Craftsman 315116164 Owner’s Manual

Owner's Manual
II:RRFTSMRN I
Dustless Dual Motion Sander Double Insulated
Model No.
315.116164
Save this manual for
future reference
follow all Safety Rules and Operating Instructions before first use of this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA Visit the Craftsman web page: www.sears.com/craftsman
972000-854
8-01
Safety
Features
Operation
Maintenance
Parts List
®
Table Of Contents .......................................................................................................................................... 2
Warranty ......................................................................................................................................................... 2
Introduction ..................................................................................................................................................... 2
Rules for Safe Operation ............................................................................................................................. 3-4
Product Specifications .................................................................................................................................... 5
Unpacking ....................................................................................................................................................... 5
Accessories ..................... :.............................................................................................................................. 5
Features ......................................................................................................................................................... 6
Operation ................................................................................................................................................... 6-10
Maintenance ................................................................................................................................................. 11
Exploded View and Repair Parts List ...................................................................................................... 12-13
Parts Ordering / Service ............................................................................................................................... 14
FULL ONE YEAR WARRANTY ON CRAFTSMAN SANDER
If this I:RRFTSHRN Sander fails to give complete satisfaction within one year from the date of purchase, RE-
TURN IT TO THE NEAREST SEARS STORE IN THE UNITED STATES, and Sears will repair it, free of charge.
If this rRI:II:I"$MI|N Sander is used for commercial or rental purposes, this warranty applies for only 90 clays from the date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
Your sander has many features for making sanding operations more pleasant and enjoyable. Safety, performance and dependability have been given top
priority in the design of this sander making it easy to maintain and operate.
_i, Look for this symbol to point out important safety precautions. It means attention!H
Your safety is involved.
_, CAUTION: Carefully read through this entire
owner's manual before using your new sander. Pay close attention to the Rules for Safe
Operation, Warnings and Cautions. If you use your sander properly and only for what it is intended, you will enjoy years of safe, reliable
service.
_I, WARNING:
The operation of any sander can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We
recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields, available at Sears Retail Stores. Always wear eye protection which is marked to comply with ANSI Z87.1
2
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do
not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
A
A A
A
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
DOUBLE INSULATION
Double insulation is a concept in safety, in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from internal metal motor components with protecting insulation. Double
insulated tools do not need to be grounded.
SAFETY ALERT SYMBOL:
Indicates danger, warning, or caution. May be used in conjunction with other symbols or
pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others.
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
IMPORTANT
Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest Sears Store for repair. Always use original factory replacement parts when servicing.
_ WARNING: Do not attempt to operate this
tool until you have read thoroughly and understand completely all instructions, safety
rules, etc. contained in this manual. Failure to comply can result in accidents involving
fire, electric shock, or serious personal injury. Save owner's manual and review frequently for continuing safe operation, and instructing others who may use this tool.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read owner's manual carefully. Learn its applications and
limitations as well as the specific potential hazards
related to this tool.
GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH
GROUNDED SURFACES. For example; pipes,
radiators, ranges, refrigerator enclosures.
KEEP GUARDS IN PLACE AND IN WORKING
ORDER.
KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
AVOID DANGEROUS ENVIRONMENT. Do not use power tools in damp or wet locations or
expose to rain. Keep work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a
safe distance from work area. Do not let visitors contact tool or extension cord.
STORE IDLE TOOLS. When not in use, tools should be stored in a dry and high or locked-up
place - out of the reach of children.
DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy duty tool.
Do not use tool for purpose not intended-for example-don't use a circular saw for cutting tree
limbs or logs.
WEAR PROPER APPAREL. Do not wear loose clothing or jewelry that can get caught in tool's
moving parts and cause personal injury. Rubber
gloves and nonskid footwear are recommended when working outdoors. Wear protective hair
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RULES FOR SAFE OPERATION (Continued)
covering to contain long hair and keep it from being
drawn into nearby air vents.
ALWAYS WEAR SAFETY GLASSES. Everyday
eyeglasses have only impact-resistant lenses; they are not safety glasses,
PROTECT YOUR LUNGS. Wear a face or dust mask if the operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.
DO NOT ABUSE CORD. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord
from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It is safer than using your hand and it frees
both hands to operate tool.
DO NOT OVERREACH. Keep proper footing and balance at all times. Do not use on a ladder or
unstable support. Secure tools when working at
elevated positions.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accesso-
ries.
DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, tools
should be disconnected from power supply.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and
adjusting wrenches are removed from tool before
turning it on.
AVOID ACCIDENTAL STARTING. Do not carry plugged-in tool with finger on switch. Be sure
switch is offwhen plugging in.
MAKE SURE YOUR EXTENSION CORD IS IN
GOOD CONDITION. When using an extension
cord, be sure to use one heavy enough to carry the
current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.)
of at least 16 is recommended for an extension cord 100 feet or less in length. A cord exceeding
t00 feet is not recommended. If in doubt, use the
next heavier gage. The smaller the gage number, the heavier the cord.
OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords suitable
for use outdoors. Outdoor approved cords are marked with the suffix W-A, for example - SJTW-A or SJOW-A.
NEVER USE THIS OR ANY POWER SANDER
FOR WET SANDING OR LIQUID POLISHING.
Failure to comply can result in electrical shock
causing serious injury or worse.
KEEP HANDS AWAY FROM SANDING AREA.
NEVER USE IN AN EXPLOSIVE
ATMOSPHERE. Normal sparking of the motor could ignite fumes.
INSPECT TOOL CORDS PERIODICALLY and if damaged, have repaired by authorized service
facility. Stay constantly aware of cord location.
INSPECT EXTENSION CORDS
PERIODICALLY and replace ifdamaged.
KEEP HANDLES DRY, CLEAN, AND FREE
FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any strong solvents to clean your tool.
STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do
not operate tool when you are tired. Do not rush. CHECK DAMAGED PARTS. Before further use of
the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized
service center.
DO NOT USE TOOL IF SWITCH DOES NOT
TURN IT ON AND OFF. Have defective switches
replaced by an authorized service center.
INSPECT FOR and remove all nails from lumber before sanding.
DO NOT operate this tool while under the influence of drugs, alcohol, orany medication.
POLARIZED PLUGS. To reduce the risk of electric
shock, this tool has a polarized plug (one blade is wider than the other). This plug will fit in a polar-
ized outlet only one way. If the plug does not fit
fully in the outlet, reverse the plug. If it stilldoes
not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.
WHEN SERVICING USE ONLY IDENTICAL
CRAFTSMAN REPLACEMENT PARTS. SAVE THESE INSTRUCTIONS. Refer to them
frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan
them these instructionsalso.
SAVE THESE INSTRUCTIONS
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_i WARNING: Some dust created by power
sanding, sawing, grinding, drilling, and other construction activities contains chemicals known
to cause cancer, birth defects or other
reproductive harm. Some examples of these
chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement
and other masonry products, and
arsenic and chromium from chemically- treated lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
Sanding Pad 1/2 sheet No Load Speed 4,000 opm
Motion Dual
Your sander has been shipped completely assembled except for the dust bag. Inspect it carefully to make sure no breakage or damage has occurred during shipping. If any parts are damaged or missing, contact your nearest Sears Retail Store to obtain replacement
parts before attempting to operate sander. The dust bag and this owner's manual are also included in the
box.
The following recommended accessories are currently available at Sears Retail Stores.
NO-FIL ALUMINUM OXIDE CUT SHEETS (4-1/2 in. x 11 in.)
Item No. _9-28250 - Extra Fine Item No. _9-28251 - Fine
Item No. _9-28252 - Medium Item No. _9-28253 - Coarse
DUSTLESS SANDING A'n'ACHMENT Item No. -9-11766
Rating Input Paper Type
_i, WARNING: If any parts are missing, do not
operate this tool until the missing parts are replaced. Failure to do so could result in possible
serious personal injury.
NO-FIL ALUMINUM OXIDE PRESSURE-SENSITIVE ADHESIVE BACKED SHEETS (4-1/2 in. X 9-1/8 in.)
Item No. _9-28255- Extra Fine Item No. _9-28256- Fine Item No. _9-28257- Medium Item No. _9-28258- Coarse
120 Volts, 60 Hz, AC
4.0 Amperes
Non-Adhesive Sandpaper
Adhesive Sandpaper
,_ WARNING: The use of attachments or accessories not listed might be hazardous.
SANDPAPER SELECTION
Selecting the correct size grit and type sandpaper is an extremely important step in achieving a high quality sanded finish. Aluminum oxide, silicon carbide, and other synthetic abrasives are best for power sanding.
Natural abrasives, such as flint and garnet are too soft for economical use in power sanding. In general, coarse grit wilt remove the most material and finer grit will produce the best finish in all sanding
operations. The condition of the surface to be sanded will determine which grit will do the job. If the surface is rough, start with a coarse grit and sand until the surface is uniform. Medium grit may then be used to remove
scratches left by the coarser grit and finer grit used for finishing of the surface. Always continue sanding with each grit until surface is uniform.
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