Craftsman 315228490 Owner’s Manual

Owner's Manual
II:RRFTSMRN'I
10 in. Stationary
TABLE SAW
Model No.
315.228490
O
O
Save this manual for
future reference.
Safety Rules and Operating Instructions before first use of
this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA Visit the Craftsman web page: www.sears.com/craftsman
Safety
Features
Assembly
Operation
Maintenance
Parts List
972000-781
9-00
FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW If this £1tRFIrSNRN Table Saw fails due to a defect in matedal or workmanship within one year from the date of
purchase, Sears will repair it, free of charge. Contact a Sears Service Center for repair. If this product is used for commercial or rental purposes, this warranty applies only for 90 days from the date of
purchase. This warranty gives you specific legal nghts, and you may also have other dghts which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
Your saw has many features for making cutting operations more pleasant and enjoyable. Safety, performance and dependability have been given top priority inthe design of this saw making iteasy to maintain and operate•
_ CAUTION: Carefully read through this entire owner's manual before using your new saw. Pay close
attention to the Rules For Safe Operation, and all Safety Alert Symbols, including Danger, Warning and Caution. If you usa your saw properly and only for what it is intended, you will enjoy years of safe, reliable
service.
_ Lcx_kfor this symbol to point out important safety precautions. It means attention... Your safety is involved.
!!!
_IL WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes,
which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed.
We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields, available at Sears Retail Stores.
Warranty and Introduction .............................................................................................................................. 2
Table Of Contents ....................................................................................................................................... 2-3
Rules For Safe Operation ........................................................................................................................... 4-6
Electrical ......................................................................................................................................................... 7
Glossary and Product Specifications ............................................................................................................. 8
Unpacking and Accessories ........................................................................................................................... 9
Loose Parts List............................................................................................................................................ 10
Small Parts List ....................................................................................................................................... 11-12
Tools Needed ............................................................................................................................................... 13
Labels ...................................................................................................................................................... 14-15
Features .................................................................................................................................................. 16-17
CRRFTSMRIr TABLE SAW315,228490 2
Assembly ................................................................................................................................................. 18-29
Installing Handwheels on Table Saw Base .................................................................................................. 18
Assembling Steel Leg Stand ................................................................................................................... 18-19
Mounting the Leg Stand on the Table Saw Base ........................................................................................ 19
Assembling Table Extensions ...................................................................................................................... 20
Aligning Table Extensions ............................................................................................................................ 20
Installing the Rear Rail ................................................................................................................................. 21
Installing the Front Rail ................................................................................................................................ 22
Aligning Rip Fence and Rails .................................................................................................................. 22-23
Mounting the Motor and Switch ............................................................................................................... 23-24
Installing the Belt and Belt Guard ................................................................................................................ 24
Installing the Blade Guard ............................................................................................................................ 25
Checking the Throat Plate ............................................................................................................................ 26
Aligning Riving Knife with the Blade ............................................................................................................ 26
Check Heeling (Paralleling) of the Sawblade to the Miter Gage Groove .................................................... 27
Checking Rip Fence and Blade Alignment .................................................................................................. 28
Changing the Motor Voltage ........................................................................................................................ 29
Adjustments ........... w,................................................................................................................................ 30-33
Replacing the Blade ..................................................................................................................................... 30
Heeling (Paralleling) the Sawblade to Miter Gage Groove .......................................................................... 31
Setting the Bevel Stops and Indicator .......................................................................................................... 32
Adjusting the Miter Gage .............................................................................................................................. 33
Removing / Replacing the Throat Plate ....................................................................................................... 33
Basic Operation of the Table Saw .......................................................................................................... 34-43
Causes of Kickback ...................................................................................................................................... 34
Avoiding Kickback ........................................................................................................................................ 34
Cutting Aids .................................................................................................................................................. 34
Resetting Thermal Ovedoad Protector .......................................................... ]............................................. 35
Causes of Overload ....................................................................................................................................... 35
Types of Cuts ............................................................................................................................................... 36
Making a Cross Cut ................................................................................................................................. 37-38
Making a Rip Cut .......................................................................................................................................... 38
Making a Miter Cut ....................................................................................................................................... 39
Making a Bevel Cross Cut ....................................................................................................................... 39-40
Making a Bevel Rip Cut ................................................................................................................................ 40
Making a Compound (Bevel) Miter Cut ........................................................................................................ 41
Making a Large Panel Cut ............................................................................................................................ 42
Making a Non-Through Cut .......................................................................................................................... 43
Making a Dado Cut ....................................................................................................................................... 43
Maintenance ................................................................................................................................................. 44
Lubrication .................................................................................................................................................... 44
Troubleshooting ....................................................................................................................................... 45-47
Exploded View and Repair Parts List...................................................................................................... 48-65
Parts Ordering / Service ................................................................................................................... back page
3 CRRFT$14RN"TABLESAW315.228490
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL
A A
A
,&
Note: Advises you of information or instructions vital to the operation or maintenance of the equipment.
MEANING
SAFETY ALERT SYMBOL Indicates danger, warning, or caution, May be used in conjunction with other symbols or
pictographs, DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others.
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock
and personal injury.
IMPORTANT
Servicing requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest Sears store or repair center. Always use original factory replacement parts when
servicing.
_i, WARNING: Do not attempt to operate this tool
until you have read thoroughly and understand completely all instructions, safety rules, etc.
contained in this manual. Failure to comply can
result in accidents involving fire, electrical shock, or serious personal injury. Save the owner's manual and review frequently for continuing safe
operation, and instructing others who may use this tool.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the owner's
manual carefully, Learn the saw's applications and limitations as well as the specific potential hazards
related to this tool.
DO NOT USE IN DANGEROUS ENVIRONMENT.
Do not use power tools near gasoline or other flammable liquids, in damp or wet locations, or
expose them to rain. Keep the work area well lit.
MAKE WORKSHOP CHILD-PROOF with padlocks and master switches or by removing starter keys.
KEEP CHILDREN AND VISITORS AWAY. All
visitors should wear safety glasses and be kept a
safe distance from work area, Do not let visitors contact tool or extension cord while operating.
KEEP THE WORK AREA CLEAN. Cluttered work areas and work benches invite accidents. DO NOT
leave tools or pieces of wood on the saw while it is in operation.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accesso-
ries.
USE THE RIGHT TOOL FOR THE JOB. Do not force the tool or attachment to do a job it was not
designed for. Use it only the way it was intended.
DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry.
They can get caught and draw you into moving
parts. Rubber gloves and nonslip footwear are recommended. Also wear protective hair covering
to contain long hair.
ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impact-
resistant lenses; they are NOT safety glasses.
NEVER STAND ON TOOL. Serious injury could occur ifthe tool is tipped or if the blade is uninten- tionally contacted.
DO NOT OVERREACH. Keep proper footing and balance at all times.
SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your
hand and frees both hands to operate tool.
CRAFTSMAN"TABLESAW315.228490 4
RULES FOR SAFE OPERATION (Continued)
USE THE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least
14 is recommended for an extension cord 25 feet or less in length• If indoubt, use the next heavier
gage. The smaller the gage number, the heavier the cord.
AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in.
REMOVE WRENCHES AND ADJUSTING KEYS. Get in the habit of checking - before turning on tool
- that hex keys and adjusting wrenches are re- moved from tool.
CHECK DAMAGED PARTS. Before using the tool again, check any damaged parts, including guards, for proper operation and performance. Check
alignment of moving parts, binding of moving parts, breakage of parts, saw stability, mounting and any other condttuonsthat may affect its operation. A damaged part must be properly repaired or re- placed by a qualified service technician at a Sears store or repair center to avoid risk of personal injury.
USE ONLY CORRECT BLADES. Use the right blade size, style and cutting speed for the material and the type of cut. Blade teeth should point down
toward the front of the table.
USE RECOMMENDED ACCESSORIES. Using
improper accessories may risk injury.
USE ONLY SEARS REPLACEMENT PARTS. All repairs, whether electrical or mechanical, should
be made by a qualified service technician at a Sears store or repair center.
KEEP GUARDS IN PLACE and in good working
order. This includes the blade guard, riving knife, and anti-kickback pawls•
CHECK DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of
the blade or cutter only.
DISCONNECT ALL TOOLS. When not in use, before servicing, or when changing attachments,
blades, bits, cutters, etc., all tools should be disconnected from power supply•
DO NOT FORCE THE TOOL. It will do the job better and more safely at the rate for which it was designed.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Do not leave tool until it
comes to a complete stop.
BEFORE MOUNTING, DISCONNECTING OR
REMOUNTING THE MOTOR; unplug the saw and remove the switch key.
_1= WARNING: When servicing, use only identical
Craftsman replacement parts. Use of any other parts may create a hazard or cause product
damage.
NEVER USE THIS TOOL IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor
could ignite fumes• MAKE SURE THE WORK AREA HAS AMPLE
LIGHTING to see the work and that no obstruc- tions will interfere with safe operation BEFORE performing any work using this tool.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches
replaced by a qualified service technician at a Sears store or repair center•
GUARD AGAINST ELECTRICAL SHOCK by preventing body contact with grounded surfaces
such as pipes, radiators, ranges, refrigerator enclosures.
GROUND ALL TOOLS. See Electrical page.
WEAR A DUST MASK to keep from inhalingfine
particles.
PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.
DO NOT OPERATE THIS TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR
ANY MEDICATION. STAY ALERT AND EXERCISE CONTROL. Watch
what you are doing and use common sense. Do not operate tool when you are tired. Do not
rush. AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause your hand to move into the blade. ALWAYS make sure
you have good balance. ALWAYS SUPPORT LARGE WORK PIECES
while cutting to minimize risk of blade pinching and kickback• Saw may slip, walk or slide while cutting large or heavy boards.
GUARD AGAINST KICKBACK. Kickback can occur when the blade stalls, driving the work piece
back toward the operator. It can pull your hand into the blade, resulting in serious personal injury. Stay
out of the blade path and turn switch off immedi- ately if blade binds or stalls.
USE A SUPPORT FOR THE SIDES AND BACK OF THE SAW TABLE when sawing wide or long
workpieces. Use a sturdy "outrigger" support if a table extension is more than 24 inches long and is
attached to the saw, to prevent tipping.
5 CRRFTSMRN" TABLESAW315.228490
RULES FOR SAFE OPERATION (Continued)
CUT ONLY WOOD, PLASTIC OR WOOD-LIKE
MATERIALS. Do not cut metal.
NEVER cut more than one piece at a time. DO NOT STACK more than one workpiece on the saw
table at a time.
DO NOT REMOVE THE SAW'S BLADE GUARDS. Never operate the saw with any guard or cover removed. Make sure all guards are
operating properly before each use.
NEVER PERFORM ANY OPERATION FREE-
HAND. Always place the workpiece to be cut on
the saw table and position it firmly against the
fence as a backstop.
USE THE RIP FENCE. Always use a fence or
straight edge guide when ripping.
BEFORE MAKING A CUT, be sure all adjustments are secure.
BE SURE THE BLADE PATH IS FREE OF
NAILS. Inspect for and remove all nails from lumber before cuttir_g.
BE SURE THE BLADE CLEARS THE WORKPIECE. Never start the saw with the blade
touching the workpiece.
KEEP HANDS AWAY FROM CUTTING AREA. Do not reach underneath work or in blade cutting
path with your hands and fingers for any reason. Always turn the power off.
USE A PUSHBLOCK OR PUSH STICK for workpieces so small that your fingers go under the
blade guard. NEVER TOUCH BLADE or other moving parts during use, for any reason.
_kWARNING: Blade coasts after being turned off.
ALLOW THE MOTOR TO COME UP TO FULL
SPEED before starting a cut to avoid blade bind- ing or stalling.
ALWAYS PUSH THE WORKPIECE; never pull it
toward the saw.
DO NOT FEED THE MATERIAL TOO QUICKLY.
Do not force the workpiece against the blade.
ALWAYS TURN OFF SAW before disconnecting
it, to avoid accidental starting when reconnecting to power supply. NEVER leave the table saw unat- tended while connected to a power source.
BEFORE CHANGING THE SETUP, REMOVING
COVERS, GUARDS, OR BLADE; unplug the saw
and remove the switch key.
KEEP TOOL DRY, CLEAN, AND FREE FROM
OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any solvents to
clean tool.
KEEP BLADES CLEAN, SHARP AND WITH
SUFFICIENT SET. Sharp blades minimize stalling and kickback.
USE ONLY OUTDOOR EXTENSION CORDS. Use only extension cords with the marking
"Acceptable for use with outdoor appliances; store cords indoorswhile not in use." Use extension
cords with an electrical rating not less than the saw's rating. Always disconnect the extension
cord from the outlet before disconnecting the product from the extension cord.
INSPECT TOOL CORDS AND EXTENSION
CORDS PERIODICALLY and, if damaged, have
repaired by a qualified service technician at a Sears store or repair center. Stay constantly
aware of cord location and keep it well away from the moving blade.
DO NOT ABUSE CORD. Never yank cord to disconnect it from receptacle. Keep cord from heat, oil, and sharp edges.
SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you
loan someone this tool, loan them these instruc-
tions also.
_1, WARNING: Some dust created by power
sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known
to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
SAVE THESE INSTRUCTIONS
CRRFTSMRN" TABLESAW315.228490 6
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a consid-
erable distance from the power source, use an extension cord heavy enough to carry the current that
the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of
power and causing the motor to overheat. Use the chart provided below to determine the minimum wire
size required in an extension cord. Only round jack- eted cords listed by Underwriter's Laboratories (UL)
should be used. Length of Extension Cord Wire Size (A.W.G.)
Up to 25 feet 14 26-100 feet 12
When working with the toot outdoors, use an exten- sion cord that is designed for outside use. This is
indicated by the letters WA on the cord's jacket.
Before using an extens®n cord, inspect it for loose or
exposed wires and cut or worn insulation.
_, CAUTION: Keep the cord away from the cutting
area and position the cord so that it will not be caught on lumber, tools, or other objects during cutting operations.
ELECTRICAL CONNECTION
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current
to reduce the risk of electric shock. This tool is
equipped with an electric cord having an equipment- grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local
codes and ordinances.
Do not modify the plug provided. If itwill not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment- grounding conductor can result ina risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary,
do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely
understood, or if in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immedi-
ately. This tool is intended for use on a circuit that has an outlet like the one shown in Figure 1. It also has a
grounding pin like the one shown.
Your Sears Craftsman Table Saw is powered by a
precision built electric motor. It should be connected
to a power supply that is 120 volts, 60 Hz, AC only
(normal household current). It should be connected
to a 240 volt power supply only if it has been reset
according to the instructions in this manual. The motor has been set at the factory for 120 volts; if it is reconnected to operate at 240 volts, all attachment plugs and any receptacles must be replaced with
devices rated for 240 volts. Do not operate this tool on direct current (DC). A substantial voltage drop will
cause a loss of power and the motor will overheat. If the saw does not operate when plugged into an outlet, double check the power supply.
SPEED AND WIRING The no-load speed of your table saw is approximately
3,600 rpm. This speed is not constant and decreases
under a load or with lower voltage. For voltage, the
wiring in a .shop is as important as the motor's horse-
power rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy
enough for a short distance will be too light for a
greater distance. A line that can support one power
tool may not be able to support two or three tools.
,_ WARNING: Instructions are given in the
Assembly section for changing the motor voltage to 240 volts. Follow them carefully ... Electrical
shock can kill.
GROUNDINGpIN /
COVEROFGROUNDED
OUTLETBOX
Fig. 1
7 CRAFTSMAN" TABLESAW315.228490
Anti-Kickback Pawls Toothed safety devices behind the blade designed to stop a workpiece from being kicked back at the
operator during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut A cutting operation made with the blade at any angle
other than 90" to the saw table. Compound Cut
A cut with both a miter angle and a bevel angle. Crosscut
A cutting operation made across the grain or the width of the workpiece.
Dado A non*through cut that gives a square notch or trough;
requires a special blade. Featherboard A device to help guide workpieces during rip cuts.
Freehand (for table saw) Dangerous practice of making a cut without using rip
or miter fences. See Safety Rules. Gum A sticky, sap-based residue from wood products. Heel Alignment of the blade.
Kerr
The material removed by the blade in a through cut or the slot produced by the blade in a non-through cut.
Kickback A hazard that can occur when blade binds or stalls, throwing workpiece back toward operator.
Leading End
The end of the workpiece pushed into the cutting tool
first.
Miter Cut A cutting operation made with the miter gage using
any angle other than 0 on the miter gage.
Molding A non-through cut that gives a varied shape to the workpiece and requires a special blade.
Push Stick
A device used to feed the workpiece through the saw
blade during narrow cutting operations. It helps keep
the operator's hands well away from the blade.
Rabbet
A notch in the edge of a workpiece.
Resaw A cutting operation to reduce the thickness of the
workpiece in order to make thinner pieces.
Resin A sticky, sap-based substance. Rip Cut
A cut made with the the grain of the workpiece.
Sawblade Path The area directly in line with the blade -- over, under, behind, or in front of it. Also, the workpiece area
which will be or has been cut by the blade. Set The distance that the tipof the saw blade tooth is bent
(or set) outward from the face of the blade. Throw-Back
Saw throwing back a workpiece; similar to kickback. Through Sawing
Any cutting operation where the blade extends completely through the workpiece.
Trailing End The workpiece end last cut by the blade in a dp cut.
Workplece The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to
as faces, ends, and edges.
Worktable
The surface on which the workpiece rests while
performing a cutting operation.
Blade Arbor 5/8 in.
Blade Diameter 10 in. Blade Tilt 0 - 45"
Table Size without table extensions 20 in. x 27 in. Table Size with table extensions 44 in. x 27 in.
rRRFTSMRN" TABLESAW315.228490 8
Rating 120 / 240 V, 60 Hz - AC only Input 13/6.5 Amperes
No Load Speed 3,600 RPM Cutting Capacity with Miter at 0/Bevel 0: 3-3/6 in. Cutting Capacity with Miter at 0/Bevel 45": 2-1/4 in.
Your new table saw has been designed to give you many years of high quality performance. To insure this goal, proper care and treatment is important. Careful treatment begins with removing all parts from the carton and checking them against the list of loose parts. The long box contains the rails. The large box holds all other parts, which are detailed in the Loose
Parts List.
Separate the saw and all parts from the packing materials and check each against the packing list, especially the small parts that can be hidden in the packing material.
Note: Do not discard the packing materials until you
have carefully inspected the saw, identified all parts, and satisfactorily operated your new saw.
_k WARNING: Never use gasoline, naptha, or
other highly volatile solvents. Do not ever let brake fluids, gasoline, petroleum-based products, or penetrating oils contact plastic parts. Such chemicals c_h weaken or destroy plastic.
Remove the wax paper covering on the table. Use any ordinary household type grease and spot
remover. Immediately apply a coat of automotive
type paste wax to the table and table exensions.
_i, WARNING: To prevent accidental starting that
could cause possible serious personal injury, assemble all parts to your saw before connecting
it to power supply. Saw should never be connected to power supply when you are
assembling parts, making adjustments, installing or removing blades, or when not in use.
WARNING: If any parts are missing, do not
A
operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury.
The following recommended accessories are currently available at Sears Retail Stores.
Fence Guide System
Guide Master
Box Joint & Miter Guide
Universal Jig
Taper Jig
10 in. Sanding Disc
8 in. Sanding Disc
Elite Dado
Excalibur Dado
7 in. Adj. Dado 36 tip
7 in. Adj. Dado 24 tip
_IL WARNING: The use of attachments or accessories not listed might be hazardous.
7 in. Stack Steel Dado
7 in. x 9/16 in. Stack Dado
7 in. Molding Head Set
2 Bit Molding Head Set
Saw Baskets
Jointer Clamps
Specialty Throat Plate
Miter Gage Hold Down Clamp
Align-A-Rip XRC Rip Fence
Dust Collection System
Accessory Table
9 CRRFTJ;MRN"TABLESAW 315.228490
The following items are included with your Table Saw.
A
A. Table Saw Base .................................................... 1
B. Belt ....................................................................... 1
C. Belt Guard ............................................................ 1
D. Blade Guard Assembly
(Hardware Shown Separately) ............................. 1
E. Wrench ................................................................. 1
F. Handwheel
(Hardware Shown Separately) ............................. 2
G. Leg Brace, lower (short) ....................................... 2
H. Leg Brace, lower (long) ........................................ 2
I. Leg Brace, upper (short) ....................................... 2
J. Leg Brace, upper (long) ........................................ 2
K. Leg ........................................................................ 4
L. Miter Gage ............................................................ 1
M. Motor and Switch .................................................. 1
N. Switch Key ............................................................ 1
CRRFTSMRN" TABLESAW315.228490 I 0
O. Rip Fence ............................................................. 1
P. Rail, Front (Hardware Shown Separately) ............ 1
Q. Rail, Rear (Hardware Shown Separately) ............ 1
R. Motor Mounting Plate
(Hardware Shown Separately) ............................. 1
S. Blade Guard Bracket ............................................ 1
T. Table Extension .................................................... 2
V. Hardware for Mounting Motor, Motor Mounting
Plate, and Belt Guard (Shown Separately) ........... 1
W. Hardware for Table Extensions
(Shown Separately) .............................................. 1
X. Hardware for Leg Stand, Leveling Feet, and
Mounting Saw Base (Shown Separately) ............. 1
Y. Hardware for Blade Guard Bracket and
Blade Guard Assembly (Shown Separately) ........ 1
Z. Owner's Manual (not shown) ................................ 1
Check all loose parts from the box with the list on the previous page, the figures below and on the following page. Small items such as fasteners and end caps are shown in figures 2 b and 2 c. Follow the instructions in the Assembly section to assemble your new saw.
X.
F. Hardware for Handwheel ................................... 2
screw (#10-24 x 1/2 in.) ...................................... 2
lock washer (#10) ............................................... 2
Hardware for Leg Stand, Leveling Feet, and Mounting Saw Base
Hardware for Leg Stand ..................................... 1
carriage bolt (5/16-18 x 3/4 in.) ........................ 24
flat washer (5/16 in.) ......................................... 24
hex nut (5/16-18) .............................................. 24
v.
Hardware for Mounting Motor, Motor Mounting Plate and Belt Guard
Hardware for Mounting Motor ............................ 1
hex bolt (5/16-18 x 1 in.) .................................... 4
flat washer (5/16 in.) ........................................... 8
lock washer (5/16 in.) ......................................... 4
hex nut (5/16-18) ....,. .......................................... 4
Hardware for Leveling Feet ................................ 1
leveling foot ........................................................ 4
flat washer (5/16 in.) ........................................... 8
hex nut (5/16-18) ................................................ 8
Hardware for Motor Mounting Plate ................... 1
hex bolt (5/16-18 x 3/4 in.) ................................. 2
Hardware for Belt Guard .................................... 1
hex nut (#10-24) ................................................. 4
flat washer (#10) ................................................. 4
W. Hardware for Table Extensions .......................... 1
hex bolt (5/16-18 x 1 in.) .................................... 8
flat washer (5/16 in.) ......................................... 16
hex nut (5/16-18) ................................................ 8
Hardware for Mounting Saw Base ..................... 1
hex bolt (5/16-18 x 3/4 in.) ................................. 4
flat washer (5/16 in.) ........................................... 8
hex nut (5/16-18) ................................................ 4
Fig. 2 b
11 CRRFTSMRN"TABLESAW315.228490
Check all loose parts from the box with the list and figures below and on the previous pages. Small items such
as fasteners and end caps are shown in figures 2 b and 2 c. Follow the instructions in the Assembly section to assemble your new saw.
P. Hardware for Rail, Front ..................................... 1
square head bolt (5/16-18 x 3/4 in.) ................... 6
flat washer (5/16 in.) ........................................... 6
hex nut (5/16-18) ................................................ 6
end cap for front rail ........................................... 2
screw (#8-32 x 1/2 in.) ........................................ 2
@
Q. Hardware For Rail, Rear .................................... 1
square head bolt (5/16-18 x 3/4 in.) ................... 6
flat washer (5/16 in.) ........................................... 6
hex nut (5/16-18) ................................................ 6
end cap for rear rail ............................................ 2
screw (#8-32 x 1/2 in.) ........................................ 2
0
Y.M,Hardware for Blade Guard Bracket and Blade
Guard Assembly
Blade Guard Bracket .......................................... 1
hex cap screw (5/16-18 x 1/2 in.) ....................... 2
lock washer (5/16 in.) ......................................... 2
Blade Guard Assembly ....................................... 1
socket head cap screw (1/4-20 x 3/8 in.) ........... 3
flat washer (1/4 in.) ............................................. 3
Hardware for Mounting Switch Assembly Packed with Motor Mounting Hardware
square nut (1/4-20) ............................................. 2
screw (1/4-20 x 3/8 in.) ....................................... 2
_ Fig, 2 c
©
©
CRRFTSMRN"TABLESAW 315,228490 12
The following tools are needed for assembly and alignment. Note: The five hex keys listed below have been provided with your saw. The remaining tools are typical shop tools and are not included with your saw.
SMALL/ MEDIUM
PHILLIPSSCREWDRIVER
COMBINATIONSQUARE
NUTDRIVER
8 ram,10 mm,and12mm
REXKEYS(PROVIDED)
and 6 mm
HAMMER
FRAMINGSQUARE
45° TRIANGLE'
WRENCHES:8ram,10 ram,and12mm
13 rRRFTSNRN"TABLEhAW315.228490
\
ADJUSTABLEWRENCH
B
F
C
D
G
E
A
O
A
10 inch Table Saw
3600 R.P.M, 120/240 VOLTS60 Hz AC ONLY13 A / 6.5 A
IA'WARNINGI W.ENSE.V,C.NG,USEON.y
IDENTICAL CRAFTSMAN REPLACEMENT PARTS. LRS34=O
MODEL 315.228490 SER. NO. (_ MADE IN TAIWAN Cv US
SEARS, ROEBUCK AND CO. [ 1 STATIONARYTOOL
Customer Help Line 1-800-932-3188
B
r r
_WARNING
RaisedGuard CanDropon
Spinning Bladeand
Break.
ToreduceThe
RiskofInjury, GuardMust bein Place
DuringUse.
Alignand Tighten
RivingKnife
Fasteners BeforeUse
[RAFTSMAN"TABLESAW315.228490 14
Fig. 4 a
_, WARNING
When Mounting an Auxiliary Fence Face, Position Mounting Hardware Beyond Arrow at Right and Left as Indicated. Keep Fasteners Away From Blade,
C
D
IDo Not Lift Saw With Rails 1
LorExtension Tables.
F
A WARNING
E
WAI_NING
Debris on rail can misalign
the rip fence. Workpiece could bind or suddenly
kick back. You could be hit or cut. Clean debris
off fence rail before
)ositioning fence.
Attach Blade Guard
As._embly Before Operating this Saw
G
_'L ONI
IPUSHOFF_
H
CRAFTSMAN"
A WARNING
Fig. 4 b
15 CRRFTSMRN*TABLESAW315,228490
KNOW YOUR TABLE SAW
GAGEGROOVE
TABLE
EXTENSION
MITER GAGE
ANTI-KICKBACKPAWLS
BLADEGUARD
MITER _
BLADE
RIVINGKNIFE
REARRAIL RIPFENCE
ORSPREADER ALIGN-A-CUT TABLE
INSERT EXTENSION
BEVEL NE
HANDWHEEL ADJUSTMENT
RIPFENCE
SCALE HANDLE
SCALE
FRONT
RAIL
SWITCH
WITHKEY
KNOB
BELTCOVER
MOTOR
OVERVIEW The upper portion of the blade projects up through the
table, surrounded by an insert called the throat plate. The heighf of the blade is set with a handwheel on the front of the cabinet. To accommodate wide panels, the tabletop has extensions on each side. Detailed instructions are provided in the Operation section of
this manual for the basic cuts: cross cuts, miter cuts, bevel cuts, and compound cuts.
GHT
HANDWHEEL
LEGSTAND
LEVELINGFOOT
BEVEL
LOCKHANDLE
Fig. 5
For cuts with the blade straight up and cutting across
the grain (cross cuts or miter cuts), use the miter gage
to set the angle and push the wood into the blade. To cut with the blade straight up, along the grain of the wood (rip cuts), use the rip fence to guide the wood.
Push smaller pieces with a pushblock or pushstick.
CRRFTSMRN" TABLESAW315.228490 16
To tilt the blade for a bevel cut, use the bevel handwheel on the side of the cabinet. A bevel scale
on the front of the cabinet shows the blade angle.
Inside the cabinet, adjustable positive stops control
the degree of tilt.
Use the miter gage with a bevel cross cut (compound cut) and the rip fence with a bevel rip cut. Other cuts
require special attachments, which have detailed instructions to reduce risk of injury and ensure the best performance from your new saw.
Before attempting to use your saw, familiarize yourself with all operating features and safety requirements of your Sears Craftsman table saw. The saw's features
are described below.
ALIGN-A-CUT INSERT - A plastic insert on which marks may be made to indicate the location of the
sawcut on the workpiece. ANTI-KICKBACK PAWLS - Kickback is a hazard in
which the workpiece is thrown back toward the operator. The toothed pawls are designed to snag the workpiece to prevent or reduce injury should kickback
occur. BEVEL HANDWHEEL - This handwheel, on the right
side of the cabinet, tilts the blade for a bevel cut. BEVEL SCALE - The easy-to-read scale on the front
of the workstand shows the exact blade angle.
lib
BLADE - This saw is provided with a Craftsman 24 tooth, 10 in. carbide tipped blade. The blade is adjusted with bevel and height handwheels on the cabinet. Bevel angles are locked with a handle below
the front rail.
_I, WARNING: Be sure to use only blades rated for
at least 5,000 rpm and recommended for use on this saw. Check with your nearest Sears retail
store.
BLADE GUARD - Always keep the guard down over
the blade for through-sawing cuts.
BEVEL LOCK HANDLE - This handle, placed just under the worktable surface on the front of the cabi-
net, locks the angle setting of the blade. Be sure the handle is hanging straight down before tilting the
blade. If itis not straight down, it may jam and bend the locking bolt.
DUAL VOLTAGE - Your table saw can be set up to operate at either 120 or 240 volts. Use extreme
caution when changing the voltage.
HEIGHT HANDWHEEL - Use this handwheel to lower
and raise the blade for adjustments or replacement. It
is located on the front of the cabinet. MITER GAGE - This gage aligns the wood for a
crosscut. The easy-to-read indicator shows the exact angle for a miter cut, with positive stops at 90" and
45".
MITER GAGE GROOVES - The miter gage rides in
these grooves on either side of the blade.
MITER GAGE KNOB - Located on the miter gage,
this knob locks in the cutting angle after selection.
MOTOR (13/6.5 AMP) - The powerful induction motor
is 3HP, with capacitor start and V-belt drive, and is housed in a sturdy steel base.
OVERLOAD PROTECTOR - This device switches off the saw if it overheats. See the Operation section.
RAILS - Front and rear rails provide support for large workpieces and the rip fence.
RIP FENCE - A sturdy metal fence guides the workpiece and is secured with the rip fence handle.
Grooves run along the top and sides of the rip fence for use with optional clamps and accessories.
RIP FENCE FINE ADJUSTMENT KNOB - The knob
on the front of the rip fence makes fine adjustments to the desired measurement for precise cutting. Push in the knob and turn to position fence.
RIP FENCE HANDLE - The handle on the front of the rip fence releases the rip fence or locks it in place.
RIVING KNIFE OR SPREADER - Located directly behind the blade, it keeps cut edges from binding and
supports the blade guard. SCALE - Found on the front rail, the easy-to-read
scale provides precise measurements in rip cuts. SWITCH WITH KEY - Your table saw has an easy
access power switch located below the front rail. The yellow switch key must be removed from the hard-
ware bag and inserted into the switch before saw can be operated. To lock the switch in the OFF position, remove the switch key from the switch. Place the key
in a location that is inaccessible to children and others
not qualified to use the toot.
TABLE EXTENSIONS - Removable cast iron exten-
sions, 12 in. by 27 in., support larger workpieces.
17 CRAFTSMAN" TABLESAW315.228490
Assembly is best done in the area where the saw will be used. When you remove the table saw base, loose
parts, and hardware from the packing materials, check all items with the loose parts list and drawing. If you are unsure about the description of any part, refer to the drawing. If any parts are missing, delay assembling until
you have obtained the missing part(s).
INSTALLING HANDWHEELS ON SAW BASE
See Figure 6.
Each handwheet bag contains a metal handwheel, a screw (#10-24 x 1/2 in.), and a lock washer (#10).
Align the handwheels to the shaft ends that extend from the front and right side of the table saw base.
Match the flat spots on the shaft and inside the
handwheel. Insert a screw and a flat washer in the handwheel center and tighten with a 4 mm hex key.
TABLE
SCREW
HEIGHT
HANDWHEEL
SHAFTEND WASHER
BEVELHANDWHEEL
Fig. 6
Note: Prior to assembly; clean the
protective coating from the
top, sides, and ends of the table top on your saw. Also clean protective coating from
the extension tables.
CARRIAGE
BOLT
Note: If you mount the saw base on a bench instead
of the legs, go to the Assembling Table Exten- sions procedure. The bench surface must have
an opening for sawdust to fall through, as large as the opening in the bottom of the saw base. A height of 36 in. from the top of the saw table to
the floor is recommended.
ASSEMBLING STEEL LEG STAND
See Figures 7 and 8.
Take the following hardware from the leg stand hardware bag:
24 carriage bolts (5/16-!8 x 3/4 in.)
4 leveling feet
32 flat washers (5/16 in.) 32 hex nuts (5/16-18)
Note: Remaining hardware from this bag is used for
mounting leg stand on the table saw base.
Take 4 legs and 8 braces from loose parts.
Place a short upper brace inside two of the legs, with the legs wide end up. (Upper braces have two
large holes in each end.) Make sure the two posts on the leg align with the small holes on the brace.
WASHER
UPPERBRACE
HEXNUT
I
LOWERBRACE
rRAFTSMI_N'TABLESAW315.228490 18
LEVELINGFOOT-------_ Fig. 7
Align the two large holes on the brace and the legs. Insert the carriage bolts. Add flat washers
and hex nuts and hand tighten. Repeat for the other short upper brace. These are the front and
back sets.
For the side sets, install a long upper brace on two legs. Add hardware and finger tighten. Repeat for
the other long upper brace.
Use the same steps to install the lower braces.
Tighten all hex nuts with a 12 mm wrench.
Place a hex nut and flat washer on each leveling
foot. Install the leveling feet from the bottom of each leg with the bolts pointing up. Cap with the
remaining flat washers and hex nuts but do not tighten.
Move the leg set to desired location. Adjust the leveling feet with a 12 mm wrench, then tighten the top hex nut.
WARNING: Do not lift the saw without help. The saw base weighs approximately 95 Ibs. Hold
it close to your body. Keep your knees bent and lift with your legs, not your back. Ignoring these
precautions can result in back injury.
Place the leg stand on the table saw base. Align the holes in the table with the holes in the end
braces. Make sure the Craftsman label faces the
front of the saw which has the height handwheel.
Place a flat washer on a bolt and insert through hole. Add a flat washer and a hex nut. Hand
tighten.
Repeat for three remaining holes. Tighten all hardware with a 12 mm wrench. You may find it helpful to use one wrench to hold the head of the bolt and one to tighten the hex nut. Leave the saw upside down to add the extensions.
LEG
STAND
FLATWASHER
UPPER
BRACE
LEG
LEGSTANDASSEMBLED Fig. 8
MOUNTING THE LEG STAND ON THE TABLE SAW BASE
See Figure 9.
Take the following from a small hardware bag: 4 hex bolts (5/16-18 x 3/4 in.)
4 hex nuts (5/16-18)
8 flat washers (5/16 in.)
Note: This hardware was in the bag with hardware for
assembling the leg stand and leveling feet.
Place the saw table upside down on a smooth surface, such as cardboard, on the floor.
LOWERBRACE
FLATWASHER HEXBOLT
SAWBASE
7
Fig. 9
19 CRRF'rSMRWTABLESAW 315.228490
ASSEMBLING TABLE EXTENSIONS
See Figure 10.
Locate the table extensions and the small hard- ware bag with the folrowing:
8 hex bolts (5/16-18 x 1 in.) 8 hex nuts (5/16-18)
16 flat washers (5/16 in.)
,_ WARNING: The table extensions not only
provide a better cut on the workpiece but help
protect you. Serious injury can result from workpiece binding or kickback due to twisted
rails or a misaligned rip fence.
With the saw upside down, align the extensions with the table with the bevel edges in front. Put a
flat washer on each bolt. Attach the extensions to the table by inserting the bolts from the direction of
the table.
Slip the remaining flat washers and hex nuts on the
bolts. Lightly tighte_'them with a 12 mm wrench.
Get help to stand the saw assembly upright using the center saw table. Do not grasp the saw by the
extensions.
ALIGNING TABLE EXTENSIONS
See Figure 11.
A good alignment allows the rails to slide on easily.
Stand at the front of the saw and line up the front
edges of the table and extensions.
To align extensions without damaging the table saw, put a block of wood at the front of the table where the extension meets the table, and tap the block with a hammer. Check and repeat untilthe
front edges are even.
Lift each extension slightly until it is higher than the table (if necessary, place a block of wood below
and tap upward). Center the block of wood over the
front and rear edges and tap it until both are even
(flush) with saw table. Recheck the front alignment.
Ifit is even, tighten the screws with a 12 mm
wrench.
BLOCKOFWOOD SAWTABLE
EXTENSION
TABLE SAW
EXTENSION BASE
HEX NUT
HEXBOLT
FLATWASHER Fig. 10
_IL WARNING: The extensions are very heavy. Do
not lift the saw table without help. Keep your
knees bent and liftwith your legs, not your back.
Ignoring these precautions can result in back injury.
VIEWED FROM SIDE
TABLEEXTENSIONEDGE
SAWTABLEEDGE FORWARD
VIEWED FROM FRONT
TAP HERE
SAWTABLEEDGE _ TABLEEXTENSION
Fig. 11
SPLIT RAIL DESIGN Your saw has a split raildesign. The front and rear
rails each have a left and right piece that must be installed. They are joined together on your saw with a connector. We suggest that you install the right rear and rightfront pieces first. Align and secure these pieces, then use the connectors provided to secure left rear and left front pieces.
tlUlFTINAN °TABLESAW315.228490 20
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