Read and follow all Safety Rules and Operating
Instructions before first use of this product.
For answers to your questions about this product;
9
Call 7 am-7 pm, Mon-Sat; Sun, 10 am-7 pm
1 -800-235-5878(Hours listed are Central Time)
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
545186815 Rev. 1 6/15/08 BRW
Page 2
TABLE OF CONTENTS
Warranty2Storage20
Safety Rules2Troubleshooting Table21
Assembly6Emissions Statement23
Operation7Parts List25
Maintenance14Spanish27
Service and Adjustments17Parts & OrderingBack Cover
WARRANTY STATEMENT
ONE YEAR FULL WARRANTY ON CRAFTSMAN GAS CHAIN SAW
When used and maintained according to ftie operator's manual, if this product fails
due to a defect in material or workmanship within one year from the date of pur
chase, return it to any Sears store, Sears Service Center, or other Craftsman outlet in
the United States for free repair (or replacement if repair proves impossible).
This warranty excludes the bar, chain, spark plug and air filter, which are expend
able parts that can wear out from normal use in less than one year.
This warranty applies for on!y 30 days from purchase date if this product is used
for commercial or rental purposes.
This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
SAFETY RULES
A WARNING: Always disconnect
spark plug wire when making repairs ex
cept for carburetor adjustments. Be
cause a chain saw is a high-speed
wood-cutting tool, special precautions
must be observed to reduce the risk of
accidents. Careless or improper use of
this tool can cause serious injury.
PLAN AHEAD
• Restrict the use of your saw to adult
users who understand and can fol
low safety rules, precautions, and
operating instructions found in this
manual.
Hearing
Protection
Snug
Fitting
Clothing
Safety Mij Safety Chaps
Shoes
Wear protective gear. Always use
steel-toed safety footwear with non-stip
Safety Hat
Eye
Protection
Heavy Duty
Gloves
soles: snug-fitting clothing; heavy-duty,
non-slip gloves; eye protection such
as non-fogging, vented goggles or
face screen; an approved safety hard
hat: and sound barriers (ear plugs or
mufflers) to protect your hearing. Reg
ular users should have hearing
checked regularly as chain saw noise
can damage hearing.
Secure hair above shoulder lengfri. Do
not wear loose clothing or jewelry; they
can get caught in moving parts.
Keep all parts of your body away from
the chain when the engine is running.
Keep children, bystanders, and ani
mals a minimum of 30 feet (10 me
ters) away from the work area when
starting and using the saw.
Do not handle or operate a chain
saw when you are fatigued, ill, or up
set, or if you have taken alcohol,
drugs, or medication. You must be in
good physical condition and mentally
alert. If you have any condition that
might be aggravated by strenuous
work, check with doctor before oper
ating.
Do not start cutting until you have a
clear work area, secure footing, and,
if you are felling trees, a planned re
treat path.
Page 3
OPERATE YOUR SAW SAFELY
• Do not operate a chain saw with one
hand. Serious injury to the operator,
helpers, bystanders or any combina
tion of these persons may result from
one-handed operation. A chain saw
is intended for two-handed use.
• Operate the chain saw only in a wellventilated outdoor area.
• Do not operate saw from a ladder or
in a tree.
• Make sure the chain will not make
contact with any object while starting
the engine. Never try to start the saw
when the guide bar is in a cut.
• Do not put pressure on the saw at
the end of the cut. Applying pressure
can cause you to lose control when
the cut is completed.
• Stop engine before setting saw down.
• Hand carry saw only when engine is
stopped. Carry with muffler away
from body; guide bar & chain project
ing behind you; guide bar preferably
covered with a scabbard.
• Do not operate a chain saw that is
damaged, improperly adjusted, or
not com pletely and securely as
sembled. Always replace bar, chain,
hand guard, or chain brake immedi
ately if it becomes damaged, broken
or is otherwise removed.
MAINTAIN YOUR SAW IN GOOD
WORKING ORDER
k WARNING; Disconnect the
spark plug before performing mainte
nance except carburetor adjustments.
• Have ail chain saw service performed
by a qualified service dealer with the
exception of the items listed in the
MAINTENANCE section of this manual.
• Make certain the saw chain stops
moving when the throttle trigger is
released. For correction, refer to
CARBURETOR ADJUSTMENT
• Keep the handies dry, dean, and
free from oil or fuel mixture.
• Keep caps and fasteners securely
lightened.
• Nonconforming replacement compo
nente or the removal of safety devices
may cause damage to the unit and
possible injury to the operator or by
standers. Use only Craftsman acces
sories and replacement parts as rec
ommended. Never modify your saw.
• Maintain chain saw with care,
• Keep unit sharp and dean for better
and safer performance.
• Foilow instructions for lubricating and
changing accessories,
• Check for damaged parts. Before fijrther use of the chain saw, a guard or
other part that is damaged should be
carefully checked to determine that it
will operate properly and perform its
intended function. Check for alignment
of moving parts, binding of moving
parts, breakage of parts, mounting and
any other conditions that may affect its
operation. A guard or other part that is
damaged should be properly repaired
or replaced by a Sears Service Center
unless otherwise indicated elsewhere
in the operator's manual,
• When not in use, chain saws should
be stored in a dry, high or boked-up
place out of the reach of children,
• When storing saw, use a scabbard or
carrying case.
HANDLE FUEL WITH CAUTION
• Do not smoke while handling fuel or
while operating the saw.
• Eliminate a!i sources of sparks or
flame in the areas where fuel is
mixed or poured,
• Mix and pour fuel in an outdoor area
and use an approved, marked con
tainer for all fuel purposes. Wipe up
ail fuel spiils before starting saw.
• Move at least 10 feet (3 meters) from
fueling site before starting engine.
• Turn the engine off and let saw cool
in a non-combustible area, not on
dry leaves, straw, paper, etc. Slowly
remove fuel cap and refue! unit.
• Empty the fijei tank before storing or
transporting the unit Use up fuel ieft in
the carburetor by starting the engine
and tetting it run until it stops.
• Store the unit and fuel in an area
where fuel vapors cannot reach
sparks or open fiâmes from water
heaters, eiectric motors or switches,
furnaces, etc.
GUARD AGAÎNST KICKBACK
Follow all safety rules to help avoid
kickback and other forces which can
result in serious injury.
Page 4
aWARNING: Avoid kickback
which can result in serious injury.
Kickback is the backward, upward or
sudden forward motion of the guide
bar occurring when the saw chain near
the upper tip of the guide bar contacts
any object such as a log or branch, or
when the wood doses in and pinches
the saw chain in the cut. Contacting a
foreign object in the wood can also re
sult in loss of chain saw control.
• Rotational Kickback can occur
when the moving chain contacts an
object at the upper tip of the guide
bar. This contact can cause the
chain to dig into the object, which
stops the chain for an instant. The
result is a lightning fast, reverse
reaction which kicks the guide bar up
and back toward the operator.
• Pinch-Kickback can occur when the
the wood closes in and pinches the
moving saw chain in the cut along
the top of the guide bar and the saw
chain is suddenly stopped. This sud
den stopping of the chain results in a
reversal of the chain force used to
cut wood and causes the saw to
move in the opposite direction of the
chain rotation. The saw is driven
straight back toward the operator.
• Puli-ln can occur when the moving
chain contacts a foreign object in the
wood in the cut along the bottom of
the guide bar and the saw chain is
suddenly stopped. This sudden stop
ping pulls the saw forward and away
from the operator and could easily
cause the operator to lose control of
the saw,
REDUCE THE CHANCE OF
KICKBACK
• Recognize that kickback can hap
pen. With a basic understanding of
kickback, you can reduce the ele
ment of surprise which contributes to
accidents,
• Never let the moving chain contact
any object at the tip of the guide bar.
• Keep the working area free from ob
structions such as other trees,
branches, rocks, fences, stumps,
etc. Eliminate or avoid any
obstruction that your saw chain could
hit while you are cutting.
• When cutting a branch, do not let the
guide bar contact branch or other ob
jects around it.
• Keep saw chain sharp and properly
tensioned, A loose or dull chain can
increase the chance of kickback. Fol
low manufacturer’s chain sharpening
and maintenance instructions. Check
tension at regular intervals, but never
with the engine mnning. Make sure
the bar nuts are securely tightened,
• Begin and continue cutting at full
speed, if the chain is moving at a
slower speed, there is greater
chance of kickback occurring.
• Use extreme caution when re-enter
ing a previous cut,
• Do not attempt cuts starting with the
tip of the bar (plunge cuts),
• Watch for shifting logs or other forces
that could close a cut and pinch or
fail into chain.
• Use the Reduced-Kickback Guide
Bar and Low-Kickback Chain speci
fied for your saw.
Avoid Pinch-Kickback:
• Be extremely aware of situations or
obstructions that can cause material
to pinch the top of or otherwise stop
the chain.
• Do not cut more than one log at a
time.
• Do not twist the saw as the bar is
withdrawn from an undercut when
bucking.
Avoid Pull-In:
• Always begin cutting with the engine
at full speed and the saw housing
against wood.
• Use wedges made of plastic or wood.
Never use metal to hold the cut open.
MAINTAIN CONTROL
Stand to the left of the saw
Thumb on
underside
of handleb:
Never reverse hand positions
A good, firm grip on the saw with both
hands will help you maintain control.
Don't let go. Grip the rear handle with
your right hand whether you are right
or left handed. Wrap the fingers of
your left hand over and around the
front handlebar, and your left thumb
under the front handlebar. Keep your
left arm straight with the elbow locked.
Page 5
• Position your left hand on the front
handiebar so it is in a straight !ine
with your right hand on the rear
handle when m aking bucking cuts.
Never reverse right and left hand
positions for any type of cutting.
• Stand with your weight evenly bal
anced on both feet.
• Do not overreach. You could be
drawn or thrown off balance and lose
control of the saw.
• Do not cut above shoulder height. It
is difficult to maintain control of saw
above shoulder height,
KiCKBACK SAFETY FEATURES
^ WARNING; The following fea
tures are included on your saw to help
reduce the hazard of kickback; however,
such features will not totally eliminate
this danger. Do not rely only on safety
devices. Follow all safety rules to help
avoid kickback and other forces which
can result in serious injury.
• Front Hand Guard, designed to reduce
the chance of your left hand contact
ing the chain if your hand slips off the
front handlebar.
• Position of front and rear handlebars,
designed with distance between han
dles and “in-line" with each other. The
spread and “in-line” position of the
hands provided by this design work
together to give balance and resis
tance in controlling the pivot of the
saw back toward the operator if kick
back occurs.
• Reduced-Kickback Guide Bar, de
signed with a small radius tip which
reduces the size of the kickback
danger zone on the bar tip. This type
of bar has been demonstrated to sig
nificantly reduce the number and se
riousness of kickbacks when tested
in accordance with ANSI B175.1.
Smail Radius
Tip Guide Bar
Large Radius
Tip Guide Bar
Low-Kickback Chain, has met kick
back performance requirements
when tested on a representative
sample of chain saws below 3.8 cu
bic Inch displacem ent specified in
ANSI B175.1,
Low-Kickback Chain
j. Eiongated Guard Link
\ allows
^ wood to gradually
Contoured Depth Gauge
deflects kickback
ride into Cutter
CHAIN BRAKE
• Chain Brake, designed to stop the
chain in the event of kickback.
^WARNING: wedo no trep
resen t AND YOU SHOULD NOT AS
SUME THAT THE CHAIN BRAKE WILL
PROTECT YOU IN THE EVENT OF A KICK
BACK. Kickback is a lightning fast action
which throws the bar and rotating chain
back and up toward the operator. Kick
back can be caused by allowing contact
of the bar tip in the danger zone with
any hard object. Kickback can also be
caused by pinching the saw chain along
the top of the guide bar. This action may
push the guide bar rapidly back toward
the operator. Either of these events may
cause you to lose control of the saw
which could result in serious injury or
even death. DO NOT RELY UPON ANY OF
THE DEVICES BUILT INTO YOUR SAW.
YOU SHOULD USE THE SAW PROPERLY
AND CAREFULLY TO AVOfD KICKBACK.
Reduced-kickback guide bars and iowkickback saw chains reduce the chance
and magnitude of kickback and are rec
ommended. Your saw has a low kick
back chain and bar as original equip
ment. Repairs on a chain brake should
be made by an authorized Sears Ser
vice Center, Take your unit to the place
of purchase if purchased from a servic
ing dealer, or to your nearest Sears Ser
vice Center
• Tip contact in some cases may cause
a lightning fast reverse REACTION,
kicking guide bar up and back toward
operator.
• Pinching the saw chain along the top
of the guide bar may push the guide
bar rapidly back toward the operator,
• Either of these reactions may cause
you to lose control of the saw which
couid result in serious injury. Do not
reiy exclusively upon devices built into
your saw.
Page 6
This unit is not equipped with an anti
vibration system and is intended for
occasional use only,
SAFETY NOTICE; Exposure to vibra
tions through prolonged use of gasoline
powered hand tools could cause biood
vessel or nerve damage in the fingers,
hands, and joints of people prone to
circulation disorders or abnormal swell
ings. Proîonged use in coîd weather has
been linked to blood vessel damage in
otherwise healthy people, if symptoms
occur such as numbness, pain, loss of
strength, change in skin color or texture,
or loss of feeling in the fingers, hands, or
joints, discontinue the use of this tool
and seek medical attention. An anti-vi
bration system does not guarantee the
avoidance of these problems. Users
who operate power tools on a continual
and regular basis must monitor closely
their physical condition and the condition
of this tool.
CHAIN BRAKE: if this saw is to be
used for commercial logging, a chain
brake is required and shall not be re
moved or otherwise disabled to compiy with Federal OSHA Regulations for
Commercial Logging.
SPARK ARRESTING SCREEN: Your
saw is equipped with a temperature
limiting muffler and spark arresting
screen which meets the requirements
of California Codes 4442 and 4443.
Ail U.S, forest land and the states of
Caiifornia, Idaho, Maine, Minnesota,
New Jersey, Oregon, and Washington
require by law that many internal com
bustion engines to be equipped with a
spark arresting screen. If you operate
a chain saw in a state or locale where
such regulations exist, you are legally
responsible for maintaining the operat
ing condition of these parts. Failure to
do so is a violation of the law. Refer to
the Customer Responsibilities chart in
the MAINTENANCE section.
STANDARDS: This chain saw is listed
by Underwriters Laboratories, Inc. in ac
cordance with American National Stan
dards for Gasoiine-Powered Chain
Saws Safety Requirements (ANSI
B175,1-2000).
ASSEMBLY
^WARNING: Before using chain
saw, ensure al fasteners are secure,
CARTON CONTENTS
Check carton contents against the fol
lowing 1st.
Mode! 358.351810
• Chain saw (fully assembled)
• 2-cycle engine oil
Examine parts for damage. Do not use
damaged parts.
If you need assistance or find that parts
are missing or damaged, please cal!
1-800-235-5878.
NOTE: It is normal to hear the fuel filter
rattle in an empty fue! tank.
Your unit has been factory tested and
the carburetor precisely adjusted. As a
result you may smell gasoline or find a
drop of oil/fue! residue on the muffler
when you unpack the unit,
ASSEMBLY
Your saw is fully assembled; no
assembly is necessary.
Page 7
OPERATION
KNOW YOUR CHAIN SAW
READ THIS OPERATOR’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
CHAIN SAW. Compare the illustrations with your unit to familiarize yourself with the
location of the various controls and adjustments. Save this manual for future ref
erence.
Throttle
Lockout
Rear \
Handle
Front Hand Guard
Front Handle
Starter Rope
ON/STOP
Switch Choke/
Fast idle
Lever
Throttle Clutch Cover
Trigger Adjusting Wheel
ON/STOP SWITCH
The ON/STOP SWITCH is used to stop
the engine.
THROTTLE TRIGGER
The THROTTLE TRIGGER confrols en
gine speed.
THROTTLE LOCK-OUT
The THROTTLE LOCK-OUT must be
pressed before you can squeeze the
throttle trigger. This feature prevents you
from accidentally squeezing the trigger,
CHOKE/FAST IDLE LEVER
The choke and fast idie are set by pull
ing the CHOKE/FAST IDLE LEVER out to
the lill extent for cold starting or after
relieling. The choke provides additional
fuel to the engine during cold starting.
PRIMER BULB
The PRIMER BULB circulates fuel to the
carburetor to provide quicker starting.
Chain
Bar Catcher
Knob
CHAIN BRAKE
The CHAIN BRAKE is a device designed
to stop the chain if kickback occurs. The
chain brake activates automatically in
the event of kickback. The chain brake
activates manually if the front hand
guard is pushed forward. The chain
brake is disengaged by pulling the front
hand guard back toward the front handle
as far as possible.
CHAIN TENSION
It is normal for a new chain to stretch
during the first 15 minutes of operation.
You should check your chain tension
each time before you start the chain
saw. See CHAIN TENSION under the
MAINTENANCE section.
A WARNING: If the saw is oper
ated with a loose chain, the chain
could jump off the guide bar and result
in serious injury to the operator and/or
damage the chain making it unusable.
Page 8
BEFORE STARTING ENGINE
^ WARNING; Muffler is very hot
during and after use. Do not touch the
muffler or allow combustible material
such as dry grass or fuel to do so.
A WARNING: Be sure to read the
fuel handling information in the safety
rules section of this m anual before you
begin. If you do not understand the
fuel handling information do not at
tempt to fuel your unit. Seek help from
someone that does understand the in
formation or call the customer assis
tance help line at 1-800-235-5878.
GUIDE BAR AND CHAIN OIL
The bar and chain require lubrication.
The chain oiler provides continuous
lubrication to the chain and guide bar.
Be sure to fill the bar oil tank when you
fill the fuel tank (Capacity = 6.8 fl. oz.).
Lack of oil wiil quickly ruin the bar and
chain. Too little oil will cause overheat
ing shown by smoke coming from the
chain and/or discoloration of the bar.
For maximum guide bar and chain life,
we recommend you use Craftsman
chain saw bar oil. If Craftsman bar oil
is not available, you may use a good
grade SAE 30 oil until you are able to
obtain Craftsman brand. The oil output
is automatically metered during opera
tion. Your saw will use approximately
one tank of bar oil for every tank of fuel
mix. Always fill the bar oil tank when
you fill the fuei tank.
FUELING ENGINE
A WARNING: Remove fuel cap
slowly when refueling.
This engine is certified to operate on
unleaded gasoline. Before operation,
gasoline must be mixed with a good
quality synthetic 2-cycle air-cooled en
gine oil. We recommend Craftsman
brand synthetic oil. Mix gasoline and
oil at a ratio of 40:1. A 40:1 ratio is ob
tained by m ixing 3.2 ounces of oil with
1 gallon of unleaded gasoline. Included
with this saw is a 3.2 ounce container of
oil. Pour the entire contents of ftiis con
tainer into 1 gallon of gasoline to
achieve the proper fuel mixture.
DO NOT USE automotive or boat oil.
These oils wiil cause engine damage.
When m ixing fuel follow the instruc
tions printed on the oil container. Once
oil is added to the gasoline, shake
container momentarily to assure that
the fuei is thoroughly mixed. Always
read and follow the safety rules relat
ing to fuel before fueling your unit.
IMPORTANT
Experience indicates that alcoholblended fuels (called gasohol or using
ethanol or methanol) can attract mois
ture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage for 30 days or
longer. Drain the gas tank, start the en
gine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel
next season. Never use engine or car
buretor cleaner products in the fuel tank
or permanent damage may occur.
See the STORAGE section for additional
information
CHAIN BRAKE
Ensure chain brake is disengaged by
pulling the front hand guard back toward
the front handle as far as possible. The
chain brake must be disengaged before
cutting with the saw.
A WARNING: The chain must not
move when the engine runs at idle
speed. If the chain moves at idle
speed refer to CARBURETOR ADJUST
MENT within this manual. Avoid contact
with the muffler. A hot muffler can
cause serious burns.
STOPPING YOUR ENGINE
• Release the throttle trigger.
• Move ON/STOP switch to the STOP
position.
STARTING POSITION
• To start the engine, hold the saw
firmly on the ground as illustrated.
Make sure the chain is free to turn
without contacting any object.
Starter Rope Handle
Right Foot Through Rear Handle
Page 9
a WARNING: Do not attempt to
throw or drop-start the chain saw.
Doing so will put the operator at risk of
serious injury due to loss of controi of
the chain saw.
IMPORTANT POINTS TO REMEMBER
When pulling the starter rope, do not
use the full extent of the rope as this
can cause the rope to break. Do not let
starter rope snap back. Hold the han
dle and let the rope rewind slowly.
For cold weather starting, start the unit
at FULL CHOKE; allow the engine to
warm up before squeezing the throttle
trigger.
NOTE: Do not attempt to cut material
with the choke/fast idle lever in the FULL
CHOKE position.
STARTING A COLD ENGINE (or warm
engine after running out of fuel)
NOTE: In the following steps, when the
choke/fast idle lever is pulled out to the
full extent, the correct throttle setting for
starting is set automatically.
\ Choke
Lever
Move ON/STOP switch to the ON
position.
2. Pul! choke/fast idle lever out to the
full extent (to the FULL CHOKE posi
tion).
3. Slowly press primer bulb 6 times.
4. Pul! the starter rope sharply 5 times
with your right hand. Then, pro
ceed to the next step.
NOTE: if the engine sounds as if it is try
ing to start before the 5lh pull, stop pull
ing and immediately proceed to the next
step.
5. Push the choke/fast idle lever in to
the HALF CHOKE position.
CHOKE/FAST IDLE LEVER
6, Puli the starter rope sharply with
your right hand until the engine
starts.
7. Allow the engine to run for approxi
mately 30 seconds. Then, squeeze
and release the throttle trigger to
allow engine to return to idle
speed,
STARTING A WARM ENGINE
1. Move ON/STOP switch to the ON
position.
2. Pul! the choke/fast idle lever out to
the FULL CHOKE position to set the
fast idle, then push the lever in to
the HALF CHOKE position.
3. Slowly press primer bulb 6 times.
4. Puli the starter rope sharply with
your right hand unti! the engine
starts.
5. Squeeze and release throttle trigger
to allow engine to return to idle
speed.
DIFFICULT STARTING (or starting a
flooded engine)
The engine may be flooded with too
much fuel if it has not started after 10
pulls.
Flooded engines can be cleared of ex
cess fuel by pushing the choke/fast
idle lever in completely (to the OFF
CHOKE position) and then following the
warm engine starting procedure listed
above. Ensure the ON/STOP switch Is
in the ON position.
Starting could require pulling the start
er rope handle many times depending
on bow badly the unit is flooded. If en
gine fails to start, refer to the TROU
BLESHOOTING TABLE or cal!
1-800-235-5878.
Page 10
CHAIN BRAKE
^ WARNING: If the brake band is
worn too thin it may break when the
chain brake is triggered. With a broken
brake band, the chain brake will not
stop the chain. The chain brake must
be replaced if arty part is worn to less
than 0,020" (0.5 mm) thick. Repairs on
a chain brake should be made by your
Sears Service Center. Take your unit
to the place of purchase or to the near
est Sears Service Center.
• This saw is equipped with a chain
brake. The brake is designed to stop
the chain if kickback occurs.
• The inertia-activated chain brake is
activated if the front hand guard is
pushed forward, either manually (by
hand) or automatically (by sudden
movement),
• If the brake is already activated, it is
disengaged by pulling the front hand
guard back toward the front handle
as far as possible.
• When cutting with the saw, the chain
brake must be disengaged.
Disengaged ^
____
Engaged
скятмяц'
Braking function control
CAUTION; The chain brake must be
checked several times daily. The en
gine must be running when performing
this procedure. This is the only
instance when the saw should be
placed on the ground with the engine
running.
Place the saw on firm ground. Grip the
rear handle with your right hand and
the front handle with your left hand.
Apply full throttle by fully depressing
the throttle trigger. Activate the chain
brake by turning your left wrist against
the hand guard without releasing your
grip around the front handle. The chain
should stop immediately.
Inertia activating function control
A WARNING: When performing
the following procedure, the engine
must be turned off.
Grip the rear handle with your right hand
and the front handle with your left hand.
Hold the chain saw approximately 14
inches (35 cm) above a stump or other
wooden surface. Release your grip on
the front handle and use the weight of
the saw to let the top of the guide bar
tall forward and contact the stump.
When the tip of the bar hits the stum p,
the brake should activate.
OPERATING TIPS
• Check chain tension before first use
and after 1 minute of operation, and
each time before you start the chain
saw. See CHAIN TENSION in the
MAiNTENANCE section.
• Cut wood only. Do not cut metal, plas
tics, masonry, non-wood building ma
terials, etc.
• Stop the saw if the chain strikes a
foreign object, inspect the saw and
repair or replace parts as necessary.
If the chain jumps off the guide bar,
inspect the chain tor damaged drive
links before reinstalling. Burrs on
drive links, which prevent them from
entering the groove of the guide bar,
can be removed with a flat file.
• Keep the chain out of dirt and sand.
Even a small amount of dirt will dull a
chain, increase the possibility of kick
back, and require chain sharpening or
replacement.
• Practice cutting a few small logs us
ing the following techniques to get
the '‘fee!” of using your saw before
you begin a major sawing operation,
• Squeeze the throttle trigger and allow
the engine to reach full speed before
cutting.
• Begin cutting with the saw frame
against the log,
• Keep the engine at full speed the
entire time you are cutting.
• Allow the chain to cutfor you. Exert
only light downward pressure. If
you force the cut, damage to the
bar, chain, or engine can result.
• Release the throttle trigger as soon
as the cut is completed, allowing
the engine to idle. Ifyourunthesaw
at fuli throttle without a cutting load,
unnecessary wear can occur to the
chain, bar, and engine. To maxi
mize operating efficiency, do not
run the engine for longer than 30
seconds at a time at full throttle.
• To avoid losing control when cut is
complete, do not put pressure on
saw at end of cut.
• Stop the engine before setting the
saw down after cutting.
10
Page 11
TREE FELLING TECHNIQUES
^ WARNING; Check for broken or
dead branches which can fall while cut
ting causing serious injury. Do not cut
near buildings or electrical wires if you
do not know the direction of tree fall, nor
cut at night since you will not be aie to
see well, nor during bad weather such
as rain, snow, or strong winds, etc. If
the tree makes contact with any utility
line, the utility company should be noti
fied immediately.
• Carefully plan your sawing operation
in advance,
• Clear the work area. You need a clear
area all around the tree so you can
have secure footing.
• The chain saw operator should keep
on the uphill side of the terrain as the
tree is likely to roll or slide downhill
after it is felled.
• Study the natural conditions that can
cause the tree to fall in a particular di
rection.
Natural conditions that can cause a tree
to fall in a particular direction include;
• The wind direction and speed.
• The lean of the tree. The lean of a
tree might not be apparent due to un
even or sloping terrain. Use a plumb
or level to determine the direction of
tree lean.
• Weight and branches on one side.
• Surrounding trees and obstacles.
Look for decay and rot. if the trunk is
rotted, it can snap and fail toward the
operator. Check for broken or dead
branches which can fall on you while
cutting. Make sure there is enough
room for the tree to fall. Maintain a dis
tance of 2-1/2 tree lengths from the near
est person or other objects. Engine
noise can drown out a warning call.
Remove dirt, stones, loose bark, nails,
staples, and wire from the tree where
cuts are to be made.
Plan a clear retreat path to the rear
and diagonal to the line of fall.
FELLING LARGE TREES
(6 inches (15 cm) in diameter or larger)
The notch method is used to fell large
trees, A notch is cut on the side of the
tree In the desired direction of fall. After
a felling cut is made on the opposite
side of tree, the tree will tend to fall into
the notch.
NOTE: If the tree has large buttress
roots, remove them before making the
notch. It using saw to remove buttress
roots, keep saw chain from contacting
ground to prevent dulling of the chain.
NOTCH CUT AND FELLING THE
TREE
• Make notch cut by cutting the top of
the notch first. Cut through i/3 of the
diameter of the tree. Next complete
the notch by cutting the bottom of the
notch. See illustration. Once the
notch is cut remove the notch of
wood from the tree.
Final (felling) cut here, 2 inches
(5 cm) above center of notch.
■ After removing the wood from the
notch, make the felling cut on the op
posite side of the notch. This is done
by making a cut about two inches (5
cm) higher than the center of the
notch. This will leave enough uncut
wood between the felling cut and the
notch to form a hinge. This hinge will
help prevent the tree from falling in the
wrong direction.
Hinge holds tree on stump and helps
control fail
NOTE: Before telling cut is complete,
use wedges to open the cut if necessary
to control the direction of fall. To avoid
11
Page 12
kickback and chain damage, use wood
or plastic wedges, but never steel or iron
wedges.
• Be alert to signs that the tree is
ready to fall: cracking sounds, widen
ing of the felling cut, or movement in
the upper branches.
• As tree starts to fall, stop saw, put it
down, and get away quickly on your
planned retreat path.
• DO NOT cut down a partially fallen tree
with your saw. Be extremely cautious
with partialy fallen trees that may be
poorly supported. When a tree doesn’t
fail completely, set the saw aside and
pull down the tree with a cable winch,
block and tackle, or tractor.
CUTTING A FALLEN TREE
(BUCKiNG)
Bucking is the term used for cutting a
fallen tree to the desired log size.
A WARNING; Do not stand on the
log being cut. Any portion can roll
causing loss of footing and control. Do
not stand downhill of the log being cut.
IMPORTANT POINTS
• Cut only one log at a time.
• Cut shattered wood very carefully;
sharp pieces of wood could be flung
toward operator.
• Use a sawhorse to cut sm all logs.
Never allow another person to hold
the log while cutting and never hold
the log with your leg or foot.
• Do not cut in an area where togs,
limbs, and roots are tangled such as
in a blown down area. Drag the logs
into a clear area before cutting by
pulling out exposed and cleared logs
first.
TYPES OF CUTTING USED FOR
BUCKING
A WARNING: If saw becomes
pinched or hung in a log, don't try to
force it out. You can lose control of the
saw resulting in injury and/or damage
to the saw. Stop the saw, drive a
wedge of plastic or wood into the cut
until the saw can be removed easily.
Restart the saw and carefully reenter
the cut. To avoid kickback and chain
damage, do not use a metal wedge.
Do not attempt to restart your saw
when it is pinched or hung in a log.
Use 3 wedge to remove pinched saw
Turn saw OFF and use a piastto or
wooden wedge to force cut open.
Overcutting begins on the top side of
the log with the bottom of the saw
against the tog. When overcutting use
light downward pressure.
Undercutting
Undercutting involves cutting on the
underside of the log with top of saw
against the log. When undercutting
use light upward pressure. Hold saw
firmly and maintain control. The saw
will tend to push back toward you.
^WARNING: Never turn saw up
side down to undercut. The saw can
not be controlled in this position.
Always make your first cut on the com
pression side of the log. The compres
sion side of the log is where the pres
sure of the log’s weight is
concentrated.
First out on compression side of log
First out on compression side of log
BUCKING WITHOUT A SUPPORT
• Overcut through 1/3 of the diameter
of the tog.
• Roll the log over and finish with a
second overcut.
• Watch for logs with a compression
side to prevent the saw from pinch
ing. See illustrations for cutting logs
with a compression side,
BUCKING USING A LOG OR
SUPPORT STAND
• Remember your first cut is always on
the compression side of the log.
(Refer to the illustrations below for
your first and second cut)
12
Page 13
• Your first cut should extend 1/3 of the
diameter of the log.
• Finish with your second cut.
Using a tog for support
Using a support stand
LIMBING AND PRUNING
A WARNING: Be alert for and
guard against kickback. Do not allow the
moving chain to contact any other
branches or objecte at the nose of the
guide bar when limbing or pruning. Al
lowing such contact can result in serious
injury.
A WARNING: Never climb into a
tree to limb or prune. Do not stand on
ladders, piatforms, a log, or in any posi
tion which can cause you to lose your
baiance or control of the saw.
IMPORTANT POINTS
• Work slowly, keeping both hands firmly
gripped on the saw. Maintain secure
footing and balance.
• Watch out for springpoies. Springpoles
are small size limbs which can catch
the saw chain and whip toward you or
pull you off balance. Use extreme cau
tion when cutting small size limbs or
slender material.
• Be alert for springback. Watch out for
branches that are bent or under
pressure. Avoid being struck by the
branch or the saw when the tension
in the wood fibers is released.
• Keep a clear work area. Frequently
dear branches out of the way to avoid
tripping over them.
LIMBING
• Always limb a tree after it is out
down. Only then can limbing be done
safely and properly.
• Leave the larger limbs underneath the
felled tree to support the tree as you
wortt.
• Start at the base of the felled tree and
wort toward the top, cutting branches
and limbs. Remove small limbs with
one cut.
• Keep the tree between you and the
chain. Cut from the side of the tree op
posite the branch you are cutting,
• Remove larger, supporting branches
with the cutting techniques described
in BUCKING WITHOUT A SUPPORT.
• Always use an overcut to cut smalt
and freely hanging lim bs. Undercutting
couid cause limbs to fall and pinch the
saw.
PRUNING
A WARNING: Limit pruning to limbs
shoulder height or below. Do not cut if
branches are higher than your shoulder.
Gel a professionat to do the job.
• Make your first cut 1/3 of the way
through the bottom of the lim b.
• Next make a 2nd cut all the way
through the limb. Then cut a third
overcut leaving a 1 to 2 inch (2,5 to 5
cm) collar from the truck of the tree.
■— First cut
Pruning technique
13
Page 14
MAINTENANCE
CUSTOMER RESPONSIBILITIES
^WARNING; Disconnect the spark plug before performing maintenance
except for carburetor adjustments.
Fill in dates as you complete
regular service
Check for damaged/worn parts
Check for loose fasteners/parts
Check chain tension
Check chain sharpness
Check guide bar
Check fuel mixture level
Check guide bar and chain oil
Inspect and clean unit & decals1^
Check chain brake
Clean guide bar grooveV*
Clean air filter
Clean/inspect muffler and spark
arresting screen
Replace spark plug and fuel filter
GENERAL RECOMMENDATIONS
The warranty on this unit does not cov
er items that have been subjected to
operator abuse or negligence. To re
ceive full value from the warranty, the
operator must maintain unit as
instructed in this manual. Various ad
justments will need to be made periodioaily to properly maintain your unit.
• Once a year, replace the spark plug,
air filter, and check guide bar and
chain for wear. A new spark plug and
air filter assures proper air-fuel mixture
and helps your engine run better and
last longer.
CHECK FOR DAMAGED OR
WORN PARTS
Contact your Sears Service Center for
replacement of damaged or worn parts.
NOTE: It is norma! for a small amount of
oil to appear under the saw after engine
stops. Do not confuse this with a leaking
oil tank.
• ON/STOP Switch - Ensure ON/STOP
switch functions properly by moving
the switch to the STOP position. Make
sure engine stops; ftien restart engine
and continue.
BeforeAfterEveryEvery
UseUse5 hrs. 25 hrs.Dates
• Fuel Tank - Do not use saw if fuel
tank shows signs of damage or leaks.
• Oil Tank - Do not use saw if oil tank
shows signs of damage or leaks.
CHECK FOR LOOSE
FASTENERS AND PARTS
• Bar Knob
• Chain
• Muffler
• Cylinder Shield
• Air Filter
• Handle Screws
• Vibration Mounts
• Starter Housing
• Front Hand Guard
CHECK CHAIN TENSION
A WARNING: Wear protective
gloves when handling chain. The chain
is sharp and can cut you even when it is
not moving.
Chain tension is very important. Chains
stretch during use. This is especially true
during the first few times you use your
saw. Always check chain tension each
time before you start the chain saw.
1. Use a screwdriver to move chain
around guide bar to ensure kinks
do not exist. The chain should ro
tate freely,
14
Service
Yearly
V'
Page 15
Adjusting Wheel
Screwdriver
Knob
2. Lift lever on bar knob and turn
counterclockw/ise 1 turn to loosen
bar dam p.
LOOSEN
3. Turn adjusting wheel (downward
direction) to tension chain until
chain solidly contacts bottom of
guide bar rail. Lift tip of guide bar
while adjusting tension.
Tighten
ohain
Adjusting Wheel
4.
Using a screwdriver, move chain
around guide bar to ensure all links
are in bar groove.
5.
Whiie lifting tip of guide bar, tighten
bar knob securely (clockwise).
Hand tighten only!
-crhftsmhW^
CRflF
TIGHTEN
6, Push lever on bar knob down to re
turn lever to dosed/locked position.
^WARNING: Failure to push lever
on bar knob down to closed/locked
position could result in serious person
al injury or damage to your chain saw.
7, Use a screwdriver to move chain
around guide bar.
8, If chain does not rotate, it is too
tight. Loosen bar knob 1 turn
(counterclockwise); then, loosen
chain by turning the adjusting
wheel V4 turn (upward direction).
Retighten bar knob.
9, If chain is too loose, it will sag be
low the guide bar, DO NOT operate
the saw if the chain is loose.
NOTE: The chain is tensioned correctiy
when the weight of the chain does not
cause it to sag below the guide bar
(with the chain saw sitting in an upright
position), but the chain stil! moves freeiy
around the guide bar.
A WARNING: If the saw is operated
with a boss chain, the chain couid jump
off the guide bar and result in serious
injury to the operator and/or damage the
chain making it unusable. If the chain
jumps off the guide bar, inspect each
drive link for damage. Damaged chain
must be repaired or replaced,
CHECK CHAIN SHARPNESS
A sharp chain makes wood chips. A duil
chain makes a sawdust powder and
cuts slowly. See CHAIN SHARPENING.
CHECK GUIDE BAR
Conditions which require guide bar
maintenance:
• Saw cuts to one side or at an angle.
• Saw has to be forced through the cut.
• Inadequate supply of oil to bar/chain.
Check the condition of guide bar each
time chain is sharpened. A worn guide
bar will damage the chain and make
cutting difficult,
15
Page 16
After each use, ensure ON/STOP
switch is in the STOP position, then
clean all sawdust from the guide bar
and sprocket hole.
To maintain guide bar:
• Move ON/STOP switch to STOP.
• Loosen and remove bar nuts and
clutch cover. Remove bar and chain
from saw.
• Clean the oil holes and bar groove
after each 5 hours of operation.
Burring of guide bar rails is a normal
process of rail wear. Remove these
burrs with a fiat file.
When rail top is uneven, use a flat
file to restore square edges and
sides,
f7-^Fiie Rail Edges-
U
Worn Groove Correct Groove
Replace guide bar when the groove is
worn, the guide bar is bent or cracked,
or when excess heating or burring of the
rails occurs. If replacement is necessary,
use only the guide bar specified for your
saw in the repair parts list or on the de
cal located on the chain saw.
and Sides
Square
CHECK FUEL MiXTUflE LEVEL
• See FUELING ENGINE under the OP
ERATION section.
LUBRICATION
CHECK CHAIN BRAKE
See CHAIN BRAKE in the OPERATION
section.
CLEAN AIR FILTER
CAUTION: Do not clean filler in gaso
line or other flammable solvent to
avoid creating a fire hazard or produc
ing harmful evaporative emissions.
Cleaning the air filter;
A dirty air filter decreases the life and
performance of the engine and in
creases fuel consumption and harmful
emissions. Always clean your air filter
after 10 tanks of fuel or 5 hours of op
eration, whichever comes first. Clean
more frequently in dusty conditions. A
used air filter can never be completely
cleaned, it is advisable to replace your
air filter with a new one after every 50
hours of operation, or annuaiiy, which
ever comes first,
1. Loosen 3 screws on cylinder cover,
2. Remove cylinder cover,
3. Remove air filter cover and air fitter,
4. Ciean the air filter using hot soapy
water. Rinse with clean cool water.
Air dry completely before reinstal
ling.
5. Reinstall air filter and air filter cov
er.
6. Reinstai! cylinder cover and 3
screws. Tighten securely.
Cylinder
Cover
Bar Oil
Fill Cap
•
C- •
• See GUIDE BAR AND CHAIN OIL un
der the OPERATION section.
INSPECT AND CLEAN UNIT AND
DECALS
• After each use, inspect complete unit
for loose or damaged parts. Clean the
unit and decals using a damp cloth
with a mid detergent.
• Wipe off unit with a dean dry cloth.
INSPECT MUFFLER AND SPARK
ARRESTING SCREEN
iWARNING: The muffler on this
product contains chemicals known to
the State of California to cause cancer.
As the unit is used, carbon deposits
build up on the muffler and spark ar
resting screen, and must be removed
to avoid creating a fire hazard or af
fecting engine performance.
16
Page 17
Repiace the spark arresting screen it
breaks occur.
Spark Exhaust
Arresting Outlet
Screen Cover
' t
Nut
CLEANING THE SPARK ARREST
ING SCREEN
Cieaning is required every 25 hours of
operation or annually, whichever
comes first.
1. Loosen and remove the nut from
the exhaust outlet cover.
Remove the exhaust oulet cover.
2.
Remove spark arresting screen.
3.
Handle screen carefully to prevent
damage.
Clean the spark arresting screen
4.
gently with a wire brush. Replace
screen If breaks are found.
Replace any broken or cracked
muffler parts.
Reinstall spark arresting screen, ex
6.
haust outlet cover, and nut. Tighten
nut securely,
REPLACE SPARK PLUG
The spark plug should be replaced
each year to ensure the engine starts
easier and runs better, ignition timing
is fixed and nonadjustable.
1. Loosen 3 screws on cylinder cover,
2. Remove the cylinder cover.
3. Puli off the spark plug boot,
4. Remove spark plug from cylinder
and discard.
5. Replace with Champion RCJ-7Y
spark plug and tighten securely
with a 3/4 inch (19 mm) socket
wrench. Spark plug gap should be
0,025 inch (0,6 mm),
6. Reinstall the spark plug boot,
7. Reinstall the cylinder cover and 3
screws. Tighten securely.
Spark
Piug Boot
Spark
Piug
REPLACE FUEL FILTER
To replace fuel filter, drain your unit by
running it dry of fuel. Remove fuel cap
and its connected retainer from tank.
Pul! filter from tank and remove from
line. Replace and reassemble.
Cylinder
Cover
SERVICE AND ADJUSTMENTS
A WARNING; Disconnect the
spark plug before performing mainte
nance, service, or adjustments except
for carburetor adjustments.
CHAIN SHARPENING
A WARNING: Improper chain
sharpening techniques and/or depth
gauge maintenance will increase the
chance of kickback which can result in
serious injury.
A WARNING: Wear protective
gloves when handling chain. The chain
is sharp and can cut you even when it is
not moving.
Conditions which indicate the need for
chain sharpening:
• Reduction in size of wood chips. The
size of the wood chip will decrease
as the chain gets duller until it be
comes more like a powder than a
chip. Note that dead or rotted wood
will not produce a good chip.
• Saw cuts to one aide or at an angle.
• Saw has to be forced through the cut.
Tools required:
• 5/32 inch (4 mm) diameter round file
and file holder
• Flat file
• Depth gauge tool
TO SHARPEN CHAIN:
1.
Move ON/STOP switch to the STOP
position.
Check chain for proper tension.
Adjust chain tension if necessary.
See CHAIN TENSION section.
17
Page 18
3. Sharpen cutters.
• To sharpen the cutters, position
the file holder level (90°) so that it
rests on the top edges of the cut
ter and depth gauge.
NOTE: The chain has both left
and right hand cutters.
File Holder
i , File
Depth Gauge*
Align the 30° file holder marks par
allel with the bar and to the center of
the chain.
\
Squared Ofl
Corner
Too Much Hook Angle
^WARNING: Maintain the proper
book angle according to the manufac
turer’s specifications for the chain you
are using. Improper hook angle will
increase the chance of kickback which
can result in serious injury.
4. Check and lower depth gauges.
Depth Gauge Tool JaiSsfC
30°
File Holder Line
• Sharpen cutters on one side of the
chain first File from the inside of
each cutter to the outside. Then,
turn the chain saw around and re
peat the process for the other side
of the chain.
• File on the forward stroke only,
use 2 or 3 strokes per cutting
edge.
• Keep all cutters the same length
when filing.
• File enough to remove any dam
age to cutting edges (side plate
and top plate of cutter).
All Cutters Remove Damage
Same Length /
T
Top Piate
Side Plate
File chain to meet the specifica
tions as shown.
• Place gauge tool on cutter.
• If the depth gauge is higher than
the depth gauge tool, file it level to
the top of the depth gauge tool.
• Maintain rounded front corner of
depth gauge with a flat file.
NOTE: The very top of the depth
gauge should be flat with the front
half rounded off with a fiat file.
If you require lirther assistance or are
unsure about performing this procedure,
contact your Sears Service Center or
cal) our customer assistance help line at
1-800-235-5878.
CHAIN REPLACEMENT
^WARNING: Wear protective
gloves when handling chain. The
chain is sharp and can cut you even
when it is not moving.
It is normal for a new chain to stretch
during the first 15 minutes of operation.
You should recheck your chain tension
each time before you start the chain saw
and adjust the chain tension as required.
See CHAIN TENSION section. Replace
the old chain when it becomes worn or
damaged. Use only the Low-Kickback
replacement chain specified in the repair
parts list. The correct replacement bar
and chain is also specified on a decal
located on the chain saw.
See your Sears Service Center to
replace and sharpen individual cutters
on your chain.
TO REPLACE CHAIN;
1. Move ON/STOP switch to the STOP
position.
18
Page 19
2. Loosen and remove bar knob com
pletely by lifting lever and turning
counterclockwise.
Cutters Depth Gauge
J
LOOSEN
3. Loosen chain tension by turning
adjusting wheel (upward direction).
Remove dutch cover.
Slide guide bar on bar bolls until
guide bar stops against clutch
drum sprocket.
Bar bolts
Remove the old chain.
Carefully remove the chain from the
package. Hold chain with the drive
links as shown.
Guide bar
CROP
Place chain over and behind clutch
retainer, fitting the drive links in the
clutch drum sprocket
Fit bottom of drive links between
8
the teeth in the sprocket in the
nose of the guide bar.
Fit chain drive links into bar groove.
9.
10, Puli guide bar forward until chain is
snug in guide bar groove. Ensure
all drive links are in the bar groove,
install clutch cover. Be sure adjust
11
ing pin is in the adjusting pin hole
in the guide bar.
Drive Links
CAUTION: It is very important when
installing the dutch cover that the adjust
ing pin aligns into the adjusting pin hole
in the bar. Failure to install the clutch
cover correctly may result in permanent
damage to your chain saw.
Adjusting pin
12, Install bar knob and finger tighten
only. Do not tighten any further at
this point. Proceed to CHAIN AD
JUSTMENT.
CHAIN ADJUSTMENT
See CHECK CHAIN TENSION in MAINTE
NANCE section.
CARBURETOR ADJUSTMENT
^WARNING: The chain will be
moving during most of this procedure.
Wear your protective equipment and
observe all safety precautions. The
chain must not move at idie speed.
The carburetor has been carefully set
at the factory. Adjustments may be
necessary if you notice any of the fol
lowing conditions:
• Chain moves at idle. See IDLE
SPEED-T adjusting procedure.
• Saw will not idle. See IDLE SPEED-T
adjusting procedure.
19
Page 20
idle Speed-T
ASlow engine to idie. If the chain moves,
idle is too fast. If the engine stalls, idie is
too slow. Adjust speed until engine runs
without chain movement (idle too fast) or
stalling (idle too slow). The idle speed
screw is located in the area above ftie
primer bulb and is labeled T.
STORAGE
A WARNING: Perform the follow
ing steps after each use:
• Allow the engine to cool, and secure
the unit before storing or transporting.
• Store chain saw and fuel in a well
ventilated area where fuel vapors
cannot reach sparks or open flames
from water heaters, electric motors or
switches, furnaces, etc.
• Store chain saw with ail guards in
place and position chain saw so that
any sharp object cannot accidentally
cause injury.
• Store chain saw well out of the reach
of children.
SEASONAL STORAGE
Prepare your unit for storage at the
end of the season or if it will not be
used for 30 days or more.
If your chain saw is to be stored for a
period of time:
• Clean saw thoroughly before storage.
• Store in a clean dry area.
• Lightly oil external metal surfaces
and guide bar,
• Oil the chain and wrap it in heavy pa
per or doth.
FUEL SYSTEM
Empty the fuel system before storage
for 30 days Of longer. Drain the gas
tank, start the engine and let it run until
the fuel lines and carburetor are empty.
• Turn idle screw (T) counterclockwise
to decrease engine speed.
If you require lirther assistance or are
unsure about performing this procedure,
contact your Sears Service Center or
cal! our customer assistance help line at
1-800-235-5878.
Under FUELING ENGINE in the OPERA
TION section of this manual, see mes
sage labeled flUIPORTANT regarding
the use of gasohol in your chain saw.
Fuel stabilizer is an acceptable alter
native in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to the gasoline in the fuel
tank or fuel storage container.
Follow the mix instructions found on
stabilizer containers. Run engine at
least 3 minutes after adding stabilizer.
Craftsman 40:1,2-cycle engine oil (air
cooled) is blended with fuel stabilizer. !f
you do not use this oil, you can add a
fuel stabilizer to your fuel tank.
ENGINE
• Remove spark plug and pour 1 tea
spoon of 40:1,2-cycle engine oil {air
cooled) through the spark plug open
ing. Slowly pull the starter rope 8 to
10 times to distribute oil.
• Replace spark plug with new one of
recomm ended type and heat range.
• Clean air filter.
• Check entire unit for loose screws,
nuts, and bolts. Replace any dam
aged, broken, or worn parts,
• At the beginning of the next season,
use only fresh fuel having the proper
gasoline to oil ratio.
OTHER
• Do not store gasoline from one sea
son to another.
• Replace your gasoline can if it starts
to rust.
20
Page 21
TROUBLESHOOTiNG TABLE
A WARNING: Always stop unit and disconnect spark plug before perform
ing all of the recommended remedies below except remedies that require
operation of the unit.
TROUBLECAUSEREMEDY
Engine wiil not
start or wilt run
only a few
seconds after
starting.
Engine witi
not idle
properly.
Engine wili not
accelerate,
lacks power,
or dies under
a load.
Engine
smokes
excessively.
Engine runs
hot.
Oii inadequate
for bar and
chain
lubrication.
Chain moves at
idle speed.
1. ON/STOP switch in
STOP position.
2. Engine flooded.
3. Fuel tank empty.
4. Spark plug not firing.
5. Fuel not reaching
carburetor.
6. Carburetor requires
adjustment.
7. None of the above.
1. idle speed set too high
or too low.
2. Low Speed Mixture
requires adjustment.
3. Crankshaft seals worn.
4. Compression low.
5. None of the above.
1. Air filter dirty.
2. Spark plug fouled.
3. Carburetor requires
adjustment
4. Exhaust ports or muf
fler outlets plugged.
5. Compression low.
6. Chain brake engaged.
7. None of the above.
1. Choke partially on.
2. Fuel mixture incorrect,
3. Air fitter dirty.
4. High Speed Mixture
requires adjustment.
5. Crankcase leak.
1. Fuel mixture incorrect,
2. Spark plug incorrect.
3. High Speed Mixture
set too iean.
4. Exhaust ports or muf
fler outlets plugged.
5. Carbon build-up on
spark arresting screen.
6. Starter housing dirty
7. None of the above.
1. Oil tank empty.
2. Oil pump or oil filter
ciogged.
3. Guide bar oii hole
blocked.
1. Idle speed requires
adjustment.
2. Clutch requires repair.
1. Move ON/STOP switch to ON.
2. See “Diflicuit Starting” in the
Operation Section.
3. Fill tank with correct fuel mixture.
4. Install new spark piug.
5. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
6. Contact Sears Service (see back cover),
7. Contact Sears Service (see back cover).
1, See “Carburetor Adjustment” in the
Service and Adjustments Section.
2. Contact Sears Service (see back cover).
3- Contact Sears Service (see back cover).
4- Contact Sears Service (see back cover).
5- Contact Sears Service (see back cover).
1 - Clean or replace air filter.
2- Clean or replace plug and regap.
3- Contact Sears Service (see back cover).
4. Contact Sears Service (see back cover).
5. Contact Sears Service (see back cover).
6. Disengage chain brake.
7. Contact Sears Service (see back cover).
1. Adjust choke.
2. Empty fue! tank and refill with
correct fuel mixture.
3. Clean or replace air filter.
4. Contact Sears Service (see back cover).
5. Contact Sears Service (see back ccver).
1. See "Fueling Engine” in the Operation
section,
2. Repface with correct plug.
3. Contact Sears Service (see back cover),
4. Contact Sears Service (see back cover).
5. Clean spark arresting screen.
6. Clean starter housing area.
7. Contact Sears Service (see back cover).
1. Fil! oii tank.
2. Contact Sears Service (see back cover).
3. Remove bar and clean.
1. See “Carburetor Adjustment" in the
Service and Adjustments Section.
2. Contact Sears Service (see back cover).
21
Page 22
TROUBLESHOOTING TABLE - Continued
TROUBLECAUSEREMEDY
Chain does not
move when en
gine is acceler
ated.
Chain clatters
or cuts roughly.
Chain stops
within the cut.
Chain cuts at
an angle.
If situations occur which are not covered in this manual, use care and good
judgement. If you need assistance, contact Sears Service or the CUSTOMER
ASSISTANCE HELPLINE at 1-800-235-5878,
1. Chain tension too
tight.
2. Carburetor requires
adjustment.
3. Guide bar rails
pinched.
4. Clutch slipping.
5. Chain brake engaged.
1. Chain tension incorrect.
2. Cutters damaged.
3. Chain worn,
4. Cutters dull, improperiy
sharpened, or depth
gauges too high.
5. Sprocket worn.
6. Chain installed
backwards.
1. Chain cutter tops not
filed flat.
2. Guide bar burred or
bent; rails uneven.
3. Clutch slipping.
1. Cutters damaged on
one side.
2. Chain dull on one side.
3. Guide bar bent or worn.
1. See “Check Chain Tension” in the
Maintenance Section.
2. Contact Sears Service (see back cover).
3. Repair or replace.
4. Contact Sears Service (see back cover).
5. Disengage chain brake.
1, See “Check Chain Tension” in the
Maintenance Section.
2. Contact Sears Service (see back cover).
3- Resharpen or replace chain.
4- See “Chain Sharpening" In the
Service and Adjustments Section.
5. Contact Sears Service (see back cover).
6. Install chain in right direction.
1, See “Chain Sharpening" in the
Service and Adjustments Section.
2, Repair or replace guide bar.
3, Contact Sears Service (see back cover).
1. See “Chain Sharpening” in the
Service and Adjustments Section.
2. See “Chain Sharpening" in the
Service and Adjustments Section.
3. Replace guide bar.
22
Page 23
U.S. EPA/CALIFORNIA
EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND
OBLIGATIONS: The U.S. Environ
mental Protection Agency/California
Air Resources Board and Sears, Roe
buck and Co., U.S.A., are pleased to
explain the emissions control system
warranty on your year 2007 and later
small off-road engine, in California, all
small off-road engines must be de
signed, built, and equipped to meet the
State's stringent anti-smog standards.
Sears m ust warrant the emission con
trol system on your small off-road en
gine for the periods of tim e listed below
provided there has been no abuse, ne
glect, or improper maintenance of your
small off-road engine. Your emission
control system includes parts such as
the carburetor, the ignition system and
the liel tank {California only). Where a
warrantable condition exists. Sears will
repair your small off-road engine en
gine at no cost to you. Expenses cov
ered under warranty include diagnosis,
parts and labor. MANUFACTURER'S
WARRANTY COVERAGE: If any
emissions related part on your engine
{as listed under Emissions Control
Warranty Parts List) is defective or a
defect in the materials or workmanship
of the engine causes the failure of
such an emission related part, the part
will be repaired or replaced by Sears.
OWNER’S WARRANTY RESPONSI
BILITIES: As the small off-road en
gine engine owner, you are responsi
ble for the perform ance of the required
maintenance listed in your operator’s
manual. Sears recommends that you
retain all receipts covering mainte
nance on your small off-road engine,
but Sears cannot deny warranty solely
for the lack of receipts or for your fai!ure to ensure the performance of all
scheduled maintenance. As the small
off-road engine engine owner, you
should be aware that Sears may deny
you warranty coverage if your small
off-road engine engine or a part of it
has failed due to abuse, neglect, im
proper maintenance, unapproved
modifications, or the use of parts not
made or approved by the original
equipment manufacturer. You are responsibie for presenting your small
off-road engine to a Sears authorized
repair center as soon as a problem ex
ists. Warranty repairs should be com
pleted in a reasonable amount of time,
not to exceed 30 days. St you have
any questions regarding your warranty
rights and responsibilities, you should
contact your nearest authorized ser
vice center or call Sears at
1 -800-469-4663. WARRANTY COM
MENCEMENT DATE; The warranty
period begins on the date the small
off-road engine is purchased.
LENGTH OF COVERAGE: This war
ranty shall be for a period of two years
from the initial date of purchase.
WHAT IS COVERED; REPAIR OR
REPLACEMENT OF PARTS. Repair
or replacement of any warranted part
will be performed at no charge to the
owner at an approved Sears Service
Center. If you have any questions re
garding your warranty rights and re
sponsibilities, you should contact your
nearest authorized service center or
cal! Sears at 1-800-469-4663. WAR
RANTY PERIOD: Any warranted pari
which is not scheduled for replace
ment as required maintenance, or
which is scheduled only for regular in
spection to the effect of “repair or re
place as necessary” shall be war
ranted for 2 years. Any warranted part
which is scheduled for replacement as
required maintenance shall be war
ranted for the period of time up to the
first scheduled replacement point for
that part. DIAGNOSIS: The owner
shall not be charged for diagnostic la
bor which leads to the determination
that a warranted part is defective if the
diagnostic work is performed at an ap
proved Sears Service Center. CONSE
QUENTIAL DAMAGES: Sears may be
liable for damages to other engine
components caused fay the failure of a
warranted part still under warranty.
WHAT IS NOT COVERED: All failures
caused by abuse, neglect, or improper
maintenance are not covered. ADD
ON OR MODIFIED PARTS: The use
of add-on or modified parts can be
grounds for disallowing a warranty
claim. Sears is not liable to cover fail-
23
Page 24
ures of warranted parts caused by the
use of add-on or modified parts.
HOW TO FiLE A CLAIM: If you have
any questions regarding your warranty
rights and responsibilities, you should
contact your nearest authorized ser
vice center or caSI Sears at
1 -SOO-469-4663, WHERE TO GET
WARRANTY SERVICE: Warranty ser
vices or repairs shall be provided at all
Sears Service Centers. Call
1-800-469-4663, MAINTENANCE,
REPLACEMENT AND REPAIR OF
EMISSION RELATED PARTS: Any
Sears approved replacement part
The information on the product labei indicates which standard your engine is certified.
Exampie: (Year) ERA Phase 1 or Phase 2 and/or CALIFORNIA.
llHPORTftNT EMISSION INFORMATIQfl
THIS ENGINE CONFORMS TO EXH. AND EVAP.
EMISSIONS FIEGULATIONS FOR SMALL OFF
THE AIR INDEX OF THIS ENGINE IS 3
01
THE LOWER THE AIR INDEX. THE LESS POLLUTION
REFER TO OWNER'S MANUAL FOR MAINTENANCE
SPECIFICATIONS AMD ADJUSTMENTS,
This engine is certified to be emissions compliant for the following use:
□ Moderate (50 hours)
Rl Intermediate (125 hours)
used in the performance of any war
ranty maintenance or repair on emis
sion related parts will be provided with
out charge to the owner if the part is
under warranty. EMISSION CON
TROL WARRANTY PARTS LIST:
spark plug (covered up to mainte
nance schedule), ignition module, m uf
fler including catalyst (if equipped), fuel
tank (California only). MAINTENANCE
STATEMENT: The owner is responsi
ble for the perform ance of all required
maintenance as defined in the opera
tor's manual.