Craftsman 351217620 Owner’s Manual

Operator's Manual

1/8#t

Bench Top

JOINTER/PLANER

Model No.

351.217620

CAUTION: Read and follow all Safety Rules and Operating

Instructions before First Use

of this Product.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www.sears.com/craftsman

24762.00 Draft (10/20/06)

Warranty.................................... 2

SafetyRules............................... 2-3

Unpacking.................................. 3

Assembly................................... 3

Installation................................. 3-5

Operation................................. 5-8

Maintenance.............................. 8-10

Troubleshooting............................. 11

PartsIllustrationandList................... 12-13

EspaSol................................. 14-23

ONE-YEAR FULL WARRANTY ON CRAFTSMAN TOOL

If this Craftsman tool fails due to a defect in material or

workmanship within one year from the date of purchase CALL 1-800-4-MY-HOME® to arrange for free repair (or replacement if repair proves impossible).

If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of purchase.

This warranty applies only while this tool is in the United States.

This warranty gives you specific legal rights and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

WARNING: For your own safety, read all of the rules and precautions before operating tool.

CAUTION: Always follow proper operating procedures as defined in this manual even if you are familiar with use of this or similar tools. Remember that being care-

less for even a fraction of a second can result in severe personal injury.

BE PREPARED FOR JOB

• Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts of machine.

• Wear protective hair covering to contain long hair.

• Wear safety shoes with non-slip soles.

• Wear safety glasses complying with United States ANSI Z87.1. Everyday glasses have only impact resistant lenses. They are NOT safety glasses.

• Wear face mask or dust mask if operation is dusty.

• Be alert and think clearly. Never operate power tools when tired, intoxicated or when taking medications

that cause drowsiness.

PREPARE WORK AREA FOR JOB

• Keep work area clean. Cluttered work areas invite accidents.

• Do not use power tools in dangerous environments.

• Do not use power tools in damp or wet locations. Do not expose power tools to rain.

• Work area should be properly lighted.

• Proper electrical receptacle should be available for

tool. Three prong plug should be plugged directly

into properly grounded, three-prong receptacle.

• Extension cords should have a grounding prong and

the three wires of the extension cord should be of the correct gauge.

• Keep visitors at a safe distance from work area.

• Keep children out of workplace. Make workshop child- proof. Use padlocks, master switches or remove switch keys to prevent any unintentional use of power tools.

TOOL SHOULD BE MAINTAINED

• Always unplug tool prior to inspection.

• Consult manual for specific maintaining and adjust- ing procedures.

• Keep tool lubricated and clean for safest operation.

• Remove adjusting tools. Form habit of checking to see that adjusting tools are removed before switch- ing machine on.

• Keep all parts in working order. Check to determine

that the guard or other parts will operate properly

and perform their intended function.

• Check for damaged parts. Check for alignment of moving parts, binding, breakage, mounting and any other condition that may affect a tool's operation.

• A guard or other part that is damaged should be properly repaired or replaced. Do not perform makeshift repairs. (Use parts list provided to order replacement parts.)

KNOW HOW TO USE TOOL

• Use right tool for job. Do not force tool or attachment

to do a job for which it was not designed.

• Disconnect tool when changing blades.

• Avoid accidental start-up. Make sure that the switch is in the OFF position before plugging in.

• Do not force tool. It will work most efficiently at the rate for which it was designed.

• Keep hands away from moving parts and cutting surfaces.

• Never leave tool running unattended. Turn the power off and do not leave tool until it comes to a complete stop.

• Do not overreach. Keep proper footing and balance.

• Never stand on tool. Serious injury could occur if tool is

tipped or if blade is unintentionally contacted.

• Know your tool. Learn the tool's operation, applica-

tion and specific limitations.

• Use recommended accessories (refer to page 13). Use of improper accessories may cause risk of injury to persons.

• Handle workpiece correctly. Protect hands from pos- sible injury.

• Turn machine off if it jams. Blade jams when it digs

too deeply into workpiece. (Motor force keeps it

stuck in the work.)

• Always keep drive, cutterhead and blade guards in place and in proper operating condition.

• Feed work into blade or cutter against direction of rotation.

CAUTION: Think safety! Safety is a combination of operator common sense and alertness at all times when tool is being used.

WARNING: Do not attempt to operate tool until it is completely assembled according to the instructions.

Refer to Figure 1 below. Check for shipping damage. If damage has occurred, a

claim must be filed with carrier. Check for complete- ness. Immediately report missing parts to dealer.

The jointer/planer is shipped complete in one carton. Additional parts which need to be fastened to

jointer/planer should be located and accounted for

before assembling. A Jointer

B Fence Assembly C Push Blocks (2) Hardware bag includes:

• 5-0.8 x 10mm Socket Head Bolts (4)

• 5mm Lock washer (4)

• Locking Handle (2)

• Mounting Bracket (4)

Secure fence in position with locking handles (B).

Figure 2 - Attach Fence Assembly

The jointer/planer weighs approximately 40 Ibs. when completely assembled. The jointer/planer must be installed in a place with ample lighting and correct power supply. To install jointer/planter:

• Make sure there is plenty of room for moving the workpiece through the entire cut. There must be enough room that neither the operators nor the bystanders will have to stand in line with the wood while using the tool.

• Jointer/planer can be installed on workbench using bolts, lock washers and hex nuts (not supplied) or using wood screws (not supplied). See Figure 3.

Jointer Base

Mounting Bracket

Figure 3 - Use Mounting Brackets to Secure Jointer

Figure 1 - Unpacking

Refer to Figure 2.

ATTACH FENCE ASSEMBLY

• Attach fence assembly to jointer bed assembly using four socket head bolts and lock washers (A).

• The jointer/planermust be bolted to a firm, levelsurface.

• Make sure the jointer/planer does not rock and the tables are level.

-16W'

Figure 4 - Jointer/Planer Foot Print

POWER SOURCE WARNING: Do not connect jointer/planer to the power

source until all assembly steps have been completed.

The motor is designed for operation on the voltage and frequency specified. Normal loads will be handled safe- ly on voltages not more than 10% above or below spec- ified voltage. Running the unit on voltages which are not within range may cause overheating and motor burn- out. Heavy loads require that voltage at motor terminals be no less than the voltage specified on nameplate.

• Power supply to the motor is controlled by a rocker switch. Removing the key from rocker switch will lock

the unit and prevent unauthorized use.

GROUNDING INSTRUCTIONS

WARNING: Improper connection of equipment grounding conductor can result in the risk of electrical shock. Equipment should be grounded while in use to protect operator from electrical shock.

• Check with a qualified electrician if you do not understand grounding instructions or if you are in doubt as to whether the tool is properly grounded.

• This tool is equipped with an approved cord rated at 150V and a 3-prong grounding type plug (see Figure

5) for your protection against shock hazards.

• Grounding plug should be plugged directly into a properly installed and grounded 3-prong grounding-

type receptacle, as shown (see Figure 5).

Properly Grounded Outlet _--'_'---_]

Grounding Prong _@ tl

3-Prong Plug _;=_._ 0

Figure 5 - 3-Prong Receptacle

• Do not remove or alter grounding prong in any manner. In the event of a malfunction or breakdown, grounding

provides a path of least resistance for electrical shock.

WARNING: Do not permit fingers to touch the termi- nals of plug when installing or removing from outlet.

• Plug must be plugged into matching outlet that is properly installed and grounded in accordance with

all local codes and ordinances. Do not modify plug provided. If it will not fit in outlet, have proper outlet

installed by a qualified electrician.

• Inspect tool cords periodically, and if damaged, have repaired by an authorized service facility.

• Green (or green and yellow) conductor in cord is the grounding wire. If repair or replacement of the elec-

tric cord or plug is necessary, do not connect the

green (or green and yellow) wire to a live terminal.

• A 2-prong wall receptacle must be replaced with a properly grounded 3-prong receptacle installed in

accordance with National Electric Code and local codes and ordinances.

WARNING: Any receptacle replacement should be performed by a qualified electrician.

A temporary 3-prong to 2-prong grounding adapter (see Figure 6) is available for connecting plugs to a two pole

outlet if it is properly grounded.

Grounding Lug _ if======j_Make SureThis

Adapter_",,%_l Is Connected

3_Pron_D_,,_ _ To A Known

Figure 6 - 2-Prong Receptacle with Adapter

• Do not use a 3-prong to 2-prong grounding adapter unless permitted by local and national codes and

ordinances. (A 3-prong to 2-prong grounding adapter is not permitted in Canada.)

Where a 3-prong to 2-prong grounding adapter is permitted, the rigid green tab or terminal on the side

of the adapter must be securely connected to a permanent electrical ground such as a properly

grounded water pipe, a properly grounded outlet box or a properly grounded wire system.

• Many cover plate screws, water pipes and outlet boxes are not properly grounded. To ensure proper

ground, grounding means must be tested by a quali-

fied electrician.

Ground

2-Prong Receptacle

EXTENSION CORDS

• The use of any extension cord will cause some drop in voltage and loss of power.

• Wires of the extension cord must be of sufficient size

to carry the current and maintain adequate voltage.

• Use the table to determine the minimum wire size (A.W.G.) extension cord.

• Use only 3-wire extension cords having 3-prong grounding type plugs and 3-pole receptacles which

accept the tool plug.

• If the extension cord is worn, cut or damaged in any way, replace it immediately.

EXTENSION CORD LENGTH Wire Size A.W.G.

Up to 50 ft.................................. 16

50-100 ft ................................... 14

NOTE: Using extension cords over 100 ft. long is not recommended.

MOTOR

Jointer/planer is supplied with a 7.5 Amp motor.

The 120 Volt AC universal motor has the following specifications:

Voltage ................................... 120

Amperes .................................. 7.5

Hertz ..................................... 60

Phase .................................. Single

RPM .................................... 8000

ELECTRICAL CONNECTIONS

WARNING: Make sure unit is turned off and discon- nected from power source before inspecting any wiring.

The motor is assembled with an approved three con- ductor cord to be used on 120 volts as indicated. The

power supply to the motor is controlled by a double pole locking rocker switch.

• Remove the key to prevent unauthorized use. The power lines are inserted directly onto the switch.

The green ground line must remain securely fastened to the frame to properly protect against electrical shock.

DESCRIPTION

Craftsman 41/8'' jointer/planer is used to surface the faces and edges of boards, produce a flat surface on warped boards and shape bevels, chamfers and tapers. The joint-

er/planer features cast iron infeed and outfeed tables, lightweight steel body with smooth work surfaces and precise table height adjustment. Balanced guide fence tilts 45° outward. Tool comes with locking rocker switch with

removable key and push blocks. Jointer/planer easily han- dles rough-cut lumber, planes hard and soft woods up to 41/8'' wide using a two blade cutterhead, and takes cuts up

to %4".

SPECIFICATIONS

Table size ............................. 24 x 41/4"

Fence size ........................... 153/4x 3W'

Blade size (2) ....................... 41/8x 7/8x 1/18"

Maximum cut .......................... %4"Deep

Overall dimension .................. 24 x 91/2x 10W'

Dust collection port ................ 2.06" Diameter

Weight.................................. 40 Ibs

OPERATION SAFETY RULES

Jointing is a surfacing operation in which a small amount of wood is removed from the edges and faces of boards to get smooth, straight and even surfaces such

that the two edges that run across the planing blocks would fit together perfectly, forming a seamless joint.

Planing refers to the sizing of lumber to a desired thick- ness while creating a level surface parallel to the oppo- site size of the board. Depth of cut is the term used to

indicate how deep the blades will cut into the workpiece. WARNING: Operation of any power tool can result in

foreign objects being thrown into eyes which can result in severe eye damage. Always wear safety goggles complying with United States ANSI Z87.1 (shown on

package) before commencing power tool operation. WARNING: For your own safety, read all of the

instructions and safety precautions before operating tool.

• Know general power tool safety. Make sure all pre- cautions are understood (see pages 2, 3 and 5).

• Whenever adjusting or replacing any parts on

jointer/planer, turn switch off and remove plug from

power source.

• Make sure all guards are properly attached and securely fastened.

• Make sure all moving parts are free from interference.

• Always wear eye protection or face shield.

• Make sure blades are aligned and properly attached to cutterhead.

• Do not plug in jointer/planer unless switch is in "off"

position. After turning switch on, allow jointer/planer

to come to full speed before operating.

• Keep hands clear of all moving parts.

• Do not force cut. Slowing or stalling will overheat

motor.

• Use quality lumber. Blades last longer and cuts are

smoother with good quality wood.

• Do not perform jointing/planing operations on materi-

al shorter than 6W', narrower than 3/4",or less than 1/4"thick

• Never make jointing cut deeper than 8/84".

• Always keep cutterhead and blade guards in proper

working condition.

• Maintain the proper relationships of infeed and out- feed table surfaces and cutterhead blade path.

• Do not back the work toward the infeed table.

• Support the workpiece adequately at all times during

operation; maintain control of the workpiece.

• Use hold-down/push blocks for jointing material nar-

rower than 3" or planing material thinner than 3".

• Take precautions against kickback. Do not permit any-

one to stand or cross in line of cutterhead's rotation. Kickback or thrown debris will travel in this direction.

• Turn switch off and disconnect power whenever jointer/planer is not in use.

• Replace or sharpen blades as they become damaged

or dull.

• Do not attempt to perform an abnormal or little used

operation without study and the use of adequate hold- down/push blocks, jigs, fixtures, stops and the like.

• Keep jointer/planer maintained. Follow maintenance

instructions (see pages 8-10).

WARNING: Some dust created by power-sanding, sawing, grinding, drilling and other construction activi-

ties contains chemicals known to cause cancer, birth

defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other

masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures vary, depending on how often you do this type of work. To reduce your exposure

to these chemicals: work in a well ventilated area and

work with approved safety equipment. Always wear OSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.

DEPTH OF CUT

Refer to Figure 7. The depth of cut is adjusted by the relative positioning

of the infeed table with respect to the cutterhead. Infeed table can be raised or lowered using the handwheel.

Turning the handwheel counterclockwise will lower the infeed table causing more wood to be removed from workpiece. Turning the handwheel clockwise will raise the infeed table causing less wood to be removed from workpiece.

Infeed Table

Depth of Cut Hand Knob

Figure 7 - Depth of Cut

CHECK DEPTH OF CUT

Refer to Figure 8.

• Place a straight edge on the outfeed table extending over the infeed table.

• Measure from the surface of the infeed table to the bot-

tom of the straight edge. This will be the depth of cut.

• Use locking knob on rear of jointer to secure infeed

table in position.

Outfeed. /'_'_ Max

. . Depth

Locking Handle

Figure 9 - Adjust Fence

BLADE GUARD

The blade guard provides protection over the cutter- head. It must always be in place and function properly.

Check the guard to make sure it functions properly. To check:

• Pass a 1/_,,thick piece of wood over the cutterhead between the guard and the fence. The guard will spread and leave way for the wood piece to pass.

The guard must return to the original position auto- matically when the wood piece is removed.

• Open the blade guard all the way until it stops, and release it several times. It should always return to its original position by spring action.

CAUTION: If the blade guard fails to operate properly,

the spring must be replaced or adjusted.

• To replace spring, contact your nearest Sears store or service center.

• To adjust or to assemble spring see "Adjusting Blade Guard", page 9.

Table "___

Figure 8 - Check Depth of Cut v-_

NOTE: This jointer/planer will make a maximum 5/64"

deep cut. To reduce the danger of kickback and possi- ble injury, we recommend taking cuts of 1/16"or less.

CAUTION: Make sure the switch is in the OFF posi- tion and the cord is unplugged from power source before performing this check.

POSITIONING FENCE

Refer to Figure 9. The fence can be adjusted to cut various angles from

0° to 45° outward. To adjust fence position:

• Loosen fence locking handles from both sides of the fence.

• Each fence segment has a positive set screw and

locking nut to stop fence at 0° (90° to table) and at 45° outward.

• Fence can be tilted to any desired angle within the

range.

• To lock fence, tighten the fence locking handles.

ADJUSTING BLADE HEIGHT

Refer to Figures 10, 11 and 12, pages 6 and 7. CAUTION: Make sure the switch is in the "OFF" posi-

tion and cord is unplugged before proceeding with

checking blades. The blades have been adjusted at the factory to assure

proper operation and should require no adjustment. However, shipping and handling may have caused mis- alignment. For accurate cutting, the blades must be as

high as the outfeed table when positioned at the high- est point. To check blade height:

• Block the blade guard from closing using a scrap piece of wood about 4-V_"long between the fence and blade guard.

Blade Clam

Cutter

Clamp

Figure 10 - Block Blade Guard

• Turn the cutterhead so that one of the blades is at the highest position.

CAUTION: The cutterhead blades are extremely sharp. Do not let your fingers contact the cutting edge at any time.

• Place a straightedge over the outfeed table and the blade.

CUTTER HEAD

Outfeed _ Infeed

Table Table

Figure 11 - Adjust Blade Height

• The straight edge must touch evenly on the outfeed table at both ends of the blade.

• Turn the cutterhead slowly, and check if the blade

lightly touches the straight edge.

• If the straightedge raises, loosen the blade clamp screws and adjust blade height using the jack

screws. If the blade does not touch the straightedge,

loosen the blade clamp screws and raise the blade

by using the jack screws.

• Tighten blade clamp screws.

Blade Clamp

Cutterhead

Blade Clamp

Screw _ Screw

Figure 12 - Cutterhead Assembly

AVOID DAMAGE TO BLADES

Jointer/planer is a precision woodworking machine and should only be used on quality lumber. Using bad lumber

could result in a poor quality cut on subsequent pieces.

For proper operation, it is preferable to use the jointer with

a dust collecting system (see "Using a Vacuum Hose", page 8) attached to the exhaust port in the rear of the jointer. Attaching a dust collecting system is especially

required when taking deeper cuts to prevent clogging of

wood chips.

• Do not use dirty boards. Dirt and stones are abrasive and will wear blade.

• Remove nails and staples. Jointer should only cut wood.

• Avoid knots. Heavy cross-grain makes knots hard and they can come loose and jam the jointer.

• Assess value of badly warped boards. Operator can be tempted to use too deep of cut to square boards quick-

ly. Use several passes to maintain a level surface.

ON-OFF SWITCH

Refer to Figure 13.

The operating positions of the "On-Off" switch are locat- ed on the front of your jointer/planer.

• Push the switch up to turn jointer/planer On and push down to turn the unit Off.

• The switch has a removable key that allows the unit to be locked in the "Off" position.

To activate locking mechanism:

• Push the switch to "Off" position.

• Pull switch key.

To deactivate locking mechanism:

• Insert and press switch key in the slot on switch.

WARNING: Be sure the switch is in "OFF" position and the cord is unplugged from the power source

before removing switch key.

s itc\

Figure 13 - On-Off Switch

FEEDING WORKPIECE

Refer to Figures 14, 15, 16 and 17, pages 7 and 8. Feed rate refers to rate at which wood is passed over

blades. An even feed will produce a uniform service. To feed workpiece:

• Hold the board firmly down on both tables and against the fence.

• Keep fingers close together.

• Feed the board at a continuous even rate of speed. Any hesitation or stopping could cause a "step" to be

cut on the edge of the board.

Figure 14- Feeding Workpiece

• As the trailing hand passes over the cutterhead,

remove the leading hand.

Figure 15 - GuidingWorkpiece

• Continue feeding while placing the leading hand behind the trailing hand until the entire length of the

board is cut

• Feed with the grain whenever possible

• Ifthe nature of the workpiece is such that it must be fed against the grain, take very light cuts and feed slowly

Rotation

_in

Rotation

Figure 16 - Direction of Feed

When using long workpieces, to avoid injury from slips or kickbacks and to exert even pressure on the cutter- head, use extra supports (see Recommended Accessories, page 13) at both infeed and outfeed ends

USING HOLD DOWN/PUSH BLOCKS

Refer to Figure 17.

• Always use hold-down/push-blocks when jointing, or rabbeting wood that is narrower than 3", planing

wood thinner than 3"

• Beveling refers to cutting the entire edge of a board at an angle Beveling may require several passes

due to the depth of cut needed

• Chamfering refers to removing only the corner of the edge of a board Normally a chamfer is made on one pass; so a 1/1_"depth of cut is made

Bevel Edge

Chamfer Edge

Figure 18 - Beveling and Chamfering

USING A VACUUM HOSE

A standard dust collection hose can be attached to the exhaust port on the rear of the jointer Jointer will per-

form properly at all depths of cuts up to %4" when used

with a dust collecting system To attach a dust collecting system:

• Insert the dust collection hose to the exhaust port on

the rear of the jointer

• Turn the dust collecting system on

• Turn the jointer on

• Periodically replace/empty bag in the dust collecting system

Figure 17 - Feeding with Push Blocks

• Grasp the hold-down/push-blocks firmly

• Position the push-blocks flat on top of workpiece and push the workpiece down against the table

• Use a hand-over-hand motion to maintain control over the workpiece at all times

• When planing workpiece between 1/2- 3/4"and nar- rower than the push-blocks, tilt the push-blocks so

that it clears the cutterhead guard while feeding

BEVELING AND CHAMFERING

Refer to Figure 18

• The fence on the jointer/planer is adjustable to 45° outward Adjust the fence to the desired angle and

tighten fence lock knobs

WARNING: Turn the switch to "Off" position and unplug jointer/planer from power source before pro- ceeding to do maintenance work

CHECKING FOR WORN BLADES

Condition of blades willaffect precision of cut. If blade wear is not observed when checking the blade height,

the quality of cut will indicate the blade condition. Dull

blades will tear rather than sever wood fiber. A raised grain will occur when dull blades pound on wood where

there is difference in density A raised ridge will be pro-

duced where the blades have been nicked

SHARPENING BLADES

The blades can be honed individually by whetting them with a fine sharpening stone Make sure oilstone is flat and is not worn To sharpen blades:

• Partially cover the stone with paper to protect the table top

• Position infeed table so stone will contact blade

along its beveled surface

• Stroke the stone across blade from one side to other

while stone is also moved slightly in the direction of

feed

• Make sure to do the same number of strokes on

each blade

+ 16 hidden pages