Craftsman 502.255020 User Manual

30"

HP° ELECTRIC START

MOWER / MULCHE

CAUTION:

Read And Follow

All Safety Rules

And Instructions Before Operating This

Equipment.

F-92533 11-22-91 Sears, Roebuck and Co,, Chicago, tL. 60684 U,SA, PrintedinUSA

REAR

o Assembly

• Operation

• Customer Responsibilities = Maintenance

• Service and Adjustment = Repair Parts

ENGU E IDER

SAFETY RULES

Safe Operation Practices for Riding Vehicles

As Recommended by American National Standards Institute

This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death to the operator or bystanders°

GENERAL OPERATION:

1 Read, understand and follow all instructions in the Instruction Book. on the machine tbe engine and with any attachments

before starting

2 Only allow responsible adults familiar with the instructions to operate the machine 3 Clear the area of objects such as rocks, toys, wire, etc which could be picked up and thrown by the blade

4 Be sure the area is clear of other people before mowing Stop the machine if anyone enters the area 5 Never carry passengers.

6 Disengage power to the mower or any attachments before backing up Do not mow in reverse unless absolutely necessary Always

look down and behind before and while backing

7 Be aware of the direction the mower discharges Do not point discharge from the mower at anyone or at places where people may be

Do not operate the mower without either the entire grass bagger or the mower guard in place 8 Slow down before turning 9 Never leave a machine unattended with the engine running Always disengage the blade(s), set the parking brake, stop the engine and

remove the key before dismounting,

10 Disengage power to attachment(s) when transporting or not in use Disengage the blade(s) when not mowing 1 1 Stop the engine before removing the grass bagger or unclogging the chute

12. Mow only in daylight or good artificial light 13 Do not operate the machine whl]e under the influence of alcohol or drugs or when very tired 14 Watch for traffic when operating near or crossing roadways 1 6 Use extra caution when loading or unloading the machine when using a trailer or truck for transporting 1 6 Disengage all attachment clutches and shift into Neutral before attempting to start the engine 1 7 Always wear safety glasses or an eye shield when you operate the unit to protect your eyes from foreign objects that can be thrown

from the unit Always wear eye protection when you make an adjustment or repair to the machine

18 Use care when pulling loads or using heavy equipment

a Use only approved drawbar hitch points

b Limit loads to those you can safely control c Do not turn sharply, Use care when backing d Use counterweights or wheel weights when suggested in the Instruction Book

SLOPE OPERATION:

Slopes and rough terrain are major factors related to loss of control and tip over accidents which ca n result in seve re injury or death, ALL slopes require extra caution If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See the "Slope

Guide" in the back of this book to check for safe operation.

1 Mow up and down slopes not across, 2 Remove obstacles such as rocks, limbs, etc 3 Watch for holes, ruts or bumps. Uneven terrain could overturn the machine Tall grass can hide obstacles. 4 Use slow speed Choose a low enough gear so that you will not have to stop or shift while on the slope 5 Follow the manufacturers recommendations for wheel weights or counterweights to improve stability 6 Use extra care with grass baggers or other attachments, they can change the stability of the machine

7 Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction 8 Avoid starting or stopping on a slope if tires lose traction, disengage the blades and proceed slowty straight down the slope

DO NOT

Do riot turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible

Do not mow near drop-offs, ditches or embankments Awheel over the edge or an edge caving in could cause a sudden overturn and an injury or death,

Do not mow on wet grass Reduced traction could cause sliding

Do not try to stabilize the machine by putting your foot on the ground

Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 °)

F-92533

SAFETY RULES - continued

CHILDREN:

Tragic accidents can occur if the operator is not alert to the presence of chiJdren_ Children are often attracted to the machine and the

mowing activity NEVER assume that children will remain where you last sew them

1 Keep children out of the mowing area and in the watchful care of an adub other than the operator 2 Be alert and turn the engine off if children enter the area 3 Before and when backing, took behind and down for small children 4 Never carry children or any passengers_ They may faIt off and be seriously injured or interfere with the safe operation of the

macMne

5 Never allow children to operate the machine instruct children in the dangers of the machine 6 Use extra care when approaching bl_nd corners, shrubs, trees or other objects that may obscure vision

SERVICE:

1 Use extra care when handllng gasollne and other fuels Fuels are flammable and the vapors are explosive

a Use only an approved container

b Never remove the gas cap or add fuei with the engine running Allow the engine to cool for several minutes before refueling Do

not smoke

c Never refuel the machine indoors d Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water

heater

2 Never start or run the engine inside a closed area 3 Keep a[f nuts and bo{ts, especially the blade attachment nuts tight Frequently check the blade(s} for wear or damage such as cracks

and nicks A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service dealer For safety, replace the blade every two years Keep the equipment _n good condition

4 Never tamper with the safety devices Check their proper operation regularly

5 To reduce fire hazards keep the machine free of grass, leaves or other debris build-up Clean up oil or fue_ sp_llage Allow the machine to

cool before storing

Stop and inspect the equipment if you strike an object Repair, if necessary, before re-starting Never make adjustments or repairs with the engine running The carburetor can be adiusted with the engine running Do not change the engine governor settings or overspeed the engine

B Grass bagger components are subject to wear. damage and deterioration, which could expose moving parts or allow objects to be

thrown For storage, always make sure the grass bag is empty Frequently check components and replace with manufacturers recommended parts when necessary

9 Mower blade(s) are sharp and can cut Wrap the blade(a) or wear gloves and use extra caution when servicing them or the blade

housing area

! 0 Check the brake operation frequently Adjust and service as required 11 Wait for all movement to stop before servicing any part of the unit

A Look for this symbol to indicate important safety

F_92533 3

precautions This symbol indicates: "Attention!

Become Alert! Your Safety Is At Risk."

Congratulations on your purchase of a Sears Rider It has been designed, engineered and manufactured to give you the best

possible dependability and performance

If you experience any problems you cannot easily remedy, please see your nearest Sears Service Department We have competent, wet! trained technicians and the proper tools to service or repair this

unit

Please read and retain this manual The instructions will enable you to assemble and maintain your unit properly Always observe the

"Safety Rules"

CUSTOMER RESPONSIBILITIES

e Carefully read and follow the rules for safe operation Inspect

the unit

• Follow all the assembly instructions Carefully adjust the unit e Know how to operate all standard and aceessary equipment on

the unit Make sure the operator can correctly operate the unit

e Operate the unit only with guards, shields and other safety

items in place and working correctly

e Complete all maintenance on the unit Service the unit only with

authorized or approved replacement parts

e See the Customer Responsibility / Maintenance Chart

NOTE: This unit is equipped with an inter nalcombustion engine and must not be used on or near any unimproved forest-covered, brush-covered orgrass-covered land unless the engine's exhaust

system is equippedwith aspark attester meeting applicable local or state laws (if any) tf a spark attester is used, it must be maintained

in effective working order by the operator Inthe State of California, the above is required by law (Section 4442

of the California Public Resources Code) Other states may have

simiiar laws Federal laws apply on federal lands. See an Authorized

Service Center for a spark attester for the muffler

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this unit See the

nearest Sears Store for information

PRODUCT SPECIFICATIONS Craftsman Engine 10 HR

Charging System 3 amperes at 3600 rpm Fuel TankSIze 3 quarts Type of Fuel Unleaded Regular

Oil Capacity 32 ounces Oil Type Above 32 degrees SAE 30 or 10W30

Below 32 degrees SAE 5W30

Spark Plug (Gap &030") Champion J-8C

Tire Air Pressure Front 24 psi

All Gear Transaxle Five forward speeds and one reverse Ground Speed Range Forward 0-43 mph

Tilt Seat The seat tilts forward for easy access to the battery Side Panels Easily removed for access to the engine Mower Housing The full-floating suspension and single blade give an even cut A removable mulcher plate that lets you mulch the grass and leaves The lift lever has eight positions from 1-1/2 to 4

inches Blade Nut Torque 30 foot-pounds (ft-lbs)

RIDING LAWN MOWER

Record in the space below the serial number and the date of purchase of this unit

The model number and serial number are found under the seat on a decal attached to the seat support

Model Number: 502,255020

Serial Number:

Date of Purchase:

Keep these numbers for future reference.

Sears 71-33312 STD361458

Rear 14 psi

Reverse 0-2 1 mph

......................i.¸ii/: :.:...:: L........................_::::_ _L_i:M:I¸TE:D:TW IO_:_:_Y_:A_R[_:a _R¸AN:_ ¸_[¸:_i:i¸_:_IEi¸¸_¸:_;_:::_:_:L::::::::_i___:i__:__::__:_,:;_:+:_;::_:__::i_:_:_:_

ON ELECTRIC START RIDING EQUIPMENT H

For two 2 years from the date,of purchase, if this riding equipment is manta ned, ubricated and tuned up acco d g I I

to the instructions in the owners manual Sears will repair or rep ace free of charge, any parts oundto be de ec ve I::l

in materia, or workmanship ft

This warranty does not cover: I_1

e Expendable items which becorne worn during normal use, such as blades spark plugs, air cleaners and belts I: I e Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps or glass I I e Repairs necessary because of operator abuse, negligence improper storage or accident or the failure o ma a n | I

the equipment according to the instructions contained in the owner's manual I I

e Riding equipment used for commercial or rental purposes I. I

LIMITED 90 DAY WARRANTY ON BATTERY [iI

For 90 days from the date of purchase, if any battery included with this riding equipment proves defect ve ma eral I I

or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no I 1 charge II

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS | I

SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. ILI

This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state Ii t

., Sears, Roebuck and Co. Di731CR-W, Sears Tower, Chicago, Illinois 60684_ /i:...jll

F_92533 4

I t

TABLE OF CONTENTS

SAFETY RULES .................................................... 2-3

CUSTOMER RESPONSIBILITIES .......................... 4

PRODUCT SPECIFICATIONS ................................ 4

WARRANTY .......................................................... 4

TABLE OF CONTENTS ............................................ 5

INDEX ..................................................................... 5

RIDER ATTACHMENTS ......................................... 6

ASSEMBLY ........................................................... 7-11

OPERATION ................................................ 12-17

Adjustments:

glade Engagement Control ...... 20

grake. Drive ...................... 21

Carburetor ........................ 25

Mower Housing. Level ......... 28

Throttle Control Cable ........... 25

Air Screen ........................ 23

Assembly ........................................... 7 - 11

Attachments ...................................... 6

Starting ................................... 15

Stopping ....... 13

Storage ................................ 30

Throttle Control ........................... 12 25

Trouble Shooting Chart ................ 31

Filter. Air ................................... 24

Fuel ............................. 15

Fuel System Storage ......................... 30

Fuse ............................. 29.31 42

Bagging Tips ................. 16

Batter/:

Charge .................. 9

Clean and Check ....................... 22

Emergency Start ....... 29

install ................... 10

Storage ...................... 30

Belt:

Motion Drive. Replace ............... 27

Mower Drive, Adjust ............ 20

Mower Drive, Replace ..................... 27

Routing Check ........................ 9

Blade, Remove and install .............. 19

glade, Sharpen ........................... 19

glade Engagement Control:

Adjust .......................... 20

Operation ....................................... 14

Brake, Check and Adjust Drive 21 Brake Check and Adjust Transaxle 21

Brake Pedal Operation .......... 12

Carburetor Adjust .................. 25

Charge Batter/ .............................. 8

Charge Mower Housing To Mulcher ........ 17

Clutch/Brake Pedal ................... 12

Controls ................................. 12

Cutting Height .................... 14, 29

Electrical Schematic ....................... 50

Engine:

Carburetor ............................ 25

Oil. Change .......................... 23

Oil Level Check .................... 23

Oil. Type ............................. 23

Operation Speed Chart ...................... 13

Lift Lever ................... 12

Lubdca tion ............................. 17

Maintenance ........................... 18 - 24

Air Filter ..................................... 24

Air Screen ............................. 23

Batter/ .................................... 22

Blade ......................................................... 19

Blade Engagement Control ............. 20

Brake ............................................ 21

Clutch .......................... 21

Engine Oil ........................................... 23

Lubrication .................. !8

Muffler, Check ........... 24

Spark Arrestor ........... 4 24

Spark Plug ...................................... 24

Tires ........................ 22

Transaxfe Brake ............................. 21

Maintenance Schedule ........................ 18

Mower Housing:

Clean ........................ 29

Level .................................................. 28

Remove and install ............... 26

Mowing and Bagging Tips .......... 16

Oil:

Check ................................... 23

Change ............................. 23

Operating Tips ............................. 16

Operation ..................... 12- 17

Lift Lever ............................ 12

Mower Housing ..................... !4

Mulcher ................................... 16

Operate On Hills .................... 14

INDEX

MAINTENANCE .............................................. 18-24

SERVICE AND ADJUSTMENT ...................... 25-29

STORAGE ........................................................... 30

TROUBLE SHOOTING CHART ................................ 31

REPAIR PARTS, MOWER ........................................32-43

REPAIR PARTS, TRANSAXLE ......................... 44-45

REPAIR PARTS, ENGINE ............................. 46-49

ELECTRICAL SCHEMATIC ................................... 50

PARTS ORDERING/SERVICE ................. Back Page

Parking Brake .............. 12, 13

Shift Lever .................. 12 13

Start Engine ......................... 15

Stop The Unit .................. 13

Parking Brake ............................ 12 13

Parts Bag Riding Mower ....................... 7

Replace Motion Drive Belt ........... 27

Replace Mower Drive Belt ............... 27

Safety Rules ...................... 2 - 3

Seat, Install ..................................... 11

Service and Adjustment ...... 25 - 29

Batter/ Emergency Start ............ 29

Mower Drive Belt ................... 27

Carburetor ................................. 25

Height 0fCut .................................. 29

Level Mower Housing ........ 28

Motion Drive Belt .......... 27

Mower Housing, Install ............. 26

Mower Housing Remove ................ 26

Sharpen. Blade ................................. 19

Shift Lever ................... 12 13

Side Panel Remove ............. 22

Slope Guide ................................... 51

Spark Plug ............................................ 24

Specifications Product ............... 4

Speed Control Chart ........................... 13

Start Engine .......................... 15

Steering Wheel ................................... 9

Stop, Riding Mower ............................... 13

Storage ........................................... 30

Throttle Control ............................ 14

Throttle Control Cable. Adjust ........ 25

Tire Pressure ................................. 22

Trouble Shooting Chart ............. 31

Transaxle Brake ....................... 21

Transport ............................................... 14

Warranty ..................................... 4

Wheel, Align Front ................. 29

Wiring Schematic .................... 50

F-92533 5

ACCESSORIES AND ATTACHMENTS

These accessories arrd attachments were available when the unit was purchased. They are also available at most Sears retail outlets, catalog arrd service centers. Most Sears stores can order these items for you when you provide the model number of your riding mower

ENGINE

MAINTENANCE

SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your riding mower Many of these are listed below with brief explanations of flow they can help you This list was current at the time of publication; however, it may change in future years- more attachments may be added, changes

may be mode in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your unit.

Most of these attachments do not require additional hitches or corrversion kits (those that do are indicated) and are designed for easy attaching and detaching

GRASS BAGGER lets you collect grass clippings and leaves far a healthier, nearer looking lawn. Two Grass containers hold 33-gallon disposable plastic bags and offers 7 bushel capacity

LAWN SWEEPERS let you collect grass clippings and leaves CARTS make hauling easy Variety of sizes available ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tight drum holds up to 390-tbs of weight Rounded edges prevent harmtoturf Adjustable scrape rautomatically cleans

drum SPREADER/SEEDERS make seeding, fertilizing and weed killing

easy. Bioadcast spreaders are also useful for granular deicers and

sand

CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots 36-inch swath 24 hardened

2 5-inch steel coring tips 150-1b weight tray

AERATOR promotes deep root growth for a healthy lawn. Tapered 2_5-inch steel spikes mounted on 10-inch diameter disc puncture

holes in soil at close intervals to let moisture soak in Steel weight

tray for increased penetration.

MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine

teeth Useful to prepare bare areas for seeding Available for rear

mounting only. SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source Includes booms for

automatic spraying when pulling, and hand held wand for spot spraying Wand has adjustable spray pattern For applying

herbicides, insecticides, fungicides and liquid fertilizers

MULCHER CONVERSION KIT turns your ridel into a mulching mower

NOTE: Do not use pull-behind attachments on slopes that are greater than lO-degrees_

F-92533 6

ASSEMBLY

PREPARATION

Before being put in the carton, the u nit was carefully inspected The carton was made to protect the unit dudng shipment

The unit !s completely assembled except for the items shown on

this page These items are in the carton with a parts bag which contains the fasteners to assemble the unit Find and remove

these items

HOW TO REMOVE FROM THE CARTON

To remove the unit from the carton, follow the instructions below

1 Open the top of the ca_on

2 Remove the wood frame at the top of the carton 3 Remove the boxes labeled (A) and (B) from the carton

Remove the seat and containers from the carton NOTE: the seat and containers are each covered with a protective sleeve

4 The items shown at the right are in a small unmarked box

Remove and check each item Remove the small box

5 Cut each corner of the carton from the top to the bottom with

a knife

NOTE: See the Operation section for the location of

the controls.

6 Move the shift lever to the NEUTRAL position 7 Move the lift lever to the HiGH position

CAUTION: Check the bottom of the carton for staples Remove any staples that are in the path of the tires

8 From the back of the unit, carefully pull the unit backwards

off the wood frame

TOOLS YOU NEED TO ASSEMBLE THE UNIT

1 Adjustable wrench 5 Phillips screwdriver

2 Open end wrench 1/2" - 9/16" 6 Low Tire pressure gauge 3 Open end wrench 7/1 6" - 1/2" 7 Knife

4 Blade type screwdriver 8 Socket Set (OpdonaI)

8artery

SteedngWh_

PARTS BAG- contents for Riding Mower

The fasteners and loose parts are shown below, The fasteners are shown full size with the quantities in brackets (),

:'i?i'!?i?!?i?i?!'i'i?i'_?;"

.......... i.i ......... i.

(1) Cover, Battery Cable

For Positive Terminal

54148

(1) Clamp

91565

Not'lhow_ full

(1) Clamp, Battery

5/16"-18 15x66

15x88

12) Hex Bolt

For Battery Terminals (3) Carriage Bolt

1/4"-20 x 5/8" For Seat Bracket

lx38 5/16"-1 B x 3/4"

2x53

(2) Ignition Key

F-92533 91275

(2) Hex Bolt

For Seat

5/16"-18 x 5/8"

1x45

Not Ihown full =izo

(4) Hub Cap

For Wheels

,iiiiiiiiiiiiiiiiii!i!i

For Battery Drain

_ap

For Battery Drain

!f.r%%

(2) Lockwasher

For Seat

I,D, 5/16"

18x16

56205Z

ASS EM BLY

HOW TO PREPARE AND CHARGE THE BATTERY

NOTE: Before you install the battery, add the battery acid (Electrolyte) and charge the battery Battery acid will damage

paint and parts,

WARNING: Read the instructions included with

the battery acid container. Protect your hands

and eyes from the battery acid. Use clothing that will protect you.

1 If the vent caps are not installed on the battery remove the

vent caps from the plastic bag Read the instructions included with the vent caps Your unit will have one or the other types of batteries as shown

2 If metal tape covers the vents, remove the metal tape from

the vents Discard the metal tape

3 Pour battery acid into each battery cell until the battery acid

touches the bottom of the vent as shown Do not add the battery acid above the bottom of the vent tf you add too

much battery acid the excessive battery acid wilt flow from the battery when you charge the battery

4 Wait 20 to 30 minutes before you put the vent caps on the

battery White you wait for the battery, you can continue with the assembly of the unit

5 The level of the battery acid can drop below the vent

described in step 3 Add more battery acid until tile correct battery acid level is reached Install the vent caps Wash the

top of the battery with water to remove any battery acid

6 D_sca{d the battery acld container and any battery acid that

was not used as follows Fill the container half full with water Add baking soda and mix together using a p_ece of wood

Add more baking soda until the solution does not foam Discard the solution and wash the container with water

Destroy the container

WARNING: When you charge the battery, do not smoke Keep the battery away from any sparks. The fumes from the battery acid can cause an explosion.

7 Use a 12 volt battery charger to charge the battery Charge at

a rate of 6 amperes for 1 hour

8 After the battery is charged check the level of the battery

acid If the levet of the battery acid falls add water Do not add battery acid to a charged battery or the result can be an expiosion

9 The engine has a 3 amperes charging system. If you frequently

start the engine or frequently use the headlight (if equipped),

the battery will not stay fully charged For longer life of the

battery charge the battery every three months

Remove and discard

D-4701-1

CUT AWAY VIEW

W W

Vent Well

_'_ Liquid

j Level

DANGER

BATTERY ACID WILL

CAUSE SEVERE BURNS

Contains sulphudc acid

Do not tot the battery acid come in contact with Ihe skin [he eyes or the

clothing

To prevent accidents neutralize the battery acid that was not used To neutralize fill the container half fu!l with water Add baking soda and

mix using a piece of wood undt the solution does not foam Discard the solution and wash the container with water Destroy the container

ANTIDOTE:

External - Wash the area with waler then wash with a solution of water and sodium bicarbonate

Internal - Drink large amounts of water, milk, ot milk of magnesia Drink water mixed with the whites of eggs Call e Doctor immediately Eyes - Flush with water for 15 mlnutes and then get immediate medical help

POISlON

- KEEP AWAY FROM CHILDREN -

_" ',%

% /

Cap

O-5213

F-g2533 8

ASSEMBLY

HOW TO ASSEMBLE

THE STEERING WHEEL

Use the fasteners shown below to install the steering wheel The fasteners are shown at full slze

,,,u i

Steeling Wheel

1x102

1 Make sure the front wheels point forward Slide the bellows

over the steering post Make sure the collar of the bellows is on top Push on the top of the bellows

2 Attach the steering wheel to the steering post with the fas-

teners as shown Tighten the fasteners

HOW TO ATTACH THE HUB CAPS

Push each hub cap onto the center hub of each wheel Make sure the washer holds the hub cap in place

Bottom

View

B Top

15x88 View

Beaows

D 5699

CHECK THE BELTS

Check the routing of the belts Make sure the belts are not twisted

Make sure the belts are inside all the belt guides

i r,i ,,111

Motion Drive

Belt Guide Belt

Guide

CHECK THE TIRES

Check the alr pressure in the tires Tires with too much air pressure

will cause the unit to ride rough Also, the wrong air pressure will

keep the mower houslng from cutting level The correct air pressure (PSI) for each Rear Wheel is 14 PSI (10 kg/cm2) and for

each Front Wheel the air pressure is 24 PSI (16 kg/cm2) Models that have seml-pneumet_c front wheels will not have a PSI

F_92533

Mower Drive

Transaxle Pul{ey

Belt Guide" /

0-4825

Belt

CHECK THE DRIVE BRAKE

The drive brake can be easily checked as follows Set the parking

brake Move the shift lever to the neutral (N) posltlon_ Push the unit If the rear wheels rotate, adjust the drive brake See "How To Check And Adjust The Ddve Brake"

Belt Guide

Pulley

ASSEMBLY

HOW TO INSTALL THE BAI-rERY

Use the fasteners shown below to install the battery, The fasteners are shown full size

91565 B

15x66 D

lx38

Battery Tray

Drain Tube

Clamp

1 Check the level of the acid If the acid has fallen below the

correct level, add water to the correct level

2 Attach the drain tube to the bottom of the battery tray

Fasten the drain tube with clamp (A) as shown Push the drain tube through the hole in the frame as shown Pull the drain tube along the frame to the rear of the unit. Make sure

the drain tube is above the clutch idler spring Fasten the drain tube to the side of the frame with tie strap (S) as shown

3 Set the battery in the battery tray Make sure the battery

terminals are towards the center of the frame The correct position of the battery terminals are shown in the illustration

Make sure there are not any wires under the battery tray or the battery

4 Fasten the battery with the battery clamp as shown, Make

sure there are net any wires between the battery and the battery clamp.

5 Slide the cover for the positive (+) terminal onto the red

battery cable as shown

WARNING: To prevent sparks, fasten the red

cable to the positive (+) terminal before you connect the black cable to the negative (-} terminal.

6 Fasten the red battery cable to the positive (+) terminal with

the nut and bolt as shown 7 Slide the cover over the positive (+) terminal 8 Fasten the black battery cable to the negative (-) terminal

with the nut and bolt as shown 9 To prevent corToslon, apply grease to the battery terminals

O Tie Strap

BLACK

Covet

F-92533 10

0-4627.3

+ 22 hidden pages