Craftsman 247.985370 Operator's Manual

Operator's Manual
CRRFr MRN
26" SNOW THROWER
Model No. 247.985370
CAUTION" Before using this product, read this manual and
follow all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FormNo. 769-08192B
OPERATION
MAINTENANCE PARTS LIST
o ESPANOL
(July9,2012)
WarrantyStatement.................... Page2
SafeOperationPractices.............. Pages3-6
Assembly......................... Pages8-13
Operation........................ Pages14-17
Service&Maintenance.............. Pages18-23
Troubleshooting...................... Page25
PartsList......................... Pages26-43
RepairProtectionAgreement............ Page47
Espadol............................. Page48
ServiceNumbers................... BackPage
Off-SeasonStorage................... Page24
CRAFTSMANTWOYEARFULLWARRANTY
FORTWOYEARSfromthedateofpurchase,thisproductiswarrantedagainstanydefectsinmaterialorworkmanship.Defectiveproductwill receivefreerepairorfreereplacementifrepairisunavailable.
Forwarrantycoveragedetails to obtain repairor replacement,visit the website: www.craftsman.com
This warranty covers ONLYdefects in materialandworkmanship. Warrantycoveragedoes NOTinclude:
Expendableitemsthatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedtoaugers,augerpaddles,drift cutters,skidshoes,shaveplate,shearpins,sparkplug,air cleaner,belts,andoilfilter.
Standardmaintenanceservicing,oilchanges,ortune-ups.
Tire replacementor repaircausedby puncturesfromoutsideobjects,suchasnails,thorns,stumps,or glass.
Tireor wheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationor maintenance.
Repairsnecessarybecauseof operatorabuse,includingbutnot limitedto damagecausedbyover-speedingthe engine,or fromimpacting objectsthatbendtheframe,augershaft,etc.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproper storage,failureto usethepropergradeandamountofengineoil,or failureto maintaintheequipmentaccordingtotheinstructionscontained intheoperator'smanual.
Engine(fuelsystem)cleaningor repairscausedbyfueldeterminedto becontaminatedoroxidized(stale).Ingeneral,fuelshouldbeused within30 daysof itspurchasedate.
Normaldeteriorationandwearofthe exteriorfinishes,orproductlabelreplacement.
Thiswarrantyisvoid if thisproductiseverusedwhileprovidingcommercialservicesor if rentedto anotherperson.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
EngineOilType: SAE5W-30 EngineOilCapacity: 20ounces
FuelCapacity: 2 Quarts SparkPlug: F6RTC(951-10292) SparkPlugGap: .020"to .030"
©SearsBrands,LLC
ModelNumber.................................................................
Serial Number.................................................................
Dateof Purchase .............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
2
Thissymbolpointsoutimportantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowall instructionsin thismanual
beforeattemptingto operatethismachine.Failureto complywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
Thismachinewasbuilttobeoperatedaccordingtothe safeopera- tionpracticesinthis manual.As withanytypeof powerequipment, carelessnessorerroron thepartoftheoperatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknowntoStateofCalifornia tocausecancerandbirthdefectsorotherreproductiveharm,
TRAiNiNG
Read,understand,andfollowall instructionson themachineand in themanual(s)beforeattemptingtoassembleandoperate.
Failuretodo socan resultinseriousinjurytotheoperatorand/ orbystanders.Keepthismanualina safeplaceforfutureand regularreferenceandfor orderingreplacementparts.
Befamiliarwithall controlsandtheirproperoperation.Knowhow tostopthemachineanddisengagethemquickly.
Neverallowchildrenunder14yearsofagetooperatethis machine.Children14andover shouldreadandunderstandthe
instructionsandsafeoperationpracticesin thismanualandon themachineandbe trainedandsupervisedbyanadult.
Neverallowadultsto operatethis machinewithoutproper instruction.
Thrownobjectscancauseseriouspersonalinjury.Planyour snow-throwingpatterntoavoiddischargeof materialtoward roads,bystandersandthe like.
Keepbystanders,petsandchildrenat least75feetfromthe machinewhileitisin operation.Stopmachineif anyoneenters
thearea.
Exercisecautiontoavoidslippingor falling,especiallywhen operatinginreverse.
Your Responsibility--Restrict theuseofthispowermachineto personswhoread,understandandfollowthewarningsand instruc-
tionsin thismanualandon themachine,
SAVE THESE INSTRUCTIONS!
PREPARATION
Thoroughlyinspecttheareawheretheequipmentistobeused.
Removeall doormats,newspapers,sleds,boards,wiresandother
foreignobjects,whichcouldbe trippedoverorthrownbytheauger/
impeller.
Alwayswearsafetyglassesoreyeshieldsduringoperationand whileperformingan adjustmentor repairto protectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe
eyes.
Donot operatewithoutwearingadequatewinteroutergarments.
Donot wearjewelry,longscarvesorotherlooseclothing,which couldbecomeentangledinmovingparts.Wearfootwearwhich willimprovefootingonslipperysurfaces.
Usea groundedthree-wireextensioncordand receptacleforall
machineswithelectricstartengines.
Disengageall controlleversbeforestartingtheengine. Adjustcollectorhousingheighttocleargravelorcrushedrock
surfaces.
Neverattempttomakeanyadjustmentswhileengineis running, exceptwherespecificallyrecommendedintheoperator'smanual.
Letengineandmachineadjusttooutdoortemperaturebefore startingtoclearsnow.
3
SafeHandlingof Gasoline Toavoidpersonalinjuryor propertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare explosive.Seriouspersonalinjurycanoccurwhengasolineis spilled onyourselforyourclotheswhichcan ignite. Washyourskinand changeclothesimmediately.
Useonlyan approvedgasolinecontainer.
Extinguishallcigarettes,cigars,pipesandothersourcesof ignition.
Neverfuel machineindoors.
Neverremovegascapor addfuelwhilethe engineis hot or running.
Allowenginetocoolat leasttwominutesbeforerefueling.
Neveroverfillfueltank.Filltankto nomorethan1/2inchbelow bottomoffillerneckto providespaceforfuel expansion.
Replacegasolinecapandtightensecurely.
Ifgasolineis spilled,wipe it off theengineandequipment.Move machinetoanotherarea.Wait5 minutesbeforestartingthe engine.
Neverstorethe machineorfuelcontainerinsidewherethereisan openflame,sparkor pilotlight(e.g.furnace,waterheater,space
heater,clothesdryeretc.).
Allowmachineto cool at least5 minutesbeforestoring.
Neverfill containersinsideavehicleor ona truckor trailerbed witha plasticliner.Alwaysplacecontainersonthe groundaway
fromyourvehiclebeforefilling.
If possible,removegas-poweredequipmentfromthe truckor trailerandrefuelit ontheground.Ifthis is not possible,thenrefuel suchequipmenton atrailerwitha portablecontainer,ratherthan froma gasolinedispensernozzle.
Keepthe nozzlein contactwiththerimof the fuel tankor containeropeningatalltimes untilfuelingiscomplete.Donotuse a nozzlelock-opendevice.
OPERATION
Do not puthandsorfeetnear rotatingparts,in theauger/impeller housingorchuteassembly.Contactwiththerotatingpartscan amputatehandsandfeet.
Theauger/impellercontrolleverisa safetydevice.Neverbypass itsoperation.Doingsomakesthemachineunsafeandmaycause personalinjury.
Thecontrolleversmustoperateeasilyinbothdirectionsand automaticallyreturntothedisengagedpositionwhenreleased.
Neveroperatewitha missingor damagedchuteassembly.Keep all safetydevicesin placeandworking.
Neverrunanengineindoorsor ina poorlyventilatedarea.Engine exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.
Do notoperatemachinewhileundertheinfluenceof alcoholor drugs.
Mufflerandenginebecomehotandcancausea burn.Donot touch.Keepchildrenaway.
Exerciseextremecautionwhenoperatingon orcrossinggravel surfaces.Stayalertforhiddenhazardsortraffic.
Exercisecautionwhenchangingdirectionandwhileoperatingon
slopes.Do notoperateonsteepslopes.
Planyoursnow-throwingpatternto avoiddischargetowards windows,walls,carsetc.Thus,avoidingpossibleproperty damageorpersonalinjurycausedbya ricochet.
Neverdirectdischargeatchildren,bystandersand petsorallow anyoneinfrontofthemachine.
Donot overloadmachinecapacitybyattemptingto clearsnowat toofastof a rate.
Neveroperatethismachinewithoutgoodvisibilityorlight.Always be sureofyourfootingand keepafirmholdon the handles.Walk,
neverrun.
Disengagepowerto theauger/impellerwhentransportingor not in use.
Neveroperatemachineathightransportspeedson slippery surfaces.Lookdownand behindand usecarewhenbackingup.
Ifthemachineshouldstartto vibrateabnormally,stoptheengine, disconnectthesparkplugwire andgrounditagainsttheengine.
Inspectthoroughlyfor damage.Repairanydamagebefore startingandoperating.
Disengageall controlleversandstopenginebeforeyouleave theoperatingposition(behindthehandles).Waituntilthe auger/ impellercomestoa completestopbeforeuncloggingthechute assembly,makingany adjustments,or inspections.
Neverputyourhandinthe dischargeorcollectoropenings.Do notunclogchuteassemblywhileengineisrunning.Shutoff engineand remainbehindhandlesuntilall movingpartshave stoppedbeforeunclogging.
Useonlyattachmentsandaccessoriesapprovedbythemanufac- turer(e.g.wheelweights,tirechains,cabsetc.).Forinformation concerningtheseitems,call 1-800-469-4663.
Whenstartingengine,pullcordslowlyuntilresistanceisfelt,then pull rapidly.Rapidretractionofstartercord(kickback)willpull handandarmtowardenginefasterthan youcanletgo.Broken bones,fractures,bruisesorsprainscouldresult.
Ifsituationsoccurwhichare notcoveredinthis manual,usecare andgoodjudgment. Toorderpartsor scheduleserviceforthisproduct,call 1-800-
469-4663.
CLEARING A CLOGGED DISCHARGE CHUTE
Handcontactwiththe rotatingimpellerinsidethedischargechute
is themostcommoncauseof injuryassociatedwithsnowthrowers.
Neveruseyourhandtocleanoutthedischargechute.
Toclear thechute:
1. SHUTTHEENGINEOFF!
2. Wait 10secondsto be surethe impellerbladeshavestopped rotating.
3. Alwaysusea clean-outtool,not yourhands.
4
MAINTENANCE & STORAGE
Nevertamperwithsafetydevices.Checktheirproperoperation
regularly.Refertothemaintenanceandadjustmentsectionsof thismanual.
Beforecleaning,repairing,or inspectingmachinedisengageall controlleversandstopthe engine.Waituntilthe auger/impeller cometoa completestop.Disconnectthe sparkplugwireand groundagainsttheenginetopreventunintendedstarting.
Checkboltsand screwsforpropertightnessatfrequentintervals tokeepthe machineinsafeworkingcondition.Also,visually inspectmachineforanydamage.
Donotchangetheenginegovernorsettingor over-speedthe engine.Thegovernorcontrolsthe maximumsafeoperatingspeed oftheengine.
Snowthrowershaveplatesandskidshoesaresubjecttowear anddamage.Foryoursafetyprotection,frequentlycheckall componentsand replacewithoriginalequipmentmanufacturer's (OEM)partsonlyas listedinthe Partspagesof thisoperator's manual.Useofpartswhichdonot meetthe originalequipment specificationsmayleadto improperperformanceandcompro- misesafety!
Checkcontrolleversperiodicallytoverifytheyengageanddisen- gageproperlyandadjust,ifnecessary.Refertotheadjustment sectioninthisoperator'smanualforinstructions.
Maintainor replacesafetyandinstructionlabels,as necessary. Observeproperdisposallawsand regulationsfor gas,oil,etc. to
protecttheenvironment. Priorto storing,runmachineafew minutestoclearsnowfrom
machineand preventfreezeupofauger/impeller. Neverstorethemachineorfuelcontainerinsidewherethereisan
openflame,sparkorpilotlightsuchasa waterheater,furnace, clothesdryeretc.
Alwaysrefertotheoperator'smanualforproperinstructionson off-seasonstorage.
Checkfuelline,tank,cap,andfittingsfrequentlyforcracksor leaks.Replaceif necessary.
Donotcrankenginewithsparkplugremoved. AccordingtotheConsumerProductsSafetyCommission(CPSC)
andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct hasan AverageUsefulLifeof seven(7)years,or60 hoursof operation.Attheendof theAverageUsefulLifehavethemachine inspectedannuallybyan authorizedservicedealerto ensurethat allmechanicalandsafetysystemsareworkingproperlyand not wornexcessively.Failuretodo so can resultinaccidents,injuries
ordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryor death,do notmodifyengineinany way. Tamperingwiththegovernorsettingcanleadtoa runawayengineand causeittooperateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.
NOTICE REGARDING EMiSSiONS
EngineswhicharecertifiedtocomplywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOff RoadEquipment)are certifiedto operateon regularunleadedgasoline,and mayinclude thefollowingemissioncontrolsystems:EngineModification(EM),
OxidizingCatalyst(OC),SecondaryAirInjection(SAI)and ThreeWay
Catalyst(TWO)if so equipped.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineand shouldnotbe usedonor nearanyunimprovedforest-covered, brush-coveredorgrass-coveredlandunlesstheengine'sexhaust systemisequippedwitha sparkarrestormeetingapplicablelocalor statelaws(ifany)
Ifa sparkarrestorisused,it shouldbe maintainedineffectiveworking orderbytheoperator.IntheStateof Californiatheaboveis required
bylaw (Section4442oftheCaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws. Federallawsapplyonfederallands. A sparkarrestorforthemufflerisavailablethroughyournearestSears
PartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollowall instructionson themachine beforeattemptingto assembleandoperate.
READ THE OPERATOR'S MANUAL(S)
i
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Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING AUGER
Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly.
Contact with the rotating parts can amputate hands and feet.
"JIp
WARNING--THROWN OBJECTS This machine may pick up and throw objects which can cause serious personal injury.
WARNING--GASOLINE IS FLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas+
WARNING-- ELECTRICAL SHOCK
Do not use the engine's electric starter in the rain
6
Thispageleftintentionallyblank.
7
NOTE:Referencesto rightorleft sideofthesnowthrowerare determinedfrombehindtheunitinthe operatingposition(standing directlybehindthesnowthrower,facingthe handlepanel).
REMOVING FROM CARTON
1. Cutthe cornersof thecartonandlay the sidesflaton the ground. Removeanddiscardallpackinginserts.
2. Movethesnowthroweroutofthecarton.
3. Makecertainthecartonhas beencompletelyemptiedbefore discardingit.
ASSEMBLY
1. Observethe lowerrearareaof the snowthrowerto besure both cablesarealignedwith rollerguidesbeforepivotingthehandle
upward. a. Placetheshiftleverin theF6position.
b. Pullupandbackon upperhandleasshownin Figure1.As
youare raisingthehandleupward,makesurethat bothends ofthecentercablearepositionedproperlyinthe brackets. Alignupperhandlewiththelowerhandle.
c. Tightenhandknobssecuringupperhandleto lowerhandle.
Removeanddiscardanyrubberbands,ifpresent.Theyare forpackagingpurposesonly.
2. Removecotterpin,wingnut,and hexscrewfromchutecontrol headandclevispinandbow-tiecotterpinfromchutesupport bracket.See Figure2.
3. Insertthechutecontrolrodintoinputof chutecontrolhead.Push rodasfarintothechutecontrolheadaspossible,keepingthe holesinthe rodpointingupward.See Figure3.
Chute Control Head
_ort
Bracket
Figure2
f
/
\
Figure1
_J
Figure3
8
4. Placechuteontochutebaseandensurechutecontrolrodis positionedunderhandlepanel.Installhexboltpreviouslyremoved
butdonotsecurewithwingnutatthistime.SeeFigure4.
5. Squeezethetriggeron thehandlepaneljoystickand rotatethe chutebyhandtofaceforward.Theholesinthe chutecontrolinput willbefacingup.SeeFigure5.
NOTE:The chutewill not rotatewithoutsqueezingthetriggeronthe
joystick.
6. Rotatethejoysticktotheoneo'clockpositionsothesilverindica- torarrowontheinputshaftbelowthecontrolpanelpoints upward.SeeFigure6.
NOTE:Thejoystickwillbe angledslightlytotheright.SeeFigures5 &
6.
f
Chute Controlf
Figure5
Figure4
f
FroatView
Joystick
J
Figure6
9
. Makesureallcablesareroutedtotheleftof the chutecontrol
rod.Lineuptheholein therodwiththearrowon theinputshaft
and insertthe endoftherodintotheinputshaftbelowjoystickon
handlepanel.SeeFigure7.
NOTE:Thechutecontrolrodwill fit snugglyintothe inputshaft. Supporttherearof thedashpanelwithone handwhileinsertingthe rodwithyourotherhandto ensuretherodisinsertedell the way into
theinputshaft.
8. Nowpushthechutecontrolrodbacktowardsthehandlepanel untilthe holeinthe rodlinesupwiththe holeinthechutecontrol inputclosestto the chutecontrolhead. Insertthecotterpin.See Figure8.
NOTE:The secondholeis usedtoachievefurtherengagementof the rodintotheinputshaftifrequiredandcanbe usedlaterforadjustment ifthechutedoesnotfullyrotate.Referto the Service& Maintenance sectionforChuteControlRodadjustments.
9. Finishsecuringchutecontrolheadto chutesupportbracketwith
wingnut,andclevispinandbow-tiecotterpin removedearlier.Do
notovertighten.SeeFigure9.
/i _
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Figure8
' .....................................................i_"i
Figure7
/
/
}
Figure9
10
10. Checkthatall cablesareproperlyroutedthroughthecableguide ontheengine.SeeFigure10.
NOTE:Ifthechutecontrolisnotassembledcorrectlyitwillnotmove freelynorwillit movefullytotherightandleft.
SET-UP
Shear Pins Holesare locatedinthehandlepanelforconvenientshearpin storage.
SeeFigure11.RefertotheOperationsectionfor moreinformation regardingshearpin replacement.
/
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!
I
Figure10
f
J
Figure11
11
Chute Clean=Out Tool Achute clean-out tool isfastenedtothe top of the augerhousing
witha mountingclip.SeeFigure12.Thetoolisdesignedtocleara chuteassemblyoficeandsnow.Thisitemisfastenedwitha cabletie atthefactory.Cutthecabletiebeforeoperatingthe snowthrower.
loft _1 .allmovingloartshave
stoppedbeforeusingtheclean-outtooltoclearthechuteassembly.
Tire Pressure
Underanycircumstancedo notexceedmanufacturer'srecom- mendedpsi.Equaltirepressureshouldbemaintainedatall times. Excessivepressurewhenseatingbeadsmaycausetire/rim assemblytoburstwithforcesufficienttocauseseriousinjury.Refer tosidewallof tirefor recommendedpressure.
Thetiresareover-inflatedforshippingpurposes.Checkthetire pressurebeforeoperatingthe snowthrower.Referto the tire sidewall fortiremanufacturer'srecommendedpsianddeflate(or inflate)the tiresasnecessary.
i
Chutedean=out Tool
Figure12
NOTE:Equaltire pressureistobe maintainedat alltimesfor perfor- mancepurposes.
ADJUSTMENTS
Skid Shoes Thesnowthrowerskidshoesareadjustedupwardatthefactoryfor
shippingpurposes.Adjustthemdownward,ifdesired,priorto operat- ingthesnowthrower.
It is not recommendedthatyouoperatethissnowthrowerongravel asitcaneasilypickup andthrowloosegravel,causingpersonal
njuryordamageto the snowthrowerandsurroundng property.
Forclosesnowremovalona smoothsurface,raiseskidshoes higherontheaugerhousing.
Usea middleor lowerpositionwhentheareato be clearedis uneven,suchas a graveldriveway
NOTE:If youchoosetooperatethesnowthrowerona gravelsurface, keepthe skidshoesin positionfor maximumclearancebetweenthe groundandtheshaveplate.
Toadjustthe skidshoes:
1. Loosenthefour hexnuts(twooneachside)andcarriagebolts. Moveskidshoestodesiredposition.SeeFigure13.
2. Makecertaintheentirebottomsurfaceof skidshoeisagainstthe groundtoavoidunevenwearontheskidshoes.
3. Retightennutsand boltssecurely.
Smooth Surface
Surface
Figure13
12
Chute f "_ Thedistancesnowisthrowncanbeadjustedbychangingtheangleof
theupperchute.Todo so:
1. Stopthe engineby removingtheignitionkeyandloosenthe plasticwingknobfoundonthe left sideof the chuteassembly.
2. Pivotthechuteupwardordownwardbeforeretighteningthewing knob.See Figure14.
Auger Control
Priortooperatingyoursnowthrower,carefullyreadandfollowall instructionsbelow.Performalladjustmentsto verifyyoursnow throwerisoperatingsafelyandproperly.
Checktheadjustmentof the augercontrolas follows:
1. Theaugercontrolislocatedontheleft handle.SeeFigure15 inset.Whentheaugercontrolis releasedandin the disengaged
Figure14
"up"position,thecableshouldhaveverylittleslack.Itshould NOTbetight.
2. Ina well-ventibtedarea,start the snowthrowerengine.Referto StartingtheEngineintheOperationsection.
3. Whilestandingintheoperator'sposition(behindthe snow thrower),engagethe augers.
4. Allowtheaugersto remainengagedfor approximatelyten (10)
\\
secondsbeforereleasingthe augercontrol.Repeatthisseveral times.
5. Withtheaugercontrolin thedisengaged"up"position,walktothe frontofthemachine.
6. Confirmthattheaugershavecompletelystoppedrotatingand showNOsignsof motion.IfanyaugershowsANYsignof
\ \
\
rotating,immediatelyreturntotheoperator'spositionandshutoff theengine.WaitforALLmovingpartsto stopbeforeadjustingthe augercontrol.
7. Toreadjustthecontrolcable,loosentheupperhexboltonthe augercablebracket.SeeFigure15.
8. Positionthe bracketupwardtoprovidemoreslack(or downward toincreasecabletension).
9. Retightentheupperhexbolt.
10. Repeatsteps2-6aboveto verifyproperadjustmenthasbeen achieved.
Figure15
J
13
f
Drive Control
Gas Cap
\
ChuteAssembly
\\\
\,
\
Clean Out
Tool
\
\
Augers
\
Skid Shoe
AugerHousim
Nowthat youhavesetup yoursnowthrower,it'simportanttobecome acquaintedwith itscontrolsandfeatures.Referto Figure16.
Shift Lever
J Two=Way Chute Control (Joystick)
/
er Control
-Wheel Steering Control
Nluffler Recoil Starter
\ Handle
Primer \_ _ FUELLEVEL
Key
Throttle Control
Choke Control
/ /
Oil Drain Electric Starter Outlet
:lectric Start
Button
Figure16
NOTE:Donot turnthekeyinan attempttostarttheengine.Doingso maycauseittobreak.
,J
SHIFT LEVER
Theshiftleverislocatedonthe rightsideofthehandlepanel. Placethe shiftleverintoanyof eightpositionstocontrolthe directionoftravelandgroundspeed.
Forward
Yoursnowthrowerhassixforward(F)speeds.Positionone(1)is t 2 theslowestand positionsix (6) isthefastest. F 1
Reverse Yoursnowthrowerhastwo reverse(R)speeds.One(1)isthe
slowerandtwo(2) isthe faster.
KEY
Thekeyisa safetydevice.Itmustbefully insertedinorderfor the enginetostart.Removethekeywhenthesnowthrowerisnotinuse.
Meets ANSi Safety Standards
CraftsmanSnowThrowersconformto the safetystandardoftheAmericanNationalStandardsInstitute(ANSI).
6 CHOKE CONTROL
5 Thechokecontrolisfoundon therearoftheengineand isactivated 4 byturningtherotarychokeknobtotheCHOKEposition.Activating
thechokecontrolclosesthe chokeplateonthecarburetorandaidsin
3 startingtheengine,
PRIMER
Depressingthe primerforcesfueldirectlyintothe engine'scarburetor
toaid incold-weatherstarting.
OIL FILL
Engineoil levelcanbecheckedandoiladdedthroughtheoil fill.
GAS CAP
Unthreadthegascapto add gasolinetothefuel tank.
14
THROTTLE CONTROL
Thethrottlecontrolis locatedon therearof the engine.It regulatesthe speedof theengineandwill shutoff theenginewhenmovedintothe STOPposition.
RECOIL STARTER HANDLE
Thishandleisusedto manuallystartthe engine.
ELECTRIC STARTER BUTTON
Pressingtheelectricstarterbuttonengagestheengine'selectric starterwhenpluggedintoa120Vpowersource.
Theaugercontrolislocatedon thelefthandle.Squeezethe control gripagainstthehandletoengagetheaugerand startsnowthrowing action.Releaseto stop.
DRIVE CONTROL/AUGER CONTROL LOCK
DRIVE
CONTROL
ELECTRIC STARTER OUTLET
Requirestheuseof athree-prongoutdoorextensioncord(included) anda 120Vpowersource/walloutlet.
AUGERS
Whenengaged,theaugerbladesrotateand drawsnowintotheauger housing.
SKID SHOES
Positiontheskid shoesbasedon surfaceconditions.Adjustupward forhard-packedsnow.Adjustdownwardwhenoperatingongravelor
crushedrocksurfaces.
CHUTE ASSEMBLY
Snowdrawnintotheaugerhousingisdischargedout the chute assembly.
WHEEL STEERING CONTROLS
Theleft andrightwheelsteeringcontrolsarelocatedon theunderside ofthehandles.Squeezethe rightcontroltoturnright;squeezetheleft
controltoturnleft. NOTE:Operatethesnowthrowerinopenareasuntilyou arefamiliar
withthesecontrols.
Thedrivecontrolis locatedonthe righthandle.Squeezethe control gripagainstthehandletoengagethewheeldrive.Releaseto stop.
Thedrivecontrolalso lockstheaugercontrolsoyoucan operate thechutedirectionalcontrolwithoutinterruptingthesnowthrowing
process.If theaugercontrolis engagedsimultaneouslywiththedrive control,the operatorcanreleasetheaugercontrol(onthelefthandle) andtheaugerswillremainengaged.Releaseboth controlstostopthe augersandwheeldrive.
NOTE:Alwaysreleasethedrivecontrolbeforechangingspeeds.
Failureto dosowillresultinincreasedwearonyourmachine'sdrive
system.
TWO-WAY CHUTE CONTROL
r
CHUTE DiRECTiONAL CONTROL
CHUTEROTATE CHUTEROTATE
LEFT RIGHT
AUGER CONTROL
_ J
Thetwo-waychutecontrol(Joystick)is locatedontheleftsideofthe
handlepanel. * Tochangethedirectioninwhichsnowisthrown,squeezethe
buttononthechutecontrolleverandpivotthechutecontrollever
tothe rightorto the left.
15
CLEAN-OUT TOOL
Neveruseyourhandstocleara cloggedchuteassembly.Shut
loft engineand remainbehindhandlesuntilallmovingpartshave lstoppedbeforeusingtheclean-outtooltoclearthe chuteassembly.
Thechuteclean-outtoolisconvenientlyfastenedtothe rearofthe augerhousingwitha mountingclip. Shouldsnowandice become lodgedin thechuteassemblyduringoperation,proceedasfollowsto safelycleanthechuteassemblyandchuteopening:
1. ReleaseboththeAugerControlandtheDriveControl.
2. Stoptheenginebyremovingtheignitionkey.
3. Removetheclean-outtoolfromtheclipwhichsecuresit to the rearoftheaugerhousing.
4. Usethe shovel-shapedendof theclean-outtool to dislodgeand scoopanysnowand icewhichhasformedin andnearthechute assembly.
5. Refastenthe clean-outtooltothemountingclip ontherearof theaugerhousing,reinserttheignitionkeyandstartthesnow thrower'sengine.
6. Whilestandingintheoperator'sposition(behindthesnow thrower),engagethe augercontrolfora fewsecondstoclearany remainingsnowandice fromthechuteassembly.
BEFORE STARTING ENGINE
Read,understand,andfollowall instructionsandwarningsonthe machineand inthismanualbeforeoperating.
Oil Theunit wasshippedwith oil inthe engine.Checkoillevelbefore
eachoperationtoensureadequateoil intheengine.Forfurther instructions,refertothe stepson page18.
NOTE:Besureto checktheengineon alevelsurfacewiththeengine stopped.
1. Removetheoil fillercap/dipstickandwipethedipstickclean.
2. insertthecap/dipstickintothe oilfillerneck,butdo NOTscrewit
in.
3. Removetheoil fillercap/dipstick,ifthe levelislow,slowlyadd oil (5%30, witha minimumclassificationof SF/SG)untiloil level registersbetweenhigh(H) andlow(L).
NOTE:Do notoverfill.Overfillingwithoil mayresultinenginesmoking, hardstartingorsparkplugfouling.
4. Replaceandtightencap/dipstickfirmlybeforestartingengine.
Gasoline Useautomotivegasoline(unleadedor low leadedto minimizecombus-
tionchamberdeposits)witha minimumof 87octane.Gasolinewith upto 10%ethanolor 15%MTBE(MethylTertiaryButylEther)canbe used.Neveruseanoil/gasolinemixtureordirtygasoline.Avoidgetting dirt,dust,or waterinthefuel tank. DO NOTuse E85gasoline.
Refuelina well-ventilatedareawiththeenginestopped.Donot smokeorallowflamesor sparksin theareawheretheengineis
refueledor wheregasolineisstored.
Donot overfillthe fueltank.After refueling,makesurethetank capisclosedproperlyandsecurely.
Becarefulnotto spillfuel whenrefueling.Spilledfuel orfuelvapor mayignite,ifany fuelisspilled,makesuretheareaisdry before startingthe engine.
Avoidrepeatedorprolongedcontactwithskinor breathingof
)or.
Useextremecarewhenhandlinggasoline.Gasolineisextremely flammableandthevaporsare explosive.Neverfuelthe machine indoorsorwhilethe engineishotor running.Extinguishcigarettes, cigars,pipesandothersourcesof ignition.
1. Cleanaroundfuel fill beforeremovingcaptofuel.
2. A fuellevelindicatorislocatedin thefueltank.SeeFigure15 inset.Becarefulnottooverfill.Filltank untilfuelreachesthe fuel
levelindicatortoallowspaceforfuelexpansion.
STARTING THE ENGINE
Alwayskeephandsandfeetclearof movingparts.Donotusea pressurizedstartingfluid.Vaporsareflammable.
NOTE:Allowtheenginetowarmupfor a fewminutesafter starting. Theenginewillnotdevelopfullpoweruntilit reachesoperating
temperatures.
1. Makecertainboththeaugercontrolanddrivecontrolarein the disengaged(released)position.
2. insertkeyinto slot. Makesureitsnapsintoplace.Donotattempt toturnthekey.
NOTE:Theenginecannotstartwithoutthekeyfullyinsertedintothe ignitionswitch.
Electric Starter
Theoptionalelectricstarteris equippedwitha groundedthree-wire powercordandplug,and is designedto operateon120voltAC householdcurrent.It mustbeusedwitha properlygroundedthree- prongreceptacleatall timestoavoidthepossibilityofelectricshock.
Followall instructionscarefullypriortooperatingtheelectricstarter. DONOTuse electricstarterintherain.
Determinethatyourhome'swiringisa three-wiregroundedsystem.
Aska licensedelectricianif you arenotcertain.
Ifyouhaveagroundedthree-prongreceptacle,proceedasfollows. Ifyoudonot havetheproperhousewiring,DONOTusetheelectric
starterunderanyconditions.
1. Plugtheextensioncordintothe outletlocatedon theengine's surface.Plugtheotherendof extensioncordintoa three-prong
120-volt,grounded,ACoutletina well-ventilatedarea.
16
2. Movethrottlecontrolto FAST(rabbit)_J_" position.
3. MovechoketotheCHOKEI,'_1 position(coldenginestart).If engineiswarm,placechokein RUNposition.
4. Pushprimerthree(3)times,makingsuretocoverventholein primerbulbwhen pushing.Ifengineiswarm,pushprimeronly once.Alwayscoverventholewhenpushing.Coolweathermay requireprimingtobe repeated.
5. Pushstarterbuttonto start engine.Oncethe enginestarts,im- mediatelyreleasestarterbutton.Electricstarteris equippedwith thermaloverloadprotection;systemwilltemporarilyshut-downto
allowstartertocoolifelectricstarterbecomesoverloaded.
6. Astheenginewarms,slowlyrotatethe chokecontrolto RUN position.Iftheenginefalters,restartengineandrunwithchoke athalf-chokepositionfor a shortperiodoftime,andthenslowly rotatethechokeintoRUNposition.
7. Afterengineis running,disconnectpowercordfromelectric starter.Whendisconnecting,alwaysunplugtheendatthewall outletbeforeunpluggingtheoppositeendfromtheengine.
Recoil Starter
Donotpullthestarterhandlewhiletheenginerunning.
1. Movethrottlecontrolto FAST(rabbit)_J_ position.
2. MovechoketotheCHOKEI_¢1 position(coldenginestart).If engineiswarm,placechokein RUNposition.
3. Pushprimerthree(3)times,makingsuretocoverventholewhen pushing.Ifengineiswarm,push primeronlyonce.Alwayscover ventholewhenpushing.Coolweathermayrequireprimingtobe repeated.
4. Pullgentlyonthe starterhandleuntilitbeginsto resist,then pullquicklyandforcefullyto overcomethecompression.Engine shouldstart.Donot releasethehandleandallowittosnapback. ReturnropeSLOWLYtooriginalposition.If required,repeatthis step.
5. Astheenginewarms,slowlyrotatethe chokecontrolto RUN position.Iftheenginefalters,restartengineandrunwithchoke athalf-chokepositionfor a shortperiodoftime,andthenslowly rotatethechokeintoRUNposition.
TO ENGAGE DRIVE
1. Withthethrottlecontrolinthe Fast(rabbit)position,moveshift leverintooneof the sixforward(F) positionsor tworeverse(R) positions.Selecta speedappropriateforthesnowconditionsand
a paceyou'recomfortablewith.
NOTE:Whenselectinga DriveSpeed,usethe slowerspeedsuntil
youarecomfortableandfamiliarwiththeoperationofthesnow thrower.
2. Squeezethedrivecontrolagainstthehandleandthesnow throwerwillmove.Releaseitanddrive motionwillstop.
NOTE:NEVERrepositionthe shiftlever(changespeedsordirection oftravel)withoutfirst releasingthedrivecontrolandbringingthesnow throwertoa completestop.Doingsowill resultinprematurewearto thesnowthrower'sdrivesystem.
TO ENGAGE AUGERS
1. Toengagethe augersandstartthrowingsnow,squeezethe augercontrolagainstthelefthandle.Releasetostoptheaugers.
REPLACING SHEAR PiNS
Theaugersaresecuredtothespiralshaftwith shearpinsandcotter
pins.If the augersshouldstrikeaforeignobjectorice jam,thesnow throwerisdesignedsothatthe pins mayshear.If theaugerswillnot turn,checktosee if the pins havesheared.SeeFigure17.
NEVERreplacetheaugershearpinswithanythingotherthan Sears SKU#88389/0EM PartNo.738-04124Areplacementshearpins. Anydamagetotheaugergearboxorother componentsas a resultof failingto do sowill NOTbecoveredbyyoursnowthrower'swarranty.
Alwaysturnoff thesnowthrower'sengineand removethekeypriorto
replacingshear pins.
Toavoidunsupervisedengineoperation,neverleavethemachine
unattendedwiththeenginerunning.Turntheengineoffafteruseand removekey.
STOPPING THE ENGINE
Afteryouhavefinishedsnow-throwing,runenginefora few minutes beforestoppingtohelpdryoffany moistureontheengine.
1. Movethrottlecontrolto OFFposition.
2. Removethekey.Removingthe keywillreducethepossibilityof unauthorizedstartingoftheenginewhileequipmentisnotin use. Keepthekeyina safeplace.Theenginecannotstartwithoutthe key.
3. Wipeanymoistureawayfromthecontrolsontheengine.
'i
//
Figure17
17
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall controlsandstoptheengine.Waituntilallmovingpartshavecometo acompletestop.Disconnectsparkplugwireandgrounditagainstthe enginetopreventunintendedstarting.Alwayswearsafetyglassesduring operationorwhileperforminganyadjustmentsorrepairs.
EachUseandevery5 hours
1st5 hours
Annuallyor25 hours
Annuallyor50 hours
Annuallyor100hours
BeforeStorage
1. Engineoil level
2. Looseor missinghardware
3. Unitandengine.
1. Engineoil
1. Sparkplug
2. Controllinkagesandpivots
3. Wheels
4. GearshaftandAugershaft
1. Engineoil
1. Sparkplug
1. Fuelsystem
1. Check
2. Tightenor replace
3. Clean
1. Change
1. Check
2. Lubewithlight oil
3. Lubewithmultipurposeautogrease
4. Lubewithlight oil
1. Change
1. Change
1. Runengineuntilit stopsfromlack
ENGINE MAINTENANCE
Checking Engine Oil
Followthemaintenanceschedulegivenbelow.Thischartdescribes serviceguidelinesonly.Usethe ServiceLogcolumntokeeptrackof
completedmaintenancetasks.Tolocate the nearestSearsService
Centeror to scheduleservice,simplycontactSearsat 1-800-4-MY-HOME®.
d fuel
Beforelubricating,repairing,or inspecting,disengageall controls
Iandstopengine.Waituntilall movingpartshavecometo a complete _stop.
NOTE: Checktheoil levelbeforeeachuseto besurecorrectoil level ismaintained.
Whenaddingoiltotheengine,referto viscositychart below.Engine oilcapacityis 600 ml(approx.20 oz.).Donot over-fill.Usea 4-stroke, oran equivalenthighdetergent,premiumqualitymotoroilcertified tomeetorexceedU.S.automobilemanufacturer'srequirementsfor
serviceclassificationSG, SR MotoroilsclassifiedSG,SFwillshow thisdesignationonthecontainer.
1. Removetheoil fillercap/dipstickandwipethedipstickclean.
2. Insertthecap/dipstickintothe oilfillerneck,andtightenthecap untilseated.
3. Removetheoil fillercap/dipstick.Iflevelislow,slowlyaddoiluntil oil levelregistersbetweenhigh(H)andlow (L). SeeFigure18.
4. Replaceandtightencap/dipstickfirmlybeforestartingengine.
Changing Engine Oil NOTE:Changetheengineoilafterthefirst5 hoursof operationand
oncea seasonorevery50 hoursthereafter.
1. Drainfuelfromtankbyrunningengineuntilthefuel tankisempty. Besurefuelfill capissecure.
J
Figure18
2. Placesuitableoilcollectioncontainerunderoil drainplug.
3. Removeoil drainplug.SeeFigure19on nextpage.
4. Tipunittodrainoil intothecontainer.Usedoilmustbedisposed ofata propercollectioncenter.
Usedoil is a hazardouswasteproduct.Disposeofusedoil properly.
IDo notdiscardwithhouseholdwaste.Checkwithyourlocalauthori- lties or SearsServiceCenterforsafedisposal/recyclingfacilities.
18
.
Reinstallthedrainplugandtightenit securely.
6.
Refillwiththerecommendedoilandchecktheoil level.See RecommendedOil Usagechart.Theengine'soilcapacityis20
ounces.
i u
[
(%-40 °-20 o 0o 200 400 ("c) -300 -200 -10° 0°
DONOTusenondetergentoilor 2-strokeengineoil. Itcouldshorten theengine'sservicelife.
Oil Drain
Plug
7. Reinstalltheoilfillercap/dipsticksecurely.
Thoroughlywashyourhandswithsoapandwaterassoonas possibleafterhandling usedoil.
Checking Spark Plug
DONOTcheckfor sparkwithsparkplugremoved.DONOTcrank
enginewithsparkplug removed.
Iftheenginehasbeenrunning,themufflerwillbevery hot.Becareful notto touchthemuffler.
NOTE: Checkthe sparkplugoncea seasonorevery25hoursof operation.Changethesparkplugoncea seasonor every100hours. Toensureproperengineoperation,thesparkplugmustbe properly gappedandfreeofdeposits.
1. Removethesparkplugbootandusea sparkplugwrenchto removetheplug.See Figure20.
2. Visuallyinspectthesparkplug.Discardthesparkplugifthereis apparentwear,orif the insulatoriscrackedorchipped.Cleanthe sparkplugwitha wirebrushifitisto be reused.
3. Measurethe pluggapwitha feelergauge.Correctasnecessary bybendingsideelectrode.SeeFigure21.Thegapshouldbeset to.02-.03inches(0.60-0.80ram).
4. Checkthatthe sparkplugwasherisingoodconditionandthread thesparkplugin byhandtopreventcross-threading.
5. Afterthesparkplugis seated,tightenwitha sparkplugwrenchto compressthewasher.
NOTE:Wheninstallinga newsparkplug,tighten1/2-turnafterthe sparkplugseatstocompressthewasher.Whenreinstallinga used sparkplug,tighten1/8-to 1/4-turnafterthe sparkplugseatsto compressthewasher.
Figure19
Spark Plug
O
J
Figure20
Electrode
.02-.03 in.
{0.60-0.80 ram)
Figure21
19
hotandcan ine.
LUBRICATION
Gear Shaft Thegear(hex)shaft shouldbe lubricatedatleastoncea seasonor
afterevery25 hoursof operation.
1. Topreventspillage,removeall fuelfromtank by runningengine untilitstops.
2. Carefullypivotthesnowthrowerupandforwardsothat it restson theaugerhousing.
3. Removethe lowerframecoverfromthe undersideofthesnow throwerbyremovingtheself-tappingscrewswhichsecureit.
4. Applya lightcoatingofengineoil (or31in-1oil) tothehexshaft. SeeFigure22.
NOTE:Whenlubricatingthehexshaft,be carefulnottogetanyoilon thealuminumdriveplateor rubberfrictionwheel.Doingsowillhinder thesnowthrower'sdrivesystem.Wipeoff anyexcessor spilledoil. Wheels
Atleastoncea season,removebothwheels.Cleanandcoattheaxles witha multipurposeautomotivegreasebeforereinstallingwheels.
Auger Shaft Atleastoncea season,removetheshearpinson augershaft.Spray
lubricantinsideshaft,andaroundthespacersandflangebearings foundat eitherendof theshaft.SeeFigure23.
Figure22
O i
J' "?X
/ .... )
{;:7,_"
7/'................
)
SHAVE PLATE AND SKID SHOES
Theshaveplateandskidshoesonthebottomofthesnowthrowerare subjecttowear.Theyshouldbecheckedperiodicallyandreplaced whennecessary.
NOTE:Theskidshoeson thismachinehavetwowearedges.When onesidewearsout,theycanbe rotated1800to usetheotheredge.
Toremoveskidshoes:
1. Removethetwocarriagebolts,washers(ifequipped),andhex flangenutsthat secureeachskidshoetothesnowthrower.
2. Reassemblenewskidshoeswiththefourcarriagebolts(twoon eachside),washers,andhex flangenuts.RefertoFigure24.
Toremoveshaveplate:
1. Removethecarriageboltsand hexnutswhichattachit tothe snowthrowerhousing.
2. Reassemblenewshaveplate,makingsureheadsof carriage boltsareto the insideof housing.Tightensecurely.SeeFigure24.
2O
f
NOTE:Augersnotshown for clarity.
Figure23
..............'L i
7j y_........ o i J,_J
7i ......... ;7....... _,
Figure24
/
/
/
J
ADJUSTMENTS
Shift Cable If thefull rangeofspeeds(forwardandreverse)cannotbe achieved,
referto the figuretotherightandadjusttheshiftcableas follows:
1. Placethe shiftleverin thefastest forwardspeedposition(F6).
2. Loosenthehex nuton theshiftcable indexbracket.SeeFigure
25.
3. Pivotthebracketdownwardtotakeupslack inthecable.
4. Retightenthehexnut.
Drive Control Whenthedrivecontrolisreleasedandin thedisengaged"up"position,
thecableshouldhaveverylittle slack.It shouldNOTbetight. Also, ifthereis excessiveslackin thedrive cableor if the unitexperiences intermittentdrivewhileusing,thecable mayneedtobeadjusted.
Checktheadjustmentof the drivecontrolasfollows:
1. Withthedrivecontrolreleased,pushthesnowthrowergently forward.Theunitshouldrollfreely.
2. Engagethe drivecontrolandgentlyattempttopushthe snow throwerforward.Thewheelsshouldnotturn.Theunitshouldnot
rollfreely.
3. Withthedrivecontrolreleased,movethe shift leverbackand forthbetweenthe R2positionandtheF6positionseveraltimes.
Thereshouldbeno resistanceintheshiftlever.
4. If anyoftheabovetestsfailed,thedrivecableisin needofadjust- ment.Proceedasfollows:
a. Shutoff theengineas instructedinthe Operationsection. b. Loosenthelowerhexboltonthedrivecable bracket.See
Figure26.
c. Positionthebracketupwardtoprovidemoreslack(or
downwardto increasecabletension).
d. Retightenthelowerhex boltand repeatsteps1 through4.
J
f
.........
Chute Control Rod Toachievemorechutecontrolrodengagementintheinputshaftunder
thehandlepanelshownin Figure7inthe Assemblysection,thechute controlrodwillhavetobeadjusted.Referto Figure27.
Toadjustthis rod,proceedasfollows:
1. Removethecotterpin fromtheholeclosesttothechutecontrol headon thechutecontrolinput.
2. Pulloutthechutecontrolroduntilthe holein itlines upwiththe otherholeinthechutecontrolinput.
3. Reinsertthecotterpinthroughthisholeandthechutecontrolrod.
21
Figure26
/
/ ,
Figure27
J
J
\
\
Auger Control RefertotheAssemblysectionforinstructionsonadjustingtheauger
controlcable.
Skid Shoes RefertotheAssemblysectionforinstructionsonadjustingtheskid
shoes.
BELT REPLACEMENT
Auger Belt
Toremoveandreplaceyoursnowthrower'saugerbelt,proceedas follows:
1. Topreventspillage,removeall fuelfromtank by runningengine untilitstops.
2. Removethe plasticbeltcoveronthe frontof the engineby remov- ingthetwoself-tappingscrews.SeeFigure28.
3. Rolltheaugerbeltoff theenginepulley.SeeFigure29.
4. Carefullypivotthesnowthrowerupandforwardsothat itrestson theaugerhousing.
5. Removetheframecoverfromthe undersideofthesnowthrower byremovingtheself-tappingscrewswhichsecureit.SeeFigure
30.
6. Removethe beltas follows.Referto Figure31. A. Loosenandremovetheshoulderscrewwhichactsas a belt
keeper.
B. Unhooktheaugerbrakebracketspringfromtheframe.
J
Figure29
f
J
Figure30
f
.....i
Figure28
_jz:.................
J
Figure31
22
7. Removethebeltfromaroundtheaugerpulley,andslipthebelt betweenthesupportbracketandtheaugerpulley.SeeFigure32.
8. Reassembleaugerbeltbyfollowingtheseinstructionsinopposite orderandmannerofremoval.
9. PerformtheAugerControltestoutlinedintheAssemblysection ofthismanual.
NOTE:DoNOTforgettoreinstalltheshoulderscrewandreconnect thespringtotheframeafterinstallingareplacementaugerbelt.
Drive Belt Toremoveandreplaceyoursnowthrower'sdrivebelt,proceedas
follows:
1. Topreventspillage,removeallfuel fromtankby runningengine untilit stops.
2. Removetheplasticbeltcoveronthefrontoftheenginebyremov- ingthetwoself-tappingscrews.SeeFigure28on previouspage.
3. Removethebeltfromenginepulleyasfollows.Referto Figure33. A. Rollthe augerbeltoff theenginepulley.
B. Useawrenchto pivottheidlerpulleytowardthe right. C. Liftthe drivebeltoffenginepulley.
4. Carefullypivotthesnowthrowerupand forwardsothat itrestson theaugerhousing.
5. Removetheframecoverfromtheundersideof the snowthrower byremovingtheself-tappingscrewswhichsecureit.Referto
Figure30.
6. Backoutthestopbolt to increasetheclearancebetweenthe frictionwheeldiscandfrictionwheel.SeeFigure34.
7. Slipthedrivebeltoffthefrictionwheeldiscandbetweenfriction wheelandfrictionwheeldisc.SeeFigure34.
8. Reassembledrivebeltbyfollowingtheseinstructionsinopposite orderand mannerofremoval.Besureto reinstallthe stopbolt.
iO i
Figure32
///
FRICTION WHEEL INSPECTION
Ifthesnowthrowerfailsto drivewith thedrivecontrolengaged,and performingtheDriveControlCableAdjustmentfailstocorrectthe problem,thefrictionwheelmayneedtobe replaced.Examinethe frictionwheelrubberforsignsofwearor crackingand replacewheelif necessary.
NOTE:Severalcomponentsmustbe removedandspecialtoolsare requiredinorderto replacethis snowthrower'sfrictionwheel.Ifyour frictionwheelneedsto bereplaced,contactthenearestSearsParts& RepairCenter.
.J
Figure33
f
Frictio_
Friction
Wheel Disc
Stop
Figure34
23
Ifthe snowthrowerwillnot be usedfor30 daysorlonger,orifit istheendofthesnowseasonwhenthelastpossibilityof snowis gone,the equipmentneedstobestoredproperly.Followstorageinstructionsbelowtoensuretopperformancefromthesnowthrowerformanymoreyears.
PREPARING ENGINE
Enginesstoredover30daysneedto bedrainedoffueltoprevent deteriorationandgumfromforminginfuelsystemoronessential carburetorparts.If thegasolineinyourenginedeterioratesduring storage,youmayneedto havethecarburetor,andotherfuelsystem components,servicedor replaced.
1. Removeall fuel fromtank byrunningengineuntilitstops.Donot attempttopourfuelfromtheengine.
2. Changetheengineoil.
3. Removesparkplugandpourapproximately1oz.(30 rnl)ofclean engineoil intothecylinder.Pullthe recoilstarterseveraltimesto distributetheoil,and reinstallthesparkplug.
4. Cleandebrisfromaroundengine,andunder,around,andbehind muffler.Applya lightfilmof oilon anyareasthatare susceptible
torust.
Storeina clean,dry andwellventilatedareaawayfromanyap- pliancethatoperateswithaflameor pilotlight,suchasa furnace, waterheater,or clothesdryer.Avoidanyareawitha spark producingelectricmotor,orwherepowertoolsareoperated.
Neverstoresnowthrowerwithfuelintank indoorsor inpoorlyventi- latedareas,wherefuelfumesmayreachanopenflame,sparkor pilol lightas ona furnace,waterheater,clothesdryerorgasappliance.
PREPARING SNOW THROWER
Whenstoringthe snowthrowerin anunventilatedormetalstor- age shed,careshouldbetakentorustprooftheequipment.Using a light oilor silicone,coattheequipment,especiallyanychains, springs,bearingsandcables.
Removealldirt fromexteriorofengineandequipment.
Followlubricationrecommendations.
Storeequipmentin a clean,dry area.
Inflatethetirestothe maximumPSi. Referto tiresidewall.
If possible,avoidstorageareaswithhighhumidity.
Keepthe enginelevelin storage.Tiltingcan causefuel oroil leakage.
24
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