Craftsman 390.262653, 390.262553 User Manual

SEARS
OWNER'S
MANUAL
MODELNO.
390.262454
390.262553
390.262653
MODEL NOS.
390.262454
390.262553
CAUTION: Read and Follow
All Safely Rulesand Operating Instructions
BeforeFirstUseof
ThisProduct. Save ThisManual For
FutureReference.
MODEL NO. 390.262653
I:RI:IF'rSMgN°
HYDROGLASS ® HIGH PRESSURE
SPRINKLER PUMP
Safety Instructions
Installation
Electrical
•Maintenance
Repair Pa_s
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
PRINTED IN U.S.A. Form No. F642-9908 (Rev. 8/18/03)
CONTENTS
INTRODUCTION/XVARRANTY .......................................... 2
SAFETY ............................................................................... 2
PREPARATION .................................................................... 3
INSTALLATION ................................................................ 3-4
ELECTRICAL..................................................................... 54
Please take a few minutes to read our instructions before you
install and use ynur pump. Tbis will help you obtain the full benefits from this pump. It will also help you avoid any need- less service costs that result from causes we cannot control
alld cannot cover ill ottr vvarranty.
INTRODUCTION
OPERATION ........................................................................ 7
MAINTENANCE ............................................................... 8-9
TROUBLESHOOTING ....................................................... 10
REPAIR PARTS .................................................................. 11
FULL ONE YEAR WARRANTY ON CRAFTSMAN* SPRINKLER PUMPS
For one year from the date of purchase. Sears will repair or replace this pump, free of charge, if defective in materi-
als or workmanship.
LIMITED WARRANTY ON CRAFTSMAN ®HYDROGLASS ®SPRINKLER PUMP
After one year and through two years from the date of purchase. Sears will furnish, free of charge, a replacement
part for any defective part. You pay for labor.
This warranty does not cover repairs on replacemellt parts necessary because of abuse or negligence including fail-
ure to install, adiust and operate this pump according to the instructions in the owner's manual.
LIHITATION OF LIABILITY
SEARS WILL NOT BE LIABLE FOR LOSS OR DAMAGE TO PROPERTY OR ANY INCIDENTAL OR CONSEQUENTIAL
LOSS OR. EXIa_._ SE_ROM PROPERTY DAMAGE DUE DIRECTLY OR INDIRECTLY FROM THE USE OF THIS
Some states do_ot allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusi0rr may not apply to you,
WARRAIWJ'Y SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPART- MENT IN THE UNITED STATES.
This warranty applies only wlaiie the product is in the United States.
This warranty gives you Specific legal fights, and you may also have other rights which vary fIom state to state.
Sdaa"s, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179
RULES FOR SAFE INSTALLATION AND OPERATION!
Carefully read and follow all safety instructions in this manual or on pump.
This is the safety alert symbol. When you see this
symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for per-
sonal injury!
_ DANGER warns about hazards that will cause
serious personal injury, death or major property damage if ignored.
{_'WARNIN_wARNING warns about hazards that can
cause serious personal injury, death or major property dam- age ff ignored.
_ CAUTION CAUTION..... IONj warns about hazards that will or
can cause minor personal injury or property damage if ig_ noted.
Tim word NOTICE indicates special instructions which are important but not related to hazards.
l.To avoid risk of serious bodily injury and property dam-
age, read safety instructions carefully before installing pump.
2.Follow local and/or national plumbing and electrical codes when installing pump.
3. Keep the well covered while installing pump to prevent
leaves and other debris from falling into well, contami- nating well and possibly damaging pump.
4. Protect pump and piping system from freezing. Allowing
pump or water system to freeze could severely damage pump and voids warranty.
!_WAFINING]Hazardous Voltage. Can shock, burn,
cause death, or start fires.
5. Disconnect electrical power source before installing or
working on pump.
6. Ground pump with a ground wire run from grounding lug
on motor to a grounded lead in the service panel.
7. Line winagc and frequency of electrical power supply
nlust agree with motor nanmplate.
8 Ilse of fuses or wire smaller than size recommended in
owner's manual can cause overheating, possible fires, and will void warranty.
9. Pump water only with this pump.
10. Do not run pump dry. To do so will damage seals and can cause leaking and property damage.
PREPARATION
INSTALLATION (Continued)
BASIC TOOLS AND MATERIALS NEEDED
Pipe Wrenches Screwdriver Hacksaw Check Valve
Adjustable Wrench Teflon Tape
Knife
NOTICE: Depth to water must not be more than 20'.
1. Long runs and many fittings increase friction and reduce
flow. Locate pump as close to water source as possible: use as few elbows and fittings as possible.
2. Be sure water is clear of sand. Sand will plug the pump
and void the warranty.
3. Protect pump and all piping from freezing. Freezing will split pipe, damage puthp and void the warranty. Check
locally for frost protection requirements (usually pipe must be 12" below frost line and pump must be insu-
lated).
4. Be sure all pipes and foot valve are clean and in good shape.
5. No air pockets in suction pipe.
6. No leaks in suction pipe. Use Teflon tape or Plasto-Joint Stik' to seal pipe joints.
7. Unions installed near pump and water source v/ill aid in servicing. Leave room to use wrenches.
8. IAWARNING]Pump body may explode if used as a booster pump. DO NOT use in a booster application.
' Lake Chemical Co., Chicago, Illinois.
INSTALLATION
NOTICE: Use the installation method below which matches
your well type.
Suction Pipe
iTee
and Plug
Sanitary WellSeal
/
Foot
Valve
Strainer
2590 0996
Figure I - Cased/Dug Well Installation
DRIVEN POINT INSTALLATION
1. Connect the suction pipe to the drive point as illustrated in
Figure 2. Keep horizontal pipe run as short as possible. Use Teflon tape on male pipe threads. Multiple well points may be necessary to provide suf_cient water to pump.
2. Install a check valve in piping as shown in Figure 2. Flow
arrow on check valve must point toward pump.
Suction Pipe
to Pump
CASED WELL INSTALLATION
1. Inspect foot valve to be sure it works freely. Inspect strainer to be sure it is dean.
2. Connect foot valve and strainer to the first length of suc- tion pipe and lower pipe into well. Add sections of pipe
as needed, using Teflon tape on male threads. Be sure that all suction pipe is leakproof or pump will lose prime and
fail to pump. install foot valve 10 to 20 feet below the low- est level to which water v/ill drop while pump is operat-
ing (pumping water level). Your well driller can furnish this information.
3. To prevent sand and sediment from entering the pump- ing system, the foot valve/strainer should be at least 5 feet
above the bottom of the well.
4. When the proper depth is reached, install a sanitary well seal over the pipe and in the well ca_mg. Tighten the bolts to seal the casing.
5. When using a foot valve, a priming tee and plug as shown in Figure 1 are recommended.
DUG WELL OR OPEN WATER INSTALLATION
1. Follow cased well installation, steps 1, 2, 3 and 5.
Check_ Valve
Drivepoint 1_ below waterT
level __
Drive
Coupling
Drive Point
2589 0996
Figure 2 - Driven Point Installation
HORIZONTAL PIPING FROM WELL TO
PUMP
1. Never install a suction pipe that is smaller than the suc-
tion tapping of the pump.
INSTALLATION (Continued)
2. To aid priming on driven point installations, install a line check valve as shown in Figure 2. Be sure check valve flow arrow points toward pump.
DISCHARGE PIPE SIZES
1. If increasing discharge pipe size, install reducer in pump discharge tapping. Do not increase pipe size by stages.
2. When the pump is set away from the points of water use, the discharge pipe size should be increased to reduce pressure losses caused by friction.
Up to 100' run: Same size as pump discharge tapping.
100' to 300' run: Increase one pipe size.
300' to 600' run: Increase two pipe sizes.
LAWN SPRINKLING APPLICATION
This pump is designed for lawn sprinkling. It is designed to deliver plenty of water at full sprinkler pressure. It can pump
from a pond, cistern or well points. Pump discharge can be divided to supply two (2) or more
To Service
Priming Plug
sprinkler systems. A suggested multiple discharge to service is shown in Figure 3.
Do not use in a pressure tank or booster pump application.
Pump/Piping Installation
PUMP INSTALLATION
NOTICE: Use Teflon tape supplied with the pump for mak- ing all threaded connections to the pump itself. Do not use pipe joint compounds on the pump: they can react with
the plastic in the pump components.
1. Bolt pump to solid, level foundation.
2. Support all piping connected to the pump.
3. Wrap 1-1/2 to two layers of Teflon tape clockwise (as you
face end of pipe) on all male threads being attached to pump.
4. Tighten joints hand tight plus 1-1/2 turns. Do not over-
tighten.
NOTICE: Install pump as close to water source as possible. Long piping runs and many fittings create friction and re- duce flow.
Use schedule 80 or iron pipe. See "Well Pipe Installation" for more information.
Valve
Figure 3 - Multiple Discharge
TABLE II - PERFORMANCE CHART (IN GALLONS PER MINUTE)
390.262454 390.262553 390.262653
DISCHARGE
PRESSURE
PSI
10 15 20
25 30
35 40 45 5O
DISCHARGE
PIPE TAPPING
SUCTION
PIPE TAPPING
5' 10' 15' 20'
55 49 48 45 51 46 45 44
45 42 39 37
38 35 32 29 31 28 24 20
23 19 16 11 17 13 6 -
1-1/2" NPT
846 O494
Figure 4 - Bolt Pump Figure 5 - Independently Down Support All Piping
Attached To Pump
1 H.P, 1-1/2 H,P. 2 H.P.
DISTANCE ABOVE TO WATER
5' 10' 15' 20' 67 61 56 46 66 58 55 45 61 56 54 44 55 52 51 43 48 45 44 37
39 37 34 28
33 27 20 11
18 14 8 -
1-1/2" NPT1-1/2" NPT 2" NPT
5' 10' 15' 20'
69 67 65 62 65 63 60 58 59 56 54 52 52 50 48 45
47 45 42 40 42 38 35 32
34 30 27 23
25 18 13 10
14 7
2" NPT1-1/2" NPT
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