Craftsman 32039598 Owner’s Manual

Operator's ManuaJ

®

1.5 Amp DETAIL SANDER

Model No. 320.39598

* WARRANTY
* SAFETY

LISTED

_WARNING: To reduce the risk of injury,
the user must read and understand the

Operator's Manual before using this product.

Sears Brands Management Corporation, Hoffrnan Estates,
IL 60179 U.S.A.

www, craftsman,com

* DESCRiPTiON
* ASSEMBLY
* OPERATION
* MAINTENANCE

* ESPANOL

Warranty Page 2

Safety Symbols Pages 4-5
Safety Instructions Pages 6-8
Description Pages 9-10

Assembly Page 10

Operation Pages 11-14
Maintenance Page 15

Troubleshooting Page 15

Parts List Pages 16-18

CRAFTSMAN ONE YEAR LiMiTED WARRANTY
FOR ONE YEAR from the date of purchase, this product is warranted

against any defects in material or workmanship. With proof of purchase, a
defective product will be replaced free of charge.

For warranty coverage details to obtain free replacement, visit the web

page: www,craftsman.com/warranty

This warranty does not cover the sandpaper, which is an expendable part
that can wear out from normal use within the warranty period.

This ONE YEAR warranty is void if this product is ever used while providing

commercial services or if rented to another person. For 90 DAY commercial
and rental use terms, see the Craftsman warranty web page.

This warranty gives you specific legal rights, and you may also have other

rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179

SAVE THESE INSTRUCTIONS!

READ ALL INSTRUCTIONS!

This detail sander has many features for making its use more pleasant and
enjoyable. Safety, performance, and dependability have been given top priority

in the design of this product, making it easy to maintain and operate.

2 © Sears Brands, LLC

,_, DANGER: People with electronic devices, such as pacemakers, should
consult their physician(s) before using this product. Operation of electrical
equipment in close proximity to a heart pacemaker could cause interference or
failure of the pacemaker.

_,WARNING: Some dust created by power sanding, sawing, grinding, drilling
and other construction activities contains chemicals known to the state of

California to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:

• Lead from lead-based paints
Crystalline silica from bricks and cement and other masonry products, and

Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemical: work in a well ventilated

area, and work with approved safety equipment, such as those dust masks that
are specially designed to filter out microscopic particles.

Thepurposeofsafetysymbolsistoattractyourattentiontopossibledangers.
Thesafetysymbolsandtheexplanationswiththemdeserveyourcareful

attentionandunderstanding.Thesymbolwarningsdonot,bythemselves,
eliminateanydanger.Theinstructionsandwarningstheygivearenosubstitutes

forproperaccidentpreventionmeasures.

WARNING:Besuretoreadandunderstandallsafetyinstructionsinthis

manual,includingallsafetyalertsymbolssuchas"DANGER,""WARNING,"and

"CAUTION"beforeusingthistool.Failuretofollowallinstructionslistedinthis

manualmayresultinelectricshock,fireand/orseriouspersonalinjury.

SYMBOL SIGNAL MEANING

SAFETY ALERT SYMBOL: indicates DANGER, WARNING, or CAUTION; may

be used in conjunction with other symbols or pictographs.

,_ DANGER: Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.

,_, WARNING: Indicates a hazardous situation which, if not avoided, could

result in death or serious injury.
_1_ CAUTION: Indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

Damage Prevention and Information Messages

These inform the user of important information and/or instructions that could

lead to equipment or other property damage if they are not followed. Each
message is preceded by the word "NOTICE", as in the example below:

NOTICE" Equipment and/or property damage may result if these instructions are
not followed.

_WARNING: To ensure safety and reliability, all repairs should be performed

by a qualified service technician.

,_ WARNING: The operation of any power tools can result in

foreign objects being thrown into your eyes, which can result
in severe eye damage. Before beginning power tool operation,

always wear safety goggles or safety glasses with side shield
and a full face shield when needed. We recommend a Wide

Vision Safety Mask for use over eyeglasses or standard safety

glasses with side shields. Always use eye protection which is
marked to comply with ANSI Z87.1.

SAVE THESE iNSTRUCTiONS

Some of these following symbols may be used on this tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to

operate the tool better and more safely.

SYMBOL NAME DESIGNATION/EXPLANATION

V Volts Voltage

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

min Minutes Time

Alternating Current Type of current

Direct Current Type or a characteristic of current

n O No-load Speed Rotational speed, at no load

[] Class II Construction Double=insulated construction

.../min Per Minute Revolutions, strokes, surface speed,

Wet Conditions Alert Do not expose to rain or use in damp

Read The Operator's Manual read and understand operator's manual

O Always wear safety goggles or safety

Eye Protection glasses with side shields and a fulI face

Safety your safety.

Alert Precautions that involve

No=Hands Symbol Failure to keep your hands away from theblade will result in serious personal injury.

No=Hands Failure to keep your hands away from the

No=Hands Failure to keep your hands away from the

No=Hands Symbol Failure to keep your hands away from the

Symbol

Symbol

orbits, etc., per minute

locations.

To reduce the risk of injury, user must

before using this product.

shield when operating this product.

blade will result in serious personal injury.

blade will result in serious personal injury.

blade will result in serious personal injury.

Hot Surface To reduce the risk of injury or damage,

avoid contact with any hot surface.

5

GENERAL POWER TOOL SAFETY WARNINGS

,_ WARNING: Read aii safety warnings and instructions. Failure to follow

the warnings and instructions may result in electric shock, fire and/or
serious injury.

Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded)

power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.

ELECTRICAL SAFETY

Power tool plugs must match the outlet. Never modify the plug in any

way. Do not use any adaptor plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of

electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp

edges or moving parts. Damaged or entangled cords increase the risk
of electric shock.

When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of

electric shock.
if operating a power tool in a damp location is unavoidable, use a

ground fault circuit interrupter (GFCl) protected supply. Use of a GFCI
reduces the risk of electric shock.

PERSONAL SAFETY

* Stay alert, watch what you are doing and use common sense when

operating a power tool. Do not use tool while tired or under the
influence of drugs, alcohol, or medication. A moment of inattention while

operating power tools may result in serious personal injury.

* Use personal protective equipment. Always wear eye protection.

Protective equipment such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate conditions will reduce

personal injuries.

* Prevent unintentional starting. Ensure the switch is in the off-position

before connecting to power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your finger on the switch or

energizing in power tools that have the switch on invites accidents.

* Remove any adjusting key or wrench before turning the power tool

on. A wrench or a key left attached to a rotating part of the power tool may
result in personal injury.

* Do not overreach. Keep proper footing and balance at all times. This

enables better control of the power tool in unexpected situations.

* Dress properly. Do not wear loose clothing or jewelry. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewelry or
long hair can be caught in moving parts.

* If devices are provided for the connection of dust extraction and

collection facilities, ensure these are connected and properly used. Use

of these devices can reduce dust-related hazards.

POWER TOOL USE AND CARE

* Do not force the power tool. Use the correct power tool for your

application. The correct power tool will do the job better and more safely at
the rate for which it was designed.

* Do not use the power tool if the switch does not turn it on and off. Any

power tool that cannot be controlled with the switch is dangerous and must
be repaired.

* Disconnect the plug from the power source and/or the battery pack

from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures

reduce the risk of starting the power tool accidentally.

* Store idle power tools out of the reach of children and do not allow

persons unfamiliar with the power tool or these instructions to operate

the power tool. Power tools are dangerous in the hands of untrained users.

= Maintainpower tools. Check for misalignment or binding of moving

parts, breakage of parts and any other condition that may affect the
power tool's operation. If damaged, have the power tool repaired

before use. Many accidents are caused by poorly maintained power tools.

= Keep cutting tools sharp and clean. Properly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control.

= Use the power tool, accessories and tool bits etc., in accordance with

these instructions, taking into account the working conditions and the
work to be performed. Use of the power tool for operations different from

those intended could result in a hazardous situation.

SERVICE

Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power

tool is maintained.

Follow instructions in the Maintenance section of this manual. Use of
unauthorized parts or failure to follow Maintenance instructions may create

a risk of shock or injury.

SPECiFiC SAFETY RULES FOR DETAIL SANDER

= Hold power tools by their insulated gripping surfaces when performing

an operation where the cutting tool may contact hidden wiring or its

own cord. Contact with a "live" wire will also make exposed metal parts of

the tool "live" and shock the operator.

= Know your power tool. Read the operator's manual carefully. Learn its

applications and limitations, as well as the specific potential hazards
elated to this tool. Following this rule will reduce the risk of electric shock,

fire or serious injury.

= Always wear safety glasses with side shields. Everyday glasses have

only impact resistant lenses. They are not safety glasses. Following this
rule will reduce the risk of eye injury.

= Protect your lungs. Wear a face or dust mask if the operation is dusty.

Following this rule will reduce the risk of serious personal injury.

= Protect your hearing. Wear hearing protection during extended periods

of operation. Following this rule will reduce the risk of serious person injury.

KNOW YOUR DETAIL SANDER (Fig. 1)

Fig. 1

Live-Tool Indicator Light Sandpaper

\

OFF Switch

Vents

VibraShield

Grip

ON
Switch

Dust-exhaust
Port

LED

Worklight Base Plate

PRODUCT SEPCIFICATIONS

Input 120V, 60Hz, AC only, 1.5 Amps
No-load Speed 13,000 OPM

Pad Size 5-3/16 in. X 3-5/8 in.
Pad Type Hook & Loop fastening system

Protection Class II

Dust Bag

WARNING: The safe use of this product requires an understanding of the

information on the tool and in this operator's manual, as well as knowledge of

the project you are attempting. Before using this product, familiarize yourself
with all operating features and safety rules.

DUSTBAG

Use the bag for removing dust from the sanding space to help keep the working

area clear.

LED WORKLIGHT

The LED worklight, located at the front of the tool, illuminates when the ON
switch is depressed. This feature provides extra light for increased visibility.

LIVE-TOOL INDICATOR LIGHT

The live-tool indicator light is located on the motor housing top cap where the

power cord enters the motor housing. This green light is always illuminated when

the sander is plugged into a power source.

VlBRASHIELD GRIP

The VibraShield grip increases user comfort.

,&

WARNING: If any parts are broken or missing, do not attempt to plug in or

operate the detail sander until the broken or missing parts are replaced. Failure
to do so could result in possible serious injury.

WARNING: Do not attempt to modify this detail sander or create

accessories not recommended for use with this detail sander. Any such
alteration or modification is misuse and could result in a hazardous condition

leading to possible serious injury.
_, WARNING: To prevent accidental starting that could cause serious personal

injury, always disconnect the sander from the power source when assembling
parts, making adjustments, installing or removing sandpaper, cleaning, or when
it is not in use.

UNPACKING

This product has been shipped completely assembled, except for the sandpaper
and the dust bag, which are included in the carton.

• Carefully remove the tool and any accessories from the carton. Make sure

that all items listed in the packing list are included.

Inspect the tool carefully to make sure that no breakage or damage

occurred during shipping.

Do not discard the packing material until you have carefully inspected and

satisfactorily operated the tool.

If any parts are damaged or missing, please return the tool to the place

of purchase.

PACKING LIST

Detail sander, sandpapers (60,120,220 grits), dust bag and operator's manual

10

,_ WARNING: To prevent accidental starting that could cause serious personal injury,

always disconnect the sander from the power source when assembling parts, making
adjustments, installing or removing sandpaper, cleaning, or when it is not in use.

TURNING THE SANDER ON/
OFF (Fig. 2}

1. Plug the sander into

a power source.

2. To turn the sander on,
depress the ON switch.

3. To turn the sander off,
depress the OFF switch.

LED WORKLIGHT (Fig. 3)

The LED worklight, located
on the front of the sander will

turn on when the ON switch is
depressed. The LED worklight will

turn off when the OFF switch is
depressed. The worklight provides
additional lighting on the surface

of the workpiece for operation in

lower-light situations.
,_ WARNING: The worklight aids

in illuminating the sanding area.
It is not a substitute for adequate

work area lighting. Failure to obey
this warning could cause serious

personal injury.

ATTACHING THE
SANDPAPER (Fig. 4)

1. Disconnect the detail sander
from the power source.

2. Remove any dust or debris
from the base plate.

3. Align the sandpaper holes
with the holes on the base

plate and press it firmly in
place to ensure a good attachment.

Fig. 2

Fig. 3

LED worklight

Fig. 4

Sandpaper

Base plate

11