Craftsman 351228051, 351228031 Owner’s Manual

Operator's Manual

10" and 12"

LEFT-TILTING ARBOR SAW

Model No.

351.228051

351.228031

CAUTION:

Read and follow all Safety Rules and Operating

Instructions before First

Use of this Product. Keep this Manual with Tool.

• Safety

• Assembly

• Operation

• Maintenance

• Parts List

• Espa5ol

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

www.craftsman.com

32243.00 Draft (07/30/10)

Warranty ......................................... 2

Safety Rules .................................... 2-5

Unpacking ...................................... 5-6

Assembly ...................................... 6-8

Installation ..................................... 8-10

Operation .................................... 10-14

Maintenance .................................... 14

Troubleshooting ............................... 15-16

Parts Illustration and List ........................ 17-27

Espa_ol ...................................... 30-47

CRAFTSMAN PROFESSIONAL ONE YEAR FULL WARRANTY

FOR ONE YEAR from the date of purchase, this product is warranted against any defects in material or workmanship. Defective product will receive free repair or free replacement if repair is unavailable.

For warranty coverage details to obtain repair or replace- ment, visit the web site: www.craftsman.com

This warranty does not cover blades, which is an expendable part that can wear out from normal use within the warranty period.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

WARNING: For your own safety, read all of the instructions and precautions before operating tool.

PROPOSITION 65 WARNING: Some dust created by using power tools contain chemicals known to the state of California to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures vary, depending on how often you do this type of work. To reduce your exposure to these

chemicals: work in a well ventilated area and work with approved safety equipment. Always wear OSHA/NIOSH

approved, properly fitting face mask or respirator when using such tools.

CAUTION: Always follow proper operating procedures as defined in this manual i even if you are familiar with use of this or similar tools. Remember that being careless for even a fraction of a second can result in severe personal injury.

BE PREPARED FOR JOB

• Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may

get caught in moving parts of machine.

Sears Brands Management Corporation

• Wear protective hair covering to contain long hair.

• Wear safety shoes with non-slip soles.

• Wear safety glasses complying with United States ANSI Z87.1. Everyday glasses have only impact resistant

lenses. They are NOT safety glasses.

• Wear face mask or dust mask if operation is dusty.

• Be alert and think clearly. Never operate power tools when tired, intoxicated or when taking medications that cause drowsiness.

PREPARE WORK AREA FOR JOB

• Keep work area clean. Cluttered work areas invite accidents.

• Do not use power tools in dangerous environments. Do

not use power tools in damp or wet locations. Do not

expose power tools to rain.

• Work area should be properly lighted.

• Keep visitors at a safe distance from work area.

• Keep children out of workplace. Make workshop childproof.

Use padlocks, master switches or remove switch keys

to prevent any unintentional use of power tools.

• Keep power cords from coming in contact with sharp objects, oil, grease and hot surfaces.

TOOL SHOULD BE MAINTAINED

• Always unplug tool prior to inspection.

• Consult manual for specific maintaining and adjusting procedures.

• Keep tool lubricated and clean for safest operation.

• Remove adjusting tools. Form habit of checking to see that adjusting tools are removed before switching machine on.

• Keep all parts in working order. Check to determine that the guard or other parts will operate properly and perform

their intended function.

• Check for damaged parts. Check for alignment of moving parts, binding, breakage, mounting and any other condi- tion that may affect a tool's operation.

• A guard or other part that is damaged should be properly

repaired or replaced. Do not perform makeshift repairs. (Use parts list provided to order replacement parts.)

• Maintain proper adjustment of rip fence and blade guard.

• Never adjust saw while running. Disconnect power to avoid accidental start-up.

• Have damaged or worn power cords replaced immediately.

• Keep blade sharp for efficient and safest operation.

KNOW HOW TO USE TOOL

• Use right tool for job. Do not force tool or attachment to do a job for which it was not designed.

• Disconnect tool when changing blade.

• Avoid accidental start-up. Make sure that the tool is in the "off" position before plugging in, turning on safety disconnect or activating breakers.

• Do not force tool. It will work most efficiently at the rate for which it was designed.

• Keep hands away from blade and moving parts and cutting surfaces.

• Never leave tool running unattended. Turn the power off and do not leave tool until it comes to a complete stop.

• Do not overreach. Keep proper footing and balance.

• Neverstandontool.Seriousinjurycouldoccuriftoolis tippedorifbladeisunintentionallycontacted.

• Knowyourtool.Learnthetool'soperation,application andspecificlimitations.

• Handleworkpiececorrectly.Pressfirmlyagainsttable.

Protecthandsfrompossibleinjury.

• Turnmachineoffifitjams.Bladejamswhenitdigstoo deeplyintoworkpiece.(Motorforcekeepsitstuckin thework.)

• Feedworkintothebladeagainstthedirectionofrotation ofthebladeonlyasrecommendedin"Operation".

• Securework.Useclampsoravisetoholdworkwhen practical.It'ssaferthanusingyourhandanditfrees bothhandstooperatetool.

WARNING:Foryourownsafety,donotoperateyoursawuntilit iscompletelyassembledandinstalledaccordingtoinstructions.

STABILITYOFSAW Ifthereisanytendencyforthesawtotipoverormoveduring

certaincuttingoperations,suchascuttingextremelyheavy panelsorlongheavyboards,thesawshouldbebolteddown. Ifyouattachanykindofextensionsover24"widetoeither endofthesaw,makesureyoueitherboltthesawtothefloor, asappropriate,orsupporttheouterendoftheextension fromthebenchorfloor,asappropriate.

LOCATION

The saw should be positionedso neither the operator nora casual observer isforced to stand in line with the saw blade.

KICKBACKS

A kickback occurs during a rip-type operation when a part or all of workpiece is thrown back violently toward operator.

Keep your face and body to one side of the saw blade, out of line with a possible kickback.

Kickbacks and possible injury from them can usually be avoided by:

• Maintaining rip fence parallel to saw blade.

• Keeping saw blade sharp. Replace or sharpen antikick- back pawls when points become dull.

• Keeping saw blade guard, spreader, and antikickback pawls in place and operating properly. The spreader must be in alignment with the saw blade and the pawls must stop a kickback once it has started. Check their action before ripping.

• Not ripping work that is twisted or warped or does not

have a straight edge to guide along the rip fence.

• Not releasing work until you have pushed it all the way past the saw blade.

• Using a push stick for ripping widths less than 6 inches.

• Not confining the cutoff piece when ripping or crosscutting.

PROTECTION: EYES, HANDS, FACE, BODY, EARS

• If any part of your saw is missing, malfunctioning, or has been damaged or broken (such as the motor switch, elec-

tronic controls, other operating control, a safety device or power cord), cease operating immediately until the partic-

ular part is properly repaired or replaced.

• Wear safety goggles that comply with United States ANSI Z87.1 and a face shield or dust mask if operation is dusty. Wear ear plugs or muffs during extended periods of operation.

• Small loose pieces of wood or other objects that contact the rear of the revolving blade can be thrown back at the

operator at excessive speed. This can usually be avoided by keeping the guard and spreader in place for all thru- sawing operations (sawing entirely thru work) and by

removing all loose pieces from the table with a long

stick of wood immediately after they are cut off.

• Use extra caution when the guard assembly is removed for

resawing, dadoing, or rabbetingireplace guard as soon

as that operation is completed.

• Never turn the saw ON before clearing the table of all tools, wood scraps, etc., except the workpiece and related

feed or support devices for the operation planned.

• Never place your face or body in line with the cutting tool.

• Never place your fingers or hands in path of saw blade or other cutting tool.

• For rip or rip-type cuts, the following end of a workpiece to which a push stick or push board is applied must be square (perpendicular to the fence) in order that feed

pressure applied to the workpiece by the push stick or block does not cause the workpiece to come away from the fence, and possibly cause a kickback.

• During rip and rip-type cuts, workpiece must be held down on table and against fence with a push stick, push block, or featherboards, as applicable (see Figures la and lb, page 4).

Push Stick: A safety device used to push the workpiece through a cutting operation. Used most often when rip cutting thin workpieces.

The push stick and push block examples shown are useful for

keeping hands and fingers away from saw blade during ripping,

rabbeting and dadoing. Apply downward pressure and push

workpiece through the cut and past the blades. Several other

configurations may be suitable for safe operation.

Featherboards are used to keep the work in contact with the rip fence or table during the cutting operation. Use of featherboards

can help to prevent kickbacks and binding. Featherboards

should be used for all "non thru-sawing" operations.

• Never reach in back of the cutting tool with either hand to hold down or support the workpiece, remove wood scraps,

or for any other reason. Avoid awkward operations and

hand positions where a sudden slip could cause fingers

or hand to move into a saw blade or other cutting tool.

• Do not perform layout, assembly, or setup work on the

table while the cutting tool is rotating.

• Do not perform any operation freehandialways use either rip fence or miter gauge to position and guide the work.

• Never use the rip fence when cross-cutting or the miter gauge

when ripping. Do not use rip fence as a length stop. Never

hold onto or touch free-end of workpiece or a free-piece that is cut off, while power is ON and/or saw blade is rotating.

• Shut the saw OFF and disconnect power source when removing the table insert, changing the cutting tool, removing or replacing the blade guard, or making

adjustments.

• To prevent unauthorized use, lock the start switch using

provided padlock.

• Provide adequate support to the rear and sides of the

saw table for wide or long workpieces.

• Plastic and composition materials (like hardboard) may be cut on your saw. However, since these are usually quite

hard and slippery, the antikickback pawls may not stop a kickback. Therefore, be especially attentive to following proper setup and cutting procedures for ripping. Do not stand, or permit anyone else to stand, in line with a potential kickback.

• If you stall or jam the saw blade in the workpiece, turn saw OFF and remove the workpiece from the saw blade.

Check to see if the saw blade is parallel to the miter gauge grooves and if the spreader is in proper alignment with the saw blade. If ripping at the time, check to see

if the rip fence is parallel with the saw blade. Readjust

as required.

• Do not remove small pieces of cutoff material that may become trapped inside the blade guard while the saw is

running. This could endanger your hands or cause kick-

back. Turn saw OFF and wait until blade stops.

• Use extra care when ripping wood with twisted grain or wood that is twisted or bowediit may rock on table and pinch saw blade.

KNOW YOUR CUTTING TOOLS

• Dull, gummy, improperly sharpened or set cutting tools can cause material to stick, jam, stall saw, or kickback at oper- ator. Minimize potential injury by proper care and machine

maintenance.

WARNING: Never attempt to free a stalled saw blade with- out first turning saw OFE

• Never use grinding wheels, abrasive cutoff wheels, friction wheels (metal slitting blades),wire wheels or buffing

wheels.

24 ,r

5" Long (typ.)

Solid Lumber

1 1/2'r

5/16 't (typ.) _,__

12"

Clamp to rip fence or rip fence extension to keep work on the

table.

Rip Fence

l Table

5 'r

Blade

Miter slot

1" x 45 ° (2X)

¾,,j

Figure la - Push Sticks and Push Blocks

V2"J--

p to table

to guide work

Use featherboards in combinations as required to control workpieces.

Figure lb - Featherboards

USE ONLY ACCESSORIES DESIGNED FOR SAW

• Crosscutting operations are worked more conveniently and with greater safety if an auxiliary wood facing is attached to miter gauge using holes provided. However, facing must

not interfere with proper functioning of saw blade guard.

• Make sure the top of the arbor or cutting tool rotates toward you when standing in normal operating position. Also make sure the cutting tool, blade flange and arbor

nut are installed properly. Keep the cutting tool as low

as possible for the operation being performed. Keep all guards in place whenever possible.

• Do not use any blade or other cutting tool marked for oper- ating speed less than 4000 RPM. Never use a cutting tool

larger in diameter than diameter for which saw was

designed. For greatest safety and efficiency when ripping,

use maximum diameter blade for which saw is designed, since under these conditions spreader is nearest the blade.

• Adjust table inserts flush with table top. Never operate saw unless proper insert is installed.

• Never feed material into the cutting tool from the rear of

the saw. An accident and serious injury could result.

M %" Arbor (228031 only) N 5/8"Dado Arbor

O 10-1.5 x 35mm Hex Head Bolt with Lock Washer (6) P Push Stick

Q 10" Blade (228051 only) Q 12" Blade (228031 only)

NOTE: 1" Arbor, Nut and Flange are installed on 228031 12" Saw. %" Arbor, Nut and Flange are installed

on 228051 10" Saw.

The second carton contains:

R Rip Fence Assembly S Front, Rear and Guide Rails

Scale (not shown) Hardware Bag (not shown), P/N 23135.00

The third carton contains: T Extension Table

U Support Bar V Legs (2)

Hardware Bag (not shown), P/N 22061.00

THINK SAFETY Safety is a combination of operator common sense and alert-

ness at all times when the saw is being used. Never use another person as a substitute for a table exten-

sion, or as additional support for a workpiece that is longer or wider than basic saw table, or to assist in feeding, supporting

or pulling the workpiece. Do not pull the workpiece through the saw blade--position

your body at the infeed side of the guard; start and complete the cut from that same side. This will require added table support for long or wide workpieces that extend beyond the length or width of the saw table.

CAUTION: Follow safety instructions that appear on the front of your saw.

Refer to Figure 2. CAUTION: Do not attempt assembly if parts are missing.

Use this manual to order replacement parts. Check for shipping damage. If any parts are damaged or

missing, call 1-800-266-9079 for replacement. The saw is shipped complete in three crates. The table saw

comes assembled as one unit in the first carton. Additional parts which need to be fastened to the saw should be located

and accounted for before assembling: A Table Extension (2)

B Cabinet Door C Miter Gauge Assembly

D Blade Guard Assembly E Anti-kickback Pawl Assembly F Locking Knob (2)

G Handwheel and Crank Handle Assembly (2) H Arbor Wrench

I 5/8"Arbor Nut (228031 only) J 5/8"Blade Flange (228031 only)

K Dado Insert Assembly L T-Blocks (2) with 6-1.0 x 20mm Socket Head Bolt

Figure 2 - Unpacking

IMPORTANT:Tableiscoatedwithaprotectant.Toensure properfitandoperation,removecoating.Coatingiseasily

removedwithmildsolvents,suchasmineralspirits,anda softcloth.Avoidgettingsolutiononpaintoranyoftherubber orplasticparts.Solventsmaydeterioratethesefinishes.Use soapandwateronpaint,plasticorrubbercomponents.After cleaning,coverallexposedsurfaceswithalightcoatingofoil.

Pastewaxisrecommendedfortabletop. WARNING:Neverusehighlyvolatilesolvents.Nonflamma-

blesolventsarerecommendedtoavoidpossiblefirehazard.

RefertoFigures3-12,pages6,9and16-27. CAUTION:Donotattemptassemblyifpartsaremissing.

Usethismanualtoorderreplacementparts. Becertainallpartsarecleanandfreeofshippingpreserva-

tive.Also,completelyremoveallpartsofcrateandpacking. Sawcabinetshouldbedirectlyonthefloor.

SAWINSTALLATION Positioningthesawonalevelsurface(shimmingmaybe

required)willimprovestabilityandaccuracyandprevent warpageandfailureofcastcomponentsandwelds.Levelthe sawusingshimsormachinemounts.Thestationarysaw's

baseisfittedwithfourmountingholes.Theholesarelocated withinanorangerecess.Usetheseholestosecurestationary sawtothefloor.Thissawshouldbepermanentlyfastenedto thefloor.Thiswilldecreasevibrationandincreasestability.

DANGER:Thedrivepulleyandmotorpulleyfurnished,will runthebladeatapproximately4000RPMwhenusedwith 3500RPMmotor.Neversubstitutethesepulleystoincrease thisspeedbecauseitcouldbedangerous.

ARBOR EXTENSION INSTALLATION Refer to Figure 9, page 20.

° Wipe clean taper and threads of arbor extension (No. 36).

It is recommended when installing that a dry lubricant be used on taper end of arbor extension.

• Install arbor extension (No. 36) into arbor (No. 35). Standard arbor extension for 12" saw (228031) is 1" O.D. x 3" long. By hand, thread arbor extension by inserting 8mm hex wrench (not shown) into 8mm socket at outboard

end of extension and tighten. Arbor itself is held in place with spanner wrench (No. 39). Place spanner wrench on

inside blade flange with two prongs on spanner wrench inserted into two holes in flange. Seat arbor extension

firmly. However, it is not necessary to excessively tighten.

NOTE: To remove an arbor extension, follow the preceding steps in reverse order.

BLADE INSTALLATION Refer to Figure 9, page 20.

NOTE: 228031 is supplied with a 12" x 1" 40T blade. 228051 is supplied with a 10" x %" 40T blade.

WARNING: Turn the power switch OFF and unplug the power cord from its power source when changing the saw blade.

WARNING: When replacing blades, check the thickness stamped onto the riving knife. You must select a blade with

a kerr width larger than the thickness of the riving knife. The kerr width should be marked on the blade or blade package.

Thinner blades may cause the workpiece to bind during cutting.

228051 -2.5mm thick riving knife. Only use for 10" diameter blade with 3.0mm min. kerf width and 2.0mm max. body

thickness.

228031 -2.5mm thick riving knife. Only use for 12" diameter blade with 3.0mm min. kerf width and 2.0mm max. body

thickness.

• Remove arbor nut and blade flange (Nos. 37 and 38) from the arbor.

• Check that arbor diameter matches mounting hole of blade. 12" saw, 228031, is supplied with a 1" standard

arbor extension. 10" saw, 228051, is supplied with a 5/8" standard arbor extension. If necessary, remove incorrect arbor extension using spanner wrench (No. 39) and hex wrench supplied.

• Mount required arbor extension to arbor; be sure that arbor and arbor extension are clean and free of dirt,

chips, etc. Tighten arbor extension securely in arbor.

• Mount blade onto the arbor extension. Be sure blade is

mounted so that it spins in proper direction. Replace

arbor flange and nut. Tighten nut securely.

IMPORTANT: Blade rotates towards front of saw. When installing blade, make sure teeth are pointing towards front

of the saw. NOTE: Do not over tighten arbor nut. Use the arbor wrench

to just "snug" it.

ASSEMBLE HANDWHEELS

Refer to Figures 10 and 11, pages 22 and 24.

• Both handwheels are identical. Attach crank handles

(Fig. 11, No. 13) securely to handwheels (Fig. 11, No. 27).

• Handwheels are attached to tilt adjustment shaft (Fig. 10,

No. 4) and height adjustment shaft (Fig. 10, No. 24).

• Place key (Fig. 10, No. 6) in keyway. Assemble handwheel to shaft engaging set screw (Fig. 11, No. 28) with key in shaft. Position handwheel onto shaft as far as possible without interfering with movement. Tighten set screw.

• Install locking knobs (Fig. 11, No. 23). Insert threaded por- tion of knobs into end of shafts. Gently hand tighten until

it stops. This is locked position. To unlock, back out knob

three complete turns. For now, leave handwheels unlocked.

NOTE: Do not over tighten locking knobs. CHECK TABLE ALIGNMENT

Refer to Figures 3 and 11, pages 6 and 24.

• Saws are shipped from the factory with the table adjusted so the miter gauge slots are parallel to the saw blade.

However, in order to obtain the best results from the saw, it is suggested this adjustment be checked before operating.

• A simple method of checking alignment is as follows: Bolt or clamp a dowel rod or similar object to miter gauge (a combination square can be substituted).Pick out a tooth

on front of blade and set the dowel to it so it is just touch-

ing. Move same tooth to back of blade.

• Gauge this tooth with the dowel rod. If the tooth is in the same position, relative to the miter gauge, the table is par- allel with the blade. In short, the miter gauge slots must be parallel with the blade. This means that when measuring

distance between blade and slot at the front and rear of the blade, the distances will be equal (see Figure 3, page 7).

NOTE: Be positive to measure the distance or make the test on the same tooth of the saw blade in both front and rear

positions.

• If an adjustment is necessary, proceed as follows: (Refer to Figures 3 and 11). Loosen the hex head bolts and lock

washers (Fig. 11, Nos. 4 and 10) to the cabinet (Fig. 11,

No. 11). Shift the table until a position is found where

the saw blade is parallel to the miter gauge slots.

NOTE: Saw blade should also be centered within its table insert opening.

_=_._

Rear

,-- =J= J=q

_aw ',

Blade ',

L.Y,3

Front

l_Miter Gauge Slots "_1_

Figure 3 - Aligning Miter Slots to Blade

Tighten four hex head bolts and lock washers (Figure 11,

Nos. 4 and 10) very securely. This procedure will set the

table in parallel position and prevent the table from shifting.

MOUNT TABLE EXTENSIONS

Refer to Figure 11, page 24.

• Be certain both edges of table (No. 1) and table extension

(No. 2) are clean and free from any preservative, debris

or burrs.

• Attach each table extension with three hex head bolts, lock and flat washers (Nos. 3, 4 and 29). Fasten the hex head

bolts and lock washers to matching tapped holes in table.

Hand tighten.

• Using a straightedge, set top of extension flush with the table top. Extension should also be centered front to rear.

First, slightly tighten the center bolt. If either end is not

flush, tap extension up or down with rubber mallet. Bring extension in line with table. Securely tighten one bolt at a time, keeping extension flush with table top.

MOUNT RIP FENCE RAILS AND EXTENSION TABLE Refer to Figures 11 and 12, pages 24 and 26.

• Attach rip fence front rail (Fig. 12, No. 6) to front of table

(Fig. 11, No. 1). Rails will extend out approximately 36"

from right side of saw.

NOTE: Front rail is 2" x 2", rear rail is 1W' x 1Y#'.

• Place front rail, oriented as shown in Figure 12, against the table and locate the holes in the table. Fasten rail to

table with flat head screws (Fig. 12, No. 7) and with washers and nuts (Fig. 12, Nos. 27, 28 and 29) on the

inside of the table. Finger tighten loosely. Tighten securely

after all fasteners have been attached.

• Place rear rail (Fig. 12, No. 31), oriented as shown in Figure 12, against the table and locate the holes in the

table. Place hex head bolt (Fig. 12, No. 32) through hole

in rail, through spacer (Fig. 12, No. 30), and then through hole in table. Secure with washers and hex nut (Fig. 12, Nos. 27, 28 and 29) inside table. Finger tighten loosely.

Tighten securely after all fasteners have been attached.

• Attach one 8mm hex nut and foot to each leg (Fig 12, Nos. 22, 38 and 39).

• Attach each leg to the support bar using two 8mm hex head bolts and lock washers (Fig. 12, Nos. 4, 5 and 41).

Set this assembly aside.

• Position extension table (Fig. 12, No. 40) between the table

saw rails, with the holes in the table and rails aligned.

NOTE: The notch in the table should be positioned at the

right side of the front rail. Use clamps to secure table or have another person support table.

• Secure extension table to the front rail using two 8mm flat head screws, flat washers and hex nuts (Fig. 12, Nos. 36,

37 and 38). Secure the left side of the extension table to the rear rail using a 10x35mm hex head bolt, flat washer and hex nut (Fig. 12, Nos. 32, 27 and 29). Secure the right side of the extension table to the rear rail using a 10 x 70mm

hex head bolt, flat washer and hex nut (Fig. 12, Nos. 35, 27

and 29).

• Place the guide rail (Fig. 12, No. 2) on top of the front rail

at this time. Do not attach scale to guide rail at this time.

• Place a hex nut and flat washer (Fig. 12, Nos. 27 and 29)

onto the lOx7Omm hex head bolt. Position the leg-support bar assembled previously underneath table and with the

lOx7Omm hex head bolt through the vertical bend of the

support bar. Align holes in the support bar, front rail and guide rail. Secure with 8mm hex head bolt and lock

washer (Fig. 12, Nos. 4 and 5).

• Completely secure guide rail to front rail using five hex head bolts (Fig. 12, Nos. 2, 4, 5 and 6).

• Place a hex nut and flat washer (Fig. 12, Nos. 27 and 29)

onto the 10 x 70mm hex head bolt. Tighten hex nuts securely on both sides of the vertical bend of the support bar.

• Adjust feet level to floor and secure in position with hex nuts.

SCALE INSTALLATION

Refer to Figure 12, page 26.

• Position left side of rip fence against right side of blade. Mark the guide rail (No. 2) at the zero position indicated

by red line on lens (No. 20).

• Remove the rip fence and apply a strip of masking tape

along the guide rail 1/4"deep from front edge of rail.

• Using the zero mark as the starting point and the masking

tape as a guide, apply the adhesive scale (No. 1) to guide

rail. Press scale firmly into place using heavy finger

pressure.

RIP FENCE ASSEMBLY INSTALLATION Refer to Figure 12, page 26.

• Position rip fence assembly at end of saw. Be certain locking lever (No. 14) is in UP unlocked position.

• Place rip fence assembly onto rails, positioning plastic

pad (No. 24) on rear rail (No. 31), and then placing rip fence onto guide rail (No. 2).

• Rip fence should now ride freely on rip fence rails. Once rip fence is completely installed, it should be thoroughly

adjusted. (See Operation, page 12, Rip fence adjustment.)

POSITION AND ADJUST RIVING KNIFE Refer to Figure 9, page 20.

• Riving knife is installed on the saw. Raise the blade com-

pletely to access the riving knife.

• Loosen the wing nut (Key No. 26) and raise the riving knife

to its highest position. Riving knife has two holes for two positions. The highest position is for all thru cuts. The

lowest position is for dado cuts.

• Make sure locking pin (Key No. 19) is aligned with riving knife hole and secure in position by tightening wing nut.

• Riving knife must be in line with blade. Make sure riving knife sits flat against mounting bracket and lock plate (Key Nos. 21 and 27).

RIVING KNIFE TO BLADE ADJUSTMENT Refer to Figure 9, page 20.

• Riving knife to blade clearance: the gap between the riving knife and the saw blade should be an even distance

across the entire radius.

• The riving knife should also be in line with the saw blade. If adjustment is necessary:

1. Locate the riving knife bracket (Key No. 21).

2. Loosen the two socket head cap screws (Key No. 13) slightly enough to move the bracket, bringing the riving

knife in line with the saw blade. Make sure the gap between the blade and knife is even and from 1/4to 5/16"

in distance.

3. Once the riving knife is aligned with the blade, tighten the socket head cap screws.

TABLE INSERTS INSTALLATION Refer to Figure 11, page 24.

• Be certain standard insert (No. 5) and Dado Insert (No. 6) are clean. Lower blade below table. Place standard insert

into position with cut-out on blade side.

• Surface of insert should be flush with table surface. Using a straightedge, check insert to see if it is flush with table. To adjust insert, remove insert from table and turn it

upside down on work bench.

• Each corner of table insert is fitted with an adjusting setscrew. Adjust each corner of insert up or down to bring insert flush with table top. Be certain all four

setscrews are firmly seated on table casting.

• Repeat procedure for dado insert (No. 6). Replace stan- dard table insert (No. 5).

CAUTION: Only use dado insert (Fig. 11, No. 6) with dado blade set. Only use standard insert (Fig. 11, No. 5) with stan-

dard blade. Never attempt to interchange; only use table insert with the blade it was intended to be used with.

• Press pawl set completely down and tighten wing nut to secure in position.

NOTE: The teeth of anti-kickback pawls should touch table surface.

Front Pin

Rear Pin

Figure 4 - Blade Guard Has Two Pins. Insert Rear Pin Into

Riving Knife First. Then Insert Front Pin Into Riving

Knife.

Blade Guard

Pawl Set

Figure5 - Riving Knife

INSTALL MITER GAUGE

• The miter gauge comes preassembled. Unpack the miter gauge and clean thoroughly. Be certain miter gauge T-slots in table are also thoroughly cleaned.

• The miter gauge is guided through the T-slot with a roller guide at the front of guide bar. To insert miter gauge, first

insert roller guide into T-slot at front of table.

ASSEMBLE DOOR Refer to Figure 11, page 24.

• Loosen four pan head screws (No. 24) located on cabinet.

Place door (No. 12) over and onto screws. Secure in

posiiton.

ATTACH BLADE GUARD AND ANTI-KICKBACK PAWLS

Refer to Figures 4 and 5.

• Place the slot of blade guard body over the riving knife.

• Insert the rear pin of the blade guard into the middle notch of the riving knife, then insert the front pin of the blade

guard into the front notch of the riving knife.

• Tighten the wing nut to secure blade guard in position.

• Place anti-kickback pawl set onto riving knife at notch

indicated.

ELECTRICAL CONNECTIONS WARNING: Make sure unit is off and disconnected from power source before inspecting any wiring.

The motor is installed and the wiring connected as illustrated

in the wiring schematic (see Figure 6).

WIRE MOTOR TO CONTACTOR

• See wiring schematic supplied with motor and wire motor for 230 volt operation, clockwise rotation as viewed from

shaft end of motor.

• Wire motor to motor cord which is connected to terminals 2 and 6 on the contactor thermal overload.

• Be sure to use strain relief supplied to secure motor cord

in motor junction box knock-out. Be sure green ground wire on motor cord is properly grounded to motor inside junction box. Use wire nuts and electrical tape to connect

and insulate wires.

NOTE: Motor must run in a clockwise rotation. (Viewing top of blade, teeth must rotate from rear to front of saw.) If saw does not rotate in proper direction, wiring and all connections must

be checked and corrected. WARNING: Once rotation is checked, disconnect power

before working with motor or tool.

WIRE MAGNETIC STARTER TO SOURCE Refer to Figure 6.

The saw should be connected to power source with perma- nent wiring (hard wired). Power leads are to be supplied and connected by a qualified electrician.

IMPORTANT: Motor and magnetic starter must be properly grounded. Wiring should be performed by a qualified electri- cian according to all local codes and ordinances.

• Be certain power leads are sufficient in size to adequately carry the saw's voltage and amp load.

• Ground the magnetic starter. Connect the ground lead to

magnetic starter's ground screw. The ground lead will be

green or green with yellow stripe. Fasten securely.

• Power leads are connected to magnetic starter terminals

L1 and L3.

WARNING: Do not connect power leads to any other terminal or fastener.

• Wire power supply cord into junction box (Figure 11, Ref.

No. 37) on rear of cabinet.

• When wiring the saw to the source, install a fused safety disconnect switch between the saw and the circuit break-

er. Be certain the safety disconnect switch is capable of being locked in the OFF position. The safety disconnect switch is a safety precaution which allows the operator to

lock the saw OFF so it is unable to receive power. This

feature is intended to prevent accidental start-up when

maintaining or servicing saw. In addition, it is intended to prevent unauthorized and possible hazardous use by oth- ers. A key lock switch is provided on the tool for the same

reasons.

• The safety disconnect switch is fused. Protect the saw with a 20 amp time-delay fuse or 20 amp manual reset circuit breaker. Do not use fuses or breakers with a greater

amperage rating.

• Wire the saw to a breaker box or fuse box with adequate capacity wire to accommodate the stationary saw's volt-

age and amp load.

IMPORTANT: Be certain saw is wired to a circuit protected by a 20 amp breaker or fuse.

• Wire the saw to a breaker box or fuse box with adequate capacity wire to accommodate the stationary saw's volt-

age and amp load.

SET THERMAL OVERLOAD Refer to Figure 6.

Terminal L2 is not used. Magnetic starter is protected with a thermal overload (lower right-hand corner). Be certain over-

load is positioned at manual (hand) reset. Position heater (overload) adjustment at saw, 16 Amps, replace cover and

secure all line cords.

Line 230 Volts

Single Phase

]-k] 3-L2 5-1_3 ]3NO m

2-T] 4-T2 6-T3 ]4NQ

Set Thermal Overload At

16 Amps

4-T2

lOT

Figure 6 - Schematic

GROUNDING INSTRUCTIONS

WARNING: Improper connection of equipment grounding con- ductor can result in the risk of electrical shock. Equipment should be grounded while in use to protect operator from electrical shock.

• Check with a qualified electrician if grounding instructions are not understood or if in doubt as to whether the tool is

properly grounded.

• Do not remove or alter grounding prong in any manner. In

the event of a malfunction or breakdown, grounding pro- vides a path of least resistance for electrical shock.

WARNING: Do not permit fingers to touch the terminals of plug when installing or removing from outlet.

To Motor

• Plug must be plugged into matching outlet that is properly installed and grounded in accordance with all local codes and

ordinances. Do not modify plug provided. If it will not fit in outlet, have proper outlet installed by a qualified electrician.

• Inspect tool cords periodically and if damaged, have them repaired by an authorized service facility.

• Green (or green and yellow) conductor in cord is the grounding wire. If repair or replacement of the electric cord

or plug is necessary, do not connect the green (or green and yellow) wire to a live terminal.

• Many cover plate screws, water pipes and outlet boxes are not properly grounded. To ensure proper ground, grounding

means must be tested by a qualified electrician.

EXTENSION CORDS

The use of any extension cord will cause some drop in voltage and loss of power. Wires of the extension cord must be of sufficient size to

carry the current and maintain adequate voltage. Use the table to determine the minimum wire size (A.W.G.)

extension cord. Use only 3-wire extension cords having 3-prong grounding

type plugs and 3-pole receptacles which accept the tool plug. If the extension cord is worn, cut, or damaged in any way,

replace it immediately.

Extension Cord Length (230V Operation)

Wire Size A.W.G.

Up to 50 ft....................................... 14

50 to 100 ft ....................................... 12

NOTE: Using extension cords over 100 ft. long is not recommended.

Refer to Figures 7-12, pages 17-27.

DESCRIPTION

The Craftsman 10" Model Number 228051 and 12" Model Number 228031 tilting arbor saws, offer precise cutting perfor-

mance for all woods up to 3" thick (10" saw) and 4" thick (12" Saw). The saws are designed for the professional user and are ruggedly constructed for continuous service. The saws are

designed to be permanently located in a shop or plant. The 10" Saw is recommended for use with a 10" blade and the

12"Saw is recommended for use with a 10" or 12" blade. The saws feature an extra large solid cast-iron table. A unique

system of T-slots incorporates the cast iron miter gauge as well as two rip fence alignment T-blocks. Saws are equipped with a clear acrylic blade guard and antikickback feature.

Cabinet is constructed of heaw gauge welded steel, totally enclosed and is ported for a 4" vacuum hose.

Saws include: 5/8"dia. arbor, %" dia. dado arbor, 1" dia. arbor (12" saw only), dado table insert, and a three V-belt drive sys-

tem. Rip Fence Assemblies, feature heavy-duty precision rip

fences that are designed for simple and one-hand maneuver- ability. They include a front rail calibrated in inches and mil-

limeters with a magnified window for close tolerances.

SPECIFICATIONS

MODEL 228051

10" TILTING ARBOR TABLE SAW Capacity with 10" Blade:

Depth of cut at 90 ° . ............................... 3"

Maximum tilt angle of arbor ........................ 45 °

Depth of cut at 45 ° . ............................. 21/8''

Max. cut right of blade with rip fence ................. 50"

Max. cut left of blade with rip fence .................. 10"

Saw Dimensions:

Table height .................................... 34"

Cabinet depth ................................. 191/2''

Cabinet width .................................. 211/2"

Table area ................................. 37" x 27"

Front of table to blade ............................ 12"

Rip Fence Dimensions:

Rip fence ..................................... 36%"

Rip fence rails (front and rear) ................... 77, 73"

Blade capacity maximum .......................... 10"

Blade arbor extension ............................. 8/8"

Dado blade capacity maximum ..................... 13/18"

Dado blade arbor extension ........................ 8/8"

Saw Constructions:

Cabinet ................... Totally enclosed welded steel

Table ................................. Solid cast iron

Rip fence ..................... Aluminum and steel tube

Drive system ............................ Three V-belts

Exhaust port ................................ 4" Male

Miter gauge .............. Cast iron with T-slot roller guide

Blade guard .............. Acrylic with antikickback pawls

Switch ............. Locking magnetic starter with overload

Arbor R.P.M........................ 4,000 RPM approx.

Motor: .................. 3HP, 3450 RPM, capacitor start,

capacitor run, 230V, 16A, single-phase, ball bearing,

Sears Part No. 23058.00

Gross weight with motor ....................... 490 Ibs

MODEL 228031

12" TILTING ARBOR TABLE SAW Capacity with 12" Blade:

Depth of cut at 90 ° . ............................... 4"

Maximum tilt angle of arbor ........................ 45 °

Depth of cut at 45 ° . ............................. 23/4"

Max. cut right of blade with rip fence ................. 50"

Max. cut left of blade with rip fence .................. 91/8',

Saw Dimensions:

Table height .................................... 34"

Cabinet depth ................................... 23"

Cabinet width ................................... 26"

Table area ................................. 48" x 30"

Front of table to blade ........................... 123/4''

Rip Fence Dimensions:

Rip fence ...................................... 40"

Rip fence rails (front and rear) ................... 77, 67"

Blade capacity maximum .......................... 12"

Blade arbor extension ....................... 5/8"and 1"

Dado blade capacity maximum ..................... 13/18"

Dado blade arbor extension ........................ 8/8"

Saw Constructions:

Cabinet ................... Totally enclosed welded steel

Table ................................. Solid cast iron

Rip fence ..................... Aluminum and steel tube

Drive system ............................... 3 V-belts

Exhaust port ................................ 4" Male

Miter gauge ............ Cast iron with a T-slot roller guide

Blade guard .............. Acrylic with antikickback pawls

Switch ............. Locking magnetic starter with overload

Arbor RPM ........................ 4,000 RPM approx.

Motor ............................... 3HP, 3450 RPM,

capacitor start, capacitor run,

230V, 16A, single-phase, ball bearing,

Sears Part No. 23058.00

Gross weight with motor ....................... 656 Ibs

WARNING: For your own safety read instruction manual before operating tool:

A. Wear eye protection. B. Use saw-blade guard and spreader for every operation

for which it can be used, including all through sawing. C. Keep hands out of the line of saw blade. D. Use a push-stick when required.

E. Pay particular attention to instructions on reducing

risks of kickback.

E Do not perform any operation freehand. G. Never reach around or over saw blade.

WARNING: Disconnect power before attempting any of the following procedures. Be certain switch is in OFF position and

safety disconnect (or breaker) is in OFF or open position. Saw blade must not be moving. Saw blade will rotate freely after motor is turned off. Allow blade to come to a complete stop before attempting any of the following procedures.

WARNING: The operation of any power tool can result in foreign objects being thrown into the eyes, which can result

in severe eye damage. Always wear safety goggles complying with United States ANSI Z87.1 before commencing power tool operation.

STARTING SAW WARNING: Never operate saw without blade guards in

place. Be sure blade is not in contact with workpiece when motor is started. Start motor and allow saw to come to full

speed. WARNING: Make sure the electrical characteristics of motor

nameplate and power source are the same.

• Saw is fitted with a safety ON/OFF switch on front of

cabinet.

• To turn saw on, stand to either side of the blade--never in line with it. Push green START. Always allow saw blade to

come up to full speed before cutting.

• Do not turn motor switch ON and OFF rapidly. This action

overheats the motor and may cause saw blade to loosen.

• Never leave saw while the power is on.

• To turn saw off, push red STOP. Never leave saw until cut-

ting tool has come to a complete stop.

WARNING: For your own safety, lower blade or cutting tool below table surface. If blade is tilted, return it to vertical posi-

tion. Turn off safety disconnect or circuit breaker when saw is

not in use.

BLADE HEIGHT ADJUSTMENT Refer to Figures 8 and 11, pages 18 and 24.

• Blade height is controlled by handwheel (Fig. 11, No. 27)

on the front of the saw.

• To adjust height, loosen locking hand knob (Fig. 11, No.

23). Rotate knob counterclockwise approximately three turns. Turn handwheel to desired blade height.

CAUTION: For safety, blade should be raised only 1/3"above

the surface of the material to be cut. However, if hollow

ground blades are used, raise blade to its maximum height to allow for greater blade clearance.

• Lock blade height into position. Lock handwheel (Fig. 11, No. 27) by tightening locking knob (Fig. 11, No. 23) clock-

wise. Tighten only until snug.

IMPORTANT: Do not over tighten. Only a small amount of pressure is necessary to lock handwheel securely.

• The blade height mechanism has upper and lower limit

stops (Fig. 8, Nos. 16 and 25). These limit stops are set at the factory and need no further adjustment.

BLADE TILT ADJUSTMENT Refer to Figures 10 and 11, pages 22 and 24.

• The saw blade can be set at any angle between 90° and

45°. Blade tilt is controlled by the handwheel (Fig. 11, No.

27) on the left side of the saw. The indicator (Fig. 10, No.

15) on front of saw shows the tilt angle of the blade.

• To adjust tilt, loosen locking hand knob (Fig. 11, No. 23). Rotate knob counterclockwise at least three turns. Turn

handwheel to desired blade angle. Lock blade angle into

position.

• Lock handwheel (Fig. 11, No. 27) by tightening locking hand knob (Fig. 11, No. 23) clockwise. Tighten only until

snug.

• The saw is equipped with positive stops at 90° and 45°.

These positive stops allow operator to position saw blade at 90° and 45 ° quickly and accurately.

90 ° STOP ADJUSTMENT Refer to Figure 10, page 22.

• Raise saw blade above table as far as possible. Set blade

at 90° to table by turning the tilting handwheel. Place a square on table and check to see if blade is perpendicular to the table. When checking put square flush against saw

blade. Do not put square on teeth of saw blade.

• If 90 ° adjustment is necessary, loosen Iocknut (No. 19) on

adjusting bolt (No. 21) and turn adjusting bolt.

• Using the square, rotate the tilting handwheel until blade is

90° to table. When exactly at 90°, turn adjusting bolt (No.

21) against the lug on the front trunnion. Do not turn too far; recheck 90°.Tighten Iocknut securely.

Checktiltindicatorpointer.Ifnecessary,adjustpointerso

itpointsto0°markonscale.Toadjustpointer,remove handwheelandloosenscrew(No.13).Besuretotighten

screwsecurelyafteradjustmentiscompleted.

45 ° STOP ADJUSTMENT Refer to Figure 10, page 22.

• Tilt the saw blade to 45°. Using a combination square, check to see if blade is 45° to the table.

• If 45 ° adjustment is necessary, adjust 45° stop in the same

manner as the 90° stop. The only exception is that adjust- ment bolt and Iocknut (Nos. 21 and 19) are on the other

end of the rack. Adjust the indicator if necessary.

MITER GAUGE ADJUSTMENT

• Miter gauge supplied with saw is equipped with individually adjustable index stops at 90° and 45 °, right and left.

Adjustment to index stops can be made by loosening lock-

ing nut and tightening or loosening three adjusting screws. Be sure to tighten locking nut after adjustment is made.

• Face of miter gauge has two holes for purpose of attach-

ing auxiliary facing.

• Miter gauge is accurately constructed for precision work.

Miter gauge is guided through T-slot with a roller guide mounted at front of guide bar. Roller guide adds to miter

gauge's stability and prevents the guide bar from leaving T-slot.

• To operate miter gauge, simply loosen lock handle and

move miter gauge to desired angle. The miter gauge will stop at 90° and 45 °, both right and left. To position miter gauge past these points, simply push down gauge stop.

Position miter gauge at desired angle and tighten lock

handle.

• Be positive the edge of workpiece next to face of miter gauge is straight and tight against miter gauge so that the workpiece does not rock or rotate. Always use both hands when operating the miter gauge.

• The miter gauge is used for cross-cutting, compound miter cutting, miter cutting, rabbeting, bevel cutting and dadoing.

RIP FENCE ADJUSTMENT

The saw's rip fence is precision manufactured, incorporating fine adjustments for accurate cuts. The saw is built to allow

the operator to accurately adjust the rip fence without prob- lems in a matter of seconds. The saw uses a unique system of T-blocks. These T-blocks, when correctly placed, give the operator an immediate index to properly adjust and set the rip fence into position.

ALIGN RIP FENCE PARALLEL WITH BLADE AND MITER GAUGE SLOTS

Refer to Figure 11, page 24.

• The rip fence is aligned using both T-blocks in either miter gauge slot. Secure both T-blocks to one slot (front and

rear on table) with socket head bolts (No. 30). Position the

T-blocks on the table so the T is in the slot and the entire block is on the table and not hanging over an edge. These

blocks are now the index (stops) used to align the rip fence.

• Unlock rip fence and position it against T-blocks. While against blocks, place the locking lever in down position

locking fence in place. The rip fence is aligned when it is

flush against both T-blocks. Adjust rip fence if necessary.

ADJUST RIP FENCE

Refer to Figure 12, page 26. NOTE: When adjusting the fence (No. 8), always adjust

T-blocks to the face of the fence which the workpiece con- tacts. T-blocks should always be between blade and fence.

• Unlock rip fence adjust using set screws (No. 11) so that fence will be flush with both T-blocks. Lock rip fence against

T-blocks with lever (No. 14).

• Rip fence should now be aligned with both T-blocks. If rip fence is not aligned, unlock fence and repeat adjustment.

Remove T-blocks.

• Occasionally, after aligning rip fence with T-blocks, check to see if rip fence is aligned with blade. If rip fence is in alignment with T-blocks and is not in alignment with blade, table is not parallel with blade. To adjust table see Assembly, page 6, "Check table alignment."

• Calibrating the scale can now be completed. The rip fence scale is located on the guide rail (No. 2). The scale is used

to measure the distance between the right side of the blade and rip fence. The scale is viewed through the mag-

nified window on the guide casting.

• Raise blade as far as possible. Gently move the rip fence against the right side of the blade. In this position the indi-

cator should read zero. If not, lock the fence in place with

lever (No. 14). Loosen screws (No. 23) and position lens

bracket (No. 21) so that indicator reads zero and retighten screws.

• The height of the rip fence can be adjusted by the plastic screws (No. 19).

• Check to be certain rip fence is aligned with blade and

indicator reads zero. If not, repeat adjustment steps.

RIP FENCE OPERATION Refer to Figure 12, page 26.

• Unlock the fence by lifting the locking lever (No. 14). Using the scale for placement, position the rip fence. Lock the rip fence into position by placing the locking lever in the down position.

• The rip fence is used for the following operations: ripping, bevel ripping, ploughing, resawing, rabbeting and dadoing.

WARNING: For your own safety, always observe the follow- ing safety precautions.

• Never make any cut freehand (without using miter gauge or rip fence). Blade can bind in the cut and cause a kick-

back.

• Always lock miter gauge or rip fence securely when in use.

• Remove rip fence from the table when miter gauge is in

use.

• Remove miter gauge from table when rip fence is in use.

• Make sure blade guard is installed for all '_hru sawing" operations. Replace guard immediately after completion of

resawing, rabbeting and dadoing.

Frequently check action of antikickback pawls by passing

the workpiece alongside the spreader while saw is off. Pull the workpiece toward you. If the pawls do not dig into the

workpiece and hold it, the pawls must be sharpened. See Maintenance section, page 14.

• Have blade extend approximately 1/81tabove top of work- piece. Additional blade exposure increases hazard potential.

• Do not stand directly in front of blade in case of a kick- back. Stand to either side of the blade.

• Keep your hands clear of the blade and out of the path of the blade.

• If the blade stalls or stops while cutting, turn switch OFF and safety disconnect OFF before attempting to free the

blade.

• Do not reach over or behind the blade to pull the work- piece through the cut, to support long or heavy work-

pieces, to remove small cut-off pieces of material or for any other reason.

• Do not pick up small pieces of cut-off material from the table. Remove them by pushing them off table with a long

stick. Otherwise they could be thrown back at you by the

rear of the blade.

• Do not remove small pieces of cut-off material that may become trapped inside blade guard while saw is on. This could endanger your hands or cause a kickback. Turn saw off. After blade has stopped turning, lift guard and remove

the piece.

• Always lower blade below the table level when machine is

not in use.

TYPES OF CUTS/OPERATIONS

THROUGH CUTS A through cut is a sawing operation in which the workpiece is

completely sawn through. Examples of through cuts are rip cuts, cross cuts, miter cuts, and beveled cuts. The blade

guard assembly MUST be used when performing through cuts.

CROSSCUTTING WARNING: Use caution when starting the cut to prevent

binding of the guard against the workpiece.

This cut is performed with the miter gauge set at "0", and is

used for cutting across the workpiece grain at 90° (blade square with both the edge and flat side of wood).

MITER CUTTING WARNING: Miter angles greater than 45" may force the

blade guard assembly into the saw blade causing damage to

the blade guard assembly and personal injury. Before starting the motor, test the operation by feeding the workpiece into

the blade guard assembly. If the blade guard assembly con- tacts the blade, place the workpiece under the blade guard

assembly, not touching the blade, before starting the motor. WARNING: Certain workpiece shapes, such as molding

may not lift the blade guard assembly properly. With the power off, feed the workpiece slowly into the blade guard

area and until the workpiece touches the blade. If the blade guard assembly contacts the blade, place the workpiece

under the blade guard assembly, not touching the blade, before starting the motor.

This cut is performed with the miter gauge, and is used for

cutting at an angle other than 90 ° square with the edge of

the workpiece.

BEVEL CROSSCUTTING WARNING: When possible, use the right miter gauge slot

when bevel crosscutting so that the blade tilts away from the miter gauge and your hands.

WARNING: Use caution when starting the cut to prevent binding of the guard against the workpiece.

This cut is performed with the miter gauge, and is the same

as crosscutting, except that the workpiece is also cut at an angle other than 90° square to the flat side of the wood (blade is at an angle).

COMPOUND MITER CUTTING

This cut is performed with the miter gauge, and is a combina- tion of miter cutting and bevel crosscutting. The cut is made

at angle other than 90° to both the edge and flat side of wood.

RIPPING WARNING: When bevel ripping and whenever possible,

place the fence on the side of the blade so that the blade is tilted away from the fence and hands. Keep hands clear of the blade and use a push stick to feed the workpiece if

there is less than 6" between the fence and the blade. This cut is performed with the rip fence, and is used to cut the

workpiece lengthwise with the grain. Position the fence to the

desired width of rip and lock in place. When ripping long

boards or large panels, always use a work support.

BEVEL RIPPING

WARNING: Before connecting the table saw to the power

source or operating the saw, always inspect the blade guard

assembly and riving knife for proper alignment and clearance

with saw blade. Check alignment after each change of bevel

angle.

WARNING: When possible, place the fence on the right side

of the blade so that the blade is tilted away from the fence

and hands. Keep your hands clear of the blade and use a

pushstick to feed the workpiece if there is less than 6"

between the fence and the blade. This cut is performed with the rip fence, and is the same as

ripping, except that the blade is set at an angle other than 90°.

RESAWING

Performed with rip fence, is known as ripping a piece of wood through its thickness. Do not attempt to resaw bowed or

warped material.

NOTE: It may be necessary to remove blade guard and use

work supports as well as push blocks when performing this

operation.

WARNING: Install blade guard immediately upon completion

of resawing operation.

PLOUGHING

Performed with rip fence, is grooving with grain long way of

workpiece. Use proper hold downs and feed devices.

RABBETING

Performed with either miter gauge or rip fence. Rabbeting is

known as cutting out a section of the corner of a piece of

material, across an end or along an edge. To make a rabbet

requires cuts which do not go all the way through the materi-

al. Therefore, blade guard must be removed. Install blade

guard immediately upon completion of rabbeting operation.

Rabbet cuts can also be made using dado head.

DADOING

Performed with either miter gauge or rip fence. Dadoing is

done with a set of blades (dado set) rather than standard 10

or 12" saw blades. The dado set is used to groove wood simi-

lar to ploughing and rabbeting. However, the dado set allows

operator to remove more material in one pass. The operator,

with a dado set, can vary width of cut up to 13/16".

Instructions for operating dado set are contained in owner's manual furnished with dado set. Dadoing requires cuts which

do not go all the way through material. Therefore, blade guard must be removed. Dado sets have different characteristics

than saw blades. As a result, saw must be fitted with special parts that are furnished with saw.

The Craftsman stationary saw dado set maximum capacity is 5/8I.D. x 8" O.D. x 13/18"width.

When using a dado set, the following parts must be substitut- ed (see Figure 9 and 11): 8/8"dado arbor extension (Fig. 9, No.

40) and dado table insert (Fig. 11, No. 6). (See Assembly.) IMPORTANT: Always use correct insert. When using the dado

set, use caution. Use featherboards and push sticks as applicable.

WARNING: Always immediately replace the standard blade arbor, standard blade, blade guard and blade insert when you are finished dadoing.

NOTE: 12" Saw only. To replace blade, the standard 1" arbor extension (not shown) should be used.

CUTTING OVERSIZED WORKPIECES When cutting long workpieces or large panels, always support

workpiece that is not on table. Use adjustable roller stand or make simple support by clamping a piece of plywood to saw

horse. Add facings to miter gauge or rip fence as needed. IMPORTANT: Do not allow facings to interfere with operation

of blade guard. DUST COLLECTING

• Saw is fitted with a 4" male exhaust port. When a dust col- lector is used, cover louvers on door. This will create a

better vacuum within cabinet and result in more efficient sawdust removal. It is recommended to tape louvers

closed or seal with a sheet of plastic. IMPORTANT: If dust collector is NOT used when saw is run- ning, be sure louvers are open (for good air circulation to

keep motor from overheating).

• Before starting saw, see that all adjustments are properly

made and guards in place. With power disconnected, turn pulley by hand to make sure everything is correct before connecting power and starting saw.

BLADE SELECTION Blade selection is based on type of material being cut and

how it will be cut. There are three general types of saw blades: rip saw blades cut with grain of wood, cut-off saw

blades cut across grain, and combination saw blades cut with grain, across grain and any angle to grain.

Blades vary in many aspects. When selecting a blade, the fol- lowing blade characteristics should match up with operation to

be performed and type of material to be cut: type of steel; quality of steel; tooth style; tooth set; carbide tipped; grind;

number of teeth and size. IMPORTANT: Your saw is only as accurate and efficient as

blade or cutting tool used. First, be certain to use the appropriate type of cutting tool for

the operation to be performed. Second, it is strongly recom- mended that high-quality blades and cutting tools be used. Be certain blades and cutting tools are kept sharp and in good

working order. Check blades periodically and replace or sharpen if necessary.

WARNING: Do not attempt under any circumstances, to service, repair, dismantle, or disassemble any mechanical

or electrical components without physically disconnecting all power sources.

CLEANING

• Clean off any preservative on bright (machined) parts with appropriate solvent (mineral spirits). Avoid getting cleaning fluid on any rubber parts as they tend to deteriorate rub-

ber.

• Use soap and soft water on rubber and plastic parts.

• After cleaning, lubricate unpainted surfaces with a light application of medium consistency machine oil. This lubri- cation should be repeated at least once every six months.

NOTE: Instead of oil, a good quality paste wax can be applied

to rip fence and table surface. Paste wax will enhance move-

ment of workpieces. In addition to providing lubrication, paste wax will help prevent rusting.

• Keep your machine and your workshop clean. Do not allow sawdust to accumulate on saw or inside cabinet.

Frequently vacuum or blow out any sawdust that may

accumulate within cabinet.

• Be certain motor and internal mechanisms are clean and are frequently vacuumed or blown free of any dirt.

• For motor maintenance, follow instructions provided with

motor.

LUBRICATION

All bearings on the arbor are shielded ball bearings. These bearings are permanently lubricated at the factory.

• As needed, clean the grease off the rack and worm gears of height and tilt mechanism. Lubricate rack and gears

with a medium viscosity machine oil.

• Be sure to lubricate trunnion ways and all bushings.

• Occasionally oil all other bearing points, including blade guard assembly, miter gauge and rip fence.

• For motor lubrication, follow instructions provided with the

motor.

SERVICE

• Replace belts and worn parts as needed. If power cords are worn, cut, or damaged in any way, have them

replaced immediately.

• Make sure teeth of antikickback pawls are always sharp.

• Sharpen dull teeth using a few light strokes of a smooth cut flat file.

• Service motor according to the instructions provided. The

motor should be serviced only by a qualified electrician.

CHANGING THE SAW BLADE See "Blade Installation", page 6.

SYMPTOM

Saw stops or will not start

Excessive vibration

Cannot make square cut Adjust miter gauge

when crosscutting

Blade stalls (however, motor turns) 1. Drive belts not tight 1.

Blade does not come up to speed

Cut binds, burns or stalls when ripping

Cut not true at 45 or 90° positions

Tilt and elevating handwheel

difficult to turn

Rip fence binds on guide tube

Frequent opening of fuses or

circuit breakers

Material kicked back from blade

POSSIBLE CAUSE(S)

1. Overload tripped

Saw unplugged from wall or motor 2.

Fuse blown or circuit breaker tripped 3.

Cord damaged 4.

Defective capacitor 5.

Stand on uneven floor

Damaged saw blade

Bad drive V-belts

Bent pulley

Improper motor mounting

6. Loose hardware

7. Loose set screw in pulley Miter gauge not adjusted properly

2. Drive belts worn

1. Extension cord too light or too long

2. Low shop voltage

3. Motor not wired for correct voltage

1. Dull blade with improper tooth set

2. Blade is binding at one end of cut (heeling)

3. Warped board

4. Rip fence not parallel to blade

5. Riving knife out of alignment

6. Excessive feed rate

Positive stops not properly adjusted

1. Sawdust on rack and worm gears

2. Bushings and bearing surfaces dirty

1. Guide rails or extension wing not properly installed

2. Guide of rip fence not adjusted properly

1. Motor overloaded

2. Fuses or circuit breakers do not have sufficient capacity

1. Rip fence out of alignment

2. Riving knife not aligned with blade

3. Feeding stock without rip fence

4. Riving knife not in place

5. Dull blade

6. Letting go of material before it is past blade

7. Anti-kickback fingers dull

CORRECTIVE ACTION

Allow motor to cool and reset by pushing reset switch

Check all plug connections Replace fuse or reset circuit breaker

Replace cord Replace capacitor

Reposition on flat, level surface

Replace saw blade

Replace drive V-belts

Replace pulley

Check and adjust motor

Tighten hardware

Tighten set screw

Adjust drive belt tension. Refer to Fig. 8, page 18. Loosen bolt (Key No. 11),

push motor down with pry bar and tighten bolt to secure motor position.

2. Replace drive belts

1. Replace with adequate size cord

2. Contact your local electric company

3. Refer to motor junction box

1. Sharpen or replace blade

2. Adjust table and rip fence parallel to blade

3. Make sure concave or hollow side is facing down; feed slowly

4. Adjust rip fence

5. Adjust riving knife to fall in line with blade

6. Reduce feed rate

Adjust blade tilt

1. Clean and relubricate

2. Clean thoroughly and lubricate

1. Reassemble guide rails

2. Adjust guides

1. Feed work slower into blade

2. Install proper size fuses or circuit breakers

1. Align rip fence with miter slot

2. Align riving knife with blade

3. Always use rip fence or miter gauge

4. Install riving knife

5. Replace blade

6. Push material all the way past blade before releasing work

7. Replace or sharpen anti-kickback fingers

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