Owner's Manual
CRAFTSMAN+
6.75 HORSEPOWER
21" REAR DISCHARGE
POWER PROPELLED
ELECTRIC START
ROTARY LAWN MOWER
Model No.
917.377631
• Safety
• Assembly
• Operation
• Maintenance
• Espa_ol
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
W_rrat_
S_fety_lules
A_ern_ly
Ol_era|on
M_intel_ance Sihelule|
M_intelhanle
2 Product Specifications 11
2 Service and Adjustments 14
4 Storage 14
6 Troubleshooting 16
10 Repair Parts 34
10 Parts Ordering Back Cover
ui
purchase, when this Craftsman Lawn Mower is maintained,
according to the operating and maintenance instructions inthe
repair free of charge any defect in material or workmanship.
If
the date of purchase.
:3 ;,air cleaners and spark plug.
• operator abuse or negligence, including bent crank- _
shafts arld, the failure to the equipment according to the instructions con-
tained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only while
this product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
TRAINING:
• Read this operator's manual carefully.
Become familiar with the controls and
know how to operate your mower
properly. Learn how to quickly stop
mower.
• Do not allow children to use your mower.
Never allow adults to use mower without
proper instructions.
• Keep the area of operation clear of all
persons, especially small children and
pets.
• Use mower only as the manufacturer
intended and as described in this manual.
• Do not operate mower if ithas been
dropped or damaged in any manner.
Always have damage repaired before
using your mower.
ON CRAFTSMAN POWER MOWER
is used for commercial or rental purposes, this warranty
worn during normal use, such as rotary mower
• Do not use accessory attachments that
are not recommended by the manufac-
turer. Use of such attachments may be
hazardous.
• The blade turns when the engine is
running.
PREPARATION:
• Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects.
These objects will be thrown by the blade
and can cause severe injury.
• Always wear safety glasses or eye
shields when starting and while using
your mower.
• Dress properly. Do not operate mower
when barefoot or wearing open sandals.
Wear only solid shoes with good trac_tion
when mowing.
2
• Check fuel tank before starting engine.
Do not fillgas tank indoors, when the
engine is running or when the engine is
hot. Allow the engine to cool for several
minutes before fillingthe gas tank. Clean
off any spilled gasoline before starting the
engine.
• Always make wheel height adjustments
before starting your mower. Never
attempt to do this while the engine is
running.
• Mow only indaylight or good artificial
light.
OPERATION:
• Keep your eyes and mind on your mower
and the area being cut. Do not let other
interests distract you. ---
• Do not mow wet or slippery grass. Never
run while operating your mower. Always
be sure of your footing -- keep a firm
hold on the handles and walk.
• Do not put hands or feet near or under
rotating pads. Keep clear of the discharge
opening at all times.
• Always stop the engine whenever you
leave or are not using your mower, or
before crossing driveways, walks, roads,
and any gravel--covered areas.
• Never direct discharge of material toward
bystanders nor allow anyone near the
mower while you are operating it.
• Before cleaning, inspecting, or repairing
your mower, stop the engine and make
absolutely sure the blade and all moving
parts have stopped. Then disconnect the
spark plug wire and keep it away from the
spark plug to prevent accidental starting.
• Do not continue to run your mower if you
hit a foreign object. Follow the procedure
outlined above, then repair any damage
before restarting and operating you
mower.
• Do not change the govemor settings or
overspeed the engine. Engine damage or
personal injury may result.
• Do not operate your mower if it vibrates
abnormally. Excessive vibration is an
indication of damage; stop the engine,
safely check for the cause of vibration
and repair as required.
• Do not run the engine indoors. Exhaust
fumes are dangerous.
• Never cut grass by pulling the mower
towards you. Mow across_e fame_f--
slopes, never up and down or you might
lose your footing. Do not mow exces-
sively steep slopes. Use caution when
operating the mower on uneven terrain or
when changing directions -- maintain
good footing.
• Never operate your mower without proper
guards, plates, grass catcher or other
safety devices in place.
MAINTENANCE AND STORAGE:
• Check the blade and the engine mounting
bolts often to be sure they are tightened ,.,.
properly.
• Check all bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working
condition.
• Keep all safety devices in place and
working.
• To reduce fire hazard, keep the engine-
free of grass, leaves or excessive grease
and oil.
• Check grass catcher often for deteriora-
tion and wear and replace wom bags.
Use only replacement bags that are
recommended by and comply with
specifications of the manufacturer of your
mower.
• Always keep a sharp blade on your
mower.
• Allow engine to cool before storing in any
enclosure.
• Never store mower with fuel in the tank
inside a building where fumes may reach
an open flame or an-ignition-source such
as a hotwater heater, space heater,
clothes dryer, etc.
CAUTION: Always disconnect spark plug
wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs.
WARNING
The engine exhaust from this product
contains chemicals known to the State of
C_);fornia to cause cancer, birth defects, or
oth_r reproductive harm.
3
Theseaccessorieswereavailablewhenthislawnmowerwasproduced.Theyar_so
availableatmostSearsretailoutletsandservicecenters.MostSearsstores can alsooerc_
repair partsfor you,when you providethe model number of yourlawn mower. Some of these
accessoriesmay notapply toyourlawn mower.
LAWN MOWER PERFORMANCE
CUPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
MULCHER KITS
STABlUZER
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MUFFLERS AIR FILTERS
BELTS BLADES
Read these instructions and this manual in
its entirety before you attempt to assemble
or operate your new lawn mower. Your
new lawn mower has been assembled at
the factory with the exception of those
parts left unassembled for s_ipping
purposes. To ensure safe and proper
operation of your lawn mower, all parts
and hardware you assemble must be
tightened securely. Use the correct tools
as necessary to ensure proper tightness.
All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have
been placed in the parts bag.
BLADE ADAPTERS WHEELS
TO REMOVE LAWN MOWER FROM
CARTON
• Remove loose parts included with
mower.
• Cut down two end corners of carton and
lay end panel down flat.
• Remove all packing materials except
padding between upper and lower
handle and padding holding operator
GRASS CATCHERS
FOR "
SIDE DISCHARGE
LAWN MOWERS +-
GAS CANS
+
SPARK PLUGS
ENGINE OIL
presence control bar to upper handle.
Roll lawn mower out of carton and check
carton thoroughly for additional loose
pads.
HOW TO SET UP YOUR LAWN
MOWER ......... -.....
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
• Raise lower handle section to operating
position and squeeze the bottom ends of
lower handle towards each other until
the pin in handle can be inserted into
one of the three height adjustment
holes.
• Remove protective padding, raise upper
handle section into place on lower
handle and tighten both handle knobs.
• Remove any packing material from
around control bar.
• Your handles may be adjusted for your
mowing comfort. Refer to Service and
Adjustments section of this manual.
4
Operator presence
control,bar
Upper handle
Lower
handle
3-position
Handle
adjustment
bracket
Mowing
position
J
Handle
pin
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be
used as a mulcher. To convertto4N_jgirlg
or discharging:
• Open rear door and remove mulcher
plug. Store mulcher plug in a safe
place.
• You can now install catcher or optional
clipping deflector.
• To retum to mulching operation, install
mulcher plug into discharge opening of
mower.
Mulcher Plug
TO PREPARE BATTERY
NOTE: Your battery must be charged
before you can start your lawn mower.
• Disconnect engine battery connector
(male) from battery connector (female)
• Connect battery charger connector
(male) to battery connector (female).
• Plug battery charger into 110 volt A.C.
outlet.
• Leave battery charger connected for 24
hours before starting your engine for the
first time.
• After charging, connect engine connec-
tor (male) to battery connector (female).
Your engine has an integral alternator for
partial charging. Connect your battery
charger to charge battery as required.
IMPORTANT: The engih-e_alt-ei'fi_f6r-will
not charge a discharged battery.
At the end of the mowing season the
battery should be charged for 48 hours to
protect the battery during winter storage.
CAUTION: Always disconnect the engine
connector (male) from the battery
connector (female) to prevent accidental
starting when transporting or storing your
lawn mower after the season.
5
<NOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOU'_,WN
k4OWER. Compare the illustrations with your lawn mower to familiarize yourself with the
kx_ationof various controls and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product.
Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Ddve control
Electric start key_
Starter handle
Grass catcher
Wheel adjuster
lever
Operator presencecontrol
Cable clip
Gasoline cap
Primer
Engine oil cap w/dipstick
Housin.c
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis-
sion. The blade turns when the engine is running,
Operator presence control - must be
held down to the handle to start the
engine. Release to stop the engine.
Primer - pumps additional fuel from the
carburetor to the cylinder for use when
starting a cold engine.
Starter handle - used for starting the
engine.
Drive control bar - used to engage
power-propelled foward motion of lawn
mower.
Mulcher plug - Located at the rear
discharge opening must be removed when
converting to bagging operation.
Electric start key - used for starting the
engine.
6
The ()peration of any lawn mower can result in
foreign objectsthrown intothe eyes, which can
resultin severe eye damage. Alwayswear
safety glasses or eye shieldswhile operating
your lawn mower orperformingany adjust-
mentsor repairs. We recommend awide
visionsafety mask over the spectaclesor
standardsafetyglasses.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory for
optimum performance. Speed isnotadjust-
able.
ENGINE ZONE CONTROL
CAUTION: Federal regulationsrequire an
engine controlto be installedon this lawn
mower inorder to minimize'the riskofblade
contact injury.Do notunder any circu_
attempt to defeat the function of the operator
control.The bladetums when the engine is
running.
• Your lawn mower is equipped with an
operator presence controlbar which
requiresthe operator tobe positioned
behind the lawn mOwer handle tostart and
operate the lawn mower.
TO ADJUST CUTTING HEIGHT
• Allfour wheals are adjusted by a single
lever.
• Pull adjuster levertoward wheel. To raise
mower, move lever forward to desired
position.To lower mower, move the lever
toward the rear.
LowerWheels for high cut
\
TO ATTACH GRASS CATCHER
• Liftthe rear doorof the lawn mower and
place the grasscatcher frame hooksintothe
slotsofthe rear door.
• The grasscatcher issecured tothe lawn
mower housingwhen the rear door is
lowered onto the grass catcher frame.
CAUTION: Do not run yourlawn mower
withoutclippingdeflectororapproved grass
catcher in place. Never attempt to operate the
lawn mower withthe rear door removed or
propped open.
Catcher frame
hook
TO EMPTY GRASS CATCHER
• Liftup on grasscatcher using the frame
handle.
• Remove grasscatcher with clippingsfrom
under lawn mower handle.
• Empty d'_opingsfrom bag using both frame
handle and bag handle.
NOTE: Do not drag the bag when emptying;
itwillcause unnecessary wear.
Rear door
slots
Grass
handle
/
Acluster
Lever
Raise Wheels for low cut
TO OPERATE DRIVE SYSTEM
• To startforward motion, liftdrive controlbar
upto handle.
• To stopforward motion, release drive
control bar.
IMPORTANT: Always keep drive controlbar
fully engaged against handle when in use.
Operatorpresence controlbar
controlbar--
Toengage_'_ Drivecontrol
drive control desengaged
J
Drive
BEFORE STARTING ENGINE__
OIL
Your lawn mower is shipped withoutoilinthe
engine.
• Be sure mower is leveland area around oil
fillis dean.
• Remove engine oilcap w/dipstick and fill to
the full lineon the dipstick.
• Use 20 ozs. of oil. Fortype and grade of oil
to use, see =ENGINE" in Maintenance
sectionof this manual.
• Pour oilslowly. Do notover fill.
• Check oillevelbefore each use. Add oilif
needed. Filltofull line on dipstick.
• To read properlevel, tightenengine oilcap
each time.
• Reinstallengine oilcap and tighten.
7
• Change the oilafter every 25 hoursof
operationor each season. You may need
to change the oilmore often underdusty,
dirtyconditions.
GAS
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix,oil
with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to
assure fuel freshness.
IMPORTANT: WHEN OPERATING IN
TEMPERATURES BELOW 32°F(0°C), use
fresh, clean winter grade gasoline to help
insure good cold weather starling.
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank; start the
engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next
season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank filler
neck. Do not overfill. Wipe off any spilled
oil or fuel. Do not store, spill or use
gasoline near an open flame.
Engineoil cap
w/dipstick j cap
Gasolinefiller
TO START ENGINE
• To start a cold engine, push primer five
(5) times before trying to start. Use a
firm push. This step is not U_Jall_ -
necessary when starting an engine
which has already run for a few minutes.
• Hold operator presence control bar
down to the handle.
• Tum electric start key clockwise to crank
engine.
IMPORTANT: Do not crank engine more
than five continuous seconds between
each time you try to start. Wait 5 to 10
seconds between each attempt.
• To start engine using the auxiliary
starter handle, follow the steps above.
Exchange the use of the start key for-_
starter handle. Pull starter handle
quickly. Do not allow starter rope to
snap back.
• To stop engine, release operator
presence control bar.
NOTE: In cooler weather it may be
necessary to repeat priming steps. In
warmer weather over priming may cause
flooding and engine will not start. If youdo
flood engine wait a few minutes before
attempting to start and do not repeat
priming steps.
MOWING TIPS
• Under certainconditions, such as very tall
grass,it may be necessary to raisethe
heightof cut to reduce pushingeffortand to
keep from overloadingthe engine and
leavingclumps of grass clippings.
• For extremely heavy cutting,reduce the
width of cut by overlapping previously cut
path and mow slowly.
• When using a rear discha_ la_WTrnowerin
moist, heavy grass, dumps of cut grass
may not enter the grass catcher. Reduce
groundspeed (pushing speed) and/or run
the lawn mower over the area a second
time.
• Ifa trailof clippingsislefton the rightside of
a reardischarge mower, mow ina clock-
wise directionwith a small overlap tocollect
the dippings on the next pass.
• Pores inclothgrass catcherscan become
filledwith dirtand dustwith use and
catchers willcollectless grass. To prevent
this, regularlyhose catcher offwith water
and letdry before using.
• Keep top of engine around starterclearand
clean of grassclippingsand chaff. This will
help engine air flow and extend engine life.
8
MULCHING MOWING TIPS
IMPORTANT:Forbestperformance,keep
mowerhousingfree of built-upgrass and
trash.See =Cleaning" in Maintenance section
of this manual.
• The special mulchingblade WIUrecut the
grass cr=ppingsmany times and reduce
them in size so that as they fagonto the
lawn they willdisperse intothe grass and
not be noticed. Also,the mulched grass will
biodegrade quicklyto providenutrientsfor
the lawn. Always mulch withyour highest
engine (blade) speed as this wRIprovidethe
best recuffingaction ofthe blades.
• Avoid cuttingyour lawn when itis wet. Wet
grass tends toform dumps and interferes
with the mulchingaction:-The best time to
mow your lawn is the early aftemoon. At
this time the grass has driedand the newly
cut area willnotbe exposed to the direct
sun.
• For best results,adjustthe lawn mower
cuttingheightsott'_t the lawn mower cuts
offonlythe top one-third of thegrasFblades.
Ifthe lawn is overgrownit willbe,meesSary
to raisethe height of cutto reduce pushing
effortand to keep from overloadingthe
engine and leaving clumps ofmulched
grass. For extremely heavy mulching,
reduce yourwidthof cut by overlapping•
previouslycut path and mow slowly.
• Certaintypes of grass and grass conditions
may require thatan area be mulched a
second time to completelyhide the
clippings. When doing a second cut,mow
acrossor perpendiculartothe firstcut path.
• Change yourcuttingpattem from week to
week. Mow north to southone weektherr-.
change to east to west the next week. This
will help preventmating and grainingofthe
lawn.
Max,/3
. °", i 1 .
9
ASYOUCOMPLETE
Checkfor LooseFasteners
Clean/InspectGrassCatcher
,(IfEquipped)
Clean La_m Mower
Clean Under Drive Cover
Ir _".,'_ -It
v'
v'
v'
W, {Power-Propelled Mowers)Check drive belt/pulleys
,(Power-Propelled Mowers)
R Check/Sharpen/Replace Blade
Lu_caUonChart V' V'
Clean Battery/Recharge ....
(Electric Start Mowers) _ Ik/4
RECheck EngineOil Level
Change Engine Oil _1_1._
Clean Air Fdter
Inspect Muffler
N Clean or Replace Spark Plug
Replace Air Filter Paper Cartridge If 2
1- Change moreoftenwhen oporaHngunder aheavy loador kl hlghamblemlem_ms.
2 -SeNice more oftenwhen opemlk_ In di_yor dustyconddJons.
3 -Replace bladesmornoftenwhen mowingin sandysoiL
4 -Charge 48 houmat endof season.
v'
v'3
v'
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjectedto
operator abuse or negligence. To receivefull
value from the warranty,operator must
maintain mower as instructedinthis manual.
Some adjustments willneed to be made
periodicallyto propertymaintain yourunit.
All adjustmentsin the Service and Adjust-
ments section ofthis manual shouldbe
checked at least once each season.
• Once a year, replacethe sparkplug,
replace air filterelement and check blade for
wear. A new spark plugand clean/new air
filterelement assures proper air-fuelmixture
and helps your engine rail betterand last
longer.
• Followthe maintenance schedule in this
manual.
BEFORE EACH USE
• Check engine oillevel.
• Check for loose fasteners.
LUBRICATION
Keep unitwell lubricated(See "LUBRICATION
CHART").
LUBRICATION CHART
(_ Engineoil (_ Wheel
adjuster
__0 _Brake....
spring
bracket
(_)- Drive pins
(_ Rear
door
(_0 Spray lubricant
hinge
(_ Refer to Maintenance "ENGINE"
section.
IMPORTANT: Do not oilor grease plastic
wheel bearings. Viscous lubricantswill
attractdust anddirtthat will shorten the
lifeof the selflubricatingbearings. Ifyou
feel they mustbe lubricated,use only a
dry,powdered graphitetype lubricant
spa ngly.
10
PRODUCT SPECIFICATIONS
MODEL NUMBER 917.377631
SERIAL NUMBER
DATE OF PURCHASE
HORSEPOWER: 6.75
DISPLACEMENT: 12.56 CU. IN.
GASOLINE CAPACITY/TYPE: 1.25 QUARTS
UNLEADED REGULAR
OIL TYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°F)
SAE 5W,,30 (BELOW 32°F)
OIL CAPACITY: 20 OZS.
SPARK PLUG(GAP: .030") CHAMPION RN4C
VALVE CLEARANCE: INTAKE: .004 - .008
EXHAUST: .004 - .008
SOLID STATE IGNITION
AIR GAP: .0125 IN.
BLADE BOLT TORQUE: 35-40 FT. LBS.
• The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing.Record both serial number and date of purchase in space
provided above.
.AWN MOWER
Always observe safetyrules when performing
any maintenance.
TIRES
• Keep tires free of gasoline,oil,or insect
controlchemicals which can harm rubber.
• Avoid stumps,stones, deep ruts,sharp
objects and otherhazards that may cause
tiredamage.
BLADE CARE
Forbest results,mower blade mustbe kept
sharp. Replace bent ordamaged blades.
TO REMOVE BLADE
• Disconnect spark plugwire from spark plug
and place wire where itcannot come in
contactwith spark plug.
• Turn lawn mower on itsside. Make sure air
filterand carburetor are up.
• Use a wood blockbetween blade and
mower housingto preventblade from
tumingwhen removingblade bolt.
• Protectyour hands with gloves and/or wrap
blade with heavy cloth.
• Remove blade boltby turningcounter-
clockwise.
• Remove blade and attachinghardware
(bolt,lockwasher and hardened washer).
NOTE: Remove the blade adapter and check
the key insidehub of blade adapter. The key
must be in good conditionto work properly.
Replace adapter ifdamaged.
TO REPLACE BLADE
• Position the blade adapter on the engine
crankshaft. Be surekey=in-adapterand
crankshaft keyway are aligned.
• Positionblade on the blade adapter aligning
the two (2) holesin the blade withthe raised
lugsonthe adapter.
• Be sure the trailingedge ofblade (opposite
sharp edge) is uptoward the engine.
• Installthe bladebolt withthe lockwasher
and hardened washer into blade adapter
and crankshaft.
• Use blockofwood between blade and lawn
mower housingand tightenthe blade bolt,
tuming clockwise
The recommendedtightening torque is35-
40ft. Ibs.
IMPORTANT:
treated.
Bladebolt is grade_8heat
11
NOTE: We donotrecommendshaq_ning
blade- butifyoudo, besurethebladeis
balanced.
TO SHARPEN BLADE
Care should be taken to keep the blade
balanced. An unbalanced blade wiUeause
eventual damage to lawn mower orengine.
. The blade can be sharpened .with a fileor
on a grindingwheel. Do not attemptto
sharpen while onthe mower.
• To check blade balance, drive a nailinto a
beam orwalL Leave about one inchofthe
straightnagexposed. Place center holeof
blade over thehead of thenail. If blade is
balanced, itshould remainin a horizontal
position, if eitherend of thQblade moves
downward, sharpen the heavy end unblthe
blade isbalanced.
Blade Crank-
adaptor shaft
Key
Blade,
Blade
bolt
• Lock
washer Crank-
GRASS CATCHER
Hardened Blade
washer Trailing shaft
edge adaptor
• The grass catcher may be hosed with
water, but must be dry when used.
• Check your grass catcher often for
damage or deterioration. Through
normal use itwill wear. If catcher needs
replacing, replace only with a manufac-
turer approved replacement catcher.
Give the lawn mower model number
when ordering.
DRIVE WHEELS
Check rear drive wheels each time you
mow to be sure they move freely. The
wheels not tuming freely means trash,
grass cuttings, etc., may be inside the
drive wheel and dust cover area and must
be cleaned out to free drive wheels.
If necessary to clean the drive wheels,
check both rear wheels.
• Remove hubcaps and Iocknuts.
* Remove wheels from wheel adjuster
axles.
• Remove any trash or grass cuttings from
inside the dust cover, pinion and/or drive
wheel gear teeth.
keyway
• The pinion gear must be installed with
the left gear on the left side and with the
right gear on the rightside, from an
operator's view.
• The pinion gear is stamped with an "L"
(left) or "R" (right) on the inside. If
installed incorrectly, the drive system will
not work.
• Place wheels back on adjuster axles.
• Replace Iocknuts and hubcaps.
NOTE: Pinions and drive pawls should be
cleaned and lubricated with grease
approximately every 25 hours or once a
year.
LocknutWash_^o"_
Drive pin
Dust cover
Pinion
E-dng
ENGINE _.
LUBRICATION
Use onlyhigh quarrydetergentoil ratedwith
AP! service classificationSF, SG orSH.
Select the oil'sSAE viscositygrade according
to yourexpected operatingtemperature.
SAE VISCOSITY GRADES
4 I,
=IF -20" 0" 30" 32" 40" 60" 80° 100"
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Althoughmulti-viscosityoils(5W30,
10W30 etc.) improvestartingincold weather,
these multi-viscosityoilswillresultin increased
oilconsumption when used_abo-Ve32°F..
Check your engineoillevel more frequently to
avoidpossibleengine damage from running
low ono=1.
Change the oilafterevery 25 hours of
operationor at least once ayear ifthe lawn
mower isnot usedfor 25 hoursin one year.
Check thecrankcase oillevel beforestarting
the engine and aftereach five(5) hours of
continuoususe. Tighten oil plug securely each
timeyou check the oillevel.
12
TOCHANGE ENGINE OIL
NOTE: Before tippinglawn mower to drain oJ,
drainfuel tank by runningengine unb'lfuel tank
isempty.
• Disconnect sparkplug wirefrom spark plug
and place wire where itcannot come in
contact sparkplu
• Remove engine oilcap; lay aside on a clean
surface.
• Tip lawn mower on itsside as shown and
drainoil intoa suitablecontainer. Rock lawn
mower back and forth to remove any oil
trapped insideofengine.
• W'_eeoff any spilledoilon lawn mower and
on sideof engine.
• Fill engine with oil. RII only tothe =FULL"
line on the dipstick. DO N(_T OVER RLL
• Replace engine oil cap.
• Reconnect spark plugwire to spark plug.
Container
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air filter.
Replace the air filter every year, more
often ifyou mow in very dusty, dirty
conditions. Do not wash air filter.
TO CHANGE AIR FILTER
• Remove the air filter by turning clock-
wise to the stop and pull away from
collar.
• Remove filter from inside of cover.
• Clean the inside of the cover and the
collar to remove any dirt accumulation.
• Insert new filter into cover.
• Put air filter cover and filter into collar
aligning the tab with the slot.
• Push in on cover and tum counterclock-
wise to tighten.
Coil
Tum
clockwiseto
remove
Clip
Air filter
Tab
Air filter
cover
counter-
clockwise
to
tighten
MUFFLER ";
Inspect and replace corrodedmuffleras it
couldcreate afire hazard and/or damage.-
SPARK PLUG
Change your spark plug each year to make
your engine start easier and run better. Set
spark pluggap at .030 inch.
CLEANING
IMPORTAN'E For best performance, keep
mower housingfree of built-upgrassand trash.
Clean undersideof mower housingafter each
use.
CAUTION: Disconnectspark plug wire from
spark plugand place wire where it cannot
come in contactwith the spark plug.
• Turn lawn mower on itsside. Make sureair
filter and carburetorare up. Clean the
undersideof your lawn mower by scraping
to remove build-upof grass and trash.
• Clean engine oftento keep trash from
accumulating.A dogged engine runshotter
and shortens engine life.
• Keep finished surfaces and wheels free of
allgasoline, oil,etc.
• We do not recommend using-a'_tdeh hose
toclean lawn mower unlessthe electrical
system,muffler,air filterand carburetorare
covered to keep water out. Water in engine
can resultin shortened engine life.
13
CAUTION; BEFOREPERFORMING ANY
SERVICE OR ADJUSTMENTS:
= Release €ontrolbar.
° Make surethe blade and all moving
partshavecomp steppecL
• Disconnectsparkplugwirefrom
spark plugand place where itcannot
come incontact withplug.
LAWN MOWER
TO ADJUST cUTnNG HEIGHT
See "TOADJUSTCUTI'ING HEIGHT"inthe
Operationsectionofthis manual.
REAR DEFLECTOR ....
The rear detlector,attached between the rear
wheels of yourlawn mower, isprovided to
minimize the possibilitythat objectswillbe
thrown out the rear of the lawn mower intothe
operator'smowing position. Ifthe rear
deflectorbecomes damaged, it shouldbe
TO ADJUST HANDLE
The handle on yourlawn mower has three (3)
height positions- adjustto heightthat suits
you.
• Squeeze the bottom ends of lower handle
towards each other untilthe pinin handle
can be insertedintoone of the three height
adjustment holes.
High
Med.
Low
ENGINE ..
ENGINE SPEED
Yourengine speed has been factoryset.- Do
not attempt to increase engine speed orit
may resultin personal injury. Ifyou believe
thatthe engine is runningtoo fast ortoo slow,
take your lawn mower to an authorized
servicecenter/departmentfor repairand
/ 3-position
Handle
adjustment
bracket
adjustmenL
CARBURETOR
Yourcarburetorhas a non-adjustablefixed
mainjet for mixturecontrol. Ifyourengine
doesnot operate properlydue to suspected
carburetorproblems, take your lawn mower to
an authorized service center/departmentfor
repairand adjustment.
Immediately prepare your lawn mower for
storage at the end ofthe season or ifthe unit
will notbe used for 30 days or more.
LAWN MOWER
When lawn mower is to be storedfora period
oftime, clean itthoroughly, remove all dirt,
grease, leaves, etc. Store in a clean, dry area.
• Clean entire lawn mower (See "CLEANING"
in the Maintenance section of this manual).
• Lubricate as shown in the Customer
Maintenance section of this manual.
• Be sure that all nuts, bolts,screws, and pins
are securely fastened. Inspect moving
partsfor damage, breakage and wear.
Replace ifnecessary.
• Touch up all rusted orchipped paint
surfaces;sand lightlybefore painting.
HANDLE
• You can fold your lawn mower handle for
storage.
• Loosenthe two (2) handle Imobson-sides of
the upper handle and allow handle tofold
downto the rear.
• Squeeze the bottomends oflower handle
toward eachother untilpinsin handle clear
the brackets and pivot entire handle
assemblyforward and allow itto rest on
mower.
• When settingup your handlefrom the
storageposition,the lower handle will
requiremanually lockingintothe mowing
position.
IMPORTANT: When folding the handle for
storageor transportationbe suretofold the
handle as shown oryou may damage the
controlcables.
14