Craftsman 351214000 Owner’s Manual

Operator's Manual
CRRFTSMRN°
10" BAND SAW
Model No.
351.214000
Customer Helpline
CAUTION: Read and follow
1-800-266-9079
all Safety Rules and Operating
of this Product.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
www.sears.com/craftsman
29436.00 Draft (12/08)
Please have your Model No.
and Serial No. available.
Warranty .................................... 2
Safety Rules ............................... 2-3
Unpacking .................................. 3
Assembly ................................. 3-4
Installation ................................. 5-6
Operation ................................ 6-10
Maintenance ................................ 10
Troubleshooting ............................. 11
Parts Illustrations and Lists .................. 12-13
EspaSol ................................. 16-25
ONE-YEAR FULL WARRANTY ON CRAFTSMAN TOOL
If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase,
CALL 1-800-4-MY-HOME® TO ARRANGE FOR FREE REPAIR (or replacement if repair proves impossible).
If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the
date of purchase. This warranty applies only while this tool is in the
United States. This warranty gives you specific legal rights, and you may
also have other rights, which vary, from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179
PROPOSITION 65 WARNING: Some dust created by power sanding, sawing, grinding, drilling and other
construction activities contains chemicals known to the state of California to cause cancer, birth defects or
other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks and cement and other
masonry products.
Arsenic and chromium from chemically-treated lumber. Your risk from these exposures vary, depending on how
often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and
work with approved safety equipment. Always wear OSHNNIOSH approved, properly fitting face mask or respirator when using such tools.
WARNING: For your own safety, read all of the instructions and precautions before operating tool.
CAUTION: Always follow proper operating procedures as defined in this manual -- even if you are familiar with use of this or similar tools. Remember that being
careless for even a fraction of a second can result in severe personal injury.
BE PREPARED FOR JOB
Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry
which may get caught in moving parts of machine.
Wear protective hair covering to contain long hair.
Wear safety shoes with non-slip soles.
Wear safety glasses complying with United States ANSI Z87.1. Everyday glasses have only impact
resistant lenses. They are NOT safety glasses.
Wear face mask or dust mask if operation is dusty.
Be alert and think clearly. Never operate power tools when tired, intoxicated or when taking medications
that cause drowsiness.
PREPARE WORK AREA FOR JOB
Keep work area clean. Cluttered work areas invite accidents.
Do not use power tools in dangerous environments. Do not use power tools in damp or wet locations. Do not expose power tools to rain.
Work area should be properly lighted.
Proper electrical receptacle should be available for
tool. Three-prong plug should be plugged directly
into properly grounded, three-prong receptacle.
Extension cords should have a grounding prong and
the three wires of the extension cord should be of the correct gauge.
Keep visitors at a safe distance from work area.
Keep children out of workplace. Make workshop childproof. Use padlocks, master switches or remove
switch keys to prevent any unintentional use of power tools.
TOOL SHOULD BE MAINTAINED
° Always unplug tool prior to inspection.
Consult manual for specific maintaining and adjust- ing procedures.
Keep tool lubricated and clean for safest operation.
Remove adjusting tools. Form habit of checking to see that adjusting tools are removed before switch-
ing machine on.
Keep all parts in working order. Check to determine
that the guard or other parts will operate properly
and perform their intended function.
Check for damaged parts. Check for alignment of moving parts, binding, breakage, mounting and any
other condition that may affect a tool's operation.
A guard or other part that is damaged should be properly repaired or replaced. Do not perform
makeshift repairs. (Use parts list provided to order replacement parts.)
KNOW HOW TO USE TOOL
. Use right tool for job. Do not force tool or attachment
to do a job for which it was not designed. . Disconnect tool when changing blade. . Avoid accidental start-up. Make sure that the tool is
in the "off" position before plugging in.
© Sears, Roebuck and Co, 2
Do not force tool. It will work most efficiently at the rate for which it was designed.
Keep hands away from moving parts and cutting surfaces.
Never leave tool running unattended. Turn the power off and do not leave tool until it comes to a complete
stop.
Do not overreach. Keep proper footing and balance.
Never stand on tool. Serious injury could occur if tool is tipped or if blade is unintentionally contacted.
Know your tool. Learn the tool's operation, applica-
tion and specific limitations.
Use recommended accessories. Use of improper accessories may cause risk of injury to persons.
Handle workpiece correctly. Protect hands from pos- sible injury.
Turn machine off if it jams. Blade jams when it digs
too deeply into workpiece. (Motor force keeps it
stuck in the work.) Do not remove jammed or cut off pieces until the saw is turned off, unplugged and the
blade has stopped.
Maintain proper adjustment of blade tension, blade guides and thrust bearings.
Adjust upper guide to just clear workpiece.
Hold workpiece firmly against table.
DIRECTION OF FEED: Feed work into a blade or cutter against the direction of rotation of the blade or
cutter only.
WARNING: The operation of any power tool can result in foreign objects being thrown into the eyes, which can
result in severe eye damage. Always wear safety goggles complying with United States ANSI Z87.1 (shown on
package) before commencing power tool operation. Safety goggles are available through your Sears catalog.
Check for shipping damage. If damage has occurred, a claim must be filed with carrier. Check for complete-
ness. Immediately report missing parts to dealer. Model 351.214000 10" band saw is shipped complete
in one box. The band saw comes assembled as one unit. Additional parts which need to be fastened to the
saw should be located and accounted for before assembling (see Figure 1).
A Main Machine (1) B Fence Assembly (1)
C Table (1) D Guide Rail (1)
E Owner's Manual (1) F Upper Table Trunnion Assembly (1)
G Bag of Loose Parts (1) Parts bag includes: Blade Tension Knob (1), Miter Gauge
(1), Hex Socket Head Cap Screw M6x30 (1), Washer M6 (1), Wing Nut M6 (1), Hex Bolt M6x12 (4), Lock Washer M6 (4), Star Knob Screw (2), Washer M6 (2), M3 Hex "1"Wrench (1), M5 Hex "1"Wrench (1).
C
A B
E F
Figure 1 - Unpacking Band Saw
IMPORTANT: Table is coated with a protectant. To
ensure proper fit and operation, remove coating. Coating is easily removed with mild solvents, such as mineral spirits, and a soft cloth. Avoid getting solution on paint or any of the rubber or plastic parts. Solvents may deteriorate these finishes. Use soap and water on paint, plastic or rubber components. After cleaning, cover all exposed metal surfaces with a light coating of oil. Paste wax is recommended for table top.
WARNING: Never use highly volatile solvents. Non
flammable solvents are recommended to avoid possible fire hazard.
CAUTION: Do not attempt assembly if parts are miss- ing. Use this manual to order replacement parts.
The machine is supplied partly assembled. Prior to use, the following items have to be installed: Table, blade tension knob and rip fence.
WARNING: To avoid injury, do not attempt to run or
use this machine until all parts are assembled and
working properly.
D
G
ASSEMBLE TABLE TRUNNION
Assemble the upper table trunnion to the lower table trunnion with carriage bolt, glide piece, washer and
wing nut. Place the table on to the upper table trun- nion, taking care when passing the saw blade
through the slot of the table (see Figure 2).
Figure 2 - Assemble Trunnion Table
3
Locate four hex bolts and four lock washers from the bag of loose parts. Mount the table to the upper table
trunnion and install a bolt with washer in each hole, and then tighten with adjustable wrench.
CENTERING THE TABLE
Loosen the four hex bolts mounting the table to the
upper table trunnion (see Figure 3).
Hex Bolt
Figure 3 - Hex Bolts for Trunnion
Move the table sideways as required, until the saw blade runs through the center of the table insert.
If moving the upper table trunnion is not enough to center the table, loosen the four flange nuts holding
the lower table trunnion and move the table side-
ways to place the table in the center.
Re-tighten hex bolts for trunnion and flange nuts, recheck the saw blade position.
SETTING TABLE SQUARE TO SAW BLADE
Refer to Figures 4 and 5. Loosen the knob on the lower table trunnion and place
a suitably sized square against the saw blade. If the table requires adjustment, proceed as follows:
Using a wrench, release the hex nut on the frame (see Figure 4).
:igure 5 - Set Indicator to Zero
FASTEN GUIDE RAIL
Fasten the guide rail with two each star knob screw and washer to the table. Use the hex socket head
cap screw, washer and wing nut for correcting the working table flatness (see Figure 6).
Figure 6 - Fasten Guide Rail
INSTALL RIP FENCE
Lay the rip fence onto the guide rail. Adjust the rip
fence parallel to the saw blade. Tighten rip fence
handle by pressing downward (see Figure 7).
uare
Hex Bolt,
Figure 4 - Square Table to Saw Blade
Place the wrench on the hex bolt and adjust until the table is square to the saw blade (see Figure 12).
Tighten the hex nut and recheck the saw blade and the table for squareness.
Lock the table into position and check that the indi-
cator reads zero degree on the side of lower table
trunnion. Loosen the screw securing the indicator
and reset if necessary to give zero degree reading (see Figure 5).
ure 7 - Install Rip Fence
INSTALL BLADE TENSION KNOB
Place the blade tension knob on to the blade tensioner (see Figure 8).
_ Blade
Ttension
Knob
Figure 8 - Install Blade Tension Knob
4
STABILIZE MACHINE
To ensure sufficient upright stability of the machine it should be bolted to floor, bench or worktable. For
this purpose 6mm holes are provided in the
machine's base. Mounting hardware not provided. (see Figure 9).
Figure 9 - Stabilize Machine
USE SUITABLE DUST COLLECTOR
The band saw has a 2_" dust port included (see Figure 10).
It is recommended that when in use, the band saw is connected to a suitable dust collector.
Figure 10 - Dust Port
MOTOR
The band saw is supplied with a 1_HP motor. The 120 Volt AC motor has the following specifications:
Horsepower ................................ 1_
Voltage ................................... 120
Amperes .................................. 3.5
Hertz ..................................... 60
Phase .................................. Single
RPM .................................... 1720
WARNING: All electrical connections must be performed by a qualified electrician.
ELECTRICAL CONNECTIONS
WARNING: Make sure unit is off and disconnected
from power source any time wiring is inspected.
POWER SOURCE
Band Saw is prewired for 120 volt, 60 HZ power source. The motor is designed for operation on the voltage and
frequency specified. Normal loads will be handled safe-
ly on voltages not more than 10% above or below the specified voltage.
Running the unit on voltages which are not within the range may cause overheating and motor burn-out.
Heavy loads require that the voltage at motor terminals be no less than the voltage specified. Power supply to
the motor is controlled by a single pole toggle switch.
Lock Switctr _"
Guide Post Adjusting
Upper
Lower Table _unnion
Dust
Figure 11 - Know Your Band Saw
Locking Knob
Blade Guide
Gauge
Rail
Blade Knob
Fence
Knob
GROUNDING INSTRUCTIONS
WARNING: Improper connection of equipment
grounding conductor can result in the risk of electrical shock. Equipment should be grounded while in use to protect operator from electrical shock.
Check with a qualified electrician if grounding instructions are not understood or if in doubt as to
whether the tool is properly grounded.
This tool is equipped with an approved 3-conductor cord rated at 150V and a three prong grounding type plug or your protection against shock hazards.
Grounding plug should be plugged directly into a properly installed and grounded 3-prong grounding-
type receptacle, as shown (Figure 12).
g
Properly Grounded Outlet
Grounding
3-Prong Plug
Figure 12 - 3-Prong Receptacle
Do not remove or alter grounding prong in any manner. In the event of a malfunction or breakdown, grounding provides a path of least resistance for
electrical shock.
5
WARNING: Do not permit fingers to touch the termi- nals of plug when installing or removing from outlet.
Plug must be plugged into matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify plug provided. If it will not fit in outlet, have proper outlet installed by a qualified electrician.
Inspect tool cords periodically, and if damaged, have repaired by an authorized service facility.
Green (or green and yellow) conductor in cord is the grounding wire. If repair or replacement of the elec-
tric cord or plug is necessary, do not connect the
green (or green and yellow) wire to a live terminal.
Where a 2-prong wall receptacle is encountered, it must be replaced with a properly grounded 3-prong receptacle installed in accordance with National Electric
Code and local codes and ordinances. WARNING: This work should be performed by a quali-
fied electrician. A temporary 3-prong to 2-prong grounding adapter (see
Figure 13) is available for connecting plugs to a two
)ole outlet if it is properly grounded.
Grounding Make Sure
Ada This Is
Connected
3-Prong PIL To A Known
Ground
2-Prong Receptacle
Figure 13 - 2-Prong Receptaclewith Adapter
Do not use a 3-prong to 2-prong grounding adapter unless permitted by local and national codes and ordinances. (A 3-prong to 2-prong grounding adapter is not permitted in Canada.) Where permitted, the rigid green tab or terminal on the side of the adapter must be securely connected to a permanent electri- cal ground such as a properly grounded water pipe, a properly grounded outlet box or a properly ground- ed wire system.
Many cover plate screws, water pipes and outlet boxes are not properly grounded. To ensure proper ground, grounding means must be tested by a qualified electrician.
EXTENSION CORDS
The use of any extension cord will cause some drop in voltage and loss of power.
Wires of the extension cord must be of sufficient size
to carry the current and maintain adequate voltage.
Use the table to determine the minimum wire size (A.W.G.) extension cord.
Use only 3-wire extension cords having 3-prong grounding type plugs and 3-pole receptacles which accept the tool plug.
If the extension cord is worn, cut, or damaged in any way, replace it immediately.
EXTENSION CORD LENGTH Wire Size A.W.G.
Up to 25 ft.................................. 18
NOTE: Using extension cords over 25 ft. long is not recommended.
WARNING: This machine must be grounded. To avoid electrocution or fire, any repairs to electrical system should be done only by a qualified electrician, using genuine replacement parts.
The Craftsman 10" Bench Top Band Saw features weld- ed steel frame construction and a solid cast iron table
surface to insure durability. It is designed for cutting hard and soft woods. The saw is equipped with a miter gauge for performing many different operations. A con-
venient quick tensioning and comprehensive tracking
mechanism makes blade changing quick and easy. Saw also features a rip fence and dust collection port.
SPECIFICATIONS
Depth of throat at 90° . ....................... 9%"
Maximum depth of cut at 90° . ................. 4%"
Maximum depth of cut at 45°. ................. 23/4''
Table size .......................... 121/2x 133/4''
Table tilt .............................. 0° to 45°
Wheel diameter ............................ 10"
Blade length .............................. 701/2''
Blade width ............................. _/8- 1/2"
Blade speed ......................... 2780 FPM
Overall dimensions .................. 21 x 14 x 34"
Weight ................................. 66 Ibs
Shipping weight .......................... 73 Ibs
Dust collection port ......................... 21/2''
SAFETY PRECAUTIONS
WARNING: Always observe the following safety pre-
cautions.
Whenever adjusting or replacing any parts on the band saw turn, switch off and remove plug from
power source.
Make sure the blade guides are positioned correctly.
Use the appropriate blade for the workpiece that is being cut.
Use a sharp blade. Replace dull blades or blades which are missing teeth.
Make sure the blade is tensioned properly and going in the right direction.
Use the proper blade speed for the work.
For optimum performance, do not stall the motor or reduce the speed. Use the proper feed pressure.
Secure the workpiece in a stable position.
Check that all guards are attached.
After turning the switch on, let the blade come to full speed.
6
. Keephandsawayfromthebladeandallmovingparts. . Alwaysweareyeprotectionorfaceshield. . Alwaysstopthebandsawbeforeremovingscrap
piecesfromtable.
o Neverattempttosawstockthatdoesnothaveaflat
surface,unlessasuitablesupportisused.
. Alwaysholdmaterialfirmlyandfeeditintotheblade
atamoderatespeed.
. Alwaysturnoffthemachineifthematerialistobe
backedoutofanuncompletedcut.
. Makesurethatthebladetensionandbladetracking
areproperlyadjusted.
. Make"relief"cutsbeforecuttinglongcurves. . Releasebladetensionwhenthesawwillnotbe
usedfora longperiodoftime.
ON/OFF SWITCH
Refer to Figure 14. WARNING: Before starting check if any part of your
band saw is missing, malfunctioning, has been dam- aged or broken, such as the motor switch, or other
operation control, a safety device or the power cord, turn the band saw off and unplug it until the particular
part is properly repaired or replaced. The ON/OFF switch is located on the left front of the
saw column. To turn saw ON, pull the switch to the up position. To turn saw OFF, push the switch to the down position.
The saw can be locked from unauthorized use by lock- ing the switch. To lock the switch:
. Turn the switch to OFF position and disconnect saw
from power source.
. Pull the key out. The switch cannot be turned on with
the key removed.
NOTE: Should the key be removed from the switch at the ON position, the switch can be turned off but cannot
be turned on again. . To replace key, slide key into the slot on switch until
it snaps.
Switch
\
Switch Key
Figure 14 - ON/OFF Switch
ADJUSTMENTS
The blade tracking, tension and blade guides have been properly adjusted at the factory. However, the adjustments may change while the saw is intransit.
It is recommended to verify these adjustments before operating saw.
CHANGING AND ADJUSTING THE SAW BLADE
This band saw is factory-equipped with a general-purpose wood cutting blade; the saw blade is set prior to delivery.
To change the saw blade, the following procedure must be followed:
WARNING: To avoid injury from unexpected starting, whenever changing the saw blade or carrying out adjustments, switch the band saw off and remove the power cord from the main outlet. To avoid injury to hands when handling the saw blade, wear gloves whenever necessary.
. Remove the rip fence, the guide rail, the wing nut
and screw from the table.
° Open the upper and lower doors by turning the door
locking knobs.
. Loosen the blade tension by turning the blade ten-
sion knob on the top of the upper wheel housing counterclockwise until the saw blade has slackened
(viewed from above). See Figure 15.
Figure 15 - Blade Tension Knob
. Remove the saw blade from the upper and lower
wheels.
. When fitting the new saw blade ensure the blade
teeth are pointing downwards and towards you at the
position where the saw blade passes through the
table.
. Re-tension the new saw blade and check the saw
blade tracking by turning the upper wheel by hand. The saw blade should run in the center of the band
saw wheels.
. If need adjust the tracking of the saw blade, follow
procedures for TRACKING THE SAW BLADE.
. Replace the rip fence, the guide rail, the wing nut
and screw to the table.
. Close the upper and lower doors by turning the door
locking knobs before reconnecting the power supply.
7
TRACKING THE SAW BLADE
Set the tracking of the saw blade before setting the blade guides.
Once the saw blade is installed and tensioned, track the saw blade by adjusting the tracking knob by hand (see Figure 16). The saw blade should run in the center of the band saw wheels. When the correct adjustment is achieved lock the tracking knob with the locking knob.
. Adjust the rear roller guide to be just clear of the
back of the saw blade by unlocking the guide adjust- ing screw (B).
. When the correct adjustment is reached, lock the
rear roller guide in position with the guide adjusting screw (B).
Guide Adjusting Screw
Ratchet Handle
Tracking Knob
Figure 16 - Set Tracking of Saw Blade
SETTING THE CUTTING HEIGHT
° The upper blade guide should be set as close as
practical against the workpiece.
. To adjust this height, loosen the locking knob at the
side of the upper wheel housing (see Figure 17).
Guide Post
Knob
Locking Knob
Figure 17- Setting Cutting Depth
. Set the blade guide to the required height by turning
the guide post adjusting knob.
. Tighten locking knob after setting.
Carrier Guide Adjusting
Figure 18 - Adjusting Blade Guides
LOWER BLADE GUIDE
Refer to Figure 19.
To adjust the lower blade guides, first position the right and left roller guides relative to the blade by slackening the lock nut and moving the guide carrier until both roller guides are approximately HG"behind
the gullets of the saw blade.
Set both roller guides to within _2" of the saw blade by releasing the guide adjusting screw (C) on each side of the saw blade. Do not set the roller guides
too close as this will adversely affect the life of the
saw blade.
° Adjust the rear roller guide to be just clear of the
back of the saw blade by unlocking the guide adjust- ing screw (D).
When the correct adjustment is reached, lock the rear roller guide in position with the guide adjusting screw (D).
Guide Carrier
Lock
Screw (A)
Guide Adjusting Screw (C)
ADJUSTING THE BLADE GUIDES
UPPER BLADE GUIDE See Figure 18.
. To adjust the upper blade guides, first position the
right and left roller guides relative to the blade by slackening the ratchet handle (Figure18) and moving
the guide carrier until both roller guides are approxi-
mately lAG"behind the gullets of the saw blade.
. Set both roller guides to within 1_2"of the saw blade
by releasing the guide adjusting screw (A) on each side of the saw blade. Do not set the roller guides
too close as this will adversely affect the life of the
saw blade.
Guide Adjusting Screw (D)
Figure 19 - Adjusting Blade Guides
TILTING THE TABLE
For bevel cuts, the table tilts 0 through 45 degrees.
To tilt the table, loosen the knob on the table trun- nion, set the table to the required angle and tighten
the knob again (see Figure 20, page 9).
It is recommended to verify the correct angle setting using an angle guide, or by making trial cuts in scrap wood. Adjust the indicator accordingly by using a Phillips head screwdriver.
8
:igure 20 - Tilting the Table
ADJUSTING THE RIP FENCE
The locking pressure of the rip fence has been factory- set; if adjustment is required proceed as follows:
Raise the fence handle to horizontal position.
Turn the fence handle clockwise to increase clamp- ing pressure, counterclockwise to decrease clamping pressure (see Figure 21).
After counterclockwise turning the fence handle, slid- ing the rip fence to the desired position on the guide rail (see Figure 21).
The fence handle has a cam action, press down the handle to clamp tightly to the table after setting rip
fence to desired position.
NOTE: Do not adjust the fence handle such that excessive pressure is exerted during operation - this may lead to deformation of the end clamp at the rear of the rip fence. Set the fence handle to apply just enough pressure to secure fence position during cutting
BLADE THICKNESS
Blade thickness describes the distance between sides of blade. A thicker blade has more rigidity and
stronger teeth.
A narrow thick blade is used to cut curves while a wide thin blade is used to make long, straight cuts.
BLADE PITCH
Pitch describes number of teeth per inch or tooth size. A blade with more teeth per inch produces a
smoother cut.
The type of material being cut determines number of
teeth which should be in contact with work.
For soft materials, the proper blade has between 6
to 8 teeth per inch.
When cutting hard materials, where shocking is more detrimental, use a blade with 8 to 12 teeth per inch.
There should always be at least three teeth in con-
tact with cut to avoid shocking blade.
Blade shocking occurs when pitch is too large and blade tooth encounters too much material. This can
strip teeth from blade.
Blade manufacturers are prepared to supply informa-
tion about blades for specific applications.
TYPE OF CUT
Contour cutting is done by guiding workpiece free- handed to produce curved shapes.
Beveled cutting is done by tilting saw table and using proper work guide method.
Regardless of which work guiding method is used, a workpiece which overhangs table by more than 5" needs proper support.
Figure 21 - Adjusting the Rip Fence
BLADE SELECTION
Blades vary depending on type of material, size of workpiece and type of cut that is being performed.
Characteristics which make blades different are width, thickness and pitch.
BLADE WIDTH
Width of blade describes distance from tip of a tooth
to back of blade.
Width of blade affects rigidity of blade. A wider blade wanders less and produces a straighter cut.
Width of blade also limits the smallest radius which can be cut. A W' wide blade can cut about a W' radius.
CONTOUR SAWING
When contour sawing, use both hands to keep work- piece flat against table and guided along desired path.
Avoid positioning hands in line with blade. If hands slip, they could contact blade.
Try to stand to front of the saw and use hands over
the portion of table which is to right of blade and
before cut.
Cut small corners by sawing around them. Saw to remove scrap until desired shape is obtained.
BEVEL CUTTING
Refer to Figure 23.
Perform bevel cutting by tilting table to desired degree.
Unlock table by loosening locking handle located on
the backside of the unit (Key No. 68).
Tilt table to desired position.
Lock table in position by tightening locking handle.
9
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