Craftsman 247.985360 Operator's Manual

Operator's Manual
CRRFr MRN
24" SNOW THROWER
Model No. 247.985360
CAUTION" Before using this product, read this manual and
follow all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FormNo.769-08199B
OPERATION
MAINTENANCE PARTS LIST
o ESPANOL
(July9,2012)
WarrantyStatement.................... Page2
SafeOperationPractices.............. Pages3-6
Assembly......................... Pages8-11
Operation........................ Pages12-15
Service&Maintenance.............. Pages16-23
Off-SeasonStorage................... Page24
Troubleshooting...................... Page25
PartsList......................... Pages26-43
RepairProtectionAgreement............ Page47
Espadol............................. Page48
CRAFTSMANTWOYEARFULLWARRANTY
FORTWOYEARSfromthedateofpurchase,thisproductiswarrantedagainstanydefectsinmaterialorworkmanship.Defectiveproductwill receivefreerepairorfreereplacementifrepairisunavailable.
Forwarrantycoveragedetails to obtain repairor replacement,visit the website: www.craftsman.com
This warranty covers ONLYdefects in materialandworkmanship. Warrantycoverage does NOTinclude:
Expendableitemsthatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedto augers,augerpaddles,drift cutters,skidshoes,shaveplate,shearpins,sparkplug,air cleaner,belts,andoil filter.
Standardmaintenanceservicing,oilchanges,ortune-ups.
Tire replacementorrepaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,or glass.
Tireor wheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationormaintenance. Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedtodamagecausedbyover-speedingthe engine,orfromimpacting
objectsthatbendthe frame,augershaft,etc.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproper storage,failureto usethepropergradeandamountofengineoil,or failureto maintaintheequipmentaccordingto theinstructionscontained intheoperator'smanual.
Engine(fuelsystem)cleaningor repairscausedbyfuel determinedto becontaminatedoroxidized(stale).Ingeneral,fuelshouldbeused within30 daysof itspurchasedate.
Normaldeteriorationandwearof theexteriorfinishes,or productlabelreplacement.
Thiswarrantyisvoidif thisproductiseverusedwhileprovidingcommercialservicesorif rentedtoanotherperson.
Thiswarrantygivesyouspecificlegalrights,andyou mayalsohaveotherrightswhichvaryfromstateto state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
EngineOilType: 5W-30 EngineOilCapacity: 20ounces FuelCapacity: 2 Quarts
SparkPlug: F6RTC(951-10292) SparkPlugGap: .020"to .030"
©SearsBrands,LLC
ModelNumber.................................................................
Serial Number.................................................................
Dateof Purchase .............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
2
Thissymbolpointsout importantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowallinstructionsin thismanual
beforeattemptingto operatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
Thismachinewasbuiltto beoperatedaccordingtothesafeopera- tionpracticesinthis manual.Aswithanytypeof powerequipment, carelessnessorerroron thepartofthe operatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryordeath.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknowntoStateofCalifornia tocausecancerandbirthdefectsorotherreproductiveharm,
TRAiNiNG
Read,understand,andfollowall instructionsonthe machineand in themanual(s)beforeattemptingtoassembleandoperate.
Failuretodo socan resultinseriousinjurytothe operatorand/ orbystanders.Keepthismanualin a safeplaceforfutureand regularreferenceandfororderingreplacementparts.
Befamiliarwithall controlsandtheir properoperation.Knowhow tostopthe machineanddisengagethemquickly.
Neverallowchildrenunder14yearsofagetooperatethis machine.Children14andovershouldreadandunderstandthe
instructionsandsafeoperationpracticesin thismanualandon themachineandbe trainedandsupervisedbyanadult.
Neverallowadultsto operatethismachinewithoutproper instruction.
Thrownobjectscancauseseriouspersonalinjury.Planyour snow-throwingpatterntoavoiddischargeof materialtoward roads,bystandersandthelike.
Keepbystanders,petsandchildrenat least75feetfromthe machinewhileitis in operation.Stopmachineifanyoneenters
thearea.
Exercisecautiontoavoidslippingorfalling,especiallywhen operatinginreverse.
Your Responsibility--Restrict theuseof thispowermachineto personswhoread,understandandfollowthewarningsandinstruc-
tionsin thismanualandonthemachine,
SAVE THESE INSTRUCTIONS!
PREPARATION
Thoroughlyinspecttheareawheretheequipmentistobeused.
Removeall doormats,newspapers,sleds,boards,wiresandother
foreignobjects,whichcouldbe trippedoverorthrownbytheauger/
impeller.
Alwayswearsafetyglassesoreyeshieldsduringoperationand whileperformingan adjustmentor repairto protectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe
eyes.
Donot operatewithoutwearingadequatewinteroutergarments.
Donot wearjewelry,longscarvesorotherlooseclothing,which couldbecomeentangledin movingparts.Wearfootwearwhich willimprovefootingonslipperysurfaces.
Usea groundedthree-wireextensioncordandreceptacleforall
machineswithelectricstartengines.
Disengageall controlleversbeforestartingthe engine. Adjustcollectorhousingheighttocleargravelorcrushedrock
surfaces.
Neverattemptto makeanyadjustmentswhileengineis running, exceptwherespecificallyrecommendedintheoperator'smanual.
Letengineandmachineadjustto outdoortemperaturebefore startingtoclearsnow.
3
SafeHandling of Gasoline Toavoidpersonalinjuryor propertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare explosive.Seriouspersonalinjurycanoccurwhengasolineis spilled onyourselforyourclotheswhichcan ignite. Washyour skinand changeclothesimmediately.
Useonlyan approvedgasolinecontainer.
Extinguishallcigarettes,cigars,pipesandothersourcesof ignition.
Neverfuel machineindoors.
Neverremovegascapor addfuelwhiletheengineishotor running.
Allowenginetocoolat leasttwo minutesbeforerefueling.
Neveroverfillfueltank.Fill tankto nomorethan1/2inchbelow bottomoffillerneckto providespaceforfuelexpansion.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeitoff theengineandequipment.Move machinetoanotherarea.Wait5 minutesbeforestartingthe engine.
Neverstorethe machineorfuelcontainerinsidewherethereisan openflame,sparkor pilotlight(e.g.furnace,waterheater,space
heater,clothesdryeretc.).
Allowmachinetocoolat least5 minutesbeforestoring.
Neverfill containersinsidea vehicleor ona truckor trailerbed witha plasticliner.Alwaysplacecontainersonthegroundaway
fromyourvehiclebeforefilling.
If possible,removegas-poweredequipmentfromthe truckor trailerandrefuelitonthe ground.Ifthisisnot possible,thenrefuel suchequipmenton a trailerwitha portablecontainer,ratherthan froma gasolinedispensernozzle.
Keepthe nozzlein contactwiththe rimofthefueltankor containeropeningatalltimesuntilfuelingis complete.Donotuse a nozzlelock-opendevice.
OPERATION
Do notputhandsorfeetnear rotatingparts,in the auger/impeller housingorchuteassembly.Contactwiththerotatingpartscan amputatehandsandfeet.
Theauger/impellercontrolleveris a safetydevice.Neverbypass itsoperation.Doingsomakesthe machineunsafeandmaycause personalinjury.
Thecontrolleversmustoperateeasilyinbothdirectionsand automaticallyreturntothe disengagedpositionwhenreleased.
Neveroperatewithamissingordamagedchuteassembly.Keep all safetydevicesinplaceandworking.
Neverrunanengineindoorsorina poorlyventilatedarea.Engine exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.
Do notoperatemachinewhileundertheinfluenceofalcoholor drugs.
Mufflerandenginebecomehotandcancausea burn.Donot touch.Keepchildrenaway.
Exerciseextremecautionwhenoperatingonorcrossinggravel surfaces.Stayalertforhiddenhazardsortraffic.
Exercisecautionwhenchangingdirectionandwhileoperatingon
slopes.Do notoperateon steepslopes.
Planyoursnow-throwingpatternto avoiddischargetowards windows,walls,carsetc.Thus,avoidingpossibleproperty damageorpersonalinjurycausedby a ricochet.
Neverdirectdischargeat children,bystandersand petsorallow anyoneinfrontof themachine.
Donot overloadmachinecapacitybyattemptingtoclearsnowat toofastof a rate.
Neveroperatethismachinewithoutgoodvisibilityorlight.Always be sureofyourfootingandkeepafirmholdon thehandles.Walk,
neverrun.
Disengagepowerto theauger/impellerwhentransportingor not in use.
Neveroperatemachineathightransportspeedson slippery surfaces.Lookdownand behindand usecarewhenbackingup.
Ifthemachineshouldstartto vibrateabnormally,stoptheengine, disconnectthesparkplugwireandgroundit againsttheengine.
Inspectthoroughlyfor damage.Repairanydamagebefore startingandoperating.
Disengageall controlleversandstopenginebeforeyouleave theoperatingposition(behindthehandles).Waituntiltheauger/ impellercomestoa completestopbeforeuncloggingthechute assembly,makingany adjustments,or inspections.
Neverputyourhandinthe dischargeorcollectoropenings.Do notunclogchuteassemblywhileengineis running.Shutoff engineand remainbehindhandlesuntilallmovingpartshave stoppedbeforeunclogging.
Useonlyattachmentsandaccessoriesapprovedbythemanufac- turer(e.g.wheelweights,tirechains,cabsetc.). Forinformation concerningtheseitems,call1-800-469-4663.
Whenstartingengine,pullcord slowlyuntilresistanceis felt,then pull rapidly.Rapidretractionof startercord(kickback)willpull handandarmtowardenginefasterthanyoucanlet go.Broken bones,fractures,bruisesorsprainscouldresult.
Ifsituationsoccurwhichare notcoveredinthis manual,usecare andgoodjudgment. Toorderpartsor scheduleserviceforthisproduct,call 1-800-
469-4663.
CLEARING A CLOGGED DISCHARGE CHUTE
Handcontactwiththe rotatingimpellerinsidethedischargechute
is themostcommoncauseof injuryassociatedwithsnowthrowers.
Neveruseyourhandto cleanoutthedischargechute.
Toclear thechute:
1. SHUTTHEENGINEOFF!
2. Wait 10secondstobe surethe impellerbladeshavestopped rotating.
3. Alwaysusea clean-outtool,not yourhands.
4
MAINTENANCE & STORAGE
Nevertamperwithsafetydevices.Checktheirproperoperation
regularly.Refertothemaintenanceandadjustmentsectionsof thismanual.
Beforecleaning,repairing,or inspectingmachinedisengageall controlleversandstoptheengine.Waituntilthe auger/impeller cometoa completestop.Disconnectthe sparkplugwireand groundagainsttheengineto preventunintendedstarting.
Checkboltsand screwsforpropertightnessatfrequentintervals tokeepthemachineinsafeworkingcondition.Also,visually inspectmachineforanydamage.
Donotchangetheenginegovernorsettingor over-speedthe engine.Thegovernorcontrolsthe maximumsafeoperatingspeed ofthe engine.
Snowthrowershaveplatesandskidshoesaresubjecttowear anddamage.Foryoursafetyprotection,frequentlycheckall componentsand replacewithoriginalequipmentmanufacturer's (OEM)partsonlyaslistedinthe Partspagesof thisoperator's manual.Useofpartswhichdonot meettheoriginalequipment specificationsmayleadto improperperformanceandcompro- misesafety!
Checkcontrolleversperiodicallytoverifytheyengageanddisen- gageproperlyandadjust,ifnecessary.Refertotheadjustment sectioninthisoperator'smanualfor instructions.
Maintainor replacesafetyandinstructionlabels,asnecessary. Observeproperdisposallawsand regulationsforgas,oil,etc. to
protecttheenvironment. Priorto storing,runmachineafew minutestoclearsnowfrom
machineand preventfreezeupof auger/impeller. Neverstorethemachineorfuel containerinsidewherethereisan
openflame,sparkorpilot lightsuchasa waterheater,furnace, clothesdryeretc.
Alwaysrefertothe operator'smanualforproperinstructionson off-seasonstorage.
Checkfuelline,tank, cap,andfittingsfrequentlyforcracksor leaks.Replaceif necessary.
Donotcrankenginewithsparkplugremoved. AccordingtotheConsumerProductsSafetyCommission(CPSC)
andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct hasan AverageUsefulLifeof seven(7)years,or 60 hoursof operation.Attheendof theAverageUsefulLifehavethemachine inspectedannuallybyanauthorizedservicedealertoensurethat allmechanicalandsafetysystemsareworkingproperlyand not wornexcessively.Failuretodo socan resultinaccidents,injuries
ordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryor death,do notmodifyengineinany way. Tamperingwiththegovernorsettingcanleadtoa runawayengineand causeitto operateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.
NOTICE REGARDING EMiSSiONS
EngineswhicharecertifiedtocomplywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOff RoadEquipment)are certifiedto operateonregularunleadedgasoline,andmayinclude thefollowingemissioncontrolsystems:EngineModification(EM),
OxidizingCatalyst(OC),SecondaryAirInjection(SAI)and ThreeWay
Catalyst(TWO)if so equipped.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineand shouldnotbe usedonornearanyunimprovedforest-covered, brush-coveredorgrass-coveredlandunlessthe engine'sexhaust systemisequippedwitha sparkarrestormeetingapplicablelocalor statelaws(if any)
Ifa sparkarrestorisused,itshouldbe maintainedin effectiveworking orderbytheoperator.Inthe StateofCaliforniatheaboveis required
bylaw (Section4442oftheCaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws. Federallawsapplyonfederallands. A sparkarrestorfor the mufflerisavailablethroughyournearestSears
PartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollowall instructionson themachine beforeattemptingto assembleandoperate.
READ THE OPERATOR'S MANUAL(S)
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. +
i
Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING AUGER
Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly.
Contact with the rotating parts can amputate hands and feet.
"JIp
WARNING--THROWN OBJECTS This machine may pick up and throw objects which can cause serious personal injury.
WARNING--GASOLINE ISFLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas+
WARNING-- ELECTRICAL SHOCK
Do not use the engine's electric starter in the rain
6
Thispageleftintentionallyblank.
7
NOTE:Referencesto rightorleft sideofthesnowthrowerare determinedfrombehindtheunit intheoperatingposition(standing directlybehindthesnowthrower,facingthe handlepanel).
REMOVING FROM CARTON
1. Cutthecornersof thecartonandlaythe sidesflaton the ground. Removeanddiscardallpackinginserts.
2. Movethesnowthrowerout of thecarton.
3. Makecertainthecartonhas beencompletelyemptiedbefore discardingit.
ASSEMBLY
1. Placethe shiftleverin theForward-6position.
2. Observethe lowerrearareaofthe snowthrowertobesureboth cablesarealignedwith rollerguidesbeforepivotingthe handle
upward.See Figure1.
NOTE:Makecertainthe upperendsofeachcableare seatedproperly in itsbracket.
.
Securethehandlebytighteningtheplasticwingknoblocatedon boththe leftand rightsidesofthe handle.SeeFigure2.Remove anddiscardanyrubberbands,if present.Theyareforpackaging purposesonly.
\
Figure1
f
Figure2
8
4. Pivotflangekeepersoutand positionthechuteassemblyoverthe base.SeeFigure3.
5. Closetheflangekeepersto securethechuteassemblytothe chutebase.SeeFigure4.Theflangekeeperswillclickinto place whenproperlysecure.
NOTE:Ifthe flangekeeperswillnoteasilyclickintoplace,usethe palmof yourhandtoapplyswift,firmpressuretothebackof each.
.
Removethecap,flatwasher,andhairpinclip fromtheendof thechutedirectionalcontrol.
7.
Insertthe endofthechutedirectionalcontrolintothelower bracketandsecurewiththe flatwasherandhairpinclipjust
removed.See Figure5.If necessary,thelowerbracketcan beadjusted.Referto ChuteBracketAdjustmentinthe
Service& Maintenancesection.
f F
Figure4
Figure3
\
Figure5
J
9
SET-UP
Chute Clean-Out Tool Achute clean-out tool isfastenedtothe topofthe augerhousing
witha mountingclip.SeeFigure6.The toolisdesignedtocleara chuteassemblyofice andsnow.Thisitemisfastenedwithacabletie atthe factory.Cutthecabletiebeforeoperatingthesnowthrower.
Neveruseyour handsto cleara cloggedchuteassembly.Shut offengineand remainbehindhandlesuntilall movingpartshave stoppedbeforeusingtheclean-outtooltoclear thechuteassembly.
Tire Pressure
Underanycircumstancedo notexceedmanufacturer'srecom- mendedpsi.Equaltirepressureshouldbemaintainedat all times. Excessivepressurewhenseatingbeadsmaycausetire/rim assemblytoburstwithforcesufficienttocauseseriousinjury.Refer tosidewallof tirefor recommendedpressure.
Thetiresareover-inflatedforshippingpurposes.Checkthetire pressurebeforeoperatingthesnowthrower.Referto thetiresidewall fortiremanufacturer'srecommendedpsianddeflate(orinflate)the tiresasnecessary.
Chute Clean=out Tool
Figure6
f
NOTE:Equaltire pressureis tobe maintainedat alltimesforperfor- mancepurposes.
ADJUSTMENTS
Skid Shoes Thesnowthrowerskidshoesareadjustedupwardatthefactoryfor
shippingpurposes.Adjustthemdownward,ifdesired,priortooperat- ingthesnowthrower.
It isnotrecommendedthatyouoperatethis snowthrowerongravel asit caneasilypickup andthrowloosegravel,causingpersonal
njuryordamageto thesnowthrowerandsurroundng property.
Forclosesnowremovalona smoothsurface,raiseskidshoes higherontheaugerhousing.Referto Figure7.
Usea middleorlowerpositionwhentheareatobe clearedis uneven,suchasa graveldriveway.
NOTE:If youchooseto operatethesnowthrowerona gravelsurface, keepthe skidshoesin positionfor maximumclearancebetweenthe groundandtheshaveplate.
Toadjustthe skidshoes:
1. Loosenthefourhexnuts(twooneachside)andcarriagebolts. Moveskidshoestodesiredposition. SeeFigure7.
Smooth Surface
Surface
Figure7
10
2, Makecertaintheentirebottomsurfaceof skidshoeis againstthe f
groundtoavoidunevenwearontheskidshoes, ....
3. Retightennutsandboltssecurely.
Chute Thedistancesnowisthrowncan beadjustedbychangingthe angleof
theupperchute.Todo so:
1. Stoptheenginebyremovingthe ignitionkeyandloosenthe plasticwingknobfoundontheleft sideof thechuteassembly.
2. Pivotthechuteupwardordownwardbeforeretighteningthewing knob.See Figure8.
Auger Control
Priortooperatingyoursnowthrower,carefullyreadandfollowall instructionsbelow.Performalladjustmentstoverifyyour snow throwerisoperatingsafelyandproperly.
Checktheadjustmentoftheaugercontrolas follows:
1. Theaugercontrolislocatedontheleft handle.SeeFigure9 inset. Whentheaugercontrolis releasedandin thedisengaged"up" position,thecableshouldhaveverylittleslack.ItshouldNOTbe tight.
2. Ina well-ventibtedarea,startthe snowthrowerengine.Referto StartingtheEngineinthe Operationsection.
3. Whilestandinginthe operator'sposition(behindthe snow thrower),engagethe auger.
4. Allowtheaugertoremainengagedforapproximatelyten (10) secondsbeforereleasingthe augercontrol.Repeatthisseveral
times.
5. Withtheaugercontrolin thedisengaged"up" position,walktothe frontofthe machine.
6. Confirmthatthe augerhas completelystoppedrotatingand showsNOsignsofmotion.If theaugershowsANYsignsof rotating,immediatelyreturntothe operator'spositionandshutoff theengine.WaitforALLmovingpartsto stopbeforeadjustingthe augercontrol.
7. Toreadjustthecontrolcable,loosentheupperhexbolt onthe augercablebracket.SeeFigure9.
8. Positionthe bracketupwardto providemoreslack(ordownward toincreasecabletension).
9. Retightentheupperhex bolt.
10. Repeatsteps2-6aboveto verifyproperadjustmenthasbeen achieved.
\
ii
Figure8
Figure9
11
f
Drive Control
Gas Cap
\
Shift Lever
J
Auger Control
ChuteAssembly
Auger
Housing
\,
OilFill
\\\\
\\
\
_jjjj Chute Directional Control
Mumer RecoilStarter
ndle
\
\
\
Key
Augers
Skid Shoes
Figure10
Nowthat youhavesetup yoursnowthrower,it'simportanttobecome KEY acquaintedwith itscontrolsandfeatures,RefertoFigure10, Thekeyisa safetydevice.It mustbefully
insertedinorderforthe enginetostart, Remove
SHIFT LEVER thekeywhenthesnowthroweris notin use,
J
1 2345 6
Theshiftleveris locatedonthedashpanel.Placetheshiftleverinto anyof eightpositionstocontrolthedirectionoftravelandground speed.
Forward
Yoursnowthrowerhassixforward(F) speeds.Positionone(1)is the slowestandpositionsix(6) isthefastest.
Reverse Yoursnowthrowerhastwo reverse(R)speeds.One(1)is theslower
andtwo(2) isthefaster.
Meets ANSi Safety Standards
CraftsmanSnowThrowersconformtothe safetystandardof theAmericanNationalStandardsInstitute(ANSI).
'
NOTE:Donotturntheignitionkeyinan attempt to startthe engine,Doingsomaycauseitto
break.
CHOKE CONTROL
Thechokecontrolis foundontherearof the engineand isactivatedbyturningthe rotary
chokeknobto theCHOKEposition.Activating thechokecontrolclosesthechokeplateon the carburetorandaidsinstartingtheengine.
12
THROTTLE CONTROL
aiW'
Theaugercontrolis locatedon thelefthandle.Squeezethe control gripagainstthehandleto engagetheaugerand startsnowthrowing action.Releaseto stop.
DRIVE CONTROL/AUGER CONTROL LOCK
J DRIVE
Thethrottlecontrolis locatedon the rearoftheengine.It regulatesthe speedof theengineandwillshutoff the enginewhenmovedintothe STOPposition.
Depressingthe primerforcesfueldirectlyinto ___144
theengine'scarburet°r aid inc°'dweather k _"_'-_ 3" Jstarting.
RECOIL STARTER HANDLE
Thishandleisusedto manuallystarttheengine.
ELECTRIC STARTER BUTTON
Pressingtheelectricstarterbuttonengagestheengine'selectric starterwhenpluggedintoa 120Vpowersource.
ELECTRIC STARTER OUTLET
Requirestheuseof athree-prongoutdoorextensioncord(included) anda 120Vpowersource/walloutlet.
OIL FILL
Engineoil levelcanbecheckedandoiladdedthroughtheoil fill.
GAS CAP
Unthreadthegascap toaddgasolinetothefuel tank.
AUGER
Whenengaged,theaugerbladesrotateanddrawsnowintothe auger housing.
r 1
CONTROL
Thedrivecontrolis locatedon the righthandle.Squeezethecontrol gripagainstthehandleto engagethewheeldrive.Releasetostop.
Thedrivecontrolalsolockstheaugercontrolso youcanoperate thechutedirectionalcontrolwithoutinterruptingthesnowthrowing
process.If the augercontrolisengagedsimultaneouslywiththedrive control,the operatorcanreleasetheaugercontrol(onthe lefthandle) andtheaugerswillremainengaged.Releaseboth controlstostopthe augersandwheeldrive.
NOTE:Alwaysreleasethedrivecontrolbeforechangingspeeds.
Failureto doso willresultinincreasedwearon yourmachine'sdrive
system.
CHUTE DIRECTIONAL CONTROL
/_CCHUTE DIRECTIONAL CONTROL
ADJUSTABLE
DISCHARGE DISCHARGE
LEFT
CHUTETILT
CHUTE ASSEMBLY
Snowdrawnintotheaugerhousingisdischargedoutthechute assembly.
AUGER CONTROL
,....
#
_ J
The chute directional control is located on left side of the snow thrower. Tochange the direction inwhich snow is thrown, rotate the chute
directionalcontrol.
SKID SHOES
Positiontheskidshoesbasedonsurfaceconditions.Adjustupward forhard-packedsnow.Adjustdownwardwhenoperatingon gravelor
crushedrocksurfaces.
13
CLEAN-OUT TOOL
Neveruseyourhandstocleara cloggedchuteassembly.Shut off engineandremainbehindhandlesuntilall movingpartshave stoppedbeforeusingtheclean-outtooltoclear thechuteassembly.
Thechuteclean-outtoolisconvenientlyfastenedtothe rearofthe augerhousingwitha mountingclip. Shouldsnowandice become lodgedin thechuteassemblyduringoperation,proceedasfollowsto safelycleanthechuteassemblyandchuteopening:
1. Releaseboththe AugerControlandthe DriveControl.
2. Stopthe engineby removingthe ignitionkey.
3. Removetheclean-outtoolfromtheclip whichsecuresittothe rearofthe augerhousing.
4. Usetheshovel-shapedendof theclean-outtool to dislodgeand scoopanysnowand icewhichhasformedin andnearthechute assembly.
5. Refastenthe clean-outtool tothemountingclipontherearof the augerhousing,reinserttheignitionkeyandstartthesnow thrower'sengine.
6. Whilestandinginthe operator'sposition(behindthesnow thrower),engagethe augercontrolforafewsecondstoclearany remainingsnowandice fromthechuteassembly.
BEFORE STARTING ENGINE
Read,understand,andfollowall instructionsandwarningsonthe machineand inthismanualbeforeoperating.
Oil Theunit wasshippedwith oil inthe engine.Checkoillevelbefore
eachoperationtoensureadequateoilinthe engine.Forfurther instructions,refertothe stepsonpage16.
NOTE:Besuretochecktheengineon a levelsurfacewiththeengine stopped.
1. Removetheoil fillercap/dipstickandwipethedipstickclean.
2. insertthecap/dipstickintotheoilfillerneck,butdo NOTscrewit
in.
3. Removetheoil fillercap/dipstick,ifthe levelislow,slowlyadd oil (5%30, witha minimumclassificationof SF/SG)untiloillevel registersbetweenhigh(H) andlow(L).
NOTE:Do notoverfill.Overfillingwithoil mayresultinenginesmoking, hardstartingorsparkplugfouling.
4. Replaceandtightencap/dipstickfirmlybeforestartingengine.
Gasoline Useautomotivegasoline(unleadedor lowleadedto minimizecombus-
tionchamberdeposits)witha minimumof87octane.Gasolinewith upto 10%ethanolor 15%MTBE(MethylTertiaryButylEther)canbe used.Neveruseanoil/gasolinemixtureor dirtygasoline.Avoidgetting dirt,dust,or waterinthefuel tank.DONOTuse E85gasoline.
Refuelina well-ventilatedareawiththe enginestopped.Donot smokeorallowflamesor sparksinthe areawheretheengineis
refueledor wheregasolineisstored.
Donotoverfillthefueltank.After refueling,makesurethetank capis closedproperlyandsecurely.
Becarefulnotto spillfuelwhenrefueling.Spilledfuelorfuelvapor mayignite,ifanyfuelisspilled,makesuretheareaisdrybefore startingthe engine.
Avoidrepeatedorprolongedcontactwithskinor breathingof
)or.
Useextremecarewhenhandlinggasoline.Gasolineisextremely flammableandthevaporsare explosive.Neverfuelthemachine indoorsorwhilethe engineishotor running.Extinguishcigarettes, cigars,pipesandothersourcesof ignition.
1. Cleanaroundfuelfillbeforeremovingcap to fuel.
2. A fuel levelindicatorislocatedinthefueltank. SeeFigure10
inset.Becarefulnottooverfill.Filltank untilfuel reachesthe fuel levelindicatortoallowspacefor fuel expansion.
STARTING THE ENGINE
Alwayskeephandsandfeetclearof movingparts.Donot usea pressurizedstartingfluid.Vaporsareflammable.
NOTE:Allowtheengineto warmupfora fewminutesafter starting. Theenginewill notdevelopfull poweruntilit reachesoperating
temperatures.
1. Makecertainboththe augercontrolanddrivecontrolareinthe disengaged(released)position.
2. insertkeyintoslot. Makesureitsnapsintoplace.Donotattempt toturn thekey.
NOTE:Theenginecannotstartwithoutthekeyfullyinsertedintothe ignitionswitch.
Electric Starter
Theoptionalelectricstarterisequippedwitha groundedthree-wire
powercordand plug,andisdesignedtooperateon120voltAC householdcurrent.Itmustbe usedwithaproperlygroundedthree- prongreceptacleat all timestoavoidthepossibilityofelectricshock. Followall instructionscarefullypriorto operatingtheelectricstarter.
DONOTuseelectricstarterinthe rain.
Determinethatyourhome'swiringisa three-wiregroundedsystem.
Aska licensedelectricianifyouarenotcertain.
Ifyou haveagroundedthree-prongreceptacle,proceedasfollows. Ifyou donothavethe properhousewiring,DONOTusetheelectric
starterunderanyconditions.
1. Plugtheextensioncord intotheoutletlocatedon theengine's surface.Plugtheotherendof extensioncord intoa three-prong
120-volt,grounded,ACoutletina well-ventilatedarea.
14
2. Movethrottlecontrolto FAST(rabbit)_T position.
3. Movechoketothe CHOKEIJl position(coldenginestart).If engineiswarm,placechokein RUNposition.
4. Pushprimerthree(3)times,makingsuretocoverventholein primerbulbwhen pushing.If engineiswarm,pushprimeronly once.Alwayscoverventholewhenpushing.Coolweathermay requireprimingtobe repeated.
5. Pushstarterbuttontostart engine.Oncetheenginestarts,im- mediatelyreleasestarterbutton.Electricstarterisequippedwith thermaloverloadprotection;systemwilltemporarilyshut-downto
allowstartertocool ifelectricstarterbecomesoverloaded.
6. Astheenginewarms,slowlyrotatethechokecontrolto RUN position.Ifthe enginefalters,restartengineandrunwithchoke athalf-chokepositionfora shortperiodoftime,andthenslowly rotatethechokeinto RUNposition.
7. Afterengineisrunning,disconnectpowercordfromelectric starter.Whendisconnecting,alwaysunplugtheendatthewall outletbeforeunpluggingtheoppositeendfromtheengine.
Recoil Starter
Donotpullthestarterhandlewhilethe enginerunning.
1. Movethrottlecontrolto FAST(rabbit)_J_ position.
2. Movechoketothe CHOKEI,'_¢1position(coldenginestart).If engineiswarm,placechokein RUNposition.
3. Pushprimerthree(3)times,makingsuretocoverventholewhen pushing.Ifengineiswarm,pushprimeronlyonce.Alwayscover ventholewhenpushing.Coolweathermayrequireprimingtobe repeated.
4. Pullgentlyonthe starterhandleuntilitbeginstoresist,then pullquicklyandforcefullytoovercomethe compression.Do notreleasethehandleandallowitto snapback.Returnrope SLOWLYto originalposition.Ifrequired,repeatthisstep.
5. Astheenginewarms,slowlyrotatethechokecontrolto RUN position.Ifthe enginefalters,restartengineandrunwithchoke athalf-chokepositionfora shortperiodoftime,andthenslowly rotatethechokeinto RUNposition.
TO ENGAGE DRIVE
1. Withthethrottlecontrolinthe Fast(rabbit) '_ position,move shiftleverintooneof thesix forward(F)positionsortwo reverse
(R)positions.Selectaspeedappropriatefor thesnowconditions
anda paceyou'recomfortablewith.
NOTE:When selectinga DriveSpeed,usethe slowerspeedsuntil
youarecomfortableandfamiliarwiththe operationofthesnow thrower.
2. Squeezethedrivecontrolagainstthehandleandthe snow throwerwillmove.Releaseitanddrivemotionwillstop.
NOTE:NEVERrepositionthe shiftlever(changespeedsordirection oftravel)withoutfirstreleasingthedrivecontrolandbringingthesnow throwertoa completestop.Doingsowill resultin prematurewearto thesnowthrower'sdrivesystem.
TO ENGAGE AUGER
1. Toengagetheaugerand startthrowingsnow,squeezethe auger controlagainsttheleft handle.Releasetostoptheauger.
REPLACING SHEAR PINS
Eachaugerbladeis securedto thespiralshaftwitha shearpinand bow-tieclip. Ifanaugerbladestrikesa foreignobjector icejam,the pinwillshearoff topreventdamagetotheblade.Ifanaugerblade
doesnotturn,checkto seeifits pinhasshearedoff.SeeFigure11.
NEVERreplacethe augershearpinswithanythingotherthanSears SKU#88389/0EMPart No.738-04124Areplacementshearpins. Anydamagetothe augergearboxorothercomponentsas a resultof
[fa ngto dosow NOTbe coveredbyyoursnowthrowerswarranty.
Alwaysturnoff thesnowthrower'sengineandremovethekeypriorto replacingshearpins.
Toavoid unsupervisedengineoperation,neverleavethemachine
unattendedwiththeenginerunning.Turnthe engineoffafteruseand removekey.
STOPPING THE ENGINE
Afteryouhavefinishedsnow-throwing,runenginefora few minutes beforestoppingtohelpdryoffany moistureontheengine.
1. MovethrottlecontroltoOFFposition.
2. Removethekey.Removingthe keywillreducethepossibilityof unauthorizedstartingoftheenginewhileequipmentisnotin use. Keepthekeyina safeplace.Theenginecannotstart withoutthe key.
3. Wipeanymoistureawayfromthecontrolson theengine.
15
iJ
Figure11
s ¸......
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall controlsandstoptheengine.Waituntilallmovingpartshavecometo acompletestop.Disconnectsparkplugwireandgrounditagainstthe enginetopreventunintendedstarting.Alwayswearsafetyglassesduring operationorwhileperforminganyadjustmentsorrepairs.
EachUseandevery5 hours
1st5 hours
Annuallyor25 hours
Annuallyor50 hours
Annuallyor100hours
BeforeStorage
1. Engineoil level
2. Looseor missinghardware
3. Unitand engine.
1. Engineoil
1. Sparkplug
2. Controllinkagesandpivots
3. Wheels
4. GearshaftandAugershaft
1. Engineoil
1. Sparkplug
1. Fuelsystem
1. Check
2. Tightenor replace
3. Clean
1. Change
1. Check
2. Lubewithlightoil
3. Lubewithmultipurposeautogrease
4. Lubewithlightoil
1. Change
1. Change
1. Runengineuntilit stopsfromlack
ENGINE MAINTENANCE
Checking Engine Oil
Followthemaintenanceschedulegivenbelow.Thischartdescribes serviceguidelinesonly.UsetheServiceLogcolumntokeeptrackof
completedmaintenancetasks.Tolocate the nearest Sears Service
Centeror to scheduleservice,simplycontactSearsat 1-800-4-MY-HOME®.
offuel
f
Beforelubricating,repairing,or inspecting,disengageallcontrols
Iandstopengine.Waituntilall movingpartshavecometo a complete _stop.
NOTE: Checktheoil levelbeforeeachuseto besurecorrectoil level ismaintained.
Whenaddingoilto theengine,referto viscositychart below.Engine oilcapacityis 600ml(approx.20oz.). Donotover-fill.Usea4-stroke, oran equivalenthighdetergent,premiumqualitymotoroilcertified tomeetorexceedU.S.automobilemanufacturer'srequirementsfor
serviceclassificationSG, SRMotoroilsclassifiedSG, SFwillshow thisdesignationonthecontainer.
1. Removetheoil fillercap/dipstickandwipethedipstickclean.
2. Insertthe cap/dipstickintotheoilfiller neck,butdo NOTscrewit in.
3. Removetheoil fillercap/dipstick.Iflevelis low,slowlyaddoiluntil oil levelregistersbetweenhigh(H) andlow(L).SeeFigure12.
4. Replaceandtightencap/dipstickfirmlybeforestartingengine.
Changing Engine Oil NOTE:Changetheengineoilafterthe first5 hoursof operationand
oncea seasonorevery50 hoursthereafter.
1. Drainfuelfromtankbyrunningengineuntilthefuel tankisempty. Besurefuel fillcapis secure.
1
_i!_!iiii_ii!i!jili iiiI iiiii_H
marks
Figure12
2. Placesuitableoilcollectioncontainerunderoil drainplug.
3. Removeoil drainplug.SeeFigure13on nextpage.
4. Tipunitto drainoil intothecontainer.Usedoilmustbedisposed ofat a propercollectioncenter.
Usedoil isahazardouswasteproduct.Disposeofusedoil properly.
IDo notdiscardwithhouseholdwaste.Checkwithyourlocalauthori- lties or SearsServiceCenterfor safedisposal/recyclingfacilities.
16
.
Reinstallthedrainplugandtightenit securely.
6.
Refillwiththerecommendedoil andchecktheoil level.See RecommendedOil Usagechart.Theengine'soil capacityis20
ounces.
(%-400 -200 0o 200 400 ("c) -300 -200 -10° 0°
DONOTuse nondetergentoilor 2-strokeengineoil.Itcould shorten
theengine'sservicelife.
Oil Drain
Plug
7. Reinstalltheoilfillercap/dipsticksecurely.
afterhandling usedoil.
Checking Spark Plug
DONOTcheckforsparkwithsparkplugremoved.DONOTcrank enginewithsparkplugremoved.
Iftheenginehasbeenrunning,themufflerwillbevery hot.Becareful notto touchthemuffler.
NOTE: Checkthe sparkplugonceaseasonorevery25hoursof operation.Changethesparkplugoncea seasonor every100hours. Toensureproperengineoperation,the sparkplugmustbeproperly gappedandfreeof deposits.
1. Removethesparkplugbootandusea sparkplugwrenchto removetheplug.See Figure14.
2. Visuallyinspectthesparkplug.Discardthesparkplugif thereis apparentwear,orif the insulatoris crackedor chipped.Cleanthe sparkplugwitha wirebrushifitis to be reused.
3. Measurethe pluggapwitha feelergauge.Correctas necessary bybendingsideelectrode.SeeFigure15.Thegapshouldbeset to.02-.03inches(0.60-0.80ram).
4. Checkthatthe sparkplugwasheris ingoodconditionandthread thesparkplugin byhandto preventcross-threading.
5. Afterthesparkplugis seated,tightenwitha sparkplugwrenchto compressthewasher.
NOTE:Wheninstallinga newsparkplug,tighten1/2-turnafterthe sparkplugseatsto compressthe washer.Whenreinstallinga used sparkplug,tighten1/8-to 1/4-turnafterthesparkplugseatsto compressthewasher.
Figure13
Spark Plug
O
J
Figure14
Electrode
.02-.03 in.
{0.60-0.80 ram)
Figure15
17
become hotandcan inc.
LUBRICATION
Gear Shaft Thegear(hex)shaftshouldbe lubricatedat leastonceaseasonor
afterevery25 hoursofoperation.
1. Topreventspillage,removeallfuel fromtank byrunningengine untilit stops.
2. Carefullypivotthesnowthrowerupandforwardsothat itrestson theaugerhousing.
3. Removethe lowerframecoverfromthe undersideofthesnow throwerbyremovingthe self-tappingscrewswhichsecureit.
4. Applya lightcoatingofengineoil (or3-in-1oil) tothe hexshaft. SeeFigure16.
NOTE:Whenlubricatingthehexshaft,be carefulnotto getanyoilon thealuminumdriveplateor rubberfrictionwheel.Doingsowill hinder thesnowthrower'sdrive system.Wipeoffanyexcessorspilledoil.
Wheels Atleastoncea season,removebothwheels.Cleanandcoattheaxles
witha multipurposeautomotivegreasebeforereinstallingwheels.
Chute Directional Control Oncea season,lubricatethe eyeboltbushingand thespiralwith3-in-1
oil.
Figure16
f
Auger Shaft Atleastoncea season,removetheshearpinson augershaft.Spray
lubricantinsideshaft,andaroundthe spacersandflangebearings foundat eitherendoftheshaft.SeeFigure17.
SHAVE PLATE AND SKID SHOES
Theshaveplateand skidshoesonthebottomof thesnowthrowerare subjecttowear.Theyshouldbecheckedperiodicallyandreplaced whennecessary.
NOTE:Theskidshoeson thismachinehavetwowearedges.When onesidewearsout,theycan be rotated1800to usetheotheredge.
Toremoveskidshoes:
1. Removethetwocarriagebolts,washers,andhex flangenutsthat secureeachskidshoetothe snowthrower.
2. Reassemblenewskidshoeswiththefourcarriagebolts(twoon eachside),washers,andhex flangenuts.RefertoFigure18.
Toremoveshaveplate:
1. Removethecarriageboltsand hexnutswhichattachit tothe snowthrowerhousing.
2. Reassemblenewshaveplate,makingsureheadsofcarriage boltsaretothe insideof housing.Tightensecurely.SeeFigure18.
Figure17
NOTE:Augers not shown for clarity.
/
/
/
/
Figure18
18
ADJUSTMENTS
Shift Cable
If thefull rangeof speeds(forwardandreverse)cannotbeachieved, referto thefigureto therightandadjusttheshiftcableas follows:
1. Placetheshiftleverin thefastest forwardspeedposition(F6).
2. Loosenthehex nuton theshiftcableindexbracket.SeeFigure
19.
3. Pivotthebracketdownwardto takeupslackinthecable.
4. Retightenthehexnut.
Drive Control Whenthedrivecontrolis releasedandinthedisengaged"up"position,
thecableshouldhaveverylittle slack.It shouldNOTbetight.Also, ifthereisexcessiveslackin thedrive cableorifthe unitexperiences intermittentdrivewhileusing,the cablemayneedtobeadjusted. Checktheadjustmentofthedrivecontrolasfollows:
1. Withthedrivecontrolreleased,pushthesnowthrowergently forward.Theunitshouldrollfreely.
2. Engagethe drivecontrolandgentlyattempttopushthesnow throwerforward.Thewheelsshouldnotturn.Theunitshouldnot
rollfreely.
3. Withthedrivecontrolreleased,movethe shiftleverbackand forthbetweenthe R2positionandtheF6positionseveraltimes.
Thereshouldbeno resistancein the shiftlever.
4. If anyofthe abovetestsfailed,thedrivecableisin needof adjustment.Proceedasfollows:
a. Shutoff theengineas instructedinthe Operationsection. b. Loosenthelowerhexboltonthe drivecablebracket.See
Figure20.
c. Positionthebracketupwardtoprovidemoreslack(or
downwardto increasecabletension).
d. Retightenthelowerhexbolt.
Figure19
f
Chute Bracket If thespiralatthe bottomofthechutedirectionalcontrolis notfully
engagingwiththechuteassembly,the chutebracketcanbeadjusted. Todo so:
1. Loosenthetwonutswhichsecurethechutebracketandreposi- tionit slightly.See Figure21.
2. Retightenthenuts.
Figure20
f
Figure21
19
Auger Control f "_ Refertothe Assemblysectionforinstructionsonadjustingtheauger
controlcable.
Skid Shoes Refertothe Assemblysectionforinstructionsonadjustingtheskid
shoes.
BELT REPLACEMENT
Auger Belt
Toremoveandreplaceyoursnowthrower'saugerbelt,proceedas follows:
1. Topreventspillage,removeallfuel fromtank byrunningengine untilitstops.
2. Removethe plasticbeltcoveronthefrontof theenginebyremov- ingthetwoself-tappingscrews.SeeFigure22.
3. Rolltheaugerbeltoff theenginepulley.SeeFigure23.
4. Carefullypivotthesnowthrowerupandforwardsothat itrestson theaugerhousing.
5. Removetheframecoverfromthe undersideofthe snowthrower byremovingfourself-tappingscrewswhichsecureit.SeeFigure
24.
Figure22
f
J
Figure 23
f
//
J
Figure24
2O
6. Removethebeltasfollows.RefertoFigure25. A. Loosenandremovetheshoulderscrewwhichactsasabelt
keeper.
B. Unhooktheaugerbrakebracketspringfromtheframe.
7. Removethebeltfromaroundtheaugerpulley,andslipthebelt betweenthesupportbracketandtheaugerpulley.SeeFigure26.
8. Reassembleaugerbeltbyfollowinginstructionsinreverseorder.
9. PerformtheAugerControltestoutlinedintheAssemblysection ofthismanual.
NOTE:DoNOTforgettoreinstalltheshoulderscrewandreconnect thespringtotheframeafterinstallingareplacementaugerbelt.
Drive Belt Toremoveandreplaceyoursnowthrower'sdrivebelt,proceedas
follows:
1. Topreventspillage,removeallfuelfromtankby runningengine untilit stops.
2. Removetheplasticbelt coveronthe frontoftheengineby remov- ingthetwoself-tappingscrews.SeeFigure22on previouspage.
3. Removethebeltas follows.Referto Figure27. A. Rolltheaugerbeltofftheenginepulley.
B. Useawrenchto pivottheidlerpulleytowardthe right. C. Liftthe drivebeltoffenginepulley.
Figure25
Figure26
Figure27
21
4, Carefullypivotthesnowthrowerupandforwardsothatitrestson
theaugerhousing.
5. Removetheframecoverfromtheundersideofthesnowthrower byremovingtheself-tappingscrewswhichsecureit.Referto
Figure24,
6. Backoutthestopbolttoincreasetheclearancebetweenthe frictionwheeldiscandfrictionwheel,SeeFigure28,
7. Slipthedrivebeltoffthepulleyandbetweenfrictionwheeland frictionwheeldisc,SeeFigure28,
8, Removeandreplacebeltinthereverseorder,Besuretoreinstall
thestopbolt.
FRiCTiON WHEEL REMOVAL
Ifthe snowthrowerfailstodrive withthedrivecontrolengaged, andperformingthedrivecontrolcableadjustmentfailstocorrect theproblem,thefrictionwheelmayneedtobe replaced.Followthe instructionsbelow.Examinethefrictionwheelrubberforsignsof wear orcrackingandreplacewheelif necessary.
1. Topreventspillage,removeallfuel fromtank byrunningengine untilit stops.
2. Placethe shiftleverin thirdForward(F3)position.
3. Carefullypivotthesnowthrowerupandforwardsothat itrestson theaugerhousing.
4. Removetheframecoverfromthe undersideofthe snowthrower byremovingtheself-tappingscrewswhichsecureit.
5. Removethe right-handwheelbyremovingthescrewandbell washerwhichsecureitto theaxle.See Figure29.
6. Carefullyremovethehexnutandwasherwhichsecuresthe hex shaftto thesnowthrowerframeand lightlytaptheshaft'send todislodgetheballbearingfromthe rightsideof theframe.See Figure30.
i° i
Friction ;,
Wheel
Stop Bolt
Figure28
/ ii
22
J
Figure29
f
J
Figure30
NOTE:Becarefulnot todamagethethreadson theshaft,
7. Carefullypositionthehexshaftdownwardandto theleft before carefullyslidingthefrictionwheelassemblyoffthe shaft.See Figure31.
NOTE:Ifyou'rereplacingthefrictionwheelassemblyasa whole, discardthewornpartand slidethe newpartontothehexshaft.
8. Followthe stepsaboveinreverseorderto reassemble components.
9. Performthetest previouslydescribedintheDriveControl section.
If you'redisassemblingthefrictionwheeland replacingonly therubber ring,proceedasfollows:
1. Removethefourscrewswhichsecurethe frictionwheel'sside platestogether.SeeFigure32.
2. Removetherubberringfrombetweenthe plates.
3. Reassemblethesideplateswitha newrubberring. NOTE: Whenreassemblingthefrictionwheelassembly,makesure
thattherubberringis centeredand seatedproperlybetweenthe side plates.Tighteneachscrewonlyone rotationbeforeturningthe wheel clockwiseandproceedingwiththenextscrew.Repeatthisprocess severaltimestoensuretheplatesaresecuredwithequalforce (between6 ft-lbsand 9 ft-lbs).
Figure31
4. Slidethefrictionwheelassemblybackontothehexshaftand followthestepsabovein reverseordertoreassemble
components.
5. Performthetestpreviouslydescribedin theDriveControl
section.
t j
Figure32
23
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