Craftsman 315.115970 Operator's Manual

Page 1
OPERATOR’S MANUAL
R
®
19.2 VOLT BUFFER/POLISHER
Model No.
315.115970
WARNING: To reduce the risk of injury,
the user must read and understand the operator’s manual before using this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
987000-355 7-23-08 (REV:00)
Save this manual for future reference
BATTERIES AND CHARGERS SOLD SEPARATELY
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TABLE OF CONTENTS
Warranty ..........................................................................................................................................................................2
Introduction ..................................................................................................................................................................... 2
General Safety Rules ....................................................................................................................................................3-4
Specific Safety Rules ....................................................................................................................................................... 4
Symbols ........................................................................................................................................................................5-6
Features ........................................................................................................................................................................... 7
Assembly ......................................................................................................................................................................... 8
Operation ....................................................................................................................................................................8-11
Maintenance .................................................................................................................................................................. 12
Exploded View and Parts List ........................................................................................................................................ 13
Parts Ordering/Service .....................................................................................................................................Back Page
WARRANTY
ONE-YEAR FULL WARRANTY ON CRAFTSMAN TOOL
If this Craftsman tool fails to give complete satisfaction within one year from date of purchase, RETURN IT TO ANY SEARS STORE OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES FOR FREE REPLACEMENT.
If this Craftsman tool is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
INTRODUCTION
This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
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GENERAL SAFETY RULES
WARNING - Read all instructions. Failure to
follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose
control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase
the risk of electric shock.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of
electric shock.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of electric shock.
Use battery only with charger listed.
MODEL
315.115970
BATTERY PACK
(Li-ion)
315.113740
(130285003)
BATTERY PACK
(Ni-Cd)
130279003,
130279005
(Item No. 911375)
CHARGER
(Multi-Chemistry)
315.259260
(140351001)
315. 259260
(140351001)
1425301 (911041)
315.115730
(140301003)
315.115720
(140301001)
PERSONAL SAFETY
Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Avoid accidental starting. Ensure the switch is in
the off-position before plugging in. Carrying power
tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
Dress properly. Do not wear loose clothing or
jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are connected and properly used. Use of these devices
can reduce dust-related hazards.
Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the power tool in unexpected situations.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or
the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s
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GENERAL SAFETY RULES
operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
BATTERY TOOL USE AND CARE
Ensure the switch is in the off position before
inserting battery pack. Inserting the battery pack into
power tools that have the switch on invites accidents.
Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated
battery packs. Use of any other battery packs may
create a risk of injury and fire.
When battery pack is not in use, keep it away from
other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.
Shorting the battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected
from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
SERVICE
Have your power tool serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
WARNING! To reduce the risk of injury, user must
read instruction manual.
When servicing a power tool, use only identical
replacement parts. Follow instructions in the Maintenance section of this manual. Use of
unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury.
SPECIFIC SAFETY RULES
Hold power tools by insulated gripping surfaces
when performing an operation where the cutting tool may contact hidden wiring or its own cord.
Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator.
Know your power tool. Read operator’s manual
carefully. Learn its applications and limitations, as well as the specific potential hazards related to this power tool. Following this rule will reduce the risk of
electric shock, fire, or serious injury.
Always wear safety glasses with side shields.
Everyday glasses have only impact resistant lenses. They are NOT safety glasses. Following this rule will reduce the risk of eye injury.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the
risk of serious personal injury.
Protect your hearing. Wear hearing protection
during extended periods of operation. Following this
rule will reduce the risk of serious personal injury.
Battery tools do not have to be plugged into an
electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Following this rule will reduce the risk of
electric shock, fire, or serious personal injury.
Do not place battery tools or their batteries near
fire or heat. This will reduce the risk of explosion and
possibly injury.
Do not crush, drop or damage battery pack. Do
not use a battery pack or charger that has been
dropped or received a sharp blow. A damaged
battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.
Batteries can explode in the presence of a source
of ignition, such as a pilot light. To reduce the risk of
serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
Do not charge battery tool in a damp or wet
location. Following this rule will reduce the risk of
electric shock.
For best results, your battery tool should be
charged in a location where the temperature is more than 50°F but less than 100°F. To reduce the
risk of serious personal injury, do not store outside or in vehicles.
Under extreme usage or temperature conditions,
battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will
reduce the risk of serious personal injury.
Save these instructions. Refer to them frequently
and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also to prevent misuse of the product and possible injury.
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SYMBOLS
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watts Power
min Minutes Time
Alternating Current Type of current
Direct Current Type or a characteristic of current
n
o
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
No Load Speed Rotational speed, at no load
Class II Tool Double-insulated construction
Wet Conditions Alert Do not expose to rain or use in damp locations.
Read The Operator’s Manual
Eye Protection
Safety Alert Precautions that involve your safety.
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Always wear safety goggles or safety glasses with side shields and, as necessary, a full face shield when operating this product.
CAUTION:
(Without Safety Alert Symbol) Indicates a situation that may result in property damage.
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SYMBOLS
SERVICE
Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest SEARS PARTS AND REPAIR SERVICE CENTER for repair. When servicing, use only identical replacement parts.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
WARNING: To avoid serious personal injury, do
not attempt to use this product until you read thoroughly and understand completely the operator’s manual. If you do not understand the warnings and instructions in the operator’s manual, do not use this product. Call the Craftsman Consumer Helpline at 1-800-932-3188 for assistance.
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®
FEATURES
PRODUCT SPECIFICATIONS
Buffing Pad Size ...........................................................6 in.
Orbit Diameter ...........................................................1/2 in.
Motor ...............................................................19.2 Volt DC
No Load Speed .....................................4,000 r/min. (RPM)
HANDLE
APPLICATION BONNET
KNOW YOUR BUFFER/POLISHER
See Figure 1.
The safe use of this product requires an understanding of the information on the product and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.
APPLICATION BONNET
The reusable application bonnet is made of 100% terry cloth and is used to apply polish to the painted surface.
ROTATING BASE
BUFFING / POLISHING BONNET
Fig. 1
BUFFING/POLISHING BONNET
The reusable buffing/polishing bonnet is made of synthetic tufted material and is used to buff and polish painted surfaces.
HANDLE
The handle stabilizes your buffer/polisher and is used during all operations.
ROTATING BASE
The buffer/polisher comes with a rotating base that moves in random orbital motion.
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ASSEMBLY
UNPACKING
This product has been shipped completely assembled.
Carefully remove the product and any accessories from
the box. Make sure that all items listed in the packing list are included.
Inspect the product carefully to make sure no breakage
or damage occurred during shipping.
Do not discard the packing material until you have
carefully inspected and satisfactorily operated the product.
If any parts are damaged or missing, please call
1-800-932-3188 for assistance.
PACKING LIST
Buffer/Polisher
Buffing/Polishing Bonnet
Application Bonnet
Operator’s Manual
OPERATION
WARNING:
do not operate this product until the parts are replaced. Failure to heed this warning could result in serious personal injury.
If any parts are damaged or missing
WARNING: Do not attempt to modify this product
or create accessories not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
WARNING: To prevent accidental starting that
could cause serious personal injury, always remove the battery pack from the product when assembling parts.
WARNING: Do not allow familiarity with products to
make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.
WARNING: Always wear safety goggles or safety
glasses with side shields when operating products. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury.
WARNING: Do not use any attachments or
accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.
APPLICATIONS
You may use this product for the purposes listed below:
Polishing and buffing cars, boats, RVs, personal
watercraft, motorcycles, hardwood floors, and large furniture.
This product will accept DieHard® 19.2 V lithium-ion bat­tery packs and Craftsman 19.2 V nickel-cadmium battery packs. For complete charging instructions, refer to the Operator’s Manual for the battery packs and chargers listed in the General Safety Rules.
BATTERY PROTECTION FEATURES
DieHard® 19.2 V lithium-ion battery packs are designed with features that protect the lithium-ion cells and maximize battery life.
If the tool stops during use, release the trigger to reset and resume operation. If the tool still does not work, the battery needs to be recharged.
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®
OPERATION
®
STARTING/STOPPING THE BUFFER/POLISHER
See Figure 2.

To start the buffer/polisher, place the power switch in the ON ( l ) position.

To stop the buffer/polisher, place the power switch in the OFF ( O ) position.
TO INSTALL BATTERY PACK
See Figure 3.
Place the power switch in the OFF ( O ) position.
Place the battery pack in the tool.
Make sure the latches on each side of the battery pack
snap in place and that battery pack is secured in the tool before beginning operation.
CAUTION: When placing battery pack in the tool,
be sure raised rib on battery pack aligns with the slot in the buffer/polisher and latches into place properly. Improper installation of the battery pack can cause damage to internal components.
TO REMOVE BATTERY PACK
See Figure 3.
Place the power switch in the OFF ( O ) position.
Locate latches on side of battery pack and depress
both sides to release battery pack.
DEPRESS LATCHES TO
RELEASE BATTERY PACK
BATTERY
PACK
LATCHES
Fig. 3
ON / OFF
SwITCH
ON (I)
OFF (O)
WARNING: Battery products are always in
operating condition. Therefore, the switch should always be locked when not in use or carrying at your side.
PREPARE THE SURFACE
For best results, the surface should be clean and dry. Most high-gloss surfaces can be cleaned with a mild soap and water solution. For removal of stubborn dirt such as road tar, grease, and bug stains, you can use a mild ammonia solution such as that used in glass cleaners. When using bug-removing chemicals, follow the manufacturer’s directions. Before using any cleaning product, check the label for recommended applications and follow the directions for use.
Never apply cleaner directly onto surface to be polished.
Fig. 2
Apply to a clean cloth then use the cloth to clean the surface. Do not use any type of abrasive cleanser as it may damage or scratch the surface.
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WAX
OPERATION
WAX
INSTALLING/REMOVING APPLICATION BONNET
See Figure 4.
Place the power switch in the OFF ( O ) position.
Remove the battery pack from the buffer/polisher.
Slip application bonnet edges over pad.
Tie bonnet strings securely.
WARNING: The drawstring must be tucked
securely inside the bonnet before turning the buffer/ polisher on. Failure to do so could result in the drawstring being caught between the motor housing and orbiting pad, increasing the risk of serious personal injury.
To remove, untie bonnet strings and pull bonnet edges
over and off pad.
PULL APPLICATION
BONNET EDGES OvER PAD TO INSTALL
APPLICATION OF LIQUID POLISH
See Figure 6.
Apply a small circle of liquid (about the size of a half­ dollar) around the center of the bonnet, followed by two more rings, each slightly larger than the previous one. After the first application, the bonnet will not absorb as much polish. Apply two rings of polish to the bonnet for subsequent applications, using half of the initial quantity.
TIE STRINGS SECURELY
AND TUCK LOOSE ENDS
UNDERNEATH PAD
Fig. 4
APPLYING POLISH TO THE APPLICATION BONNET
Most polishes are either in paste or liquid form. Before using any polish, read and follow all manufacturer’s directions on appropriate applications and proper use.
APPLICATION OF PASTE POLISH
See Figure 5.
Use a putty knife or other flat, blunt object to apply approximately one rounded teaspoon of paste onto the bonnet. Evenly spread the paste over the entire surface of the bonnet.
Do not apply paste directly to the surface being polished.
Fig. 5
Fig. 6
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OPERATION
®
WARNING: Keep a firm grip on the tool with both
hands at all times. Failure to do so could result in loss of control leading to possible serious injury.
APPLY POLISH TO SURFACE
See Figure 7.
While holding the buffer/polisher firmly against the surface, slide the ON/OFF switch to the ON position (to the left). Always start and stop the polisher on or against the surface being polished.
Begin by polishing larger flat surfaces, such as the hood, trunk and roof. Use a broad sweeping motion in a crisscross pattern. Do not press down on the surface with the polisher. Let the orbital action of the pad and bonnet do the work.
Once flat surfaces have been covered, polish curved surfaces such as car doors and quarter panels. Use small circular motions.
After applying polish to the entire surface, turn buffer/ polisher off. Wait until the pad stops rotating before lifting the buffer/polisher from the surface.
For hard to reach areas, such as the underside of bumpers or side mirrors, apply polish by hand.
Fig. 8
CHANGE TO BUFFING/POLISHING BONNET
See Figure 8.
Remove the battery pack from the buffer/polisher and remove the application bonnet by loosening the drawstring and slipping the bonnet off the pad. Replace with buffing/polishing bonnet, attaching it the same way as the application bonnet.
Buff the surface in the same order as it was polished, starting with large flat surfaces and ending with hard-to reach areas. Use the same motion as for polishing, a broad sweeping criss-cross pattern on large flat areas and small circular motions on all other areas. Remember to let the tool do the work.
WARNING: Check polishing bonnets before
each use. Make sure they are clean and free from any loose particles or foreign objects that may be embedded in the bonnet. Failure to do so could cause these particles or objects to be thrown from the tool resulting in possible serious injury or damage to the work surface.
Fig. 7
WARNING: To prevent loss of control and possible
serious personal injury, always operate the tool with both hands, keeping one hand on the handle.
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MAINTENANCE
Li - Ion
WARNING: When servicing, use only identical
Craftsman replacement parts. Use of any other part may create a hazard or cause product damage.
WARNING: Always wear safety goggles or safety
glasses with side shields when using compressed air to clean products. If the operation is dusty, also wear a dust mask.
WARNING: To avoid serious personal injury, always
remove the battery pack from the product when cleaning or performing any maintenance.
BATTERIES
This product will accept DieHard® 19.2 V lithium-ion bat­tery packs and Craftsman 19.2 V nickel-cadmium battery packs.
The batteries for this product have been designed to provide maximum trouble-free life. However, like all batteries, they will eventually wear out. Do not disassemble battery pack and attempt to replace the batteries. Handling of these batteries, especially when wearing rings and jewelry, could result in a serious burn.
To obtain the longest possible battery life, we suggest the following:
For lithium-ion batteries:
Remove the battery pack from the charger once it is
fully charged and ready for use.
For battery pack storage longer than 30 days:
Store the battery pack where the temperature is below
80°F and away from moisture.
Store battery packs in a 30%-50% charged condition.
Every six months of storage, charge the pack as
normal.
For nickel-cadmium batteries:
Remove the battery pack from the charger once it is
fully charged and ready for use.
For battery pack storage longer than 30 days:
Store the battery pack where the temperature is below
80°F.
Store battery packs in a “discharged” condition.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating oils, etc. come in contact with plastic parts. Chemi­cals can damage, weaken or destroy plastic which may result in serious personal injury.
Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at a Sears Service Center.
BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING
To preserve natural resources, please recycle or dispose of batteries properly.
This product uses nickel-cadmium and lithium-ion batteries. Local, state or federal laws may prohibit disposal of batteries in ordinary trash.
Consult your local waste authority for information regarding available recycling and/or disposal options.
WARNING: Upon removal, cover the battery
pack’s terminals with heavy-duty adhesive tape. Do not attempt to destroy or disassemble battery pack or remove any of its components. Lithium-ion and nickel-cadmium batteries must be recycled or disposed of properly. Also, never touch both termi­nals with metal objects and/or body parts as short circuit may result. Keep away from children. Failure to comply with these warnings could result in fire and/or serious injury.
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CRAFTSMAN 19.2V BUFFER/POLISHER – MODEL NUMBER 315.115970
3
1
2
4
5
6
7
®
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your BUFFER/POLISHER or when ordering repair parts.
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
PARTS LIST
Key Part No. Number Description Qty.
1 019011006019 Data plate ........................................................................................................1
2 019011006020 Logo plate .......................................................................................................1
3 019011001003 Pad assembly ..................................................................................................1
4 019011001002 Washer ............................................................................................................1
5 019011001001 Screw ..............................................................................................................1
6 019011001011 Application bonnet ..........................................................................................1
7 019011001012 Polishing bonnet..............................................................................................1
987000355 Operator’s Manual
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Get it fixed, at your home or ours!
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For expert troubleshooting and home solutions advice:
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no matter who made it, no matter who sold it!
For the replacement parts, accessories and
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For repair of carry-in items like vacuums, lawn equipment,
and electronics, call anytime for the location of your nearest
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Para pedir servicio de reparación
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1-888-SU-HOGAR
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