Craftsman 28928 User Manual [en, es]
Operator's Manual
LAWN TRACTOR
24.0 HR* 46" Mower
Electric Start
Automatic Transmission
Model No.
28928
• Español, p. 34
This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner’s Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer
For answers to your questions
about this product, Call:
1-=800-659^5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
TABLE OF CONTENTS
Warranty.................................. ........................2
Safety Rules............................ ........................3
Product Specifications
Assembly/Pre-Operation.. ........................7
Operation
Maintenance Schedule
................................
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........................6
........................9
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17
Maintenance..............................
Service and Adjustments....
Storage......................................
Troubleshooting.........................
Sears Service
............................
...................
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...Back Cover
17
21
28
29
WARRANTY
CRAFTSMAN LIMITED WARRANTY
TWO YEARS ON TRACTOR
When operated and maintained according to all supplied instructions, if this tractor fails
due to a defect in material or workmanship within two years from the date or purchase,
call 1-800-4-MY-HOME® to arrange for free repair.
During the first year of purchase, there will be no charge for warranty service in your home.
For your convenience, in-home warranty service will still be available after the first year
of purchase, but a trip charge will apply. This charge will be waived if you transport the
tractor to an authorized Craftsman drop-off location. For the nearest authorized location,
call 1-800-4-MY-HOME®.
90 DAYS ON BATTERY
For ninety (90) days from date of purchase, if the battery included with this tractor is
defective in material or workmanship (our testing proves it will not hold a charge), it will be
replaced free of charge in your home.
This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:
• Expendable items that become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
• Standard maintenance servicing, oil changes, or tune-ups.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Tire or wheel replacement or repair resulting from normal wear, accident, or improper
operation or maintenance.
• Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the tractor, impacting objects that
bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical
and mechanical damage caused by improper storage, failure to use the proper grade
and amount of engine oil, failure to keep the deck clear of flammable debris, or failure
to maintain the equipment according to the instructions contained in the operator's
manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or
oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
All tractor and battery warranty coverage is void if this product is ever used for
commercial or rental purposes.
This warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
SAFETY RULES
AdanGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
AwARNING: In order to prevent acciden
tal starting when setting up, transporting,
adjusting or making repairs, always discon
nect spark plug wire and place wire where
it cannot contact spark plug.
AwARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
AwARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
AwARNING: Engine exhaust, some of its
constituents, and certain vehicle components
contain or emit chemicals known tothe State
ofCaliforniato cause cancer and birth defects
or other reproductive harm.
AwARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and birth defects
or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instruc
tions on the machine and in the manual
before starting.
• Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blades.
• Be sure the area is clear of bystanders
before operating. Stop machine if anyone
enters the area.
• Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
Never direct discharged material toward
anyone. Avoid discharging material
against a wall or obstruction. Material
may ricochet back toward the operator.
Stop the blades when crossing gravel
surfaces.
Do not operate machine without the entire
grass catcher, discharge guard, or other
safety devices in place and working.
Slow down before turning.
Never leave a running machine unat
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before cleaning
the machine, removing the grass catcher,
or unclogging the discharge guard.
Operate machine only in daylight orgood
artificial light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading orunloading
the machine into a trailer or truck.
Always wear eye protection when operat
ing machine.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related inju
ries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
Follow the manufacturer’s recommen
dation for wheel weights or counter
weights.
Keep machine free of grass , leaves
or other debris build-up which can
touch hot exhaust / engine parts and
burn. Do not allow the mower to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
SAFETY RULES
II. SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
• Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
• Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to
neutral and coast downhill.
• Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis
engage the blades and proceed slowly
straight down the slope.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
• Use extra care while operating ma
chine with grass catchers or other at
tachments; they can affect the stability
of the machine. Do no use on steep
slopes.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
• Keep children out of the mowing area
and in the watchful care of a respon
sible adult other than the operator.
• Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for small children.
• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
• Tow only with a machine that has a
hitch designed for towing. Do not at
tach towed equipment except at the
hitch point.
• Follow the manufacturer’s recom
mendation for weight limits for towed
equipment and towing on slopes.
• Never allow children or others in or on
towed equipment.
• On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
• Travel slowly and allow extra distance
to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel con
tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
filling.
SAFETY RULES
• Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then
refuel such equipment with a portable
container, rather than from a gasoline
dispenser nozzle.
• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do
not use a nozzle lock-open device.
• If fuel is spilled on clothing, change
clothing immediately.
• Never overfill fuel tank. Replace gas
cap and tighten securely.
GENERAL SERVICE
• Never operate machine in a closed
area.
• Keep all nuts and bolts tight to be sure
the equipment is in safe working condi
tion.
• Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces
sary, before restarting.
Never make any adjustments or re
pairs with the engine running.
Check grass catcher components and
the discharge guard frequently and
replace with manufacturer’s recom
mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Maintain or replace safety and instruc
tion labels, as necessary.
Be sure the area is clear of bystand
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a respon
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Mow up and down slopes (15° Max),
not across.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis
engage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces
sary, and then, turn slowly and gradu
ally downhill, if possible.
PRODUCT SPECIFICATIONS
Gasoline Capacity
and Type:
Oil Type:
(API-SG-SL)
Oil Capacity: W/ Filter: 64 oz.
Spark Plug: Champion OC12YC
Ground Speed Forward: 0 - 5.2
Charging System: 3 Amps Battery
Battery: Amp/Hr: 28
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained repre
sentatives and the proper tools to service
or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the “SAFETY RULES”.
3.0 Gallons
Unleaded Regular
SAE 30 (above 32°F)
SAE 5W30 (below 32°F)
W/0 Filter: 60 oz.
(Gap: .040")
Reverse: 0 - 2.9
5 Amps Headlights
Min. CCA: 230
Case size: U1R
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain
ing, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual.
AwARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim
proved forest-covered, brush-covered or
grass-covered land unless the engine’s
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark ar
rester for the muffler is available through
your nearest Sears service center (See
REPAIR PARTS manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That’s
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourseif from unexpected
hassie and expense.
Here’s what’s included in the Agreement:
• Expert service by our 12,000 profe
sional repair specialists.
• Unlimited service and no charge for
parts and labor on all covered repairs.
• Product replacement if your covered
product can’t be fixed.
• Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte
nance check.
• Fast help by phone - phone sup
port from a Sears representative on
products requiring in-home repair, plus
convenient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That’s the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Pur
chase your Repair Protection Agreement
today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professionai instaiiation of
home appliances, garage door openers,
water heaters, and other major home
items, in the U.S.A. call 1-800-4-MY-
HOME®
UNASSEMBLED PARTS
Slope Sheet
Keys
(2) Keys
(1) Oil Drain Tube
For Future Use
ASSEMBLY/PRE-OPERATION
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes are listed.
(1) 1/2" wrench
(2) 7/16" wrenches
Pliers
When right or left hand is mentioned in this
manualjtmeanswhenyouareintheoperating
position (seated behind the steering wheel).
Tire pressure gauge
Utility knife
LABEL
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts cartons from carton .
• Cut along dotted lines on all four pan
els of carton. Remove end panels and
lay side panels flat.
• Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label is located between terminals)
charge battery for minimum of one hour at
6-10 amps. (See "BATTERY" in Mainte
nance section of this manual for charging
instructions).
ADJUST SEAT
1.
Sit in seat.
2.
Lift up adjustment lever (A) and slide seat
until a comfortable position is reached
which allows you to press clutch/brake
pedal all the way down.
3.
Release lever to lock seat in position.
NOTE: You may now roll your tractor off the
skid. Followthe appropriate instruction below
to remove the tractor from the skid.
A WARNING: Before starting, read, un
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
1. Raise attachment lift lever to its highest
position.
2. Release parking brake by depressing
brake pedal.
3. Place freewheel control in disengaged
position to disengage transmission (See
“TO TRANSPORT” in the Operation sec
tion of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding the deflector
shield up against tractor.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at
the factory for shipping purposes. Correct
tire pressure is important for best cutting
performance.
• Reduce tire pressure to PSI shown on
tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See “TO LEVEL
MOWER” in the Service and Adjustments
section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing
motion and mower blade drive belts in the
Service and Adjustments section ofthis man
ual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that the brake is operating prop
erly. See “TO CHECK BRAKE” in the Service
and Adjustments section of this manual.
/CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Ouality Product.
Please review the following checklist:
/ All assembly instructions have been com
pleted.
/ No remaining loose parts in carton.
/ Battery is properly prepared and
charged.
/ Seat is adjusted comfortably and tightened
securely.
/ All tires are properly inflated. (For ship
ping purposes, the tires were overinflated
at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
/ Before driving tractor, be sure freewheel
control is in “transmission engaged”
position (see “TO TRANSPORT” in the
Operation section ofthis manual).
While learning howto useyourtractor, pay ex
tra attention to the following important items:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean, regular
unleaded gasoline.
/ Become familiar with all controls, their lo
cation and function. Operate them before
you start the engine.
/ Be sure brake system is in safe operating
condition.
/ Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
/ It is importantto purgethetransmission before
operating your tractor for the first time. Fol
low proper starting and transmission purging
instructions (See “TO START ENGINE” and
“PURGETRANSMISSION”intheOperation
section of this manual).
8
OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
N
REVERSE
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT
ID
LIGHTS ON fuel BATTERY REVERSE CRUISE CONTROL
ATTACHMENT ATTACHMENT DANGER, KEEP HANDS
CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY
(Automatic Models only)
NEUTRAL HIGH
OPERATION
SYSTEM (ROS)
i
FREEWHEEL
m
H
HIGH
©
L |\| 4»
LOW
CHOKE
0
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
FAST
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
CLUTCH/BRAKE
PEDAL
A
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform
ation about hazards which can
result in death, serious injury
and/or property damage.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
y FIRE indicates a hazard which, if not avoided,
&
' could result in death, serious injury and/or
property damage.
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
HHi
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to
raise and lower the mower or other attach
ments mounted to your tractor.
(B) BRAKE PEDAL - Used for braking the
tractor and starting the engine.
(C) PARKING BRAKE - Locks clutch/brake
pedal into the brake position.
(D) THROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed.
(E) ATTACHMENTCLUTCH LEVER-Used
to engage the mower blades, or other attach
ments mounted to your tractor.
(F) IGNITION SWITCH - Used for starting
and stopping the engine.
(G) REVERSEOPERATION SYSTEM (ROS)
" ON" POSITION - Allows operation of mower
or other powered attachment while in reverse.
(H) LIGHT SWITCH - Turns the headlights
on and off.
(J) CRUISE CONTROL LEVER - Used to set
forward movement oftractor at desired speed
without holding the forward drive pedal.
(K) FORWARD DRIVE PEDAL - Used for
forward movement of tractor.
(L) REVERSE DRIVE PEDAL - Used for
reverse movement of tractor.
(M) FREEWHEELCONTROL- Disengages
transmission for pushing or slowly towing the
tractor with the engine off.
(P) SERVICE REMINDER/HOUR METER
- Indicates when service is required for the
engine and mower.
10
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend standard safety glasses or a
wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress brake pedal (B) all the way
down and hold.
2. Pull parking brake lever (C) up and
hold, release pressure from brake
pedal (B), then release parking brake
lever. Pedal should remain in brake
position. Make sure parking brake will
hold tractor secure.
MOWER BLADES -
• To stop mower blades, move attach
ment clutch lever in to disengaged posi
tion (HP ).
ENGINE -
• Move throttle control (D) between half
and full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi
tion, before stopping, may cause engine to
“backfire”.
• Turn ignition key (F) to “STOP” position
and remove key. Always remove key
when leaving tractor to prevent unau
thorized use.
• Never use choke (N) to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause “browning” of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
^^CAUTION: Always stop tractor com
pletely, as described above, before leaving
the operator's position.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement
is controlled by the forward and reverse
drive pedals.
1. Start tractor and release parking brake.
2. Slowly depress forward (K) or reverse
(L) drive pedal to begin movement.
Ground speed increases the further
down the pedal is depressed.
h Attachment
Clutch
Engage Position
GROUND DRIVE -
• To stop ground drive, depress brake
pedal all the way down.
(HP ) Disengaged
Position
11
TO USE CRUISE CONTROL
The cruise control feature can be used for
forward travel only.
SYSTEM CHARACTERISTICS
The cruise control should only be used
while mowing or transporting on relatively
smooth, straight surfaces. Other condi
tions such as trimming at slow speeds
may cause the cruise control to disen
gage. Do not use the cruise control on
slopes, rough terrian or while trimmimg or
turning.
• With forward drive pedal (K) depressed
to desired speed, pull cruise control
lever (J) up and hold while lifting your
foot off the pedal, then release the lever.
To disengage the cruise control, depress
the brake pedal or tap on forward drive
pedal.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever (A)
determines the cutting height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain condi
tions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See “TO ADJUST MOWER CUTTING
HEIGHT” in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in appro
priate hole. Tighten securely.
3. Repeat for all, installing gauge wheel
in same adjustment hole.
height slot.
The cutting height range is approximately
1" to 4". The heights are measured from
the ground to the blade tip with the engine
not running. These heights are approximate
and may vary depending upon soil condi
tions, height of grass and types of grass
being mowed.
• The average lawn should be cut to approxi
mately 2-1/2 inches during the cool season
and to over 3 inches during hot months.
For healthier and better looking lawns,
mow often and after moderate growth.
• For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip
ment on rough, rolling terrain or hills.
1. Select desired height of cut with at
tachment lift lever.
2. Start mower blades by engaging at
tachment clutch control.
12
TO STOP MOWER BLADES disengage attachment clutch control.
^kcAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield (S) in place.
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc
tion with the attachment clutch engaged
will shut off the engine unless ignition key
is placed in the ROS "ON" position.
AwARNING: Backing up with the at
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM Only use if you are certain no children or
other bystanders will enter the mowing
area.
1. Depress brake pedal all the way down.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi
tion.
3. Look down and behind before and
while backing.
4. Slowly depress reverse drive pedal to
start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
TO OPERATE ON HILLS
AwARNING; Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before start
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• If stopping is absolutely necessary, push
brake pedal quickly to brake position
and engage parking brake.
• To restart movement, slowly release
parking brake and brake pedal.
• Slowly depress appropriate drive pedal
to slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift lever to its highest
position.
2. Pull freewheel control out and into
the slot and release so it is held in the
disengaged position.
• Do not push or tow tractor at more than
two (2) MPH.
• To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and se
cured to tractor. Use an appropriate means
of tying hood to tractor (rope, cord, etc.).
13
TOWING CARTS AND OTHER ATTACH
MENTS
Tow only the attachments that are recom
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
SERVICE REMINDER/HOUR METER
Service reminder shows the total number
of hours the engine has run and flashes to
indicate that the engine or mower needs
servicing. When service is required, the
service reminder will flash for two hours.
To service engine and mower, see the
Maintenance section of this manual.
NOTE: Service reminder runs when the
ignition key is in any position but "STOP".
For accurate reading, be sure key remains
in the "STOP" position when engine is not
running.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re
move and read oil level. If necessary,
add oil until “FULL’ mark on dipstick is
reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
• To change engine oil, see the Mainte
nance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti
ties that can be used within 30 days to
assure fuel freshness.
ACAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation
and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress brake pedal and set parking
brake.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not
run starter continuously for more than
fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50°F/10°
C and above)
6. When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
14
COLD WEATHER STARTING ( 50°F/10°
C and below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, immedi
ately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Release the parking brake and let the
brake slowly return to operating posi
tion.
3. Allow one minute for transmission to
warm up. This can be done during
the engine warm up period.
• The attachments can also be used dur
ing the engine warm-up period after the
transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32° F)
the carburetor fuel mixture may need to be
adjusted for best engine performance (see
“TOADJUSTCARBURETOR” in the Service
and Adjustments section of this manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. Disen-
^gage parking brake.
^4cAUTION: At any time, during step
4, there may be movement of the drive
wheels.
4. Depress forward drive pedal to full
forward position and hold for five (5)
seconds and release pedal. Depress
reverse drive pedal to full reverse posi
tion and hold for five (5) seconds and
release pedal. Repeat this procedure
three (3) times.
Shutoff engine and set parking brake.
5.
Engage transmission by placing free
6.
wheel control in engaged position (See
“TO TRANSPORT” in this section of
manual).
Sitting in the tractor seat, start engine.
7.
After the engine is running, move
throttle control to half (1/2) speed.
Disengage parking brake.
Drive tractor forward for approximately
8
five feet then backwards for five feet.
Repeat this driving procedure three
times.
Your transmission is now purged and now
ready for normal operation.
PURGE TRANSMISSION
^kcAUTION: Never engage or disen
gage freewheel lever while the engine is
running.
To ensure proper operation and per
formance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the trans
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace
ment, it should be purged after reinstalla
tion before operating the tractor.
1. Place tractor safely on a level surface that is clear of objects and open - with
engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in disengaged posi
tion (See “TO TRANSPORT” in this
section of manual).
15
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished .
If grass is extremely tall, it should be
mowed twice to reduce load and pos
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough speed to give
the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at
tachment being used.
16
MAINTENANCE
MAINTENANCE
SCHEDULE
Check Brake ODeration
Check Tire Pressure ✓
Check Operator Presence & ROS Systems
Check for Loose Fasteners
Check/Replace Mower Blades
Lubrication Chart
Check Battery Level
Clean Battery and Terminals
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
Check Enaine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
Clean Air Filter
Clean Air Screen
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins ✓ 2
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
BEFORE
EACH
USE
✓
✓
✓
EVERY
8
HOURS
i/
✓
EVERY
25
HOURS
✓ s
EVERY
50
HOURS
✓
✓ 4
✓
1/
✓
1/1.2
§/■1.2
1/2
i/2
✓
3 - Replace blades more often when mowing In sandy soil.
4 - Not required If equipped with maintenance-free battery.
EVERY
100
HOURS
✓
✓
|/f.2
✓
✓ 2
EVERY
SEASON
✓
✓
BEFORE
STORAGE
✓
✓
✓
✓
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your trac
tor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
© Spindle
Zerk
©Front Wheel
Bearing zerk
© Steering
Sector Gear
Teeth
©General Purpose Grease
©Refer to Maintenance “ENGINE” Section
© Spindle
Zerk
’^^\© Front
Wheel
Bearing zerk
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow
dered graphite type lubricant sparingly.
17
Engine
TRACTOR
Always observe safety rules when per
forming any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be serviced. (See “TO CHECK
BRAKE” in the Service and Adjustments
section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See PSI on tires).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de
scribed, repair the problem immediately.
• The engine should not start unless the
brake pedal is fully depressed, and the
attachment clutch control is in the disen
gaged position.
CHECK CPERATCR PRESENCE
SYSTEM
• When the engine is running, any at
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any at
tempt by the operator to leave the seat
should shut off the engine.
• The attachment clutch should never op
erate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
02828
CHECK REVERSE CPERATICN (RCS)
SYSTEM
• When the engine is running with the
ignition switch in the engine "CN" posi
tion and the attachment clutch engaged,
any attempt by the operator to drive in
reverse should shut off the engine.
• When the engine is running with the
ignition switch in the RCS "CN" position
and the attachment clutch engaged,
any attempt by the operator to drive in
reverse should NCT shut off the engine.
BLADE CARE
For best results mower blades must be
sharp. Replace worn, bent or damaged
blades.
A CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al
low access to blades.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter
clockwise.
3. Install new blade with stamped
"GRASS SIDE" facing the ground.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat
treated.
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How
ever, periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
18
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and termi
nals can cause the battery to “leak” power.
1. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and
dry.
3. Clean terminals and battery cable ends
with wire brush until bright.
4. Coat terminals with grease or petro
leum jelly.
5. Reinstall battery (See “REPLACING
BATTERY" in the SERVICE AND AD
JUSTMENTS section of this manual).
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high pressure
water or steam to clean transaxle.
• Inspect cooling fan to be sure fan
blades are intact and clean.
• Inspect cooling fins for dirt, grass clip
pings and other materials. To prevent
damage to seals, do not use com
pressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required
for the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest Sears or other quali
fied service center.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 80 100
C -30 -20 -10 0 10 20 30 40
TEMPERATURE RANGE ANTICIPATED BEFCRE NEXT GIL CHANGE
oiLvisc_chari1_e
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased
oil consumption when used above 32°F.
Check your engine oil level more frequent
ly to avoid possible engine damage from
running low on oil.
Change the oil after every 50 hours of op
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TC CHANGE ENGINE GIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
• Be sure tractor is on level surface.
• Gil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto
the fitting.
Oil Drain Valve
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Cniy use high quality detergent oil rated
with API service classification SG-SL.
Select the oil’s SAE viscosity grade
according to your expected operating
temperature.
Closed
and
Locked
Position
Yellow Cap
Drain Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
19
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip
stick tube. Pour slowly. Do not overfill.
For approximate capacity see “PROD
UCT SPECIFICATIONS” section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
insert dipstick into the tube and push
down firmly into place before removing.
Keep oil up to, but not over, the “FULL’
line on dipstick. Push dipstick down
firmly into the tube when finished.
AIR FILTER
Your engine will not run properly using
a dirty air filter. Service air cleaner more
often under dusty conditions. See Engine
Manual.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub
born dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other exter
nal surfaces of the engine are kept clean
at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Cperating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due to
overheating.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in “PRCDUCT SPECIFICATICNS”
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure
tor, replacement is required.
1,
With engine cool, remove filter and
plug fuel line sections.
2.
Place new fuel filter in position in fuel
line with arrow pointing towards carbu
retor.
3.
Be sure there are no fuel line leaks and
clamps are properly positioned.
4.
Immediately wipe up any spilled gaso
line.
Clamp
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automo
tive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis
sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
20
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