Craftsman 410, 272 User Manual

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Page 1

Owner's Manual

ICRAFTSMAWJ

18.0 HP ELECTRIC START

42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Model No. 917,272410

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION: Read and follow all Safety

Rules and Instructions before operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, I160179

Visit our Craftsman website:www.sears.com/craftsman

For answers to yourquestions

aboutthis product,Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Page 2

Warranty...............................................2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 11

Maintenance Schedule ...................... 17

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home

warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

This Warranty does not cover:.

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,stumps, or glass.

• Repairs necessary because of operator abuse, includingbut not limited to, damage caused by towing objects beyond the capability of the dding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

Maintenance ....................................... 17

Service and Adjustments .................... 21

Storage ............................................... 27

Troubleshooting ................................. 28

Repair Parts ........................................ 32

Parts Ordedng ..................... Back Cover

LIMITED 90 DAY WARRANTY ON BA'I-FERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in matedal or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War-

ranty service is available free of charge by returning your Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other dghts

which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

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IMPORTANT: This cutting machine iscapable of amputating hands and feet and throwing objects. Failure to observe the following safety instructionscould resultin

serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all instructionsin the manual and on the

machine before starting.

• Only allow responsible adults,who are familiarwith the instructions,to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

placa.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn offblades, set parkingbrake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removinggrass catcher or uncloggingchute.

• Mow onlyin daylight or good artificial light.

• Do not operate the machine while under

the influenceof alcoholor drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unload- ing the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large pe..rcantageof riding mower-related

mjudes. These operators should evafuatetheir ability to operate the riding

mower safely enough to protect them- selvesand others from serious injury.

• Keep machine free of grass, leaves or other debris build-upwhich can touch

hotexhaust / engine pads and bum. Do notallow the mower deck to plowleaves

or other debds which can cause build- up tooccur. Clean any oil or fuel

spillagebefore operating or stodngthe mach=ne. Allow machine to cool before

storage.

II. SLOPE OPERATION Slopes are a major factor relatedtoloss-of-

controland tipover accidents, which can re- sult in severe injury or death. All slopes require extracaution, if you cannot back up

the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstaclessuch as rocks, tree

limbs,etc. Watch for holes, ruts,or bumps. Uneven

terraincould overtumthe machine. Tall

grass can hide obstacles.

Use slowspeed. Choose a low gear so thatyou will not have to stop or shift while on the slope.

Follow the manufacturer'srecommenda- tions for wheel weights or counter- weightsto improve stability.

Use extra care withgrass catchers or other attachments. These can change the stabilityof the machine. Keep all movement on the slopes slow and gradual. Do notmake sudden changes in speed or direction. Avoid starting or stoppingon aslope. If tires lose traction, disengage the blades and proceed slowly straightdown the

slope.

DO NOT:

• Do not tum on slopes unless necessary,

and then, ham slowlyand gradually

downhill, if possible.

• Do not mow near drop-offs,ditches,or

embankments. The mower could suddenlytum over if a wheel is overthe

edge ofa cliffor ditch,or ifan edge

caves in.

• Do notmow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilizethe machine by puttingyour foot on the ground.

• Donotusegrasscatcheronsteep

slopes.

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Ill.CHILDREN

Tragicaccidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care o! another

responsible adult.

• Be alert and turn machine off if children

enterthe area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be sedously injured or interfere

with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine tree of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop end inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended pads,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicingthem.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area isclear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15° Max), notacross.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

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• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the stope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes untess neces-

sary, and then, turn slowlyand gradu-

ally downhill, if possible.

_,Look for this symbol to point out important safety precautions. It means

CAUTIONll! BECOME ALERTlt! YOUR SAFETY IS INVOLVED.

_ CAUTION: In order to prevent accidental starting when setting up,

transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

,_ CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor. _WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other repro-

ductive harm. _WARNING: Battery posts, terminals

and related aocessodes contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

Page 6

3RODUCT SPECIFICATIONS GASOLINE 1,25 GALLONS

.3APACITY UNLEADED \NDTYPE: REGULAR

)ILTYPE SAE 10W30 API-SF-SJ): (ABOVE32 °F)

SAE 5W-30

(BELOW 32°F)

_)ILCAPACITY: W/FILTER: 4.5 PINTS

W/OFILTER: 4.0 PINTS

SPARK PLUG: CHAMPION RC12YC

IGAP:.030") 3ROUND SPEED FORWARD: '_MPH): 1sT 1.2

2_ 1.5 3RD 2.4

4TM 3.5

5TM 4.8 6TM 5.3

REVERSE: 1.5

TIRE PRESSURE: FRONT: 14 PSi

REAR: 10PSI

CHARGING SYSTEM: 15AMPS @3600 RPM

BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: UlR

BLADEBOLT 27-35 FT. LBS.

TORQUE:

REPAIR AGREEMENT A Repair Agreement is available on this

product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules,

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructionsunder "Mainte- nance" and =Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (ifany). Ifa spark arrester is used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similarlaws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center(See REPAIR PARTS section of this

manual).

CONGRATULATIONS on your purchase ofa newtractor. It has been designed,

engineered and manufactured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualifyed service center. We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

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Steering

Wheel Insert

Steering Wheel

(1) Large Flat Washer

Steering

Boot q

1) Hex Bolt

3/8-16 x 1

(1) Lockwasher 3/8

(1) Locknut

5/16-18

_ Steering

Wheel Adapter

Seat

(_Washer 17/32 x 1-3/16 x 12

Gauge

_(1) Knob

(1) Hex Bolt

5/16-18 x 1-1/4

Steering

Extension

Shaft

S,opeSh.e,II:l

(2) Keys

Video Cassette

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Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor aU parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin. TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 9/16"wrench (1) Pliers

(2) 1/2"wranch (1) Utility knife (1) Tire pressure gauge

When right or left hand is mentioned in

'_ .---- 3/S HexBolt

Steering

Wheel

_.:_._./Insert

_T..._3/8 LockWasher

_"_-Larga Rat Washer

this manual, it means, from your point of view, when you are in the operating

Steenng _._

position (seated behind the steering wheel).

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts

Boot-------"--- _

Adapter--------___

5/16 Locknut _,,...._

Tabs

Extension

/ Shaft

_._5/16 Hex Bolt

and parts cartons from carton.

2. Cut, from top to bottom, along lines on

all four corners of carton, and lay panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVINGTRACTOR

FROM SKID

ATrACH STEERINGWHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and lecknut. Tighten securely.

IMPORTANT: Tighten bolt and nut

securelyto 18-22 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto steedng shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

HOWTO SET UPYOURTRACTOR

CHECK BA'rrERY

1. Lift seat pan to raised position and

open battery box door.

NOTE: If this battery isput into service

after month and year indicated on label

(label located between terminals) charge battery for minimum of one hourat 6-10 amps. (See "BATrERY" in Maintenance section of this manual for charging instructions).

Page 9

Terminal

Batteej Door

INSTALL SEAT Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securingseat to cardboard pecking and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment knob and fiat

washer loosely. Do nottighten.

6. Lower seat into operating position and

sit inseat.

7, Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its adjusted position.

9. Raise seat and tighten adjustment knob securely.

Seat

Bolt

Rat W_er_

NOTE: You may now rollor drive your tractor oft the skid. Follow the appropriate

instructionbelow to remove the tractor from the skid.

TO ROLLTRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment liftlever to its highest position,

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral (N)

position.

4. Roll tractorforward oft skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVETRACTOR OFF SKID (See

Operation section for location and

function of controls)

,_kWARNING: Before starting, read, understand and follow all ins|ructions in

the Operation section ofthis manual. Be sure tractor is in a well-ventilated area. Be

sure the area in front of tractor]s clear of other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

4. Place gear shift lever in neutral (N) position.

5. Press liftlever plunger and raise attachment lift lever to its highest position.

6. Start the engine. After engine has started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full

"BRAKE" position and hold. Move gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and slowlydrive tractor off skid.

9. Apply brake to stop tractor, set parking brake and place geamhift lever in neutral position.

10.Turn ignitionkey to "OFF" position.

Continue with the instructionsthat follow.

Page 10

INSTALLMULCHERPLATE (Ifpreviouslyremoved)

1. Raiseandholddeflectorshieldin uprightposition.

2. Placefrontofmulcharplateoverfront ofmowerdeckopeningandslideinto

place,asshown,

3, Hookfrontlatchintoholeonfrontof

mowerdeck.

4, Hookrearlatchintoholeonbackof

mowerdeck.

ACAUTION: Do not remove deflector

shield from mower. Raise and hold shield when attaching mulcher plate and allow it

to rest on plate while in operation.

Muldher

Deflector_ Plate Shield

Latch Hooks

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe piece. Your mower is now ready for

discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary tochange blades. The mulcher blades are de-

signed for discharging and bagging also, CHECKTIRE PRESSURE

The tires on your tractor were overlnflated

at the factory for shipping purposes. Correcttire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. Sea "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL B ELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

sectionof this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your

tractor,check to see that the brakeis properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

•#CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION

FROM THIS QUALITY PRODUCT. PLEASE REVlEWTHE FOLLOWING

CHECKLIST: / All assembly instructions have been

completed. ,/NO remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and

tightened securely. ,/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory). ,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling). ,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. Sea that all connections

are still secure and wires are properly

clamped.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAYEXTRA A'I-I'ENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe

operating condition.

Page 11

These symbols may appear on yourtractor or in literature suppled with the product.

Learn and understand their meaning.

BATrERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

EHO,NEOHENG,HEOFFOILPeESSUnEL,ONTSO.OVI,_MP ]_

FUEL CHOKE MOWER HEIGHT PARKINGBRAKE UNLOCKED

LOCKED

H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

ATFACHMENT KEEP AREA CLEAR SLOPE HAZARDS

PARKING BRAKE

MOWERLI_

DANGER. KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

Page 12

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of

various controlsand adjustments. Save this manual for future reference,

Throttle/Choke Contml

Clutch/Brake Psdai

Attachment Ignition Switch Clutch switch

Ammeter ..... -.

Gearshift Lever

Our tractorsconform to the safety standards of the

American National Standards Institute.

Ught Switch

Lever

Plunger

Attachment LiR Lever

Height Adjustment

, Indicator

Parking Brake Lever

AMMETER - Indicates charging (+) or discharging (-) of battery.

A'FFACHMENT CLUTCH SWITCH- Used to engage the mower blades, or other

attachments mounted toyour tractor. A'I'FACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed

and direction of tractor.

IGNITION SWITCH - Used for startingand stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position. LIGHT SWITCH - Turnsthe headlightson

and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

THROTTLF_JCHOKE CONTROL- Used for starting and controllingengine speed.

Page 13

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE

Yourtractor is equipped with an operator presence sensing switch. When engine is running,any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal into full

"BRAKE" position and hold.

2. Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal.

Pedal should remain in "BRAKE" position. Make sure parking brake will

hold tractor secure.

Push-Into AttachmentClutch Throttle/ SwitchPullOutTo Choke

"Brake" Position

Clutch/Brake .Engaged _ Pedal =Drive" Position Position

Posif_on STOPPING

Lever

g Brake

MOWER BLADES -

• To stop mower blades,move attach-

ment clutchswitchto "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full =BRAKE" position.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle controlto

slow position and allowing engine to idle before stopping may cause engine to

"backfire".

• Turn ignitionkey to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized use,

• Never use choke to stop engine.

IMPORTANT: Leavingthe ignitionswitch in any position other than "OFF" will cause the battery to be discharged,

(dead). NOTE: Under certain conditionswhen

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause =browning" of grass. To eliminate this possibility,always stop engine when stopping tractor on grass areas.

_I_CAUTION: Always stoptractor completely, as described above, before

leaving the operator's position;to empty grass catcher, etc.

TO USE THROTrLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throftle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled bythe gearshift lever.

1. Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral (N) position.

2. Move gearshift lever to desired position.

3. Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractorto a complete stop before shifting or changing gears.

Failure to do so will shortenthe useful life ofyour transaxle.

TO ADJUST MOWER currlNG HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp liftlever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi- mately 1-1/2 to 4". The heightsare measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

Page 14

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut

relativelyhigh; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position.Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CU'I-rlNG HEIGHT" in the Operation section of

this manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in

appropriate hole with shoulder bolt. 3/

8 washer, and 3/8-16 Iooknutand

tighten securely.

3. Repeat for opposite side installing gauge wheel in same adjustment

hole.

Gauge .\ r_ \

Wheel _-_ _ _,_

Bracket_',_ i !_"_F--_

_ _J Shoulder

3/8 Washer._ _,_/'Bolt

GaugeWheel

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control

TO STOP MOWER BLADES - disengage attachment clutch control.

_CAUTION: Do not operate the mower withouteither the entire grasscatcher, on mowers so equipped, or the deflector

shield in place. AttachmentClutch AttachmentUft Lever

SwitchPullOutTo _ HighPosition

Engage., _._ .-S<_..._Lp_Wtion

_'_, Deflector

ueh,n%

Disengage" _

TO OPERATE ON HILLS _I,CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be

sure you have allowed room for tractor to rollslightlyas you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal

• Make all turns slowly. TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

• When pushingor towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push ortow tractor at more than five (5) MPH.

NOTE: To protect hoodfrom damage when transportingyour tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hoodto tractor (rope, cord,

etc.),

Page 15

TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are

recommended by and comply with specificationsof the manufacturer of your tractor.Use common sense when towing.

Tooheavy of a load, while on a slope, is dangerous.Tires can lose traction with

"theground and cause you to lose controt

ofyour tractor. BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weightoil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick;wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do notthread the cap ontothe tube. Remove and read

oil level. If necessary, add oil until "FULL" mark on dipstickis reached.

Do not overfill.

• For coldweather operationyou should

change oil for easier starting(See =OIL VISCOSITY CHART" inthe Mainte-

nance section ofthis manual).

• To change engine oil, see the Mainte- nance sectionin this manual

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantitiesthat can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

_kWARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run untilthe fuel lines

and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor

additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. [I, CAUTION: Fill to bottomof gas tank

fillerneck. Do notoverfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting_e enginefor thefirsttlme or if

the enginehas runoutof fuel,itwilltakeextra crankingtimeto rnovefuelfromthe tankto

engine.

1. Sit on seat in operating position, depress clutcWbrake pedal and set

parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to =DISEN-

GAGED" position.

4. Move throttle control to choke position. NOTE: Beforestarting,reedthewarmand cold startingproceduresbelow.

5. Insert key into ignition and turn key

clockwise to "START" positionand release key as soon as engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute.

Ifthe engine does not start after

several attempts, move throttle control to fast position, wait a few minutesand try again. If engine stilldoes not start,

move the throttlecontrol back to the choke position and retry.

WARM WEATHER STARTING(50° F and

_oove)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine end allow it to warm up for one minute using the choke as described above.

Page 16

COLD WEATHER STARTING ( 50=F and below)

6. When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up period from several seconds to several minutes, depend-

ing on the temperature.

• The attachments can also be used during the engine warm-up pedod.

NOTE: if at a I'_h _ (above 3000 feet) or incoldtemperatures(below32 F) the carburetorfuel mixturemay need to be

adjustedfor bestengineperformance. See

"TOADJUST CARBURETOR" inthe Service

andAdjustmentssectiono_thismanual.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cutarea to the right of the tractor. This will resultin a more even distribu*

tion of clippings and more uniform

cutting.

• When mowing largo areas, start by

turningto the rightso that clippings will discharge away from shrubs, fences, ddveways, etc. After one ortwo rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dded clip-

pings. Make first cut relatively high;the

second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower end leave undesirable clumps. Anow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cuttingperformance as well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suitthe terrain and give best performance of the attachment being used.

MULCHING MOWINGTIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine

(blade) speed as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the eady afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy mulching, reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass conditions may require that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting

and graining of the lawn.

Max 1/3"

Page 17

AS YOU COMPLETE

Ch_d_BrakeOr_a,on t/ t/ CheW'arePm_ure I,/ t/

C_ed_OperatorPresenceand

T Interlock Syste¢_ I_

R CheckforLooseFast_ _ 1/7 I_

Sharpe_R_ace Mowor818de_ V'4

T Lub_,=.=,C.=_ t/ l/

0 CheexBat__ R c_,__ =ridTm_t= Vt V'

Che_ Transaxle Cooling

A_lu_8lade _$) T_ I,/s A_u_ MotionOdwBen(s)T_ iV/s

Ch=_E,_,oO,=.=v_ V' t/

E Cleln Nr F'llter ql_=!

N CleanAirScreen f/'=

bM_pectMulfledSpark Armster 11_

Rep_caCaR_ (wtqutppeo_ V_.=

Re_a=asparkP_ug V' V"

Replace N_ Rlte_ Paper C8_tddge V*e Replace Fue_ Filter

1 - CI_I_ m0nl OP_mv/_n o0emaing uetde¢i hlevy 10ed0¢ kl hl_t lld01_t ka_oemb=_ 5. N _ _1_ _¢lultab_ ily_em. 2 - _c= rr_= caemvw_mop_mtk_ m_ or 4usly ¢_-_=&o_ e. Not mqui_d if eq_p_d w_ m_ime,tee_e4me _wy. 3 - If eq_pped wi_ ol h. ci_nge el _e.y 50 hou_ 7. T_4e_ front =[de pk_ boll _o35 L._4. r_tdmu_

4 - Rep:o_ btede= rnom clteq _lm m0._tg i_ i_*_*/axe. Oo rxx o.e,t;ghlen.

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to

LUBRICATION CHART

Zerk Zerk

operatorabuse or negligence. To receive full value from the warranty, operator must

maintain tractor as instructed in this

manual. Some adjustments will need to be made

(_)FrontWheel

Bearing Zerk

periodically to propedy maintain your tractor.

All adjustments in the Service and Adjustments section of this manual

should be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear. A

new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlocksystems for proper operation.

5. Check forloose fasteners.

_) SAE 30 or 10w30MOTOROIL _) GENERAL PURPOSEGREASE

_) REFERTO Maintenance "ENGINE"

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricantswill attract

dust and dirt that will shorten the life of the self-lubdcating bearings. Ifyou feel they

mustbelubricated,useonlya dry,powdered graphitetypelubricantsparingly.

'= _-- ,--' shift L__._ L_÷J Pivots

SECTION

Beanng Ze_

Page 18

TRACTOR Always observe safety rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet stoppingdistance at high speed in

highest gear, then brake must be ad- justed. (See =TOADJUST BRAKE" in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tiros free of gasoline, oil, or insect

control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objectsand other hazards that may cause tire damage.

NOTE: To seal tirepunctures and prevent

flat tirosdue to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are workingproperly. If your tractor does notfunction as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed and attachment clutchcontrol is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat. BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

2, Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble hex belt, lock washer and flat washer in exact order as shown.

5. Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

TrailingEdgeUp /

Blade Center j_

MandrelAssembly

Fat

,o k

_---Hex Bolt (Grade)*'*'*'*'*'*'*'*'*'_"__

*A Grade8 heattreatedboltcanbe identified

by sixlinesonthe bolthead.

TO SHARPEN BLADE NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone baiancer. (When using a cone bal- ancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end untitthe blade is balanced.

"_ _ Blade

BA'I'I'ERY Yourtractor hasa battery charging system

which issufficient for normal use. How- ever, periodic charging of the battery with

18an automotive charger will extend its life.

Page 19

• Keep battery and terminals clean.

, Keep battery bolts tight.

, Keep small vent holes open. , Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on /our tractor is maintenance free, Do not attempt to open or remove caps or covers. _dding or checking level of electrolyte is not necessary.

TO CLEAN BA'I-FERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to "leak" power.

1. Open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and remove batteryfrom tractor.

3. Rinse the battery with plainwater and

dry.

4. Clean terminals and battery cable ends with wire brush untilbright.

5. Coat terminals with grease or petro- leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" inthe SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear. TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrictcooling.

ENGINE

LUBRICATION

Only use highquality detergent oil rated

NithAPI service classificationSF-SJ. Selectthe oil's SAE viscosity grade

according to your expected operating :emperature.

• .m o _ m _ m im iw

Change the oil after every 50 hours of operationor at least once a year if the

tractor is notused for 50 hours in one year. Check the crankcase oil level before

starting the engine and after each eight (8) hoursof operation. Tighten oil fill cap/ dipsticksecurely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classificationSF-SJ.

• Be sure tractor ison level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

notto allow did to enter the engine when changing oil.

2. Remove cap from end of drain valve

and install the drain tube onto the

fitting.

3. Unlock drain valve by pushing inward

slightly and turning counterclcokwise.

4. To open, pug out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the pin is in the locked positionas shown.

6. Remove the drain tube and replace the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section of this manual

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and restthe oilfill cap on the

tube. Do notthread the cap ontothe tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.

OilDrainValve

Closed

and

Locked ( Posit_on ::;.]..

CLEAN AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the

grass screen, cooling fins, and other external surfaces of the engine are kept

clean at all times.

rainTube

Page 20

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other coolingshrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are

reinstalled. NOTE: Operating the engine with a

blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds

removed wig cause engine damage due

to overheating.

AIR FILTER Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every

season. Service paper cartridge every 100 hours of operation or every season,

whichever occurs first. Service air cleaner more often under

dusty conditions.

1. Remove knob and cover.

2. Remove wing nut and air cleaner from base.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.

4. Wash it in liquid detergent and water.

5. Squeeze it dry in a clean cloth. Allow it to dry.

6. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

7. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

8. Reassemble air cleaner, wing nut,

cover and tighten knob securely.

MUFFLER Inspect and replace corroded muffler and

spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS Replace spark plugs at the beginning of

each mowing season or after every 100 hours of operation, whichever occurs first.

Spark plug type and gap setting are shown in =PRODUCT SPECIFICATIONS"

section of this manual.

ENGINE OIL FILTER Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

1. Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" inthis

section of this manual, through step remove drain plug).

2. Remove oil filter and wipe off filter adapter.

3. Apply a thin coating of new engine oil to the rubber gasket on replacement

oil filter.

4. Install replacement oil filter on filter adapter. Turn oil filter clockwise until

rubber gasket contacts the filter

adapter, then tightenfilter an addi- tional 1/2 turn.

5. Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section

of this manual). For approximate capacity see "PRODUCT SPECIFICA-

TIONS" section ofthis manual.

6. Start the engine and check for oil

leaks. Correct any leaks before placing engine into full operation.

Air Cleaner _ Cover Knob Cover _Wing Nut

Pre-C,_ _--_"_ Rubber F°arn ---_,_k "_ _ Grommet

• _ _'_J _Air Cleaner

Air _ AirP_;_;anerBase Screen--'"_ '_"_

_t_-_n_ar J "Oil Fil Cap/

_ _ipstiek

Paper Cartridge

in Plu

IN-LINE FUEL FILTER

The fuel filter shouldbe replaced once each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure- tor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in positionin fuel line with arrow pointingtowards

carburetor.

Page 21

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled gasoline,

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automo- tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

Clam_ Clamp

FuelFIItar-'f _

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

electrical system, muffler, air filterand carburetor are covered to keep water out.

Water in engine can result in a shortened

engine life.

• 1,CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral (N) position,

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key "OFF" and remove key. 5, Make sure the blades and all moving parts have completely stopped.

6, Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR TO REMOVE MOWER

Mower will be easier to remove from the rightside of tractor.

1. Place attachment clutchswitch in "DISENGAGED" position.

2. Move attachment liftlever forwardto lower mower to its lowest position.

3. Roll belt oft electric clutch pulley.

4. Disconnect anti-sway bar from chassis bracket by removing retainer spring.

5. Disconnect suspension arms from

rear deck brackets by removing retainer springs.

7. Raise lift lever to raise suspension arms. Slide mower out from under

tractor.

IMPORTANT: Ifan attachment other than the mower deck is to be mounted on the

tractor, removethe front links, TO INSTALL MOWER

1. Raise attachment lift lever to its

highest position.

2. Slide mower under tractor with

deflector shield to rightside of tractor.

3. Lower lift lever to itslowest position. 4, Install mower in reverse order of

removal instructions.

6. Disconnect front links from deck by removing retainer springs.

Srnall Retainer

Retainer

Suspension Arms Pulley

Electric

Front Link

Ant_-Sway

Retainer Spring

(Both Sides)

;prings

Page 22

TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See =PROD- UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure he_ht from bottom edge of

mower to ground. Distance "A"on both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raiseone side of mower, tighten rift

linkadjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

BottomEdgeof BottomEdgeof Mowerto Ground Mowerto Ground

\ /

Before making any necessary adjust-

ments, check that both front linksare

equal in length.

If links are not equal in length, adiust one link to same length as other link. To lower front of mower loosen nut "E" on both front links an equal number of turns. When distance =D"is t/8" to 1/21lower

at front than rear, tighten nuts "F" against trunnion on both front links.

To raise front of mower, loosen nut "F"

from trunnionon both front links. Tighten nut "E"on both front links an

equal number of turns. When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against trunnionon bothfront links.

Recheck side-to-side adjustment.

_..o=\_ / oo/Mandrel

o o ¢

BOTH FRONT LINKS MUST BE EQUAL

IN LENGTH

=b____Suspension

_Adu_uStment

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to- side.If the followingfront-to-back adjust-

ment is necessary, be sure to adjust both front links equally so mower willstay

level side-to-side. To obtain the bestcutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest position.

Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

Nut "

ut =E"

Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade ddve belt may be

replaced without tools. Perk the tractoron level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO REMOVE MOWER" in thissection of

this manual).

2. Work belt off both mandrel pulleys and idler pulleys.

3. Pull belt away from mower.

Page 23

BELT INSTALLATION -

4. Install new belt in reverse order of removal.

5. Make sure bolt is in all pulley grooves and inside all belt guides.

6. Install mower in reverse order of

removal instructions.

Mandrel

TO ADJUST BRAKE

Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractorrequires more than six (6) feet stoppingdistance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut =A" on brake rod.

3. If distance isother than 1-1/2=, loosen

jam nutand turn nut "A"untildistance becomes 1-1/2". Retightenjam nut against nut "A".

4. Road test tractor for proper stopping

distance as stated above. Readjust if necessary, If stopping distance is still

greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact a Sears or other qualified service center.

With Parking Brake "Engaged"

1"1/2=

Nut "A"

Jam Nut

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a

bolt installation guide decal on bottom side of leftfootrest.

1. Remove mower (See "TO REMOVE

MOWER" in this section of this manual.)

2. Disconnect clutch wire harness.

3. Remove clutch leeator.

4. Remove belt from stationary idler and clutching idler,

5. Pull belt slack toward rear of tractor. Remove bert upwards from transaxle

pulley by deflecting belt keepers.

6. Pull belt toward frontof tractor and remove downwards from around electric clutch,

7. Install new belt by reversing above procedure.

Clutch

Electdc/

Clutch Clutching /

Idler

Stationary /

Idler

Locater

TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT

The transaxle should be in neutral when the gear shift lever is in neutral (N) (leek gate) position.The adjustment is preset at

the factory; however, if adjustment is needed, proceed as follows:

1. Make sure transax]e is in neutral (N), NOTE: When the tractorrear wheels

move freely, the transaxle is in neutral.

2. Loosen adjustment bolt in front of the

right rear wheel,

3, Position the gear shift lever in the

neutral (N) position.

4. Tighten adjustment bolt securely.

NOTE: if additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.

Gearshift NeutralLockGate

_ting

! Adjustment Bolt

Page 24

TO ADJUST STEERING WHEEL ALIGN- MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positionedstraight forward, remove steering wheel and reassemble per

instructionsin the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

notadjustableon your tractor. If damage has occurredto affect the front wheel toe-

in or camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. BIcok up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear wheel contains a square key - Do not

lose).

3. Repair tire and reassemble. NOTE: On rear wheels only: align

grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover. NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. "13resealant also prevents tire dry rot and corrosion.

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system. The other vehical must also be a 12 volt

negative grounded system. Do not use your tractor battery to start othervehicles.

TO A'I-I'ACHJUMPER CABLES -

1. Connect each end of the RED cable to the POSITIVE (+) terminal of each

battery,taking care not to short against chassis.

2. Connect one end of the BLACK cable

tothe NEGATIVE (-) terminal offully charged battery.

3. Connect the other end of the BLACK

cable to goodCHASSIS GROUND, away from fuet tank and battery.

TO REMOVE CABLES,REVERSE ORDER -

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

PositiveTerminal Negative Terminal

RetainingA

(RearWheelOnly) TO START ENGINE WITH A WEAK

BATI'ERY _CAUTION: Lead-acid batteries generate explosive gases. Keep sparks,

flame and smoking materials away from batteries. Always wear eye protection

when around batteries.

Ifyour battery istoo weak to start the

engine, it should be recharged. (See

"BATTERY"in the MAINTENANCE section of this manual).

If "jumper cables" are used for emergency starting,follow this procedure:

Charged

Battery

PositiveTerminal

REPLACING BA'i-I'ERY _,CAUTION: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positiveterminal must be connected first

to prevent sparking from accidental

grounding.

1. Lift seat pan to raised positionand

open battery box door.

2. Disconnect BLACK battery cable first then RED battery cable and carefully

remove batteryfrom tractor.

3. Install new battery with terminals in same position as old battery.

4. First connect RED battery cable to

positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.

Negative Terminal

Page 25

5. Connect BLACK grounding cable to negative (-) terminal with remaining

hex bolt and keps nut. Tighten securely.

6. Close battery box door.

Battery

Door

Hood

W,re

Hsx

Nut

Positive (Red) Cable Negative (Black)

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holderout of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb holdersecurely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS Loose or damaged wiringmay cause your

tractorto run poorly,stop running,or

preventitfrom starting.

• Chock wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse, The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlightwire connector.

3. Stand in frontof tractor. Grasp hood at sides, tilttoward engine and lift oft of

tractor.

4. To replace, reverse above procedure.

Cable

ENGINE Maintenance, repair, or replacement of

the emission control devices and sys-

tems, which are being done at the customers expense, may be performed by any non-road engine repair establish- ment or individual.Warranty repairs must be performed by an authodzed engine

manufacturer's service outlet. TO ADJUST THRO'FFLE CONTROL

CABLE The throttle control has been preset at the

factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle

control lever from slow to choke position. Slowly move lever from

choke to fast position.

2. Chock to see if hole in throttle lever and hole in speed control bracket are

aligned.

3. If holes are not aligned, loosen cable clamp screw and align the holes by

insertinga pencil or a 1/4" drill bit

through both holes.

4. Pull throttle cable up to remove slack

and tighten cable clamp screw. Remove alignment pencil or drill bit.

Cable

Screw

Speed Control

Throffiel

Page 26

TO ADJUST CARBURETOR The carburetor has been preset at the

factory and adjustment should not be necessary. However, minor adjustment

may be required to compensate for differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles

In (clockwise) decreases the supply of

fuel to the engine givinga leaner fuel/air mixture. Turningthe adjusting needles out

(counterclockwise) Increases the supply

of fuel to the engine giving a richer fuel/

air mixture. IMPORTANT: Damage to the needles

and seats in carburetor may result if

turned intoo tight.

NOTE: The carburetor on this engine is low emission. It is equipped with an idle

fuel adjusting needle with a Ilrnitercap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt to removethe limitercap. The limiter cap

cannot be removed without breaking the adjusting needle.

1. Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above).

2. Start engine and atlowto warm for five

minutes. Make adjustments with engine running and shift]motion control lever in neutral (N) position.

3. idle soeed setting - With throttle

control lever in slow position, engine should idle at 1750 RPM. If engine

idles too slow or fast, turn idle speed adjusting screw in or out until correct

idle is attained.

4. Idle fuel needle setting - With throttle

control lever in slow position, turn idle fuel adjustment needle In (clockwise)

untilengine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two

positions.

5. Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST -

6. Move throttle control lever from slow to

fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if

necessary, until engine accelerates

smoothly.

High speed stop isfactory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the engine governor,which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you thinkthe engine-governed high speed needs adjusting, contacta Sears or other qualified service center, which has proper

equipment and experience to make any necessary adjustments.

Idle Speed

Screw _/_'_1

IdleFuel II

Adjusting_ _ _I !

.oed,o

Page 27

Immediately prepare your tractor for storage at the end of the season or ifthe

tractor will not be used for 30 days or

_ore,

CAUTION: Neverstorethetractorwith

gasolineinthetankinsidea building

where fumes may reach an open flame or spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be storedfor

e period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in

the Service and Adjustments section

ofthis manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving

pads for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightlybefore painting.

BA'I-rERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see

_'1"OCLEAN BATFERY AND TERMI- NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractorfor

storage, do not store battery directlyon concrete or damp surfaces.

ENGINE FUEL SYSTEM IMPORTANT: Itis importantto prevent

gum deposites from forming in essential fuel system parts suchas carburetor, fuel hose, or tank duringstorage. Also,

experience indicates that alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can damage the fuel system of and engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuettank or permanent damage may occur.

• Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always followthe mix

ratio found on stabilizer container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer. ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).

CYLINDER(S)

I. Remove spark plug(s).

2. Pour one ounce of oilthrough spark

plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s). OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can startsto rust. Rust and/or dirtin your gasoline will cause problems.

• if possible, store your trectorindoors and cover it to give protectionfrom dust

and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do notuse plastic. Plastic

cannot breathe which allows conden- sation to form and will cause your

tractor to rust.

IMPORTANT: Never covertractor while

engine and exhaust areas are stillwarm.

Page 28

TROUBLESHOOTINGCHART

PROBLEM CAUSE CORRECTION

Willnot_art

Hard to start

Englnewlll not turn over

1. Out offuel.

2. Engine not =CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirtyfuel filter. 7 Waterin fuel.

8. Loose or damaged wiring.

9. Carburetor out of

adjustment.

lO.Enginevalvesoutof

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filtar.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of

adjustment.

8. Engine valves out of adjustment.

1. Clutch/brake pedal not

depressed.

2. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Fillfuel tank.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes before attemptingto start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refilltank with fresh gasoline and replace

fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor" in Service Adjustments

section.

10.Contact a Sears or other qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace

battery.

4. Replace fuel filter.

5. Drain fuel tank and refill

with fresh gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor"

in Service Adjustments

section.

8. Contact a Sears or other

qualified service center.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace

battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact a Sears or other qualified service center.

Englneclicksbut willnot start

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Recharge or replace batter

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

Page 29

TROUBLESHOOTING CHART

PROBLEM CAUSE

Loss of power 1. Cutting too much grass/too

Excessive

vibration

fast.

2. Throttle in"CHOKE"

position.

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil leveVdirty oil.

6. Faulty spark plug.

7. Dirtyfuel filter.

8. Stale or dirtyfuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13.Loose or damaged wiring.

14. Carburetor out of adjustment.

15.Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

CORRECTION

1. Set in "Higher Cut" position/

reduce speed.

2. Adjust throttlecontrol

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill with

fresh gasoline.

9. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel

filter.

10.Connect and tighten spark plug wire.

11.Clean engine air screen/fins.

12.ClearVreplace muffler.

13.Check all wiring.

14. See "To Adjust Carburetor" in Service Adjustments section.

15.Contact a Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

Engine continues

to run when operator

leaves seat with

with attachment

clutch engaged Poor cut - uneven

1. Faulty operator-safety

presence control system.

t. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4, Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Check wiring, switches and

connections. If not

contact a Sears or other qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

Page 30

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION I_1owerbladeawill 1. Obstruction in clutch 1. Remove obstruction.

not rotate mechanism.

2. Worn/damaged mower i 2. Replace mower drive belt. drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass 1. Engine speed too slow. discharge

Readllght(s) not

Norldng ',Ifso equipped)

Battery will not

charge 2.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air

pressure.

6, Worn, bent or loose blade.

7. Buildup of grass, leaves

and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10.Improper blades used.

11.Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1. Switch is"OFF".

2. Bulb(s) or lamp(s) bumed ou

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown luse.

1. Bad battery cell(s).

Poor cable connections.

(if so equipped).

Faulty alternator, 4. Replace alternator.

1. Place throttlecontrol in

"FAST_position.

2. Shift to slower speed.

3. Allow grass to dry before mowing,

4. Level mower deck.

5. Check tires for proper air pressure,

6, Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8, Replace mower drive belt, 9, Reinstall blades sharp edge

down.

1O,Replace with blades listed

in this manual.

11.Clean around mandrels to open vent holes.

1. Turn switch"ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch,

4. Check wiring and connec tions.

5. Replace fuse.

1. Replace battery,

2. Check/clean all connec

tions.

3. Replace regulator.Faulty regulator

Engine "backfires' 1. when turning engine"OFF"

Engine throttle control not t. Move throttle control to set at "SLOW" position "SLOW" position and allow

for 30 seconds before to idle for 30 seconds befor=

stopping engine, stopping engine.

Page 31

SCH_MAT|C

-rRACTOR - - MODEL NUMBER 917.272410

WINING INSULATED CLIPS NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THeY HF.N3UGHTS SHOULD bE REf_.ACED TO

pROPE_Y _ECURE YOUR WIRING.

€IRCUIT ,,

Fro SWITCH

NON-REMOVABLE REt_OV_JE

CONNECTIONS CO_t_ECTIONS

GFC

Page 32

ELECTRICAl-

TRACTOR-- MODEL NUMBER 917.272410

Page 33

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272410

KEY PART NO. NO. DESCRIPTION

1 163465 Battery 12 Volt 28 Amp

2 74760412 Bolt, Hex Head 114-20 unc x 3/4 8 156417 Case Battery Mec.hHinge

16 153664 Switch, nledock

21 175688 Harness, Light Socket (Includes 4152J)

22 4152.J Suto, Ught

24 4799J Cable, Battery, 6 Gauge, Red, 11" 25 146147 Cable, Battery, 6 Gauge, Red, W/16 Wire

26 175'i58 Fuse,20Amp

27 735104(_ Not Keps Hexl/4-20 Unc

28 4207./ Cab/e, Ground, 6 Gauge, B_ck, 12" 29 160784 SwitCh, Plunger Normal Op Olive

30 175566 Switch, Ignition 33 140403 Key, Igniiton

40 'L78442 Harness, Ignition 41 711104_ BoYI,Hex Head, FJn. t14*2O x l/2

42 131563 Cover, Terminal, Red

43 178861 Solenoid 45 122822X Ammeter Reotangular

50 174652 Switch PTO 5J 140405 RiogRelainerPTO

52 141940 Protection Wire LOOp 80 146685 Harness Clutch Evx.

81 109748X Relay Asm. NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 34

TRACTOR-- MODEL NUMBER 917.272410

CHASSISAND ENCLOSURES

207 _ _ I

26 44 I

I1 3 3 142 60 43 2 I

:34

2O8

Page 35

TRACTOR-- MODEL NUMBER 917.272410

CHASSISAND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 174619 Chassis Stamping

2 176554 Dmwt]_ 3 17060612 Screw 3/8-16 x 3/4

5 155272 Bumpe¢Hood/Dash 9 168343X012 Dash

10 ST[To33710 Bolt, Carriage 3,/8-16xl 11 155927 Panel, Dash, LH. 13 172107X010 Panel, Bash, R.H. 14 174906_8 Screw Thdrol 3/8-16 x 1/2

17 174330X612 Hood Asseml_y 18 126938X BumperHood

25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 ST[To41437 Nut

28 177403 Gdlle Lens Asm 29 174332x599 Lens, Gdlle

30 175692X612 Fend/Ftrest PntSTLT 31 139976 Bracket, Fender StJppod 37 1749(_06 Screw Thdrol 5/16-18 x 1/2 Tyt

38 175710 Bracket Asm. Pivot Mower Rear 39 174714 Bracket, Pivot 58 150127 Ducl Air Engine P/L LT

60 72140606 Bolt Rdhd Sqnk 3;8-16 UNC x 3/4 64 154798 Dash Lowar STLT

74 73680600 Nut Crowniock 3/8-16 UNC

114 158112 Keeper Belt Rear LH 115 17060620 Screw 3,/8-16 x 1-1/4 142 1757G2 Plate Reinforcement STLT

143 154966 Bracket Swaybar Chassis 144 175582 Brackel Pnt FOotrest STLT

145 156524 Jod PivotChassis/Hood 159 155123X428 Cuphok:k_

166 164863 Screw Hwhd Hi Lo #13-16 x 3/4

206 170165 Boll Shoulder 5/16 -18 Tr 207 176705(_ ScrewThdrol 5/16-18xli2TYTr

206 176_ Screw Thdrol 3_8-16 x 1/2

212 175143 InSed Lens Reflective 211 145212 Nut Hexflange Lock

- - 5479J Plug, Button NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 36

GROUND DRIVE

TRACTOR-- MODEL NUMBER 917.272410

26 27

Page 37

GROUNDDRIVE

TRACTOR-- MODEL NUMBER 917.272410

KEY PART KEY NO. NO. DESCRIPTION NO.

1 ........ Transaxle (See Breskdown) 61

2 146682 Spdng, Return, Brake 63 3 123666X Pugey, Transaxle 64

4 12(X30(_8 Ring,Retainer 65 5 121520X Strap,Torque 66

ft 1706C512 Screw 5/16-18 x 3/4 70 8 165866 Red Shifter Fender STLT 74 9 145028 Clutch Electric 75

10 STD561210 Pin, Cotter 76 11 105701X Washer, Shift Plate 77 13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 78

14 10040400 Washer Lock Hvy Helical 79 16 STD541431 Nut Lock Hx W/lns 5/16-18 x Gr.5 80

18 $31To23710 BoltFin Hex 3/8-16UNC x 1Gr. 5 81 19 STD541437 Nut 82

21 1(To933X Knob 83 22 13(_04 Red, Brake 84

24 STD541237 Nut 85 25 106888X Spdng, Brake Red 89

26 STD55105'7 Washer 90 27 ST[To61210 Pin 96

28 175765 Rod, Parking Brake 160 29 71673 Cap, Parking Brake 112 30 16.o592 Bracket, Transaxle 113

32 STC523107 Bolt 120 33 72140506 Bo!tRDHD SQNK 5-16-18 Uncx3/4 145 34 175578 Shaft Assembly, Foot Pedal 150

35 120183X Besdng, Nylon 151 36 STD551062 Washer 156 37 $3_571810 RollPin 158

38 165936 Pulley, Idler, Flat 159 39 74760648 Bolt 161

40 175461 Spacer, Split 162 41 175556 Keeper, Belt, Idler 163

42 19131312 Washer 13/32 x 13/16 x 12Ga. 164 47 127783 Pulley, Idler, V-Groove, Plastic 165

48 154407 Bencrank Clutch Grad Dr/Sit 166 49 1232_5X Retainer, Belt 168 50 STIT_23715 Bolt 169

51 STiTo41437 NutCrown Lock 3/8-16 UNC 170 52 STD541431 NutCrown Lock 5/16-18 UNC 197

53 165710X Link, Clutch 198 55 105709X Spring, Clutch Return 20_

56 17060616 Screw 3/8-16 x 1.0 57 130801 V-Belt, Ground Drive

59 169691 Keeper, Belt, Center Span

Peedess 206-545C 62

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

PART NO. DESCRIPTION

17(:60612 Screw 3/8-16 x 3/4

8883R Cover, Pedal

175414 Putley, Engine 15(_80 Belt, Hex 7/16-20 x 4-1/4 Gr. 5

STD551143 Washer 154778 Keeper, Belt, Engine, Fool Proof

171258 Bracket Asm Anlt-Rotation EVX 137057 Spacer, Axle

121749X Washer 25,/32 x 1-t/4 x 16 Ga. STD581075 E-Ring

123583X Key, Square 2.0 x .1845/1865 121748X Washer 25/32 x 1-5/8 x 16 Ga

ST[ToS0(_5 Key Woodruff

145090 Arm, Shift 165592 Shaft Asm Cross Tapered 650 20

165711 Spring, Torsion 19171216 Washer 17/32 x 3/4 x 16 Ga.

166231 LinkTransaxle 150360 Nut, NyIock

158391X428 Console, Shift, STLT 124346X Nut, Self-Thding, Wsh Hd 1/4

STD624003 RetainerSpring 1" 19111016 Washer 11/32 x 3/8 x 16 Ga.

19091210 Washer 9/32 x 3/4 x 10 Ga. t27285X Strap Torque 90 Degrees

74480540 Belt, Hex Rghd 5/16-18 Gr. 5 175456 Spacer Retainer

19133210 Washer 13,/32 x 2 x 10 Ga. 1660(_ Washer Srrted 5/161D x 1.125 165589 Bracket Shift Mount

165494 Hub Tapered Flange Shift Lt 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 73680400 Nut Crownlock t/4-20 Unc 74780416 Bolt Hex Fin 1/4-20Unc x 1 Gr 5

19(;91010 Washer 5/8 x .281 x 10 Ga 165623 Bracket Pivot Lever

166880 Screw 5/16-18 x 5/8 165492 Bolt Shouleer 5/16-18 x .561

165580 Plate Fastening Lt 178394 Keeper Belt Transaxle Gear 169613 Nyliner Snap-In 5/8 ID

169593 Washer Nyliner 7/8 ID x .105 Hd

72116612 Bolt Cart. SH 3/8-16 x 1-1/2 Gr. 5

Nut Lock Fig. 3/6-16 Unc

Page 38

TRACTOR--MODELNUMBER917.272410

STEERINGASSEMBLY

Page 39

TRACTOR--MODELNUMBER917.272410

STEERINGASSEMBLY

KEY PART NO. NO. DESCRIPTION

1 159944X428 Steering Wheel 2 172393 Axle Assembly Cast Iron

3 169840 Spindle Assembly, LH. 4 169839 Spindle Assembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened 6 121748)( Washer 25/32 x 1-5/8 x 16 Gauge

8 12000029 Ring, Klip 10 175121 Draglink 11 STD551137 Washer, Lock 13 136518 Spe,cer Brg AXle Front

15 145212 Nut Hexftange Lock

17 177876 Shaft Assembly, Steering

29 17060612 Screw 3/6-16 x 5/4 32 171888 Rod,Tie

33 19111216 Washer 11/32 x 3/4 x 16 34 1004(To00 Washer Lock 5/16

35 73540500 Crownlock NUt 5/16-24 36 155099 Bushing, Steering

37 152927 Screw

38 159946X428 Insert, Steering Wheel 39 19132411 Washer 13/32 x 1-1/20 x 11

40 STD541537 Nut Lock Center 3/8-24 UNF 41 159945 Adaptor, Steedng Wheel

42 145054x428 Boot, Steering Shaft 43 121749X Washer 25/32 x 1-1/4 x 16 Gauge

44 153720 Extension Shaft Steering LR.LT 46 12123P.X Cap,Spindle

51 STD541431 Nut Lock Hex w/Ins. 5/16-18 UNC 54 74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4

63 STD523710 Bolt, Fin Hex 3/8-16 UNC x 1Gr 5 65 16_67 Spacer Brace Axle

67 7214G618 Bolt RDHD SQ 3/8-16 Unc x 2-1/4 68 169827 Axle, State

71 175146 Steering Asm

16_35 Bracket Susp Chassis Front 87 173966 Washer Flat .781 x 1-1/2 x .14 88 175118 Bolt Shoulder 7/16-20

91 175553 Clip Steering NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 40

ENGINE

TRACTOR - - MODEL NUMBER 917.272410

._ ,| • o- ,_ 4

OPTIONAL EQUIPMENT

Spark Arrester

Page 41

ENGINE

TRACTOR- - MODEL NUMBER 917.272410

KEY PART NO, NO. DESCRIPTION

1 170548 Control, Tlvottle 2 17720410 Screw, Hex Head, Thread Cutting 1/4-20 x 5/8

3 ...... Engine, (See Breakdown) Kohler Model No. CV492-27506

4 159420 Muffler 13 12-041.O3 Ga.sket Kohler

14 148456 Tube Drain Oil Easy 16 $1_o51237 Washer 23 169837 Shield Brn/Dbr Guard

29 137180 ARestor, Spark 31 1092(_X Tank, Fuel 32 158990 Cap Assembly, Fuel Sears, Vented 33 123487X Clamp, Hose 37 137040 Line, Fuel

38 148315 Plug, Drain Oil Easy 40 124(TL8X Bushing 44 17670412 Screw, Hex Washer Head, Tnd., Roll 1/4-20 x 3/4 45 170(_612 Screw Hex Wsh Thdr 3/8-16 x 3/4

46 19091416 Washer 9/32 x 7/8 x 16 Gauge 77 19101216 Washer 5/16 x 3/4 x 16 Ga.

80 747605(_ BO9 Hex Hd 5/16-18Uncx 1/2 81 73510400 Nut Keps Hex 1/4-20Unc 101 M73030800 Nut Flan-ge M8-1.25 Nor_Lk Zinc

1(35 17120616 Screw 3/8-16 x 1

NOTE: All componentdimensions given in U.S. inches

1 inch = 25.4 mm

Page 42

SEATASSEMBLY

TRACTOR-- MODEL NUMBER 917.272410

KEY PART NO, NO, DESCRIPTION

1 140123 Se_t

2 1405.51 Bracket, Pivot, Seat

3 71110616 Bolt

4 Ig'_3*r6"rg Washer 13/32 x I x 10 Gauge 5 145006 Clip, Push-in Hinged

6 ST[:_41437 Nut 7 124181X Spdng, Seat

8 17000616 Screw 3/8-16 x 1ol/2 9 "_g13_614 Washer f3/32 x / x 14 Gauge

10 174894 Pan, Seat 11 166369 Knob Seat

12 121246X Bracket, Switch Mounting

KEY PART

NO. NO. DESCRIP_ON

13 121248X Bushing, Snap 14 72(T_0412 BOll, Carriage 1/4-20 x 1-1/2 15 134300 Spacer, Split ,28 x .88 16 121250X Spdng 17 123976X Locknut, Flange 114Grade 5 18 124238X Cap, Spring Seat

21 171852 Bolt, Shoulder 5/16-18 UNC

22 S]O541431 Nut

24 19f7fg12 Washer f7/22 x 1-3/16 x 12 Ga. 25 127018X Bo4t, Shoulder 5/16-18 x .62

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 43

TRACTOR-- MODEL NUMBER 917.272410

DECALS

9 13 11 3 7 7 4 13 16 20

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 156368 Decal, Oper. Instr. 11 164065 2 177374 Decal, HP Engine 12 146046 3 177356 Decal, Hood, RH. 13 177350 4 177357 Decal, Hood, LH. 14 160396

5 179405 Decal Hood Replacement 15 179128 6 133644 Decal. Customer Maintenance 16 138047 7 177355 Decal, Hood Side 20 149516

8 172331 Decal, Deck - - 138311

9 163204 Decal, Fender, Craftsman -- 165800X428

10 156439 Decal, Fender Danger -- 165799)(428

- - 179410

-- 179411

Decal, Sting. WhL Domed Prem, Brs

Decal, V-Belt Drive Schematic Decal, Lower Dash

Decal, V-Belt Schematic Decal. Deck

Decal, Battery Diehard Decal. Battery Dngr/Psn Eng

Decal. LiftHandle Pad Footrest LH STLT Pad Footrest RH STLT

Owners Manual. English Owner's Manual, Spanish

WHEELS &TIRES

KEY PART NO. NO. DESCRIPTION

1 59192 Valve Cap, Tire 2 65139 Stern, valve 3 106222X 33re,Front

4,10

4 59904 Tube, Front Tire

5 106732X427 Rim, Front 6 278H Fitting, Grease (Front Wheel Only)

7 9040H Beadng, Flange (FrontWheel 8 106108X427 Rim,Rear

9 122082X Tire, Rear 10 7152J Tube, RearTire

11 t04757X428 Cap, Axle

- - 144334 Sealant, Tire 10 oz. NOTE: All component dimensions given in U.S.

inches I inch -- 25.4 mm

(Not Provided, Service Item Only)

Only)

(Not Provided, Service Item Only)

Page 44

TRACTOR--MODELNUMBER917.272410

LIFTASSEMBLY

Page 45

LIFTASSEMBLY

TRACTOR-- MODEL NUMBER 917.272410

KEY PART NO. NO. DESCRIPTION

159460 Lift Lever Inner Wire Assembly

159471 Shaft Assembly, Lift

105767X Pin, Groove

12000(X_ E-Ring

19211621 Washer 21/32 x 1 x21 Gauge

12O183X Beadng, Nylon

125631X Grip, H_xlle, Fluted

122365X Button, Plunger, Red

13_65 Link, Uft, L,H.

139666 Link, Lift, R.H.

S_4008 Retainer Spring

173288 Link, Front

733508(_ Nut, Hex, Jam 1/2o13 UHC

175689 Trunnion

73800800 Locknut, Hex, with Washer Insert 1/2-13 UNC

139868 Arm, Suspension, Rear

163552 Retainer Spheg

169865 Bearing, Pv4 Lift

73540600 Nut, Crownlock 3/8-24

155097 Pointer, Height Indicator

123935X Plug, Hole

17060516 Screw 5/16-18 x 1

19112410 Washer 11/32 x 1-1/2

155098 Indicator Height

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 46

MOWERDECK

TRACTOR--MODELNUMBER917.272410

106"_ _ 102 103 105

1oz.-_

Page 47

TRACTOR -- MODEL NUMBER 917,272410

MOWERDECK

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.

1 165892 Mower Deck Assembly, 42" 55 155046

2 S_Ta33107 Bolt 56 165723 3 138017 Bracket Assembly,Sway Bar, 59 141043

4 165460 Bracket Sway Bar 38/42" eck 68 174883

5 STD624C08 Retainer Spdng 22 738006_0 6 13(_32 Arm, Suspension, Rear 101 136420 8 85_857 Bolt, Rex 3/8-24 x 1.25 Gr, 8 10_ 71081010 9 STD551137 Washer, Lock 103 19061216 10 142296 Washer, Hardened 104

11 134149 Blade, Mulehing 105 13 137645 Shaft Assembly, Mandrel, Vented 106

14 128774 Housing, Mandrel, Vented 111 15 110485X Bearing, Bail,Mandrel 112 16 174493 Stripper, Mower Deck 113 18 72140505 Bolt, Carriage 5/16-18 x 5/8 114

19 132827 Bolt, Shoulder 115 20 159770 Baffle, Vodex 116

21 STD541431 Nut Crownleck 5/16-18 UNC 117 22 134753 Stiffener Bracket 118

23 131267 Bracket, Deflector 119 24 105304X Cap, Sleeve 129

25 123713X Spdng, Torsion, Deflector 130 26 110422X Nut, Push 131 27 130968X428 Shield, Deflector 143 157109 28 19111016 Washer 11/32xS/Sx16Ga. 144 158,534

29 131491 Red,Hinge 145 165888 30 157722 Borew ThdrolWasher Head 146 171977

31 129963 W_sher, Spacer 148 169222 32 153535 Pulley, Mandrel 149 165898

33 178342 Nut, Toptack, Flanged 150 19091216 34 STD533717 Bolt 159 72140614

36 131494 Pulley, Idler, Flat - - 130794 37 STD3510_37 Washer 13/32x13/16x16Ga

40 STD541437 NutCrownlock3/8-16UNC - - 177410 44 140088 Guard, Mandrel, LH. 45 ST[To24g03 Retainer

46 137729 Screw, Thd. Roll 1/4-20 x 5/8 54 133943 Washer, Hardened

Front 61 174882

STD551110 Washer, Lock

160793 Latch Assembly, Bagger

2029J Nut, Weld

172292 Bracket, Gauge, Wheel LH. 179293 Bracket, Gauge, Wheel R.H.

17060508 Screw Taping 5/16-18 x 1/2 STD541431 Nut, Hex, Keps 5/16-18 Unc 72110504 Bolt, Carhage 5/16 Unc x 1/2 4822H Bolt, Shoulder

165746 Wheel, Gauge 73930600 Nut, Centadock 3/8-16

STD551G37 Washer 3/8 x 7/8 x 14 Gauge

19131312 Washer 13/32 x 13/16 x12 Ga.

5/_To23710 Bog, Fin Hex 3/8-16 Unc xl Gr. 5

STD533710 Bolt, Rdhd Sqnk 3/8-16UNCx 1

NOTE: All component dimer_ions given in U.S.inches

1 inch = 25.4 mm

DESCRIPTION

Arm, Idler Spacer, Retainer Guard, TUV Idler

Spring Ext. Elect. Clutch V-Belt

Nut Lock Hex w/Ins. 3/8-16 Mulcher Cover

Screw Pan Hd Phillips 10-24 x 5/8 Washer #10

Bracket Arm Idler 43" Keeper Bolt 42" Clutch Cable

Pulley Idler Flat Bolt Carriage Idler

Spdng Return Idler Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 15 Ga. Bolt Rdhd Sqn 3/8-16 UNC x 1- 3/4 Mandrel Assembly (Includes Key

Numbers 9-10, 13-15, 31 and 32) Replacement Mower, Complete

Page 48

TRACTOR--MODELNUMBER917.272410

PEERLESSTRANSAXLE- - MODEL NUMBER206-545C

NUMBERS HERE

157

Page 49

TRACTOR-- MODEL NUMBER 917.272410

PEERLESSTRANSAXLE- - MODEL NUMBER206-545C

KEY PART KL=Y PART NO. NO. DESCRIP'TK_N NO. NO. IESCRIP'i3ON

1 772147 Transaxle Cover 4tA 790079 Brake Lever 2 780086A Needle Beadng 5/8" 42 792073A Screw 114- 20 x 1-1/4"

3 770128 TransaxleCase 42A 792085A Screw 1/4 - 20 x 2 1/4" 4 776395 Countershaft 43 792075 Locknut 5 / 16 - 24

5 776409 Output Shaft 44 750(_-5 Brake Pad Holder 6 778364 Spur Gear (38 teeth) 45 786G66 Spacer ,2625 x 1,0

6A 778369 Spur Gear (15 teeth) 46 786086 Brake Lever Bracket 7 778330 Spur Gear (11 teeth) 47 7746G0 Axle (t 1-15 / 16- Long) 8 792180 Shift Key 48 774691 Axle (16 - 1 / 2" long) 8A 792047 Woodruff Key #9 49 778356 Spur Gear (29 teeth) g 784352 Shift Collar 50 778338 Spur Gear (27 teeth)

10 784378 ShiftRod & Fork 51 778354 Spur Gear (23 teeth) 11 778334 Bevel Gear (30 teeth) 52 778352 Spur Gear (1g teeth)

12 778309 Input Bevel Pinion (13 teeth) 53 778350 Spur Gear (16 teeth) 13 778368 Bevel Gear (13 teeth) (include. 54 778346 Spur Gear (15 teeth)

14 778368 Bevel Pinion (13 teeth) (Include. 57 778337 Spur Gear (13 teeth)

15 778370 Ring Gear (43 teeth) 59 778351 Spur Gear (21 teeth) 17 786188 Drive Pin 60 778349 Spur Gear (24 taeth) 18 786102 Spacer 1,130 X ,695 61 778345 Spur Gear (25 teeth)

20 792077A Ball 5/16" dia 65 780189 Flat Washer .563 ID x .062W 21 792078 Set Screw 3,/8- 16 x 3/6" 66 776422 Input Shaft

,:o 792079 Spring ,310 OD x .525 L 67 776396 Shifter & Brake Shaft 25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170 Retaining Ping

25A 792177 Screw 1/4-20 x 1-5/6" 70 786187 Spacer .890 25 792125 Retaining Ring (pkg of 2) 71 788069 Square Cut Ralg 27 7_r2035 RetainingRing 7tB 788092 "O'Ring

28 788040 RetainingRing 76 780090 Flat Washer 1.128 IO x .056W 29 78G072 Thrust W_sher ,627 _Dx .031W 77 788078A Inverted Retaining Ring

29A 780160 Thrust Washer .762 ID x .031W 79 792144 Spring ,430 OD x ,5000 L 29B 780051 Thrust Washer .762 ID x .031W 82 778333 Bevel & Spur Gear (30 & 13 teeth) 29C 780199 Anti-Rotation Washer .632 83 778338 Spur Gear (27 teeth) 30 780108 Cup Washer 1.127 }D x .032W 85 792154 Oil Fill Plug 31 780001 Fiat Washer .750 ID x ,056W (Use 87 788089A Oil Seal 9 / 16"

31A 780195 Fiat Washer .750 IO x ,062W 157 788088A Oil Seal 3/4" 32 788083 Oil Seal 5/6" 180 730229A GearOil80WgO

34 780194 Bushing .563 900 794712 ReplacementMST-206-545C 35 780193 Flanged Bushing 5 / 8" ID Trans_Lxle

35A 780197 Flanged Bushalg ,751 36 790075 Brake Disk

37 790007 Brake Pad Plate NOTE: /_31component dimensions given in U.S, inches 38 79g021 Brake Pad (pkg of 2) 1 inch = 25,4 mm

39 786026 Dowel Pin 40 792076A Fiat Washer ,312 ID x .06gw

14) 56 778355 Spur Gear (11 teeth)

13) 58 778353 Spur Gear (17 teeth)

As Needed) 150 78809_A Liquid Gasket RTV Silicone

Page 50

TRACTOR-- MODEL NUMBER 917.272410

KOHLERENGINE-MODELNUMBERCV492,TYPE NUMBER27506

CYLtNDER HEADf VALVE AND BREATHER I

_fLINDRE DIRIGE SOUPAPE ET RENIFLARD I

19 IB

CRANKCASEICARTER-MOTEUR I

'1_-14

Page 51

TRACTOR--MODELNUMBER917.272410

KOHLERENGINE-MODELNUMBERCV492,TYPENUMBER27506

CYLINDER HEAD/VALVE/BREATHER

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 25-351-01-S Lifter, valve (2) 1 12-032-03-S Seal, crankshaft 2 12-755-94-S Kit, cylinder head (inlndudes 2 Block, cylinder

3 12-411o03-S Rod, push (2) M8x1.25x25 4 12-041-10-S Gasket, cylinder head 5 24-380-13-S Dowel, locating (4)

5 12-017-01-S Valve, intake (Std.) 6 12-755-49-S Kit, camshaft (Includes 7,8)

12-017-02-S Valve, intake (.25) 7 12-089-31-S sPim,h camshaft (Ag.R.)

6 12-016-01-S Valve, exhaust Std.) 8 12-422-08-S

12-016-02-S Vave, exhaust .25 12-422-09-S Shim, camshaft (A.R.)red

7 25-139-60-S Plug, allen hd. pipe 1/8" 12-422-10-S Shim, camshaft (A_.R. yellow 8 12-318-36-S Cylinder Head 12-422-11-S Shim, camshaft(_.R.)green

10 12-599-03-S Pivot, rocker arm (2) 12-422-13-S Shim, camshaft A.R. black

9 25-186-01-S Arm, rocker (2) 12-422-12-S Shim, camshaft IA}AR gray

11 M-640034-S Screw, hex. flange 12-422-07-S Shim, camshaft .R. white

12 12-089-01-S Spring, valve (2) 10 12-874-07-S Piston w/Ring Set (Std.) 13 12-173-01-S Cap, valve spring (2) (Includes 11,12

14 12-755-03-S Kit, retainer(2) 12-874-11-S Pistonw/RingSet(.08) 15 12-468-05-S Washer, plain 13/32" 12-874-08-S Piston w/Ring Set I1"25

16 12-112-13-S Spacer, head bolt exhaust 12-874-09-S Piston w/Ring Set .50

17 12-086-15-S Screw, hex. flange 12 12-108-07-S Ring Set (Std.) 18 25-237-14-S Clamp, hose (2) 12-108-09-S Ring Set (,50)

19 12-326-03-S Hose, breather 13 12-067-11-S Connecting Rod Std.)

20 M-645020-S Screw, hex. flange 12-067-06-S Connecting Rod (.25) 21 12-096-07-S Cover, valve w/nipple 15 12-043-05-S Gear, governor

22 M-5450t0-S Screw, hex. flange 16 M-631005-S Washer, plain 6 ram 23 12-018-01-S Retainer, breather reed 18 52-139o09-S Plug, cup

2412-402-02-SReed, breather 19 12-755*64-S Kit, gov. cross shaft w/clip

3-17, Gaskets 12 04 (Qty. 2), 12 041 02-S, & 12 3 12-445-02-S Strap, lifting

041 03-f) 4 M-839025-S Screw, hex. flange

M6xl.0x34 (2) 9 12-144-28-S Shaft, balance

port 11 12 018 02-S Retainer, piston pin (2)

M10x1.Sx81 (5) 12-108-08-S Ring Set (.25)

M6xl.0x20 (5) 14 12-380-01-S Pin, governor regulating

M5x0.8xl0 17 12-144-02-S Shaft, governor gear

1 01-S (_Use Short Block 12 522 49

CRANKCASE

S ring, actuatln

20 X-25-102-S Washer, pain 1/4" 21 12-032-01-S Seal, governor cross shaft 22 M-631015-S Washer, plain 6 mm 23 12-154-05-S Clip, hitch pin

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Inaiudes 23)

blue

Page 52

TRACTOR--MODELNUMBER917.272410

KOHLERENG|NE-MODELNUMBERCV492,TYPENUMBER27506

IGNITIONIELECTPJCAL I ALLUMAGE_LECTRIOUE

BLOWER HOUSING AND BAFFLES I

HABITATION DE SOUFFLEUR El" DI_CALENT I

2-8

6m _7

0-,I_

Page 53

TRACTOR--MODELNUMBER917.272410

KOHLERENGINE-MODELNUMBERCV492,TYPENUMBER27506

IGNITION/ELECTRICAL

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-086-14-S Screw, hex. flange 1 M-545010-S Screw, hex. flange M5x0.8xl0 2 12-468-03-S Washer, plain 3/8" 2 24-468-10-S sher, plain 1/4"

3 24-162-03-S Screen, grass 3 12-146-07-S Plate, blower housing 4 25-086-47-S Bolt, shoulder M6x1.0x16 (4) 4 M-550010-S Screw,hex. flange M5xO.8xf0 5 12-157-06-S Pan 5 24-096-05-S Cover, pinion

6 X-42-15-S Key 6 12-027-76-S Housing,D!€,blower 7 12-025-15-S Fl_.r_',_heel 7 12-Q63-18-S Baffle, intake side

8 12-155-09-S Connector 8 25-154-02-S Clip, mounting (3) 9 M-548025-S Screw, hex. cap M5x0.8x25 9 12-086-37-S Screw, captivewasher

10 237878-S Kit, s a or 10 12-063-2g-s Baffle, cylinder head 11 M-545020-S Screw, hex. flange 11 M.645016-S Screw, hex. flange M6x1.gx16

12 12-154-06-S Clip, cable(2) 12 12-063-19-S Raffle, cylinder

13 41-403-09-S Regulator, rectifier- 15 amp NOT ILLUSTRATED

14 X-22-11-S Washer, lock 1/4" M-541050-S Nut, hex. flange MSxO.8

15 M-639016-S Screw, he}(. flange

16 236602-S Connector 17 12-132-02-S S ark Plug KEY PART

18 X-728-1-S C_i NO. NO. DESCRIPTION 19 M-545010-S Screw, hex. flange 1 12-281-01-S Duct, air

ZO 12-584-g4-s Modue, gniton 3 12-096-24-S Cover, air cleaner NOTILLUSTRATED 4 12-083-12-S Precleaner, element

12-176-44-S Harness, widn_o 5 12-100-08-S Wing Nut 24-518-12-S Lead, black(6T - 12 gauge- 6 12-083-10-S Kit, air cleanerelement

12-518-35-S Lead, white (36' - 18 gauge - B 12-032-11-S Seal 1-711R"

X-25-5-S Washer, plain 5/16" (attach M6xl.0x75

M1Ox1.5x46 ((_/)a

2) M5xO.8x20 (3

M5xO.Sx2O(2) (2)

M6xl.0x16 (2) AIR INTAKE/FILTRATION

p, cable (2)

M5x08xl0 2) 2 25-341-03-S Knob, air cleaner cover

insulatedgrip barrel eyelet (Includes 5, 7, 8)

terftlinals) 7 12-743-12-S Filter,element (includes 5, 8)

full insulated push on tab 9 12-094-07-S Base, air cleaner (Includes 11, an_/ uninsulated socket 10 12-072-04-S Stud, mounting plate

terminals) ground lead and this washer f 1 12-086-01-S Screw, #10 Hi-Lo thread

to liltstrap screw) 13 12-041-02-S Gasket, air cleaner

BLOWER HOUSING & BAFFLES

12)

forming (2)

NOT ILLUSTRATED

12-113-53-S Decal, aircleaner

NOTE: All componentdimensionsgiven in U.S. inches 1 inch = 25.4 mrn

Page 54

TRACTOR- - MODEL NUMBER 917.272410

KOHLERENGINE-MODELNUMBERCV492,TYPE NUMBER27506

STARTING SYSTEM| ENGINE CONTROLS DI_MARRANTDE LE SysTI_ME P_OTEUR CONTROLE

+-_

OIL PAN / LUBRICATION I DE LA HUILE PAN DE LA LUBRIFICATION _,--Io

1--

11 '

_ 4 _

+-,_

II--

-- llk

C_/+i

C2,,!

Page 55

TRACTOR -- MODEL NUMBER 917.272410

KOHLER ENGINE-MODELNUMBERCV492,TYPE NUMBER 27506

STARTING SYSTEM

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 M-839070-S Screw, hex. flange 1 12-079-11-S

2 25-098-07-S Starter aseambly ncludea 3- 3 24-086-43-S 3 12-755-54-S _t, ddve end

4 12-227-18-S Cap, ddve end 5 12-536-10-S 5 12-170-05-S Armature

6 12-221-01-S Kit, brush & spdng 6 M-443025-S 7 12-227-13-S Cap, commutator end 7 M-443020-S

8 12-211-01-S Bolt, hex. flange 1/4-20x4-5/ 8 12-089-11-S

OIL PAN/LUBRICATION 11 12-755-83-S

M8xl,25x70 2) 2 12-237-01-S

8 (2) 9 12-089-23-S

KEY PART NO, NO. DESCRIPTION

I 12-038-01-S _stick assembly (Includes

2 25-755-13-S Kit, oil fill cap (Includes 3) 3 12-153-03-S O-Ring, oiI fill cap

4 12-153-02-S O-Ring, upper oil fill tube 5 12-123-04-S Tube, Otl fill 6 M-645025-S Screw, hex. flange

7 12-153-01-S O-Ring, lower oil fill tube 8 25-162-07-S Screen, oil ptickup

9 12-096-03-S Cover, oil pickup screen 10 M-545016-S Screw, hex. flange

11 25-462-09-S Valve, oil pressure relief 12 52-050-02-S Filter, Oil

13 25-139-57-S Plug, sq. nd. solid 3/8" 14 12-393-01-S Pump, oil 15 12-153-06-S O-Ring, oil pump cover 16 12-096-34-S Cover, oil pump 17 M-545016-S Screw, hex. flange

18 12-032-03-S Seal, oil (R3'.0. end)

19 24-086-16-S MSxl.25x45 (11_/ 20 24-086-17-S Screw, hex. flange

21 12-199-56-S 11,14-1 iy'7) (Incl.

M6x1.0x25

M5x0.8x16

M5x0.8x16 (,'3)3

Screw, hex. flan e

M8x1.25x45

Assemb ,Pan, oil

ENGINE CONTROLS

Linkage, choke Clamp, cable

4 M-664020-S

10 12-089-24-S

12 12-100-07-S

13 52-211-04-S 14 12-090-28-S

15 25-158-08-S 16 12-079-10-S 17 25-158-11-S

NOTE: All componentdimensions given in U.S.

inches 1 inch = 25.4 mm

Screw, hex. flange Screw, lobed socket

MSxl.0x20 (2) Control,speed assembly

_ncludes 6-9)

crew, pan head M4x0.7x25

Screw, pan head M4x0.7x20 Spring, choke (2)

Spdng, choke return Spring, governor

Kit, govemor lever (Includes

12-14) Nut, hex flange 1/4-20 Bolt, 1/4-20x1" Lever, governor

Bushing, throttle linkage

Linkage, throttle

Bushing, throttte linkage

Page 56

TRACTOR-- MODEL NUMBER 917.272410

KOHLERENGINE-MODELNUMBERCV492,TYPE NUMBER 27506

CRANKSHAFT EXHAUST

VILEBREOUIN __ --1 F:CHAPPEMENTI

FUEL SYSTEM 'UEL DE LE SYSTI_ME I

6 10

I tl

Q--t

Page 57

TRACTOR -- MODEL NUMBER 917.272410

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

FUEL SYSTEM CRANKSHAFT KEY PART

NO. NO. DESCRIPTION

1 M-641060-S Nut, hex. flange M6xl.0 (2) 2 M-629116-S Stud M6x1.0x116 (2)

3 12-853-118-S Kit, carburetor w/gasket

4 12-041-62-S Gasket, air c eerier 5 12-053-118 Carburetor assembly (For

6 12-041-01-S Gasket, carburetor (2) 7 12-265-06-S Deflector, heat

8 25-237-14-S Clamp, hose (2) 9 52-353-22-S Line, fuel 12-1/4"

10 25-050-03-S Filter, fuel in-line 11 47-154-01-S Clip cable

NOT iLLUSTRATED

*M-561010-S Screw. thread forming

(Includes 4,5,6 qty 1 _e, cable 12-454-03-S, Termina_ 25-452-20-S

Informa6o_ only not available separately) (Includes Kit, float 12-757-02-S Kit,

carburetor repair 12-757-03- S, Kit, solenoid repair 12- 757-33-S)

M5x0.Sxl0 *X-22-11-S Washer, lock 1/4" 12-757-02-S Kit, float

12-757-03-S Kit,carburetor repair 12-041-01-S Gasket, carburetor !2-041-02-S Gasket, air cleaner 12-041-05-S Gasket, bowl

12-041-06-S Gasket, bowl screw 12-032-06-S Seal, solenoid

12-757-33-S Kit, solenoid repair 12-041-06-S Gasket, bowl screw 12-454-03-S Tie cable

25-452-20-S Terminal 12-518-37-S Lead, red, (37" - 20 gauge -

insulatedsocket and

un]nsulatudsocket terminals)

*attaches carburetor ground lead to carb baffle.

KEY PART NO. NO. DESCRIPTION

1 12-014-57-S Cmnkshalt (Includes 2)

2 25-139-27-S Plug, cup

EXHAUST KEY PART

NO. NO, DESCRIPTION 1 25-072-04-S Stud, M6x1.25x33(2)

2 12-041-03-S Gasket, exhaust manifold 3 12-126-11-S Bracket muffler

4 12-445-06-S Strap, lifting 5 M-645025-S Screw, hex. flange M6xl.0x25

12 522 49 _ort Block 12-755-93-S Gasket Set

NOTE: All componentdimensionsgiven in U.S. inches 1 inch= 25.4 mm

Page 58

Page 59

SUGGESTED GUIDId. FOH SIGHTING SLOPES FOR SAFE OPERATIUN

ONLY RIDE UP AND DOWN HILL,

SIGHTING _ ..Cu T GUIDE TH_

NOT ACROSS HILL

greater than 15 ), never across the face. Make turns gradu-

I_ Operate your Tractor up and down the face of slopes (not I

ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 60

Forrepairofmajorbrandappliancesin your own home...

nomatterwhomadeit,no matterwhosoldit]

1-800-4-MY-HOME _ Anytime,dayorr_lt

(1-8(X_169-4_63) (U.S.A.andC_ada

WWW.._eEit_s.com W_//,sear_,J_l

Forrepairofcan¥-inproductslikevacuums,lawnequtpment,and

e_ctronics,callforthe nearestSears Partsand RepairCenter.

1-800--488-1222 Any_me,ct_yorr_t (U.SA_iy)

_.l;eets.cont

Forthereplacementparts, accessoriesandowner'smanuals

thatyouneedtodo-it-yourself,callSears PartsDimctS"!

1-800-366-PART 6a.m.- 11p.m. 7daysaweek

(1-800-366-7278) (U.S.A.only)

ww*_

To purchaseorinquireaboutaSearsServiceAgreement

or SearsMaintenanceAgreement

1-800-827-6655 (u.sJ_) 1-800-361-6665 (Canada)

7a.m.- 5 p.m. CST, MOR- Sat 9 a.m.- 8 p.m.EST, M - F,4 p.m.Sat

Parapedrsetvicioderepar-,',',',',',',','_a

domiciUo,ypexaordenarpiezas:

1-888_U-HOGAR sa

(1-_e-784_m)

® Registered Trademark / TM Trademark / su Service Mark of Sears, Roebuck and CO. ® Marca Registrada / TM Mama de Fdbdca / su Mama de Servicio de Sears, Roebuc_ and Co. MCMarque de commerce / uo Marque d6pos_e de Sears, Roebuck and CO.

AuCanadapourservicee_lra_ais:

1-800.LE-FOYER"c

WWW._B_lP3.ca

179410 4.25.01TR Printed in U.S.A.