Craftsman 536881510 Owner’s Manual

I CRRFTSMRN1

Operator's Manual Snow Thrower

525 Series

Electric Start 22-inch Single Stage Auger Propelled

Model 536.881510

CAUTION: Before using this product, read this manual and follow all of its

Safety Rules and Operating Instructions,

Manual del usario Quitanieves

de 22 pulgadas 525 Serie

Monoetapico

Arranque electrico

Propulsado por barrena

Modelo 536.881510

PRECAUCION: Antes de usar este producto,

lea este manual y siga todas las reglas de seguridad e instrucciones de operaci6n,

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

1741478 Rev. 01 07-01-2007

www.sears.com/craftsman

i f'.._:] n=[o]_ [_o__

WARRANTY STATEMENT ...... 2

SAFETY RULES ............... 2

INTERNATIONAL SYMBOLS ,.. 5

ASSEMBLY ................... 7

OPERATION .................. 10

MAINTENANCE ............... 18

SERVICE AND ADJUSTMENT .. 22

|flv/,_1;| ;r,_1_i ik'd[-_

LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER

For two years from the date of purchase, when this Craftsman Snow thrower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair, free of charge, any defect in material or workmanship.

Ifthis Craftsman Snow thrower is used for commercial or renta! purposes, this warranty ap- plies for only 90 days from the date of purchase.

This warranty does not cover the following:

Items which become worn during normal use, such as spark plugs, drive belts and shear pins.

Repair necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the

owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW

THROWERTO THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D817WA, Roffman Estates. IL 60179

STORAGE .................... 25

TROUBLE SHOOTING CHART,. 26

REPAIR PARTS ............... 30

ENGINE REPAIR PARTS ....... 44

SPANISH (ESPAI_IOL) .......... 51

PARTS ORDERING/SERVICE ... 80

_IL OOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.

Engine Exhaust, some of its constituents, and

certain vehicle components contain or emit chemicals known to the State of California to

cause cancer and birth defects or other repro- ductive harm.

Battery posts, terminals and related accessories

contain lead and lead compounds, chemicals

known to the State of California to cause cancer

and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.

1741478 2

IT MEANS-- ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

_lb WARNING: Always discon-

IMPORTANT: Safety standards re-

quire operator presence controls to minimize the risk of injury. Your snow

thrower is equipped with such controls. Do not attempt to defeat the function of

the operator presence control under any circumstances.

nect the spark plug wire

and place it where it cannot

make contact with spark plug to prevent accidental starting during:

Preparation, Maintenance, or Stor- age of your snow thrower.

,_ WARNING: This snow thrower is

capable of amputating hands and feet and throwing objects.

Failure to observe the following safety in- structions could result in serious injury.

TRAINING

1. Read this operating and service instruction manual carefully. Be thoroughly familiar

with the controls and the proper use of the

snow thrower. Know how to stop the snow

thrower and disengage the controls quick-

ly.

2. Never allow children to operate the snow

thrower. Never allow adults to operate the

snow thrower without proper instruction.

3. Keep the area of operation clear of alt per- sons, particularly smalt children and pets.

4. Exercise caution to avoid slipping or falling especially when operating in reverse.

PREPARATION

Thoroughly inspect the area where the

snow thrower is to be used and remove all doormats, sleds, boards, wires, and other

foreign objects.

Disengage all clutches before starting the engine (motor).

Do not operate the snow thrower without

wearing adequate winter outer garments. Wear footwear that will improve footing on

slippery surfaces. Avoid loose fitting cloth- ing that can get caught in moving parts.

Handle fueI with care; it is highly flam- mable.

a. Use an approved fuel container. b. Never remove fuel tank cap oradd fuel

to a running engine (motor) or hot en-

gine (motor).

c. Fill fuet tank outdoors with extreme

care. Never fitl fuel tank indoors.

d. Replace fuel cap securely and wipe up

spilled fuel.

e. Never store fuet or snow thrower with

fuel in the tank inside of a building where fumes may reach an open flame

or spark.

f. Check fuel supply before each use, a!-

lowing space for expansion as the heat of the engine (motor) and/or sun can

cause fuel to expand.

g. Never fill containers inside a vehicle or

on a truck or trailer bed with a plastic liner. Always place containers on the

1741478

ground, away from vehicle, before fill- ing.

h. When practical, remove gas-powered

equipment from the truck or trailer and refuel it on the ground. Ifthis is not pos-

sible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

i. Keep the nozzle in contact with the rim

of the fuel tank container opening at all times, until refueling is complete. Do

not use a nozzle lock-open device.

j. If fuet is spilled on clothing, change

clothing immediately.

For all snow throwers with electric starting motors use electric starting extension cords certified CSA/UL Use onty with a re- ceptacle that has been installed in accord- ance with local inspection authorities.

Let engine (motor) and snow thrower ad-

just to outdoor temperatures before starting

to clear snow.

Always wear safety glasses or eye shields during operation or while performing an ad-

justment or repair to protect eyes from

foreign objects that may be thrown from the snow thrower.

OPERATION

1. Do not operate this snow thrower if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this snow thrower.

2. Do not use the snow thrower if you are mentally or physically unable to operate the snow thrower safely.

3. Do not put hands or feet near or under ro- tating parts. Keep clear of the discharge opening at all times.

4. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or

traffic.

5. After striking a foreign object, stop the en- gine (motor), remove the wire from the spark plug, thoroughly inspect snow

thrower for any damage, and repair the damage before restarting and operating

the snow thrower.

6. If the snow thrower should start to vibrate abnormally, stop the engine (motor) and

check immediately for the cause. Vibration is generally a warning of trouble.

7. Stop the engine (motor) whenever you leave the operating position, before un- clogging the auger/impeller housing or dis-

charge chute and when making any repairs, adjustments, or inspections.

8. Whencleaning,repairing,orinspecting, makecertaintheauger/impellerandall

movingpartshavestoppedandallcontrols aredisengaged.Disconnectthesparkptug

23.Thissnowthrowerisforuseonsidewalks,

wireandkeepthewireawayfromthespark

plugtopreventaccidentalstarting.

9. Takealipossibleprecautionswhenleaving

24.Nevertouchahotengineormuffler.

thesnowthrowerunattended.Disengage theauger/impeller,stopengine(motor),

andremovekey.

10.Donotstartorrunengineinenclosedarea, evenifdoorsorwindowsareopen.Ex-

haustfumesaredangerous(containing CARBONMONOXIDE,anODORLESS

andDEADLYGAS).

11.Exerciseextremecautionifoperatingon steepsloppingsurfaces.

,_ WARNING: This snow thrower is

Caution should be exercised while using on steep sloping surfaces. DO NOT USE

SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of resi-

dences, garages, porches or other such structures or buildings.

12.Donotclearsnowacrossthefaceof slopes.Exerciseextremecautionwhen

changingdirectiononslopes.Donotat-

tempttoclearsteepslopes.

13.Neveroperatethesnowthrowerwithout

MAINTENANCE AND STORAGE

Clearing A Clogged Discharge Chute

properguards,platesorothersafetypro-

tectivedevicesinplace.

14.Neveroperatethesnowthrowernearen- closures,automobiles,windowwetts,drop-

offs,andthetikewithoutproperadjustment ofthesnowdischargeangle.Keepchildren andpetsaway.

15.Donotoverloadthesnowthrowercapacity byattemptingtoclearsnowattoofasta

rate.

16.Neveroperatethesnowthrowerathigh

transportspeedsonslipperysurfaces.

Lookbehindandusecarewhenbacking up.

,_ WARNING: Hand contact with

common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute.

To Clear The Chute:

• SHUT OFFTHE ENGINEt

• Wait 10 seconds to be sure that the im-

peller blades have stopped rotating.

• Always use a clean-out tool, not your

hands.

1. Check shear bolts and other bolts at fre-

17.Neverdirectdischargeatbystandersor allowanyoneinfrontofthesnowthrower.

18.Disengagepowertothecollector/impeller

whensnowthroweristransportedornotin

use.

2. Store the snowthrower away from ignition

19.Useonlyattachmentsandaccessoriesap- provedbythemanufacturerofthesnow

thrower(suchastirechains,electricstart

kits,ect.).

20.Neveroperatethesnowthrowerwithout

3. Always refer to operator's guide instruc-

goodvisibilityorlight.Alwaysbesureof yourfootingandkeepafirmholdonthe

handles.Walk;neverrun.

21.Donotover-reach.Keepproperfooting

andbalanceatalltimes.

4. Maintain or replace safety and instruction

5. Run the snow thrower a few minutes after

22.Donotusethesnowthroweronsurfaces abovegroundlevelsuchasroofsofresi-

dences,garages,porchesorothersuch structuresorbuildings.

drivewaysandothergroundlevelsur- faces.

for use on sidewalks, driveways

and other ground level surfaces.

the rotating impeller inside the

discharge chute is the most

quent intervals for proper tightness to be sure the snow thrower is in safe working

condition.

sources or appliances that have a pilot light, such as hot water and space heaters,

clothes dryers, etc.... Allow the engine

(motor) to cool before storing in any enclos- ure.

tions for important details if the snow thrower is to be stored for an extended

period.

labels, as necessary.

throwing snow to prevent freeze-up of the auger/impeller.

1741478 4

_"_"_'_o_l_..-_

IMPORTANT: Many of the following symbols are located on your snow thrower or on litera-

ture supplied with the product. Before you operate the snow thrower, learn and understand the purpose for each symbol.

CONTROL AND OPERATING SYMBOLS

Slow Fast Electric Start Engine Start Engine Run

@0 I I-I N

Engine Off Engine Stop On Choke Off Choke On Neutral

®®

Throttle Primer Button Ignition Key

Drive Clutch Forward Reverse Auger Clutch Auger Collector Engage

Push To Engage Fuel Oil Fuel Oil Mixture

Electric Starter

Ignition Off Ignition On

VVV

w d - #

Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT

Weight Transfer Weight Transfer Transmission Ignition Key

Lift Handle To Depress Pedal Insert To Run,

Engage To Disengage Pull Out To Stop.

1741478

Safety Warning Symbols

DANGER

Thrown Objects.

Keep Bystanders Away.

IMPORTANT

Read Owner's Manual

Before Operating

This Machine.

WARNING

Hot Surface

DANGER

Thrown Objects.

Keep Bystanders Away.

DANGER

Avoid Injury From

Rotating Auger. Keep

Hands, Feet And

Clothing Away.

STOP

WARNING

DANGER

Blockages must be cleared

only after shutting off the

snow thrower and only with a

clean-out tool, not by hand.

1741478 6

Contents of Parts Bag 1 - Owner's Manual (not shown)

1 - Electric Starter Cord (not shown)

1 - Fuel Stabilizer (not shown)

_lb ARNING: Always wearsafety glasses or eye shields

while assembling snow

thrower.

TOOLS REQUIRED

1 - Knife to cut carton

Figure 1 shows the snow thrower in the operating position.

References to the right or left hand side of the snow thrower are from the view-

point of the operator's position behind

the unit.

1- Container 5W30 oi!

HOW TO REMOVE FROM THE CARTON

1. Locate and remove container of Craftsman 5W30 oil.

2. Locate all parts packed separately and remove from the carton,

3. Remove and discard the packing material from around the snow

thrower.

4. Cut down all four corners of the car- ton and lay the panels flat.

5. Hold onto the lower handle and pull the snow thrower off the carton.

CAUTION: DO NOT back over cables,

6. Remove the packing material from the handle assembly.

Auger Drive Lever

Auger

Drive Cable

Crank

Assembly

Chute Deflector

1741478 7

Upper Handle

T-Knob

Figure 1

HOW TO ASSEMBLE

THE HANDLE

Install Upper Handle

1. Remove the T-knobs and U-bolts from the lower handle (Figure 2).

2. Put the upper handle in the operat- ing position.

3. Install the U-bolts and tighten the T-knobs.

Note: Make sure that the cable is not pinched between the upper and lower

handle, Make sure the cable is routed as shown in Figure 2.

Attach Auger Drive Cable

1. Attach the auger drive cable to the auger drive lever using the Z-hook

(Figure 3).

Adjust The Upper Chute

1. Remove the T-knob and bolt on the upper chute (Figure 4).

2. Rotate the upper chute to the operat- ing position (past the lower chute

stop).

3. Install the bolt and tighten the T-knob.

Add Engine Oil

1. The snow thrower was shipped with a container of 5W30 engine oil. Before

operating, add this oil to the engine.

2. Remove the oil fill cap/dipstick ac- cess panel.

3. Remove the oil fill cap/dipstick

(Figure 5). Fill to the FULL mark on

the oil fill cap/dipstick. Periodically check the oil level. DO NOT OVER

FILL.

Add Fuel

1. Fil! the fuel tank with fresh unleaded fue!.

2. To extend the life of the fuel and prevent starting problems, add the

fuel stabilizer supplied with the snowthrower. DO NOT OVER FILL.

1741478

Upper Handle

Cable

T-Knob

gure 2

Au(

Drive Lever

Figure 3

Upper Chute

Lower Chute

T-Knob

Figure 4

Oil Fill

NOTE: Oil level must be at FULL mark.

Figure 5

_" CHECKLIST Before you operate your new snow

thrower, to ensure that you receive the

best performance and satisfaction from

this quality product, please review the following checklist:

_" All assembly instructions have been

completed.

_" The discharge chute rotates freely. _" No remaining loose parts in carton.

While learning how to use your snow thrower, pay extra attention to the fol-

lowing important items:

_" Make sure engine oil is at proper lev-

el. Use a high quality detergent oil classified "For Service SG, SH, SJ,

SL, or higher".

_" Make sure the fuel tank is filled prop-

erly with clean, fresh, unleaded gaso- line with a minimum of 85 octane.

_" Become familiar with the location of

all controls and understand their function.

_" Before starting the engine, make sure

all controls operate correctly.

1741478 9

[o)_J_P_o)_l

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save

this manual for future reference.

Auger

Drive Lever-

Crank Ignition

Assembly Primer Switch

ChuteDeflector

Key

stick

Access

Panel

Discharge

Chute

Auger Drive Lever - Starts and stops the auger.

Crank Assembly - Changes the direc-

tion of snow throwing through the dis-

charge chute, Chute Deflector - Changes the distance

the snow is thrown.

Discharge Chute - Changes the direc-

tion the snow is thrown,

Ignition Switch Key - Must be inserted and turned to the ON position to start the

engine. Recoil Starter Handle - Starts the en-

gine manually.

1741478 10

Spark Ptug Control Electric Starter Box

Access Panel Button Figure 6

Choke

Electric Starter Button - Use to start the engine when using the 120V electric

starter, Choke Control - Used to start a cold

engine. Primer Button - Injects fuel directly into

the carburetor manifold for fast starts in cold weather.

Spark Plug Access Panel - Aides in the removal of the spark plug.

Oil Fill Cap/Dipstick Access Panel - Allows access to oil fill cap/dipstick for both filling and checking the engine oil

Switch Box - Connection for the electric start power cord.

[o)_J_P_o)_l

_i ARNING: Read Owner's

Manual before operating machine. Never direct dis-

charge toward bystanders. Stop the engine before unclogging discharge chute or auger housing and before

leaving the machine.

TO STOP YOUR

SNOW THROWER

1. To stop throwing snow, release the auger drive lever. See Figure 6. NOTE: If the snow thrower contin-

ues to slowly move forward, see "How To Adjust The Auger Control

Cable" in the Service And Adjust- ment Section.

2. To stop the engine, move the igni- tion switch key to the off position.

TO CONTROL SNOW DISCHARGE

1. Turn the chute control rod to set the direction of the snow throwing.

2. Loosen the wing knob on the chute deflector and move the deflector to

set the distance. Move the deflector

(Up) for more distance, (Down) for less distance. Then tighten the wing knob (See Figure 7).

_i ARNING: The operation of

any snow thrower can result in foreign objects being

thrown into the eyes, which can re-

sult in severe eye damage. Always

wear safety glasses or eye shields while operating the snow thrower.

We recommend standard safety

glasses or use a wide vision safety mask over your glasses.

HOW TO MOVE FORWARD

1. Hold the auger drive lever against the handle (See Figure 8). The au-

ger will begin rotating.

2. To go forward, raise the handle to al-

low the rubber auger blades to con-

tact the ground. Maintain a firm hold on the handle as the snow thrower

starts to move forward. Guide the snow thrower by moving the handle

either left or right. Do not attempt to push the snow thrower.

3. To stop, release the auger drive le-

ver.

NOTE: If the auger continues to rotate,

see "How To Adjust The Auger Control Cable" in the Service and Adjustments

section.

Winc

Down

Figure 7

HOW TO THROW SNOW

1. Engage the auger drive lever.

2. To stop throwing snow, release the auger drive lever.

1741478

Auger

Drive Lever

Figure 8

BEFORE STARTING THE ENGINE

1. Before you service or start the en- gine, familiarize yourself with the snow thrower. Be sure you under-

stand the function and location of all controls.

2. Be sure that all fasteners are tight.

3. Before starting the engine, make sure all controls operate correctly.

[o)_J_P_o)_l

To Add Oil

NOTE: Engine may already contain

some residual oil. Check frequently when filling the crankcase. DO NOT

overfil!.

The snow thrower was shipped with a

container of 5W30 motor oil. This oil must be added to the engine before op-

erating.

1. Remove oi! fi!! cap/dipstick access panel.

2. Remove the oil fill cap/dipstick and wipe with a clean cloth.

3. Insert the oil fill cap/dipstick and turn clockwise to tighten.

4. Remove the oil fill cap/dipstick and check the oil.

5. If necessary, add oil until the oil reaches the FULL mark on the oil fill

cap/dipstick (see Figure 9). Do not add too much oil.

6. Tighten the fill cap/dipstick securely each time you check the oil level.

7. Install the oil fill cap/dipstick access panel.

NOTE: Synthetic oil can assist with starting in extreme cold temperatures.

Synthetic 5W30 is acceptable for all temperatures. DO NOT mix oil with

gasoline.

Oil Fill

!i.'

, Figure 9

NOTE: Oil level must be at FULL mark.

To Add Gas

This engine is certified to operate on

gasoline. Exhaust Emission Control System: EM (Engine Modifications).

A ARNING: Alcohol blended

fuels (called gaeohol or

those using ethanol or

methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel sys- tem of an engine while in storage.

NOTE: To avoid engine problems, the

fuel system must be emptied before

storage for 30 days or longer. Start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next season. See the Storage

section in this manual for additional in-

1741478

formation.

Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

Fill the fuel tank only with a fresh, clean, unleaded regular, unleaded premium, or reformulated automo- tive gasoline with a minimum of 85

octane. DO NOT use leaded gaso-

line. We recommend that you add fuel stabilizer to the gasoline. Use the fuel stabilizer supplied with the unit or purchase Craftsman Fuel

Stabilizer No. 3550. Make sure that the container you pour the gasoline

from is clean and free from rust or other foreign particles. Never use

gasoline that may be stale from long periods of storage in the container.

[o)_J_P_o)_l

,_ WARNING: Gasoline is flam- gasoline.

• Turn engine off and let engine

• Do not fill fuel tank while snow

• Keep away from open flame or an

mable. Always use caution

when handling or storing

cool at least two minutes before removing the gas cap.

thrower is running, when it is hot, or when snow thrower is in an en-

closed area.

electrical spark and do not smoke while filling the fuel tank.

• Never fill the tank completely. Fill

the tank to approximately 1-1/2" below the top of the tank opening

to provide space for expansion of fuel.

• Always fill fuel tank outdoors and

use a funnel or spout to prevent spilling.

• Make sure to wipe up any spilled

fuel before stating the engine.

• Store gasoline in a clean, ap-

proved container and keep the cap in place on the container.

HOW TO STOP ENGINE CAUTION: To stop the engine, do not

move the choke control to CHOKE position. Backfire or engine damage

can occur.

1. Turn the key to the OFF position.

' f

_.T Key

Figure 10

HOW TO START THE ENGINE Be sure that the engine oil is at FULL

mark on dipstick. The snow thrower engine is equipped with a 120 volt A.C.

1741478 13

electric starter and recoil starter. Be- fore starting the engine, be certain that

you have read the following information. If engine floods, set the choke to the

OPEN/RUN position and crank until the engine starts.

,_ WARNING: Rapid retraction

of the starter cord (kick- back) will pull your hand or

arm toward the engine faster than you can let go of the starter cord.

Broken bones, fractures, bruises, or sprains could result.

• When starting the engine, slow-

ly pull the starter cord until re- sistance is felt. Then, rapidly

pull the starter cord.

• Before starting the engine, re-

move all external equipment/en- gine loads.

• Make sure components; such as

impellors, pulleys or sprockets, are securely attached.

[o)_J_P_o)_l

_lb ARNING: The starter i8 designed to operate on 120 volt AC

household current. It must be prop- erly grounded at all times to avoid

the possibility of electrical shock which may be injurious to operator.

• Follow all instructions carefully

• Determine that your house wiring

How To Start A Cold Engine

1. Make sure auger drive lever is in

2. Move the choke control to the

3. (Electric Start) Plug the power cord

4. Push the primer button two times.

equipped with a three-wire power cord and plug and i8

as set forth in the "To Start En- gine" section.

i8 a three-wire grounded system. Ask a licensed electrician if you

are not sure. If your house wire system is not a three-wire system,

do not use this electric starter un- der any conditions.

the disengaged (RELEASED) posi- tion.

START position (see Figure 11).

Control Choke

Figure 11

into the starter motor on the en- gine. Plug the other end of power

cord into a three-hole, grounded

120 VOLT, AC receptacle.

Remove finger from primer button between pushes (see Figure 12).

If your system is grounded and a three-hole receptacle is not avail-

able at the point your starter will normally be used, one should be

installed by a licensed electrician. When connecting 120 volt AC

"Power Cord", always connect the cord to the Switch Box on the en-

gine first, then plug the other end into the three-hole grounded re-

ceptacle. When disconnecting "Power Cord", always unplug the

end in the three-hole grounded re- ceptacle first.

(Electric Start) Turn the key to the START position (see Figure 13). To prolong the life of the starter, do not

crank for more than 5 seconds at a time. Wait one minute between

starts to allow the starter motor to cool.

OPu_o_,._ Key !

Figure t3

Primer Button"

1741478

Figure 12

(Recoil Start) Turn the key to the ON position (see Figure 13). Slowly pull the recoil starter handle until

resistance is felt and then pull tepid-

ly to start the engine (see

Figure 14). Do not allow the recoil

[o)_J_P_o)_l

starter handle to snap back. Slowly

return the recoil starter handle.

7. If the engine does not start in 5 or 6 tries, See Difficult Starting in the "Troubleshooting Table".

8. Allow the engine to warm up for several minutes. As the engine warms up, adjust the choke knob toward the RUN position. Wait until the engine runs smoothly before each choke adjustment.

9. (Electric Start) First disconnect power cord from receptacle. Then, disconnect the power cord from the

starter motor.

Frozen Starter If the starter is frozen and will not turn

the engine, follow the steps below.

1. Pull as much starter rope as pos- sible out of the starter.

2. Release the starter handle and let it snap back against the starter. Re-

peat until the engine starts.

Warm engines will cause condensation

in cold weather. To prevent possible

freeze-up of recoil starter and engine

controls, proceed as follows after each snow removal job.

1. With engine off, allow engine to cool for several minutes.

2. Pull starter rope very slowly until re- sistance is felt, then stop. Allow the

starter rope to recoil. Repeat three times.

3. With the engine not running, wipe all snow and moisture from the carbu-

retor cover in area of controls and levers. Also, move the choke control

and starter handle several times.

Pull starter handle rapidly.

Figure 14

How To Start A Warm Engine if restarting a warm engine after a short

shutdown, leave choke at "OFF" and do not push the primer button. Ifthe en- gine fails to start, fol!ow the Cold Start

instructions.

,_ WARNING: Never run en-

gine indoors or in enclosed, poorly ventilated areas. En-

gine exhaust contains CARBON MONOXIDE, AN ODORLESS AND

DEADLY GAS. Keep hands, feet, hair and loose clothing away from

any moving parts on engine and snow thrower.

• Engine parts, especially the muf-

fler, become extremely hot. Se- vere thermal burns can occur on

contact. Allow the engine to cool before touching.

• Never allow children to operate

the snow thrower. Never allow

adults to operate the snow throw- er without proper instruction.

• Keep the area of operation clear

of all persons, particularly small children and pets.

• Never leave the snowthrower un-

attended while the engine is run- ning. Anyone operating the en-

gine or equipment must carefully read and understand the operat-

ing instructions.

1741478 15

[o)_J_P_o)_l

HOW TO CLEAR

A CLOGGED DISCHARGE CHUTE

with the rotating impeller in-

WARNING: Hand contact

the most common cause of injury as- sociated with snow throwers. Never

use your hand to clean out the dis- charge chute.

To Clear The Chute:

• SHUT OFF THE ENGINE!

• Wait 10 seconds to be sure that the

• Always use a clean-out tool, not

side the discharge chute is

impeller blades have stopped ro- tating.

your hands.

Use a clean-out tool to remove snow from the auger housing.

• Release the auger drive lever.

• Pull out the key.

• Disconnect spark plug wire.

• Do not place your hands in the au- ger or discharge chute. Use a

clean-out tool to remove snow or debris.

_lb ARNING: Blockage must

be cleared only after shut-

ting off the snow thrower and only with a clean-out tool, not by hand.

SNOW THROWING TIPS

1. When the handle is raised, the au- ger blades will engage the ground

and the snow thrower will move for- ward. When the auger drive lever is

released, the auger blades will stop. if the blades do not stop, see "How To Adjust The Auger Drive Cable" in the Service And Adjustment section.

2. Most efficient snow throwing is ac- complished when the snow is re- moved immediately after if fails.

3. Let the engine (motor) and the snow thrower adjust to outdoor tempera- ture before starting to clear snow.

4. For complete snow removal, slightly overlap each previous path.

5. Whenever possible, discharge the snow down wind.

6. The distance the snow will be dis- charged can be adjusted by moving

the discharge chute deflector. Raise the deflector for more distance or

lower the deflector for less distance.

7. In windy conditions, lower the chute deflector to direct the discharged snow close to the ground where it is

1741478 16

less likely to blow into unwanted

areas.

8. For safety and to prevent damage to the snow thrower, keep the area

to be cleared free of stones, toys and other foreign objects.

9. When clearing snow from crushed

rock or gravel driveways, do not al-

low the auger blades to contact the driveway. Move the handle down to slightly raise the auger blades.

10. The forward speed of the snow thrower is dependent on the depth and weight of the snow. Experience

will establish the most effective method of using the snow thrower

under different conditions.

11. After each snow throwing job, allow the engine to run for a few minutes.

The snow and accumulated ice wil! melt off the engine.

12. Clean the snow thrower after each use.

13. Remove ice, snow and debris from the entire snow thrower. Flush with

water to remove all salt or other chemicals. Wipe snow thrower dry.

[o)_J_P_o)_l

DRY AND AVERAGE SNOW

1. Snow up to eight inches deep can be removed rapidly and easily by walking at a moderate rate. For snow or drifts of a greater depth, slow your pace to allow the dis- charge chute to dispose of the snow as rapidly as the auger receives the

snow.

2. Plan to have the snow discharged in the direction the wind is blowing.

WET PACKED SNOW Move slowly into wet, packed snow. If

the wet, packed snow causes the auger

to slow down or the discharge chute be- gins to clog, back off and begin a series of short back and forth jabs into the snow. These short back and forth jabs,

four to six inches, will "belch" the snow from the chute.

SNOW BANKS AND DRIFTS

In snow of greater depth than the unit, use the same "jabbing" technique de- scribed above. Turn the discharge chute away from the snow bank. More time will be required to remove snow of this type than level snow.

1741478 17

CUSTOMER RESPONSIBILITIES

SERVICERECORDS

Fill in dates asyou Before Every Every Every Every

completeregular Each 8 25 50 100 Each Before

service, Use Often Hours Hours Hours Hours Season Storage

Check Engine Oil Leve_ • ' " I I I I

Change Engine OiI _/

Tighten All Screws and

Nuts Checkand Clean Spark

Plug _/

Clean and Inspect Spark Arrestor _/

Check Fuel _/

CheckAdjustmentof I I I } I I I I

Auger Centre Cab e Y

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does

not cover items that have been sub-

jected to operator abuse or negligence. To receive full value from the warranty,

the operator must maintain the snow thrower as instructed in this manual.

EMISSIONS CONTROL

Maintenance, replacement, or repair of the emission control devices and sys- tems can be performed by any non-road

engine repair establishment or individu-

al. However to obtain a "no-charge"

emissions control service, the work must

be done by a factory authorized dealer.

See the Emissions Warranty.

_ WARNING: Do not strike the

flywheel with a hammer or a

hard object. If done, the fly-

wheel can shatter during operation.

Do not tamper with the governor

spring, links or other parts to in-

crease engine speed.

AFTER EACH USE

• Run the machine to clear the auger

of snow.

1741478

• To prevent freezing of the auger or controls, remove all snow and slush

from the snow thrower.

• Check for any loose or damaged parts.

• Tighten any loose fasteners.

• Check and maintain the auger.

• Check controls to make sure they are functioning properly.

• If any parts are worn or damaged, replace immediately.

LUBRICATION BEFORE STORAGE

control flang, flange with a clinging type "_ grease such as Lubriptate. _ Figure 15

ENGINE SPECIFICATIONS

GROSS TORQUE 5.25 ft-lbs

DISPLACEMENT 148 cc BORE 65mm (2.562 in.)

STROKE 45mm (1.750 in.)

GASOLINE 2 quarts (85 octane CAPACITY leaded)

OIL CAPACITY 5W30

(16 oz capacity)

SPARK PLUG: Champion RJ19LM

(Gap .030 in.) or equivalent

VALVE Intake: 0.005-0.007 in.

CLEARANCE: Exhaust: 0.007-0.009 in.

ARMATURE AIR GAP: 0.006-0.010 in.

POWER RATINGS

The gross power rating for individual

gas engine models is labeled in accordance with SAE (Society of

Automotive Engineers) code J1940

(Small Engine Power & Torque Rating

Procedure), and rating performance has been obtained and corrected in

accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are

derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things,

ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to

operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual "on-site" or

net power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations,

ambient operating conditions (tempera- ture, humidity, altitude), and engine-to- engine variability. Due to manufacturing

and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.

SNOW THROWER ENGINE

LUBRICATION

Check the crankcase oil level before starting the engine and after each eight

(8) hours of continuous use. See Figure 16. Add S.A.E. 5W30 motor oil

as needed. Synthetic 5W30 is accept- able for all temperatures. Tighten fill cap/dipstick securely each time you check the oil level.

1741478 19

Oil Fill

!i.'

, Figure 16

NOTE: Oi! level must be at FULL mark.

Change the oi! every fifty (50) hours or at least once a year if the snow thrower is not used for fifty (50) hours.

TO CHANGE ENGINE OIL

1. Position the snow thrower so that the oil drain plug is at the lowest

point on the engine.

2. When the engine is warm, remove the oil drain plug (see Figure 17) and the oil fill cap/dipstick (see

Figure 16). Drain the oil into a suit-

able container.

3. After draining all the oil, reinstall the oil drain plug securely.

4. Fill the engine crankcase with the recommended motor oil, pouring

slowly. DO NOT OVERFILL. See

TO ADJUST OR REPLACE THE SPARK PLUG

Check the spark plug every 25 hours.

8. install the spark plug in the cylinder

Replace the 8park plug if the elec-

trodes are pitted or burned, if the porce-

lain is cracked, or every 100 hours of use.

"To Add Oil" in the Operation Sec- tion.

head and firmly tighten.

Access Door

The spark plug is housed in the engine

compartment under the top cover and cannot be seen under normal condi-

tions.

1. Open the spark plug acce88 door on the control panel (Figure 18).

2. The spark plug and wire are now visible.

3. Remove the spark plug wire.

4. Clean the area around the spark plug base to prevent dirt from enter-

ing the engine when the spark plug is removed.

5. Remove the spark plug.

6. Check the spark plug. If the spark plug is cracked, fouled or dirty, it must be replaced.

7. Set the gap between the electrodes of the new spark plug at 0.030 inch

(Figure 19).

1741478

Feeler Gauge

0.030"

Spark Plug

Figure 18

Figure 19

_ ARNING: To prevent acci-

dental starting when making any adjustments or repairs,

always disconnect the spark plug

wire and place it where it cannot

make contact with the spark plug.

ADJUST AUGER CONTROL CABLE

The auger control cable is adjusted at the 7. factory. During normal use, the auger

control cable can become stretched and 8.

the auger drive lever wil! not properly en-

gage or disengage the auger.

1. Remove the "Z" hook from the au- ger drive lever (Figure 20).

2. Slide the cable boot, if equipped, up the auger control cable until the

cable boot does not cover any por- tion of the cable adjustment brack-

et (Figure 21).

3. Pull the auger control cable through the eyehole in the cable adjustment bracket as shown by

the arrow in Figure 21. This will create enough slack to allow the "Z" hook to be easily removed.

4. install the "Z" hook into the next available adjustment hole in the

cable adjustment bracket. This is the adjustment hole located one

notch down from where the "Z" hook was previously attached.

5. Pull the auger control cable back through the eyehole of the cable

adjustment bracket until all the slack is taken out of the auger con-

trol cable.

6. Slide the cable boot back down over the cable adjustment brack-

et,

install the "Z" hook to the auger

drive lever (Figure 20). To check the adjustment, start the

snow thrower. Make sure the auger does not rotate when the auger

drive lever is released. Engage the auger drive lever and make sure auger rotates, if the auger does not

rotate, repeat this "Adjust Auger

Control Cable" procedure.

Auger

Drive

Lever

Z-Hook

Cable Adjust- ment Bracket

Auger Control

Cable

Boot

Figure 20

Z-Hook

Figure 21

1741478 21

[.,,."_o,,_ V_IZIB]P'_"_

HOW TO REMOVE THE TOP COVER

1. Remove the discharge chute. See "How To Remove The Discharge

Chute".

2. Remove the fuel cap.

3. Remove the two bolts (A) and nuts from the front of the top cover.

4. Remove the two bolts (B) and nuts from the left and right side of the

top cover.

5. Remove the eight screws (C) on the left and right side of the top

cover,

6. Remove the five screws (D) from the top portion of the control panel.

7. Carefully pull the rear of the top cover up and over the gas tank.

8. To install the top cover, reverse the above steps.

HOW TO REMOVE THE BELT COVER

1. Remove the bolts (E) and nuts that hold the belt cover to the auger housing.

2. If the top cover has not been re- moved, then remove the screws

top cover.

3. Remove screw (F) that holds the belt cover to the bottom cover.

4. To remove, hold the bottom portion of the belt cover and pull down and

out.

5. To install the belt cover, reverse the above steps.

Top

1741478 22

BeltCover

Figure 22

HOWTO REPLACE THE DRIVE BELT

The drive belt is of special construction

and must be replaced with original fac-

tory replacement belt available from

your nearest Sears service center.

1. Remove the belt cover. See "How To Remove The Belt Cover".

2. Remove the drive belt from the idler pulley (Figure 23).

3. Move the belt guide away from the belt.

4. To reduce pressure on the drive belt, move the idler pulley away

from the belt. Remove the drive belt from between the brake pad

and the brake roller.

5. Remove the old drive belt.

6. To install the new drive belt, re- verse the above steps.

7. Make sure the drive belt is seated properly on the pulleys.

8. Set the belt guide to 3/32" clearance as shown in Figure 24.

NOTE: When the auger control lever is engaged, the belt guide

must be 3/32" from the drive belt.

9. Install belt cover. See "How To Re- move The Belt Cover".

Belt Guide

Brake Roller

Drive Belt

Figure 23

Idler Pulley Engine Pulley

3/32 inch Guide

Figure 24

HOW TO REMOVE THE AUGER

1. Remove the belt cover. See "How To Remove The Belt Cover".

2. Remove the drive belt. See "How To Replace The Drive Belt".

3. Remove the auger pulley (1) from the auger shaft (threads are left hand; turn clockwise to remove).

4. To keep the auger from rotating, set a 2"x4" piece of wood on the center paddle to secure auger.

5. Remove the two nuts (A) that secu- re the bearing assembly. Remove the bearing assembly from the au-

ger housing,

6. Slide the auger toward the left and out of the bearing assembly on the right side of the snow thrower.

1741478

7. Tip the auger enough to allow the auger to slide out of the auger

housing.

8. To install auger, reverse the above steps.

-_..,__,_,_]{(t.,_<_. Auger

A Pulley

mousing Bearing _,_)_y

Assemlby _,_

Figure 25

HOW TO REMOVE THE CHUTE

1. Remove the fasteners that secure the chute to the top cover•

2. Remove the chute.

HOW TO ADJUST THE BRAKE PAD

Chute

Top

Cover

Figure 26

IMPORTANT: An adjustment is only necessary if the brake pad has become loose or has been removed• To adjust,

proceed as follows:

1. Remove the top cover• See "How To Remove The Top Cover".

2. Remove the belt cover• See "How To Remove The Belt Cover".

Brake Pad

Drive Belt

1741478 24

3. Tie the auger drive lever to the han- dle• This will engage the drive sys-

tem.

4. Loosen the screw and nut on the brake pad arm (Figure 27).

5. Set the clearance between the brake pad and the drive belt to 1/8

inch.

6. Tighten the screw and nut on the brake pad arm.

•:::" Belt Guide

Brake Roller

Figure 27

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