General Safety Rules......................................................................................................................................................3
Specific Safety Rules ....................................................................................................................................................4
Parts Ordering / Service...............................................................................................................................................12
WARRANTY
FULL ONE YEAR WARRANTY ON ORAFTSMAN 19.2 Volt Oordless Worklight. If this CRRfTSNflr tool fails to give com
plete satisfaction within one year from the date of purchase, RETURN IT TO THE NEAREST SEARS STORE OR SEARS
SERVICE CENTER IN THE UNITED STATES, and Sears will repair it, free of charge.
If this CRHFTSMBN' tool is used for commercial or rental purposes, this warranty applies for only 90 days from the date
of purchase.
This warranty gives you speoifio legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
INTRODUCTION
This tool has many features for making your drilling operations more pleasant and enjoyable. Safety, performance and
dependability have been given top priority in the design of this Cordless Worklight, making it easy to maintain and
operate.
Page 3
GENERAL SAFETY RULÉS
READ ALL INSTRUCTIONS
m KNOW YOUR WORKLIGHT. Read operator’s
manual carefully. Learn Its applications and limi
tations as well as the specific potential hazards
related to this light.
■ USE ONLY RECOMMENDED BATTERY PACK
WITH YOUR WORKLIGHT. Any attempt to use
another battery pack will cause damage to your
worklight and could possibly explode, cause a
fire, or personal injury.
m
REMOVE BATTERY PACK FROM WORK-
LIGHT BEFORE REPLACING BULB OR PER
FORMING ANY ROUTINE MAINTENANCE OR
CLEANING.
■ DO NOT DISASSEMBLE YOUR WORKLIGHT.
■ DO NOT PLACE WORKLIGHT OR BATTERY
PACK NEAR FIRE OR HEAT They may explode.
Also, DO NOT dispose of a worn out battery
pack by incinerating. Do not incinerate the bat
tery, even if it is severely damaged or completely
worn out. The battery may explode in fire.
■ DO NOT STORE YOUR WORKLIGHT IN A
DAMP OR WET LOCATION. DO NOT STORE
IN LOCATIONS WHERE THE TEMPERATURE
IS LESS THAN 50°F OR MORE THAN 100°F.
Do not store in outside sheds or in vehicles.
DO NOT PERMIT CHILDREN TO USE WORKLIGHT UNSUPERVISED. It is not a toy. The
temperature of the bulb will become hot after
being on for only a short period of time. This hot
temperature can cause burn injury if touched and
can create sufficient heat to melt some fabrics.
WARNING: if wrapped or in contact with
' fabrics, the worklight lens can produce suffi
cient heat to melt some fabrics. To avoid serious
personal injury, never allow the worklight lens to
come in contact with anything.
KEEP WORK AREA CLEAN. Cluttered areas
and benches Invite accidents.
AVOID DANGEROUS ENVIRONMENT
KEEP LIGHT DRY, CLEAN, AND FREE FROM
OIL AND GREASE. Always use a clean cloth
when cleaning. Never use brake fluids, gasoline,
petroleum-based products or any strong solvent
to clean your worklight.
STAY ALERT. Watch what you are doing and use
common sense. Do not rush.
CHECK DAMAGED PARTS. Before further use
of this worklight, a part that is damaged should
be carefully checked to determine that it will
operate properly and perform its intended funotion. Do not use worklight if It does not function
properly.
Page 4
ECIF
A WARNING; Do not operate worklight or charger
““ near flammable liquids or in gaseous or explosive
atmospheres. Internal sparks may Ignite fumes.
A WARNING; Lens and bulb become hot during
use:
•During or immediately after use, don’t lay
worklight flat on lens surfaoe or plaoe lens
area in contact with a plastic or fabric
covered surfaoe.
•Handle worklight with care around any
flammable surface.
•Let worklight cool for several minutes after
use before changing bulb.
•Do not use or permit use of worklight in bed
or sleeping bags. This worklight lens can
melt fabric and a burn injury could result.
SAFETY RULES FOR BATTERY TOOLS
■ USE ONLY THE CHARGER RECOMMENDED
FOR USE WITH YOUR WORKLIGHT. Do not
substitute any other charger. Use of another
charger could cause batteries to explode causing
possible serious injury.
■ Your battery tool should be charged In a location
where the temperature is more than 50°F but less
than 100°F.
■ Under extreme usage or temperature conditions,
battery leakage may occur. If liquid comes in
contact with your skin, wash immediately with
soap and water, then neutralize with lemon juice
or vinegar. If liquid gets in your eyes, flush them
with clean water for at least 10 minutes, then
seek immediate medical attention.
jA WARNING; Batteries vent hydrogen gas and
can explode in the presence of a source of igni
tion, such as a pilot light. To reduce the risk of
serious personal injury, never use any cordless
product in the presence of open flame. An ex
ploded battery can propel debris and chemicals.
If exposed, flush with water immediately.
A WARNING; Never use a battery pack that
has been damaged or received a sharp blow. A
damaged battery pack is subject to explosion.
Properly dispose of a damaged battery pack im
mediately. Failure to heed this warning can result
in serious personal injury.
m
WHEN SERVICING USE ONLY IDENTICAL
CRAFTSMAN REPLACEMENT PARTS.
SAFETY INSTRUCTIONS FOR CHARGER
■ Before using battery charger, read all instruc
tions and cautionary markings in this manual,
on battery charger, and product using battery
charger.
CAUTION; To reduce the risk of injury, charge
only nickel-cadmium type rechargeable batter
ies. Other types of batteries may burst causing
personal injury and damage.
■ Do not expose to wet or damp conditions.
■ To reduce the risk of damage to charger body
and cord, pull by charger plug rather than cord
when disconnecting charger.
■ An extension cord should not be used unless
absolutely necessary. Use of improper exten
sion cord could result in a risk of fire and electric
shock. If extension cord must be used, make
sure:
a. That pins on plug of extension cord are the
same number, size and shape as those of
plug on charger.
b. That extension cord is properly wired and in
good electrical condition; and
0. That wire size is large enough for AC ampere
rating of charger as specified below:
Cord Length (Feet) 25' 50' 100'
Cord Size (AWG) 16 16 16
Note: AWG = American Wire Gage
■ DO NOT OPERATE CHARGER WITH A DAM
AGED CORD OR PLUG. If damaged, have
replaced immediately by a qualified serviceman.
■ Do not operate charger if it has received a sharp
blow, been dropped, or otherwise damaged in
any way; take it to a qualified serviceman.
■ Do not disassemble charger; take it to a quali
fied serviceman when service or repair is re
quired. Incorrect reassembly may result in a risk
of electric shock or fire.
■ To reduce the risk of electric shock, unplug
charger from outlet before attempting any main
tenance or cleaning. Turning off controls will not
reduce this risk.
■ Do not use charger in wet or damp conditions.
■ Disconnect charger from power supply when
not in use.
■ SAVE THESE INSTRUCTIONS. Review them
frequently and use them to instruct others who
may use this light. If you loan someone this light,
loan them these instructions also.
SAVE THESE INSTRUCTIONS
Page 5
SYMBOLS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper Interpreta
tion of these symbols will allow you to operate the tool better and safer.
SYMBOLNAMEDESIGNATION/EXPLANATION
VVoltsVoltage
AAmperesCurrent
Hz
WWattPower
minMinutesTime
a.
no
m
.../min
Hertz
Alternating CurrentType of current
Direct CurrentType or a characteristic of current
No Load SpeedRotational speed, at no load
Class II ConstructionDouble-insulated construction
Per MinuteRevolutions, strokes, surface speed, orbits etc., per minute
Wet Conditions AlertDo not expose to rain or use in damp locations.
Read The Operator’s Manual
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Always wear safety goggles or safety glasses with side shields
and a full face shield when operating this product.
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
Page 6
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this
product.
SYMBOLSIGNALMEANING
DANGER:Indicates an imminently hazardous situation, which, if not avoided, will
A
WARNING:Indicates a potentially hazardous situation, which, if not avoided, could
A
CAUTION:Indicates a potentially hazardous situation, which, if not avoided, may
A
CAUTION:(Without Safety Alert Symbol) indicates a situation that may result in
result in death or serious injury.
result in Death or serious injury.
result In minor or moderate injury.
property damage.
SERVICE
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to your nearest
AUTHORIZED SERVICE CENTER for repair. When servic
ing, use only identical replacement parts.
A WARNING:
Observe all normal safety precautions related to avoiding
electrical shock.
^ WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety
Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection
which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
^ WARNING:
To avoid serious personal injury, do not attempt to use this
product until you read thoroughly and understand com
pletely the operator’s manual. Save this operator’s manual
and review frequently for continuing safe operation and
instructing others who may use this product.
Page 7
OPERATION
BATTERY PACK/CHARGER
The battery pack and charger are not included with
your worklight. They are both sold separately. When
purchasing, use the following information:
MODEL NO. BATTERY PACK CHARGER
973.113911 Item No. 9 11375 Item No. 9 11041
(1323517 or 1323903) (1425301)
BATTERY PACK
The battery pack for your worklight has been shipped
in a low charge condition to prevent possible prob
lems. Therefore, you should charge it until light on
front of charger changes from red to green.
Note: Batteries will not reach full charge the first time
they are charged. Allow several cycles (operating
worklight followed by recharging) for batteries to
become fully charged.
CHARGING BATTERY PACK
See Figure 1.
■ Use only the recommended battery pack and
charger with your workiight.
■ Make sure power supply is normal household
voltage, 120 volts, 60 Hz, AC only.
■ Connect charger to power supply.
■ Place battery pack in charger aligning raised
rib on battery pack with groove In charger.
See Figure 1.
■ Press down on battery pack to be sure contacts
on battery pack engage properly with contacts in
charger.
■ Normally, the red LED on charger will come on.
This indicates charger is in fast charging mode.
■ Red LED should remain on for approximately 1
hour then the green LED will come on. Green LED
on indicates battery pack is fully charged and
charger is in trickle charge mode. Note: Green
LED will remain on until battery pack is removed
from charger or charger is disconnected from
power supply.
BATTERY PACK
SHOWN IN CHARGER
■ If both yellow and green LED come on, this
indicates a deeply discharged or defective battery
pack.
Allow battery pack to remain In charger for 15 to
30 minutes. When battery pack reaches normal
voltage range, red LED should come on.
If red LED does not come on after 30 minutes, this
indicates a defective battery pack and should be
replaced.
■ After normal usage, a minimum of 1 hour of
charging time is required to fully recharge battery
pack.
■ The battery pack will become slightly warm to the
touch while charging. This is normal and does not
indicate a problem.
■ Do not place charger and battery pack in an area
of extreme heat or cold. It will work best at normal
room temperature.
Note: Charger and battery pack should be placed
in a location where the temperature is more than
50°F but less than 100°F.
■ When batteries become fully charged, unplug
charger from power supply and remove the bat
tery paok.
INFORMATION FOR RECHARGING HOT
BATTERY PACK
When using your worklight continuously, the batteries
In your battery pack will become hot. You should let a
hot battery pack cool down for approximately 30 min
utes before attempting to recharge. When the battery
pack becomes discharged and is hot, this will cause
the green LED to come on instead of the red LED.
After 30 minutes, reinsert battery pack in charger, if
green LED continues to remain on, return battery pack
to your nearest Sears Repair Center for checking or
replacing.
Note: This situation only occurs when continuous
use of your worklight causes the batteries to become
hot. It does not occur under normal circumstances.
Refer to "CHARGING BATTERY PACK" for normal
recharging of batteries. If the charger does not charge
your battery pack under normal circumstances, return
both the battery pack and charger to your nearest
Sears Repair Center for electrical check.
RED LED ON INDICATES
FAST CHARGING MODE
GREEN LED ON AFTER FAST CHARGING
CYCLE, INDICATES FULLY CHARGED BATTERY
PACK AND IN TRICKLE CHARGE
YELLOW AND GREEN LEDS
ON INDICATES DEEPLY
M O D E .
Fig. 1
Page 8
OPERATION
LED FUNCTIONS OF CHARGER
LED WILL BE ON TO INDICATE STATUS OF
CHARGER AND BATTERY PACK;
■ Red LED on = Fast charging mode.
■ Green LED on = Fully charged and in trickle
charge mode.
■ Green LED on = When battery pack is inserted
into charger, indicates hot battery pack or that
battery pack is out of or below normal tempera
ture range.
■ Yellow and Green LEDs on = Deeply discharged
or defective battery pack.
■ No LED on = Defective charger or battery pack.
CAUTION; To prevent damage to battery pack,
remove battery pack from charger immediately
if no LED comes on. Return battery pack and
charger to your nearest Sears Service Center for
checking or replacing. Also, if you are removing
battery pack from charger and no LEDs are on,
return both battery pack and charger to your
nearest Sears Service Center. Do not insert
another battery pack into charger. A damaged
charger may damage a battery pack.
TO INSTALL/REMOVE BATTERY PACK
See Figure 2.
■ Use only the recommended battery pack with
your worklight.
A WARNING: Do not install battery pack to your
worklight until you have read and understood
all precautions and operating instructions in the
manual and printed on battery pack and charger.
■ Orient battery pack so that raised rib on battery
pack aligns with groove inside worklight. Battery
pack is designed to fit only one way in worklight
handle.
■ Insert battery pack, making sure latches on each
side of battery pack snap into place and battery
pack is secure in worklight before use.
CAUTION: When placing battery pack in your
worklight, be sure raised rib on battery pack
aligns with groove inside worklight handle and
latches snap into place properly. Improper
assembly of battery pack can cause damage to
internal components.
■ To remove battery pack, locate latches on end of
battery pack and depress to release battery pack
from your worklight.
SWITCH
See Figure 3.
To turn your worklight on and off, depress switch trig
ger.
MULTI-POSITION HEAD
See Figure 3.
Your worklight has the feature of a multi-position head.
Rotate head to the desired position as shown in the
arrows in Figure 3.
MULTI-POSITION
HEAD
SWITCH
TRIGGER
Fig.3
Page 9
MAINTENANCE
WARNING; When servicing, use only identical
Craftsman replacement parts. Use of any
other part may create a hazard or cause product
damage.
WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating
oils, etc. come in contact with plastic parts. They
contain chemicals that can damage, weaken or
destroy plastic.
BULB REPLACEMENT
See Figures 4 & 5.
When purchasing replacement buib, request recom
mended part number 780115002. See Figure 5.
TO REPLACE BULB:
■ Remove battery pack from worklight.
See Figure 2.
■ Depress button located on top of len cover then
pull lens cover to remove.
Do not abuse power tools. Abusive practices can
damage tool as well as workpiece.
JUhl^ WARNING: Do not attempt to modify
this worklight or create accessories not
recommended for use with this worklight. Any
such alteration or modification is misuse and
could result in a hazardous condition leading to
possible serious personal injury.
■ Remove old buib from spring by twisting bulb in a
clockwise direction.
■ Insert new buib in spring by twisting bulb in a
clockwise direction.
■ Replace lens cover aligning tabs inside lens cover
with slots on housing then snap into place.
■ Replace battery pack.
Note: For your convenience, your worklight has a bulb
storage area to store an extra bulb. See Figure 5.
PULL LENS
COVER FORWARD
TO REMOVE
DEPRESS
BUTTON
LENS COVER
BUTTON
BULB
STORAGE AREA
Fig. 4
Fig. 5
Page 10
MAINTENANCE
BATTERIES
Your worklight's battery pack is equipped with nickel
cadmium rechargeable batteries. Length of service
from each charging will depend on the type of work
you are doing.
The batteries In this workllght have been designed
to provide maximum trouble free life. However, like
all batteries, they will eventually wear out. Do not
disassemble battery pack and attempt to replace the
batteries. Handling of these batteries, especially when
wearing rings and jewelry, could result in a serious
burn.
To preserve natural resources,
please recycle or dispose of
batteries properly.
This product contains nickel
cadmium batteries. Local, state or
federal laws may prohibit disposal of
nickel-cadmium batteries in ordinary
trash.
Consult your local waste authority for information
regarding available recycling and/or disposal options.
To obtain the longest possible battery life, we suggest
the following:
■ Store and charge your batteries In a cool area.
Temperatures above or below normal room
temperature will shorten battery life.
■ Never store batteries in a discharged condition.
Recharge them immediately after they are
discharged.
■ All batteries gradually lose their charge. The
higher the temperature the quicker they lose their
charge. If you store your worklight for long periods
of time without using it, recharge the batteries
every month or two. This practice will prolong
battery life.
BATTERY PACK REMOVAL AND
PREPARATION FOR RECYCLING
WARNING: Upon removal, cover the battery
A
pack's terminals with heavy duty adhesive tape.
Do not attempt to destroy or disassemble battery
pack or remove any of its components. Nickel
cadmium batteries must be recycled or disposed
of properly. Also, never touch both terminals with
metal objects and/or body parts as short circuit
may result. Keep away from children. Failure to
comply with these warnings could result in fire
and/or serious injury.
WARNING; Do not attempt to disassemble the
battery pack. Fire or injury may result.
10
Page 11
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