Craftsman 536881112 Owner’s Manual
Operator's Manual
Snow Thrower
11 Horsepower
Electric Start
30-inch Dual Stage
Model 536.881112
CAUTION: Before using this
product, read this manual and
follow all of its Safety Rules and
Operating Instructions.
-I=..rT=...°l-
Manual del usario
Quitanieves
de 30 pulgadas
11 caballos de fuerza (hp)
Bietapico
Arranque el_ctrico
Modelo 536.881112
PRECAUCION: Antes de usar este producto,
lea este manual y siga todas las reglas de
seguridad e instrucciones de operaci6n.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
F-011047L www.sears.com/craftsman
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WARRANTY STATEMENT ......
SAFETY RULES ...............
INTERNATIONAL SYMBOLS . ..
ASSEMBLY ...................
OPERATION ..................
MAINTENANCE ...............
SERVICE AND ADJUSTMENT ..
LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER
For two years from the date of purchase, when this Craftsman Snow thrower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Craftsman will repair, free of charge, any defect in material or workman-
ship.
If this Craftsman Snow thrower is used for commercial or rental purposes, this warranty ap-
plies for only 90 days from the date of purchase.
This warranty does not cover the following:
Items which become worn during normal use, such as spark plugs, drive belts and shear
pins.
Repair necessary because of operator abuse or negligence, including bent crankshafts
and the failure to maintain the equipment according to the instructions contained in the
owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW
THROWERTO THE NEAREST CRAFTSMAN SERVICE CENTER/DEPARTMENT IN
THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS
IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which may
vary from state to state.
Sears, Roebuck and Co., D817WA, Hoffman Estates. IL 60179
2 STORAGE .................... 32
2 TROUBLE SHOOTING CHART.. 33
4 REPAIR PARTS ............... 37
6 ENGINE REPAIR PARTS ....... 56
12 SPANISH (ESPAI_IOL) .......... 64
19 PARTS ORDERING/SERVICE ..
22 BACK COVER
_k OOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.
Engine Exhaust, some of its constituents, and
certain vehicle components contain or emit
chemicals known to the State of California to
cause cancer and birth defects or other repro-
ductive harm.
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and birth defects or other reproductive harm.
WASH HANDS AFTER HANDLING.
F-O11047L 2
IT MEANS-- ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
_k ARNING: Always discon-
IMPORTANT: Safety standards re-
quire operator presence controls to
minimize the risk of injury. Your snow
thrower is equipped with such controls.
Do not attempt to defeat the function of
the operator presence control under any
circumstances.
nect the spark plug wire
and place it where it cannot
make contact with spark plug to
prevent accidental starting during:
Preparation, Maintenance, or Stor-
age of your snow thrower.
TRAINING
1. Read the operating and service instruction
manual carefully. Be thoroughly familiar
with the controls and the proper use of the
equipment. Know how to stop the unit and
disengage the controls quickly.
2. Never allow children to operate the equip-
ment. Never allow adults to operate the
equipment without proper instruction.
3. Keep the area of operation clear of all per-
sons, particularly small children and pets.
4. Exercise caution to avoid slipping or falling
especially when operating in reverse.
PREPARATION
1. Thoroughly inspect the area where the
equipment is to be used and remove all
doormats, sleds, boards, wires, and other
foreign objects.
2. Disengage all clutches before starting the
engine (motor).
3. Do not operate the equipment without
wearing adequate winter outer garments.
Wear footwear that will improve footing on
slippery surfaces.
4. Handle fuel with care; it is highiy flam-
mable.
a. Use an approved fuel container.
b. Never remove fuel tank cap or add fuel
to a running engine (motor) or hot en-
gine (motor).
c. Fill fuel tank outdoors with extreme
care. Never fill fuel tank indoors.
d. Replace fuel cap securely and wipe up
spilled fuel.
e. Never store fuel or snow thrower with
fuel in the tank inside of a building
where fumes may reach an open flame
or spark.
f. Check fuel supply before each use, al-
lowing space for expansion as the heat
of the engine (motor) and/or sun can
cause fuel to expand.
5. For all units with electric starting motors
use electric starting extension cords certi-
fied CSA/UL Use only with a receptacle
that has been installed in accordance with
iocal inspection authorities.
6. Adjust the snow thrower height to clear
gravel or crushed rock surface.
7. Never attempt to make any adjustments
while the engine (motor) is running (except
when specifically recommended by manu-
facturer).
8. Let engine (motor) and snow thrower ad-
just to outdoor temperatures before starting
to clear snow.
F-011047L
Always wear safety glasses or eye shields
during operation or while performing an ad-
justment or repair to protect eyes from
foreign objects that may be thrown from the
snow thrower.
OPERATION
1. Do not operate this machine if you are tak-
ing drugs or other medication which can
cause drowsiness or affect your ability to
operate this machine.
2. Do not use this machine ifyou are mentally
or physically unable to operate this ma-
chine safely.
3. Do not put hands or feet near or under ro-
tating parts. Keep clear of the discharge
opening at all times.
4. Exercise extreme caution when operating
on or crossing gravel drives, walks or
roads. Stay alert for hidden hazards or
traffic.
5. After striking a foreign object, stop the en-
gine (motor), remove the wire from the
spark plug, thoroughly inspect snow
thrower for any damage, and repair the
damage before restarting and operating
the snow thrower.
6. If the unit should start to vibrate abnormal-
ly, stop the engine (motor) and check im-
mediately for the cause. Vibration is
generally a warning of trouble.
7. Stop the engine (motor) whenever you
leave the operating position, before un-
clogging the auger/impeller housing or dis-
charge chute and when making any
repairs, adjustments, or inspections.
8. When cleaning, repairing, or inspecting,
make certain the auger/impeller and all
moving parts have stopped and all controls
are disengaged. Disconnect the spark plug
wire and keep the wire away from the spark
plug to prevent accidental starting.
9. Take all possible precautions when leaving
the snow thrower unattended. Disengage
the auger/ impeller, stop engine (motor),
and remove key.
10. Do not run the engine (motor) indoors, ex-
cept when starting the engine (motor) and
for transporting the snow thrower in or out
of the building. Open the outside doors; ex-
haust fumes are dangerous (containing
CARBON MONOXIDE, an ODORLESS
and DEADLY GAS).
11. Do not clear snow across the face of
slopes. Exercise extreme caution when
changing direction on slopes. Do not at-
tempt to clear steep slopes.
12. Never operate the snow thrower without
proper guards, plates or other safety pro-
tective devices in place.
13.Neveroperatethesnowthrowernearen-
2. Never store the snow thrower with fuel in
closures,automobiles,windowwells,
drop-offs,andthelikewithoutproperad-
justmentofthesnowdischargeangle.
Keepchildrenandpetsaway,
14.Donotoverloadthemachinecapacityby
attemptingtoclearsnowattoofastarate.
15.Neveroperatethemachineathightrans-
3. Always refer to operator's guide instruc-
portspeedsonslipperysurfaces.Lookbe-
hindandusecarewhenbackingup.
16.Neverdirectdischargeatbystandersor
allowanyoneinfrontoftheunit.
17.Disengagepowertothecollector/impel]er
whensnowthroweristransportedornotin
use.
18. Use only attachments and accessories ap-
proved by the manufacturer of the snow
thrower (such as tire chains, electric start
kits, ect.),
19. Never operate the snow thrower without
good visibility or light, Always be sure of
your footing and keep a firm hold on the
handles. Walk;never run,
20. Do not over-reach, Keep proper footing
and balance at all times.
21, Do not attempt to use snow thrower on a
roof.
MAINTENANCE AND
STORAGE
1, Check shear bolts and other bolts at fre-
quent intervals for proper tightness to be
sure the equipment is in safe working
condition,
4. Maintain or replace safety and instruction
5. Run the snow thrower a few minutes after
_lb WARNING: This snow thrower is
Caution should be exercised while using on
steep sloping surfaces. DO NOT USE
SNOW THROWER ON SURFACES ABOVE
GROUND LEVEL such as roofs of resi-
dences, garages, porches or other such
structures or buildings.
the tank inside a building where ignition
sources are present such as hot water and
space heaters, clothes dryers, and the like.
Allow the engine (motor) to cool before
storing in any enclosure.
tions for important details if the snow
thrower is to be stored for an extended
period.
labels, as necessary.
throwing snow to prevent freeze-up of the
auger/impeller.
for use on sidewalks, driveways
and other ground level surfaces.
iMPORTANT: Many of the following symbols are located on your unit or on literature sup-
plied with the product. Before you operate the unit, learn and understand the purpose for
each symbol.
CONTROL AND OPERATING SYMBOLS
Slow Fast Electric Start Engine Start Engine Run
I-I N
Engine Off Engine Stop On Choke Off Choke On
U
Throttle Primer Button
F-011047L
Ignition Key
4
®Q
Ignition Off Ignition On
Neutral
Drive Clutch Forward Reverse Auger Clutch Auger Collector Engage
Push To Engage
Electric Starter
Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT
Weight Transfer Weight Transfer Transmission Ignition Key
Lift Handle To Depress Pedal Insert To Run,
Engage To Disengage Pull Out To Stop.
Fuel Oil FueI OilMixture
Safety Warning Symbols
DANGER
Thrown Objects.
Keep Bystanders Away.
DANGER
Thrown Objects.
Keep Bystanders Away.
WARNING
IMPORTANT
Read Owner's Manual
Before Operating
This Machine.
WARNING
Hot Surface
F-O11047L 5
DANGER
Avoid Injury From
Rotating Auger. Keep
Hands, Feet And
Clothing Away.
STOP
DANGER
Stop The Engine
Before Unclogging
Discharge Chute!
CONTENTS OF PARTS BAG (ACTUAL SIZE)
1 - Owner's Manual (not shown)
1 - Packet of Fuel Stabilizer (not shown)
1 - Warranty Card (not shown)
*Non-Assembly Parts,foundintoolboxlocatedon beltcover
1 - Shift Lever Knob
(not actual size)
Knob (not actual size)
l 1 - Remote Chute
PARTS PACKED SEPARATELY IN CARTON
(NOT SHOWN FULL SIZE)
2- Ignition Keys
(Attached to engine in plastic bag)
F-011047L 6
1 - Washer
1 - Cotter Pin
_,"_ _hVJl:11_•&
4_lb WARNING: Always wearsafety glasses or eye shields
while assembling snow
thrower.
TOOLS REQUIRED FOR
ASSEMBLY
1 - Knife to cut carton
2 - 1/2 inch wrenches
(or adjustable wrenches)
2 - 9/16 inch wrenches
(or adjustable wrenches)
2 - 3/4 inch wrenches
(or adjustable wrenches)
1 - Pliers (to spread cotter pin)
1 - Screwdriver
1 - Measuring tape or ruler
o
Figure 1
Figure 2 shows the snow thrower com-
pletely assembled.
References to the right or left hand side
of the snow thrower are from the view-
point of the operator's position behind
the unit.
Auger DriveLever
_ DriveLever
__ Traction
S,h, e : /
CrankAssembly
I Chute
Deflector
Height
. Adjust
Skid
Figure 1 shows the snow thrower in the
shipping position.
Scre_ Figure 2
TO REMOVE SNOW THROWER FROM CARTON
1. Locate all parts packed separately
and remove from the carton.
NOTE: Place fuel stabilizer in a
safe place until needed for storage.
2. Remove and discard the packing
material from around the snow
thrower.
3. Cut down all four corners of the car-
ton and lay the panels flat.
4. For shipping purposes, the height
adjust skids are attached to the
pallet. Remove the screw that se-
cures each height adjust skid to
the pallet. See Figure 2.
F-011047L
5. Roll snow thrower off the pallet by
pulling on the lower handle.
CAUTION: DO NOT back over
cables.
6. Remove all packing material from
the unit.
7. Cut ties securing the clutch control
cables to the lower handle and lay
cable back away from the motor
frame.
TO ASSEMBLE THE HANDLE AND
CRANK ASSEMBLY
1. Cut tie holding shift rod to lower
handle and move shifter to the first
forward gear.
2. Cut and discard the plastic tie that
secures the crank assembly.
3. Loosen, but do not remove, the
screws, flatwashers, Iockwashers,
and hex nuts in the upper holes of
the lower handle. See Figure 3.
4. Remove the fasteners and the eye-
bolt from the lower holes of the low-
er handle See Figure 5.
Right Hand Side
Of U
Loosen,
but do not
remove
11/32"
Flatwasher
5/
5/16"
Screw
Lookwasher
Figure3
NOTE: Make sure the cables are not
caught between the upper and lower
handle.
5. Raise the upper handle into operat-
ing position.
NOTE: If the cables have become dis-
connected form the drive levers, rein-
stall the cables as shown in Figure 4.
6. Install the fasteners that were re-
moved in step 4. DO NOT tighten
until all bolts are in place.
Left Hand Side Of
Upper Handle _,
3/8" Nylon
Locknut
Eye Boll
3/8" Flatwasher
3/8"
Figure 5
7. Attach the crank rod to the universal
joint assembly with the hair pin. See
Figure 6.
8. Tighten nut on eye bolt. Make sure
eye bolt is properly aligned and the
crank can freely rotate.
9. Tighten all handle bolts.
"Z" Fitting
Control Cable Figure4
F-011047L 8
Crank :od
Figure 6
NOTE: If the cables have become dis-
connected, connect cables as shown in
Figure 7.
Traction Drive Cable Auger Drive Cable
Figure 7
How To Install The Knobs
Remote Chute Knob
1. Assemble the remote chute knob
onto the lever until snug against the
nut (see Figure 8).
LIp
Remote
Chute
Knob
Nut
//_--"" Lever
Figure8
2. Make sure lip on the remote chute
knob is pointed toward the engine.
3. Tighten the nut against the bottom
of the remote chute knob,
F-011047L 9
Speed Select Knob
Install the speed select knob to the
speed select lever. See Figure 9.
Speed Select
Lever
Figure 9
How To Install The Speed Control Rod
1. Put the speed select lever into the
sixth gear position.
2. Attach the speed control rod (end
with 90 °bend) to the speed select
bracket with washer and cotter
pin. See Figure 10.
3. Put the speed select lever into the
first gear position.
4. Attach the ball joint, located on the
bottom end of the speed control
rod, to the shift yoke assembly.
See Figure 11. The fasteners are
attached to the ball joint at the
factory.
5. The length ot the ball joint and
speed control rod have been pre-
adjusted at the factory. If an adjust-
ment is required, loosen the nat.
Remove the fasteners to discon-
nect the ball joint from the shift
yoke assembly. To lengthen or
shorten the speed control rod, turn
the adapter to obtain the correct
length.
6. Make sure the speed select lever
functions correctly. Move the speed
select lever through all speeds.
Speed Lever
Select
Bracket
Speed /
Control
Rod
Speed Control Rod
Shift Yoke Assembly
AdNpUttr% __
Ball-'Y \
Joint _. Fasteners
Speed Select
Washer 3/8"
Figure 10
Figure 11
How To Assemble The Chute Deflector
1. Remove the carriage bolt. See
Figure 12.
2. Raise the chute deflector into op-
erating position.
3. Fasten chute deflector to flange
with carriage bolt. Make sure to
install with head of carriage bolt on
Operating
Carriage
Bolt
F-011047L 10
the inside of the flange.
4. Fasten with washer and Iocknut.
5. Tighten Iocknut securely.
NOTE: Make sure all carriage
bolts in flange are tight. DO NOT
OVERTIGHTEN.
6. Cut tie strap on chute deflector.
Tie Strap
Figure 12
_,,-,I,,',]=I_vjI--I_-I
How To Set The Skid Height
The snow thrower is equipped with
height adjustable skids mounted on
the outside of the auger housing. See
Figure 13. To adjust the height of the
skids, see "How To Adjust The Height
Of The Skids" in the Maintenance
section.
How To Set
The Length Of The Cables
The cables were adjusted at the factory
and no adjustments should be neces-
sary. However, after the handles are put
in the operating position, the cables can
be too tight or too loose. If an adjust-
ment is necessary, see "How To Check
And Adjust The Cables" in the Service
And Adjustment section.
_" CHECKLIST
Before you operate your new snow
thrower, to ensure that you receive the
best performance and satisfaction from
this quality product, please review the
following checklist:
_' All assembly instructions have been
completed.
v' The discharge chute rotates freely.
v" No remaining loose parts in carton.
While learning how to use your snow
thrower, pay extra attention to the fol-
lowingimportant items:
_' Engine oil is at proper level.
v' Make sure gas tank is filled properly
with clean, fresh, unleaded gasoline.
v' Become familiar with all controls-
their location and function. Operate
controls before starting engine.
Adjustable Skids
Figure 13
F-011047L 11
[o]-.l_1:_±'1/ [o]_
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER
to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
Electric
Start
Button Remote Chute
Primer Control Lever
Ignition Button
Key Box
Choke
Control Recoil
Throttle Starter
Control Handle Height
Auger Drive Lever Traction Drive Lever
Switch Crank Assembly
Discharge
Shear Pin
Skid
Chute Deflector
Figure 14
Auger Drive Lever - Starts and stops
the auger and impeller (snow gathering
and throwing)
Traction Drive Lever - Propels the
snow thrower forward and in reverse.
Speed Shifter Lever - Selects the
speed of the snow thrower (6 speeds for-
ward and 2 speeds reverse).
Crank Assembly - Changesthe direction
of snow throwingthroughthe dischargechute.
Chute Deflector - Changes the distance
the snow isthrown.
Discharge Chute - Changesthe heigl_
anddirectionthe snow isthrown.
Height Adjust Skid - Adjusts the ground
clearance of the auger housing.
Ignition Key - Must be inserted to start
the engine.
Recoil Starter Handle - Starts the en-
gine manually.
F-011047L
Choke Control - Used to start a cold
engine.
Primer Button - Injects fuel directly into
the carburetor manifold for fast starts in
cold weather.
Remote Chute Control Lever - Push
forward to discharge snow high and far.
Pull remote lever back to discharge snow
down.
Throttle Control - Controls the engine
speed.
Electric Start Button - (if so equipped)
Usedto start the engine usingthe 120 V elec-
tnc starter.
Shear Pin -=Shear pins are designed to
break (to protect the machine) ffan ob-
iect becomes lodged in the auger hous-
ing.
Toolbox -spare shear pins and
spacers are located intoolbox.
12
[o]-.l_1:_±'1/ [o]_
The operation of any snow thrower can
result in foreign objects being thrown
into the eyes, which can result in se-
vere eye damage. Always wear safety
glasses or eye shields while operating
the snow thrower.
We recommend standard safety
glasses or a wide vision safety mask for
over your glasses.
and far. Pull the remote chute le-
ver back to discharge the snow
down.
_ ARNING: Read Owner's
charge toward bystanders. Stop the
engine before unclogging discharge
chute or auger housing and before
leaving the machine.
Manual before operating
machine. Never direct dis-
TO STOP YOUR
SNOW THROWER
1. To stop throwing snow, release the
auger drive lever. See Figure 15.
2. To stop the wheels, release the
traction drive lever.
3. To stop the engine, push the
throttle control lever to off and pull
out the ignition key.
Traction Drive Lever
Figure 15
TOCONTROLSNOWDISCHARGE
1. Turn the crank assembly to set the
direction of the snow throwing. See
Figure 16.
2. Push the remote chute lever for-
ward to discharge the snow high
Chute Lever Assembly
Figure 16
HOW TO MOVE FORWARD AND
BACKWARD
1. TO shift, release the traction drive
lever (left hand) and move the
speed shift lever to the speed you
desire. See Figure 15. Ground
speed is determined by snow condi-
tions. Select the speed you desire
by moving the speed shifter lever
left into the appropriate notches on
the shift lever plate:
Speeds 1,2 - Wet, Heaw
Speed 3 - Light
Speed 4 - Very Light
Speed 5,6 - Transport only
2. Engage the traction drive lever (left
hand). As the snow thrower starts
to move, maintain a firm hold on the
handles, and guide the snow throw-
er along the clearing path. Do not
attempt to push the snow thrower.
3. To move the snow thrower back-
ward, move the speed shifter lever
right into first or second reverse and
engage the traction drive lever (left
hand).
IMPORTANT: Do not move the speed
shifter lever while the traction lever
is down.
TO THROW SNOW
1. Push down the auger driver lever
(right hand). See Figure 15.
2. Release to stop throwing snow.
F-011047L 13
[o]-.l_1:_±'1/ [o]_
HOW TO USE
THE WHEEL LOCKOUT
The left wheel is secured to the axle
with a lockout pin. See Figure 17. The
unit was shipped with the lockout pin in
the locked position. For ease of maneu-
verability in light snow conditions, dis-
connect the lockout pin as follows.
1. Pull the knob out to disengage the
lockout pin.
2. To lock in the disengaged position,
turn the knob 1/4 turn (90 degrees).
Knob
Wheel
Lockout
Figu_ 17
BEFORE STARTING THE ENGINE
1. Before you service or start the en-
gine, familiarize yourself with the
snow thrower. Be sure you under-
stand the function and location of all
controls.
2. Check the tension of clutch cable
before starting the engine. See To
Adjust The Control Cable para-
graph in the Service & Adjust-
ments section of this manual.
3. Be sure that all fasteners are tight.
4. Make sure the height adjust skids
are properly adjusted. See To Ad-
just Skid Height paragraph in the
Service & Adjustments section of
this manual.
5. Check tire pressure (14-17
pounds). Do not exceed maximum
amount of pressure.
CHECK THE OIL:
NOTE: The engine was shipped from
the factory filled with oil. Check the
level of the oil. Add oil as needed.
1. Make sure the unit is level.
NOTE: Do not check the level of the
oil while the engine runs.
F-011047L
2. Remove the oil fill cap/dipstick.
Check the oil.
3. If necessary, add oil until the oil
reaches the FULL mark on the oil fill
cap/dipstick (see Figure 18). Do not
add too much oil.
_/Dipstick
4. Tighten the fill cap/dipstick securely
each time you check the oil level.
NOTE: For extreme cold operating
conditions of O°F and below, use a
partial synthetic OW3O motor oil for
easier starting.
NOTE: S.A.E. 5W30 motor oil may
be used to make starting easier in
areas where temperature is consis-
tently 2O°F. or lower.
FILL GAS:
NOTICE: ENGINES WHICH ARE
CERTIFIED TO COMPLY WITH CAL-
14
Figure 18
[o]-.l_1:_±'1/ [o]_
IFORNIA AND US EPA EMISSION
REGULATIONS FOR ULGE ENGINES:
Are certified to operate on regular un-
leaded gasoline. Includethe following
emission control system(s): EM, TWC
(if so equipped). Include any user ad-
justable features-therefore no other ad-
justments are needed.
premium, or reformulated automo-
tive gasoline. DO NOT use leaded
gasoline. Make sure that the con-
tainer you pour the gasoline from is
clean and free from rust or other for-
eign particles. Never use gasoline
that may be stale from long periods
of storage in the container.
_[b ARNING: Experiences in-
those using ethanol or methanol)
can attract moisture which leads to
separation and formation of acids
during storage. Acidic gas can dam-
age the fuel system of an engine
while in storage.
NOTE: To avoid engine problems,
the fuel system must be emptied be-
fore storage for 30 days or longer.
Start the engine and let it run until
the fuel lines and carburetor are
empty, Use the carburetor bowl
drain to empty residual gasoline
from the float chamber. Use fresh
fuel next season, See the Storage
section in this manual for additional
information,
Never use engine or carburetor
cleaner products in the fuel tank or
permanent damage may occur.
1. Fill the fuel tank only with a fresh,
TO STOP ENGINE
To stop engine, move the throttle con-
trol lever to "STOP" position and re-
move key. Keep the key in a safe
place. The engine will not start without
the key.
dicates that alcohol blended
fuels (called gasohol or
clean, unleaded regular, unleaded
_lb ARNING: Gasoline is flam-
gasoline.
Do not fill fuel tank while snow
thrower is running, when it is hot, or
when snow thrower is in an en-
closed area,
Keep away from open flame or an
electrical spark and do not smoke
while filling the fuel tank,
Never fill the tank completely, Fill
the tank to within 1/4"-1/2" from the
top to provide space for expansion
of fuel,
Always fill fuel tank outdoors and
use a funnel or spout to prevent
spilling.
Make sure to wipe up any spilled
fuel before stating the engine,
Store gasoline in a clean, approved
container and keep the cap in place
on the container.
mable. Always use caution
when handling or storing
F-011047L 15
[o]-.l_1:_±'1/ [o]_
TO START ENGINE
(ELECTRIC STARTER, IF
EQUIPPED)
Be sure that the engine has sufficient
oil. The snow thrower engine is
equipped with a 120 volt A.C. electric
starter and recoil starter. Before start-
ing the engine, be certain that you have
read the following information.
_lb WARNING: The starter is
designed to operate on 120 volt AC
household current.It must be proper-
ly grounded at all times to avoid the
possibility of electrical shock which
may be injurious to operator. Follow
all instructions carefully as set forth
in the "To Start Engine" section. De-
termine that your house wiring is a
three-wire grounded system. Ask a
licensed electrician if you are not
sure. If your house wire system is
not a three-wire system, do not use
this electric starter under any condi-
tions. If your system is grounded
and a three-hole receptacle is not
available at the point your starter will
normally be used, one should be
installed by a licensed electrician.
when connecting 120 volt AC "Power
Cord", always connect the cord to
the Switch Box" on the engine first,
then plug the other end into the
three-hole grounded receptacle.
When disconnecting "Power cord",
always unplug the end in the three-
hole grounded receptacle first.
COLD START
1. Be sure auger drive and traction
2. Move throttle control to'FAST" posi-
3. Remove the keys form the plastic
F-011047L
equipped with a three-wire
power cord and plug and is
drive levers are in the disengaged
(RELEASED) position.
tion.
bag. Insert one key into ignition
slot. Make sure it snaps into place.
Do not turn key. Keep the second
key in a safe place.
4. Rotate choke knob clockwise to the
choke ON position.
5. Connect the power cord to the
switch box on the engine.
6. Plug other end of power cord into a
three-hole, grounded 120 VOLT, AC
receptacle. (See WARNING in this
section).
7. Push the primer button while cov-
ering the vent hole as follows: Re-
move finger from primer button
between primes.
Do not prime if temperature above
50 ° F (10o C).
Push two time if temperature is 50°
F (10° C) to 15°F (-10 ° C).
Push four times if temperature is
below 15° F (-10 ° C).
8. Push down on the starter button
until the engine starts. Do not crank
for more than 10 seconds at a time.
This electric starter is thermally pro-
tected. If overheated it will stop au-
tomatically and can be restarted
only when it has cooled to a safe
temperature (a wait of about 5 to 10
minutes is required).
9. When the engine starts, release the
starter button and move choke le-
ver to "1/2 choke" position. When
engine runs smoothly, move choke
lever to "No Choke" Position.
10. Disconnect power cord from recep-
tacle, first, and then from switch
box.
NOTE: Allow the engine to warm
up for several minutes before
blowing snow in temperatures
below O°F.
11. Run engine at full throttle "FAST"
when throwing snow.
WARM START
If restarting a warm engine after a short
shutdown, leave choke at "OFF" and do
not push the primer button. If the en-
gine fails to start, follow the Cold Start
instructions.
16
[o]-.l_1:_±'1/ [o]_
TO START ENGINE
(RECOIL STARTER)
Be sure that the engine has sufficient
oil. The snow thrower engine is
equipped with a recoil starter. Before
starting the engine, be certain that you
have read the following information.
COLD START
1. Be sure auger drive and traction
drive levers are in the disengaged
(RELEASED) position.
2. Move throttle control to"FAST" posi-
tion.
3. Remove the keys form the plastic
bag. Insert one key into ignition
slot. Make sure it snaps into place.
Do not turn key. Keep the second
key in a safe place.
4. Rotate choke knob clockwise to the
choke ON position.
5. Push the primer button while cov-
ering the vent hole as follows: Re-
move finger from primer button
between primes.
Do not prime if temperature above
50° F (10 ° C).
Push two time if temperature is 50°
F (10° C) to 15°F (-10 ° C).
Push four times if temperature is
below 15° F (-10 ° C).
6. Pull the starter handle rapidly. Do
not allow the handle to snap back,
but allow it to rewind slowly while
keeping a firm hold on the starter
handle.
7. As the engine warms up, move
choke lever to "1/2 choke" position.
When engine runs smoothly, move
choke lever to "No Choke" Posi-
tion.
NOTE: Allow the engine to warm
up for several minutes before
blowing snow in temperatures
below 0°F.
8. Run engine at full throttle "FAST'
when throwing snow.
F-011047L
WARM START
If restarting a warm engine after a short
shutdown, leave choke at "OFF" and do
not push the primer button. If the en-
gine fails to start, follow the Cold Start
instructions.
FROZEN STARTER
Ifthe starter is frozen and will not turn
engine:
1. Pull as much rope out of the starter
as possible.
2. Release the starter handle and let it
snap back against the starter.
Ifthe engine still fails to start, repeat the
two previous steps until the engine
starts. Then continue with the direc-
tions for cold start.
To help prevent possible freeze-up of
recoil starter and engine controls, pro-
ceed as follows after each snow remov-
al job.
1. With the engine running, pull the
starter rope hard with a continuous
full arm stroke three or four times.
Pulling of starter rope will produce a
loud clattering sound. This is not
harmful to the engine or starter.
2. With the engine not running, wipe all
snow and moisture from the carbu-
retor cover in area of control levers.
Also move throttle control, choke
control, and starter handle several
times.
d_lb WARNING: Never run en-
gine exhaust contains CARBON
MONOXIDE, AN ODORLESS AND
DEADLY GAS. Keep hands, feet,
hair and loose clothing away from
any moving parts on engine and
snow thrower.
The temperature of muffler and
nearby areas may exceed 150°1=.
Avoid these areas.
DO NOT allow children or young
teenagers to operate or be near
snow thrower while it is operating.
17
gine indoors or in enclosed,
poorly ventilated areas. En-
[o]-.l_1:_±'1/ [o]_
_hb ARNING: Do not attempt
without taking the following precau-
tions:
• Release auger drive lever.
• Move throttle lever to stop posi-
• Remove (do not turn) ignition
• Disconnect spark plug wire.
• Do not place your hands in the
to remove any item that may
become lodged in auger
tion.
key.
auger or discharge chute. Use a
pry bar.
SNOW THROWING TIPS
1. For maximum snow thrower efficien-
cy in removing snow, adjust ground
speed, NEVER the throttle. Go
slower in deep, freezing or wet
snow. If the wheels slips, reduce
forward speed. The engine is de-
signed to deliver maximum perfor-
mance at full throttle and should be
run at this power setting at all times.
2. Most efficient snow throwing is ac-
complished when the snow is re-
moved immediately after if falls.
3. For complete snow removal, slightly
overlap each path previously taken.
4. The snow should be discharged
down wind whenever possible.
5. For normal usage, set the skids so
that the scraper bar is 1/8" above
the skids. For extremely hard-
packed snow surfaces, adjust the
skids upward so that the scraper
bar touches the ground.
6. On gravel or crushed rock surfaces,
set the skids at 1-1/4" below the
scraper bar. See To Adjust Skid
Height paragraph in the Service &
Adjustments section of this manu-
al. Rocks and gravel must not be
picked up and thrown by the ma-
chine.
7. After the snow throwing job has
been completed, allow the engine to
idle for a few minutes, which will
melt snow and accumulated ice off
the engine.
8. Clean the snow thrower thoroughly
after each use.
9. Remove ice and snow accumulation
and all debris from the entire snow
thrower, and flush with water (if pos-
sible) to remove all salt or other
chemicals. Wipe snow thrower dry.
F-011047L 18
CUSTOMER RESPONSIBILITIES
SERVICERECORDS
Fillindatesasyou Before
completeregular Each
service. Usa Often
Change Engine Oil
Every Every Every
5 10 25 Each Before SERVICE
Hours Hours Hours SeasonStorage DATES
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii ili!i!;!
,/ ,/
_ ...........................::::::::::::::::::::::
Check Spark Plug
Check Fuel _/
Check Cable
Adjustment
See Cable Adjustment)
Lubricate Auger Shaft
See Shear Bolt
Replacement)
GENERAL RECOMMENDATIONS
The warranty on this snow thrower
does not cover items that have been
subjected to operator abuse or negli-
gence. To receive full value from the
warranty, the operator must maintain
the snow thrower as instructed in this
manual.
Some adjustments will need to be
made periodically to properly maintain
your snow thrower.
All adjustments in the Service and Ad-
justments section of this manual
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii'ii'ii i ii!!i!
,/ ,/
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii'ii'ii i ii !i!
,/
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiij i i!i!;!
,/
should be checked atleast once each
season.
AFTER EACH USE
Check for any loose or damaged
parts.
Tighten any loose fasteners.
Check and maintain the auger.
Check controls to make sure they
are functioning properly.
If any parts are worn or damaged,
replace immediately.
,/
F-011047L 19
PRODUCT SPECIFICATIONS
HORSEPOWER 11 HP
DISPLACEMENT 21.82 cu, in.
GASOLINE 4 quarts
CAPACITY (unleaded)
OIL CAPACITY 5W30
(20 oz capacity)
SPARK PLUG: Champion RJt 9LM
(Gap ,030 in.) or
equivalent
VALVE CLEARANCE: Intake: ,010 In,
Exhaust: ,010 In,
SNOW THROWER
AS REQUIRED
The following adjustment should be
preformed more than once each sea-
son.
1. Auger drive belt should be adjusted
after the first 2 to 4 hours of use,
again about mid-season and twice
each season thereafter (See to Ad-
just Belts paragraph in the Ser-
vice and Adjustment section).
Figure 19
CHAIN LUBRICATION
EVERY 25 HOURS
1. Position speed selector lever in first
(1) forward gear.
2. Stand the snow blower up on the
auger housing end.
NOTE: When the crank case if
filled with oil, do not leave the
snow blower standing up on the
auger housing for an extended
period of time.
3. Remove the bottom panel.
4. Lubricate the chains with a chain
type lubricant.
5. For storage, wipe the hexshaft and
sprockets with 5W30 motor oil.
NOTE: Clean all excess grease or
oil found on the rubber friction
wheel or the disc drive plate.
CAUTION: Do not allow grease or
oil to contact the rubber friction
wheel or the disc drive plate.
6. Install the bottom panel.
LUBRICATION - EVERY 10 HOURS
1. Auger Shaft - Using a hand grease
gun, lubricate the auger shaft zerk
fittings (A) every ten (10) operating
hours. Each time a shear bolt is re-
placed, the auger shaft MUST be
greased. See Figure 19. See To
Replace Auger Shear Bolt in the
Service and Adjustment section.
F-011047L 20
Figure 20
AUGER GEAR BOX
The auger gear box is lubricated at the
factory and should not require addition-
al lubrication. Iffor some reason the
lubricant should leak out, have auger
gear case checked by a competent re-
pairman.
ENGINE
LUBRICATION
Check the crankcase oil level before
starting the engine and after each five
(5) hours of continuous use. See
Figure 21. Add S.A.E. 5W30 motor oil
as needed. Tighten fill cap/dipstick se-
curely each time you check the oil lev-
el.
Oil Fill Cap/Dipstick
Figure 21
Change the oil every twenty-five (25)
hours or at least once a year if the
snow thrower is not used for twenty-
five (25) hours.
TO CHANGE ENGINE OIL
1. Position the snow thrower so that
the oil drain plug is at the lowest
point on the engine.
2. Remove the oil drain plug and the
oil fill cap/dipstick. Drain the oil
into a suitable container.
NOTE: The oil will drain more freely
when the engine is warm.
3. After draining all the oil, reinstall the
oil drain plug securely.
4. Fill the engine crankcase with
S.A.E. 5W30 motor oil, pouring
slowly. DO NOT OVERFILL.
SPARK PLUG
Check the spark plug every twenty-
five (25) hours. Replace the spark plug
if the electrodes are pitted or burned or
if the porcelain is cracked.
1. Make sure the spark plug is clean.
Clean the spark plug by carefully
scraping the electrodes (do not
sand blast or use a wire brush).
2. Check the spark plug gap with a
feeler gauge and reset gap to 0.30"
if necessary. See Figure 22.
3. Before installing the spark plug,
coat the threads lightly with oil for
easy removal. Tighten the spark
plug to a torque of 15 foot-pounds.
Feeler Gauge
0.030"
Spark Plug
Figure 22
F-011047L 21
_lb ARNING: Always discon-
make contact with spark plug to pre-
vent accidental starting when mak-
ing any adjustments or repairs.
TO ADJUST SKID HEIGHT
This snow thrower is equipped with two
height adjustment skids, located on
the outside of the auger housing. See
Figure 23.
These skids elevate the front of the
snow thrower.
nect the spark plug wire and
place it where it cannot
Nuts
O
Auger F
For normal hard surfaces, such as a
paved driveway or walk, adjust the
skids as follows.
1. Position the snow thrower on a level
surface.
2. Make sure both tires are equally in-
flated. Proper tire pressure is 14to
17 PSI. See side of tire for maxi-
mum inflation. Do not exceed side-
wall maximum pressure on tire.
3. Place the extra shear bolts supplied
(found in parts bag) under each
end of the scraper bar next to the
adjustable skids.
4. Loosen the mounting nuts that hold
the adjustable skids. To bring the
front of the snow thrower down,
Height Adjust Skid
Figure23
raise the adjustable skids. Tighten
the mounting nuts. See Figure 23.
NOTE: For rocky or uneven surfaces,
raise the front of the snow thrower by
moving the skids down.
_ WARNING: Be certain to
area to be cleared. Objects such as
gravel, rocks or other debris, if
struck by the impeller, may be
thrown with sufficient force to cause
personal injury, property damage or
damage to the snow thrower.
maintain proper ground
clearance for your particular
TO ADJUST SCRAPER BAR
After considerable use, the metal scrap-
er bar will have a definite wear pattern.
The scraper bar in conjunction with the
skids should always be adjusted to al-
low 1/8" between the scraper bar and
the sidewalk or area to be cleaned.
1. Position the snow thrower on a level
surface.
2,
Make sure both tires are equally in-
flated. Proper tire pressure is 14to
17 PSI. See side of tire for maxi-
mum inflation. Do not exceed side-
wall maximum pressure on tire.
3,
Loosen the carriage bolts and nuts
securing the scraper bar to the au-
ger housing.
4.
Adjust the scraper bar to the proper
position.
5.
Tighten the carriage bolts and nuts,
making sure that the scraper bar is
parallel with the working surface.
6.
For extended operation, the scraper
bar may be reversed. If the scraper
bar must be replaced due to wear,
remove the carriage bolts and nuts
and install a new scraper bar.
F-011047L 22
BELT ADJUSTMENT
Traction Drive Belt
The traction drive belt has constant
spring pressure and does not require
an adjustment. If the traction drive belt
is slipping, replace the belt. See "How
To Replace The Belts" in the Mainte-
nance section.
Auger Drive Belt
Ifyour snow blower will not discharge
snow, check the control cable adjust-
ment. If it is correct, then check the
condition of the auger drive belt. If it is
damaged or loose, replace it (see Belt
Replacement in this section of the
manual).
1. Disconnect spark plug wire.
5. Have someone engage auger drive
clutch. Check tension on belt (op-
posite idler pulley). Belt should de-
flect about 1/2 inch (12.5 mm) with
moderate pressure Figure 25). You
may have to move idler pulley more
than once to obtain the correct ten-
sion.
Auger
Drive
l "_-- Engine
--_ _ Pulley
J i_ O 1/2 inch
Idler_,.._('/_ /', _-"_ Deflection
,._ \_.j (12.5mm)
P°"°Y1o, "
2. Remove screw from belt cover,
Remove belt cover (see Figure 24).
Figure 24
3. Loosen nut on auger idler pulley
and move auger idler pulley towards
belt about 1/8 inch (3 ram) (see
Figure 27).
4. Tighten nut.
F-011047L
Engaged ___
Figure25
6. Reinstall belt cover.
7. Whenever belts are adjusted or re-
placed, the cables will need to be
adjusted. (See Cable Adjustment in
this section of the manual).
8. Attach the spark plug wire.
HOW TO REPLACE THE BELTS
The drive belts are of special construc-
tion and must be replaced with original
factory replacement belts available from
your nearest authorized service center.
Some steps require the assistance of a
second person.
How To Remove the Auger Drive Belt
Ifthe auger drive belt is damaged, the
snow thrower will not discharge snow.
Replace the damaged belt as follows.
1. Disconnect the spark plug wire.
2. Loosen the bolts on each side of
the bottom panel (see Figure 26).
23
3. Remove the bottom panel.
Bolt Bottom
Panel
from the engine pulley. Replace
the auger drive belt with an original
factory replacement belt available
from an authorized service center.
8. Install the new auger drive belt
onto the auger drive pulley and
Auger
Housing
onto pulley.
9. Adjust the auger drive belt. See
"How To Adjust The Auger Drive
Belt" in the Maintenance section.
10. Adjust the belt guide. See "How To
Adjust The Belt Guide" in the Main-
tenance section.
Figure 26
4. Remove screw from belt cover.
Remove the belt cover (see
Figure 24).
5. Loosen the belt guide. Pull the belt
guide away from the auger drive
pulley (see Figure 27).
6. Pull the idler pulley away from the
auger drive belt.
7. Remove the old auger drive belt
from the auger drive pulley and 15. Connect the spark plug wire.
X__'_'_ Traction Drive Belt
Engine Pulley
11. Install the belt cover. Tighten
screw (See Figure 24).
12. Check the adjustment of the cables.
See "How To Check And Adjust The
Cables" in the Maintenance section.
13. Install the bottom panel (see
Figure 26).
14. Tighten the bolts on each side of
the bottom panel.
Beit Guide
'\ _CJl/_
Auger Idler Pulley Auger Drive Belt
E-Ring
Swing Plate
Axle Rod
F-011047L 24
Auger Drive Pulley
Traction Drive
Spring
Traction
Drive Belt
Traction
Drive Pulley
Engine
Pulley
Figure 27
How To Remove
The Traction Drive Belt
Ifthe snow thrower will not move for-
ward, check the traction drive belt for
wear or damage. If the traction drive
belt is worn or damaged, replace the
belt as follows.
1. Disconnect the spark plug wire.
2. Remove the auger drive belt. See
"How To Remove The Auger Drive
Belt" in the Maintenance section.
3. Remove the e-ring from one end of
the swing plate axle rod. Remove
the swing plate axle rod to allow
the the swing plate to pivot forward
(see Figure 27).
4. Remove the traction drive spring.
5. Remove the old traction drive belt
from the traction drive pulley and
from the engine pulley. Replace
the traction drive belt with an origi-
nal factory replacement belt avail-
able from an authorized service
center.
6. Installthe new traction drive belt
onto the traction drive pulley and
onto engine pulley.
7. Make sure the traction drive idler
pulley is properly aligned with the
traction drive belt.
8. Attach the traction drive spring.
9. Install the swing plate axle rod and
secure with the e-ring removed
earlier.
10. The bottom of the swing plate must
be positioned between the align-
ment tabs. Make sure the swing
F-011047L
plate is properly secured (see
Figure 28).
I
Alignment Tabs Figure 28
NOTE: If the drive will not engage
after the traction drive belt has
been replaced, then check to
make sure that the swing plate is
positioned between the align-
ment tabs.
11.
Install and adjust the auger drive
belt. See "How To Remove The Au-
ger Drive Belt" in the Maintenance
section.
12. Adjust the belt guide. See "How To
Adjust The Belt Guide" in the Main-
tenance section.
13.Install the bottom panel (see
Figure26).
14. Tighten the bolts on each side of
the bottom panel.
15. Install the belt cover. Tighten
screw (see Figure 24).
16. Check the adjustment of the cables.
See "How To Check And Adjust The
Cables" in the Maintenance section.
17. Connect the spark plug wire.
25
BELT GUIDE ADJUSTMENT
1. Remove spark plug wire.
2. Have someone engage auger drive.
3. Measure the distance between the
belt guide and belt. The distance
should be 1/8 inch (3.175 ram) for
guide. See Figure 29.
Belt Guide
1/8 Inch
Auger Idler
Pulley
Engaged
(3.175 ram)
position of fitting to hole in clutch le-
ver.
"Z" Fitting
Figure 30
2. The center of the "Z" fitting should
be between the centre and top of
the hole in the clutch lever. Adjust
either the auger drive cable or the
traction drive cable as follows.
Auger Drive Cable Adjustment
Figure29
4. If adjustment is necessary, loosen
belt guide mounting bolt. Move belt
guide to the correct position. Tight-
en mounting bolt.
5. Reinstall belt cover.
6. Reconnect spark plug wire.
HOW TO CHECK AND AD-
JUST THE CABLES
The cables are adjusted at the factory
and no adjustment should be neces-
sary. If the cables have become
stretched or are sagging adjustment will
be necessary.
Whenever belts are adjusted or re-
placed, the cables will need to be ad-
justed.
To check for correct adjustment, un-
hook "Z" fitting at clutch lever (see
Figure 30)
1. Move clutch lever to the full forward
position (just contacting plastic
bumper). Holding cable tight, note
F-011047L
_ ARNING: Drain the gaso-
line outdoors, away from
fire or flame.
1. Remove the gas from the gas tank.
Stand the snow thrower up on the
front end of the auger housing.
2. Push cable through spring to ex-
pose the threaded portion of the
cable (see Figure 31).
Square
End
Cable Spring
Locknut
3. Hold square end of threaded portion
with pliers and adjust Iocknut in or
out until correct adjustment is
reached. Pull cable back through
spring and connect cable.
26
Figure 31
TRACTION DRIVE CABLE ADJUSTMENT
_lb WARNING: Drainthe gaso- 5. Pushthe bottomofthetraction
1. Remove the gas from the gas tank.
2. Loosen the bolts on each side of
3. Remove the bottom panel.
4. Slide the cable boot off the cable
line outdoors, away from
fire or flame, justment bracket untilthe"Z"
Stand the snow thrower up on the
front end of the auger housing.
the bottom panel (see Figure 32).
Bolt Bottom Panel
Auger
Housing
\ \ Bolt _/._J
Figure32
adjustment bracket (see
Figure 33).
drive cable through the cable ad-
hook can be removed.
6. Remove the "Z" hook from the
cable adjustment bracket. Move
the "Z" hook down to the next ad-
justment hole.
7. Pull the traction drive cable up
through the cable adjustment
bracket.
8. Put the cable boot over the cable
adjustment bracket.
9. To check the adjustment, depress
the drive lever and check the length
of the drive spring. In correct ad-
justment, the length of the drive
spring is
3.25" _+0.125" (79.5 mm _+3 mm)
(see Figure 34).
Cable Boo
i 9'""")
?
Cable Adjustment /_I "Z" Hook
Bracket Figure33
F-011047L 27
Drive Spring Figure 34
HOW TO ADJUST OR REPLACE
THE FRICTION WHEEL
How To Check The Friction Wheel
Ifthe snow thrower will not move for-
ward, check the traction drive belt, the
traction drive cable or the friction wheel.
Ifthe friction wheel is worn or damaged,
it must be replaced. See "How To Re-
place the Friction Wheel" in this section.
Ifthe friction wheel is not worn or dam-
aged, check as follows.
1. Remove the gas from the gas tank.
Stand the snow thrower up on the
front end of the auger housing
(see Figure 35).
When aligned, attach the ball joint
to the shifter rod.
5. Tighten the jam nut.
6. Install the bottom panel (see
Figure 35).
7. Tighten the bolts on each side of
the bottom panel.
Bolt Bottom Panel
Auger
Housing
,_ WARNING: Drain the gaso-
2. Disconnect the spark plug wire.
3. Loosen the bolts on each side of
4. Remove the bottom panel.
5. Position the shift speed lever in
6. Note the position of the friction
How To Adjust The Friction Wheel
1. Position the shift speed lever in
2. Loosen hex jam nut on speed se-
3. Move the friction wheel against the
4. Turn the adaptor until the ball joint
F-O11047L
line outdoors, away from
fire or flame.
the bottom panel (see Figure 35).
the highest forward speed.
wheel. In the correct position, the
friction wheel will contact the snap
ring. If the friction wheel is not in
the correct position, adjust as fol-
lows (see Figure 36).
the highest forward speed.
lect rod. Remove ball joint from
shifter bracket (see Figure 37).
snap ring (see Figure 36).
is aligned with the mounting hole in
the shifter rod (see Figure 37).
Figure35
Snap Ring
Snap Ring
Figure 36
BallJoint /
\
Figure 37
28
How To Replace The Friction Wheel
If the friction wheel is worn or
damaged, the snow thrower will not
move forward. The friction wheel
must be replaced as follows.
1. Remove the gas from the gas tank.
Stand the snow thrower up on the
front end of the auger housing (4).
(see Figure 35).
_hb ARNING: Drain the gaso-
line outdoors, away from
fire or flame.
2. Disconnect the spark plug wire.
3. Remove the fasteners that secure
the right wheel. Remove the right
wheel from the axle (see Figure 38)
4. Loosen the bolts on each side of
the bottom panel.
5. Remove the bottom panel.
6. Remove the fasteners that secure
the drive sprocket to the axle (see
Figure 39).
7. Remove the left wheel, axle, and
drive sprocket.
Chain
Bolt
Wheel
Figure 38
Figure 39
8. Remove the four bolts that hold the
bearings on each side of the hex
shaft (see Figure 40).
9. Remove the hex shaft and bear-
ings.
NOTE: Take special note of the posi-
tion of the washers on the hex shaft.
F-011047L 29
Bolts
Figure 40
10. Remove the three fasteners that
hold the friction wheel to the hub
(see Figure 41).
11. Remove the friction wheel from the
hub. Slip the friction wheel off the
hex shaft.
12. Assemble the new friction wheel
onto hub with the fasteners re-
moved earlier.
13. Install the hex shaft and bearings
with the four bolts removed earlier
(see Figure 42).
Make sure the washers are prop-
erly installed in the original posi-
tion. Also, make sure the two
washers are properly aligned
with the actuator arms.
14. Make sure the hex shaft turns free-
ly.
15. Install the left wheel, axle, and
drive sprocket with the fasteners
removed earlier. Install the chain
onto the drive sprocket (see
Figure 39).
16. Check the adjustment of the friction
wheel. See "How To Adjust The
Friction Wheel" in this section.
17. Make sure the friction wheel and the
disc drive plate are free from grease
or oil.
18. Install the bottom panel (see
Figure 38).
19. Tighten the bolts on each side of
the bottom panel.
20. Install the right wheel to the axle
with the fasteners removed earlier.
21.
Connect the spark plug wire.
Fasteners
Hex Shaft
Friction
Hub Wheel
Fasteners
Figure 41
Actuator Arms
Bearings
\
Washer
F-O11047L 30
Bearings
1
Washer
Washer
Figure 42
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