Craftsman 37948 User Manual

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Owner's Manual

CRAFTSMAN

55 HORSEPOWER 22 REAR DISCHARGE

POWER PROPELLED ROTARY LAWN MOWER

Model No.

917.379480

• Safety

• Assembly

• Operation

• Maintenance

• Espa_ol

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions

before operating this equipment

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit ourCraftsman website:www.sea rs.com/craftsman

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Warranty .............................................. 2

Safety Rules ........................................ 2

Assembly ............................................. 4

Operation ............................................. 6

Maintenance Schedule ....................... 10

Maintenance ........................................ 10

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER

For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workman- ship.

If.this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty

applies for only 90 days from the date of purchase. This Warranty does not cover:

• Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions

contained in the owner's manual.

Warranty service is available by returning the Craftsman power mower to the nearest

Sears Service Center/Department in the United States. This warranty applies only

while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which

vary from state to state. SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

Product Specifications ......................... 11

Service and Adjustments ..................... 14

Storage ................................................ 16

Troubleshooting .................................. 17

Repair Parts ......................................... 37

Parts Back Cover

Safety standard's require operator presence controls to mimimize the risk of

injury. Your unit is equipped with such controls. Do not attempt to defeat the function of the operator presence controls under any circumstances.

TRAINING:

• Read this operator's manual carefully. Become familiar with the controls and

know how to operate your mower

-properly. Learn how to quickly stop mower.

• Do not allow children to use your mower. Never allow adults to use mower

without proper instructions.

• Keep the area of operation clear of all persons, especially small children and

pets.

• Use mower only as the manufacturer

intended and as described in this manual.

• Do not operate mower if it has been dropped or damaged in any manner.

Always have damage repaired before

using your mower.

• Do not use accessory attachments that are not recommended by the manufac-

turer. Use of such attachments may be hazardous.

• The blade turns when the engine is

running.

PREPARATION:

• Always thoroughly check the area to be mowed and clear it of all stones, sticks,

wires, bones, and other foreign objects. These objects will be thrown by the

blade and can cause severe injury.

• Always wear safety glasses or eye shields when starting and while using

your mower.

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• Dress properly.Donot operate mower

when barefoot or wearing open sandals. Wear only solid shoes with good traction when mowing.

• Check fuel tank before starting engine. Do not fill gas tank indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the gas tank.

Clean off any spilled gasoline before starting the engine.

• Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is

running.

• Mow only in daylight or good artificial light.

OPERATION:

• Keep your eyes and mind on your

mower and the area being cut. Do not let other interests distract you.

• Do not mow wet or slippery grass. Never

run while operating your mower. Always be sure of your footing - keep a firm hold

on the handles and walk.

• Do not put hands or feet near or under

rotating parts. Keep clear of the dis-

charge opening at all times.

• Always stop the engine whenever you leave or are not using your mower, or

before crossing driveways, walks, roads,

and any gravel-covered areas.

• Never direct discharge of material

toward bystanders nor allow anyone near the mower while you are operating

it.

• Before cleaning, inspecting, or repairing your mower, stop the engine and make

absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting.

• Do not continue to run your mower if you hit a foreign object. Follow the proce-

dure outlined above, then repair any damage before restarting and operating your mower.

• Do not change the governor settings or

overspeed the engine. Engine damage or personal injury may result.

• Do not operate your mower if it vibrates

abnormally. Excessive vibration is an indication of damage; stop the engine,

safely check for the cause of vibration and repair as required.

• Do not run the engine indoors. Exhaust fumes are dangerous.

• Never cut grass by pulling the mower

towards you. Mow across the face of slopes, never up and down or you might

lose your footing. Do not mow exces- sively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions - maintain good footing.

• Never operate your mower without

proper guards, plates, grass catcher or other safety devices in place.

MAINTENANCE AND STORAGE:

• Check the blade and the engine

mounting bolts often to be sure they are

tightened properly.

• Check all bolts, nuts and screws at frequent intervals for proper tightness to

be sure mower is in safe working condition

• Keep all safety devices in place and working.

• To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil.

• Check grass catcher often for deteriora- tion and wear and replace worn bags

Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower.

• Always keep a sharp blade on your mower.

• Allow engine to cool before storing in any enclosure

• Never store mower with fuel in the tank

inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc.

A,Look for this symbol to point out important safety precautions It,means

CAUTION!!! BECOMEALERT!t! YOUR SAFETY IS INVOLVED.

_CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

_:_WARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

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These accessories were available when this lawn mower was produced, are not shipped with your mower. They are also availableat most Sears retailoutletsand service centers. Most Sears stores can also order repair parts for you, when you provide the model

number of your lawn mower. Some ofthese accessories may not apply to your lawn mower.

LAWN MOWER PERFORMANCE

CLIPPING DEFLECTOR

FOR REAR DISCHARGE LAWN MOWERS

GRASS CATCHERS

FOR

REAR DISCHARGE

LAWN MOWERS

LAWN MOWER MAINTENANCE

MUFFLERS

BELTS BLADES

,f(.vi.l_=*,. -

MULCHERK_S

FOR

SIDE DISCHARGE

GRASS CATCHERS

LAWN MOWERS

AIR FILTERS

BLADE ADAFrERS WHEELS

STABILIZER

GAS CANS

SPARK PLUGS

ENGINE OIL

Read these instructions and this manual in its entirety before you attempt to assemble

or operate your new lawn mower.

IMPORTANT: This lawn mower is shipped

without oil or gasoline in the engine.

Your new lawn mower has been as- sembled at the factory with the exception of

those parts left unassembled for shipping

purposes. To ensure safe and proper olberation of your lawn mower, all parts and hardware you assemble must be tightened

securely. Use the correct tools as neces- sary to ensure proper tightness. All parts

such as nuts, washers, bolts, etc., neces- sary to complete the assembly have been placed in the parts bag.

TOREMOVE LAWNMOWERFROM CARTON

• Remove loose parts included with mower.

• Cutdowntwoendcomersof cartonand layendpanadownfiat

• Remove all pacldng materials except padding between upper and lower handle

and padding holding operator presence control bar to upper handle.

• Roll lawn mower out of carton and check carton thoroughly for additional loose

parts.

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HOWTO SETUPYOUR LAWNMOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handles carefully so as not to pinch or damage control cables

• Raise handles until lower handle section

locks into place in mowing position.

• Remove protective padding, raise upper

handle section into place on lower handle and tighten both handle knobs.

• Remove handle padding holding operator presence control bar to upper handle.

• Your lawn mower handle can be adjusted for your mowing comfort. Refer to "Adjust

Handle" in the Service and Adjustment section of this manual.

TO INSTALL ATTACHMENTS

Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging:

• Open rear door and remove muleher plug.

Store mulcher plug in a safe place.

• You can now installcatcher or optional

clipping deflector.

• To retum to mulching operation, install

mulcher plug into discharge opening of mower.

Operator presence control

bar

Upper handle _ _

• ,fup/

Lower handle

Mulcher plug ,__

ACAUTION: Do not run your lawn

mower without mulcher plug in place or approved clipping deflector or grass

catcher in place. Never attempt to operate the lawn mower with the rear

door removed or propped open.

Mowing position

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_NOWYOUR LAWN MOWER

READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself

with the location of various controls and adjustments. Save this manual for future

These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.

CAUTION ENGfNE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEPHANDS

OR WARNING ON OFF AND FEET AWAY

Engine zone controlcable

Throttle control

Grass catcher_,

• Mulcher plug Engine oil ca_:

)resence control bar

_Drive control

lever

Handle knob

Housing

Drive cover

IMPORTANT: This lawn mower is shipped without oilor gasoline in the engine.

, Wheel adjuster

(on every wheel)

MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conformto the safety standards of the

American National Standards Institute and the U.S, Consumer ProductSafety Commis-

sion. The blade turns when the en_]ineis running,

Operator presence control bar - must be held down to the handle to start the

engine. Release to stop the engine. Starter handle- used for starting the

engine.

Drive control lever - used to engage

power-propelled forward motion of lawn

mower.

Mulcher plug - must be removed to

convert to bagging or discharging operation.

Throttle control - Used for starting the engine and allows you to select either fast

or slow engine speed.

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The operation of any lawn mower can result in foreign

objects thrown into the eyes,

which can result in severe eye damage.

Always wear safety glasses or eye shields while operating your lawn mower

or performing any adjustments or repairs. We recommend a wide vision safety

mask over spectacles or standard safety glasses.

ENGINE SPEED The engine speed is controlled by a

throttle control located on the side of the

upper handle. Choke position is for

starting a cold engine and fast position

is for normal cutting, trimming, and better grass bagging. Slow position is for light

cutting, trimming and fuel economy.

FAST _ _ SLOW

CHOKE '" "'" ' ""

•.-,; ,,,; .

#11 L II

Lower Wheels for High Cut PlateTab

Raise Wheels for Low Cut

Lever

TO ATTACH GRASS CATCHER

• Lift the rear door of the lawn mower and place the grass catcher frame

hooks onto the door pivot pins.

• The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher

frame.

_I,CAUTION: Do not run your lawn

mower without clipping deflector or

approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.

Pivot _ins

Rear door

Grass catcher

handle

ENGINE ZONE CONTROL

_CAUTION: Federal regulations require

an engine control to be installed on this

lawn mower in order to minimize the risk of blade contact injury. Do not under any

circumstances attempt to defeat the function of the operator control. The blade

turns when the engine is running.

• Your _awn mower is equipped with an operator presence control bar which requires the operator to be positioned

behind the lawn mower handle to start and operate the lawn mower.

TO ADJUST CUTTING HEIGHT

• Raise wheels for low cut and lower wheels for high cut.

• Adjust cutting height to suit your requirements. Medium position is best

for most lawns.

• To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your require-

ments. Be sure all wheels are in the same setting.

NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped)

allow lever to be positioned between the plate tabs.

Catcher frame hook

TO EMPTY GRASS CATCHER

• Lift up on grass catcher using the frame handle.

• Remove grass catcher with clippings from under lawn mower handle,

• Empty clippings from bag using both

frame handle and bag handle. NOTE: Do not drag the bag when emptying; it will cause unnecessary wear

_rass

catcher

*frame

handle

ga¢

handle

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DRIVE CONTROL

• Self-propelling is controlled by holding the operator presence control bar down to the

handle and pushing the drive control lever forward until it clicks;then release the drive

control lever.

• Forward motion will stop when the operator presence control bar is released. To stop forward motion without stopping engine,

release the operator presence control bar

slightly until the drive control disengages.

Hold operator presence control bar down

to handle to continue mowing without self-

propelling.

• To keep drive control engaged when turningcomers, push down on handle and liftfront wheels off ground while turning

lawn mower.

Operator presence

controlbar

Drive Drive control control

To engage Drive control drive control disengaged

BEFORE STARTING ENGINE OIL Your lawn mower is shipped without oil in

the engine.

• Be sure mower is level and area around oil fill is clean.

• Remove engine oil cap and fill to the full line on the dipstick.

NOTE: Allow oil to settle down into engine

for accurate dipstick reading.

• Engine holds 18.5 ozs. of oil. For type

and grade of oil to use, see "ENGINE" in Maintenance section of this manual.

• Pour oil slowly. Do not over fill.

• Check oil level before each use. Add oil if needed. Fill to full line on dipstick.

• To read proper level, tighten engine oil

cap each time.

• Reinstall engine oil cap and tighten.

• Change the oil after every 25 hours of

operation or each season. You may need to change the oil more often

under dusty, dirty conditions.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane(Use of leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

AWARNING: Experience indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer, Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

_IbCAUTION: Fill to bottom of gas tank

filler neck, Do not overfill, Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

filler cap

Oil filler cap

__ __-Oil filler cap/dipstick

Lowerlimit----_ -Upper limit

TO START ENGINE

•Tum fuel valve to ON position.

• To start a cold engine, move handle

mounted throttle/choke control lever to choke position.

• Hold operator presence control bar

down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.

• Slowly move throttle control lever to

fast position after engine starts.

• To start a warm engine, move throttle

control lever to fast or slow position

8 then follow steps above.

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• To stop engine, release operator

presence control bar. Wait until blade

and all moving parts have stopped and

turn fuel valve to OFF position if you do

not intend to restart the engine soon.

Fuel Valve lever

MOWING TIPS

• Under certain conditions, such as very

tall grass, it may be necessary to raise the height of cut to reduce pushing

effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to

reduce ground speed and/or run the lawn mower over the area a second

time.

• For extremely heavy cutting, reduce the

width of cut by overlapping previously cut path and mow slowly.

• For better grass bagging and most

cutting conditions, the engine speed should be set in the fast position.

• When using a rear discharge lawn

mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn

mower over the area a second time.

• If a trail of clippings is left on the right

side of a rear discharge mower, mow in a clockwise direction with a small

ovedap to collect the clippings on the next pass.

• Pores in cloth grass catchers can become filled with dirt and dust with

use and catchers will collect less grass.

To prevent this, regularly hose catcher

off with water and let dry before using.

• Keep top of engine around starter clear

and clean of grass clippings and chaff. This will help engine air flow and extend engine life.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. See =Cleaning" in

MAINTENANCE section of this manual.

• The special mulching blade will recutthe

grass clippings many times and reduce them in size so that as they fall ontothe

lawn they will disperse intothe grass and not be noticed. Also, the mulched grass will

biedegrade quickly to provide nutrientsfor the lawn. Always mulch with your highest engine (blade) speed as this will provide

the best recuttingaction of the blades.

• Avoid cuttingyour lawn when it iswet. Wet

grass tends to form dumps and interferes with the mulching action. The best time to

mow your lawn is the eady aftemcon. At this time the grass has dried and the newly cut area will not be exposed to the direct

sun.

• For best results,adjust the lawn mower cutting height so that the lawn mower cuts

off only the top one-third of the grass blades. If the lawn is overgrown it will be

necessary to raise the height of cutto reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut

by overlapping previously cut path and

mow slowly.

• Certain types of grass and grass condi- tions may require that an area be mulched a second time to completely hide the clippings.When doing a second cut, mew across or perpendicular tothe firstcutpath.

• Change your cutting pattem from week to

week. Mow northto south one week then change to east to west the next week. This

willhelp prevent matting and graining of the lawn.

Page 10

MAINTENANCE SCHEDULE

FILLIN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check for Loose Fasteners !/

Clean/Inspect Grass Catcher

(If Equipped) ¥/ _

oM Clean Lawn Mower

Clean Under Drive Cover (Power-Propelled Mowers)

W Check drive belt/pulleys

(Power-Propelled Mowers} ¥/

R Check/Sharpen/Replace Blade . .Ip#.3

Lubrication Chart I_ If#

Clean Battery/Recharge IElectric Start Mowers I I/ 1/14

NE Check Engine Oil Level !/

Change Engine Oil I/1.2

Inspect Muffler ....

Clean Air Filter _2

N; Clean or Replace Spark Plug

Replace Air Filter Paper Cartridge I/2

I - Change mote often when operating under a heavy load or in high ambient temperatures.

2 - Servicemoreoftenwhenoperatingin dirtyOrdusty conditions.

3 - Replace blades more often when mowing In sandy SOIL

4 - Charge48 hours at end orseason.

,ll

GENERAL RECOMMENDATIONS The warranty on this lawn mower does

not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty,

operator must maintain mower as

instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your unit.

All adjustments in the Service and

Adjustments section of this manual should be checked at least once each season.

• Once a year, replace the spark plug,

"replace air filter element and check

blade for wear. A new spark plug and clean/new air filter element assures

proper air-fuel mixture and helps your engine run better and last longer.

• Follow the maintenance schedule in

this manual.

(_ Spay lubricant

(_) Refer to MAINTENANCE "ENGINE"

BEFORE EACH USE

• Check engine oil level.

• Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRICA-

TION CHART").

IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will

attract dust and dirt that will shorten the

life of the self lubricating bearings. If you

feel they must be lubricated, use only a

dry, powdered graphite type lubricant sparingly.

SERVICE DATES

LUBRICATION CHART

Wheel Adjuster

ine oil

(_ Rear door

(_) Handle bracket hinge

mounting pin

section.

Page 11

PRODUCT SPECIFICATIONS

SERIAL NUMBER DATE OF PURCHASE GASOLINE CAPACITY/TYPE:

JNLEADED REGULAR OIL TYPE (API-SF/SG/SH):

OIL CAPACITY: SPARK PLUG(GAP: .030")

VALVE CLEARANCE:

SOLID STATE IGNITION AIR GAP: .010 IN.

BLADE BOLT TORQUE: 35-40 FT. LBS.

• The model and serial numbers will be found on a decal attached to the rear of the lawn mower housing.Record both serial number and date of purchase in space provided above.

1.0 QUARTS

SAE 30 (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

18.50ZS. CHAMPIONR J19LM OR J19LM

INTAKE: .005" - .007" EXHAUST: .007" - .009"

LAWN MOWER

Always observe safety rules when

performing any maintenance. TIRES

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

BLADE CARE

For best results, mower blade must be kept sharp. Replace bent or damaged

blades. TO REMOVE BLADE

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.

• Turn lawn mower on its side. Make

sure air filter and carburetor are up.

• Use a wood block between blade and mower housing to prevent blade from

turning when removing blade bolt.

• Protect your hands with gloves and/or wrap blade with heavy cloth.

• Remove blade bolt by turning counter- clockwise. Use a 9/16" box or open-

end wrench.

• Remove blade and attaching hard-

ware.

TO REPLACE BLADE

• Position the blade adapter on the engine crankshaft. Be sure the spacer

is in the adaptor and key in shaft and adaptor keyway are aligned.

• Position blade on the blade adapter. Be sure the trailing edge of blade

(opposite sharp edge) is up toward the engine.

• Install the blade bolt with washers into blade adapter and crankshaft.

• Use block of wood between blade and lawn mower housing and tighten the

blade bolt, turning clockwise.

• The recommended tightening torque is 35-40 ft. Ibs.

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

TO SHARPEN BLADE NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will

cause eventual damage to lawn mower

or engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower.

Page 12

• To check blade balance, drive a nail into a beam or wall. Leave about one

inch of the straight nail exposed. Place center hole of blade over the head of

the nail. If blade is balanced, it should remain in a horizontal position. If either

end of the blade moves downward, sharpen the heavy end until the blade

is balanced. Lockwasher Spacer

Blade Sic

Blade washer bolt Trailing/edge adapter

GRASS CATCHER

• The grass catcher may be hosed with

water, but must be dry when used.

• "Check your grass catcher often for

damage or deterioration. Through normal use it will wear. If catcher

needs replacing, replace only with a manufacturer approved replacement

catcher. Give the lawn mower model

number when ordering.

DRIVE WHEELS Check front drive wheels each time

before you mow to be sure they move freely.

The wheels not turning freely means trash, grass cuttings, etc. are in the drive

wheel area and must be cleaned to free drive wheels.

If necessary to clean the drive wheels, check both front wheels.

,, Remove hubcaps, hairpin cotters and

washers.

• Remove wheels from wheel adjusters.

• Remove any trash or grass cuttings from inside the dust cover, pinion and/

or drive wheel gear teeth.

• Put wheels back in place.

• If after cleaning, the drive wheels do

not turn freely, contact your nearest

.authorized service center.

GEAR CASE

• To keep your drive system working

properly, the gear case and area around the drive should be kept clean

and free of trash build-up. Clean under the drive cover twice a season.

• The gear case is filled with lubricant to the proper level at the factory. The only

time the lubricant needs attention is if service has been performed on the

gear case.

• If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No.

750369. Do not substitute.

ENGINE

LUBRICATION Use only high quality detergent oil rated with

API service classif_tion SI-, SG or SH.

Select the oil's SAE v'_,osily grade according to your expected operating temperature.

SAE VISCOSITY GRADES

._ .10. O* I0. 20" 3_,

TEMPERATURE RANGE ANTICtPAT_D BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve startingin cold weather,

these multi-viscosityoilswill result in increased oil consumption when used above 32°F. Check your engine oil level more

frequen T to avoid possible engine damage

from running low on oil.

Change the oil after every 25 hoursof operation or at least once a year ifthe lawn

mower is not used for 25 hours inone year. Check the crankcase oil levelbefore starting

the engine and after each five (5) hours of continuous use. Tighten oil plugsecurely

each time you check the oil level.

TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to

drain oil, drain fuel tank by running engine until fuel tank is empty.

• Disconnect spark plug wire from spark

plug and place wire where it cannot come in contact with spark plug.

• Remove engine oil cap; lay aside on a

clean surface.

• Tip lawn mower on its side as shown

and drain oil into a suitable container. Rock lawn mower back and forth to

remove any oil trapped inside of engine.

• Wipe off any spilled oil on lawn mower

and on side of engine.

• Fill engine with oil. Fill to the upper

limit mark on the dipstick. DO NOT OVER FILL.

Page 13

• To read proper level, insert the dipstick into the tube and rest oil fill cap on the

tube. Do not thread thecap onto the tube. Remove and read the oil level.

• Replace engine oil cap.

• Reconnect spark plug wire to spark plug.

Oil filler cap/dipstick

__Upper limit _Lower limit

AIR FILTER

Your engine will not run properly and may be damaged by using a dirty air filter.

Replace the air filter every year, more

often if you mow in very dusty, dirty

conditions.

TO CLEAN AIR FILTER

• Remove cover.

• Carefully remove cartridge.

• Clean by gently tapping on a flat

surface. If very dirty, replace cartridge.

ACAUTION: Petroleum solvents, such

as kerosene, are not to be used to clean cartridge. They may cause deterioration

of the cartridge. Do not oil cartridge. Do

not use pressurized air to clean or dry

cartridge.

• Install cartridge, then replace cover.

Filter

Tabs Cover

MUFFLER

Inspect and replace corroded muffler as it

could create a fire hazard and/or dam- age.

SPARK PLUG

Change your spark plug each year to make your engine start easier and run

better. Set spark plug gap at .030 inch.

CLEANING

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean the underside of your mower after each use.

ACAUTION: Disconnect spark plug wire from spark plug and place wire where it

cannot come in contact with the spark plug.

• Tum lawn mower on itsside. Make sure air filter and carburetor are up. Clean the

underside of your lawn mower by scraping to remove buildup of grass and trash.

• Clean engine often to keep trash from

accumulating. A clogged engine runs

hotter and shortens engine life.

• Keep finished surfaces and wheels free of

all gasoline, oil,etc.

• We de not recommend usinga garden hose to clean lawn mower unless the

electricalsystem, muffler,air filterand carburetor are covered to keep water out. Water in engine can resultin shortened

engine life.

CLEAN UNDER DRIVE COVER

Clean under ddve cover at least twice a season. Scrape underside ofcover with putty

knife or similar tool to remove any buildupof trash or grass on underside of drivecover.

Tabs

Page 14

ACAUTION: Before performing anyservice or adjustments.

• Release control bar and stop engine.

• Make sure the blade and all moving

parts have completely stopped.

• Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.

LAWN MOWER

TO ADJUST CUTTING HEIGHT

See "TO ADJUST CUTTING HEIGHT" in the Operation section of this manual.

REAR DEFLECTOR

The rear deflector, attached between the

rear wheels of your lawn mower, is provided to minimize the possibility that

objects will be thrown out the rear of the

lawn mower into the operator's mowing position. If the rear deflector becomes damaged, it should be replaced.

TO REMOVFJREPLACE DRIVE BELT

• Remove drive cover. Remove belt by

pushing down on gear case pulley and

rolling belt off it.

• Turn lawn mower on its side with carburetor and fuel cap up.

• Remove blade.

• Remove debris shield.

• Remove belt from engine pulley on

crankshaft.

• Install new belt by reversing above

steps.

• Always use factory approved belt to assure fit and long life.

TO ADJUST HANDLE

The upper handle may be adjusted to four

(4) different height positions.

° Loosen both handle knobs only enough

to allow the upper handle to pivot to the desired adjustment position..

• Tighten both handle knobs securely.

Handle Knob

TO ASSEMBLE GRASS CATCHER

• Put grass catcher frame into grass bag

with rigid part of bag on the bottom. Make sure the frame handle is outside

of the bag top.

• Slip vinyl bindings over frame.

NOTE: If vinyl bindings are too stiff, hold

them in warm water for a few minutes. If

bag gets wet, let it dry before using. _,CAUTION: Do not run your lawn mower without clipping deflector or approved

grass catcher in place. Never attempt to operate the lawn mower with the rear

door removed or propped open.

Drive

cover Belt

Push down

Catcher frame

handle

•Frame

opening

Page 15

ENGINE

ENGINE SPEED Your engine speed has been factory set.

Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast

or too slow, take your lawn mower to an

authorized service center for repair and adjustment.

CARBURETOR Your carburetor is not adjustable. If your

engine does not operate properly due to suspected carburetor problems, take your

lawn mower to an authorized service

center for repair and/or adjustment.

IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs

adjusting, contact your nearest

authorized service center, which has

proper equipment and experience to make any necessary adjustments.

Page 16

Immediately prepare your lawn mower for

storage at the end of the season or if the unit will not be used for 30 days or more.

LAWNMOWER

When lawn mower is to be stored for a period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire lawn mower (See "CLEANING" in the Maintenance

"section of this manual).

• Lubricate as shown in the Maintenance section of this manual.

• Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect

moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

HANDLE

You can fold your lawn mower handle for storage.

• Squeeze the bottom ends of the lower

handle toward each other until the lower handle clears the handle bracket,

then move handle forward.

• Loosen upper handle mounting bolts enough to allow upper handle to be

folded back.

IMPORTANT: When folding the handle

for storage or transportation, be sure to fold the handle as shown or you may

damage the control cables.

• When setting up your handle from the storage position, the lower handle will

automatically lock into the mowing

.position.

Lower handle

Handle bracket

Squeeze to fold

Hairpin cotter

Operator presence control bar

Upper Handle -_ //,,,._P_)_

Fold _/_'_----_ ,"_

forward for __.__,_';;'_'/J storage __, ,J_ Fold

\ backward

"__ Mowing

Lower handle position

ENGINE

FUELSYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol blended fuels (called gasohol or using

ethanol or methanol) can attract moisture which leads to separation and formation

of acids during storage. Acidic gas can damage the fuel system of an engine

while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of

fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or

storage container. Always follow the mix ratio found on stabilizer container. Run

engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINEOIL

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).

CYLINDER

• Remove spark plug.

• Pour one ounce (29 ml) of oil through

spark plug hole into cylinder.

• Pull starter handle slowly a few times to

distribute oil.

16• Replace with new spark plug.

Page 17

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your unit indoors and cover it to give protection from dust and

dirt.

• Cover your unit with a suitable protec- tive cover that does not retain moisture.

Do not use plastic. Plastic cannot breathe which allows condensation to

form and will cause your unit to rust.

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

IMPORTANT: Never cover mower while engine and exhaust areas are still warm.

ACAUTION: Never store the lawn mower with gasoline in the tank inside a building

where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

Does not start 1. Dirtyair filter.

2. Out of fuel.

3. Stale fuel.

4. Water in fuel.

5. Spark plug wire is disconnected.

6. Badsparkplug.

7. Loose blade or broken blade adapter.

8. Control bar in released

position.

9, Control bar defective.

Loss ofpower

1. Rear of lawn mower housing

or cuttingblade dragging in heavy grass.

2. Cuttingtoo much grass.

3. Dirtyair filter.

4. Buildupof grass, leaves,

and trash under mower.

5. Too much oil in angine.

6. Walking speed too fast.

1. Clean/replace air filter.

2. Figfuel tank,

3. Drain tank and refill with fresh clean fuel.

4. Drain fuel tank and carburetor and refilltank

with fresh gasoline.

5. Connect wire to plug.

6. Replace spark plug.

7. Tighten blade bolt or replace blade adapter.

8. Depress controlbar to

handle.

9. Replace control bar.

1. Set to "Higher Cut"

position,

2. Set to 'l-ligher Cur' position.

3. Clean/replace air filter.

4. Clean underside of mower

housing.

5. Check oil level.

6. Cut at slower walking

speed.

Poor cut - uneven

1. Wom, bent or loose blade,

2. Wheel heights uneven.

3. Low engine speed

4. Buildupof grass, leaves

and trash under mower.

1. Replace blade. TKjhten blade bolt.

2. Set all wheels at same

height

3. Contact an authorized center/

department

4. Clean _-_lemide of

mower housing.

Page 18

TROUBLESHOOTING CHART

PROBLEM CAUSE

CORRECTION

Excessive

vibration

Starter rope hard topull

Loss of drive

Gross catcher

hot filling (if so equipped)

1. Worn, bent or loose blade.

2. Bent engine crankshaft.

1. Engine flywheel brake is on when control bar is released.

2. Bent engine crankshaft.

3. Blade adapter broken.

4. Blade dragging in grass.

1. Drive wheels not tuming

with drive control engaged.

2. Belt not driving

1. Cutting height tee low.

2. Lift on blade wom off.

3. Catcher not venting air.

4. Low engine speed

1. Replace blade. ]]ghten blade bolt.

2. Contact an authorized service center.

1. Depress control bar to upper handle before pulling starter rope.

2. Contact an authorized service center.

3. Replace blade adapter.

4. Move lawn mower to cut grass or to hard surface.

1. Adjust or replace drive control cable.

2. Put belt on pulleys or replace belts if broken.

1. Raise cutting height.

2. Replace blade.

3. Clean grass catcher.

4. Set throttle to fast position.

Hardto push

1. Grass is too high orwheel height is too low.

2. Rear of lawn mower housing or blade dragging

in grass.

3, Grass catcher too full.

4. Handle height position not right for you,

1. Raise cutting height.

2. Raise rear of lawn mower housing one (1) setting

higher.

3. Empty grass catcher.

4. Adjust handle height to suit.

Page 19

Page 20

ROTARY LAWN MOWER -- MODEL NO. 917.379480

GEAR CASE ASSEMBLY PART NUMBER 702511

KEY NO.

8 9

PART

NO.

17490416

137055X004 137053 57072

48373

77881

137051 137074

DESCRIPTION

Tapping Screw 1/4-20 x 10 57079 HardenedWasher

1-1/4 11 131484 Clutch Yoke Engagement Bracket 12 700343 Bushing

Shifter 13 86447 Plug Seal 14 137050 Helical Gear Gear Case Halves Kit 15 750436X Clutch Jaw

(includes Key Nos, 4, 15 750369 Grease

and 7) 17 12000003 E-Ring

Beadng 18 850848 Hi-ProKay Worm Shaft 19 81585X004 Spring Bracket

Drive Shaft

KEY PART NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

Page 21

ROTARY LAWN MOWER MODEL.NUMBER 917.379480

72 22

10 14

1_23 35

10,

2O 37

Page 22

ROTARY LAWN MOWER MODEL NUMBER 917.379480

KEY NO.

5 6

8 9

11 12

13 14

22 23

28 29

3O 31

32 34 35 37

39 40

41 44

PART

NO. DESCRIPTION

169933X479

130861 150425

66426 136376 169936

170947 128415 15O050

STD512505 150191 156374X479

700365X479

1331g0x479 140661X479

63601

140540 84596 87677

83923

150341

142748 62335

145935X004 701037

700331 X004

146630 700325X007

150078 173569X479 173570X479

150406 172835

KEY PART NO. NO. DESCRIPTION

46 851514

Upper Handle 47 141114 Engine Zone Control Cable 48 851074

Mulcher Plug 49 850263

WireTie 50 851084 Handle Knob 51 170031

Control Bar 52 85463 Rear Door Kit 55 751592

Pop Rivet 56 88652 Self Tapping Screw #10-24 x 5/8 57 51793

Hex Tapping Screw w/Seres 1/4-20 x 1/2 58 151590X479 Hubcap 59 171407 Back Plate 61 132001 Side Baffle 62 134612

Discharge Baffle 64 ......

Rear Baffle Keps Locknut 1/4-20 65 17600406

Rear Skirt 66 163340

Engine Pulley 67 144929

HI-Pro Key #505 71 170939 Hex Flange Nut 72 170938

Wheel 73 165912 Shoulder Bolt 3/8-16 x 1 78 170954

Washer 79 170953

Axle Arm Assembly 80 170554 Selector Knob 81 170955

Selector Spdng 82 170956

Spacer - - 161058

Wheel Adjusting Bracket - - 172340 Thread Cutting Screw w/Seres 5/16-18 x 3/4

Handle Bracket Assembly (Left) Handle Bracket Assembly (Right)

Hex H_ad Thread Rolling Screw 3/8-16 x 1-1/8 Lawn Mower Housing (Incl. Key #14, 15, 51)

Available accessories not included with lawn mower:

-- D/98 33313 Clipping Deflector

-- 71 33623 Gas Can

-- 71 33500 Fuel Stabilzer

- - 71 33300 SAE 30W Oil (20 oz.)

Blade Adapter

Blade 22' Hardened Washer Helical Washer 3/8-24 x 1-3/8 Gr. 8

Hex Head Machine Screw 3/8-24 x 1-3/8 Gr. 8 Front Baffle Kit

Danger Decal

Locknut 3/8-16

Hinge Screw 1/4o20 x 1-1/4

HeirpinCotter

Lower Handle

Handle Bolt

RopeGuide

Debds Shield Engine - (See Engine Breakdown) Model Honda

GCV160A1A Screw Hx Serrated 1/4 x 20

Throttle control

Screw Spring RH

Spring LH

Bolt

Handle Adjuster, Outside, LH Handle Adjuster, Inside, LH Handle Adjuster Spnng

Handle Adjuster, Inside, RH Handle Adjuster, Outside, RH Waming Decal (Not Shown) Owner's Manuel (EnglisWSpanish)

Page 23

ROTARY LAWN MOWER MODEL NUMBER 917.379480

• °

Page 24

ROTARY LAWN MOWER MODEL NUMBER 917.379480

KEY NO.

1 •

3 4 5 6

11 12 13 14 15 16

PART NO.

146323

751152

158755 146527 150495

150182 145212 15O340

1200OO58

137054

88O8O 88118

67725

701037 143603

KEY PART

DESCRIPTION NO. NO.

Control Cable Assembly 28 154990 Locknut #10-24 31 132010

Pan Head Machine Screw 1/4 x 2.12 32 137052

V-Belt 35 151521

Spring Retainer 36 702511 Hubcap 37 137090 Flanged Nut 38 63601

Wheel & Tire Assembly 40 75192

E-Ring 41 151520 Pinion 53 169931

DustCover 54 169932 FeltWasher 55 86012

Washer 1/2 x 1-1/2 x .134 Selector Knob

Pan Head Tapping Screw #10-24 x 2-3/4

DESCRIPTION

Drive Cover

Hex Flange Nut

Drive Pulley Wheel Adjuster Assembly (Left) Gear Case Assembly

Spnng Nut

Spring

Wheel Adjustor Assembly (Right)

Frame Grassbag Assembly

Driveshaft Cover

Page 25

HONDA 4-CYCLE ENGINE MODEL NO. GCV160-A1A

CONTROL I

CAMSHAFT I

CARBURETOR I

Page 26

HONDA 4-CYCLE ENGINE MODEL NO. GCV160-A1A

_FANCOVERJ

nn , i ,n

FLYWHEEL I

RECOIL STARTER I

AIR CLEANER

Page 27

HONDA 4-CYCLE ENGINE MODEL NO. GCV160-A1A

Page 28

HONDA 4-CYCLE ENGINE MODEL NO. GCV160-A1A

CONTROL

KEY PART NO. NO. DESCRIPTION

1 5580311 Arm, Governor

2 5580329 Rod, Governor 3 5580345 Spring, Governor

4 5580352 Spring, Throttle Return 5 4439428 Spring, Lever

6 0800466 Holder, Cable 7 5580378 Base Comp., Control Use up

7 6094122 Base Comp., Control Use 8 5580386 Rod, Choke

9 2418671 Bolt, Governor Arm

10 5580998 Bolt, Flange (6x45) (ct200)

11 0145557 Screw, Pan (5x16) 12 0471623 Nut, Flange (6mm)

CAMSHAFT PULLEY KEY PART

NO. NO. DESCRIPTION

1 5580055

2 5580063 3 5580071

4 5580089

5 5580097

6 5580105

7 5580113 8 5580121 9 5580139

10 1426980 11 0294819

12 0004598 13 0018044 13 2373447

to sn 1177559. from sn 1177560.

Pulley Comp., Camshaft Shaft, Cam Pulley

Belt, Timing Arm In. Valve Rocker

Arm, Ex. Valve Rocker Shaft Rocker Arm

Valve, In. Valve, Ex. Spring, Valve

Retainer, In. Valve Spring

Screw, Tappet Adj.

Nut, Tappet Adj. O-ring

O-ring

CARBURETOR KEY PART

NO. NO.

1 3088416 2 5580162

3 4930756 4 4481818 5 1441518 6 5580170 7 5664552

8 5580212

9 5580220

10 5580238 11 5580246

12 4581120 13 5580253

14 5580535 15 0639419

15 3344520 16 0635474

16 0635482 16 0636126

DESCRIPTION Gasket Set

Float Set

Chamber Set, Float

Screw Set Screw Set Screw Set

Carburetor assy.

Valve Float

Nozzle Main

Insulator, Carburetor

Gasket, Insulator

Gasket, Carburetor

Guide Comp., air

Screw, Pan (5x6)

Jet, Main #60 (optional)

Jet, Main #62 (optional)

Jet, Main #65 (optional)

Page 29

HONDA 4-CYCLE ENGINE MODEL NO. GCV160-AIA

FAN COVER

KEY PART NO. NO.

1 3683646

2 5028923

3 5580394

4 5580451 5 5580469

6 5580519 7 5580527 8 2499440 9 5581004

10 0671636 11 2449593

12 0250647 13 0250985

14 0053447

FLYWHEEL KEY PART

NO. NO.

1 0348433

2 5580659 3 5723747 4 5580675 5 5580683

6 5580782 7 5580790

8 0803619 9 1725050

10 0671552 11 0442038

12 1824630

13 0485946

14 1510361

AIR CLEANER KEY PART

DESCRIPTION NO. NO. Rubber, Supporter 107 mm 1 5580154

Petcock Assy. Man 2 5580402 Bracket, Petcock 3 5581410

Cap Assy., Fuel Tank 5 5664560 Tube, Fuel 6 5580444

Cover Comp., Fan NH1 Black 7 5580964 Coller, Fan Cover 8 2374742 Collar, Ft. Turn Signal

Bolt, Stud Screw-Washer 5X10 RECOIL STARTER Bulk Hose, Fuel Clip, Tube (B8) KEY PART Clip, Tube (B10) NO. NO.

Clip, Tube (C9)

5597869

5580634

5580642

2866341

DESCRIPTION Key, Special Woodruff

(25X18) CoilAssy.,Ignition FlywheelAssy.

Wire,Stop Switch SwitchAssy.,Engine Stop

Brake Assy.

Spring, Brake Lever

Bolt Range (6X14) Bolt, Flange (6X23)

Bolt, Flange (6X20) Nut, Special 14mm Clip Cable

Screw-Washer (4X12) Washer, Plain

DESCRIPTION

Tube, Breather

Element, Air Cleaner

Case Assy., Air Cleaner Gasket, Air Cleaner Cover, Air Cleaner

Bolt, Flange (6X86) Bolt, Flang8 (6X14)

DESCRIPTION Starter Assy., Recoil NH1

Long Rope Black

Knob, Recoil Starter Rope, Recoil Starter

Nut, Flange 6ram

Page 30

HONDA 4-CYCLE ENGINE MODEL NO. GCV160-AIA

II II •

CYLINDER BARREL KEY PART

NO. NO.

1 5579982 2 2399780 3 5579990

4 5580006

5 0636845 6 0803619

7 5581038 8 1441112

DESCRIPTION

Cylinder Assy. Clip, Valve Guide Cover, Head

Cover Comp., Breather

Bolt, Flange (6X12) Bolt, Flange (6X14)

Oil Seal 25.4X62X6 Spark Plug (BPR6ES NGK)

OIL PAN

KEY PART NO. NO,

1 5579974 2 4497947

4 5580261 5 5580279

6 5580287 7 5580295 8 1427244

9 1427251

10 5580303

11 0803619 12 0748111

13 2413862 14 2456697

15 5581046 16 0345900

17 0115527 18 1417369

19 5722996

DESCRIPTION Pan Assy., Oil

Gasket, Oil Filler Cap Shaft Comp., Governor

Holder Governor Assy. Weight, Governor

Holder, Governor Weight

Pin, Governor Weight Slider, Governor

Shaft, Governor Arm Bolt Flange (6X14)

Bolt, Flange (6X25) Washer, Thrust 6ram

Clip, Governor Holder

Oil Seal (28X41.25X6) Washer, Plain 6mm

Pin, Lock 8mm

Pin Dowel (8X20)

Gauge Assy., Oil Leve

CRANKSHAFT

KEY PART NO. NO.

1 5580030 5 5581012

DESCRIPTION

Crankshaft Comp. (N1-Type) Washer Thrust

PISTON CONNECTING ROD KEY PART

NO. NO. DESCRIPTION

1 2 3

4 5

6 6

5580014

1426576

5580022

1431055

2605517

5655949 5655956

Piston Pin, Piston

Rod Assy., Connecting

Bolt, Connecting Rod Clip, Piston Pin 13mm

Ring Set, Piston (Riken) Ring Set, Piston (Teikoku)

MUFFLER

DESCRIPTION

1 5580485

2 5580501

3 5580972 4 0636845

5 5737457

Muffler Comp.

Protector, Muffler Bolt, Flange (6X79) CT200

Bolt, Flange (6X12)

Gasket, Muffler (Optional)

Page 31

For repair of major brand appliances in your own home...

no matter who made it, no matter who sold it!

1"800-4-MY-HOMEs"Anytime,dayor night

iiiiiiii!iii_iiii

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Forthe replacement parts,accessories and owner's manuals ................

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" " " 6 a.m. - 11 p.m. CST,

(1-800-366-7278) 7daysa week :_............

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Topurchase or inquireabout a Sears Service Agreement:

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Para pedir servido de reparaciSn a dornicilio,

y paraordenarpiezasconentregaa domicilio:

1-888-SU-HOGAR=

(1-888-784-6427

HomeCentral='

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172340 2.11.00 TR Printed in U.S.A.