Craftsman 536881410 Owner’s Manual

ICRI:IFTSM I:1N°I

Operator's Manual Snow Thrower

650 Series, 4-Cycle Engine 21-inch Single Stage

Auger Propelled

Model 536.881410

CAUTION: Before using this product,

read this manual and follow all of its Safety Rules and Operating Instructions.

Manual del usario Quitanieves

650 Serie, 4-Ciclo Motor de 21 pulgadas

Monoetapico

Propulsado por barrena

Modelo 536.881410

PRECAUCION: Antes de usar este producto,

lea este manual y siga todas las reglas de seguridad e instrucciones de operaci6n.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

1741476 www.sears.com/craftsm an Rev, 01 07-01-2007

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WARRANTY STATEMENT ......

SAFETY RULES ...............

INTERNATIONAL SYMBOLS ...

ASSEMBLY ...................

OPERATION ..................

MAINTENANCE ...............

SERVICE AND ADJUSTMENT ..

2 STORAGE .................... 24

2 TROUBLESHOOTING CHART .. 25

4 REPAIR PARTS ............... 29

7 ENGINE REPAIR PARTS ....... 36

SPANISH (ESPAI_IOL) .......... 43

16 PARTS ORDERING/SERVICE .. 19 BACK COVER

kViVl_'1;t ;__'I_i h'4[,.'[_=l?JF-.l_l

LIMITED ONE-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER

For one year from the date of purchase, when this Craftsman Snow thrower is maintained,

lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair, free of charge, any defect in material or workmanship.

Ifthis Craftsman Snow thrower is used for commercial or rental purposes, this warranty ap-

plies for only 90 days from the date of purchase. This warranty does not cover the following:

• Items which become worn during normal use, such as spark plugs,drive belts and shear pins.

• Repair necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the

owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES.

THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D817WA, Hoffman Estates. IL 60179

IT MEANS-- ATTENTIONH! BECOME ALERT!!! YOUR SAFETY IS INVOLVED,

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS,

Engine Exhaust, some of its constituents, and

certain vehicle components contain or emit chemicals known to the State of California to

cause cancer and birth defects or other repro- ductive harm.

Battery posts, terminals and related accessories

contain lead and lead compounds, chemicals

known to the State of California to cause cancer

and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.

1741476 2

,_ WARNING: Always discon-

age of your snow thrower.

IMPORTANT: Safety standards re-

quire operator presence controls to minimize the risk of injury. Your snow

thrower is equipped with such controls. Do not attempt to defeat the function of

the operator presence control under any circumstances.

nect the spark plug wire

and place it where it cannot

make contact with spark plug to prevent accidental starting during:

Preparation, Maintenance, or Stor-

,_ WARNING: This snow thrower is

capable of amputating hands and feet and throwing objects.

Failure to observe the following safety in- structions could result in serious injury.

TRAINING

1. Read this operating and service instruction manual carefully. Be thoroughly familiar with the controls and the proper use of the 5. snow thrower. Know how to stop the snow

thrower and disengage the controls quickly.

2. Never allow children to operate the snow

thrower. Never allow adults to operate the

snow thrower without proper instruction. 6.

3. Keep the area of operation clear of all per- sons, particularly small children and pets.

4. Exercise caution to avoid slipping or falling 7. especially when operating in reverse.

PREPARATION

Thoroughly inspect the area where the

snow thrower is to be used and remove all doormats, sleds, boards, wires, and other

foreign objects.

Disengage all clutches before starting the engine (motor).

Do not operate the snow thrower without wearing adequate winter outer garments.

Wear footwear that will improve footing on

slippery surfaces. Avoid loose fitting cloth- ing that can get caught in moving parts.

Handle fuel with care; it is highly flam- mable.

a. Use an approved fuel container. b. Never remove fuel tank cap or add fuel

to a running engine (motor) or hot en-

gine (motor).

c. Fill fuel tank outdoors with extreme

care. Never fill fuel tank indoors.

d. Replace fuel cap securely and wipe up

spilled fuel.

e. Never store fuel or snow thrower with

fuel in the tank inside of a building

where fumes may reach an open flame or spark.

f. Check fuel supply before each use, al-

lowing space for expansion as the heat of the engine (motor) and/or sun can

cause fuel to expand.

g. Neverfill containers inside avehicle or

on a truck or trailer bed with a plastic liner. Always place containers on the ground, away from vehicle, before fill-

ing.

h. When practical, remove gas-powered

equipment from the truck or trailer and refuel iron the ground. Ifthis is not pos-

1741476

sible, then refuel such equipment on a

trailer with a portable container, rather than from a gasoline dispenser nozzle.

i. Keep the nozzle in contact with the rim

of the fuel tank container opening at all

times, until refueling is complete. Do

not use a nozzle lock-open device.

j. If fuel is spilled on clothing, change

clothing immediately.

For all snow throwers with electric starting motors use electric starting extension cords certified CSA!UL. Use only with a re-

ceptacle that has been installed in accord- ance with local inspection authorities.

Let engine (motor) and snow thrower ad- just to outdoor temperatures before starting

to clear snow. Always wear safety glasses or eye shields

during operation or while performing an ad- justment or repair to protect eyes from foreign objects that may be thrown from the

snow thrower.

OPERATION

1. Do not operate this snow thrower ifyou are taking drugs or other medication which can cause drowsiness or affect your ability to

operate this snow thrower.

2. Do not use the snow thrower if you are mentally or physically unable to operate the snow thrower safely.

3. Do not put hands or feet near or under ro- tating parts. Keep clear of the discharge opening at all times.

4. Exercise extreme caution when operating on or crossing gravel drives, walks or

roads. Stay alert for hidden hazards or traffic.

5. After striking a foreign object, stop the en- gine (motor), remove the wire from the

spark plug, thoroughly inspect snow thrower for any damage, and repair the damage before restarting and operating

the snow thrower.

6. If the snow thrower should start to vibrate abnormally, stop the engine (motor) and

check immediately for the cause. Vibration is generally a warning of trouble.

7. Stop the engine (motor) whenever you leave the operating position, before un- clogging the auger/impeller housing or dis- charge chute and when making any

repairs, adjustments, or inspections.

8. When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped and all controls are disengaged. Disconnect the spark plug

wire and keep the wire away from the spark plug to prevent accidental starting.

9. Takeallpossibleprecautionswhenleaving

24. Never touch a hot engine or muffler.

thesnowthrowerunattended.Disengage theauger/impeller,stopengine(motor),

andremovekey.

10.Donotstartorrunengineinenclosedarea,

,_ WARNING: This snow thrower isfor use on sidewalks, driveways

evenifdoorsorwindowsareopen.Ex- haustfumesaredangerous(containing

CARBONMONOXIDE,anODORLESS andDEADLYGAS).

11.Exerciseextremecautionifoperatingon steepsloppingsurfaces.

12.Donotclearsnowacrossthefaceof

Caution should be exercised while using on steep sloping surfaces. DO NOT USE

SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of resi- dences, garages, porches or other such structures or buildings.

slopes.Exerciseextremecautionwhen changingdirectiononslopes.Donotat-

tempttoclearsteepslopes.

13.Neveroperatethesnowthrowerwithout properguards,platesorothersafetypro-

tectivedevicesinplace.

14.Neveroperatethesnowthrowernearen-

MAINTENANCE AND STORAGE

Clearing A Clogged Discharge Chute

closures,automobiles,windowwells,drop- offs,andthelikewithoutproperadjustment ofthesnowdischargeangle.Keepchildren andpetsaway.

15.Donotoverloadthesnowthrowercapacity byattemptingtoclearsnowattoofasta rate.

16.Neveroperatethesnowthrowerathigh

transportspeedsonslipperysurfaces.

Lookbehindandusecarewhenbacking up.

17.Neverdirectdischargeatbystandersor allowanyoneinfrontofthesnowthrower.

,_ WARNING: Hand contact with

common cause of injury associated with snow throwers. Never use your hand to

clean out the discharge chute. To Clear The Chute:

• SHUTOFFTHE ENGINE!

• Wait 10 seconds to be sure that the im-

peller blades have stopped rotating.

• Always use a clean-out tool, not your

hands.

18.Disengagepowertothecollector/impeller whensnowthroweristransportedornotin

use,

19. Use only attachments and accessories ap- proved by the manufacturer of the snow

thrower (such as tire chains, electric start

kits, ect.).

20. Never operate the snow thrower without good visibility or light. Always be sure of

your footing and keep a firm hold on the handles. Walk;never run.

21. Do not over-reach. Keep proper footing and balance at all times.

22. Do not use the snow thrower on surfaces above ground level such as roofs of resi-

dences, garages, porches or other such structures or buildings.

23. This snow thrower is for use on sidewalks, driveways and other ground level sur-

faces.

1. Check shear bolts and other bolts at fre-

2. Store the snowthrower away from ignition

3. Always refer to operator's guide instruc-

4. Maintain or replace safety and instruction

5. Run the snow thrower a few minutes after

and other ground level surfaces.

the rotating impeller inside the discharge chute is the most

quent intervals for proper tightness to be sure the snow thrower is in safe working

condition.

sources or appliances that have a pilot light, such as hot water and space heaters,

clothes dryers, etc.... Allow the engine

(motor) to cool before storing in any enclos- ure.

tions for important details if the snow thrower is to be stored for an extended

period.

labels, as necessary.

throwing snow to prevent freeze-up of the auger/impeller.

1741476 4

[.._o]l!.._

IMPORTANT: Many of the following symbols are located on your snow thrower or on litera- ture supplied with the product. Before you operate the snow thrower, learn and understand

the purpose for each symbol.

CONTROL AND OPERATING SYMBOLS

Slow Fast

Engine Off Engine Stop

Electric Start Engine Start

I I-I

On Choke Off Choke On

Engine Run

Neutral

G G

Throttle Primer Button Ignition Key

Drive Clutch Forward Reverse Auger Clutch Auger Collector Engage

Push To Engage Fuel Oil Fuel Oil Mixture

Electric Starter

Ignition Off Ignition On

r d

Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT

Weight Transfer Weight Transfer Transmission Ignition Key

Lift Handle To Depress Pedal Insert To Run,

Engage To Disengage Pull Out To Stop.

1741476 5

Safety WarningSymbols

DANGER

Thrown Objects.

Keep Bystanders Away.

IMPORTANT

Read Owner's Manual

Before Operating

This Machine.

WARNING

Hot Surface

DANGER

Thrown Objects.

Keep Bystanders Away.

DANGER

Avoid Injury From

Rotating Auger. Keep

Hands, Feet And

Clothing Away.

STOP

WARNING

DANGER

Blockages must be cleared

only after shutting off the

snow thrower and only with a

clean-out tool, not by hand.

1741476 6

Contents of Parts Bag (actual size)

1 - Owner's Manual (not shown) 1 - Packet of Fuel Stabilizer (not shown)

,_ WARNING: Always wearsafety glasses or eye shields

while assembling snow

thrower.

TOOLS REQUIRED

1 - Knife to cut carton

Figure 1 shows the snow thrower in the operating position.

References to the right or left hand side of the snow thrower are from the view-

point of the operator's position behind the unit.

1- Container 5W30 Oil

4. Cut down all four corners of the car- ton and lay the panels flat.

5. Roll snow thrower off the carton by pulling on the lower handle.

CAUTION: DO NOT back over cables.

6. Remove the packing material from

handle assembly. Remove the lower insert from the axle.

Auger Drive Lever

Auger

Drive Cable

Chute Assembh Deflector

Crank

HOW TO REMOVE FROM THE CARTON

1. Locate and remove container of Craftsman 5W30 oil.

2. Locate all parts packed separately and remove from the carton.

NOTE: Place fuel stabilizer in a safe place until needed for storage.

3. Remove and discard the packing material from around the snow

thrower.

1741476 7

Figure 1

HOW TO ASSEMBLE THE HANDLE

1. Remove the T-knobs and U-bolts from the lower handle (Figure 2).

2. Put the upper handle in the operat- ing position.

3. Install the U-bolts and tighten the T-knobs.

NOTE: Make sure that the cable is not pinched between the upper and lower

handle.

_" CHECKLIST Before you operate your new snow

thrower, to ensure that you receive the best performance and satisfaction from

this quality product, please review the following checklist:

_" All assembly instructions have been

completed.

_" The discharge chute rotates freely. _" No remaining loose parts in carton.

Lower Handle

Handle

T-knob

U-bolts

Figure 2

While learning how to use your snow thrower, pay extra attention to the fol-

lowing important items:

_" Engine oil is at proper level. Use a

high quality detergent oil classified

"For Service SG, SH, SJ, SL, or

higher".

_" Make sure gas tank is filled properly

with clean, fresh, unleaded gasoline with a minimum of 85 octane.

_" Become familiar with all controls-

their location and function. Operate controls before starting engine.

1741476 8

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save

this manual for future reference.

Auger Drive Lever

Chute Deflector

Discharge

Chute

Recoil Starter

Handle

Crank

Assembl

Auger Drive Lever - Starts and stops the auger.

Crank Assembly - Changes the direc- tion of snow throwing through the dis- charge chute.

Chute Deflector - Changes the distance the snow is thrown.

Discharge Chute - Changes the direc- tion the snow is thrown.

Primer Button

Stop Switch Control

Choke

Figure 3

Stop Switch I Must be moved to the on

position to start the engine. Recoil Starter Handle - Starts the en-

gine manually.

Choke Control - Used to start a cold engine.

Primer Button - Injects fuel directly into

the carburetor manifold for fast starts in

cold weather.

1741476 9

[o_o_l

,_ WARNING: Read Owner's charge toward bystanders. Stop the

engine before unclogging discharge chute or auger housing and before

leaving the machine.

TO STOP YOUR SNOW THROWER

1. To stop throwing snow, release the

2. To stop the engine, move the igni-

CAUTION: To stop the engine, do not move the choke control to CHOKE

position. Backfire or engine damage can occur.

TO CONTROL SNOW DISCHARGE

1. Turn the chute control rod to set the

2. Loosen the wing knob on the chute

Manual before operating machine. Never direct dis-

auger drive lever. See Figure 3. NOTE: If the snow thrower contin-

ues to slowly move forward, see "How To Adjust The Auger Control

Cable" in the Service And Adjust- ment Section.

tion lever to the off position.

direction of the snow throwing.

deflector and move the deflector to set the distance. Move the deflector

(Up) for more distance, (Down) for less distance. Then tighten the

wing knob (See Figure 4).

2. To stop throwing snow, release the auger drive lever.

_ WARNING: The operation of

HOW TO MOVE FORWARD

1. Hold the auger drive lever against

2. To go forward, raise the handle to al-

3. To stop, release the auger drive le-

NOTE: If the auger continues to rotate, see "How To Adjust The Auger Control

Cable" in the Service and Adjustments section.

any snow thrower can result in foreign objects being

thrown into the eyes, which can re- sult in severe eye damage. Always

wear safety glasses or eye shields while operating the snow thrower. We recommend standard safety

glasses or use a wide vision safety mask over your glasses.

the handle (See Figure 5). The au-

ger will begin rotating.

low the rubber auger blades to con-

tact the ground. Maintain a firm hold on the handle as the snow thrower starts to move forward. Guide the

snow thrower by moving the handle either left or right. Do not attempt to push the snow thrower.

ver.

Deflector Down Deflector Up

Wing Knob

HOW TO THROW SNOW

1. Engage the auger drive lever.

1741476 lO

Figure 4

Auger

Figure 5

[o_o_l

FILL OIL:

NOTE: Engine may already contain some residual oil. Check frequently when filling the crankcase. DO NOT

overfill. The snow thrower was shipped with a

container of 5W30 motor oil. This oil must be added to the engine before op-

erating.

1. Make sure the unit is level.

2. Remove the oil fill cap/dipstick and fill the crank case to "FULL" line on

dipstick. DO NOT overfill. See Figure 6,

3. Tighten the fill cap/dipstick securely each time you check the oil level.

NOTE: Synthetic oil can assist with starting in extreme cold temperatures.

Synthetic 5W30 is acceptable for all

temperatures. DO NOT mix oil with

gasoline.

011Fill Cap/Dipstick

NOTE: Oil level must be at FULL mark.

Figure 6

FILL GAS: This engine is certified to operate on

gasoline. Exhaust Emission Control System: EM (Engine Modifications).

,_ WARNING: Alcohol blended

fuels (called gasohol or

those using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel sys- tem of an engine while in storage.

NOTE: To avoid engine problems, the fuel system must be emptied before

storage for 30 days or longer. Start the engine and let it run until the fuel lines and carburetor are empty. Use fresh

fuel next season. See the Storage

1741476 11

section in this manual for additional in-

formation.

Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

1. Fill the fuel tank only with a fresh, clean, unleaded regular, unleaded premium, or reformulated automo- tive gasoline with a minimum of 85 octane. DO NOT use leaded gaso-

line. We recommend that you add fuel stabilizer to the gasoline. Use the fuel stabilizer supplied with the unit or purchase Craftsman Fuel

Stabilizer No. 3550. Make sure that the container you pour the gasoline

from is clean and free from rust or other foreign particles. Never use

gasoline that may be stale from long periods of storage in the container.

[o_o_l

_ ARNING: Gasoline is flam-

gasoline.

• Turn engine off and let engine

• Do not fill fuel tank while snow

• Keep away from open flame or an

• Never fill the tank completely. Fill

• Always fill fuel tank outdoors and

• Make sure to wipe up any spilled

• Store gasoline in a clean, ap-

mable. Always use caution when handling or storing

cool at least two minutes before removing the gas cap.

thrower is running, when it is hot, or when snow thrower is in an en-

closed area.

electrical spark and do not smoke while filling the fuel tank.

the tank to within 1-1/2" from the top to provide space for expan-

sion of fuel.

use a funnel or spout to prevent spilling.

fuel before stating the engine.

proved container and keep the cap in place on the container.

HOW TO STOP THE ENGINE

To stop the engine, push the stop

switch to the OFF position.

CAUTION: To stop the engine, do not move the choke control to CHOKE

position. Backfire or engine damage can occur.

HOW TO START THE ENGINE

(RECOIL STARTER) Make sure that the engine oil is at FULL

mark on dipstick. The engine is equipped with a recoil starter. Before starting the engine, make certain that you have read the following information.

If engine floods, set the choke to the OPEN/RUN position and crank until the engine starts.

_b ARNING: Rapid retraction

arm toward the engine faster than you can let go of the starter cord.

• When starting the engine, slow-

• Make sure components; such as

of the starter cord (kick- back) will pull your hand or

ly pull the starter cord until re- sistance is felt. Then, rapidly pull the starter cord.

impellors, pulleys or sprockets, are securely attached.

BEFORE STARTING THE ENGINE

1. Before you service or start the en- gine, familiarize yourself with the

snow thrower. Be sure you under- stand the function and location of all

controls.

2. Be sure that all fasteners are tight.

3. Before starting the engine, make sure all controls operate correctly.

1741476 12

How To Start A Cold Engine

1. Push the stop switch to the ON position (see Figure 3).

2. When starting the engine, do not engage the auger drive lever.

3. Move the choke control to the FULL choke position.

4. Push the primer button two times.

Remove finger from primer button

between primes.

[o_o_l

Slowly pull the recoil starter han- dle until resistance is felt and then

pull rapidly to start the engine (See

Figure 7). Do not allow the recoil

starter handle to snap back. Slowly

return the recoil starter handle.

Pull starter handle rapidly.

Figure 7

FROZEN STARTER

If the starter is frozen and will not turn the engine, follow the steps below.

1. Pull as much starter rope as pos- sible out of the starter.

2. Release the starter handle and let it snap back against the starter. Re-

peat until the engine starts.

Warm engines will cause condensation in cold weather. To prevent possible freeze-up of recoil starter and engine controls, proceed as follows after each snow removal job.

1. With engine off, allow engine to cool for several minutes.

2. Pull starter rope very slowly until re- sistance is felt, then stop. Allow the

starter rope to recoil. Repeat three times.

3. With the engine not running, wipe all snow and moisture from the carbu-

retor cover in area of controls and levers. Also, move the choke control

and starter handle several times.

1741476 13

6. As the engine warms up, move choke control to 1/2 choke posi- tion. When engine runs smoothly,

move choke lever to OFF Position.

NOTE: Allow the engine to warm up for several minutes before blowing snow in

temperatures below 0°F.

How To Start A Warm Engine If restarting a warm engine after a short

shutdown, leave choke at "OFF" and do not push the primer button. Ifthe en-

gine fails to start, follow the Cold Start instructions.

_ ARNING: Never run en-

gine indoors or in enclosed, poorly ventilated areas. En-

gine exhaust contains CARBON MONOXIDE, AN ODORLESS AND

DEADLY GAS. Keep hands, feet, hair and loose clothing away from

any moving parts on engine and snow thrower.

• Engine parts, especially the muf-

tier, become extremely hot. Se-

vere thermal burns can occur on

contact. Allow the engine to cool before touching.

• Never allow children to operate

the snow thrower. Never allow adults to operate the snow throw-

er without proper instruction.

• Keep the area of operation clear

of all persons, particularly small children and pets.

• Never leave the snowthrower un-

attended while the engine is run- ning. Anyone operating the en-

gine or equipment must carefully read and understand the operat-

ing instructions.

HOW TO CLEAR A CLOGGED DISCHARGE CHUTE

,_ WARNING: Hand contact

the most common cause of injury as- sociated with snow throwers. Never

use your hand to clean out the dis- charge chute.

To Clear The Chute:

• SHUT OFF THE ENGINE!

• Wait 10 seconds to be sure that the

• Always use a clean-out tool, not

with the rotating impeller in- side the discharge chute is

impeller blades have stopped ro- tating.

your hands.

Use a clean-out tool to remove snow

from the auger housing.

• Release the auger drive lever.

• Pull out the key.

• Disconnect spark plug wire.

• Do not place your hands in the au- ger or discharge chute. Use a

clean-out tool to remove snow or debris.

,_ WARNING: Blockage must

be cleared only after shut-

ting off the snow thrower and only with a clean-out tool, not by hand.

SNOW THROWING TIPS

1. When the handle is raised, the au- ger blades will engage the ground

and the snow thrower will move for- ward. When the auger drive lever is

released, the auger blades will stop. If the blades do not stop, see "How To Adjust The Auger Drive Cable" in the Service And Adjustment section.

2. Most efficient snow throwing is ac- complished when the snow is re- moved immediately after if falls.

3. For complete snow removal, slightly overlap each previous path.

4. Whenever possible, discharge the snow down wind.

The distance the snow will be dis-

5. charged can be adjusted by moving

the discharge chute deflector. Raise the deflector for more distance or

lower the deflector for less distance.

In windy conditions, lower the chute deflector to direct the discharged snow close to the ground where it is less likely to blow into unwanted

areas.

7. For safety and to prevent damage to the snow thrower, keep the area to be cleared free of stones, toys 2. and other foreign objects.

1741476 14

8. When clearing snow from crushed rock or gravel driveways, do not al-

low the auger blades to contact the

driveway. Move the handle down to slightly raise the auger blades.

9. The forward speed of the snow

thrower is dependent on the depth and weight of the snow. Experience

will establish the most effective method of using the snow thrower

under different conditions.

10. After each snow throwing job, allow

the engine to run for a few minutes. The snow and accumulated ice will

melt off the engine.

11. Clean the snow thrower after each

use.

12. Remove ice, snow and debris from

the entire snow thrower. Flush with water to remove all salt or other

chemicals. Wipe snow thrower dry.

DRY AND AVERAGE SNOW

1. Snow up to eight inches deep can

be removed rapidly and easily by walking at a moderate rate. For snow or drifts of a greater depth, slow your pace to allow the dis- charge chute to dispose of the snow as rapidly as the auger receives the

snow.

Plan to have the snow discharged in

the direction the wind is blowing.

[o_o_l

WET PACKED SNOW Move slowly into wet, packed snow. If

the wet, packed snow causes the auger to slow down or the discharge chute be- gins to clog, back off and begin a series of short back and forth jabs into the snow. These short back and forth jabs, four to six inches, will "belch" the snow

from the chute.

SNOW BANKS AND DRIFTS

In snow of greater depth than the unit, use the same "jabbing" technique de- scribed above. Turn the discharge

chute away from the snow bank. More

time will be required to remove snow of this type than level snow.

1741476 15

CUSTOMER RESPONSIBILITIES

SERVICERECORDS

Fillindatesas you Before Every Every Every Every

completeregular Each 8 25 50 100 Each Before

service. Use Often Hours Hours Hours Hours Season Storage

Check Engine Oil Level

Change Engine Oil Vr

Tighten All Screws and I I I I I I

Nuts

Check and Clean Spark Vr Plug

Clean and Inspect Vr Spark Arrestor

Lubr cate Chute Contro !/ Flange I I I I I I I I

Check Fuel Vr

Auger Drive Belt * Vr

I I I I I

I I I

* Adjust after 2 to 4 hours of use.

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does not cover items that have been sub-

jected to operator abuse or negligence. To receive full value from the warranty,

the operator must maintain the snow thrower as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain

your snow thrower.

• To prevent freezing of the auger or controls, remove all snow and slush

from the snow thrower.

• Check for loose or damaged parts.

• Tighten any loose fasteners.

• Check and maintain the auger.

• Check controls to make sure they are functioning properly.

• If any parts are worn or damaged, replace immediately.

LUBRICATION BEFORE STORAGE

EMISSIONS CONTROL

Maintenance, replacement, or repair of the emission control devices and systems can

be performed by any non-road engine re- pair establishment or individual. Regular maintenance will improve the performance

Lubricate chute control

flange. Lubricate flange

with a clinging type grease such as

Lubriplate. _

and extend the life of the engine.

AFTER EACH USE

• Run the machine to clear the auger of snow.

1741476 16

Figure 8

ENGINE SPECIFICATIONS

GROSS TORQUE 6.50 ft-lbs

DISPLACEMENT 190cc

BORE 68mm (2.69 in.) STROKE 52mm (2.05 in.) GASOLINE 1.5 quarts

CAPACITY (unleaded) OIL CAPACITY

(20 oz capacity) SPARK PLUG: Champion RJ19LM

VALVE Intake: 0.004-0.006 in. CLEARANCE: Exhaust: 0.009-0.011 in.

ARMATURE AIR GAP: 0.010-0.014 in.

5W30

(Gap .030 in.) or equivalent

POWER RATINGS

The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of

Automotive Engineers) code J1940 (Small Engine Power & Torque Rating

Procedure), and rating performance has been obtained and corrected in

accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are

derived at 3600 RPM. Actual gross engine power will be lower and is

affected by, among other things, ambient operating conditions and

engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of

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environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross

power when used in a given piece of power equipment (actual "on-site" or

net power). This difference is due to a

variety of factors including, but not

limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor,

fuel pump, etc.), application limitations,

ambient operating conditions (tempera-

ture, humidity, altitude), and engine-to-

engine variability. Due to manufacturing and capacity limitations, Briggs &

Stratton may substitute an engine of higher rated power for this Series engine.

ENGINE

LUBRICATION

Check the crankcase oil level before starting the engine and after each eight

(8) hours of continuous use. See Figure 9. Add S.A.E. 5W30 motor oil as

needed. Synthetic 5W30 is acceptable for all temperatures. Tighten oil fill cap/ dipstick securely each time you check

the oil level.

1. Lift the rear of the snowthrower and tilt the unit forward. In the correct

position, the snowthrower will be setting on the front of the auger

housing.

2. Put an oil drain pan under the oil fill tube (See Figure 10).

OII Fill Cap/Dipstick

NOTE: Oil level must be at FULL mark.

Figure 9

Change the oil every fifty (50) hours or at least once a year if the snow thrower is not used for fifty (50) hours.

HOW TO CHANGE THE ENGINE OIL

To change the engine oil, the engine must be tilted forward and the oil

drained from the oil fill tube. Change oil when the engine is warm.

SPARK PLUG

Check the spark plug every twenty-five (25) hours. Replace the spark plug if

the electrodes are pitted or burned, if the porcelain is cracked, or every 100

hours of use.

OII Fill Tube OII Drain

Pan

Figure10

3. Carefully remove the oil fill cap/dip- stick. Oil will begin to flow into the

oil drain pan,

4. After all the oil has drained from the engine, set the snowthrower in the upright operating position.

5. Fill the engine with S.A.E. 5W30 oil.

Make sure the oil reaches the FULL

mark on the oil fill cap/dipstick. DO

NOT OVERFILL.

NOTE: For extreme cold operating conditions of 0°F and below, use a par-

tial synthetic 5W30 motor oil for easier

starting.

Before installing the spark plug,

coat the threads lightly with oil for easy removal. Tighten the spark

plug to a torque of 15 foot-pounds.

Feeler Gauge

0.030"

1. Make sure the spark plug is clean. Clean the spark plug by carefully scraping the electrodes (do not

sand blast or use a wire brush).

2. Check the spark plug gap with a feeler gauge and reset gap to

0.030" if necessary. See Figure 11.

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Spark Plug

Figure11

ADJUST AUGER CONTROL CABLE

The auger control cable was adjusted at the factory. If the auger will not en- gage or disengage correctly, adjust the

auger control cable as follows:

1. Loosen the nut that holds the cable tension spring (See Figure 12).

2. Slide the cable tension spring to- ward the rear of the unit until all cable slack is removed.

NOTE: The auger control cable is properly adjusted when the free

cable slack is removed and there is no tension on the idler arm.

3. Tighten the nut that holds the cable tension spring.

If belt stretch has occured, move the end the auger control cable to the out-

side hole as follows:

1. Loosen the nut that holds the cable tension spring (See Figure 12).

2. Move the cable tension spring to- ward the front of the unit to achieve

maximum cable slack.

Remove the upper end of the auger

control cable from the auger drive

lever.

4. Install the auger control cable in the hole shown in Figure 13.

5. Slide the cable tension spring to- ward the rear of the unit until all

cable slack is removed.

NOTE: The auger control cable is

properly adjusted when the free cable slack is removed and there is

no tension on the idler arm.

6. Tighten the nut that holds the cable tension spring.

Spring

Figure 12

Auger

Drive Lever

Handle

Auger control

Cable

Figure 13

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HOW TO REMOVE THE TOP COVER There are no adjustments under the top

cover. To clean the engine cooling sys- tem, follow the steps below to remove

the cover.

1. Remove screws A that attach the rod support clamp the the top cov- er. Pivot crank assembly rod up

and lay on unit.

2. Remove screws B.

3. Remove attachment screws C.

4. Remove the top cover.

5. To install the top cover, reverse the above steps.

A C

/ /

Crank

Assembly

Rod

Top

Cover

Figure 1L

HOW TO REMOVE THE BELT COVER

1. Remove the screws A and nuts B from the belt cover,

2. Remove attachment screw C from the rear of the belt cover,

3. Remove the belt cover from the unit.

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4. To install the belt cover, reverse the above steps.

NOTE: The belt cover has belt guides moulded onto the inside of the cover. When

you install the belt cover, engage the auger drive lever to tighten the belt against the

pulley. This will provide adequate clearance

for the belt guides when installing the belt

cover.

Belt Cover

A A

A Figure15

HOW TO ADJUST THE AUGER BRAKE

The auger brake is adjusted at the fac- tory to assure safe operation of the

snowthrower. If the auger brake needs an adjustment, follow the steps below:

1. To access the auger brake, tilt the front of the unit up.

2. Make sure the auger drive belt is properly installed. See "How To Re- move The Auger Drive Belt".

Turn the adjuster nut (See Figure 16) in or out until the brake

arm is in contact with the auger drive belt (See Figure 17).

Hold the auger drive lever in the en-

gaged position and push the brake arm down to remove all slack.

In correct adjustment, there will be

1/4 inch clearance between the brake arm and the auger drive

belt when the auger drive lever is engaged (See Figure 17).

Brake Arm

Auger

Drive Belt

1/4 inch

Auger

Drive Lever

Adjuster

Nut

Brake Arm

Figure 16

Figure 17

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HOW TO REMOVE THE AUGER DRIVE BELT

The auger drive belt is made of special construction and must be replaced with

an original equipment belt available from Sears.

If the auger drive belt is damaged, the snowthrower will not discharge snow

and will not move forward. Replace the damaged belt as follows:

1. Disconnect the spark plug wire.

2. Remove the belt cover. See "How To Remove The Belt Cover".

3. Note the path of the auger drive belt. For assistance, a diagram de-

cal is provided.

4. Remove the belt guide screw and the belt guide See Figure 18). To

remove the belt guide, rotate the

belt guide down.

5. Remove the idler screw and idler pulley from the idler arm (See

Figure 19).

6. Remove the auger drive belt from the engine pulley and pull through side of motor box (See Figure 20).

7. To remove the auger drive belt from the impeller pulley, move the idler arm to the engaged position.

This will provide clearance between the impeller pulley and the brake

arm to remove the auger drive belt

(See Figure 21).

8. To install a new auger drive belt, re- verse the above steps.

9. Check the adjustment of the auger drive cable. See "Adjust Auger Con-

trol Cable".

Idler Screw

Auger Drive Belt

Idler Arm

Idler

Figure 19

Figure 20

Belt

Guide

Screw

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Auger Drive Belt

Figure 18

Impeller

Pulley

Brake Arm

Clearance

Figure 21

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