Craftsman 390.251483 User Manual

SEARS
OWNER'S
MANUAL
MODELNO.
390.251483
390.251883
CRRFTSMRN°
CAUTION:
Readand Follow
All SafetyRulesand OperatingInstructions
BeforeFirstUseof
ThisProduct.
SaveThisManual For FutureReference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
PRINTED IN U.S.A. Form No F642-9906 (Rev, 4/18/01)
PROFESSIONAL "HYDROGLASS ''®
SHALLOW WELL JET PUMP
Safety Instructions
Installation
Operation
Troubleshooting
Repair Parts
READ AND FOLLOW SAFETY INSTRUCTIONS!
This is the ,safety alert symbol. When you see this sTmbol on your pump or in this manual, look for one of the following signal words
and be alert to the potemial for personal injury: DANGER warns about hazards that will cause serious personal
injury, death or major property damage L_ignored. WARNING warns about hazards that will or can cause serious
personal injury., death or major property damage if ignored. CAUTION warns about hazards that will or can cause minor per-
sonal injury or property damage if ignored. The label NOTICE indicates special instructions which are im-
portant but not related to hazards. Carefully read and follow all safety instructions in this
manual and on pump.
Keep safety labels in good condition. Replace missing or damaged safety labels.
Relief valve must be capable of passing full pump flow at 75 PSI. Pump water only with this pump.
Electrical Safety
WARNING
Hazardous voltage. Can shock, burn, or
cause death.
Ground pump before connecting to power supply.
Make workshop_ childproof; use padlocks and master switches; remove starter keys.
Wire motor for correct voltage. See "Electrical"
section of this manual and motor nameplate.
Ground motor before connecting to power supply.
Meet National Elect- rical Code and local
codes for all wiring.
Follow wiring instruc- tions in this manual
when connecting mo-
tor to power lines.
General Safety
Do not allow pump, pressure tank, piping, or any other system component containing water to freeze. Freezing may damage sys- tem, leading to injury or flooding. Allowing pump or system com- ponents t_ freeze will void warranty.
General Safety
WARNING I
Hazardous pressure! Install pressure relief
valve in discharge pipe.
Release all pressure on system before working on
any component.
Periodically inspect pump and system components. Wear safety #asses at all times when working on pumps. Keep work area clean, uncluttered and propedy lighted; store
properly all unused tools and equipment. Keep visitors at a safe distance from the work areas.
[_l_WARNING] Pump body may explode if'used as a booster
pump unless relief valve capable of passing full pump flow at 75 PSl (517 kPa) is installed.
CAUTION_ Motor normally operates at high temperature and
will be too hot to touch. It is protected t_'om heat damage during operation by an automatic internal cut oiff'switch. Before handling pump or motor, stop motor and allow it tO cool for 20 minutes.
TABLE I - Pump Performance (InGallons per Minute)
Model Discharge Pumping Depth in Feet
No. Description Suct. Disch. Pressure PSI 5' 10' 15' 20'
390.251483 1/2 HP S.W. Jet 1-1/4" 1" 40 8.2 7.3 5.2 5.0
390.251883 3/4 HP S.W. Jet 1-1/4" 1" 40 10.9 10.4 8.6 7.5
CONTENTS
Safety .............................................................................................. 2
Warranty/Introduction ................................................................... 3
Pump Performance ........................................................................ 3
Major Components ........................................... _ ........................ 3-4
Piping ............................................................................................. 4
Electrical ......................................................................................... 5
Installation ...................................................................................... 6
Operation ....................................................................................... 6
Maintenance ................................................................................ 7-8
Helpful Hints .................................................................................. 8
Troubleshooting Guide ................................................................. ._9
Repair Parts ............................................................................. 10-11
INTRODUCTION
We suggest you take a few minutes to read the instructions con- tained in this manual before installing and using your pump. This
will help you obtain the full benefits of the quality and convenience built into this equipment. It will also help you avoid any needless service expense resulting from causes beyond our control which naturally cannot be covered in our warranty.
RULES FOR SAFE INSTALLATION AND OPERATION
1. Read the Owners Manual and Rules for Safe Operation and
installation Instructions carefully. Failure to follow these Rules and Instructions could cause serious bodily injury, and/or prop- erty damage.
2. Check your local electrical wiring codes before installation. If your local codes are not followed, your pump will not work to
its full rated capacity. If in doubt, contact your local Power Company.
3. Be certain your pump installation meets all local plumbing,
pump and well codes.
4. While installing the pump, always keep the well covered to pre-
vent leaves and foreign matter from falling into the well and con- tanlinating the water and/or causing possible serious damage to
the mechanical operation of the pump.
MAJOR COMPONENTS / PIPING
MAJOR COMPONENTS AND WHAT
THEY DO
NOTICE: Use Teflon tape supplied with the pump for making all threaded connections to the pump.
Impeller and Jet Impeller turns with motor shaft, causing water to fly out from its
rim by centrifugal force. Impeller rotation creates a vacuum which
pulls in more water. Part of the water is diverted back to the jet
5. Always test the well water for purity before using. Check with
local health department for testing procedure.
6. Before installing or servicing your pump, BE CERTAIN pump
power source is disconnected.
7. Be sure your pump electrical circuit is properly grom_ded.
8. Complete pump and piping system MUST be protected against
below freezing temperature. Failure to do so could cause severe damage and voids the Warranty.
9. Make sure the line voltage and frequency of the electrical circuit
supply agree with the motor wiring. If motor is dual voltage type, BE SURE it is wired correctly for your power supply.
IO. The correct fusing and wiring sizing is essential to proper motor
operation. Recommended fusing and wire size data is in the mallual.
where it passes through the nozzle and venturi. This creates more vacuum to draw in more water.
In shallow wells (less than 20 feet deep), the vacuum created at the pump is enough to pull water to the pump. Therefore, the jet as-
sembly is built into the pump.
Air Volume Control
The air volume control (AVC) maintains the cushion of air in Standard tanks.
MAJOR COMPONENTS / PIPING
Pressure Switch
The pressure switch provides automatic control.
MODEL NO. PUMP STARTS AT PUMP STOPS AT
390.251483 40 PSI 60 PSI
390.251883 40 PSI 60 PSI
Tank
The tank serves two functions. It provides a reservoir of water, some of which can be drawn through the house fixture before the pump must start. It maintains a cushion of air under pressure.
Two types of tanks are available. Captive Air _ and Standard. No air volume control is needed with Captive Air* Tanks.
PIPING IN THE WELL
A shallow well jet pump can be installed on a dug well, drilled well or a driven point. SEARS shallow well jet pumps have a built-in check valve. In a dug or cased well, a foot valve and strainer should be installed for easy priming. It should be 5 to 10 feet below the
lowest level to which the water will drop while pump is operating (pumping level) (Figure 1).
The strainer should not be too close to the bottom, or sediment may clog.it. Before installing foot valve, check to see that it works freely.
When using a foot valve, a priming tee and plug must be included (Figure 2).
Be sure the vertical distance (lift) from the priming level to pump is not over 20 feet, if the pump is over well. This will be less if
pump is offset from the well. Both figures are for sea level. The maximum lift of any pump decreases with the elevation above sea level. This decrease is at the rate of 1 foot per 1000 feet of eleva- tion. For example, the lift is 17 feet and your elevation is 3000 feet above sea level. You would then be pumping 17 plus 3, or 20 feet.
This is still satisfactory for shallow well pumping.
EMERGENCY POWER
In some areas and with some installations, an emergency power supply to guard against power failure is a good idea. If you install an engine-generator set for emergency backup power for your pump, supply the generator set manufacturer with the nameplate data from the pump motor. He will then be able to provide a gen- erator of the correct size to power your pump. Also, be sure to add
the load from any other accessories (such as lights) that may be on the same circuit.
Horizontal Piping from Well to Pump
On well point installations where the horizontal piping is more than 25 feet, a check valve should be installed (Figure 3).
When the pump is offset more than 25 feet from the well, hori- zontal piping should be increased in size to reduce friction losses. Never use offset piping that is smaller than the suction tapping of
the pump.
Horizontal Offset Piping Sizes - Shallow Well Jets
1-1/4" t 1-1/2" t 2"
Up to 25 ft. 25 to 50 ft. 50 to 200 ft.
Discharge Pipe Sizes When the pump is some distance from the house or point of water
use, the discharge pipe size should be increased to reduce pressure losses.
1" 1-1/4" | 1-1/2"
Up to 25 ft. 25 tolOOft. T 100 to 600 ft.
1-1/4" WellSeal
Plastic Pipe
1-1/4"
T
5' TOtO'
Pumping Lovel Foot Valve
1
DUG OR CASED WELL
Pipe ._aValve
Plastic C_leck
DRIVEN POINT
NOTE: Check valve useO _f how
zontal p_ping _s 25
Steel
Drive
Pipe
Coupling
Well Point
or more
Drive
FIGURE I FIGURE 3
\
Pump Model
390.251483
390.251883
FIGURE 2
RECOMMENDED FUSING AND WIRING DATA
Distance in Feet From Motor to Meter
Branch
Motor
Horsepower
1/2 3/4 12.4/6.2 20/15 12/14 12/14 10/14 8/14
Volts
115/230 115/230
Max. Load
Amperes
10.5/5.2
Delayed Fuse
Rating Amps
1_15
4
Oto 51 to 101 to 201 to
50 100 200 300
Wire Size
14/14 14/14 10/14 8/14
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