Craftsman 316.79614 User Manual

Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.sears.com/craftsman
CAUTION: Before using this product, read this manual and follow all safety rules and operating instructions.
4-Cycle WEEDWACKER
®
GAS TRIMMER
Model No. 316.796140
• SAFETY
• ASSEMBLY
• OPERATION
• MAINTENANCE
• PARTS LIST
• ESPAÑOL, P. 17
769-02059
®
2
SPARK ARRESTOR NOTE NOTE: For users on U.S. Forest Land and in the states of
California, Maine, Oregon and Washington. All U.S. Forest
Land and the state of California (Public Resources Codes 4442 and 4443), Oregon and Washington require, by law that certain internal combustion engines operated on forest brush and/or grass-covered areas be equipped with a spark arrestor, maintained in effective working order, or the engine be constructed, equipped and maintained for the prevention of fire. Check with your state or local authorities for regulations pertaining to these requirements. Failure to follow these requirements could subject you to liability or a fine. This unit is factory equipped with a spark arrestor. If it requires replacement, ask a Sears or other qualified service dealer to install the Accessory Part #753-05297 Spark Arrestor Kit.
All information, illustrations, and specifications in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.
TABLE OF CONTENTS
Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . .2
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Oil and Fuel Information . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Starting/Stopping Instructions . . . . . . . . . . . . . . . . . . . . . .7
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Maintenance and Repair Instructions . . . . . . . . . . . . . . .10
Cleaning and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Service Numbers . . . . . . . . . . . . . . . . . . . . . . . .Backcover
WARNING
THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS
CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO
CAUSE CANCER, BIRTH DEFECTS OR OTHER
REPRODUCTIVE HARM.
CALIFORNIA PROPOSITION 65 WARNING
RULES FOR SAFE OPERATION
WARNING: When using the unit, you must follow
the safety rules. Please read these instructions before operating the unit in order to ensure the safety of the operator and any bystanders. Please keep these instructions for later use.
• IMPORTANT SAFETY INSTRUCTIONS •
READ ALL INSTRUCTIONS BEFORE OPERATING
• Read the instructions carefully. Be familiar with the controls and proper use of the unit.
• Do not operate this unit when tired, ill, or under the influence of alcohol, drugs, or medication.
• Children and teens under the age of 15 must not use the unit, except for teens guided by an adult.
• All guards and safety attachments must be installed properly before operating the unit.
• Inspect the unit before use. Replace damaged parts. Check for fuel leaks. Make sure all fasteners are in place and secure. Replace parts that are cracked, chipped, or damaged in any way. Do not operate the unit with loose or damaged parts.
• Use only
Hassle Free lll™ XRTA QUIET Spiral Line. Never use
metal-reinforced line, wire or rope. These can break off and become dangerous projectiles.
• Be aware of risk of injury to the head, hands and feet.
• Clear the area to be cut before each use. Remove rocks, broken glass, nails, wire, string and other objects which may be thrown or become entangled in the cutting attachment. Clear the area of children, bystanders and pets; keep them outside a 50-foot (15 m) radius, at a minimum. Even then, they are still at risk from thrown objects. Encourage bystanders to wear eye protection. If you are approached, stop the unit immediately.
• Squeeze the throttle control and check that it returns automatically to the idle position. Make all adjustments or repairs before using unit.
FUEL SAFETY WARNINGS FOR GAS UNITS
• Store fuel only in containers specifically designed and approved for the storage of such materials.
• Avoid creating a source of ignition for spilled fuel. Do not start the engine until fuel vapors dissipate.
• Always stop the engine and allow it to cool before filling the fuel tank. Never remove the fuel tank cap or add fuel when the engine is hot. Never operate the unit without the fuel cap securely in place. Loosen the fuel tank cap slowly to relieve any pressure in the tank.
• Add fuel in a clean, well-ventilated outdoor area where there are no sparks or flames. Remove the fuel cap slowly, and only after the engine stops. Do not smoke while fueling. Wipe up any spilled fuel from the unit immediately.
•M
ove the unit at least 30 feet (9.1 m) from the fueling source and site before starting the engine. Do not smoke. Keep sparks and open flames away from the area while adding fuel or operating the unit.
WHILE OPERATING
• Never start or run the unit inside a closed room or building. Breathing exhaust fumes can be fatal. Operate this unit only in a well-ventilated outdoor area.
• Wear safety glasses or goggles that meet ANSI Z87.1 standards and are marked as such. Wear ear/hearing protection when operating this unit. Wear a face or dust mask if the operation is dusty.
• Wear heavy long pants, boots, gloves and a long sleeve shirt. Do not wear loose clothing, jewelry, short pants, sandals or go barefoot. Secure hair above shoulder level.
• The cutting attachment shield must always be in place while operating the unit as a trimmer. Do not operate unit without both trimming lines extended, and the proper line installed. Do not extend the trimming line beyond the length of the shield.
• This unit has a clutch. The cutting attachment remains stationary when the engine is idling. If it does not, take the unit to a Sears or other qualified service dealer for an adjustment.
• Adjust the D-handle to your size in order to provide the best grip.
• Be sure the cutting attachment is not in contact with anything before starting the unit.
WARNING: Gasoline is highly flammable, and its
vapors can explode if ignited. Take the following precautions:
3
SYMBOL MEANING
• WARNING - READ OPERATOR'S MANUAL
Read the operator’s manual(s) and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders.
SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this product. Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.
• ON/OFF STOP CONTROL
OFF or STOP
SYMBOL MEANING
• WEAR EYE AND HEARING PROTECTION WARNING: Thrown objects and loud noise can
cause severe eye injury and hearing loss. Wear eye protection meeting ANSI Z87.1 standards and ear protection when operating this unit. Use a full face shield when needed.
• KEEP BYSTANDERS AWAY WARNING: Keep all bystanders, especially
children and pets, at least 50 feet (15 m) from the operating area.
• THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE INJURY
WARNING: Do not operate without the cutting
attachment shield in place. Keep away from the rotating cutting attachment.
• HOT SURFACE WARNING
Do not touch a hot muffler, gear housing or cylinder. You may get burned. These parts get extremely hot from operation. They remain hot for a short time after the unit is turned off.
• UNLEADED FUEL
Always use clean, fresh unleaded fuel
• OIL
Refer to operator’s manual for the proper type of oil.
• SHARP BLADE WARNING: Sharp blade on cutting attachment
shield. To prevent serious injury, do not touch the line cutting blade.
• CHOKE CONTROL
1. • FULL choke position
2. • PARTIAL choke position
3. • RUN choke position
• ON/OFF STOP CONTROL
ON / START / RUN
• SAFETY ALERT SYMBOL
Indicates danger, warning or caution. May be used in conjunction with other symbols or pictographs.
• Use the unit only in daylight or good artificial light.
• Avoid accidental starting. Be in the starting position whenever pulling the starter rope. The operator and unit must be in a stable position while starting. Refer to
Starting/Stopping Instructions.
• Use the right tool. Only use this tool for its intended purpose.
• Do not overreach. Always keep proper footing and balance.
• Always hold the unit with both hands when operating. Keep a firm grip on both handles or grips.
•K
eep hands, face, and feet at a distance from all moving parts.
Do not touch or try to stop the cutting attachment when it rotates.
• Do not touch the engine, gear housing or muffler. These parts get extremely hot from operation, even after the unit is turned off.
• Do not operate the engine faster than the speed needed to cut, trim or edge. Do not run the engine at high speed when not cutting.
• Always stop the engine when cutting is delayed or when walking from one cutting location to another.
• If you strike or become entangled with a foreign object, stop the engine immediately and check for damage. Do not operate before repairing damage. Do not operate the unit with loose or damaged parts.
• Stop the unit, switch the engine to off, and disconnect the
RULES FOR SAFE OPERATION
spark plug for maintenance or repair.
• Use only replacement parts or accessories recommended for this tool that are distributed by Sears or a Craftsman outlet. Use of any replacement parts or accessories purchased elsewhere may be hazardous, and will also void your warranty.
• Keep unit clean of vegetation and other materials. They may become lodged between the cutting attachment and shield.
• To reduce fire hazard, replace a faulty muffler and spark arrestor. Keep the engine and muffler free from grass, leaves, excessive grease or carbon build up.
OTHER SAFETY WARNINGS
• Never store the unit with fuel in the tank, inside a building where fumes may reach an open flame (pilot lights, etc.) or sparks (switches, electrical motors, etc.).
• Allow the engine to cool before storing or transporting. Be sure to secure the unit while transporting.
• Store the unit in a dry area, locked up or up high to prevent unauthorized use or damage, out of the reach of children.
• Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from debris. Clean after each use, see Cleaning and Storage Instructions.
• Keep these instructions. Refer to them often and use them to instruct other users. If you loan someone this unit, also loan them these instructions.
SAVE THESE INSTRUCTIONS
4
WARRANTY STATEMENT
TWO YEAR FULL WARRANTY ON CRAFTSMAN GAS TRIMMER
When used and maintained according to the operator’s manual, if this gas trimmer fails due to a defect in material or workmanship within two years from the date of purchase, return it to any Sears store, other Craftsman outlet, or Sears Parts & Repair Center in the United States for free repair (or replacement if repair proves impossible). This warranty excludes cutting line, spark plug and air filter, which are expendable parts that can wear out from normal use in less than two years. This warranty applies for only 30 days from the date of purchase if this gas trimmer is used for commercial or rental purposes. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
California / EPA Emission Control Warranty Statement
Your Warranty Rights and Obligations
The California Air Resources Board, The Environmental Protection Agency and Sears, Roebuck and Co., are pleased to explain the emission control system warranty on your 2005 and later small off-road engine. New small off-road engines must be designed, built and equipped to meet stringent anti-smog standards. Sears, Roebuck and Co. must warrant the emission control system on your small off-road engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your small off-road engine.
Your Emission control system may include parts such as the carburetor or fuel-injection system, the ignition system, and catalytic converter. Also included may be hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, Sears will repair your small off-road engine at no cost to you including diagnosis, parts and labor.
The 2005 and later small off-road engines are warranted for two years. If any emission-related part on your engine is defective, the part will be repaired or replaced by Sears.
Owner’s Warranty Responsibilities
• As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your operator’s manual. Sears recommends that you retain all receipts covering maintenance on your small off-road engine, but Sears cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
• As the small off-road engine owner, you should however be aware that Sears may deny you warranty coverage if your small off­road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
• You are responsible for presenting your small off-road engine to a Sears authorized service center as soon as problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should call 1-800-4-MY-HOME
®
.
Manufacturer’s Warranty Coverage
• The warranty period begins on the date the engine or equipment is delivered to the retail purchaser.
• The manufacturer warrants to the initial owner and each subsequent purchaser, that the engine is free from defects in material and workmanship which cause the failure of a warranted part for a period of two years.
• Repair and replacement of warranted part will be performed at no charge to the owner at an authorized Sears service center. For the nearest location please contact Sears at: 1-800-4-MY-HOME®.
• Any warranted part which is not scheduled for replacement, as required maintenance or which is scheduled only for regular inspection to the effect of “Repair or Replace as Necessary” is warranted for the period. Any warranted part which is scheduled for replacement as required maintenance will be warranted for the period of time up to the first scheduled replacement point for that part.
• The owner will not be charged for diagnostic labor which leads to the determination that a warranted part is defective if the diagnostic work is performed at an authorized Sears Service Center.
• The manufacturer is liable for damages to other engine components caused by the failure of a warranted part still under warranty.
• Failures caused by abuse, neglect or improper maintenance are not covered under warranty.
• The use of add-on or modified parts can be grounds for disallowing a warranty claim. The manufacturer is not liable to cover failures of warranted parts caused by the use of add-on or modified parts.
• In order to file a claim, go to your nearest authorized Sears Service Center. Warranty service or repairs will be provided at all authorized Sears Service Centers.
• Any manufacturer approved replacement part may be used in the performance of any warranty maintenance or repair of emission related parts and will be provided without charge to the owner. Any replacement part that is equivalent in performance or durability may be used in non-warranty maintenance or repair and will not reduce the warranty obligations of the manufacturer.
• The following components are included in the emission related warranty: engine, air filter, carburetor, primer, fuel lines, fuel pick up/fuel filter, ignition module, spark plug and muffler.
5
Cutting
Attachment Shield
Fuel Cap
Throttle
Control
D-Handle
HassleFree lll
Shaft Grip
Primer
Bulb
Oil Fill Plug
Choke
Lever
Spark
Plug
Shaft
Housing
Starter
Rope
Grip
Line
Cutting
Blade
Muffler
Twist & Edge
and Craftsman
Convertible™
Coupler
On/Off Stop
Control
KNOW YOUR TRIMMER
Air Filter
Cover
ASSEMBLY INSTRUCTIONS
INSTALLING AND ADJUSTING THE D-HANDLE To Install
1. Place the D-handle down on to the shaft housing and the bottom clamp so that the handle slants toward the shaft grip (Fig. 1). Place handle and clamp a minimum of 6 inches from the end of the shaft grip.
2. Start screws with a large Flat­head or T-25 Torx screwdriver. Do not tighten until the handle is adjusted.
To Adjust
3. While holding the unit in the operating position (Fig. 2), postion the D-handle to the location that provides you the best grip.
4. Tighten the clamp screws evenly, until the D-handle is secure.
INSTALL LINE TRIMMER ATTACHMENT NOTE: To make installation easier, place the unit on the
ground or on a workbench.
1. Turn knob counterclockwise to loosen coupler (Fig. 15, p.
8).
2. While firmly holding attachment, push it straight into the coupler until the release button snaps into the primary hole (Fig. 16, p. 9).
NOTE: Aligning the release button with the guide recess (Fig.
16, p. 9) will help installation.
3. Turn the knob clockwise to tighten.
LINE TRIMMER APPLICATIONS
Cutting grass and light weeds; edging; and decorative trimming around trees, fences, etc.
Fig. 1
(4) Screws
Shaft Grip
Shaft
Housing
On/Off Stop Control
Minimum 6 Inches
(15.24 cm)
D-Handle
Bottom Clamp
Fig. 2
RECOMMENDED OIL TYPE
Using the proper type and weight of oil in the crankcase is extremely important. Check the oil before each use and change the oil regularly. Failure to use the correct oil, or using dirty oil, can cause premature engine wear and failure.
Use a high-quality SAE 30 weight oil of API (American Petroleum Institute) service class SF, SG, SH.
ADDING OIL TO CRANKCASE: INITIAL USE NOTE: This unit is shipped without oil. In order to avoid
damage to the unit, put oil in the crankcase before you attempt to start the unit.
Your unit is supplied with one 3.04 fluid oz. (90 ml.) bottle of SAE 30 SF, SG, SH oil (Fig. 3).
NOTE: Save the empty oil bottle.
It can be used to measure the correct amount during future oil changes. See Changing the Oil.
1. Unscrew the top of the bottle of oil and remove the paper seal covering the opening. Replace the top. Next, cut the tip off the funnel spout (Fig. 3).
2. Tip unit so that the back of the engine is facing up in a vertical position.
3. Remove the oil fill plug from the crankcase (Fig. 4).
4. Pour the entire bottle of oil into the oil fill hole (Fig. 5).
NOTE: Never add oil to the fuel
or fuel tank.
5. Wipe up any oil that may have spilled and reinstall the oil fill plug.
Check oil before each use and change as needed. Refer to Checking the Oil Level.
RECOMMENDED FUEL TYPE
Old fuel is the primary reason for improper unit performance. Be sure to use fresh, clean, unleaded gasoline.
NOTE: This is a four cycle engine. In order to avoid damage to
the unit, do not mix oil with gasoline.
Definition of Blended Fuels
Today's fuels are often a blend of gasoline and oxygenates such as ethanol, methanol or MTBE (ether). Alcohol-blended fuel absorbs water. As little as 1% water in the fuel can form acids when stored. Use fresh fuel (less than 60 days old), when using alcohol-blended fuel.
Using Blended Fuels
If you choose to use a blended fuel, or its use is unavoidable, follow recommended precautions:
• Always use fresh unleaded gasoline
• Use a gas stabilizer fuel additive
• Drain tank and run the engine dry before storing unit
Using Fuel Additives
The use of a gas stabilizer will inhibit corrosion and minimize the formation of gum deposits. Using a fuel additive can keep fuel from forming harmful deposits in the carburetor for up to six (6) months. Add 0.8 oz. (23 ml.) of fuel additive per gallon of fuel according to the instructions on the container. NEVER add fuel additives directly to the unit's gas tank.
FUELING THE UNIT
1. Remove the fuel cap (Fig. 6).
2. Place the gas container’s spout into the fill hole on the fuel tank (Fig. 5) and fill the tank.
NOTE: Do not overfill the tank.
3. Wipe up any gasoline that may have spilled.
4. Reinstall the fuel cap.
5. Move the unit at least 30 ft. (9.1 m) from the fueling source and site before starting the engine.
NOTE: Dispose of the old gasoline in accordance to Federal,
State and Local regulations.
Fig. 3
Funnel
Spout
6
Fig. 6
Fuel Cap
Fuel Tank
Gas Can Spout
OIL AND FUEL INFORMATION
WARNING: Remove fuel cap slowly to avoid injury
from fuel spray. Never operate the unit without the fuel cap securely in place.
Oil Fill Plug
Oil Fill Hole
O-Ring
Fig. 4
Fig. 5
WARNING: Add fuel in a clean, well ventilated
outdoor area. Wipe up any spilled fuel immediately. Avoid creating a source of ignition for spilt fuel. Do not start the engine until fuel vapors dissipate.
WARNING: Gasoline is extremely flammable. Ignited vapors may explode. Always stop the engine and allow it to cool before filling the fuel tank. Do not smoke while filling the tank. Keep sparks and open flames at a distance from the area.
WARNING: OVERFILLING OIL CRANKCASE MAY CAUSE SERIOUS PERSONAL INJURY. Check and maintain the proper oil level in the crank case; it is important and cannot be overemphasized. Check the oil before each use and change it as needed.
See Changing the Oil.
7
Start/On (I)
Stop/Off (O)
Throttle Control
Fig. 7
STARTING INSTRUCTIONS
WARNING: Avoid accidental starting. Make sure
you are in the starting position when pulling the starter rope (Fig. 8). To avoid serious injury, the operator and unit must be in a stable position while starting.
WARNING: Operate this unit only in a well­ventilated outdoor area. Carbon monoxide exhaust fumes can be lethal in a confined area.
Starter Rope
Throttle Control
Fig. 9
Primer Bulb
Fig. 8
Choke Lever
STARTING/STOPPING INSTRUCTIONS
1. Check the oil level in the crankcase. Refer to Checking the Oil Level.
2. Fill the fuel tank with fresh, clean unleaded gasoline. Refer to Fueling the Unit.
NOTE: There is no need to turn the unit on. The On/Off
Stop Control is in the ON ( I ) position at all times.
3. Fully press and release the primer bulb 10 times, slowly. Some amount of fuel should be visible in the primer bulb and fuel lines (Fig. 8). If you can’t see fuel in the bulb, press and release the bulb as many times as it takes before you can see fuel in it.
4. Place the choke lever in Position 1 (Fig. 8).
5. Crouch in the starting position (Fig. 9). Squeeze the throttle control lever. Pull the starter rope out with a slow and steady motion 5 times.
6. Place the choke lever in Position 2 (Fig. 8).
7. While squeezing the throttle control , pull the starter rope out with a slow and steady motion 1 to 4 times to start the engine.
8. Keep the throttle squeezed and allow the engine to warm up for 15 to 30 seconds.
9. Place the choke lever in Position 3 (Fig. 8). The unit is ready for use.
IF...
The engine does not start, go back to step 3.
IF...
The engine fails to start after a few attempts, place the choke lever in Position 3 and squeeze the throttle control. Pull the starter rope out with a slow and steady motion 3 to 8 times, the engine should start. If not, pull 3 to 8 more times.
NOTE: The unit uses the Incredi-Pull™ starting system
with MAX FIRE IGNITION™ , which significantly reduces the effort required to start the engine. You must pull the starter rope out far enough to hear the engine attempt to start. There is no need to pull the rope briskly-- there is no harsh resistance when pulling. Be aware that this starting method is vastly different from (and much easier than) what you may be used to.
STOPPING INSTRUCTIONS
1. Release your hand from the throttle control. Allow the engine to cool down by idling.
2. Press and hold On/Off Stop Control in the OFF (O) position until engine comes to a complete stop (Fig. 7)
6. Correctly installed line will be the same length on both sides.
NOTE: Do not rest the Hassle-Free III™ Cutting Head on the
ground while the unit is running.
Some line breakage will occur from:
• Entanglement with foreign matter
• Normal line fatigue
• Attempting to cut thick, stalky weeds
• Forcing the line into objects such as walls or fence posts
TIPS FOR BEST TRIMMING RESULTS
• For best trimming results, operate unit at full throttle.
• Keep the cutting attachment parallel to the ground.
• Do not force the cutting attachment. Allow the tip of the line
to do the cutting, especially along walls. Cutting with more than the tip will reduce cutting efficiency and may overload the engine.
• Cut grass over 8 inches (200 mm) by working from top to
bottom in small increments to avoid premature line wear or engine drag.
• Cutting from right to left improves the unit's cutting
efficiency. Clippings are thrown away from the operator.
• Slowly move the trimmer into and out of the cutting area at
the desired height. Move either in a forward-backward or side-to-side motion. Cutting shorter lengths produces the best results.
• Trim only when grass and weeds are dry.
• The life of your cutting line is dependent upon proper
adherence of explained trimming techniques, what vegetation is cut, and where vegetation is cut.
For example, the line will wear faster when trimming against a foundation wall as opposed to trimming around a tree.
DECORATIVE TRIMMING
Decorative trimming is accomplished by removing all vegetation around trees, posts, fences and more.
Rotate the whole unit so that the cutting attachment is at a 30° angle to the ground (Fig. 14).
USING THE TWIST AND EDGE™ FEATURE
You can convert this unit to edge grass.
1. Make sure the unit is turned completely off.
2. Turn the knob counterclockwise to loosen coupler (Fig. 15).
3. Push in the release button (Fig.
16) and twist the shaft 90° until the release button snaps into the 90° hole (Fig. 15).
4. Turn the knob clockwise to lock the coupler (Fig. 17).
8
Fig. 14
OPERATING INSTRUCTIONS
HOLDING THE TRIMMER
Before operating the unit, stand in the operating position (Fig.
10). Check for the following:
• The operator is wearing eye protection and proper clothing
• With a slightly-bent right arm, the operator’s right hand is holding the shaft grip
• The operator’s left arm is straight, the left hand holding the assist handle
• The unit is at waist level
• The cutting attachment is parallel to the ground and easily contacts the grass without the need to bend over
LINE REPLACEMENT
for Hassle-Free III™ Cutting Head
Always use Craftsman Hassle-Free III™ XTRA QUIET Spiral Line. Choose the line size best suited for the job at hand. Red colored line is designed for cutting grass and small weeds. Black colored line is designed for cutting larger weeds and light brush.
NOTE: Before inserting new line into
the holes in the cutting head, identify the proper holes. Follow directions as shown on the line glide plate. Do Not attempt to remove the cutting head from the unit when replacing line.
1. Remove the old line and line glide plate from the cutting
head.
2. Clean entire surface of cut-
ting head. Note positions “A” and “B” on the cutting head.
3. Reinstall line glide plate (Fig.
11). Align arrow with:
“A” when using medium (red)
or large (black) line, or
“B” when using lines with
diameters smaller than medium (red) line
NOTE: Line glide plate must
be reinstalled in cutting head before inserting new line.
4. Insert both ends of your
line through the proper holes in the side of the cutting head (Fig. 12).
5. Pull the line and make
sure the line is against the hub and is fully extended through the positioning tunnels (Fig. 13).
WARNING: Before you begin using any
attachment, read and understand the manual that came with the attachment. Follow all safety information contained within.
WARNING: To avoid serious personal injury and
damage to the unit, shut the unit off before removing or installing add-ons.
WARNING: Always wear eye, hearing, foot and
body protection to reduce the risk of injury when operating this unit.
Fig. 10
WARNING: Do not remove or alter the line cutting
blade assembly. Excessive line length will make the clutch overheat. This may lead to serious personal injury or damage to the unit.
Cutting
Head
Line Glide
Plate
Arrow
Fig. 11
Positioning
Tunnel
Fig. 12
Positioning
Tunnel
Line against
the hub
Fig. 13
Knob
Coupler
Fig. 15
90˚ Edging Hole
(Trimmer Only)
To Install Attachments NOTE: To make installation easier, place the unit on the
ground or on a workbench.
1. Make sure the unit is turned completely off.
2. Turn the knob counterclockwise to loosen the coupler (Fig.
15).
3. While firmly holding the attachment, push it straight into the coupler until the release button (Fig. 16) snaps into the primary hole (Fig. 16). The primary hole is on the opposite side of the coupler from the knob (Fig. 16). Align the release button with the Guide Recess (Fig. 16) to help installation.
4. Turn the knob clockwise to tighten.
To Remove Attachments
1. Make sure the unit is turned completely off
2. Turn the knob counterclockwise to loosen the coupler.
3. Press and hold the release button (Fig. 16).
4. While firmly holding the upper shaft boom (Fig. 17), pull the attachment out of the coupler.
CRAFTSMAN CONVERTIBLE FEATURE
The coupler allows you to convert this unit for use with the following add-on attachments:
• Cultivator
• Blade Edger
• Blower
• Brush Cutter
• Pruner
9
OPERATING INSTRUCTIONS
CAUTION: T
hese add-on attachments are to be snapped into the primary hole only. Using the wrong hole could lead to personal injury or damage to the unit.
CAUTION: Before operating this unit, be sure
that the release button is fully snapped into the primary hole (Fig. 16), and that the knob (Fig. 17) is securely tightened.
Fig. 16
Craftsman Convertible™
Coupler
Release Button
Guide Recess
Knob
Knob
Attachment
Primary Hole
Upper Shaft Boom
Fig. 17
10
CHECKING THE OIL LEVEL
The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized. Check oil before each use:
1. Stop the engine and allow oil to drain into the crankcase.
2. Place the engine on an elevated, level surface with the cutting head shield hanging off the surface to get a proper oil level reading (Fig. 18).
3. Keep dirt, grass clippings and other debris out of the engine. Clean the area around the dipstick before removing it.
4. Remove the oil fill plug.
5. Look into the oil fill hole, use a flashlight if needed. The oil should be just touching the inner most thread (Fig. 19).
6. If the oil level is not touching the inner most thread on the oil fill hole, add a small amount of oil to the oil fill hole and recheck (Fig. 19). Repeat this procedure until the oil level reaches the inner most thread on the oil fill hole.
NOTE: Do not overfill the unit. NOTE: Make sure the O-ring is in place on the oil fill plug when
checking and changing the oil (Fig. 20).
Fig. 18
Oil Fill Plug
Oil Fill Hole
O-Ring
Max Oil Fill Line
Fig. 20
Fig. 19
WARNING: To prevent serious injury, never
perform maintenance or repairs with unit running. Always service and repair a cool unit. Disconnect the spark plug wire to ensure that the unit cannot start.
FREQUENCY MAINTENANCE REQUIRED SEE
Before starting engine
Fill fuel tank with fresh fuel Check oil
p. 6
p. 10 Every 10 hours Clean and re-oil air filter p. 11 1st change at 10 hours
2nd change at 25 hours Every 25 hours after
Change oil Change oil Clean spark arrestor
p. 10
p. 10
p. 13 10 hours on new engine
Every 25 hours Every 25 hours
Check rocker arm to valve clearance and adjust Check rocker arm to valve clearance and adjust Check spark plug condition and gap
p. 12
p. 12
p. 13
MAINTENANCE AND REPAIR INSTRUCTIONS
MAINTENANCE SCHEDULE
Perform these required maintenance procedures at the frequency stated in the table. These procedures should also be a part of any seasonal tune-up.
NOTE: Some maintenance procedures may require special
tools or skills. If you are unsure about these procedures take your unit to a Sears or other qualified service dealer.
NOTE: Maintenance, replacement, or repair of the emission
control devices and system may be performed by a Sears or other qualified service dealer.
In order to assure peak performance of your engine, inspection of the engine exhaust port may be necessary after 50 hours of operation. If you notice lost RPM, poor performance or general lack of acceleration, this service may be required. If you feel your engine is in need of this inspection, refer service to a Sears or other qualified service dealer for repair. DO NOT attempt to perform this process yourself as engine damage may result from contaminants involved in the cleaning process for the port.
CHANGING THE OIL
For a new engine, change the oil after the first 10 hours of operation. Change the oil while the engine is still warm. The oil will flow freely and carry away more impurities.
1. Unplug spark plug boot to prevent accidental starting.
2. Remove the oil fill plug.
3. Pour the oil out of the oil fill hole and into a container by
tipping the unit to a vertical position (Fig. 21). Allow ample time for complete drainage.
4. Wipe up any oil residue
on the unit and clean up any oil that may have spilled. Dispose of the oil according to Federal, State and local regulations.
5. Refill the crankcase with
3.04 fluid ounce (90 ml) of SAE 30 SF, SG, SH oil.
WARNING: Wear gloves to prevent injury when
handling unit.
Fig. 21
11
7. Reinstall the air filter cover. Position the slots on the top of the air filter cover onto the tabs at the top of the back plate (Fig.
27).
8. Swing the cover down until the tab on the air filter backplate snaps into place in the slot on the air filter cover (Fig. 28).
CARBURETOR ADJUSTMENT
The idle speed of the engine is adjustable. An idle adjustment screw is between the air filter cover and the engine starter housing (Fig. 29).
NOTE: Careless
adjustments can seriously damage your unit. A Sears or other qualified service dealer should make carburetor adjustments.
Check Fuel
Old fuel is usually the reason for improper unit performance. Drain and refill the tank with fresh fuel prior to making any adjustments. Refer to Oil and Fuel Information.
Clean Air Filter
The condition of the air filter is important to the operation of the unit. A dirty air filter will restrict air flow. This is often mistaken for an out of adjustment carburetor. Check the condition of the air filter before adjusting the idle speed screw.
Refer to Air Filter Maintenance.
MAINTENANCE AND REPAIR INSTRUCTIONS
NOTE: Use the bottle and spout saved from initial use to
measure the correct amount of oil. The top of the label on the bottle measures approximately 3.04 ounces (90 ml) (Fig. 22). Check the level, See Checking the Oil Level. If the level is low, add a small amount of oil and recheck. Do not overfill (Fig. 22).
6. Replace the oil fill plug.
7. Reconnect the spark plug boot.
AIR FILTER MAINTENANCE
Cleaning the Air Filter
Clean and re-oil the air filter every 10 hours of operation. It is an important item to maintain. Failure to maintain your air filter properly can result in poor performance or can cause permanent damage to your engine.
1. Open the air filter cover. Push the tab on the under side of the cover inward. Then pull the air filter cover out and up. (Fig. 23).
2. Remove the air filter (Fig. 23).
3. Wash the filter in detergent and water (Fig. 24). Rinse the filter thoroughly and allow it to dry.
4. Apply enough clean SAE 30 motor oil to lightly coat the filter (Fig. 25).
5. Squeeze the filter to spread and remove excess oil (Fig. 26).
6. Replace the filter (Fig. 23).
NOTE: If the unit is operated
without the air filter, you will VOID the warranty.
Fill Level
Fig. 22
WARNING: To avoid serious personal injury,
always turn the unit off and allow it to cool before you clean or service it.
Air Filter Cover
Air Filter
Tab
Fig. 23
Fig. 24
Fig. 25
Fig. 26
Idle Adjustment Screw
Fig. 29
Fig. 27
Locking Tab
Tabs
Back Plate
Air Filter
Air Filter Cover
Air Filter
Tab
Fig. 28
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