Craftsman 315114232 Owner’s Manual

OPERATOR'S MANUAL

II:RRFTSMRN°I

5-1/2 in., 18 VOLT CORDLESS TRIM SAW

Model No.

315.114232

_ WARNING: To reduce the risk of injury,

the usermust read and understand the operator's manual before using this

product.

Customer Help Line: 1-800-932-3188

Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA

Visit the Craftsman web page: www.sears.com/craftsman

983000-507

11-04

Save this manual for future reference

• Warranty .......................................................................................................................................................................... 2

• Introduction ..................................................................................................................................................................... 2

• General Safety Rules.................................................................................................................................................... 3-4

• Specific Safety Rules.................................................................................................................................................... 4-5

• Safety Rules for Charger ................................................................................................................................................. 6

• Symbols ........................................................................................................................................................................ 7-8

• Features...................................................................................................................................................................... 9-10

• Assembly .................................................................................................................................................................. 10-11

• Operation .................................................................................................................................................................. 12-19

• Maintenance .................................................................................................................................................................. 20

• Accessories ................................................................................................................................................................... 20

• Exploded View and Parts List................................................................................................................................... 21-22

• Par_sOrdering/Service .................................................................................................................................... Back Page

FULL ONE YEAR WARRANTY ON CRAFTSMAN TOOL

If this CRAFTSMAN tool fails to give complete satisfaction within one year from the date of purchase, RETURN IT TO THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN THE UNITED STATES, and Sears will replace it, free

of charge. If this CRAFTSMAN tool isused for commercial or rental purposes, this warranty applies for only 90 days from the date

of purchase. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability

have been given top priority in the design of this product making it easy to maintain and operate.

_L WARNING! READ AND UNDERSTAND ALL

INSTRUCTIONS. Failureto follow all instructions listed below, may result in electric shock, fire and/or

serious personal injury.

SAVE THESE INSTRUCTIONS

WORK AREA

• Keep your work area clean and well lit. Cluttered

benches and dark areas inviteaccidents.

• Do not operate power tools in explosive atmo-

spheres, such as in the presence of flammable

liquids, gases, or dust. Power tools create sparks

which may ignite the dust or fumes.

• Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to

lose control.

ELECTRICALSAFETY

• A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that

may be suitable for one type of battery may create a risk of fire when used with another battery.

• Use battery operated tool only with specifically designated battery pack. Use of any other batteries

may create a risk of fire.

• Use battery only with charger listed.

MODEL BATTERY PACK CHARGER

315.114232 Item no. 9 11378 Item no. 9 11379 (130139020) (1426101)

• Do not abuse the cord. Never use the cord to carry

the charger. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords

immediately. Damaged cords may create a fire.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use

common sense when operating a power tool. Do

not use tool while tired or under the influence of

drugs, alcohol, or medication. A moment of inatten-

tion while operating power tools may result in serious

personal injury.

• Dress properly. Do not wear loose clothing or

jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,

jewelry, or long hair can be caught in moving parts.

• Avoid accidental starting. Be sure switch is in the

locked or off position before inserting battery pack. Carrying tools with your finger on the switch or insert-

ing the battery pack into a tool with the switch on

invites accidents.

• Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

• Do not overreach. Keep proper footing and balance

at all times. Proper footing and balance enable better control of the tool in unexpected situations.

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

• Do not wear loose clothing or jewelry. Contain long

hair. Loose clothes, jewelry, or long hair can be drawn into air vents.

• Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the

tool in unexpected situations.

TOOLUSEAND CARE

• Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding

the work by hand or against your body is unstable and

may lead to loss of control.

• Do not force tool. Use the correct tool for your

application, The correct tool will do the job better and safer at the rate for which it is designed.

• Do not use tool if switch does not turn it on or off. A tool that cannot be controlled with the switch is

dangerous and must be repaired.

• Disconnect battery pack from tool or place the

switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the

risk of starting the tool accidentally.

• Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands

of untrained users.

• When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys,

nails, screws, or other small metal objects that can

make a connection from one terminal to another.

Shorting the battery terminals together may cause sparks, burns, or a fire.

• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to

control.

• Check for misalignment or binding of moving parts,

breakage of parts, and any other condition that may affect the tool's operation. If damaged, have the tool serviced before using. Many accidents are

caused by poorly maintained tools.

• Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may create a risk of injury when

used on another tool.

• Keep the tool and its handle dry, clean and free from oil and grease. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum- based products, or any strong solvents to clean the

tool. Following this rule will reduce the risk of loss of control and deterioration of the enclosure plastic.

SERVICE

• Tool service must be performed only by qualified repair personnel. Serviceor maintenance performed

by unqualified personnel may result in a risk of injury.

• When servicing a tool, use only identical replace-

ment parts. Follow instructions in the Maintenance section of this manual. Use of unauthorizedparts or

failure to follow Maintenance Instructionsmay create a risk of shock orinjury.

• DANGER! Keep hands away from cuffing area and

blade. Keep your second hand on auxiliary handle or motor housing. If bothhands are holdingthe saw,

they cannotbe cut by the blade.

• Keep your body positioned to either side of the

saw blade, but not in line with the saw blade. KICK-

BACK could cause the saw to jump backwards.

• Do not reach underneath the work. The guard can- not protect you from the blade below the work.

• Check the lower guard for proper closing before

each use. Do not operate saw if lower guard does not move freely and close instantly. Never clamp or

tie the lower guard into the open position. If saw is accidentallydropped, lower guard may be bent. Raise

the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or

any other part, in all angles and depths of cut.

• Check the operation and condition of the lower

guard spring. If the guard and the spring are not operating properly, they must be serviced before

use. Lower guard may operate sluggishlydueto dam- aged parts, gummydeposits, or a buildupof debris.

• Lower guard should be retracted manually only for special cuts such as "Pocket Cuts" and "Com-

pound Cuts". Raise lower guard by Retracting

Handle. As soon as blade enters the material,

lower guard must be released. For all othersawing,

the lowerguard should operate automatically.

• Always observe that the lower guard is covering

the blade before placing saw down on bench or floor. An unprotected, coasting blade will cause the

saw to walk backwards, cutting whatever is in its path.

Be aware of the time it takes for the blade to stop after

switch is released.

NEVER hold piece being cut in your hands or

across your leg. Itis importantto support the work properlyto minimize body exposure, bladebinding,or

loss of control.

Hold tool by insulating gripping surfaces when

performing an operation where the cutting tool may contact hidden wiring. Contact with a "live" wire willalso make exposedmetal parts ofthe tool "live" and shock the operator.

• When ripping always use a rip fence or an edge guide. This improves the accuracy of cut and reduces

the chance of bladebinding.

• Always use blades with correct size and shape

(diamond vs. round) arbor holes. Bladesthat do not match the mounting hardware ofthe saw willrun ec-

centrically,causing lossof control.

• Never use damaged or incorrect blade washers or bolts. The blade washers and boltwere specially

designedfor the saw,for optimumperformanceand

safety of operation.

• Causes and Operator Prevention of Kickback: Kickbackis a suddenreactionto a pinched, bound, or

misaligned saw blade, causingan uncontrolledsaw to

liftup and out ofthe workpiecetowardtheoperator.

When the blade is pinchedor bound tightlyby the kerr closingdown,the blade stallsand the motor reaction

drives the unit rapidly back towardthe operator. Ifthe blade becomestwistedor misalignedin the cut,

the teeth at the back edge ofthe blade can dig intothe top surface of the wood causingthe blade toclimb out

ofthe kerf and jumpback toward the operator.

Kickbackis a result of tool misuseand/or incorrectop-

eratingproceduresorconditionsand can be avoided by takingproper precautionsas givenbelow:

• Maintain a firm grip on the saw and position your

body and arm in a way that allows you to resist KICKBACK forces. KICKBACK forces can be con-

trolledby the operator,ifproper precautionsare taken.

• When blade is binding, or when interrupting a

cut for any reason, release the trigger and hold

the saw motionless in the material until the blade

comes to a complete stop. Never attempt to re- move the saw from the work or pull the saw back-

ward while the blade is in motion or KICKBACK

may occur. Investigateand take correctiveactionsto

eliminate the cause of blade binding.

• When restarting a saw in the workpiece, center the

saw blade in the kerf and check that teeth are not

engaged into the material. If saw blade is binding, it

may walk up or KICKBACK from the workpiece as the

saw is restarted.

Additional Specific Safety Rules

• Support large panels to minimize the risk of blade

pinching and KICKBACK. Largepanels tend to sag

under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.

• Do not use dull or damaged blade. Unsharpened or improperly set blades produce narrow kerr causing excessive friction, blade binding, and KICKBACK.

• Blade depth and bevel adjusting locking levers

must be tight and secure before making cut. If

blade adjustment shifts while cutting, itwill cause bind- ing and KICKBACK.

• Use extra caution when making a "Pocket Cut"

into existing walls or other blind areas, The pro- trudingblade may cut objectsthat can cause KICK-

BACK.

• Hold tool by insulated gripping surfaces when

performing an operation where the cutting tool may contact hidden wiring. Contact with a "live" wire will

also make exposed metal parts of the tool "live" and shock the operator.

• Know the power tool. Read operator's manual care-

fully. Learn its applications and limitations, as well

as the specific potential hazards related to this tool.

Following this rule will reduce the risk of electric shock, fire, or serious injury.

• Always wear safety glasses with side shields.

Everyday glasses have only impact resistant lenses.

They are NOT safety glasses. Following this rule will

reduce the risk of eye injury.

• Protect your lungs. Wear a face or dust mask if the

operation is dusty. Following this rule will reduce the risk of serious personal injury.

• Protect your hearing. Wear hearing protection dur-

ing extended periods of operation. Following this rule

will reduce the risk of serious personal injury.

• Battery tools do not have to be plugged into an

electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards

when not using the battery tool or when changing accessories. Following this rule will reduce the risk of

electric shock, fire, or serious personal injury.

• Do not place battery tools or their batteries near fire or heat. This will reducethe riskof explosionand

possibly injury.

• Never use a battery that has been dropped or

received a sharp blow. A damaged battery issubject to explosion. Properly dispose of a dropped or dam- aged battery immediately.

• Batteries vent hydrogen gas and can explode in

the presence of a source of ignition, such as a pilot

light. To reduce the risk of serious personal injury,

never use any cordless product in the presence of open flame. An exploded battery can propel debris and

chemicals. If exposed, flush with water immediately.

• Do not charge battery tool in a damp or wet location. Following this rule will reduce the risk of

electric shock.

• For best results, the battery tool should be charged

in a location where the temperature is more than

50°F but less than IO0°F. Do not store outside or in vehicles.

Under extreme usage or temperature condi-

tions, battery leakage may occur. If liquid comes

in contact with your skin, wash immediately with

soap and water, then neutralize with lemon juice

or vinegar. If liquid gets into your eyes, flush them

with clean water for at least 10 minutes, then seek

immediate medical attention. Following this rule will

reduce the risk of serious personal injury.

_k WARNING! READ AND UNDERSTAND ALL

INSTRUCTIONS. Failureto follow all instructions listedbelow, may resultin electric shock, fire

and/or seriouspersonalinjury.

• Before using battery charger, read all instructions and cautionary markings in this manual, on battery

charger, battery, and product using battery to prevent misuse of the products and possible injury or damage.

_i, CAUTION: To reduce the risk of electric shock or

damage to the chargerand battery, charge only nickel-cadmium rechargeable batteries as specifi-

callydesignated on the charger.Other types of batteries may burst, causing personal injuryor damage.

• Do not use charger outdoors or expose to wet or damp conditions. Water entering chargerwill increase

the risk of electric shock.

• Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons,

Following this rule will reduce the risk of electric shock, fire, or serious personal injury.

• Do not abuse cord or charger. Never use the cord to carry the charger. Do not pull the charger cord rather

than the plug when disconnecting from receptacle. Damage to the cord or charger could occur and create

an electric shock hazard. Replace damaged cords im- mediately.

• Make sure cord is located so that itwill not be

stepped on, tripped over, come in contact with sharp edges or moving parts or otherwise subject-

ed to damage or stress. This will reduce the riskof accidental falls, which could cause injury,and damage

to the cord, which could result inelectric shock.

• Keep cord and charger from heat to prevent damage to housing or internal parts.

• Do not let gasoline, oils, petroleum-based products, etc. come in contact with plastic parts. They contain

chemicalsthat can damage, weaken, ordestroy plastic.

• An extension cord should not be used unless absolutely necessary. Use of improper extension cord

could result ina risk of fire and electric shock. If extension cord must be used, make sure:

a. That pins on plug of extension cord are the

same number, size and shape as those of plug on charger.

b. That extension cord is properly wired and in

good electrical condition; and

c. That wire size is large enough for AC ampere

rating of charger as specified below:

Cord Length (Feet) 25' 50' 100' Cord Size (AWG) 16 16 16

NOTE: AWG = American Wire Gauge

Do not operate charger with a damaged cord or

plug, which could cause shorting and electric shock. If damaged, have the charger replaced by an authorized

serviceman.

Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged inany

way. Take itto an authorized servicemanfor electrical

checkto determine if the charger is in good working

order. Do not disassemble charger. Take itto an authorized

serviceman when service or repair is required. Incor- rect reassembly may result in a risk of electric shock or

fire.

• Unplug charger from outlet before attempting any

maintenance or cleaning to reduce the risk of electric shock,

• Disconnect charger from the power supply when not in use. This will reduce the risk of electric shock

or damage to the charger if metal items should fall into

the opening. It also will help prevent damage to the charger during a power surge.

• Risk of electric shock. Do not touch uninsulated portion of output connector or uninsulated battery

terminal.

Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If

you loan someone this tool, loan them these instruc- tions also to prevent misuse of the product and possible injury.

A WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities

contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples ofthese chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure

to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust

masks that are specially designed to filter out microscopic particles.

Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper

interpretation of these symbols will allow you to operate the tool better and safer.

SYMBOL NAME

DESIGNATION/EXPLANATION

min

n o

[]

.../min

Volts

Amperes

Hertz

Watt

Minutes

Alternating Current

Direct Current

No Load Speed

Class II Construction

Per Minute

Wet Conditions Alert

Voltage

Current

Frequency (cycles per second)

Power

Time

Type of current

Type or a characteristic of current

Rotational speed, at no load

Double-insulated construction

Revolutions, strokes, surface speed, orbits etc., per minute

Do not expose to rain or use in damp locations.

Read The Operator's Manual

_) No Hands Symbol

,_ No Hands Symbol

(_) Hot Surface

Eye Protection

Safety Alert

No Hands Symbol

To reduce the risk of injury, user must read and understand

operator's manual before using this product.

Always wear safety goggles or safety glasses with side

shields and a full face shield when operating this product.

Precautions that involve your safety.

Failure to keep your hands away from the blade will result in serious personal injury.

To reduce the risk of injury or damage, avoid contact with any hot surface.

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