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Operator's Manual
®
16"
TILTING ARM SCROLL
SAW WITH DUST COLLECTION
Model No.
351.224360
CAUTION: Read and follow
all Safety Rules and Operating
Instructions before First Use
of this Product.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
www.sears.com/craftsman
21975.02 Draft (07/21/04)
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Warranty.................................... 2
SafetyRules............................... 2-3
Unpacking.................................. 3
Assembly................................. 3-4
Installation................................. 4-5
Operation................................. 5-8
Maintenance............................... 8-9
Troubleshooting............................. 10
PartsIllustrationsandLists.................. 12-15
FULL ONE YEAR WARRANTY
If this product fails due to a defect in material or work-
manship within one year from the date of purchase,
Sears will at its option repair or replace it free of
charge. Contact your nearest Sears Service Center
(1-800-4-MY-HOME) to arrange for product repair, or
return this product to place of purchase for replacement.
If this product is used for commercial or rental purpos-
es, this warranty will apply for 90 days from the date of
purchase.
This warranty applies only while this product is used in
the United States.
This warranty gives you specific legal rights and you may
also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman
Estates, IL 60179
WARNING: For your own safety, read all of the
instructions and precautions before operating tool.
CAUTION: Always follow proper operating procedures
as defined in this manual -- even if you are familiar
with use of this or similar tools. Remember that being
careless for even a fraction of a second can result in
severe personal injury.
BE PREPARED FOR JOB
• Wear proper apparel. Do not wear loose clothing,
gloves, neckties, rings, bracelets or other jewelry
which may get caught in moving parts of machine.
• Wear protective hair covering to contain long hair.
• Wear safety shoes with non-slip soles.
• Wear safety glasses complying with United States
ANSI Z87.1. Everyday glasses have only impact
resistant lenses. They are NOT safety glasses.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools
when tired, intoxicated or when taking medications
that cause drowsiness.
PREPARE WORK AREA FOR JOB
• Keep work area clean. Cluttered work areas invite
accidents.
• Do not use power tools in dangerous environments.
Do not use power tools in damp or wet locations. Do
not expose power tools to rain.
• Work area should be properly lighted.
• Proper electrical receptacle should be available for
tool. Three-prong plug should be plugged directly
into properly grounded, three-prong receptacle.
• Extension cords should have a grounding prong and
the three wires of the extension cord should be of
the correct gauge.
• Keep visitors at a safe distance from work area.
• Keep children out of workplace. Make workshop
childproof. Use padlocks, master switches or remove
switch keys to prevent any unintentional use of
power tools.
TOOL SHOULD BE MAINTAINED
• Always unplug tool prior to inspection.
• Consult manual for specific maintaining and adjust-
ing procedures.
• Keep tool lubricated and clean for safest operation.
• Remove adjusting tools. Form habit of checking to
see that adjusting tools are removed before switch-
ing machine on.
• Keep all parts in working order. Check to determine
that the guard or other parts will operate properly
and perform their intended function.
• Check for damaged parts. Check for alignment of
moving parts, binding, breakage, mounting and any
other condition that may affect a tool's operation.
• A guard or other part that is damaged should be
properly repaired or replaced. Do not perform
makeshift repairs. (Use parts list provided to order
replacement parts.)
KNOW HOW TO USE TOOL
• Use right tool for job. Do not force tool or attachment
to do a job for which it was not designed.
• Disconnect tool when changing blade.
• Avoid accidental start-up. Make sure that the tool is
in the OFF position before plugging in.
• Do not force tool. It will work most efficiently at the
rate for which it was designed.
• Keep hands away from moving parts and cutting
surfaces.
• Never leave tool running unattended. Turn the power
off and do not leave tool until it comes to a complete
stop.
• Do not overreach. Keep proper footing and balance.
© Sears, Roebuck and Co. 2
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• Never stand on tool. Serious injury could occur if tool
is tipped or if blade is unintentionally contacted.
• Know your tool. Learn the tool's operation, applica-
tion and specific limitations.
• Use recommended accessories (refer to page 15).
Use of improper accessories may cause risk of
injury to persons.
• Handle workpiece correctly. Protect hands from pos-
sible injury.
• Turn machine off if it jams. Blade jams when it digs
too deeply into workpiece. (Motor force keeps it
stuck in the work.) Do not remove jammed or cut off
pieces until the saw is turned off, unplugged and the
blade has stopped.
WARNING: The operation of any power tool can result in
foreign objects being thrown into the eyes, which can
result in severe eye damage. Always wear safety goggles
complying with United States ANSI Z87.1 (shown on
package) before commencing power tool operation.
Safety goggles are available through your Sears catalog.
Check for shipping damage. If damage has occurred, a
claim must be filed with carrier. Check for complete-
ness. Immediately report missing parts to dealer.
The scroll saw comes assembled as one unit.
Additional parts which need to be fastened to the saw
should be located and accounted for before assem-
bling:
A Scroll Saw
B Dust Bag
C Clamp
D Dust Chute
IMPORTANT: Table is coated with a protectant. To
ensure proper fit and operation, remove coating.
Coating is easily removed with mild solvents, such as
mineral spirits, and a soft cloth. Avoid getting solution
on paint or any of the rubber or plastic parts. Solvents
may deteriorate these finishes. Use soap and water on
paint, plastic or rubber components. After cleaning,
cover all exposed surfaces with a light coating of oil.
Paste wax is recommended for table top.
WARNING: Never use highly volatile solvents. Non
flammable solvents are recommended to avoid possible
fire hazard.
CAUTION: Do not attempt assembly if parts are miss-
ing. Use operator's manual to order replacement parts.
MOUNT SCROLL SAW TO WORK SURFACE
• Scroll saw should be mounted to stable, level bench
or table. See Recommended Accessories, page 15.
• Base of band saw has four mounting holes (see
Figure 2 for dimensions and required spaces).
• If predrilled holes do not exist on work surface, drill
four holes.
• Securely mount band saw to work surface by bolting
(hardware not supplied) it through the holes.
,_ ,19 3/4'L
8" _3/4" 1,
B
\
Figure I - Unpacking
30"
Figure 2 - Mounting Dimensions and Required Space
INSTALL DUST CHUTE
• Slide dust chute over fan housing. Secure in position
with screw (see Figure 3).
Figure 3 - Installing Dust Chute
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INSTALL DUST COLLECTION BAG
Dust collection system consists of a 30-micron bag and
clamp.
• Place clamp over bag sleeve (see Figure 4).
• Slide sleeve with clamp over dust chute. Rotate han-
dle to increase clamp size.
• Secure in position by tightening clamp. Do not force
handle.
Rotate to Enlarge
Clamp
Figure 4 - Attach Dust Collection Bag
Refer to Figures 5, 6 and 7.
MOTOR
The 120 Volt AC motor has the following specifications:
Horsepower (Maximum Developed) ............. 2/5
Voltage ................................... 120
Amps ..................................... 2.3
Hertz ..................................... 60
Phase .................................. Single
RPM .................................... 1725
POWER SOURCE
The motor is designed for operation on the voltage and
frequency specified. Normal loads will be handled safe-
ly on voltages not more than 10% above or below the
specified voltage.
Running the unit on voltages which are not within the
range may cause overheating and motor burn-out.
Heavy loads require that the voltage at motor terminals
be no less than the voltage specified. Power supply to
the motor is controlled by a single pole locking rocker
switch. Remove the key to prevent unauthorized use.
GROUNDING INSTRUCTIONS
WARNING: Improper connection of equipment
grounding conductor can result in the risk of electrical
shock. Equipment should be grounded while in use to
protect operator from electrical shock.
Check with a qualified electrician if grounding instruc-
tions are not understood or if in doubt as to whether the
tool is properly grounded.
This tool is equipped with an approved 3 conductor
cord rated at 150V and a three prong grounding type
plug for your protection against shock hazards.
Grounding plug should be plugged directly into a prop-
erly installed and grounded 3-prong grounding-type
receptacle, as shown (Figure 5).
Properly Grounded Outlet
Grounding Prong
3-Prong
Figure 5 - 3-Prong Receptacle
Do not remove or alter grounding prong in any manner.
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electrical shock.
WARNING: Do not permit fingers to touch the termi-
nals of plug when installing or removing from outlet.
Plug must be plugged into matching outlet that is prop-
erly installed and grounded in accordance with all local
codes and ordinances. Do not modify plug provided. If it
will not fit in outlet, have proper outlet installed by a
qualified electrician.
Inspect tool cords periodically, and if damaged, have
them repaired by an authorized service facility.
Green (or green and yellow) conductor in cord is the
grounding wire. If repair or replacement of the electric
cord or plug is necessary, do not connect the green (or
green and yellow) wire to a live terminal.
Where a 2-prong wall receptacle is encountered, it
must be replaced with a properly grounded 3-prong
receptacle installed in accordance with National Electric
Code and local codes and ordinances.
WARNING: This work should be performed by a quali-
fied electrician.
A temporary 3-prong to 2-prong grounding adapter (see
Figure 6) is available for connecting plugs to a two pole
outlet if it is properly grounded.
Grounding Lug
Adapter This Is
.._.._._,__ Make Sure
3-Pron__ AGroundC°nnectedKnownTo
2-Prong Receptacle
Figure 6 - 2-Prong Receptacle with Adapter
Do not use a 3-prong to 2-prong grounding adapter
unless permitted by local and national codes and ordi-
nances. (A 3-prong to 2-prong grounding adapter is not
permitted in Canada.) Where permitted, the rigid green
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tab or terminal on the side of the adapter must be
securely connected to a permanent electrical ground
such as a properly grounded water pipe, a properly
grounded outlet box or a properly grounded wire system.
Many cover plate screws, water pipes and outlet boxes
are not properly grounded. To ensure proper ground,
grounding means must be tested by a qualified electri-
cian.
EXTENSION CORDS
• The use of any extension cord will cause some drop
in voltage and loss of power.
• Wires of the extension cord must be of sufficient size
to carry the current and maintain adequate voltage.
• Use the table to determine the minimum wire size
(A.W.G.) extension cord.
• Use only 3-wire extension cords having 3-prong
grounding type plugs and 3-pole receptacles which
accept the tool plug.
• If the extension cord is worn, cut or damaged in any
way, replace immediately.
EXTENSION CORD LENGTH
Wire Size A.W.G.
Up to 50 ft.................................. 16
NOTE: Using extension cords over 50 ft. long is not
recommended.
ELECTRICAL CONNECTIONS
WARNING: All electrical connections must be per-
formed by a qualified electrician. Make sure tool is off
and disconnected from power source while motor is
mounted, connected, reconnected or anytime wiring is
inspected.
Motor and wires are installed as shown in wiring
schematic (see Figure 7). Motor is assembled with
approved, 3-conductor cord to be used at 120 volts.
Switch Lamp
Cord -- Motor
Figure 7 -Wiring Schematic
The green ground line must remain securely fastened
to the frame to properly protect against electrical shock.
The power supply to the motor is controlled by a single
pole locking rocker switch.
• Remove the key to prevent unauthorized use.
Refer to Figures 8 - 16, pages 6-8.
The Craftsman 16" Tilting Arm Scroll Saw features alu-
minum frame construction, built-in dust collection and a
constant power mechanical variable speed control sys-
tem. It is designed for cutting hard and soft woods, as
well as nonferrous metals and plastics. Arm of the saw
tilts from 90° to 45 ° while the table remains in horizontal
position for straight line feeding of the material. The
built-in motor driven, dust collection system helps to
keep the workpiece clean from both above and below
the worksurface. Sawdust is deposited into a detach-
able 30 micron filter bag for convenient disposal. A con-
venient quick tensioning mechanism makes blade
changing quick and easy.
SPECIFICATIONS
Depth of throat at 90° . ..................... 163/_''
Maximum thickness of cut at 90° . ............... 2"
Maximum thickness of cut at 45 °. .............. 1'/_"
Table size ............................ 12V2x 13"
Arm tilt .............................. 90° to 45°
Blade length (pin type) ........................ 5"
Blade speed (strokes/minute) ............. 300-1400
Stroke length ............................... :%'
Overall dimensions (D x W x H) ........ 30 x 14 x 18"
Weight ................................. 76 Ibs
Dust collection port ......................... 21/2"
SAFETY RULES FOR SCROLL SAWS
WARNING: For your own safety, read all of the
instructions and precautions before operating tool.
WARNING: Operation of any power tool can result in
foreign objects being thrown into eyes which can result
in severe eye damage. Always wear safety goggles
complying with United States ANSI 287.1 (shown on
package) before commencing power tool operation.
CAUTION: Always observe the following safety
precautions:
• Know general power tool safety. Make sure all pre-
cautions are understood (see pages 2-3).
• Make sure scroll saw is securely fastened to a work-
bench, worktable or stand.
• Use scroll saw indoors only.
• Make sure blade is properly installed before using
saw.
• Make sure blade teeth point downward towards the
table.
• Always keep hands and fingers away from blade.
• Never use dull or bent blades.
• Always adjust holddown properly for each workpiece.
• Always clear table of objects (tools; scrap pieces)
before turning saw ON.
• Never cut material that is too small to be held safely.
• Always hold workpiece firmly on table.
• Always make sure that large workpieces are com-
pletely supported.
• Make sure that arm tilting handle is locked before
using saw.
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