or longer. Start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See the Storage section in this manual for additional in formation.
13
OPERATION
Never use engine or carburetor cleaner products in the fuel tank or permanent
damage may occur.
Fill frie fuel tank only with a fresh, clean, unleaded regular, unleaded premium, or reformulated automotive gasoline with a minimum of 85 octane,
WARNING: Gasoline is flam
mable. Always use caution
A
gasoline.
• Turn engine off and let engine cool at least two minutes before removing the gas cap.
• Do not fill fuel tank while snow thrower is running, when it is hot, or when snow thrower is in an en closed area.
• Keep away from open flame or an
when handling or storing
electrical spark and do not smoke while filling the fuel tank.
DO NOT use
leaded gasoline. Make sure that the container you pour the gasoline from is
clean and free from rust or other foreign
particles. Never use gasoline that may be stale from iong periods of storage in the container.
Never fill the tank completely. Fill
the tank to approximately 1*1/2”
below the top of the tank opening to provide space for expansion of fuel.
Always fill fuel tank outdoors and
use a flinnei or spout to prevent spilling.
Make sure to wipe up any spilled fuel before stating the engine.
Store gasoline In a clean, ap proved container and keep the cap in place on the container.
TO STOP ENGINE
CAUTION; To stop the engine, do not move the choke control to CHOKE position. Backfire or engine damage can occur.
1. Push the stop switch to the OFF position.
Stop Switch
Figure 14
2. Pull out the safety key.
Safety Key
Figure 15
TO START ENGINE
Be sure that the engine oil is at FULL mark on dipstick. The snow thrower en gine is equipped with a 120 volt A.C. electric starter and recoil starter. Before starting the engine, be certain that you have read foe following information.
If engine floods, set foe choke to the OPEN/RUN position and crank until the
engine starts.
WARNING: Rapid retraction
of the starter cord flcick-
A
arm toward the engine faster than you can let go of the starter cord. Broken bones, fractures, bruises, or sprains could result.
• When starting the engine, slow ly pull the starter cord until re sistance is felt. Then, rapidly pull the starter cord.
• Before starting the engine, re
• Make sure components; such as
14
back) will pull your hand or
move ail external equipment/en­gine loads.
impellers, pulleys or sprockets, are securely attached.
OPERATION
WARNING: The starter is
equipped with a three-wire
A
designed to operate on 120 volt AC household current, it must be prop erly grounded at all times to avoid the possibility of electrical shock which may be injurious to operator,
• Follow all instructions carefully
as set forth in the “To Start En gine” section.
* Determine that your house wiring
is a three-wire grounded system.
Ask a licensed electrician if you
are not sure. If your house wire system Is not a three-wire system, do not use this electric starter un der any conditions.
power cord and plug and is
If your system is grounded and a
three-hole receptacle Is not avail able at the point your starter wili normally be used, one should be
installed by a licensed electrician.
When connecting 120 volt AC
“Power Cord”, always connect the cord to the Switch Box on the en gine first, then plug the other end into the three-hole grounded re ceptacle. When disconnecting “Power Cord”, always unplug the
end in the three-hole grounded re
ceptacle first.
Primer
Safety Key
How To Start A Cold Engine
1. Be sure auger drive and traction drive ievers are in the disengaged (RELEASED) position.
2. Push the stop switch to the ON position (see Figure 16).
Push in the safety key.
3. Rotate the choke knob to the
4. CHOKE position.
Electric Start) Plug the power cord
5. into the starter motor on the en gine. Plug the other end of power cord into a three-hoie, grounded
120 VOLT, AC receptacle.
Stop Switch
15
Recoii Starter Handte
Push the primer button as speci
fied beiow. Remove finger from
primer button between pushes.
Push two times if temperature is 15° F (-9° C) or higher.
Push four times if temperature is below 15° F (-9° C).
(Efectrfc Start) Push down on the starter button until the engine starts.
To prolong the life of the starter, do not crank for more than 5 seconds at a time. Wait one minute between starts to aliow the starter motor to cool.
(Recoil Start) Slowly pull the recoil
8.
starter handle until resistance is
Power Cord Receptacle
Figure 16
OPERATION
felt and then pull rapidly to start the
engine. Do not allow the recoil starter handle to snap back. Slowly return the recoil starter handle.
9. If the engine does not start in 5 or 6 tries, See Difficult Starting in the “Troubleshooting Table”.
10. Allow the engine to warm up for several minutes. As the engine warms up, adjust the choke knob
toward the RUN position. Wait until
the engine runs smoothly before each choke adjustment.
11. (Electric Start) First disconnect
power cord from receptacle. Then,
disconnect the power cord from the
starter motor.
How To Start A Warm Engine
If restarting a warm engine after a short shutdown, leave the choke lever in the off position and do not push the primer button. If the engine fails to start, follow the Cold Start instructions.
Frozen Starter
If the starter is frozen and will not turn the engine, follow the steps below.
1. Pull as much starter rope as pos sible out of the starter.
2. Release the starter handle and let it snap back against the starter. Re peat until the engine starts.
Warm engines will cause condensation
in cold weather. To prevent possible
freeze-up of recoil starter and engine
controls, proceed as follows after each snow removal job.
1. With engine off, allow engine to cool for several minutes.
2. Pull starter rope very slowly until re sistance is felt, then stop. Allow the
starter rope to recoil. Repeat three
times.
3. With the engine not running, wipe all
snow and moisture from the carbu retor cover in area of controls and levers. Also, move the choke control
and starter handle several times.
WARNING; Never run en
gine indoors or in enclosed,
A
gine exhaust contains CARBON
MONOXIDE, AN ODORLESS AND DEADLY GAS. Keep hands, feet, hair and ioose clothing away from any moving parts on engine and snow thrower.
• Engine parts, especiaily the muf fler, become extremely hot. Se vere thermal burns can occur on contact. Allow the engine to cool
before touching.
• Never allow children to operate the snow thrower. Never allow
adults to operate the snow throw er without proper instruction.
• Keep the area of operation ciear
of ail persons, particularly small children and pets.
• Never leave the snowthrower un
attended while the engine is run ning. Anyone operating the en gine or equipment must carefuily
poorly ventilated areas. En
read and understand the operat ing instructions.
16
OPERATION
TO REMOVE SNOW FROM AUGER
WARNING: Do not attempt
to remove snow or debris
A
auger with your hands. Use the cleaning stick to remove snow or debris.
A cleaning stick is attached to the top of the auger housing. Use the cleaning
that may become lodged in
SNOW THROWING TIPS
1. For maximum snow thrower efficien cy in removing snow, adjust ground speed. Go slower in deep, freezing or wet snow. If the wheels slips, re duce forward speed.
2. Most efficient snow throwing is ac complished when the snow is re moved immediately after if falls.
3. For complete snow removal, slightly overlap each path previously taken.
4. The snow should be discharged down wind whenever possible.
5. . For normal usage, set the skids so that the scraper bar is 1/8” above the skids. For extremely hard­packed snow surfaces, adjust the skids upward so that the scraper
bar touches the ground.
6. On gravel or crushed rock surfaces,
stick to remove snow from the auger
housing.
Release auger drive lever.
Remove (do not turn) safety key.
Disconnect spark plug wire.
Do not place your hands in the au ger or discharge chute. Use the cleaning stick to remove snow.
set the skids at 1-1/4” below the scraper bar. See To Adjust Skid
Height paragraph in the Service &
Adjustments section of this manu
al. Rocks and gravel must not be picked up and thrown by the ma chine.
After the snow throwing job has been completed, allow the engine to
idle for a few minutes, which will melt snow and accumulated ice off
the engine.
8.
Clean the snow thrower thoroughly after each use.
9.
Remove ice and snow accumulation and all debris from the entire snow thrower, and flush with water (if pos sible) to remove all salt or other chemicals. Wipe snow thrower dry.
17
CUSTOMER RESPONSIBIUTIES
MAINTENANCE
SERVICE RECORDS
Fill in dates as you
complete régulai
service. Check Engine Oil Level Change Engine Oii
lighten Aii Screws and Nuts
Check and Clean Spark Piug
Replace Spark Plug Clean and Inspect
Spark Arrestor Lubricate Chute Control
Flange Check Fuel
: Check Adjustment of
Auger Control Cable
Auger Drive Belt *
Before
Each
Use
V
Often
Every
8
Hours
V
Every
25
Hours
V
■ M:
Every
50
Hours
V
V
Every
100
Hours
Each
Season
Before
Storage
Check lire Pressure , ;
* Adjust after 2 to 4 hours of use.
GENERAL RECOMMENDATIONS
The warranty on this snow thrower does
not cover items that have been subjected
to operator abuse or negligence. To re
ceive tuli vaiue from the warranty, frie op erator must maintain the snow thrower as instructed in this manuai. Some adjustments wiil need to be made periodically to properly maintain your snow thrower. Maintenance, replacement, or repair of the emission controi devices and systems can
be performed by any non-road engine re pair estefoli^ment or individual. Regular maintenance will improve the performance
and extend the life of the engine.
WARNING: Do not strike the
flywheel with a hammer or a
A
hard opject. If done, the fly
wheel can shatter during operation.
Do not tamper with the governor spring, links or other parts to in crease engine speed.
1
AFTER EACH USE
Run the machine to clear the auger of snow.
To prevent freezing of the auger or controls, remove all snow and slush from the snow thrower.
Check for any loose or damaged parts.
Tighten any loose fasteners.
Check and maintain the auger.
Check controls to make sure they are fonctioning properly.
If any parts are worn or damaged,
replace immediately.
18
MAINTENANCE
ENGINE SPECIFICATIONS
HORSEPOWER DISPLACEMENT 249 cc BORE
STROKE 56mm (2.205 in.) GASOLINE
CAPACITY OIL CAPACITY
(18 oz capacity)
SPARK PLUG: Champion RJ19LM
VALVE Intake: 0.004-0.006 in. CLEARANCE: Exhaust: 0.009-0.011 in.
ARMATURE AIR GAP:
POWER RATINGS
The power ratings for an individual
engine model are initially developed by starting with SAE (Society of Automo
tive Engineers) code J1940 (Small
Engine Power & Torque Rating Proce
dure) (Revision 2002-05). Given both
the wide array of products on which our
engines are placed, and the variety of environmental issues applicable to operating the equipment, it may be that
the engine you have purchased will not
develop the rated horsepower when used in a piece of power equipment
(actual “on-site” power). This difference is due to a variety of factors including, but not limited to, the following: differ ences in altitude, temperature, baro metric pressure, humidity, fuel, engine lubrication, maximum governed engine speed, individual engine to engine
variability, design of the particular piece
of power equipment, the manner in
which the engine is operated, engine
run-in to reduce friction and clean out of combustion chambers, adjustments to
the valves and carburetor, and other factors. The power ratings may also be
adjusted based on comparisons to other similar engines utilized in similar applications, and will therefore not necessarily match the values derived using the foregoing codes.
8.5 HP
75mm (2.970 in.)
3 quarts
(unleaded)
5W30
(Gap .030 in.) or
equivalent
0.010-0.014 in.
SNOW THROWER
AUGER DRIVE BELT
Adjust the auger drive belt after the first 2 to 4 hours of use, again about mid season and twice each season thereaf ter (See to “Belt Adjustment” in the
Service and Adjustment section). CHAIN LUBRICATION
EVERY 25 HOURS
1. Position speed selector lever in first (1) fonward gear.
2. Stand the snow blower up on the auger housing end.
NOTE: When the crank case if filled with oil, do not leave the snow blower standing up on the auger housing for an extended period of time.
3. Remove the bottom panel.
4. Lubricate the chains with a chain type lubricant.
5. For storage, wipe the hexshaft and
sprockets with 5W30 motor oil. NOTE: Clean all excess grease or
oil found on the rubber friction wheel or the disc drive plate.
CAUTION: Do not allow grease or oil to contact the rubber friction wheel or the disc drive plate.
6. Install the bottom panel.
-igure 17
AUGER GEAR BOX
The auger gear box is lubricated at the
factory and should not require addition
al lubrication. If for some reason the lubricant should leak out, have auger gear case checked by a competent re pairman.
19
MAINTENANCE
ENGINE
LUBRICATION
Check the crankcase oil level before starting the engine and after each eight
(8) hours of continuous use. See
Figure 18. Add SA.E. 5W30 motor oil as needed. Synthetic 5W30 is accept able for all temperatures. Tighten fill cap/dipstick securely each time you check the oil level.
Oil Fill Cap/Dipstick
Oil Drain
Plug s f
NOTE: Oil level
FULL mark.
Figure 18
Change the oil every fifty (50) hours or at least once a year if the snow thrower
is not used for ^ (50) hours.
TO CHANGE ENGINE OIL
1. Position the snow thrower so that the oil drain plug is at the lowest
point on the engine.
2. When the engine is warm, remove the oil drain plug and the oil fill cap/dipstick (see Figure 18). Drain the oil into a suitable container.
3. After draining all the oil, reinstall the oil drain plug securely.
4. Fill the engine crankcase with the
recommended motor oil, pouring
slowly. DO NOT OVERFILL. See
To Add Oil” in the Operation Sec
tion.
SPARK PLUG
Check the spark plug every twenty-
five (25) hours. Replace the spark plug
if the electrodes are pitted or burned, if the porcelain is cracked, or every 100 hours of use.
Make sure the spark plug is clean.
1.
Clean the spark plug by carefully scraping the electrodes (dp not sand blast or use a wire brush).
Check the spark plug gap with a
2.
feeler gauge and reset gap to 0.30”
If necessary. See Figure 19.
3. Before installing the spark plug, coat the threads lightly with oil for easy removal. Tighten the spark plug to a torque of 15 foot-pounds.
Feeler Gauge
0.030"
Rgure 19
20
SERVICE AND ADJUSTMENT
WARNING: Always discon
nect the spark plug wire and
A
make contact with spark plug to pre vent accidental starting when mak ing any adjustments or repairs.
place it where it cannot
TO ADJUST SKID HEIGHT
This snow thrower is equipped with two
height adjustment skids, located on the outside of the auger housing. See
Figure 20.
These skids elevate the front of the
snow thrower.
raise the adjustable skids. Tighten
the mounting nuts. See Figure 20.
NOTE: For rocky or uneven surfaces, raise the front of the snow thrower by moving the skids down.
WARNING: Be certain to
maintain proper ground
A
area to be cleared. Objects such as gravel, rocks or other debris, if struck by the impelier, may be
thrown with sufficient force to cause
personai injury, property damage or damage to the snow thrower.
clearance for your particular
TO ADJUST SCRAPER BAR
After considerable use, the metal scrap
er bar will have a definite wear pattern.
The scraper bar in conjunction with the
skids should always be adjusted to al low 1/8” between the scraper bar and
the sidewalk or area to be cleaned.
For normal hard surfaces, such as a paved driveway or walk, adjust the skids as follows.
1. Position the snow thrower on a level surface.
2. Make sure both tires are equally in flated. Proper tire pressure is 14 to
17 PSI. See side of tire for maxi mum inflation. Do not exceed maxi mum sidewall pressure on tire.
3. Place the extra shear bolts supplied with the unit under each end of the scraper bar next to the adjustable skids.
4. Loosen the mounting nuts that hold the adjustable skids. To bring the front of the snow thrower down,
1.
Position the snow thrower on a level surface.
2.
Make sure both tires are equally in flated. Proper tire pressure is 14 to 17 PSI. See side of tire for maxi mum inflation. Do not exceed maxi mum sidewall pressure on tire.
3. Loosen the carriage bolts and nuts securing the scraper bar to the au ger housing.
4. Adjust the scraper bar to the proper position.
5.
Tighten the carriage bolts and nuts, making sure that the scraper bar is parallel with the working surface.
6.
For extended operation, the scraper bar may be reversed. If the scraper bar must be replaced due to wear, remove the carriage bolts and nuts and install a new scraper bar.
21
SERVICE AND ADJUSTMENT
HOW TO REMOVE
THE SNOW HOOD
To access the spark plug, the snow
hood must be removed as follows:
1. Remove the choke control knob (see Figure 21).
2. Remove the safety key.
3. Remove the mounting screws (see Figure 22).
4. Slowly remove the snow hood. Make sure that the primer button hose and the ignition wire are not disconnected.
5. The spark plug can now be ac
cessed.
6. To install the snow hood, first make
sure that the primer button hose and the ignition wire are connected.
7. Mount the snow hood to the engine
and secure with the mounting screws (see Figure 22).
8. Connect the choke control knob with the choke shaft on the carbure tor (see Figure 23 and Figure 24).
Make sure the choke control knob is
properly installed. If the choke con
trol knob is not installed correctly,
the choke will not operate.
9. Install the safety key.
Mounting Screws
Snow Hood
Spark
Plug
igure 22
Choke
Control Knob
Choke
Control
Figure 21
22
Choke Shaft
Carburetor
Figure 24
SERVICE AND ADJUSTMENT
BELT ADJUSTMENT
Traction Drive Belt
The traction drive belt has constant
spring pressure and does not require an adjustment. If the traction drive belt
is slipping, replace the belt. See "How To Replace The Belts” in the Service And Adjustment section.
Auger Drive Belt
If your snow blower will not discharge snow, check the control cable adjust ment. If it is correct, then check the condition of the auger drive belt. If it is damaged or loose, replace it (see "How
To Replace The Belts” in this section of the manual).
1. Disconnect spark plug wire.
2. Remove screw from belt cover. Remove belt cover (see Figure 25).
5. Have someone engage auger drive clutch. Check tension on belt (op posite idler pulley). Belt should de
flect about 1/2 inch (12.5 mm) with
moderate pressure (Figure 26). You may have to move idler pulley more
than once to obtain the correct ten
sion.
Auger
Bejt^ver
3. Loosen nut on auger idler pulley and move auger idler pulley towards belt about 1/8 inch (3 mm) (see
Figure 29).
4. Tighten nut.
7. Whenever belts are adjusted or re placed, the cables will need to be
adjusted. (See Cable Adjustment in this section of the manual).
8. Attach the spark plug wire.
Figure 25 ?
23
SERVICE AND ADJUSTMENT
HOW TO REPLACE THE BELTS
The drive belts are of special construc tion and must be replaced with original
equipment replacement belts available
from your nearest Sears service center.
Some steps require the assistance of a
second person.
How To Remove the Auger Drive Belt
If the auger drive belt is damaged, the snow thrower will not discharge snow. Replace the damaged belt as follows.
1. Disconnect the spark plug wire.
2. Loosen the bolts on each side of the bottom panel (see Figure 27).
3. Remove the bottom panel.
Bolt
Bottom
two bolts. The auger housing and the motor box can now be split apart for removal of the belt (see Figure 28).
9. Remove the old auger drive belt from the auger drive pulley. Re place the auger drive belt with an original factory replacement belt available from an authorized service center (see Figure 29).
10. Install the new auger drive belt onto the auger drive puiley.
NOTE; To assemble the auger housing to the motor box, have someone hold the auger clutch
lever in the ENGAGED position. This will move the idler arm and
puiley enough to allow the auger drive pulley to move back into
position,
4.
Remove screw from belt cover. Remove the belt cover (see Figure 25),
Loosen the belt guide. Pull the belt
5.
guide away from the auger drive pulley (see Figure 29).
Pull the idler pulley away from the auger drive belt and slip the auger drive belt off of the Idler pulley.
Remove the auger drive belt from the engine pulley. To remove the auger drive belt, the engine pulley
may have to be partially rotated.
Remove the top four bolts that hold
8.
together the auger housing and tine motor box. Loosen the bottom
11. Assemble the auger housing to the motor box with the four bolts that
were removed in step 8. Tighten the bottom two bolts.
12. Install the auger drive belt onto the
engine pulley.
13. Slip №e auger drive belt under the
idler pulley.
14. Adjust the auger drive belt. See
“How To Adjust The Auger Drive Belf in the Service /Jid Adjustment section.
15. Adjust the belt guide. See “How To Adjust The Belt Guide” in the Ser vice And Adjustment section.
16. Install the belt cover. Tighten screw (See Figure 25).
17. Check the adjustment of the cables. See “How To Check And Adjust The Cables" in the Service And Adjust ment section,
18. Install the bottom panel (see
Figure 27).
19. Tighten the bolts on each side of the bottom panel.
20. Connect №ie spark plug wire.
24
SERVICE AND ADJUSTMENT
E-Ring
Engine Pulley
Traction Drive Idler Pulley
\ X-On""
Auger
Auger
Housing
Figure 28
Belt Guide
Auger Drive Pulley
Auger Drive Belt
Traction Drive Spring
Traction
Drive Belt
Swing Plate
Axle Rod
Traction
Drive Pulley
Engine Pulley
Figure 29
25
SERVICE AND ADJUSTMENT
How To Remove The Traction Drive Belt
If the snow liirower will not move for ward, check the traction drive belt for wear or damage. If the traction drive belt is worn or damaged, replace the belt as follows.
1. Disconnect the spark plug wire.
2. Remove the auger drive belt See “How To Remove The Auger Drive
Belt” in the Sen/ice And Adjustment
section.
3. Remove the e-ring from one end of the swing plate axle rod. Remove the swing plate axle rod to allow the swing plate to pivot forward (see
Figure 29).
4. Remove the traction drive spring.
plate Is properly secured (see Figure 30),
Alignment Tabs
Figure 30
NOTE: If the drive will not engage after the traction drive belt has been replaced, then check to make sure that the swing plate is positioned between the align ment tabs.
5. Remove the old traction drive belt
from the traction drive pulley and
from the engine pulley. Replace the traction drive belt with an origi nal equipment replacement belt available from a Sears service cen ter.
6. Install the new traction drive belt onto the traction drive pulley and onto engine pulley.
7. Make sure the traction drive idler pulley is properly aligned with the traction drive belt.
8. Attach the traction drive spring.
9. Install the swing plate axle rod and
secure with the e-rIng removed earlier.
10. Ttie bottom of the swing plate must be positioned between the align ment tabs. Make sure the swing
11. Install and adjust the auger drive belt. See “How To Remove The Au ger Drive Belt” in the Service And
Adjustment section.
12. Adjust the belt guide. See “How To Adjust The Belt Guide” in the Ser
vice And Adjustment section.
13. Install the bottom panel (see
Figure 27).
14. Tighten the bolts on each side of
the bottom panel.
15. Install the belt cover. Tighten
screw (see Figure 25).
16. Check the adjustment of the cables. See “How To Check And Adjust The Cables” in the Service And Adjust
ment section.
17. Connect the spark plug wire.
26
SERVICE AND ADJUSTMENT
BELT GUIDE ADJUSTMENT
1. Remove spark plug wire.
2. Have someone engage auger drive.
3. Measure the distance between the belt guide and belt. The distance should be 1/8 inch (3.175 mm) for guide. See Figure 31.
Belt Guide
1/8 Inch (3.175 mm)
Auger idler
Pulley
Engaged
”r Fitting
Figure 32
2. The center of the “Z" fitting should be between the center and top of
the hole in the clutch lever. Adjust
either the auger drive cable or the
traction drive cable as as necessary
according to the following instruc
tions.
Auger Drive Cable Adjustment
Figure 31
4.
If adjustment is necessary, loosen
belt guide mounting bolt. Move belt
guide to the correct position. Tight en mounting bolt.
5.
Reinstall belt cover.
6.
Reconnect spark plug wire.
HOW TO CHECK AND
ADJUST THE CABLES
The cables are adjusted at the factory
and no adjustment should be neces
sary. If the cables have become
stretched or are sagging adjustment will be necessary.
Whenever belts are adjusted or re placed, the cables will need to be ad
justed.
To check for correct adjustment, un hook “Z” fitting at ciutch lever (see
Figure 32).
1. Run the engine until the fuel tank is empty and the engine stops.
2. Stand the snow thrower up on the front end of the auger housing.
3. Push cable through spring to ex pose the threaded portion of the cable (see Figure 33).
1. Move clutch lever to the full fonward position (just contacting plastic bumper). Holding cable tight, note position of fitting to hole in clutch le
ver.
Hold square end of threaded portion with pliers and adjust locknut in or out until correct adjustment is
reached. Pull cable back through
spring and connect cable.
27
SERVICE AND ADJUSTMENT
TRACTION DRIVE CABLE ADJUSTMENT
1. Run the engine until the fuei tank is empty and the engine stops.
2. Stand the snow thrower up on the front end of the auger housing.
3. Loosen the bolts on each side of the bottom panel (see Figure 34).
Bolt Bottom Panel
7. Push the bottom of the traction
8. Remove the “Z” hook from the
9. Pull the traction drive cable up
10. Put the cable boot over the cable
11. Install the “Z” hook to the traction
12. To check the adjustment, depress
drive cable through the cable ad
justment bracket until the “Z”
hook can be removed.
cable adjustment bracket. Move
the “Z” hook down to the next ad justment hole.
through the cable adjustment
bracket.
adjustment bracket.
drive lever (see Figure 32).
the drive lever and check the length
of one of the drive springs. In cor rect adjustment, the length of the
drive spring is:
minimum 3” (76 mm.) maximum 3-3/8” (85 mm.) (see Figure 36).
4. Remove the bottom panel.
5. Disconnect the “Z” fitting from the drive lever (see Figure 32).
6. Slide the cable boot off the cable adjustment bracket (see
Figure 35).
Drive Spring Figure 36
28
SERVICE AND ADJUSTMENT
HOW TO ADJUST OR REPLACE
THE FRICTION WHEEL
How To Check The Friction Wheei
If the snow thrower will not move for ward, check the traction drive belt, the
traction drive cable or the friction wheel.
If the friction wheel is worn or damaged, it must be replaced. See “How To Re place the Friction Wheel" In this section, if the friction wheei is not worn or dam aged, check as follows.
1. Run the engine until the fuel tank is empty and the engine stops.
2. Stand the snow thrower up on the front end of the auger housing
(see Figure 37).
3. Disconnect the spark plug wire.
4. Loosen the bolts on each side of the bottom panel (see Figure 37).
5. Install the bottom panel (see Figure 37).
6. Tighten the bolts on each side of the bottom panel.
Bolt Bottom Panel
5. Remove the bottom panel.
6. Position the shift speed lever In the lowest forward speed.
7. Note the position of the friction wheel (see Figure 38). The correct
distance “A” from the right side of the friction wheel to the outside of the motorbox is as follows:
Tire Size Distance “A”
12 and 13 inch 4-1/8” 16 inch 4-5/16" If the friction wheel is not in the correct position, adjust according to the following instructions.
How To Adjust The Friction Wheel
1. Position the shift speed lever in the lowest forward speed.
2. Loosen the bolts on the speed control rod (see Figure 39).
Figure 38
Speed Control Rod
3. Move the friction wheel to the cor rect position (see Figure 38).
4. Tighten the bolts on the speed control rod (see Figure 39).
Figure 39
29
SERVICE AND ADJUSTMENT
How To Replace The Friction Wheei
If the friction wheel is worn or damaged, the snow thrower will not move forward. The friction wheel must be replaced as follows.
Bolt j
1. Run the engine until the fuel tank is empty and the engine stops.
2. Stand the snow thrower up On the
front end of the auger housing (4).
(see Figure 37).
3. Disconnect the spark plug wire.
4. Remove the fasteners that secure the right wheei. Remove the right wheei from the axie (see Figure 40)
5. Loosen the boits on each side of the bottom panei.
6. Remove the bottom panei.
7. Remove the fasteners that secure
the drive sprocket to the axie (see
Figure 41).
Bottom Panel Wheel
Chain
Figure 40
Figure 41
8. Remove the left wheel, axle, and
drive sprocket.
9. Remove the four boits that hold the bearings on each side of the hex
shaft (see Figure 42).
10. Remove the hex shaft and bear
ings.
NOTE: Take special note of the posi
tion of the washers on the hex shaft.
Bolts
Figure 42
30
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