Craftsman 502255193 Owner’s Manual

o_vne

Model No.

502.255193

, ,i i iil,ii

CAUTION:

Read And Follow

All Safety Rules And Instructions Before

Operating This Equipment.

12 HP. LECTRIC

40" MOWER

SPEED

LAWN TRACTOR

® Assembly o Operation

e Maintenance

e Service and Adjustment ® Repair Parts

START

F-91726 12-01-90 Sears, Roebuck and Co, Chicago, IL 60684 UoS.A. PrintedinUSA

SAFETY RULES

Safe Operation Practices for Riding Vehicles

As Recommended by American National Standards Institute

This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death to the operator or bystanders.

GENERAL OPERATION:

1o Read, understand, and follow all instructions in the instruction Book, on the machine, on the engine, and with any attachments

before starting_

2 Only aliow responsible adults familiar with the instructions to operate the machine.

3.. Clear the area of objects such as rocks, toys, wire, etc_ which could be picked up and thrown by the b|adav 4o Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area°

5. Never carry passengers.

6. Disengage all attachment ctutches and shift into Neutral before attempting to start the engine_ 7,_ Disengage power to the mower or any attachments before backing up. Do not mow in reverse untess absolutely necessary. Always

look down and behind before and while backing.

8. Be aware of the directlon the mower discharge_ Do not point discharge from the mower at anyone or at places where people may bee Do not operate the mower without either the entire grass bagger or the mower guard in place,

9. Slow down before turning.

100 Never leave a machine unattended with the engine running, Always disengage the blade(s), set the parking brake, stop the engine and

remove the key before dismounting

11, Disengage power to attachment(s) when transporting or not {n use,, Disengage the blade(s) when not mowing°

12. Stop the engine before removing the grass bagger or unclogging the chute.

13. Mow only in daylight orgood artificial light,

14. Do not operate the machine while under the influence of alcohol or drugs or when very tired,, 15,. Watch for traffic when operating near or crossing roadways,

16. Use extra caution when loading or unloading the machine when using a trailer or truck for transporting. 17,. Always wear safety glasses or an eye shield when you operate the unit to protect your eyes from foreign objects that can be thrown

from the unit, Aiways wear eye protection when you make an adjustment or repair to the machine,

18, Use care when puliing loads or using heavy equipment°

ao Use oniy approved drawbar hitch points. b., Limit loads to those you can safely control

c. Do not turn sharply,. Use care when backing. d. Use counterweights or wheel weights when suggested in the Instruction Book.

CHILDREN:

Tragic accidents can occur if the operator isnot alert to the presence of children, Children are often attracted to the machine and the

mowing activity. Never assume that children will remain where you last saw them,

1. Keep children out of the mowing area and in the watchful care of an adult other than the operator.

2, Be alert and turn the engine off if children enter the area.

3 Before and when backing, look behind and down for small children,

4. Never carry children or any passengers They may fall off and be seriously injured or interfere with the safe operation of the machine,

5, Never allow children to operate the machine_ Instruct chitdren in the dangers of the machine

6 Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

F-91726 2

SAFETY RULES - continued

SLOPE OPERATION:

Slopes and rough terrain are major factors related to loss of control and tip over accidents which can result in severe injury or death. All slopes require extra caution. Ifyou cannot back up the slope or if you feet uneasy on the slope, do not mow ito See the "Slope Guide" in the back of this book to check for safe operation,

1. Mow up and down slopes, not across.

2o Remove obstacles such as rocks, limbs, etCo..

3 Watch for holes, ruts or bumps° Uneven terrain could overturn the machine., Tall grass can hide obstacles

4. Use slow speed, Choose a low enough gear so that you will not have to stop or shift while on the slope° 5,, Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

6. Use extra care with grass baggers or other attachments, they can change the stability of the machine.

7. Keep all movement on the slopes slow and gradual., Do not make sudden changes in speed or direction

8 Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope,

DO NOT

1o Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible,

Z, Do not mow near drop-offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an

injury or death.

3. Do not mow on wet grass. Reduced traction could cause sliding.

4. Do not try to stabilize the machine by putting your foot on the ground.

5, Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 °}

SERVICE:

1, Use extra care when handling gasoline and other fuels, Fuels are flammable and the vapors are explosive,

a Use only an approved container,, b Never remove the gas cap or add fuel with the engine running, Allow the engine to cool for several minutes before refueling Do

not smoke.

c, Never refuel the machine indoors d° Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water

heater,

2. Never start or run the engine inside an enclosed area 3o Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks

and nicks A blade that is bent or damaged must be immediately replaced with a factory reptacement blade. For safety, replace the blade every two years. Keep the equipment in good condition

4, Never tamper with the safety devices. Check their proper operation regularly,

5. To reduce fire hazards keep the machine free of grass, leaves or other debris build-up Clean uP oil or fuel sPilfage Allow the machine to cool before storing

6, Stop and inspect the equipment if you strike an object, Repair, if necessary, before re-starting

7. Never make adjustments or repairs with the engine running,, The carburetor can be adjusted with the engine running, Do not change the engine governor settings or overspeed the engine,.

8 Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be

thrown, For storage, always make sure the grass bag is empty Frequently check components and replace with manufacturer's recommended parts when necessary

9, Mower blade(s) are sharp and can cut Wrap the blade(s) or wear gloves and use extra caution when servicing them or the blade

housing area.

10, Check the brake operation frequently, Adjust and service as required,

1 1 Wait for all movement to stop before servicing any part of the uniL

Look for this symbol to indicate important safety precautions,. This symbol indicates: "Attention!

Become Alert! Your Safety Is At Risks _

F-91726 3

Congratulationson your purchase of a Sears Tractor. It has been

designed, engineered and manufactured to give you the best poss- ible dependability and performance.

If you experience any problem you cannot easily remedy, please see your nearest Sears Service Department. We have competent, well trained technicians and the proper tools to service or repair

this unit. Please read and retain this manual. The instructions will enable you

to assemble and maintain your unit properly. Always observe the

"Safety Rules".

CUSTOMER RESPONSIBILITIES

o Carefully read and foilow the rules for safe operation.. Inspect

the unit

• Follow all the assembly instructions_ Correctly adjust the unit.

= Know how to operate all standard and accessory equipment

on the unit° Make sure that the operator can correctly operate the unit.

= Operate the unit only with guards, shields, and other safety

items in place and working correctly..

t Complete all maintenance on the unit. Service the unit only

with authorized or approved replacement parts. NOTE: This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the englne's exhaust system is equipped with a spark arrester meeting applicable loca| or state laws (if any).. If a spark arrester is used, it must be maintained in effective working order by the operator:

in the State of California the above is required by law (Section

4442 of the California Public Resources Code). Other states may

have similar laws_ Federal laws apply on federal lands., See an

Authorized Service Center for a spark attester for the muffler.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this unit See the nearest Sears Store for information..

PRODUCT SPECIFICATIONS

Briggs & Stratton Engine 12 HP,.

Charging System 3 amperes at 3600 rpmr.

Fuel Tank Size 1 gaIIon

Type Of Fuel Unleaded Regular Oil Capacity 3 pints Oil Type Above 32 °

Below 32 °

Spark Plug (Gap 0,.030")

Tire Air Pressure Front and Rear 12 psi

All Gear Transaxle Six forward speeds and one reverse., Ground Speed Forward 0-5,4 MPH.

Reverse 0-1 _6 MPH.

Tilt Seat The seat tilts forward for easy accessto the battery.

Mower Housing The full=floating suspension and twin blades

give an even cut,,The lift lever has six height positions from 2 to 4 inches,

Blade Nut Torque 30 foot pounds

Grass Bagger Size 4 bushels

iiiiii ..........................

Record in the space below the serial number and the date of purchase of this unit.

The model number and serial number are found on a decal

attached to the back of the frame Model Number: 502.255193

Serial Number:

Date of Purchase:

Keep these numbers for future reference.

SAE 30 or 10W30

SAE 5W30

Champion J 19LM Sears 71-33312 STD361458

LAWN TRACTOR

i,,111, ,, i, ii

LIMITED TWO YEAR WARRANTY

ON ELECTRIC START RIDING EQUIPMENT AND GRASS BAGGER ATrACHMENT

For two years from the date of purchase, when this riding equipment and grass bagger attachment are maintained, lubricated, and tuned up according to the operating and maintenance instructions in the Owner's Manual, Sears will repair free of charge any defect in

material or workmanship in this electric start riding equipment and grass bagger attachment°

This warranty excludes blade(s), blade adapter(s), spark plug(s), air cleaner, and belt(s), which are expendable arrd become worn during normal use.

This warranty does not cover:

- tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass); and

- repairs necessary because of operator' abuse or negligence, including the failure to maintain the equipment according to instructions contained in the Owner's Manual; and

- riding equipment and grass bagger attachment used for commercial or rental purposesv

FULL 90-DAY WARRANTY ON BATTERY

For 90 days from the date of purchase, if any battery included with this riding equipment proves defective in material or workmanship

and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT tN THE UNITED

STATES, This warranty applies only while this product is in use in the United States_

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears. Roebuck and Coo, D/731CR-W, Sears Tower, Chicago, IL 60684

F-91726 4

i i

TABLE OF CONTENTS

SAFETY RULES ............................................... 2-3

CUSTOMER RESPONSIBILITIES ......................... 4

PRODUCT SPECIFICATIONS ............................... 4

WARRANTY ...................................................... 4

TABLE OF CONTENTS ....................................... 5

INDEX ............................................................... 5

TRACTOR ATTACHMENTS ................................ 6

ASSEMBLY .................................................. 7-20

OPERATION ............................................... 21-26

iNDEX

Adjustments:

Blade Engagement Control 29 .....................

Brake, Drive ........................................................ 30

Carburetor ....................................................................35

Clutch .........................................................................30

Mower Housing Level ......................................38

Throttle Control Cable ................................ 35

Assembly .... ...................................................................... 7 - 20

Attachments ...................................................................6

Bagging Tips ...................................................................26

Battery:

Charge ..............................................................................8

Clean and Check .............................................32

Emergency Start ............................................ 41

Install .......................................................................20

Storage ............................................................................41

Belt:

Motion Drive, Adjust .......................................... 30

Motion Drive, Replace .......................................... 38

Mower Drive, Adjust ......................................29

Mower Drive, Replace ........................... 37

Rooting, Check ................................................10

Blade, Remove and Install .......................................28

Blade, Sharpen ........................................................28

Blade Engagement Control:

Adjust ................................................................ 29

Operatlon .................................................................... 23

Brake, Check and Adjust Drive .............................30

Brake Pedal, Operation .................................. 21

Carburetor Adjust .................................................35

Charge Battery ................................................................8

Clutch/Brake Pedal ............................................21

Controls .........................................................................21

Cutting Height ......................................................23

Electrical Schematic ..................................... 43

Engine:

Carburetor .....................................................35

Oil, Change ................................................ 33

Oil Level, Check ........................................ 33

Oil Type ...............................................................33

Operation Speed Chart .................................22

Starting ....................................................... 25

Stopping ................................................... 22

Storage ...........................................................41

Throttle Control .......................... 21, 35

Trouble Shooting Chart .................. 42

Filter Air .................................................................34

Filter Fuel ........................................................... 34

Fuel .... ...................................................................... 25

Fuel System Storage ...............................................41

Fuse ..........................................................4t, 43, 54

Grass Bagger:

Assembly ............................................................13 20

Operation ..................................................................24

Service and Adjustment ................................40

Ignition Switch .........................................................21

Lift Lever ........................................................ 21 23

Lights ...................................................................... 21 40

Lubrication ...................................................................27

Maintenance .....................................................27 34

Air Filter ......... ....................................................... 34

Battery .................................................................32

Blade ...........................................................................28

Blade Engagement Control .............................29

Brake ....................................................................... 30

Clutch ......................................................................30

Engine 011 .............................................................. 33

Lubrication .........................................................27

Muffler, Check ............................................................ 34

Spark Arrestor ...........................................4 34

Spark Plug ................................................ 34

Tires .......................................................................... 32

Maintenance Schedule ................................... 27

Mower Housing

Clean ......................................................................40

Level Adjustment ...............................................39

Remove and Install .........................................36

Mowing and Bagging _t_ps ...............................26

Oih

Check ..............................................................33

Change ................................................... 33

Operating Tips ...................................................26

Operation ............................................................21 - 26

Grass Bagger .................................................24

LiftLever ....................................... 21, 23

Mower Housing ............................................23

Operation On Hills ......................................23

Parking Brake .................................... 2I, 22

Shift Lever ............................. 21 22

Start Engine ................................... 25

Stop The Unit ..................................... 22

MAINTENANCE .......................................... 27-34

SERVICE AND ADJUSTMENT ...................... 35-41

STORAGE ........................................................ 41

TROUBLE SHOOTING CHART .......................... 42

ELECTRICAL SCHEMATIC ................................ 43

REPAIR PARTS, MOWER ............................ 44-57

REPAIR PARTS, GRASS BAGGER ............... 58-59

REPAIR PARTS, TRANSAXLE ..................... 60-61

REPAIR PARTS, ENGINE ............................. 62-66

PARTS ORDERING/SERVICE ................ Back Page

Parking Brake ............................ ........................ 21, 22

Parts Bag, Grass Bagger ...........................11 - 12

Parts Bag, Lawn Tractor .........................................7

Replace Motion Drive Belt .............................. 38

Replace Mower Drive Belt .................................37

Safety Rules .......................................................2 - 3

Seat, Install ...............................................................9

Service and Adjustments .........................35 - 40

Battery, Emergency Start ...............................40

Carburetor ........................................................35

Fuel Filter ............................ ..................................... 34

Fuse ....................................................................41

Level Mower Housing .......................................38

Light Bulb, Replace ......................................... 40

Motion Drive Belt ................................................38

Mower Ddve Belt ..................................................37

Mower Housing, Install ......................................36

Mower Housing, Remove ............................36

Sharpen Blade ..............................................................28

Shift Lever ................................................21, 22 31

Shift Gate, Adjust ..............................................31

Slope Guide ....... ................................................... 67

Spark Arrestor .............................................. 4 34

Spark Plug ...........................................................................34

Specifications, Product ............................................4

Speed Control Chart .............................................22

Start Engine .....................................................................25

Steering Whee! ..........................................................9

Stop Unit ..................................................................22

Storage ................................ .................................... 41

Throttle Control .....................................................23

Throttle Control Cable Adjust ..........................35

Tire Pressure .................................... 4, 10, 32

Trouble Shooting Chart ......................................42

Warranty ........................................................ 4

Wheel Align Front ....................................... 41

Wiring Schematic .......................................... 43

F 91726 5

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TRACTOR ATTACH M ENTS

Attachments That Add to the Usefulness of Your

Craftsman Lawn Tractor

Sears offers a wide variety of attachments that fit your iawn tractor Many of these are listed below with brief explanations of how they can helpyou°This listwas current at the time ofpublication; however, it may change in future years- more attachments may be added, changes

may be made in these attachments, or some may no longer be available_ Most of these attachments do not require additional hitches orconversion kits(those that doare indicated) and aredesigned foreasy attaching

and detaching° You may order these attachments at most Sears retail stores, catalog sales offices and thru the catalog,

PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, neater-looking lawn. Two Permanex containers hold 33-gallon plastic bags.

LAWN SWEEPERS let you collect grass clippings and leaves_Select from these:

= 30-in, Path with a capacity of 9.0 cu. ft, = 32-in_ Path with a capacity of 10_0 cu_ft_ = 32=in High Performance Path with a capacity of 10=0 cu=ft. = 38-in, High Performance Path with a capacity of 12_5 cuoft_

LAWN MAC for powerful collection of heavy grass clippings and leaves Accepts optional wand attachment to pick up debris in

hard-to-reach places Has a 3hp. engine with 12 bushel capacity° Requires a Chute Adapter. CARTS make hauling easy. Choose from these:

= 4 cubic foot Dump Cart with a capacity of 400 Ib, = 10 cubic foot Hauling Cart with a capacity of 1,000 {b= = I0 cubic foot Dump Cart with a capacity of t,000 ib. = 14 cubic foot Dump Cart with a capacity of 1,250 Ib= = 17 cubic foot Dump Cart with a capacity of t,500 Ibo

ROLLER for smoother lawn surface. 36-1nch wide, 1B-inch diameter water-tight drum holdsup to 390 Iboofweight. Rounded edges prevent harm to turf_Adjustable scraper automatlcally cleans drum°

SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders also useful for granular de-lcers and sand°

= Drop type, 36-inch. 12-1nch semi-pneumatic wheels. I00 lb=capacity steel hopper. = Broadcasts a 4 to 12 foot swath 70 lb. capacity steel hooper= Non-corrosive spreading

spinner.. Nylon gear box. Stainless steel shaft_

o Broadcasts t0 to 12 foot swath. 160 lb_ capacity (covers 40,000 sq. ft°) No-rust

polypropylene hopper and impeller. Vinyl hopper cover.

= Broadcasts t 0 to 12 foot swath. 100 Ibocapacity_ No-rust polypropylene hopper and

impeller, Vinyl hopper cover.

AERATOR promotes deep root growth for a healthy lawn. Tapered 2_5-inch steel spikes mounted on 10-inch dia meter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight box for increased penetration_

CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots., 36-inch swath. 24 hardened steel

coring tips. 150 lb capacity weight tray. DETHATCHER loosens and flips thatch and matted leaves to lawn surface for easy pick up. Twenty spring steel tines (t 0 pairs) dethatch

40-inch swath. Useful to prepare bare areas for reseeding and for seed bed preparation after tilling. Rear mount DETHATCHER loosens and lifts thatch to fawn surface for easy pick up (with bagger, sweeper or vac).Ten spring steel tines, each with two

"teeth", dethatch 3B-inch path_ Front mount_

TRACTOR COVER protects tractor from weather. Made of Evolution 3 fabric (water repellent, extremely breathable, lightweight, soft, non

abrasive, pliable over a wide temperature range, durable, stain-tear-and puncture-resistant, wilf not shdnk or stretchL SEAT COVER is dense polyester shag, machine washable. Provides cooler, more comfortable ride in the summer heat. Protects seat for

longer lifeo

SPRAYERS uses 12-volt DCelectric motor that connects to tractor battery or other 12 volt source, Includes booms for automatic spraying when pulling, and hand held wand for spot spraying. Wand has adjustable spray pattern_ For applying herbicides, insecticides, fungicides,

and liquid fertilizers.

'_ 50 psi maximum pressure with 12 foot wand length = 25 psi maximum pressure with 10 foot wand length

SNOW BLADE for snow removal only. t 4-inch high, 42-inch wide blade clears 38-inch path when angled left or right, Raises, lowers with side lever_ Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains, wheel weights.)

SNOW THROWER has 40-inch swath. Drum-type auger handles powdery and wetJheavy snow_ Mounts easily with simple pin arrangement, Discharge chute adjusts to 210 ° arc from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat.

(Use wlth tire chains, rear wheel weights)

CART-N-VAC Large 12 bushel capaclty. Converts to 4 cuoft. hauling cart. Load capacity 250 lbs. TIRE CHAINS ere heavy duty; closely-spaced extra-large cross links give smooth rlde, outstanding traction_

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal. In pairs. (30 Ibs ea)

F-91726

NOTE: Do not use pull-behind attachments on slopes that are greater than 10 degrees,

ASSEMBLY

i ,,,,,,, ,u ,,,,,,,,,

PREPARATION

Before being put in the carton, the unit was carefu[iy inspected The carton was made to protect the unit during shipment, The unit is comptetety assembled except for the items shown on this page These items are in the carton with a parts bag which

contains the fasteners to assemble the unit Find and remove these

items,, The fasteners are shown on the next page,

HOW TO REMOVE FROM THE CARTON

To remove the unit from the carton, follow the instructions below,.

1. Open the top of the carton,,

2. Remove the wood frame at the top of the carton_

3,, Remove the boxes labeled (A) and (B) from the carton,.

Remove the seat,, NOTE: the seat iscovered with a protective sleeve. Remove the Grass Bagger Cover, the outer tube, the connector tube and the protective pad,

4., The items shown at the right are in a small unmarked box.

Remove and check each item Remove the small box°

5. Cut each corner of the carton from the top to the bottom with a knife,

NOTE: See the Operation section for the location of the controls,,

6o Move the shift lever to the NEUTRAL position

7, Move the lift lever to the HIGH position

CAUTION: Check the bottom of the carton for staples,,

Remove any staples that are in the path of the tires.

9, From the back of the unit, carefully pull the unit backwards

off the wood frame,

i,,, u ..................., , i ,,,,,,,,,,,,,, i, ,, ,,, ,,,

Bellows

Owner's Manual

TOOLS YOU NEED TO ASSEMBLE THE UNIT

1. Adjustable wrench (2 required) 5 Phillips screwdriver

2. Open end wrench 1/2" - 9/16" 6, Low Tire pressure gauge 3, Open end wrench 7/16" - 1/2" 7o Knife

4. Blade type screwdriver 8 Socket Set (Optional)

___. PARTS BAG - contents for Lawn Tractor ........

The fasteners and other loose parts are shown below,, The fasteners are shown at full size with the quantities in brackets { ),

® @ © @

(2) Locknut (1) Flange Hax Nut (2) Lockwasher

For Battery Terminals For Steering Wheel For Seat [Notshownrut}slzti)

1/_'2B 5/t 6"-24 I.Do 5116" (4) Hub Cap

15×66 15x90 18xl 6 24582

(2) Ignition Key

91275

(Notshawn fullSize)

(1) Battery Clip

91941

12) He× Bolt {2} HBx Bolt (t) Hex Bolt _J_

For Battery Termlnais For Seat For Steering Wheel

V_"-20x%" 5116"_18x_ls" B/16'L24x1 ¥0" (1) Screw

1x38 tx45 lx66 For Battery Clip

26x 184

F-91726 7

ASSEMBLY

HOW TO PREPARE AND CHARGE THE BATTERY

NOTE; Before you install the battery, add the battery acid (Electrolyte) and charge the battery° Battery acid will damage

paint and parts,

WARNING: Read the instructions included with the battery acid container. Protect your hands

ii ii

Remove and discard

the meta_

Vent Cap

_ nd eyes from the battery acid_ Use clothing that

1. If the vent caps are not installed on the battery, remove the vent caps from the plastic bag Read the instructions included with the vent caps_ Your unit will have one or the other types of batteries as shown.

2_ If metal tape covers the vents, remove the metal tape from

the vents. Discard the metal tape.

3. Pour battery acid into each battery cell until the battery acid touches the bottom of the vent as shown. Do not add the

battery acid above the bottom of the vent. tf you add too

much battery acid, the excessive battery acid will flow from

the battery when you charge the battery.

4. Wait 20 to 30 minutes before you put the vent caps on the

battery° While you wait for the battery, you can continue with

the assembfy of the unit°

5o The level of the battery acid can drop below the vent

described in step 3, Add more battery acid until the correct

battery acid level is reached. Install the vent caps_ Wash the top of the battery with water to remove any battery acid._

6. Discard the battery acid container and any battery acid that

was not used as follows. Fill the container half full with watery Add baking soda and mix together using a piece of wood,

Add more baking soda until the solution does not foam. Discard the solution and wash the container with water..

Destroy the container

will protect you.

Battery

ii ...................

CUT AWAY VIEW

Vent

Correct

Liquid Level

DANGER

BATTERY ACID WILL CAUSE SEVERE BURNS

Contains sulphuric acid. Do not let the battery acid come in contact with the skin,the eyes. orthe clothing

WARNING; When you chargethe battery, do notsmoke, Keep the battery away from any sparks_ The fumes from the battery acid can cause an

explosion.

7, Use a 12 volt battery charger to charge the battery. Charge at

a rate of 6 amperes for 1 hour,

8o After the battery is charged, check the level of the battery

acid. If the level of the battery acid falls, add water. Do not add battery acid to a charged battery or the result can be an explosion.

9. The engine has a 3 amperes charging system If you frequently start the engine or frequently use the headlight (if equipped), the battery will not stay fully charged. For longer life of the battery, charge the battery every three months.

F-91726 8

To prevent accidents, neutralize the battery acid that was not used To

neutralize, fill the container half full with water Add baking soda and mix using a piece of wood until the solution does not foam, Discard the

solution and wash the container with water Destroy the container

ANTIDOTE:

External = Wash the area with water, then wash with a solution of water and sodium bicarbonate

Internal = Drink large amounts of water milk, or milk of magnesia Drink water mixed with the whites of eggs_ Call a Doctor

immediately Eyes - Flush with water for t5 minutes and then get immediate

medical help

POISION

- KEEP AWAY FROM CHILDREN -

D-5213

ASSEMBLY

_OW TO ASSEMBLE rilE STEERRNG WHEEL

Jse the fasteners shown below to install the steering wheeE The ;asteners are shown at full size

S1eedng Wheel

ix66

1 Make sure the front wheels point forward. Slide the bellows

over the steering post. Make sure the collar of the bellows is on top. Push on the top of the bellows.

2,, Attach the steering wheel to the steering post with the

fasteners as shown Tighten the fasteners

t 5×90

HOW TO INSTALL THE SEAT

Use the fasteners shown below to install the seat, The fasteners are shown at full size°

(A)

Ix45 (8)

18×16

e 5699

Bellows

Steering Posl

1. Carefully remove the protective sleeve and the plastic bag from the seat, Do not damage the wire attached to the

bottom of the seat.

2. Align the holes in the seat hinge to the holes in the seat.. Fasten the seat to the seat hinge with the fasteners as shown Tighten the fasteners

3, Check the operating position of the seat. If the seat needs to

be adjusted, loosen the seat adjusting nuts on the seat hinge. Slide the seat forward or backward along the adjusting holes

as shown.To keep the seat straight, align the rear edge of the seat hinge with the marks on the top of the console_ Tighten

the hex nuts.

4" Connect the wire from the seat switch sensor to the wire

harness. Make sure the tab part of the connector, from the seat switch sensor, Jocks into the latch of the wire harness

connector,

WARNING: For correct and safe operation ofthe

unit, connect the wire from the seat switch sensor to the wire harness.

F-91726 9

Seat

= == =l= H =l=l,====,l,l,l,l,l==l,l=ll=l===

ASSEMBLY

= 111i= iH ,lliHi,i,ll

HOW TO ATTACH THE HUB CAPS

Push each hub cap onto the center' hub of each wheel, Make sure the washer holds the hub cap in place_

CHECK THE TIRES

Check the air pressure in the tireSr.Tireswith too much airpressure will cause the unit to ride rough. Also, the wrong air pressure will

keep the mower housing from cutting level, The correct air pressure (PSI) is 12 PSI (0,B5 kg/cm2),

CHECK THE BELTS

Check the routing of the belts. Make sure the belts are not twisted.

Make sure the belts are inside all the belt guides_

Belt Guides

CHECK THE DRIVE BRAKE

The drive brake can be easily checked as foHows_ Set the parking

brake Move the shift lever to the neutral (N) position Push the unit. If the rear wheels rotate, adjust the drive brake. Seo "How To Chock

And Adjust The Drive Brako'_

CHECK THE LEVEL OF THE MOWER HOUSING

The lever of cut was set at the factory,, After the unit is fully assemble,

completely read the Operation Section. Make sure the level of cut is set at the height you like for your lawn,.

Check the operation of the mower housing° Mow a short distance and look at the area that was cut. If the mower housing does not cut

level, see the instructions on "How To Level The Mower Housing"_

HOW TO CHECK THE ALIGNMENT OF THE SHIFT GATE

Follow the instructions in the Operation Section on "How To Use

The Shift Lever"., If it is difficult to change gears, first check the

_nstructions, "How To Check And Adjust The Clutch". Then, adjust the shift gate.. See the irrstructions, "How To Check And Adjust The

Shift Gate",

Transaxle Pulley

Blade Drive

Pulley

Belt Guides

idler Pulley

Mower Drive

Belt

Stack

Pulley

Idler Put{ey

Belt Guides

F-91726 t 0

iMPORTANT: Remove and identify the contents of each box as shown below:

CONTENTS OF BOX A

Containers

Hin_

Frame Mount Bracket _L=_

Weight Bracket

Fr°ntWi_"

Elbow

Window

(In paper bag_

CONTENTS OF BOX B

Parts Bag

Extension Tube

and Plate Assembly

(2) Plastic Bags

(Not shown)

Channel

F_91726 I 1

D-81_8

PARTS BAG - conterlts for Grass Bagger

The fasteners and other loose parts are shown below. The fasteners are shown full size with the quantities in brackets ().

NOTE: Some of the fasteners will not be required for your modoLi_., ..,..

_,_"-20 x ½"

3 For Cover Hinge (4)(5)Bolt,Special

For Outer Tuba (3)

(2) Bolt, Carriage For Center Tube (2)

For Extension Tube 5/16"-24 x 1% _

5/16"-18 x ¾" 6x93

2x64

(1) Bolt, Hex

(2) Bolt, Hax

For Frame Bracket

5/t6"-1B x 1_

I x84

(1) Bolt, Carriage For cover Hinge [4)

For Latch Pin For Handle (2)

1/4"-20 x s/a" ¼"-20

2x39 15x66

For Frame Bracket

½"-13 x t¼_

lx125

(6) LocknQ

(t) Locknut

For Frame Bracket

For Handle (1)

(2) Hex Nut, Flanged

For Latch Pin (1)

For Rubber Latch (1)

¼"-20

15x89

L4x24

(4) Bolt, Carriage For Front Weight

5/16_-18 x ¾_

2x74

(3) Nut, Hax

For Cover Handle (2)

For Window Clip (1)

Q #10-24

(4) Nut, Jam

For Front Weight

5/16"-t8

(1) Screw

For Rubber Latch

1/_-20 x 1_ For Elbow

4x71

(1_) Screw 131Screw

#10-t6 x ½" AB For Cover Handle (2)

For Window For Window Ctip (1)

26x246 #10-24 X %"

(4) Locknut, Flange

15x81

For Front Weight

5/16"-18

15x88

¼" x ¾" AB

26x239

4x21

_;_143

151Washer 121Washer (NotShownFullSize)

For Outer Tube (3) For Frame Bracket (I) Handle, Plastic

For Center Tube (2) LD. °39" For Cover

18xl 5 17x51 54537

{Not Shown Full Size}

54695

(1) Latch, Rubber

{Not Shown Futl Size|

(1) Pin, Latch

54563

(Not shown actual size)

(8} Fastener, Plastic

For Containers (4 each)

193xl

(NotShowni_[t Size)

(1) Pin, Hinge

54407Z

151Nut, Hex

For Outer Tube (3) {NotShownFullSizel

For Center Tube (2) 5/16"-24 (1) Clip, Window (NotShownFullSize}

16X32 54571Z (1) Bracket

;; 15x109

(2) Nut, Wing

For Extension Tube

5/16'_18

@ 14x83 _

(Not ShownFullSize) (NotShownFullSize)

(1) Plug, Weight (3) Cap

24863 For Outer Tube (2)

For Center Tube (1)

For Connector Tube

54416E7011

For Extension Tube

54566

121Nut -Flange, Hex

For Frame Bracket

5116"-18

15xl 08

ForCover Hinge

31x6

(1) Expansion Nut

For Window

28x56

F-91726 12

ASSEMBLY

HOW TO ASSEMBLE THE FRONT WEIGHT

Assemble the front weight support with the fasteners shown full size below,

(B)

15x 109

1, Assemble the four carriage bolts (A) and four jam nuts (B) to

the tractor as shown,, Make sure jam nuts (B) are tight°

2, Fit the front weight into the weight support with the hole for

the plug on top as shown,

3o Set the weight and weight support in position on the carriage

bolts you assembled in Step 1- Fasten the weight support with the four Iocknuts (C} as shown, Make sure Iocknuts (C}

are tight,

4_ Fill the front weight with sand,, Install the plug in the front

weight.

on a slope or where the lawn is rough or not WARNING: Use the front weight when you mow

even.

WARNING: Do not ride up or down slopes that

are too steep to back straight up. Never ride the unit across a slope. See the "Slope Guide" in the

back of this book for information on how to check slopes_

(A) (c)

2x74 15x88

C_ .3_ Weight Support

O-e130

Weight Support

F-91726 13

iii iiiiiii1,,111

ASSEMBLY

H =l= =H,N ::::::::::::::::::::::::::::::::

HOW TO MOUNT

THE FRAME ASSEMBLY

Remove and discard the two self=tapping screws from the rear of the framer Use these two holes to mount the

frame bracket_ FrameBracket Attach the bottom of the frame bracket to the frame with hex

bolt (A} and Iocknut (B) Do not tighten at this t_me=

(A)

lx125

15x41 __

(D)

17x51

3_ Attach the back of the frame bracket to the frame with bolts

(C), washers (D) and flange nuts (E)._Make sure botts (C) and flange nuts (E) are tight. NOTE: For easier assembly, use a ratchet and socket to tighten bolts (C).

4_ Tighten bolt (A) and Iocknut (B}.

5.. Slide the channel in to the "U" shape opening in the top oftha

frame bracket as shown,

(E)

15x108

0-8t19

(A)

Channel

"U" Shape

Opening \

F-91726 14

D-8_20

Frame Bracket

From the right side of the unit, install the channel pin throug h the channel as shown, Rotate the channel pin to lock the

channe_ in place,

Mount the outer tube to the channel as shown, Make sure the holes on one end of the outer tube are on the right side of the

unit, Use the fasteners shown full size below Make sure the

fasteners are tight_

CAUTION: If the fasteners are tightened too much, the

outer tube can be damaged.

(F)

(G)

IF) (G)

6xg3 t8x 15

8 Mount the center tube to the channel as shown Make sure

the fasteners are tight, CAU'flON: If the fasteners are tightened too much, the center tube can be damaged,

9. Attach the caps to the end of the tubes as shown

(H)

15x32

Channel

Channel Pin

Rotate

Channel Pin

Counterclockwise

Make sure these holes are to the

right side of the

unit

e-8!21

Center Tube

(F}

6x93

G Q

(G) (H)

! 8x 15 15x32

F-91726 15

(F)

IIIHII=I=IIIll i=i

ASSEMBLY

HOW TO MOUNT THE COVER

1o Assemble the hinge to the cover with the fasteners shown

full size below,. Push tire hinge toward the top of the cover,, Make sure the screws are at the bottom of the holes in the

hinge,, Tighten the fasteners.

2 Attach the handle to the cover with the fasteners as shown.

Tighten the fasteners,

_(A) (a)

4x24 15x66

4x21 15x81

Push expansion nut (F) into the slot in the cover as shown,, Mount the window to the cover with the fasteners as shown°

Make sure the cover fits between the plastic flange and the

cover, at the end of the window° Push on each side of the window until the two plastic tabs are locked in position°

Fasten with screw (E) as shown, Put the window clip in position on the inside of the window,. Align the hole in the window clip with the hole in the cover° Fasten the window clip with screw (C) and nut (D) as shown,

Set the cover in the operating position on the top of the outer tube assembly as shown. Align the holes in the hinge and the

channel. Fasten the cover and hinge assembly to the channel with hinge pin and hair pin shown full size below.

D-S124

W_ndow

F-9t726

(H)

54407Z

Plastic Tab

31x6

Pfastic Flange

(El

26_.46

IF)

28x56

(H)

................................ i,, ,lui un,lllli,l_Jii

ASSEMBLY

HOW TO MOUNT THE EXTENSION TUBE

1,, Assembfe latch pin (A) to the extension tube with the

fasteners shown below

54563 15x89 2x39

A B C

2, Move the lift lever to the highest cut position,

3. Disconnect the wire to the spark plug. Raise the deflector, Rotate the blade away from the discharge openir;g, Remove

the carriage bolt and Iocknut from the mower housing as shown.,

_ ARNING: The blade has sharp edges_ Always

4, Slide the extension tube under the deflector bracket as

shown_ Fasten the extension tube to the front of the mower housing with the bolt (D) and wing nut (E) as shown. Make

sure the wing nut is tight,

5- ff not assembled to the extension tube, put the bracket in

position at the back of the extension tube_ Fasten the extension tube and the bracket with bolt (D) and wing nut (E)

as shown. Make sure the wing nut is tlght,,

be careful of the position of the blade.

Deflector

D-B126

Mower Housing

Extension Tube

Bracket

2x64

Deflector

Bracket

14x83

a-8151-2

F-91726 17

HOW TO MOUNT THE CONNECTOR TUBE

ASSEMBLY

Mount the connector tube with the fasteners shown full size below,,

(B)

26x239 15x89 4x24

(E)

4x71 15x66

1 Assemble the handle and the rubber latch to the connector'

tube with the fasteners as shown,_ Hoid the screws with a screwdriver and tighten the Iocknuts,

2, Atign the hole in the connector tube with the hole in the

elbow as shown_

3, Fasten the elbow to the connector tube with the self=tapping

screw as shown Tighten the screw until the head of the screw touches the elbow,

4, Move the lift lever to the lowest cut position_

5_ Hold tire handle on the connector tube,, Put the end of the

elbow in the hole of cover as shown,, NOTE: To help the elbow slide when you open or close the

cover, put wax or polish on the elbow,

6. Rotate the efbow and connector tube assembly until the rubber latch is aligned whh the latch pin

7 Slide the bottom end of the connector tube over the

extension tube Lock in place with the rubber latch,

Elbow

Slide elbow into hole in cover_

D-8133

CoRRecter

Tube_

Handle,

hole in

with hole in elbow

Conoector

Tube

Lock in piece

whh rubber latch

Rubber Latch

(D)

D-S129-f

F-91726 18

ASSEMBLY

HOW TO ASSEMBLE THE CONTAINERS

NOTE: There is only one way that these containers can be put

together. Carefully read and follow the instructions below_,

1 Separate the six container pieces into two groups You will

have 2 tops, 2 middle and 2 bottoms pieces as shown,

2, Look for a number on one side of each top piece The

numbers for the two top pieces are I arid 3. Set the two top pieces on the ground with the flange part up as shown,

3. Look for two numbers on one side of each middle piece_ One middle piece has the numbers 1 and 2, The other middle piece has the numbers 3 and 4. Match the middle piece with the numbers 1 and 2 with top piece 1. Set the middle piece

inside the matching top piece as shown

4. Match the middle piece with numbers 3 and 4 with top piece

3 as shown Set the middle piece inside the matching top

piece as shown,,

5, Look for a number on one side of each bottom piece The

numbers for the two bottom pieces are 2 and 4o

6, Match bottom piece 2 with the top piece 1 and middle piece1

that has the numbers 1 and 2. Set the matching bottom

piece inside the middle piece as shown

7 Match bottom piece 4 with the top piece 3 and middle piece

that has the numbers 3 and 4, Set the matching bottom

piece inside the middle piece as shown_

8, Put one foot inside the three pieces and lift the top piece until

the three pieces connect together Make sure all four corners of each piece are locked together.,

9, Fasten the top and middle pieces of each container together

using four fasteners for each container Push each fastener into the hole in each side of the container from the inside as shown,

D_8177

BOTTOM PIECES

TOP PIECES Flange

GROUND

of Top

i i

(No_ shown _ctua! s_ze}

BOTTOM PIECE

MIDDLE PIECE

TOP PIECE

F-91726 19

Fasteners

ASSEMBLY

HOW TO ATTACH THE CONTAINERS

1 Tilt the seat forward Hold the handle on the back of the

cover,, Pull back on the handle and lift to raise the cover

2 Two plastic bag linings, not shown in the illustration, are

included with the grass bagger The plastic bag linings are optiona] accessories that can be used for easy removal of

3,. Put the plastic bag linings in to the containers 4, Slide the containers on to the frame tubes as shown Make

sure the "CAUTION" is to the rear' as si_own

5, Lower the cover Pull back on the handle and push the cover

the grass,, I

down unti_ it locks into place

IMPORTANT: For the grass bagger to work correctly, the cover must be in the down position,.

FINAL ASSEMBLY

1, The grass bagger has two containers. For easy removal of the

grass, use a plastic lining inside the container Use one ofthe

following sizes°

i lllll illll i

e 33 gallons e 4 bushels

e 145 litres

Check the fasteners° Make sure that alt bolts and nuts are tight,,

HOW TO INSTALL THE BATTERY

Use the fasteners shown below to install the battery, The fasteners are shown at full size,

(A) (B) (C)

lx38

1o Tilt the seat forward Install the battery tray_ Make sure the

drain on the bottom ofthe battery tray goes through the hote in the frame as shown,

2,, Set the battery in the battery tray, Make sure the battery

terminals are toward the front of the unit,

NOTE: Make sure the battery fits under the tabs at the back of the unit.

3° Fasten the battery clip in the slot in the frame,, Attach the

battery clip with the fastener as shown,

t 5x66 26x184

0-8131

;_ Caution

to rear

_ WARNING: To prevent sparks, fasten the red

4. Fasten the red cable to the positive (+) terminal with the fasteners as shown_

5, Fasten the black cable to the negative (--) terminal with the

fasteners as shown,

F-91726 2O

cable to the positive (+) terminal before you connect the black cable,

i , ,

OPERATION

KNOW THE PRODUCT

Before you operate the unit, read this instruction book° If you understand the unit and how the unit operates, you will get the best performance.

When you read this instruction book, compare the illustrations to the unit. Learn the location of the controls. To help prevent an accident,

follow the operating instructions and the safety rules Keep this instruction book for future reference

Position w _en Enga(

Button

Clutch/Brake lgnitloniLight

Pedaf Switch,

Blade Engagement Control

Parking Brake Lever

O Q

Position when Disengaged

ill ill,ii u i i ii ii ii i ,llllll,lll,ii ii ii ii ,i,,ll i ,, illUll,,i ,,i i

MEETS CPSC SAFETY REQUIREMENTS

Sears Mowers conform to the safety standards of the American National Standards Institute, and the US Consumer Product Safety Commission,,

i illlUHlll i Hu, .ll UUlmlIHH 'llHJl I I III,H

BLADE ENGAGEMENT CONTROL LEVER: Use the control

lever to start and stop the rotation of the blade

CLUTCH/BRAKE PEDAL: The pedal has two functions The first

function is a clutch The second function is a brake

IGNIT|ON/LIGHT SWITCH: The switch has two funct}ons The first function is for starting the engine The second function is to

turn on the headlight

F191726 2t

PARKING BRAKE: Use the parking brake to engage the brake when you leave the unit

LIFT LEVER: Use the lift lever to change the height of the attachment

SHIFT LEVER: Use the sh_ft lever to change the speed of the unit

THROTTLE CONTROL LEVER: Use the throttle control to increase or decrease the speed of the engine

+ 47 hidden pages