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®
10
30"
HP° ELECTRIC START
MOWER / MULCHE
5
CAUTION:
Read And Follow
All Safety Rules
And Instructions Before
Operating This
Equipment.
F-92533 11-22-91 Sears, Roebuck and Co,, Chicago, tL. 60684 U,SA, PrintedinUSA
REAR
o Assembly
• Operation
• Customer Responsibilities
= Maintenance
• Service and Adjustment
= Repair Parts
ENGU E IDER
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SAFETY RULES
Safe Operation Practices for Riding Vehicles
As Recommended by American National Standards Institute
This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following
safety instructions could result in serious injury or death to the operator or bystanders°
GENERAL OPERATION:
1 Read, understand and follow all instructions in the Instruction Book. on the machine tbe engine and with any attachments
before starting
2 Only allow responsible adults familiar with the instructions to operate the machine
3 Clear the area of objects such as rocks, toys, wire, etc which could be picked up and thrown by the blade
4 Be sure the area is clear of other people before mowing Stop the machine if anyone enters the area
5 Never carry passengers.
6 Disengage power to the mower or any attachments before backing up Do not mow in reverse unless absolutely necessary Always
look down and behind before and while backing
7 Be aware of the direction the mower discharges Do not point discharge from the mower at anyone or at places where people may be
Do not operate the mower without either the entire grass bagger or the mower guard in place
8 Slow down before turning
9 Never leave a machine unattended with the engine running Always disengage the blade(s), set the parking brake, stop the engine and
remove the key before dismounting,
10 Disengage power to attachment(s) when transporting or not in use Disengage the blade(s) when not mowing
1 1 Stop the engine before removing the grass bagger or unclogging the chute
12. Mow only in daylight or good artificial light
13 Do not operate the machine whl]e under the influence of alcohol or drugs or when very tired
14 Watch for traffic when operating near or crossing roadways
1 6 Use extra caution when loading or unloading the machine when using a trailer or truck for transporting
1 6 Disengage all attachment clutches and shift into Neutral before attempting to start the engine
1 7 Always wear safety glasses or an eye shield when you operate the unit to protect your eyes from foreign objects that can be thrown
from the unit Always wear eye protection when you make an adjustment or repair to the machine
18 Use care when pulling loads or using heavy equipment
a Use only approved drawbar hitch points
b Limit loads to those you can safely control
c Do not turn sharply, Use care when backing
d Use counterweights or wheel weights when suggested in the Instruction Book
SLOPE OPERATION:
Slopes and rough terrain are major factors related to loss of control and tip over accidents which ca n result in seve re injury or death,
ALL slopes require extra caution If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See the "Slope
Guide" in the back of this book to check for safe operation.
DO
1 Mow up and down slopes not across,
2 Remove obstacles such as rocks, limbs, etc
3 Watch for holes, ruts or bumps. Uneven terrain could overturn the machine Tall grass can hide obstacles.
4 Use slow speed Choose a low enough gear so that you will not have to stop or shift while on the slope
5 Follow the manufacturers recommendations for wheel weights or counterweights to improve stability
6 Use extra care with grass baggers or other attachments, they can change the stability of the machine
7 Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction
8 Avoid starting or stopping on a slope if tires lose traction, disengage the blades and proceed slowty straight down the slope
DO NOT
1
Do riot turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible
2
Do not mow near drop-offs, ditches or embankments Awheel over the edge or an edge caving in could cause a sudden overturn and
an injury or death,
3
Do not mow on wet grass Reduced traction could cause sliding
4.
Do not try to stabilize the machine by putting your foot on the ground
5
Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 °)
F-92533
2
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SAFETY RULES - continued
CHILDREN:
Tragic accidents can occur if the operator is not alert to the presence of chiJdren_ Children are often attracted to the machine and the
mowing activity NEVER assume that children will remain where you last sew them
1 Keep children out of the mowing area and in the watchful care of an adub other than the operator
2 Be alert and turn the engine off if children enter the area
3 Before and when backing, took behind and down for small children
4 Never carry children or any passengers_ They may faIt off and be seriously injured or interfere with the safe operation of the
macMne
5 Never allow children to operate the machine instruct children in the dangers of the machine
6 Use extra care when approaching bl_nd corners, shrubs, trees or other objects that may obscure vision
SERVICE:
1 Use extra care when handllng gasollne and other fuels Fuels are flammable and the vapors are explosive
a Use only an approved container
b Never remove the gas cap or add fuei with the engine running Allow the engine to cool for several minutes before refueling Do
not smoke
c Never refuel the machine indoors
d Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water
heater
2 Never start or run the engine inside a closed area
3 Keep a[f nuts and bo{ts, especially the blade attachment nuts tight Frequently check the blade(s} for wear or damage such as cracks
and nicks A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service
dealer For safety, replace the blade every two years Keep the equipment _n good condition
4 Never tamper with the safety devices Check their proper operation regularly
5 To reduce fire hazards keep the machine free of grass, leaves or other debris build-up Clean up oil or fue_ sp_llage Allow the machine to
cool before storing
Stop and inspect the equipment if you strike an object Repair, if necessary, before re-starting
Never make adjustments or repairs with the engine running The carburetor can be adiusted with the engine running Do not change
the engine governor settings or overspeed the engine
B Grass bagger components are subject to wear. damage and deterioration, which could expose moving parts or allow objects to be
thrown For storage, always make sure the grass bag is empty Frequently check components and replace with manufacturers recommended
parts when necessary
9 Mower blade(s) are sharp and can cut Wrap the blade(a) or wear gloves and use extra caution when servicing them or the blade
housing area
! 0 Check the brake operation frequently Adjust and service as required
11 Wait for all movement to stop before servicing any part of the unit
A Look for this symbol to indicate important safety
F_92533 3
precautions This symbol indicates: "Attention!
Become Alert! Your Safety Is At Risk."
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Congratulations on your purchase of a Sears Rider It has been
designed, engineered and manufactured to give you the best
possible dependability and performance
If you experience any problems you cannot easily remedy, please
see your nearest Sears Service Department We have competent,
wet! trained technicians and the proper tools to service or repair this
unit
Please read and retain this manual The instructions will enable you
to assemble and maintain your unit properly Always observe the
"Safety Rules"
CUSTOMER RESPONSIBILITIES
e Carefully read and follow the rules for safe operation Inspect
the unit
• Follow all the assembly instructions Carefully adjust the unit
e Know how to operate all standard and aceessary equipment on
the unit Make sure the operator can correctly operate the unit
e Operate the unit only with guards, shields and other safety
items in place and working correctly
e Complete all maintenance on the unit Service the unit only with
authorized or approved replacement parts
e See the Customer Responsibility / Maintenance Chart
NOTE: This unit is equipped with an inter nalcombustion engine and
must not be used on or near any unimproved forest-covered,
brush-covered orgrass-covered land unless the engine's exhaust
system is equippedwith aspark attester meeting applicable local or
state laws (if any) tf a spark attester is used, it must be maintained
in effective working order by the operator
Inthe State of California, the above is required by law (Section 4442
of the California Public Resources Code) Other states may have
simiiar laws Federal laws apply on federal lands. See an Authorized
Service Center for a spark attester for the muffler
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this unit See the
nearest Sears Store for information
PRODUCT SPECIFICATIONS
Craftsman Engine 10 HR
Charging System 3 amperes at 3600 rpm
Fuel TankSIze 3 quarts
Type of Fuel Unleaded Regular
Oil Capacity 32 ounces
Oil Type Above 32 degrees SAE 30 or 10W30
Below 32 degrees SAE 5W30
Spark Plug (Gap &030") Champion J-8C
Tire Air Pressure Front 24 psi
All Gear Transaxle Five forward speeds and one reverse
Ground Speed Range Forward 0-43 mph
Tilt Seat The seat tilts forward for easy access to the battery
Side Panels Easily removed for access to the engine
Mower Housing The full-floating suspension and single blade
give an even cut A removable mulcher plate that lets you mulch the
grass and leaves The lift lever has eight positions from 1-1/2 to 4
inches
Blade Nut Torque 30 foot-pounds (ft-lbs)
RIDING LAWN MOWER
Record in the space below the serial number and the date
of purchase of this unit
The model number and serial number are found under the
seat on a decal attached to the seat support
Model Number: 502,255020
Serial Number:
Date of Purchase:
Keep these numbers for future reference.
Sears 71-33312
STD361458
Rear 14 psi
Reverse 0-2 1 mph
......................i.¸ii/: :.:...:: L........................_::::_ _L_i:M:I¸TE:D:TW IO_:_:_Y_:A_R[_:a _R¸AN:_ ¸_[¸:_i:i¸_:_IEi¸¸_¸:_;_:::_:_:L::::::::_i___:i__:__::__:_,:;_:+:_;::_:__::i_:_:_:_
ON ELECTRIC START RIDING EQUIPMENT H
For two 2 years from the date,of purchase, if this riding equipment is manta ned, ubricated and tuned up acco d g I I
to the instructions in the owners manual Sears will repair or rep ace free of charge, any parts oundto be de ec ve I::l
in materia, or workmanship ft
This warranty does not cover: I_1
e Expendable items which becorne worn during normal use, such as blades spark plugs, air cleaners and belts I: I
e Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps or glass I I
e Repairs necessary because of operator abuse, negligence improper storage or accident or the failure o ma a n | I
the equipment according to the instructions contained in the owner's manual I I
e Riding equipment used for commercial or rental purposes I. I
LIMITED 90 DAY WARRANTY ON BATTERY [iI
For 90 days from the date of purchase, if any battery included with this riding equipment proves defect ve ma eral I I
or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no I 1
charge II
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS | I
SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. ILI
This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state Ii t
., Sears, Roebuck and Co. Di731CR-W, Sears Tower, Chicago, Illinois 60684_ /i:...jll
F_92533 4
II
II
I t
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TABLE OF CONTENTS
SAFETY RULES .................................................... 2-3
CUSTOMER RESPONSIBILITIES .......................... 4
PRODUCT SPECIFICATIONS ................................ 4
WARRANTY .......................................................... 4
TABLE OF CONTENTS ............................................ 5
INDEX ..................................................................... 5
RIDER ATTACHMENTS ......................................... 6
ASSEMBLY ........................................................... 7-11
OPERATION ................................................ 12-17
A
Adjustments:
glade Engagement Control ...... 20
grake. Drive ...................... 21
Carburetor ........................ 25
Mower Housing. Level ......... 28
Throttle Control Cable ........... 25
Air Screen ........................ 23
Assembly ........................................... 7 - 11
Attachments ...................................... 6
Starting ................................... 15
Stopping ....... 13
Storage ................................ 30
Throttle Control ........................... 12 25
Trouble Shooting Chart ................ 31
Filter. Air ................................... 24
Fuel ............................. 15
Fuel System Storage ......................... 30
Fuse ............................. 29.31 42
B
Bagging Tips ................. 16
Batter/:
Charge .................. 9
Clean and Check ....................... 22
Emergency Start ....... 29
install ................... 10
Storage ...................... 30
Belt:
Motion Drive. Replace ............... 27
Mower Drive, Adjust ............ 20
Mower Drive, Replace ..................... 27
Routing Check ........................ 9
Blade, Remove and install .............. 19
glade, Sharpen ........................... 19
glade Engagement Control:
Adjust .......................... 20
Operation ....................................... 14
Brake, Check and Adjust Drive 21
Brake Check and Adjust Transaxle 21
Brake Pedal Operation .......... 12
C
Carburetor Adjust .................. 25
Charge Batter/ .............................. 8
Charge Mower Housing To Mulcher ........ 17
Clutch/Brake Pedal ................... 12
Controls ................................. 12
Cutting Height .................... 14, 29
E
Electrical Schematic ....................... 50
Engine:
Carburetor ............................ 25
Oil. Change .......................... 23
Oil Level Check .................... 23
Oil. Type ............................. 23
Operation Speed Chart ...................... 13
Lift Lever ................... 12
Lubdca tion ............................. 17
Maintenance ........................... 18 - 24
Air Filter ..................................... 24
Air Screen ............................. 23
Batter/ .................................... 22
Blade ......................................................... 19
Blade Engagement Control ............. 20
Brake ............................................ 21
Clutch .......................... 21
Engine Oil ........................................... 23
Lubrication .................. !8
Muffler, Check ........... 24
Spark Arrestor ........... 4 24
Spark Plug ...................................... 24
Tires ........................ 22
Transaxfe Brake ............................. 21
Maintenance Schedule ........................ 18
Mower Housing:
Clean ........................ 29
Level .................................................. 28
Remove and install ............... 26
Mowing and Bagging Tips .......... 16
Oil:
Check ................................... 23
Change ............................. 23
Operating Tips ............................. 16
Operation ..................... 12- 17
Lift Lever ............................ 12
Mower Housing ..................... !4
Mulcher ................................... 16
Operate On Hills .................... 14
INDEX
F
L
M
O
MAINTENANCE .............................................. 18-24
SERVICE AND ADJUSTMENT ...................... 25-29
STORAGE ........................................................... 30
TROUBLE SHOOTING CHART ................................ 31
REPAIR PARTS, MOWER ........................................32-43
REPAIR PARTS, TRANSAXLE ......................... 44-45
REPAIR PARTS, ENGINE ............................. 46-49
ELECTRICAL SCHEMATIC ................................... 50
PARTS ORDERING/SERVICE ................. Back Page
Parking Brake .............. 12, 13
Shift Lever .................. 12 13
Start Engine ......................... 15
Stop The Unit .................. 13
P
Parking Brake ............................ 12 13
Parts Bag Riding Mower ....................... 7
R
Replace Motion Drive Belt ........... 27
Replace Mower Drive Belt ............... 27
s
Safety Rules ...................... 2 - 3
Seat, Install ..................................... 11
Service and Adjustment ...... 25 - 29
Batter/ Emergency Start ............ 29
Mower Drive Belt ................... 27
Carburetor ................................. 25
Height 0fCut .................................. 29
Level Mower Housing ........ 28
Motion Drive Belt .......... 27
Mower Housing, Install ............. 26
Mower Housing Remove ................ 26
Sharpen. Blade ................................. 19
Shift Lever ................... 12 13
Side Panel Remove ............. 22
Slope Guide ................................... 51
Spark Plug ............................................ 24
Specifications Product ............... 4
Speed Control Chart ........................... 13
Start Engine .......................... 15
Steering Wheel ................................... 9
Stop, Riding Mower ............................... 13
Storage ........................................... 30
T
Throttle Control ............................ 14
Throttle Control Cable. Adjust ........ 25
Tire Pressure ................................. 22
Trouble Shooting Chart ............. 31
Transaxle Brake ....................... 21
Transport ............................................... 14
w
Warranty ..................................... 4
Wheel, Align Front ................. 29
Wiring Schematic .................... 50
F-92533 5
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ACCESSORIES AND ATTACHMENTS
These accessories arrd attachments were available when the unit was purchased. They are also available at most Sears retail outlets, catalog
arrd service centers. Most Sears stores can order these items for you when you provide the model number of your riding mower
ENGINE
MAINTENANCE
SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER
BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your riding mower Many of these are listed below with brief explanations of flow they can
help you This list was current at the time of publication; however, it may change in future years- more attachments may be added, changes
may be mode in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your unit.
Most of these attachments do not require additional hitches or corrversion kits (those that do are indicated) and are designed for easy attaching
and detaching
GRASS BAGGER lets you collect grass clippings and leaves far a
healthier, nearer looking lawn. Two Grass containers hold 33-gallon
disposable plastic bags and offers 7 bushel capacity
LAWN SWEEPERS let you collect grass clippings and leaves
CARTS make hauling easy Variety of sizes available
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds up to 390-tbs of weight Rounded
edges prevent harmtoturf Adjustable scrape rautomatically cleans
drum
SPREADER/SEEDERS make seeding, fertilizing and weed killing
easy. Bioadcast spreaders are also useful for granular deicers and
sand
CORING AERATOR takes small plugs out of soil to allow moisture
and nutrients to reach grass roots 36-inch swath 24 hardened
2 5-inch steel coring tips 150-1b weight tray
AERATOR promotes deep root growth for a healthy lawn. Tapered
2_5-inch steel spikes mounted on 10-inch diameter disc puncture
holes in soil at close intervals to let moisture soak in Steel weight
tray for increased penetration.
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth Useful to prepare bare areas for seeding Available for rear
mounting only.
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source Includes booms for
automatic spraying when pulling, and hand held wand for spot
spraying Wand has adjustable spray pattern For applying
herbicides, insecticides, fungicides and liquid fertilizers
MULCHER CONVERSION KIT turns your ridel into a mulching
mower
NOTE: Do not use pull-behind attachments on slopes that are greater than lO-degrees_
F-92533 6
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ASSEMBLY
PREPARATION
Before being put in the carton, the u nit was carefully inspected The
carton was made to protect the unit dudng shipment
The unit !s completely assembled except for the items shown on
this page These items are in the carton with a parts bag which
contains the fasteners to assemble the unit Find and remove
these items
HOW TO REMOVE FROM THE CARTON
To remove the unit from the carton, follow the instructions below
1 Open the top of the ca_on
2 Remove the wood frame at the top of the carton
3 Remove the boxes labeled (A) and (B) from the carton
Remove the seat and containers from the carton NOTE: the
seat and containers are each covered with a protective
sleeve
4 The items shown at the right are in a small unmarked box
Remove and check each item Remove the small box
5 Cut each corner of the carton from the top to the bottom with
a knife
NOTE: See the Operation section for the location of
the controls.
6 Move the shift lever to the NEUTRAL position
7 Move the lift lever to the HiGH position
CAUTION: Check the bottom of the carton for staples
Remove any staples that are in the path of the tires
8 From the back of the unit, carefully pull the unit backwards
off the wood frame
TOOLS YOU NEED TO ASSEMBLE THE UNIT
1 Adjustable wrench 5 Phillips screwdriver
2 Open end wrench 1/2" - 9/16" 6 Low Tire pressure gauge
3 Open end wrench 7/1 6" - 1/2" 7 Knife
4 Blade type screwdriver 8 Socket Set (OpdonaI)
8artery
SteedngWh_
PARTS BAG- contents for Riding Mower
The fasteners and loose parts are shown below, The fasteners are shown full size with the quantities in brackets (),
:'i?i'!?i?!?i?i?!'i'i?i'_?;"
.......... i.i ......... i.
(1) Cover, Battery Cable
For Positive Terminal
54148
(1) Clamp
91565
Not'lhow_ full
(1) Clamp, Battery
5/16"-18 15x66
15x88
12) Hex Bolt
For Battery Terminals (3) Carriage Bolt
1/4"-20 x 5/8" For Seat Bracket
lx38 5/16"-1 B x 3/4"
2x53
(2) Ignition Key
F-92533 91275
(2) Hex Bolt
For Seat
5/16"-18 x 5/8"
1x45
Not Ihown full =izo
(4) Hub Cap
For Wheels
7
,iiiiiiiiiiiiiiiiii!i!i
For Battery Drain
_ap
For Battery Drain
!f.r%%
(2) Lockwasher
For Seat
I,D, 5/16"
18x16
56205Z
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ASS EM BLY
HOW TO PREPARE AND
CHARGE THE BATTERY
NOTE: Before you install the battery, add the battery acid
(Electrolyte) and charge the battery Battery acid will damage
paint and parts,
WARNING: Read the instructions included with
the battery acid container. Protect your hands
and eyes from the battery acid. Use clothing that
will protect you.
1 If the vent caps are not installed on the battery remove the
vent caps from the plastic bag Read the instructions
included with the vent caps Your unit will have one or the
other types of batteries as shown
2 If metal tape covers the vents, remove the metal tape from
the vents Discard the metal tape
3 Pour battery acid into each battery cell until the battery acid
touches the bottom of the vent as shown Do not add the
battery acid above the bottom of the vent tf you add too
much battery acid the excessive battery acid wilt flow from
the battery when you charge the battery
4 Wait 20 to 30 minutes before you put the vent caps on the
battery White you wait for the battery, you can continue with
the assembly of the unit
5 The level of the battery acid can drop below the vent
described in step 3 Add more battery acid until tile correct
battery acid level is reached Install the vent caps Wash the
top of the battery with water to remove any battery acid
6 D_sca{d the battery acld container and any battery acid that
was not used as follows Fill the container half full with water
Add baking soda and mix together using a p_ece of wood
Add more baking soda until the solution does not foam
Discard the solution and wash the container with water
Destroy the container
WARNING: When you charge the battery, do not
smoke Keep the battery away from any sparks.
The fumes from the battery acid can cause an
explosion.
7 Use a 12 volt battery charger to charge the battery Charge at
a rate of 6 amperes for 1 hour
8 After the battery is charged check the level of the battery
acid If the levet of the battery acid falls add water Do not
add battery acid to a charged battery or the result can be
an expiosion
9 The engine has a 3 amperes charging system. If you frequently
start the engine or frequently use the headlight (if equipped),
the battery will not stay fully charged For longer life of the
battery charge the battery every three months
Remove and discard
D-4701-1
CUT AWAY VIEW
W W
Vent Well
_'_ Liquid
j Level
DANGER
BATTERY ACID WILL
CAUSE SEVERE BURNS
Contains sulphudc acid
Do not tot the battery acid come in contact with Ihe skin [he eyes or the
clothing
To prevent accidents neutralize the battery acid that was not used To
neutralize fill the container half fu!l with water Add baking soda and
mix using a piece of wood undt the solution does not foam Discard the
solution and wash the container with water Destroy the container
ANTIDOTE:
External - Wash the area with waler then wash with a solution of
water and sodium bicarbonate
Internal - Drink large amounts of water, milk, ot milk of magnesia
Drink water mixed with the whites of eggs Call e Doctor immediately
Eyes - Flush with water for 15 mlnutes and then get immediate
medical help
POISlON
- KEEP AWAY FROM CHILDREN -
_" ',%
% /
Cap
O-5213
F-g2533 8
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ASSEMBLY
HOW TO ASSEMBLE
THE STEERING WHEEL
Use the fasteners shown below to install the steering wheel The
fasteners are shown at full slze
,,,u i
Steeling Wheel
©
A
1x102
1 Make sure the front wheels point forward Slide the bellows
over the steering post Make sure the collar of the bellows is
on top Push on the top of the bellows
2 Attach the steering wheel to the steering post with the fas-
teners as shown Tighten the fasteners
HOW TO ATTACH THE HUB CAPS
Push each hub cap onto the center hub of each wheel Make sure
the washer holds the hub cap in place
Bottom
View
B Top
15x88 View
A
B
Beaows
D 5699
CHECK THE BELTS
Check the routing of the belts Make sure the belts are not twisted
Make sure the belts are inside all the belt guides
i r,i ,,111
Motion Drive
Belt Guide Belt
Guide
CHECK THE TIRES
Check the alr pressure in the tires Tires with too much air pressure
will cause the unit to ride rough Also, the wrong air pressure will
keep the mower houslng from cutting level The correct air
pressure (PSI) for each Rear Wheel is 14 PSI (10 kg/cm2) and for
each Front Wheel the air pressure is 24 PSI (16 kg/cm2) Models
that have seml-pneumet_c front wheels will not have a PSI
F_92533
Mower Drive
Transaxle Pul{ey
Belt Guide" /
0-4825
Belt
CHECK THE DRIVE BRAKE
The drive brake can be easily checked as follows Set the parking
brake Move the shift lever to the neutral (N) posltlon_ Push the unit
If the rear wheels rotate, adjust the drive brake See "How To Check
And Adjust The Ddve Brake"
9
Belt Guide
Pulley
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ASSEMBLY
HOW TO INSTALL THE BAI-rERY
Use the fasteners shown below to install the battery, The fasteners
are shown full size
A
91565 B
Q
C
15x66 D
lx38
Battery Tray
Drain Tube
Drain Tube
Clamp
A
1 Check the level of the acid If the acid has fallen below the
correct level, add water to the correct level
2 Attach the drain tube to the bottom of the battery tray
Fasten the drain tube with clamp (A) as shown Push the
drain tube through the hole in the frame as shown Pull the
drain tube along the frame to the rear of the unit. Make sure
the drain tube is above the clutch idler spring Fasten the
drain tube to the side of the frame with tie strap (S) as
shown
3 Set the battery in the battery tray Make sure the battery
terminals are towards the center of the frame The correct
position of the battery terminals are shown in the illustration
Make sure there are not any wires under the battery tray or
the battery
4 Fasten the battery with the battery clamp as shown, Make
sure there are net any wires between the battery and the
battery clamp.
5 Slide the cover for the positive (+) terminal onto the red
battery cable as shown
WARNING: To prevent sparks, fasten the red
cable to the positive (+) terminal before you
connect the black cable to the negative (-}
terminal.
6 Fasten the red battery cable to the positive (+) terminal with
the nut and bolt as shown
7 Slide the cover over the positive (+) terminal
8 Fasten the black battery cable to the negative (-) terminal
with the nut and bolt as shown
9 To prevent corToslon, apply grease to the battery terminals
O Tie Strap
i
C
BLACK
Covet
F-92533 10
0-4627.3