Craftsman 315.115840 Operator's Manual

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OPERATOR’S MANUAL
19.2 VOLT PLANER
Model No.
315.115840
WARNING: To reduce the risk of injury,
the user must read and understand the operator’s manual before using this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
983000-796
7-05
Save this manual for future reference
BATTERIES AND CHARGERS SOLD SEPARATELY
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TABLE OF CONTENTS
n Warranty .......................................................................................................................................................................... 2
n Introduction ..................................................................................................................................................................... 2
n General Safety Rules....................................................................................................................................................3-4
n Specific Safety Rules....................................................................................................................................................... 4
n Safety Rules for Charger ................................................................................................................................................. 5
n Symbols........................................................................................................................................................................6-7
n Features........................................................................................................................................................................... 8
n Assembly .........................................................................................................................................................................9
n Operation..................................................................................................................................................................10-15
n Maintenance.............................................................................................................................................................16-19
n Exploded View and Parts List........................................................................................................................................ 20
n Parts Ordering/Service ....................................................................................................................................Back Page
WARRANTY
ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL
If this Craftsman tool fails to give complete satisfaction within one year from date of purchase, RETURN IT TO THE NEAREST SEARS STORE IN THE UNITED STATES, and Sears will replace it, free of charge.
If this Craftsman tool is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179
INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.
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GENERAL SAFETY RULES
WARNING! Read all instructions. Failure to
follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
WORK AREA SAFETY
n Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
n Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
n Keep children and bystanders away while operat-
ing a power tool. Distractions can cause you to lose
control.
ELECTRICAL SAFETY
n Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
n Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
n Do not expose power tools to rain or wet condi-
tions. Water entering a power tool will increase the risk
of electric shock.
n Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk
of electric shock.
n When operating a power tool outdoors, use an exten-
sion cord suitable for outdoor use. Use of a cord suit-
able for outdoor use reduces the risk of electric shock.
n Use battery only with charger listed.
MODEL BATTERY PACK CHARGER
315.115840 130279003 Model No. 1425301 130279005 (Item No. 911041) (Item No. 911375) Model No. 315.115730 (Item No. 140301003)
PERSONAL SAFETY
n Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
n Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used for appro­priate conditions will reduce personal injuries.
n Avoid accidental starting. Ensure the switch is in
the off-position before plugging in. Carrying power
tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
n Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal injury.
n Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
n Dress properly. Do not wear loose clothing or jew-
elry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can
be caught in moving parts.
n If devices are provided for the connection of dust
extraction and collection facilities, ensure these are connected and properly used. Use of these devices
can reduce dust-related hazards.
n Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
n Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the power tool in unexpected situations.
POWER TOOL USE AND CARE
n
Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was designed.
n Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
n Disconnect the plug from the power source and/or
the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
n Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
n Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
n Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
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GENERAL SAFETY RULES
n Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
BATTERY TOOL USE AND CARE
n Ensure the switch is in the off position before in-
serting battery pack. Inserting the battery pack into
power tools that have the switch on invites accidents.
n Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with another battery pack.
n Use power tools only with specifically designated
battery packs. Use of any other battery packs may
create a risk of injury and fire.
n When battery pack is not in use, keep it away from
other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can
SPECIFIC SAFETY RULES
make a connection from one terminal to another.
Shorting the battery terminals together may cause burns or a fire.
n Under abusive conditions, liquid may be ejected
from the battery, avoid contact. If contact acci­dentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected
from the battery may cause irritation or burns.
SERVICE
n Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is main­tained.
WARNING! To reduce the risk of injury, user must
read instruction manual.
n When servicing a power tool, use only identical
replacement parts. Follow instructions in the Main­tenance section of this manual. Use of unauthorized
parts or failure to follow Maintenance instructions may create a risk of shock or injury.
n Wait for the cutter to stop before setting the tool
down. An exposed cutter may engage the surface
leading to possible loss of control and serious injury.
n Use clamps or another practical way to secure and
support the workpiece to a stable platform. Hold-
ing the work by hand or against your body leaves it unstable and may lead to loss of control.
n Hold power tools by insulated gripping surfaces
when performing an operation where the cutting tool may contact hidden wiring or its own cord.
Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator.
n Know your power tool. Read operator’s manual
carefully. Learn its applications and limitations, as well as the specific potential hazards related to this power tool. Following this rule will reduce the risk of
electric shock, fire, or serious injury.
n Always wear safety glasses with side shields.
Everyday glasses have only impact resistant lenses. They are NOT safety glasses. Following this rule will reduce the risk of eye injury.
n Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the
risk of serious personal injury.
n Protect your hearing. Wear hearing protection
during extended periods of operation. Following this
rule will reduce the risk of serious personal injury.
n Battery tools do not have to be plugged into an
electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing
accessories. Following this rule will reduce the risk of
electric shock, fire, or serious personal injury.
n Do not place battery tools or their batteries near
fire or heat. This will reduce the risk of explosion and
possibly injury.
n Never use a battery that has been dropped or
received a sharp blow. A damaged battery is subject
to explosion. Properly dispose of a dropped or dam­aged battery immediately.
n Batteries vent hydrogen gas and can explode in
the presence of a source of ignition, such as a pilot light. To reduce the risk of serious personal injury,
never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
n Do not charge battery tool in a damp or wet
location. Following this rule will reduce the risk of
electric shock.
n For best results, your battery tool should be
charged in a location where the temperature is more than 50°F but less than 100°F. Do not store outside or in vehicles.
n Under extreme usage or temperature condi-
tions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will
reduce the risk of serious personal injury.
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SAFETY RULES FOR CHARGER
WARNING! READ AND UNDERSTAND ALL
INSTRUCTIONS. Failure to follow all instructions
listed below, may result in electric shock, fire and/or serious personal injury.
n Before using battery charger, read all instructions
and cautionary markings in this manual, on battery charger, battery, and product using battery to prevent misuse of the products and possible injury or damage.
CAUTION: To reduce the risk of electric shock
or damage to the charger and battery, charge only nickel-cadmium rechargeable batteries as specifi­cally designated on your charger. Other types of batteries may burst, causing personal injury or damage.
n Do not use charger outdoors or expose to wet or
damp conditions. Water entering charger will increase
the risk of electric shock.
n Use of an attachment not recommended or sold
by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
n Do not abuse cord or charger. Never use the cord to
carry the charger. Do not pull the charger cord rather than the plug when disconnecting from receptacle. Damage to the cord or charger could occur and create an electric shock hazard. Replace damaged cords im­mediately.
n Make sure cord is located so that it will not be
stepped on, tripped over, come in contact with sharp edges or moving parts or otherwise subject­ed to damage or stress. This will reduce the risk of
accidental falls, which could cause injury, and damage to the cord, which could result in electric shock.
n Keep cord and charger from heat to prevent
damage to housing or internal parts.
n Do not let gasoline, oils, petroleum-based products,
etc. come in contact with plastic parts. They contain
chemicals that can damage, weaken, or destroy plastic.
n An extension cord should not be used unless
absolutely necessary. Use of improper extension cord
could result in a risk of fire and electric shock. If extension cord must be used, make sure:
a. That pins on plug of extension cord are the
same number, size and shape as those of plug on charger.
b. That extension cord is properly wired and in
good electrical condition; and
c. That wire size is large enough for AC ampere
rating of charger as specified below:
Cord Length (Feet) 25' 50' 100'
Cord Size (AWG) 16 16 16
NOTE: AWG = American Wire Gauge
n Do not operate charger with a damaged cord or
plug, which could cause shorting and electric shock. If
damaged, have the charger replaced by an authorized serviceman.
n Do not operate charger if it has received a sharp
blow, been dropped, or otherwise damaged in any way. Take it to an authorized serviceman for electrical
check to determine if the charger is in good working order.
n Do not disassemble charger. Take it to an authorized
serviceman when service or repair is required. Incor­rect reassembly may result in a risk of electric shock or fire.
n Unplug charger from outlet before attempting any
maintenance or cleaning to reduce the risk of electric shock.
n Disconnect charger from the power supply when
not in use. This will reduce the risk of electric shock
or damage to the charger if metal items should fall into the opening. It also will help prevent damage to the charger during a power surge.
n Risk of electric shock. Do not touch uninsulated
portion of output connector or uninsulated battery terminal.
n Save these instructions. Refer to them frequently and
use them to instruct others who may use this tool. If you loan someone this tool, loan them these instruc­tions also to prevent misuse of the product and possible injury.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
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SYMBOLS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta­tion of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts
A Amperes
Hz Hertz
W Watt
min Minutes
Alternating Current
Direct Current
n
o
.../min
No Load Speed
Class II Construction
Per Minute
Wet Conditions Alert
Voltage
Current
Frequency (cycles per second)
Power
Time
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits etc., per minute
Do not expose to rain or use in damp locations.
Read The Operator’s Manual
Eye Protection
Safety Alert
No Hands Symbol
No Hands Symbol
No Hands Symbol
No Hands Symbol
Hot Surface
To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Always wear safety goggles or safety glasses with side shields, or a full face shield when operating this product.
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in serious personal injury.
Failure to keep your hands away from the blade will result in serious personal injury.
Failure to keep your hands away from the blade will result in serious personal injury.
Failure to keep your hands away from the blade will result in serious personal injury.
To reduce the risk of injury or damage, avoid contact with any hot surface.
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SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
CAUTION:
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property damage.
SERVICE
Servicing requires extreme care and knowledge and should be performed only by a qualified service tech­nician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety gog­gles or safety glasses with side shields, or a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.
WARNING: To avoid serious personal injury, do not
attempt to use this product until you read thoroughly and understand completely the operator’s manual. Save this operator’s manual and review frequently for continuing safe operation and instructing others who may use this product.
SAVE THESE INSTRUCTIONS
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FEATURES
PRODUCT SPECIFICATIONS
Motor...............................................................19.2 Volt DC
No Load Speed ................................................11,000/min.
Planing Width ............................................................... 2 in.
Planing Depth..........................................................1/64 in.
Rabbet Depth ........................................................ 0-1/2 in.
Charger Input ...................................120 V, 60 Hz, AC only
Charge Rate ............................................................. 1 hour
DUST
BAG
LOCK-OFF
BUTTON
SWITCH
TRIGGER
EDGE GUIDE/
RABBET GUIDE
BLADE
WRENCH
REVERSIBLE
BLADES
DEPTH ADJUSTMENT
KNOB
KICKSTAND
KNOW YOUR PLANER
See Figure 1.
Before attempting to use this product, familiarize yourself with all operating features and safety rules.
BLADE WRENCH
A blade wrench is included for convenience in changing blades.
DEPTH ADJUSTMENT
The planing depth can be adjusted from 0 to 1/64 in.
DUST BAG
The dust bag attaches to the exhaust of the planer to keep the work area free of debris. A 1-1/4 in. vacuum hose can also be attached for dust collection.
Fig. 1
EDGE GUIDE/RABBET GUIDE
The edge guide may be attached for planing edges and making rabbet cuts.
KICKSTAND
The kickstand allows the planer to sit on a workpiece or table without damaging the surface or the blades.
LOCK-OFF BUTTON
The lock-off button locks the switch trigger in the OFF position when the switch is released.
REVERSIBLE BLADES
The blades installed on your planer can be reversed for longer life between blade changes. An additional set of blades is included.
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ASSEMBLY
UNPACKING
This product requires assembly.
n Carefully remove the tool and any accessories from the
box. Make sure that all items listed in the packing list are included.
n Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
n Do not discard the packing material until you have
carefully inspected and satisfactorily operated the tool.
n If any parts are damaged or missing, please call
1-800-932-3188 for assistance.
PACKING LIST
Planer (with blades installed)
Reversible Blades (2)
Edge Guide/Rabbet Guide
Blade Wrench
Dust Bag
Operator’s Manual
WARNING:
not operate this tool until the damaged or missing parts are replaced. Failure to do so could result in possible serious personal injury.
If any parts are damaged or missing do
DUST BAG
ADAPTOR
ATTACHING THE PLANER TO A VACUUM
See Figure 3.
The chip collection system of the planer has a 1-1/4 in. port for inserting a vacuum hose.
n Remove the battery pack from the tool.
n Remove the dust bag.
n Attach a vacuum hose to the chip exhaust.
n
Connect the vacuum to a power supply.
Fig. 2
WARNING: Do not attempt to modify this tool
or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
WARNING: To prevent accidental starting that
could cause serious personal injury, always remove the battery pack from the tool when assembling parts.
INSTALLING/REMOVING THE DUST BAG
See Figure 2.
The dust bag located on the right side of the hand planer provides a dust collection system. Wood particles are drawn up through the base and collect in the dust bag during operation. For more efficient operation, empty the dust bag when half full.
To install, slide the dust bag adaptor onto the chip ex­haust on the planer. To remove the dust bag, grasp the adaptor and pull the dust bag away from the planer.
WARNING: When the tool is not connected to
vacuum, always reinstall the dust bag back onto the tool. Failure to do so could cause dust or foreign objects to be thrown into your face or eyes, which could result in possible serious injury.
Fig. 3
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OPERATION
WARNING: Do not allow familiarity with tools to
make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.
WARNING: Always wear safety goggles or safety
glasses with side shields when operating tools. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury.
WARNING: Do not use any attachments or acces-
sories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury.
APPLICATIONS
You may use this tool for the purposes listed below:
n Planing the edge of a wooden door or shelf
n Planing the edge of a piece of lumber
n Making rabbet cuts in wood
CAUTION: If at any point during the charging
process none of the LEDs are lit, remove the bat­tery pack from the charger to avoid damaging the product. DO NOT insert another battery. Return the charger and battery to your nearest service center for service or replacement.
LED FUNCTIONS OF CHARGER
LED WILL BE ON TO INDICATE STATUS OF CHARGER AND BATTERY PACK:
n Red LED on = Fast charging mode. n Green LED on = Fully charged and in maintenance
charge mode.
n Green LED on = When battery pack is inserted into
charger, indicates hot battery pack or that battery pack is out of normal temperature range.
n Yellow and Green LEDs on = Deeply discharged or
defective battery pack.
n No LED on = Defective charger or battery pack.
CHARGING THE BATTERY PACK
Battery packs for this tool are shipped in a low charge condition to prevent possible problems. Therefore, you should charge it until the green LED on the front of the charger comes on.
NOTE: Batteries will not reach full charge the first time they are charged. Allow several cycles (operation followed by recharging) for them to become fully charged.
CHARGING A COOL BATTERY PACK
If battery pack is below normal temperature range, the green LED on charger will come on. Allow battery pack to reach normal temperature, then the red LED will come on.
NOTE: If the charger does not charge the battery pack under normal circumstances, return both the battery pack and charger to your nearest Sears Repair Center for electrical check.
n Charge the battery pack only with the charger provided. n Make sure the power supply is normal household
voltage, 120 volts, 60 Hz, AC only.
n Connect the charger to the power supply.
n Place the battery pack in the charger aligning raised rib
on the battery pack with the groove in the charger. See Figure 4.
n Press down on the battery pack to be sure contacts on
the battery pack engage properly with contacts in the charger.
n Normally the red LED on charger will come on. This
indicates the charger is in fast charging mode.
n Red LED should remain on for approximately 1 hour
then the green LED will come on. Green LED on indicates battery pack is fully charged and charger is in maintenance charge mode.
NOTE: The green LED will remain on until the battery
pack is removed from the charger or charger is disconnected from the power supply.
n If both yellow and green LEDs come on, this indicates
a deeply discharged or defective battery pack. Allow the battery pack to remain in the charger for 15 to 30 minutes. When the battery pack reaches normal voltage range, the red LED should come on. If the red LED does not come on after 30 minutes, this may indicate a defective battery pack and should be replaced.
n After normal usage, a minimum of 1 hour of charging
time is required to fully recharge battery pack.
n The battery pack will become slightly warm to the
touch while charging. This is normal and does not indicate a problem.
n Do not place the charger and battery pack in an area
of extreme heat or cold. They will work best at normal room temperature.
NOTE: The charger and battery pack should be placed
in a location where the temperature is more than 50°F but less than 100°F.
n When batteries become fully charged, unplug the
charger from power supply and remove the battery pack.
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OPERATION
CHARGING A HOT BATTERY PACK
When using the tool continuously, the batteries in the battery pack will become hot. You should let a hot bat­tery pack cool down for approximately 30 minutes before attempting to recharge. When the battery pack becomes discharged and is hot, this will cause the green LED to come on instead of the red LED. After 30 minutes, reinsert the battery pack in the charger. If the green LED continues to remain on, return battery pack to your nearest Sears Repair Center for checking or replacing.
NOTE: This situation only occurs when continuous use of the tool causes the batteries to become hot. It does not occur under normal circumstances. Refer to CHARG- ING A COOL BATTERY PACK for normal recharging of batteries. If the charger does not charge your battery pack under normal circumstances, return both the battery pack and charger to your nearest Sears Repair Center for electrical check.
YELLOW LED
RED LED
GREEN
LED
TO INSTALL BATTERY PACK
See Figure 5.
n Place the lock-off button in the center position to lock
the switch.
n Place the battery pack in the tool. Align raised rib on
battery pack with the groove inside the tool.
n Slide the battery pack into the tool until the latches
on each side of the battery pack snap into place and battery pack is secured in the tool before beginning operation.
CAUTION: When placing battery pack in the tool,
be sure raised rib on battery pack aligns with the bottom of the drill and latches into place properly. Improper installation of the battery pack can cause damage to internal components.
TO REMOVE BATTERY PACK
See Figure 5.
n Place the lock-off button in the center position to lock
the switch.
n Locate latches on side of battery pack and depress to
release battery pack from the tool.
n The battery pack will automatically disconnect when
buttons are depressed.
n Remove the battery pack from the tool.
BATTERY PACK SHOWN IN CHARGER
LATCH
BATTERY
PACK
Fig. 5
Fig. 4
Page 12
OPERATION
WARNING: Battery tools are always in operating
condition. Therefore, switch should always be locked when not in use or carrying at your side.
STARTING/STOPPING THE PLANER
See Figure 6.
n To start the planer: Push the lock-off button from
either side, and then depress the switch trigger.
n To stop the planer: Release the switch trigger.
LOCK-OFF
BUTTON
SWITCH
TRIGGER
Fig. 6
KICKSTAND
See Figure 7.
The planer has been equipped with an automatic pivoting kickstand that will prevent the blade from contacting the workbench when not in use. As you begin your planing operation, the kickstand will automatically retract as it passes over the edge of the workpiece. When setting the planer down on your workbench, the kickstand will au­tomatically pivot down to prevent the blade from making any contact.
KICKSTAND
WORKPIECE
Fig. 7
PLANING DEPTH
See Figure 8.
When you begin planing a rough piece of material, the planer will only remove the high spots at first. Successive passes will remove more and more material. By removing no more than 1/64 in. with each pass, you will achieve the smoothest finish, even from the roughest workpiece.
Always begin by making test cuts in scrap wood to make sure that the planer is removing the desired amount of wood.
To set the planing depth:
n Lock the switch by placing the lock-off button in the
center position.
NOTE: The switch automatically locks when not de-
pressed to the left or the right.
n Turn the depth adjustment knob clockwise to reach the
maximum depth of cut.
NOTE: To protect the blades during storage, transporting, etc., set the depth adjustment to 0.
DEPTH
ADJUSTMENT
KNOB
WARNING: Make sure the kickstand operates
freely at all times and that the area surrounding the kickstand is clear of debris. Failure to do so could result in serious personal injury.
Fig. 8
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Page 13
OPERATION
WARNING: Always clamp the workpiece securely
before making a cut. Work moving during a cut could result in loss of control of the planer and cause seri­ous injury.
OPERATING THE PLANER
See Figure 9.
n Clamp the work securely.
n Support the work so that the operation is on your right.
n Adjust the planing depth.
n Hold the planer with both hands. Hold the front handle
with your left hand and the rear handle with your right hand.
WARNING: Always use two hands on the tool for
any operation. This assures that you maintain control and avoid risk of serious personal injury. Always properly support and clamp the work so that both hands are free to control the planer.
n Place the front shoe on the edge of work to be planed.
NOTE: Make sure the blades are not touching the
work.
n Apply pressure to the front handle so that the front
shoe is completely flat on the work.
n Start the planer and let the motor reach maximum
speed.
n Hold the planer firmly and push it forward into the
work, using a slow, steady motion.
n Apply downward pressure toward the rear handle as
you reach the end of the planed cut. This helps keep the rear section of the planer base in contact with the work and prevents the front of the planer from gouging the cut.
FRONT
HANDLE
REAR
HANDLE
DUST BAG
VISE
WORKPIECE
Fig. 9
CAUTION: Planing too fast results in a poor fin-
ish and increases chip build-up in the chip exhaust. Chip build-up restricts air flow and can cause motor overheating.
WARNING: Be careful to avoid hitting nails or any
other foreign objects during planing operation; this action could nick, crack, or damage blades.
NOTE: We suggest that you always keep an extra set
of blades on hand. If the blades in the planer show signs of becoming dull, chipped, or damaged in any way, replace them. The blades are reversible and can be reversed until both sides become dull. Reverse or change the blades only as a set, never individually.
n Plane slowly and empty the dust bag often.
NOTE: Using a battery in a low charge condition will
cause chip build-up and clogging of the chip exhaust. This will also affect the quality of the cut. Keep a fresh­ly charged battery available and replace the discharged battery when you notice a decrease in performance.
WARNING: Do not attempt to clear a blocked chip
exhaust until the blades stop and you have removed the battery. Failure to heed this warning can result in serious personal injury.
Page 14
OPERATION
CHAMFERING
See Figure 10.
The planer is designed with a chamfering groove in the front shoe to chamfer edges of boards as shown. Before making a cut on good lumber, practice cutting on scrap lumber to determine the amount to be removed.
n Clamp the work securely.
n Hold the front handle with your left hand and the rear
handle with your right hand.
n Place the chamfering groove on the surface to be cut.
n Start the planer and let the motor reach maximum
speed.
n Hold the planer firmly and push it forward into the
work, using a slow, steady motion.
n Apply downward pressure to keep the planer flat at the
beginning and the end of the work surface.
GROOVE
PLANING EDGES AND MAKING RABBET CUTS
The planer comes with an adjustable edge guide for preci­sion edge planing and rabbet cutting. Attach the edge guide to either side of the planer for planing edges. Attach the edge guide to the left side for making rabbet cuts.
ATTACHING THE EDGE GUIDE FOR PLANING EDGES
See Figure 11.
n Lock the switch by placing the lock-off button in the
center position.
n Remove the battery pack from the tool.
n Attach the bracket to the desired side of the planer
using the knob bolt.
n Attach the edge guide to the bracket using the knob
nut and the carriage head bolt.
n Tighten the knob bolt and knob nut securely.
KNOB
BOLT
WORKPIECE
VISE
FRONT
HANDLE
Fig. 10
BRACKET
WASHER
KNOB
NUT
CARRIAGE HEAD BOLT
EDGE
GUIDE
Fig. 11
14 15
Page 15
OPERATION
PLANING EDGES
See Figure 12.
Follow the directions in Operating the Planer. Hold the edge guide firmly against the edge of the work surface.
ATTACHING THE EDGE GUIDE FOR MAKING RABBET CUTS
n Lock the switch by placing the lock-off button in the
center position.
n Remove the battery pack from the tool.
n Attach the bracket to the left side of the planer using
the knob bolt.
n Attach the edge guide loosely to the bracket using the
knob nut and the carriage head bolt.
n Adjust the edge guide to the desired width for the
rabbet cut.
n Tighten the retaining knob securely.
MAKING RABBET CUTS
See Figure 13.
Follow the directions in the Operating the Planer section earlier in this manual. Hold the edge guide firmly against the edge of the work surface.
The depth of the rabbet is determined by the depth of the cut and the number of passes made along the work surface. The maximum depth of the rabbet cut is 1/2 in. Cuts should be made in passes of 1/64 in. or less to reach the desired depth. The width of the rabbet cut may be adjusted by moving the edge guide.
EDGE GUIDE
WORKPIECE
Fig. 12
WORKPIECE
EDGE GUIDE
Fig. 13
Page 16
MAINTENANCE
WARNING: When servicing, use only identical
Craftsman replacement parts. Use of any other part may create a hazard or cause product damage.
WARNING: Always wear safety goggles or safety
glasses with side shields when using compressed air to clean tools. If the operation is dusty, also wear a dust mask.
WARNING: To avoid serious personal injury, always
remove the battery pack from the tool when cleaning or performing any maintenance.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating oils, etc. come in contact with plastic parts. Chemi­cals can damage, weaken or destroy plastic which may result in serious personal injury.
CLEANING THE CHIP EXHAUST AND EMPTYING THE DUST BAG
See Figure 14.
After using the planer for an extended period of time or when planing wet or green lumber, chips may build up in the chip exhaust. Chip build-up restricts air flow and causes the motor to overheat. Clean the chip exhaust port and empty the dust bag regularly.
n Remove the battery pack from the tool.
n Remove the dust bag from the chip exhaust.
n Clean the build-up from the chip exhaust port with a
small piece of wood. Do not use your hands or fingers.
n Unzip the dust bag.
n Empty all debris from the dust bag and ensure that the
collar is free of debris.
n Replace the dust bag.
CHIP EXHAUST
Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at a Sears Service Center.
DUST BAG
Fig. 14
16 17
Page 17
MAINTENANCE
CHANGING BLADES
See Figures 15 - 17.
The planer blades are reversible. When one edge be­comes dull, the blade can be reversed so that the other side can be used.
Always replace or reverse blades in pairs. Do not at­tempt to sharpen blades. If the blades in the planer show signs of becoming dull, chipped, or damaged in any way, replace them.
When changing blades, use the recommended replace­ment blades only (Part No. 671798001).
WARNING: The blades are sharp. Use extreme
caution when replacing blades. Failure to heed this warning can result in serious personal injury.
n Remove the battery pack from the tool.
n Secure the planer in an upside-down position.
n Loosen the two screws securing the blade and blade
clamp on the blade holder using the blade wrench pro­vided. Loosen the screws just enough to remove the old blade.
NOTE: If screws are too loose, alignment of the new
blade will not be accurate.
NOTE: Before removing the old blades, take notice of
the direction of cut as well as how the tapered edge of the old blades are oriented. The tapered edge of the new blades must be in the same orientation as the original blades, with the tapered edge on the same side as the screw heads and the flat edge facing the cutter block.
n Push the blade (to the right) out of the blade holder us-
ing the tip of a screwdriver.
n Remove the old blade from the blade holder.
NOTE: If you cannot easily push the blade out of the
blade holder after loosening the screws, use a block of wood to break the blade loose from the blade holder. Give the blade a short, sharp blow, then push it with a screwdriver to remove. If necessary, tap the block of wood sharply with a small hammer to break the blades loose.
n Clean any sawdust or wood chips from around the
blade area.
n Slide the new blade into the slot of the blade holder.
n Use a screwdriver to push the blade into the blade
holder until it is centered into position.
n Tighten the two screws using the blade wrench.
n Repeat the above procedure to change the other
blade.
SCREWS
BLADE CLAMP
REMOVING THE
BLADE HOLDER
SLOT
BLADE
WRENCH
Fig. 15
OLD BLADE
CUTTER
BLOCK
Fig. 16
INSERTING THE
NEW BLADE
Fig. 17
Page 18
MAINTENANCE
REPLACING THE BELT
See Figures 18 - 19.
When replacing the belt, use recommended replacement belt only (Part No. 570279002).
n Remove the battery pack from the tool.
n Remove the belt cover screws.
n Remove the belt cover.
n Force the old belt from the small pulley by turning in
the direction shown. As you turn the belt, pull and work it off the small pulley until it has been completely removed from both pulleys.
n Install the new belt over the large pulley. As you turn
the belt, push and work it onto the small pulley until it is in place.
n Make sure the belt is flush with the edge of both pul-
leys.
n Replace the belt cover.
n Install the belt cover screws and tighten securely.
NOTE: Do not overtighten the screws.
BELT
COVER
SCREW
SCREW
Fig. 18
SMALL PULLEY
LARGE PULLEY
18 19
Fig. 19
Page 19
MAINTENANCE
BATTERIES
The battery pack for this tool is equipped with nickel-cad­mium rechargeable batteries. Length of service from each charging will depend on the type of work you are doing.
The batteries in this tool have been designed to provide maximum trouble-free life. However, like all batteries, they will eventually wear out. Do not disassemble battery pack and attempt to replace the batteries. Handling of these batteries, especially when wearing rings and jewelry, could result in a serious burn.
To obtain the longest possible battery life, we suggest the following:
n Remove the battery pack from the charger once it is
fully charged and ready for use.
For battery pack storage longer than 30 days:
n Store the battery pack where the temperature is below
80°F.
n Store battery packs in a “discharged” condition.
BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING
To preserve natural resources, please recycle or dispose of batteries properly.
This product contains nickel-cadmium batteries. Local, state or federal laws may prohibit disposal of nickel­cadmium batteries in ordinary trash.
Consult your local waste authority for information regarding available recycling and/or disposal options.
WARNING: Upon removal, cover the battery pack’s
terminals with heavy-duty adhesive tape. Do not attempt to destroy or disassemble battery pack or remove any of its components. Nickel-cadmium batteries must be recycled or disposed of properly. Also, never touch both terminals with metal objects and/or body parts as short circuit may result. Keep away from children. Failure to comply with these warnings could result in fire and/or serious injury.
Page 20
CRAFTSMAN PLANER – MODEL NUMBER 315.115840
4
10
15
12
13
14
11
3
2
1
6
7
9
7
8
6
5
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your PLANER or when ordering repair parts.
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
Key Part No. Number Description Qty.
1 300027055 Dust Bag Assembly ........................... 1
2 690214004 Blade Wrench (5-32 in. hex key) ........ 1
3 671798001 Blade.................................................. 2
4 300869007 Edge Guide Assembly (Rabbet Guide)
(Incl. Key Nos. 10-15)......................... 1
5 570279002 Belt..................................................... 1
6 6620606 * Screws (M3.5 x 16 mm Pan Hd.) .......4
7 200392001 Motor and Belt Cover Assembly
(Incl. Key Nos. 8 and 9)...................... 1
* Standard Hardware Item – May Be Purchased Locally
PARTS LIST
Key Part No. Number Description Qty.
20
8 940051042 Logo Plate.......................................... 1
9 941013001 Data Plate .......................................... 1
10 660142001 * Carriage Bolt (M6 x 12 mm) ............... 1
11 690865003 Bracket............................................... 1
12 690866004 Edge Guide ........................................ 1
13 520280001 * Washer (13 x 16 x 1 mm) ................... 1
14 540510004 Knob Nut............................................ 1
15 540511004 Knob Bolt ........................................... 1
983000796 Operator’s Manual .............................1
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