Craftsman 247.28980 User Manual [en, es]

Operator’s Manual

CRRFTSMRN

LAWN TRACTOR

24 HPp 42” Tractor

Electric Start
PYT9000

This product has a low emission engine which operates differently
from previously built engines. Before you start the engine, read and
understand this Operator’s Manual.

IMPORTANT:
Read and follow all Safety

Rules and Instructions before

operating this equipment.

Sears Brands Management Corp., Hoffman Estates, IL 60179 U.S.A.

Visit our website: www.craftsman.com

For answers to your questions about
this product, Call:

1-800-659-5917

Craftsman Tractor Help Line

5am - 5 pm, Mon - Sat

Form No. 769-05593

(January 27,2010)

TABLE OF CONTENTS

Warranty Statement

Safety Instructions............................................................3

Safety Labels.........................................................................9

Assembly........................................................................10

Know your Lawn Mower.................................................13

Operation........................................................................16

.........................................................

2

Service and Maintenance ..............................................19

Off-Season Storage

Troubleshooting.............................................................31

Parts List
Español
Service Numbers

........................................................................

..........................................................................

.......................................................

..............................................

30
34

62

Back Oover

WARRANTY STATEMENT

I

CRAFTSMAN PROFESSIONAL FULL WARRANTY

When operated and maintained according to all supplied instructions, if any non-expendable part of this riding equipment fails due to a defect in
material or workmanship within two years from the date or purchase, call 1-800-659-5917 to arrange for free in-home repair.

The frame and front axle will be repaired free of charge for five years from the date of purchase if defective in material or workmanship.
All of the above warranty coverage applies for only one year from the date of purchase if this riding equipment is ever used for commercial or

rental purposes.
In all cases, it repair proves impossible, the riding equipment will be replaced free of charge with the same or an equivalent model.
The battery will be replaced free of charge for 90 days from the date of purchase it defective in material or workmanship (our testing proves that it

will not hold a charge).

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

• Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the
riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper
storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the
riding equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used
within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

PRODUCT SPECIFICATIONS

Gross HP: 24
Engine Oil: SAE 30
Fuel: Unleaded Gasoline
Spark Plug: Champion® RC12YC
Engine: Briggs & Stratton Professional Series

§ Sears Brands, LLC

MODEL NUMBER

Model Number
Serial Number
Date of Purchase.

_

_

Record the model number, serial number,

and date of purchase above.

SAFETY INSTRUCTIONS

J

AWARNING

This symbol points out important safety instructions which, it not
followed, could endanger the personal safety and/or property of
yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with
these instructions may result in personal injury. When you see this
symbol, HEED ITS WARNING!

This machine was built to be operated according to the safe opera
tion practices in this manual. As with any type of power equipment,
carelessness or error on the part of the operator can result in serious
injury. This machine is capable of amputating fingers, hands, toes
and feet and throwing debris. Failure to observe the following safety
instructions could result in serious injury or death.

AWARNING

CALIFORNIA PROPOSITION 65

Engine Exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to State of California
to cause cancer and birth defects or other reproductive harm.

Battery posts, terminals, and related accessories contain lead and
lead compounds, chemicals known to the State of California to
cause cancer and reproductive harm. Wash hands after handling.

GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and
in the manual(s) before attempting to assemble and operate.
Keep this manual in a safe place for future and regular reference
and for ordering replacement parts.

• Be familiar with all controls and their proper operation. Know how
to stop the machine and disengage them quickly.

• Never allow children under 14 years old to operate this machine.
Children 14 years old and over should read and understand the
operation instructions and safety rules in this manual and should
be trained and supervised by a parent.

• Never allow adults to operate this machine without proper
instruction.

• To help avoid blade contact or a thrown object injury, keep
bystanders, helpers, children and pets at least 75 feet from the
machine while it is in operation. Stop machine it anyone enters
the area.

• Thoroughly inspect the area where the equipment is to be used.
Remove all stones, sticks, wire, bones, toys, and other foreign
objects which could be picked up and thrown by the blade(s).
Thrown objects can cause serious personal injury.

• Plan your mowing pattern to avoid discharge of material toward
roads, sidewalks, bystanders and the like. Also, avoid discharg
ing material against a wall or obstruction which may cause
discharged material to ricochet back toward the operator.

Your Responsibility—

persons who read, understand and follow the warnings and instruc
tions in this manual and on the machine.

A DANGER

AWARNING

Restrict the use of this power machine to

SAVE THESE INSTRUCTIONS!

Always wear safety glasses or safety goggles during operation
and while performing an adjustment or repair to protect your eyes.
Thrown objects which ricochet can cause serious injury to the
eyes.

Wear sturdy, rough-soled work shoes and close-fitting slacks and
shirts. Loose fitting clothes and jewelry can be caught in movable
parts. Never operate this machine in bare feet or sandals.

Be aware of the mower and attachment discharge direction and
do not point it at anyone. Do not operate the mower without the
discharge cover or entire grass catcher in its proper place.

Do not put hands or feet near rotating parts or under the cutting
deck. Contact with the blade(s) can amputate hands and feet.

A missing or damaged discharge cover can cause blade contact
or thrown object injuries.

Stop the blade(s) when crossing gravel drives, walks, or roads
and while not cutting grass.

Watch tor traffic when operating near or crossing roadways. This
machine is not intended for use on any public roadway.

Do not operate the machine while under the influence of alcohol
or drugs.

Mow only In daylight or good artificial light.
Never carry passengers.
Disengage blade(s) before shifting into reverse. Back up slowly.

Always look down and behind before and while backing to avoid a
back-over accident.

SAFETY INSTRUCTION

I

Slow down before
erratic operation and excessive speed.

Disengage blade(s), set parking brake, stop engine and wait until
the blade(s) come to a complete stop before removing grass
catcher, emptying grass, unclogging chute, removing any grass or
debris, or making any adjustments.

Never leave a running machine unattended. Always
blade(s), set parking brake, stop engine and remove key before
dismounting.

Use extra care when loading or unloading the machine into a
trailer or truck. This machine should not be driven up or down
ramp(s), because the machine could tip over, causing serious
personal injury. The machine must be pushed manually on
ramp(s) to load or unload properly.

Muffler and engine become hot and can cause a burn. Do not
touch.

Check overhead clearances carefully before driving under low
hanging tree branches, wires, door openings etc., where the
operator may be struck or pulled from the machine, which could
result in serious injury.

Disengage all attachment clutches and depress the brake pedal
completely before attempting to start engine.

Your machine is designed to cut normal residential grass of a
height no more than 10”. Do not attempt to mow through unusually
tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or
leaves may contact the engine exhaust and/or build up on the
mower deck presenting a potential

Use only accessories and attachments approved for this machine
by the machine manufacturer. Read, understand and follow all
instructions provided with the approved accessory or attachment.
Fora list of approved accessories and attachments, call 1-800
659-5917.

Data indicates that operators, age 60 years and above, are
involved in a large percentage of riding mower-related injuries.
These operators should evaluate their ability to operate the riding
mower safely enough to protect themselves and others from
serious injury.

If situations occur which are not covered in this manual, use care
and good judgment. Contact 1-800-659-5917 for information and
assistance.

turning.

Operate the machine smoothly. Avoid

turn

off

fire

hazard.

SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over
accidents which can result in severe injury or death. All slopes require
extra caution. If you cannot back up the slope or it you feel uneasy on
it, do not mow it.

For your safety, use the Slope Guide included as part of this manual
to measure slopes before operating this machine on a sloped or hilly
area. If the slope is greater than 15 degrees as shown on the Slope
Guide, do not operate this machine on that area or serious injury could
result.

Do:

• Mow up and down slopes, not across. Exercise extreme caution
when changing direction on slopes.

• Watch tor holes, ruts, bumps, rocks, or other hidden objects.
Uneven terrain could overturn the machine. Tall grass can hide
obstacles.

• Use slow speed. Choose a low enough speed setting so that
you will not have to stop or shift while on the slope. Tires may
lose traction on slopes even though the brakes are functioning
properly. Always keep machine in gear when going down slopes
to take advantage of engine braking action.

• Follow the manufacturer’s recommendations for wheel weights
or counterweights to improve stability. For recommendations, call

1-800-659-5917.

• Use extra care with grass catchers or other attachments. These
can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make
sudden changes in speed or direction. Rapid engagement or
braking could cause the front of the machine to lift and rapidly flip
over backwards which could cause serious injury.

• Avoid starting or stopping on a slope. If tires lose traction, disen
gage the blade(s) and proceed slowly straight down the slope.

Do Not:

• Do not turn on slopes unless necessary; then, turn slowly and
gradually downhill, if possible.

• Do not mow near drop-offs, ditches or embankments. The mower
could suddenly
ditch, or it an edge caves in.

• Do not try to stabilize the machine by putting your foot on the
ground.

• Do not use a grass catcher on steep slopes.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not attempt to coast downhill. Over-speeding may cause the
operator to lose control of the machine resulting in serious injury
or death.

• Do not tow heavy pull behind attachments (e.g. loaded dump cart,
lawn roller, etc.) on slopes greater than 5 degrees. When going
down hill, the extra weight tends to push the tractor and may
cause you to loose control, (e.g. tractor may speed up, braking
and steering ability are reduced, attachment may jack-knife and
cause tractor to overturn).

turn

over if a wheel is over the edge of a cliff,

SAFETY INSTRUCTIONS

J

CHILDREN

Tragic accidents can occur it the operator is not alert to the presence
of children. Children are often attracted to the machine and the mowing
activity. They do not understand the dangers. Never assume that
children will remain where you last saw them.

• Keep children out of the mowing area and In watchful care of a
responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small
children.

• Never carry children, even with the blade(s) shut off. They may
fall off and be seriously Injured or Interfere with safe machine
operation.

• Use extreme care when approaching blind corners, doorways,
shrubs, trees or other objects that may block your vision of a child
who may run Into the machine.

• To avoid back-over accidents, always disengage the cutting
blade(s) before shifting Into Reverse. If equipped, the “Reverse
Caution Mode” (blades operate while machine rides in reverse)
should not be used when children or others are around.

• Keep children away from hot or running engines. They can suffer
bums from a hot muffler.

• Remove key when machine Is unattended to prevent unauthorized
operation.

Never allow children under 14 years of age to operate this machine.
Children 14 and over should read and understand the Instructions and
safe operation practices In this manual and on the machine and should
be trained and supervised by an adult.

TOWING

• Tow only with a machine that has a hitch designed for towing. Do
not attach towed equipment except at the hitch point.

• Follow the manufacturers recommendation for weight limits tor
towed equipment and towing on slopes. For recommendations,
call 1-800-659-5917.

• Never allow children or others In or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of
traction and loss of control.

• Always use extra caution when towing with a machine capable of
making tight turns (e.g. “zero-turn” ride-on mower). Make wide
turns to avoid jack-knifing.

• Travel slowly and allow extra distance to stop.

• Do not coast downhill.

SERVICE

Safe Handling of Gasoline
To avoid personal injury or property damage use extreme care in

handling gasoline. Gasoline is extremely flammable and the vapors are
explosive. Serious personal injury can occur when gasoline is spilled
on yourself or your clothes which can ignite. Wash your skin and
change clothes immediately.

• Use only an approved gasoline container.

• Never fill containers inside a vehicle or on a truck or trailer bed
with a plastic liner. Always place containers on the ground away
from your vehicle before filling.

• When practical, remove gas-powered equipment from the truck
or trailer and refuel it on the ground. If this is not possible, then
refuel such equipment on a trailer with a portable container, rather
than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do not use
a nozzle lock-open device.

• Extinguish all cigarettes, cigars, pipes and other sources of
ignition.

• Never fuel machine indoors.

• Never remove gas cap or add fuel while the engine is hot or run
ning. Allow engine to cool at least two minutes before refueling.

• Never over fill fuel tank. Fill tank to no more than
bottom of filler neck to allow space for fuel expansion.

• Replace gasoline cap and tighten securely.

• If gasoline is spilled, wipe it off the engine and equipment. Move
machine to another area. Wait 5 minutes before starting the
engine.

• To reduce fire hazards, keep machine free of grass, leaves, or
other debris build-up. Clean up oil or fuel spillage and remove any
fuel soaked debris.

• Never store the machine or fuel container inside where there is an
open flame, spark or pilot light as on a water heater, space heater,
furnace, clothes dryer or other gas appliances.

• Allow a machine to cool at least five minutes before storing.

Vi

inch below

SAFETY INSTRUCTION

I

General Service

• Never

• Before cleaning, repairing, or inspecting, make certain the

• Periodically check to make sure the blades come to complete

• Check brake operation frequently as It Is subjected to wear during

• Check the blade(s) and engine mounting bolts at frequent

• Mower blades are sharp. Wrap the blade or wear gloves, and use

• Keep all nuts, bolts, and screws tight to be sure the equipment Is

• Never tamper with the safety interlock system or other safety

• After striking a foreign object, stop the engine, disconnect the

• Never attempt to make adjustments or repairs to the machine

• Grass catcher components and the discharge cover are subject

run

an engine indoors or in a poorly ventilated area. Engine

exhaust contains carbon monoxide, an odorless, and deadly gas.

blade(s) and all moving parts have stopped. Disconnect the spark
plug wire and ground against the engine to prevent unintended
starting.

stop within approximately (5) five seconds after operating the
blade disengagement control. If the blades do not stop within the
this time frame, your machine should be serviced professionally
by a Sears or other qualified service dealer.

normal operation. Adjust and service as required.

Intervals for proper tightness. Also, visually Inspect blade(s)
for damage (e.g., excessive wear, bent, cracked). Replace the
blade(s) with the original equipment manufacturer’s (O.E.M.)
blade(s) only, listed In this manual. Use of parts which do not
meet the original equipment specifications may lead to Improper
performance and compromise safety!

extra caution when servicing them.

In safe working condition.

devices. Check their proper operation regularly.

spark plug wire(s) and ground against the engine. Thoroughly
Inspect the machine for any damage. Repair the damage before
starting and operating.

while the engine is running.

to wear and damage which could expose moving parts or allow
objects to be thrown. For safety protection, frequently check
components and replace immediately with original equipment
manufacturer's (O.E.M.) parts only, listed In this manual. Use of
parts which do not meet the original equipment specifications may
lead to Improper performance and compromise safety!

• Do not change the engine governor settings or over-speed the
engine. The governor controls the maximum safe operating speed
of the engine.

• Maintain or replace safety and instruction labels, as necessary.

• Observe proper disposal laws and regulations for gas, oil, etc. to
protect the environment.

• According to the Consumer Products Safety Commission (CPSC)
and the U.S. Environmental Protection Agency (EPA), this product
has an Average Useful Life of seven (7) years, or 270 hours
of operation. At the end of the Average Useful Life, buy a new
machine or have the machine inspected annually by a Sears or
other qualified service dealer to ensure that all mechanical and
safety systems are working properly and not worn excessively.
Failure to do so can result In accidents, injuries or death.

DO NOT MODIFY ENGINE

To avoid serious injury or death, do not modify engine in any way.
Tampering with the governor setting can lead to a runaway engine and
cause it to operate at unsafe speeds. Never tamper with factory setting
of engine governor.

NOTICE REGARDING EMISSIONS

Engines which are certified to comply with California and federal
EPA emission regulations for SCRE (Small Cff Road Equipment) are
certified to operate on regular unleaded gasoline, and may include
the following emission control systems: Engine Modification (EM) and
Three Way Catalyst (TWC) If so equipped.

SPARK ARRESTOR

This machine is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered,
brushcovered or grass-covered land unless the engine's exhaust
system Is equipped with a spark arrester meeting applicable local or
state laws (If any).

If a spark arrester Is used, it should be maintained in effective working
order by the operator. In the State of California the above is required
by law (Section 4442 of the California Public Resources Code). Cther
states may have similar laws. Federal laws apply on federal lands.

A spark arrester for the muffler is available through your nearest Sears
Parts and Repair Service Center.

AWARNING

SAFETY INSTRUCTIONS

J

SAFETY SYMBOLS

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine
before attempting to assemble and operate.

Symbol Description

r

READ THE OPERATOR’S MANUAL(S)
Read, understand, and followall instructions in the manual(s) before attempting to assemble and
operate

DANGER— ROTATING BLADES
Never carry passengers. Never carry children, even with the blades off.

DANGER— ROTATING BLADES
Always look down and behind before and while backing to avoid a back-over accident.

WARNING— ROTATING BLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s)
can amputate hands and feet.

WARNING—THROWN OBJECTS

This machine may pick up and throw and objects which can cause serious personal injury.

WARNING—THROWN OBJECTS
This machine may pick up and throw and objects which can cause serious personal injury.

1#

BYSTANDERS
Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in

operation.

WARNING— SLOPE OPERATION

Do not operate this machine on a slope greater than 15 degrees.

WARNING—HOT SURFACE

Engine parts, especially the muffler, become extremely hot during operation. Allow engine and
muffler to cool before touching.

DANGER — ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass
catcher is in its proper place. If damaged, replace immediately.

Sight

and hold this level with a vertical tree...

Fole)

aion.

or a corner of a building...

I ^

-----------

I
I

KVIC'). JilItZIL 'fVifV.I

I

or a fence post

'--Jls/ope;

m
f-

o

T3
m

O
c

D

m

WARNING

Use this page as a guide to determine slopes where you may not operate safely.

Do not operate your lawn mower on such slopes. Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding
mower could overturn and cause serious injury. Operate riding mowers up and down slopes, never across the face of slopes.

, A danger

^ A VO IO SERIOUS INJURY OR

. nn. " direction, wear SAFETT GUSbW

ASSEMBLE CHUTE DEFLECTOR TO THIS UNIT BEFORE OPERATING.

?5i^<^TS THAT CAN BE THROW«

te^iDiy WHEN CHILDREN OR OTHERS ARE №0"®'

KEEP HANDS AND FEET AWAY.
DO NOT OPERATE MOWER
UNLESS CHUTE DEFLECTOR
OR ENTIRE CRASS CATCHER IS
IN ITS PROPER PLACE.

SAFETY LABEL

J

WARNING

This symbol points out important safety instructions
which, if not followed, could endanger the personal
safety and/or property of yourself and others. Read and
follow all instructions in this manual before attempting
to operate this machine. Failure to comply with these
instructions may result in personal injury. When you see
this symbol HEED ITS WARNING!

Your Responsibility

Restrict the use of this power machine to persons who
read, understand, and follow the warnings and instruc
tions in this manual and on the machine.

ROTATING BLADES CAUSE

SERIOUS INJURY OR DEATH

• DO NOT MOW WIHN ONLOREN OTHERS ARE

• Him CA№iY CHADREN EVEN WITK BLADEfS) №F.

4.

■3^

WARN

TO AVOID SERIOUS INJURY OR DEATH

eo UP ANO DOWN SLOPES, NOT AQIOSS.

AVOID SUHIEN TURNS.
DO mr OPBUTTE THE UNIT WHERE IT COULD SLIP OR TIP.
IF MACHINE STOPS IHIIIffi UPHILL, STOP BLADE(S}
AND BACK MWNHIi. SLOWLY.
KSP SAFETY DEVICE (IHJARDS, SHIELDS, AND
SWITCHES, ETC.) IN PUCE AMD WOMOI^.

1. MSENGACE BUKKFTO, fPOWffl TAKE

2. »«GAGE THE TRACTORS MRKWG BRAKE.

3. ACTIVATE THE CH№(E C№rnT0L

4.1WI KEY TO STMT EHGM. AFTER STMT RaEASE KEY & ^ACTIVATE »OKE
BY nJlCWG THROTTU TO FAST -nABBir POSITIOIL

ijy. 'Mi’v;,'.

YOU MUST DISENGAGE DLADES/PTO, (POWEF TAKE OFF!
BEFORE TRAVELING IN REVERSE.

DEPRESS BRAKE PEDAL,
miSH PARKING BRAKE
LEVER DOWN AND
RELEASE PEDAL 10 LOCK

ASSEMBLY

TRACTOR SET-UP

Moving The Tractor Manually

Your tractor’s transmission is equipped with a hydrostatic relief valve
for occasions when it is necessary to move the tractor manually. Open
ing this valve permits the fluid in the transmission to bypass its normal
route, allowing the rear tires to “freewheel.” To open the hydrostatic
relief valve, proceed as follows:

1. Locate the hydrostatic bypass rod in the rear of the tractor. See
Figure 1.

Shipping Brace Removal

Make sure the lawn tractor's engine is off, set the parking brake and
remove the ignition key before removing the shipping brace.

1.

Locate the shipping brace, it present, and warning tag found on
the right side of the cutting deck. See Figure 2.

AWARNING

Figure 1

2. Pull the hydrostatic bypass rod outward, then down, to lock it in
place.

NOTE:

bypass rod is pulled out. Return the rod to its normal position prior to
operating the tractor.

The transmission will NOT engage when the hydrostatic

The shipping brace is used for packaging purposes only. Remove
and discard the shipping brace before operating your lawn tractor.

A CAUTION

Never attempt to move the tractor manually without first opening the
hydrostatic relief valve. Doing so will result in serious damage to the
tractor’s transmission.

The mowing deck is capable of throwing objects. Operating the riding
mower without the discharge cover in the proper operating position
could result in serious personal injury and/or property damage.

Figure 2

While holding the discharge chute cover with your left hand,
remove the shipping brace with your right hand by grasping it
between your thumb and index finger and rotating it clockwise.

AWARNING

AWARNING

10

ASSEMBLY

J

CONNECTING THE BATTERY CABLES

Awarning

Battery posts, terminals, and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after handling.

__________

A CAUTION

When attaching battery cables, always connect the POSITIVE (Red)
wire to its terminal first, followed by the NEGATIVE (Black) wire.

To connect the battery cables, proceed as follows:
NOTE: The positive battery terminal is marked Pos. (+). The negative

battery terminal is marked Neg. (-).

1. Remove the plastic cover, it present, from the positive (+) battery
terminal and attach the red cable to the positive battery terminal

Setting the Deck Gauge Wheels

Move the tractor on a firm and level surface, preferably pavement, and
proceed as follows:

1. Select the height position of the cutting deck by placing the deck

2. Check the gauge wheels for contact or excessive clearance with

If the gauge wheels have excessive clearance or contact with the
surface, adjust as follows:

lift lever in the normally desired mowing height setting (any of the
six different cutting height notches on the right fender).

the surface below. The deck gauge wheels should have between

Va”

and

y-i

clearance above the ground.

a. Raise the deck lift handle to its highest setting.
b. Remove the front and rear gauge wheels by removing the

lock nuts and shoulder screws which secure them to the
deck. See Figure 4.

2. Remove the plastic cover, if present, from the negative (-) battery
terminal and attach the black cable to the negative battery
terminal (-) with the bolt and hex nut. See Figure 3.

3. Position the red rubber boot over the positive battery terminal to
help protect it from corrosion.

NOTE: If the battery is put into service after the date shown on top/
side of battery, charge the battery as instructed in the Service and
Maintenance section of this Operator’s Manual prior to operating the
tractor.

Refer to Leveling the Deck in the Service and Maintenance section
of this manual for more detailed instructions regarding various deck
adjustments.

Checking Tire Pressure

Awarning

Do not overinflate tires. Check sidewall of tires for maximum psi.
Equal tire pressure should be maintained at all times.

The tires on your tractor may be over inflated for shipping purposes.
Reduce the tire pressure before operating the tractor. Check sidewall
of tires for maximum psI.

11

d. Reinsert the shoulder screw (with each gauge wheel) into

the index hole that leaves approximately
bottom of the wheel and the pavement.

Vi'

between the

ASSEMBL

Adjusting the Seat

To adjust the position of the seat, pull up
lever. Slide the seat forward or rearward to the desired position; then
release the adjustment lever Make sure seat is locked into position in
a seat-stop before operating the tractor See Figure 5.

AWARNING

and

hold the seat adjustment

J

Figure 5

Gas and Oil

The fuel tank is located under the hood and has a capacity of three
and-a-half gallons. Remove the fuel cap by turning it counterclockwise.
Use only clean, fresh (no more than 30 days old), unleaded gasoline.
Do not overfill the tank.

AWARNING

Use extreme care when handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Never fuel the machine
indoors or while the engine is hot or running. Extinguish cigarettes,
cigars, pipes and other sources of ignition.

NOTE:

MUST check the oil level before operating. See Checking the Engine
Oil in the Service and Maintenance section of this manual.

Your tractor is shipped with oil in the engine. Flowever, you

___________________

A CAUTION

Always check the engine oil level before each use as instructed in
the Maintenance section. Add oil as necessary. Failure to do so may
result

in

serious damage to your engine.

_____________________

12

KNOW YOUR MOWER

Lawn Tractor controls and features are illustrated in Figure 6 and
described on the following pages.

AWARNING

Read and follow all safety rules and instructions in this manual,
including the entire Operation section, before attempting to operate
this machine. Failure to comply with all safety rules and instructions
may result in personal injury.

THROTTLE/CHOKE CONTROL

The throttle/choke control is located on the left side of
the tractor’s dash panel. This lever controls the speed
of the engine and, when pushed all the way forward,
closes the choke for cold starting. When set in a given
position, the throttle will maintain a uniform engine
speed.

NOTE:

deck engaged, be certain that the throttle/choke
control is always in the FAST (rabbit) position.

When operating the tractor with the cutting

___________________________

□

IZZI

BRAKE PEDAL

The brake pedal is located on the left front
side of the tractor along the running board.
The brake pedal can be used for sudden
stops or setting the parking brake.

NOTE:

depressed to activate the safety interlock
switch when starting the tractor.

SEAT ADJUSTMENT LEVER

The seat adjustment lever is located below the front/left of the seat.
The lever allows for adjustment of the fore to aft position of the
operator's seat. Refer to the Assembly section of this manual for more
detailed instructions.

DECK LIFT LEVER

Found on your tractor’s right fender,
the deck lift lever is used to change the
height of the cutting deck. To use, move
the lever to the left, then place in the
notch best suited for your application.

The brake pedal must be fully

(O)

13

KNOW YOUR MOWER

IGNITION SWITCH MODULE

To start the engine, insert the key into
the ignition switch and turn clockwise
to the START position. Release the
key into the NORMAL MOWING MODE
position once the engine has fired.

To stop the engine, turn the ignition key
counterclockwise to the STOP position.

Awarning

Never leave a running machine unattended. Always disengage PTO,
set parking brake, stop engine and remove key to prevent unintended
starting.___________________________________________

A CAUTION

Prior to operating the tractor, refer to both Safety Interlock Switches and
Starting The Engine in the Operation section of this manual for detailed
instructions regarding the Ignition Switch Module and operating the
tractor in REVERSE CAUTION MODE.

DRIVE PEDAL

The drive pedal is located on the right side of the
tractor, along the running board. Press the drive
pedal forward to cause the tractor to travel forward.
Ground speed is also controlled with the drive pedal.
The further forward that the pedal is pivoted, the
faster the tractor will travel. The pedal will return to
its original position when it's not pressed.

REVERSE PEDAL

The reverse pedal is located on the right side of the
tractor along the running board. Ground speed is
also controlled with the reverse pedal. The further
downward the pedal is pivoted, the faster the
tractor will travel. The pedal will return to its original
position when it's not pressed.

T

lil

Ï"

lll

«

SYSTEMS INDICATOR MONITOR/HOUR METER LCD

When the ignition key is
rotated out of the STOP
position but not into the START
position, the system's indicator
monitor displays the battery's
output, in volts, on its LCD for
approximately five seconds,
after which it displays an hour
glass and the hours of tractor
operation. Once the tractor is
started, the monitor continually
displays an hourglass and the
hours of tractor operation on its LCD.

NOTE:

key is rotated out of the STOP position, regardless of whether the
engine is started.

The Indicator Monitor will also remind the operator of maintenance
intervals for changing the engine oil. The LCD will alternately flash
the recorded hours, “CHG” and “OIL” tor five minutes, after every 50
hours of recorded operation elapse. The maintenance interval lasts
for two hours (from 50-52, 100-102, 150-152, etc.). The LCD will also
flash as described above for five minutes every time the tractor's
engine has been started during this maintenance interval. Before the
interval expires, change the engine oil as instructed in the Service and
Maintenance section of this Operator's Manual.

Brake

If the Brake light illuminates when attempting to start the tractor's
engine, depress the brake pedal.

PTO (Blade Engage)

If the PTO light illuminates when attempting to start the tractor's
engine, move PTO knob into the disengaged (OFF) position.

Oil

It is normal for the Oil light to illuminate while the engine is cranking
during start-up, but if it illuminates during operation, while the engine is
running, stop the tractor immediately and check the engine oil level as
instructed in this Operator's Manual.

Battery

It is normal for the Battery light to illuminate while the engine is
cranking during start-up, but if it illuminates during operation, while the
engine is running, the battery is in need of a charge or the engine's
charging system is not generating sufficient amperage. Charge the
battery as instructed in the Service section of this manual or have the
charging system checked by a Sears or other qualified service dealer.

Hours of tractor operation are recorded any time the ignition

14

KNOW YOUR MOWE

FUEL LEVEL INDICATOR

The Fuel Level Indicator Is located
dash and Indicates the amount of fuel In the gas tank.

PTO/BLADE ENGAGE KNOB

Activating the PTO engages power to the
cutting deck or other (separately available)
attachments. Pull outward on the PTO/Blade
Engage knob to activate it. Push the PTO/
Blade Engage knob inward to disengage the
power to the cutting deck or other (separately
available) attachments.

NOTE:

be in the disengaged (OFF) position when
starting the engine.

The PTO/Blade Engage knob must

on

the left side of the tractor’s

PTO

S

O I

OFF ON

furi

J

*

o

PARKING BRAKE/CRUISE CON

TROL LEVER

Located in the center of the tractor’s dash panel below
the steering wheel, the Parking Brake/Cruise Control
lever is used to engage the parking brake and the cruise
control Refer to the Operation section of this manual for
detailed instructions regarding the parking brake.

NOTE:

leaves the seat with the engine running or the engine
will automatically shut off.

NOTE:

tractor’s fastest ground speed. If the operator should
attempt to do so, the tractor will automatically decelerate
to the fastest optimal mowing ground speed.

The parking brake must be set it the operator

Cruise control can NOT be engaged at the

AWARNING

Never leave a running machine unattended. Always disengage PTO
(Blade Engage knob), set parking brake, stop engine and remove key
to prevent unintended starting.

15

OPERATION

SAFETY INTERLOCK SWITCHES

This tractor is equipped with a safety interlock system for the protection
of the operator. If the interlock system should ever malfunction, do not
operate the tractor. Contact a Sears or other qualified service dealer.

• The safety interlock system prevents the engine from cranking or
starting unless the parking brake is engaged, and the PTO (Blade
Engage) handle is in the disengaged (OFF) position.

• The engine will automatically shut off if the operator leaves the
seat before engaging the parking brake.

• The electric PTO (Blade Engage) clutch will automatically shut
off if the operator leaves the tractor's seat with the PTO (Blade
Engage) knob in the engaged (ON) position, regardless of
whether the parking brake is engaged.

• With the ignition key in the NORMAL MOWING position, the
electric PTO (Blade Engage) clutch will automatically shut off if
the PTO (Blade Engage) knob is moved into the engaged (ON)
position with the drive pedal in position for reverse travel.

Awarning

Do not operate the tractor if the interlock system is malfunctioning.
This system was designed for your safety and protection.

STOPPING THE ENGINE

If you strike a foreign object, stop the engine and disconnect the
spark plug wire(s). Thoroughly inspect the machine for any damage.
Repair the damage before restarting and operating.

If the blades are engaged, place the PTO/Blade Engage knob in
the disengaged (OFF) position.

Place the throttle control near the SLOW position.
Turn the ignition key counterclockwise to the STOP position.
Remove the key from the ignition switch to prevent unintended

starting.

DRIVING THE TRACTOR

I

Avoid sudden starts, excessive speed and sudden stops.__________

Lightly press the brake pedal to release the parking brake. Move the
throttle lever into the FAST (rabbit) position.

1. To travel FORWARD, slowly press the drive pedal forward until
the desired speed is achieved. See Figure 7.

STARTING THE ENGINE

NOTE:

Gasoline and Oil fill-up instructions.

Refer to the Assembly & Set-Up section of this manual for

Awarning

______________

AWARNING

1. Insert the tractor key into the ignition switch module.

2. Place the PTO (Blade Engage) knob in the disengaged (OFF)
position.

3. Engage the tractor’s parking brake.

4. Activate the choke control by moving the throttle/choke control all
the way forward into the choke position.

5. Turn the ignition key clockwise to the START position. After
the engine starts, release the key. It will return to the NORMAL
MOWING position.

A CAUTION

Do NOT hold the key in the START position for longer than ten
seconds at a time. Doing so may cause damage to your engine’s
electric starter.

6. After the engine starts, deactivate the choke control.

NOTE:

Doing so will result in a “rich” fuel mixture and cause the engine to run
poorly.

Do NOT leave the choke control on while operating the tractor.

Do NOT attempt to change the direction of travel when the tractor is
in motion. Always bring the tractor to a complete stop before moving
from forward to reverse or vice versa.

Do not leave the seat of the tractor without first placing the PTO/
Blade Engage knob in the disengaged (OFF) position and engaging
the parking brake. If leaving the tractor unattended, also turn the
engine off and remove the ignition key.

To travel in REVERSE, check that the area behind is clear then
slowly depress the reverse pedal with the ball of your foot (NOT
your heel) until the desired speed is achieved. See Figure 7.

A CAUTION

AWARNING

16

OPERATION

J

REVERSE CAUTION MODE

The REVERSE CAUTION MODE position of the key switch module
allows the tractor to be operated
engaged.

NOTE:

Mowing in reverse is not recommended.

in

reverse with the blades (PTO)

AWARNING

Use extreme caution while operating the tractor in the REVERSE
CAUTION MODE. Always look down and behind before and while
backing. Do not operate the tractor when children or others are
around. Stop the tractor immediately

To use the REVERSE CAUTION MODE:

NOTE:

1. Start the engine as previously instructed on the previous page.

2. Turn the key from the NORMAL MOWING (Green) position to the

The operator MUST be seated in the tractor seat.

REVERSE CAUTION MODE (Yellow) position of the key switch
module. See Figure 8.

if

someone enters the area.

DRIVING ON SLOPES

Refer to the SLOPE GUIDE on page 8 to help determine slopes where
you may operate the tractor safely.

Do not mow on inclines with a slope in excess of 15 degrees (a rise of
approximately 2-1/2 feet every 10 feet). The tractor could overturn anc
cause serious injury.

• Mow up and down slopes, NEVER across.

• Exercise extreme caution when changing direction on slopes.

• Watch for holes, ruts, bumps, rocks, or other hidden objects.

• Avoid turns when driving on a slope. If a turn must be made, turn

• Avoid stopping when driving up a slope. If it is necessary to stop

ENGAGING THE PARKING BRAKE/SETTING THE CRUISE CONTROL

NOTE:

same lever. If using the brake when engaging the parking brake/
cruise control lever, the parking brake will engage. If using the drive
pedal when engaging the parking brake/cruise control lever, the cruise
control will engage.

AWARNING

_________________________________

Uneven terrain could overturn the machine. Tall grass can hide
obstacles.

down the slope. Turning up a slope greatly increases the chance
of a roll over.

while driving up a slope, start up smoothly and carefully to reduce
the possibility of flipping the tractor over backward.

The parking break and cruise control are controlled by the

Parking Brake

NOTE:

with the engine running or the engine will automatically shut off.
To set the parking brake:

1. Press the brake pedal completely down with your left foot and
hold it in that position.

3. Press the REVERSE PUSH BUTTON (Orange, Triangular Button)
at the top, right corner of the key switch module. The red indicator
light at the top, left corner of the key switch module will be ON
while activated. See Figure 8.

4. Once activated (indicator light ON), the tractor can be driven in
reverse with the cutting blades (PTO) engaged.

5. Always look down and behind before and while backing to make
sure no children are around. After resuming forward motion,
return the key to the NORMAL MOWING position.

The REVERSE CAUTION MODE will remain activated until:

a. The key is placed in either the NORMAL MOWING position

or STOP position or

b. The operator leaves the seat.

2. Push the parking brake/cruise control lever downward and hold it
in that position.

3. Remove your foot from the brake pedal.

4. Release pressure from the parking brake/cruise control lever.

After completing step 3, the brake pedal should remain in the down
position. If it doesn’t, the parking brake is not engaged. Repeat steps 1
through 4 to engage the parking brake.

To disengage the parking brake, lightly press the brake pedal.

Never leave a running machine unattended. Always disengage PTO
(Blade Engage knob), set parking brake, stop engine and remove key
to prevent unintended starting.

The parking brake must be set it the operator leaves the seat

AWARNING

____________________________

17

OPERATION

Cruise Control

AWARNING

I Never engage the cruise control lever while traveling
To set the cruise control:

1. Slowly press the upper portion
foot until the desired speed is achieved.

2. Lightly press the parking brake/cruise control lever downward and
hold it in that position.

3. Remove your foot from the drive pedal.

4. Release pressure from the parking brake/cruise control lever.

After completing step 3, the drive pedal should remain in the down
position and the tractor will maintain the same forward speed. If it
doesn’t, the cruise control is not engaged. Repeat steps 1 through 4 to
engage the cruise control.

To disengage the cruise control, lightly press the drive pedal or the
brake pedal.

NOTE:

speed. If the operator should attempt to do so, the tractor will automati
cally decelerate to the fastest optimal mowing ground speed.

To change the direction of travel from forward to reverse when cruise
control is engaged, press the brake pedal to disengage the cruise
control and bring the tractor to a complete stop. Then slowly press the
reverse pedal with the ball of your foot to travel in reverse.

Cruise control cannot be set at the tractor's fastest ground

of

the drive pedal with your right

USING THE DECK LIFT LEVER

To raise the cutting deck, move the deck lift lever to the left, then place
it in the notch best suited for your application.

OPERATING THE HEADLIGHTS

The lamps are ON whenever the ignition key is rotated out of the STOP
position. The lamps turn OFF when the ignition key is moved to the
STOP position.

ENGAGING THE PTO

Engaging the PTO transfers power to the cutting deck or other
(separately available) attachments. To engage the PTO:

1. Move the Throttle/Choke control lever to the FAST (rabbit)
position.

in

reverse. [

2. Pull the PTO/Blade Engage knob back into the engaged (ON)
position. See Figure 9.

NOTE:

in the FAST (rabbit) position for the most efficient use of the cutting
deck or other (separately available) attachments.

MOWING

To help avoid blade contact or a thrown object injury, keep bystand
ers, helpers, children and pets at least 75 feet from the machine while
it is in

The following information will be helpful when using the cutting deck
with your tractor.

Plan your mowing pattern to avoid discharge of materials toward
roads, sidewalks, bystanders and the like. Also, avoid discharging
material against a wall or obstruction which may cause discharged
material to ricochet back toward the operator.

Do not mow at high ground speed, especially it a mulch kit or
grass collector is installed.

Do not cut the grass too short. Short grass is prone to weed
growth and yellows quickly in dry weather.

Always operate the tractor with the throttle lever in the FAST
(rabbit) position while mowing.

For best results It is recommended that the first two laps be cut
with the discharge thrown towards the center. After the first two
laps, reverse the direction to throw the discharge to the outside
for the balance of cutting. This will give a better appearance to the
lawn.

Do NOT attempt to mow heavy brush and weeds or extremely tall
grass. Your tractor is designed to mow lawns, NOT clear brush.

Keep the blades sharp and replace the blades when worn.

Always operate the tractor with the Throttle/Choke control lever

Figure 9

AWARNING

operation. Stop machine

if

anyone enters the area.

__________

AWARNING

_________________

18

SERVICE AND MAINTENANC

Awarning

Before performing any type of maintenance/service, disengage all
controls and stop the engine. Wait until all moving parts have come to
a complete stop. Disconnect spark plug wire and ground it against the
engine to prevent unintended starting. Always wear safety glasses
operation or while performing any adjustments or repairs.

during

Follow the maintenance schedule given below. This chart describes
service guidelines only. Use the Service Log column to keep track of
completed maintenance tasks.

Center or to schedule service, simply contact Sears at
1-800-4-MY-HOME®.

I

J

To locate the nearest Sears Service

Interval

Before Each Use

In the First Five Flours
Every 10 Flours

Every 25 hours

Every 50 hours

Annually

Before Storage

Item

1.

Engine oil level

2.

Muffler area and controls

1.

Engine Oil

1. Hood/

2.

3.

1.

2.

3.

4.

5.

1.

2.

1.

2.

3.

4.

5.

6.

7. Rear Wheels 7. Remove and grease axles

1.

2.

3.

4.

5.

6.

7. Pedal pivot points

Dash air vents
Battery terminals
Deck spindles and idler

bracket
Air filter’s precleaner*
Air filter*
Mid steering arms, pivot

shafts, and axles
Front wheel bearings
Front deck wheels
Engine oil
Muffler
Air filter
Air filter’s pre-cleaner
Spark plug
Air cooling system*
Fuel filter
Steering Gears

Hood/ Dash air vents
Battery terminals
Mid steering arms, pivot

shafts, and axles
Front wheel bearings
Front deck wheels
Deck spindles and idler

bracket

1.

Check

2.

Clean

1.

Change

1.

Clean

2.

Clean

3.

Lubricate

1.

Clean

2.

Clean

3.

Lubricate

4.

Lubricate

5.

Lubricate

1.

Change

2.

Check

1.

Replace

2.

Replace

3.

Replace

4.

Clean

5.

Replace

6.

Clean

1.

Clean

2.

Clean

3.

Lubricate

4.

Lubricate

5.

Lubricate

6.

Lubricate

7. Lubricate

Service Service Log

‘Service more frequently under dusty conditions.

Awarning Awarning

Before performing any maintenance or repairs, disengage the PTC
(Blade Engage knob), engage the parking brake, stop the engine and
remove the key to prevent unintended starting.

If the engine has been recently run, the engine, muffler and sur
rounding metal surfaces will be hot and can cause burns to the skin.
Exercise caution to avoid burns.

19

SERVICE AND MAINTENANCE

CUTTING DECK REMOVAL

1. Place the PTO/Blade Engage knob in the disengaged (OFF)
position and engage the parking brake.

2. Lower the deck by moving the deck lift lever into the bottom notch
on the right fender.

3. Locate the PTO clutch under the front of your tractor. See
Figure 10.

V.

Figure 10

Remove the belt guard and belt from the PTO pulley as follows.
Refer to Figure 10:

a. Remove the hex screws.
b. Pull the belt keeper rod to the right and down to remove.
c. Remove the deck belt from around the tractor’s electric PTO

clutch.

NOTE:

removed from the electric PTO clutch, carefully insert a 3/8” drive
ratchet wrench (set to
idler bracket and pivot it toward the tractor’s left side to relieve tension
on the belt. See Figure 11.

Avoid pinching injuries. Never place your fingers on the idler spring or
between the belt and a pulley while removing the belt.

If there is too much tension on the belt for it to be easily

loosen)

into the square hole found in the deck

AWARNING

Figure 11

Looking at the cutting deck from the left side of the tractor, locate
the deck support pin on the rear left side of the deck.

Pull the deck support pin outward to release the deck from the
deck lift arm. See Figure 12.

20

SERVICE AND MAINTENANCE

J

Repeat the above steps on the tractor's right side.
Move the deck lift lever into the top notch to raise the deck lift

arms up and out of the way.
Remove the cotter pin from the end of the stabilizer rod and slide

the stabilizer out of the hanger bracket on the deck. See
Figure 13.

Figure 13

10. Gently slide the cutting deck (from the right side) out from
underneath the tractor.

CHANGING THE DECK BELT

Awarning

The V-belts found on your tractor are specially designed to engage
and disengage safely. A substitute (non-OEM) V-belt can be danger
ous by not disengaging completely. For a proper working machine,
use factory approved belts as listed in the Parts List manual included
with this product..

All belts on your tractor are subject to wear and should be replaced it
any signs of wear are present. To change or replace the deck belt on
your tractor, proceed as follows:

1. Remove the deck as instructed on page 20.

2. Remove the belt covers from the outer spindles by removing the
hex washer screws that fasten them to the deck. See Figure 14.

Figure 14

It may also be necessary to loosen the hex nut on the left idler
pulley to get the belt off the pulley and around the belt guard.

4.

Carefully remove the deck belt from around the two spindle
pulleys and the two deck idler pulleys. See Figure 14.

21

SERVICE AND MAINTENANCE

I

5. To place the new belt, begin by routing the belt around the two
outer spindle pulleys as shown in Figure 15.

Figure 15.
Retighten the belt keeper rod loosened earlier.
Remount the belt guards removed earlier.
Reinstall the deck as follows:
a. With the deck beneath the mower frame, attach the stabilizer

rod. See Figure 13.

b. Reconnect the deck lift arms. See Figure 12.

10.

Pull the right side of the belt and place the narrow V side of the
belt into the PTO pulley. See Figure 16.

CUTTING BLADES

Awarning

Shut the engine off and remove ignition key before removing the
cutting blade(s) for sharpening or replacement. Protect your hands by
using heavy gloves when grasping the blade.

_________________

AWARNING

Periodically inspect the blade and/or spindle for cracks or damage,
especially after you've struck a foreign object. Do not operate the
machine until damaged components are replaced.

To remove the blades, proceed as follows:

1.

Remove the deck from beneath the tractor, (refer to Cutting Deck
Removal earlier in this section) then gently flip the deck over to
expose its underside.

Place a block of wood between the center deck housing baffle
and the cutting blade to act as a stabilizer. See Figure 17.

______________

left (See Figure 16). Continue holding and rotating the pulley and
belt until the belt is fully rolled into the PTO pulley.

12. Replace the PTO pulley belt guard. See Figure 10.

assembly. See Figure 17.

22

SERVICE AND MAINTENANC

J

4. To properly sharpen the cutting blades, remove equal amounts
of metal from both ends of the blades along the cutting edges,
parallel to the trailing edge, at a 25“- 30“ angle. Always grind each
cutting blade edge equally to maintain proper blade balance. See
Figure 18.

A

CAUTION

If the cutting edge of the blade has previously been sharpened, or it

any metal separation is present, replace the blades with new ones.

AWARNING

Jump Starting

Never jump start a damaged or frozen battery. Be certain the vehicles
do not touch and ignitions are off. Do not allow cable clamps to touch.

1. Connect the positive (+) cable to positive (+) post of your tractor’s

2. Connect the other end of the cable to the positive

3. Connect the negative (-) cable to the negative (-) post of the

4. Make the final connection on the engine block of the tractor, away

If the jumper battery is installed on a vehicle (i.e. car, truck), do NOT
start the vehicle’s engine when jump starting your tractor.

5. Start the tractor (as instructed in the Operation section of this

6. Set the tractor’s parking brake before removing the jumper cables.

AWARNING

discharged battery.

(+)

post of the

jumper battery.

jumper battery.

from the battery. Attach to an unpainted part to assure a good
connection.

A

CAUTION

manual).

Remove cables in reverse order of connection.

Charging

Batteries give off an explosive gas while charging. Charge the battery
in a well ventilated area and keep away from an open flame or pilot
light as on a water heater, space heater, furnace, clothes dryer or

Figure 18

Test the blade’s balance using a blade balancer. Grind metal from
the heavy side until It balances evenly.

NOTE:

the side of the blade marked “Bottom” (or with a part number
stamped in it) facing the ground when the mower is in the operat
ing position.

Use a torque wrench to tighten the blade spindle hex flange nut to

between 70 ft-lbs and 90 ft-lbs.

BATTERY

When replacing the blade, be sure to install the blade with

A

CAUTION

other gas appliances.

When charging your tractor’s battery, use only a charger designed for

12V lead-acid batteries. Read your battery charger’s Owner’s Manual
prior to charging your tractor’s battery. Always follow its instructions
and heed its warnings.

If your tractor has not been put into use for an extended period of time,
charge the battery as follows:

1. Set your battery charger to deliver a max of 10 amperes.

2. If your battery charger is automatic, charge the battery until the

AWARNING

Battery posts, terminals, and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after handling.

__________

AWARNING

__________________________________

A

CAUTION

_________________________________

charger indicates that charging is complete. If the charger is not
automatic, charge for no fewer than eight hours.

A

CAUTION

If removing the battery, disconnect the NEGATIVE (Black) wire from
its terminal first, followed by the POSITIVE (Red) wire. When reinstall
ing the battery, always connect the POSITIVE (Red) wire its terminal
first, followed by the NEGATIVE (Black) wire.

___________________

23

SERVICE AND MAINTENANCE

FUSE

Awarning

Before servicing, repairing, or inspecting, always disengage PTO
(Blade Engage knob), set parking brake, stop engine and remove key
to prevent unintended starting.

A fuse is installed in your tractor's wiring harness to protect the trac
tor's electrical system from damage caused by excessive amperage.

If the electrical system does not function, or your tractor's engine will
not crank, first check to be certain that the fuse has not blown. It is
located under the hood, mounted behind the top of the dash panel on
the support bar.

____________________________

Although multi-viscosity oils (5W20,10W30, etc.) improve starting
in cold weather, they will result in increased oil consumption when
used above 32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.

To check the engine oil, proceed as follows:

1. Ensure that the tractor is on a level surface.

2. Clean the oil fill area of any debris.

3. Remove the dipstick and wipe with a clean cloth.

4. Insert and tighten dipstick.

5. Remove the dipstick and check the oil level. It should be at the
Full mark on the dipstick. See Figure 19.

A CAUTION

Always use a replacement fuse with the same amperage capacity as
the blown fuse.

TIRES

AWARNING

Never exceed the maximum inflation pressure shown on the sidewall
of the tire.

Refer to the tire sidewall for exact tire manufacturer's recommended or
maximum psi. Do not overinflate.

Uneven tire pressure could cause the cutting deck to mow unevenly.

' ' ■iK’Cî'iStv,

l ^

CHANGING THE TRANSMISSION DRIVE

BELT

Several components must be removed and special tools used in order
to change the tractor's transmission drive belt. See a Sears or other
qualified service dealer to have the transmission drive belt replaced.

6.

ENGINE MAINTENANCE

Awarning

Before performing any maintenance or repairs, disengage PTO
(Blade Engage knob), set parking brake, stop engine and remove key
to prevent unintended starting.

Checking the Engine Oil

Only use high quality detergent oil rated with API service classification
SF, SG, SH, or SJ. Select the oil's SAE viscosity grade according to
the expected operating temperature. Follow the chart below.

/bolder -

____________________________

■32T ^Warmer\

5W20

Oil Viscosity Chart

SAE30

Do not overfill. Overfilling with oil may cause the engine to not start,
hard starting, or engine smoking. If over the FULL mark on the
dipstick, drain oil to reduce oil level to FULL mark on dipstick.

7. Replace and tighten dipstick.

_

Figure 19

If low, add oil slowly into the engine oil fill. Do

adding oil, wait one minute and then recheck the oil level.

not

\

A

overfill. After

A CAUTION

24

SERVICE AND MAINTENANCE

J

Changing the Engine Oil

AWARNING

If the engine has been recently run, the engine, muffler and sur
rounding metal surfaces will be hot and can cause bums to the skin.
Exercise caution to avoid bums.

NOTE:

complete an oil change, proceed as follows:

1. With engine OFF but still warm, disconnect spark plug wire and

2. Remove the oil fill cap/dipstick from the oil fill tube. See Figure 20.

3. Disconnect the oil drain hose from the side of the engine.

4. Turn and remove the oil drain cap. Carefully lower the quick oil

5. After the oil has drained, install the oil drain cap. Attach the oil

The oil filter should be changed at every oil change interval. To

keep it away from spark plug.

drain into an approved container.

drain hose to the side of the engine.

A

CAUTION

1. Remove the air filter cover.

2. To remove the air filter, lift the end of the filter. See Figure 21.

Spark Plug

1. Clean area around the spark plug base. Do not sandblast spark

2. Remove and inspect the spark plug. Check gap to make sure it is

Remove the pre-cleaner from the filter.
To loosen debris, gently tap the filter on a hard surface. If the filter

is excessively dirty, replace with a new filter.
Wash the pre-cleaner in liquid detergent and water. Allow it to

thoroughly air dry.
Assemble the dry pre-cleaner to the filter.
Install the filter into the engine base and push down until the filter

snaps in place.
Install the cover.

plug. Spark plug should be cleaned by scraping or wire brushing
and washing with a commercial solvent

set at .030”. See Figure 22.

Do not

oil the pre-cleaner.

Used oil is a hazardous waste product. Dispose of used oil properly.
Do not discard with household waste. Check with your local authori
ties or Sears Service Center for safe disposal/recycling facilities.

6. Reconnect spark plug wire.

Air Cleaner

AWARNING

If filters, or covers are not installed correctly serious injury or death
could result from backfire. Do not attempt to start the engine with
them removed.

A

CAUTION

Do not use pressurized air or solvents to clean the air cleaner
cartridge.

Replace the spark plug (Champion® RC12YC) once a season.

SERVICE AND MAINTENANCE

Fuel Filter IVluffler

AWARNING

Gasoline and its vapors are extremely flammable and explosive. Fire
or explosion can cause severe burns or death.

• Keep gasoline away from sparks, open flames, pilot lights, heat,
and other ignition sources.

• Check fuel lines, tank, cap, and fittings frequently tor cracks
or leaks. Replace it necessary. See a Sears or other qualified
service dealer to replace fuel line.

• Before replacing the fuel filter, drain the fuel tank or close the fuel
shut-off valve.

• Replacement parts must be the same and installed in the same
position as the original parts.

• If fuel spills, wait until it evaporates before starting engine.

To Drain the Fuel:

1. Locate the fuel filter, which is routed on the left side of the engine
between the fuel tank and the carburetor, and may be attached to
the engine with a tie strap.

2. Cut the tie strap, if present, then pinch the in-line clamp on the
fuel filter with a pair of pliers.

3. Slide the clamp up the fuel line.

4. Remove the in-line fuel line and drain the fuel into an approved
container.

To Replace the Fuel Filter:

1. Before replacing the fuel filter, drain the fuel tank or close the fuel
shut-off valve. Otherwise, fuel can leak out and cause a fire or
explosion.

2. Use pliers to squeeze tabs on the clamps, then slide the clamps
away from the fuel filter. Twist and pull the fuel lines off of the fuel
filter. See Figure 23.

__________________

Temperature of muffler and nearby engine areas may exceed 150° F
(65°C). Avoid contact with these areas.

Inspect muffler periodically, and replace if necessary. Replacement
parts for the muffler must be the same and installed in the same
position as the original parts. See the Parts List manual included with
this tractor.

Clean Engine

Do not use water to clean engine parts. Water could contaminate fuel
system. Use a brush or dry cloth.

• Daily or before every use, clean grass, chaff or accumulated

• Keep area around and behind muffler free of any combustible

• Keeping engine clean allows air movement around engine.

• Engine parts should be kept clean to reduce the risk of overheat

Carburetor Adjustment

The carburetor on this engine is not adjustable.

Hydrostatic Transmission

The hydrostatic transmission is sealed at the factory and is mainte
nance-free. The fluid level cannot be checked and the fluid cannot be
changed.

Battery

Battery posts, terminals, and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after handling.

The battery is sealed and is maintenance-free. Acid levels cannot be
checked and fluid can not be added.

• Always keep the battery cables and terminals clean and free of

• After cleaning the battery and terminals, apply a light coat of

AWARNING

A CAUTION

debris from engine. Keep linkage, spring, and controls clean.

debris.

ing and ignition of accumulated debris.

AWARNING

__________

corrosive build-up.

petroleum jelly or grease to both terminals.

Replace the fuel filter with an original equipment replacement
filter.

Secure the fuel lines with the clamps.

26

A CAUTION

If removing the battery for cleaning, disconnect the NEGATIVE
(Black) wire from its terminal first, followed by the POSITIVE (Red)
wire. When re-installing the battery, always connect the POSITIVE
(Red) wire to its terminal first, followed by the NEGATIVE (Black)
wire. Be certain that the wires are connected to the correct terminals;
reversing them could result in serious damage to your engine’s
alternating system.

SERVICE AND MAINTENANCE

11.

CLEANING THE TRACTOR

Any fuel or oil spilled on the machine should be wiped off promptly. Do
NOT allow debris to accumulate around the cooling fins of the engine,
the transmission's cooling fan or on any other part of the machine,
especially the belts and pulleys.

Turn
port on your deck’s surface.

After cleaning your deck, return to the operator's position and engage
the PTO. Keep the cutting deck running for a minimum of two minutes,
allowing the underside of the cutting deck to thoroughly dry.

the water off and detach the hose coupler from the water

Deck Wash System

Your tractor’s deck is equipped with a water port on its surface as part
of its deck wash system.

Use the deck wash to rinse grass clippings from the deck’s underside
and prevent the buildup of corrosive chemicals. Complete the following
steps AFTER EACH MOWING:

1. Drive the tractor to a level, clear spot on your lawn, near enough
for your garden hose to reach.

A CAUTION

Make certain the tractor’s discharge chute is directed AWAY from yout

house, garage, parked cars, etc.

Disengage the PTO (Blade Engage), set the parking brake and
stop the engine.

Thread the hose coupler (packaged with your tractor’s Operator’s
Manual) onto the end of your garden hose.

Attach the hose coupler to the water port on your decks surface.
See Figure 24.

LUBRICATION

Before lubricating, repairing, or inspecting, always disengage PTO,
set parking brake, stop engine and remove key to prevent unintended
starting.

Front Wheels

Each of the front wheel axles and rims is equipped with a grease
fitting. See Figure 25. Lubricate with a No. 2 multi-purpose grease
applied with a grease gun after every 25 hours of tractor operation.

Awarning

Pivot Points & Linkage

Lubricate all the pivot points on the drive system, parking brake and lift
linkage at least once a season with light oil.

Deck Wheels

Each of the tractor deck’s front gauge wheels is equipped with a
grease fitting. Lubricate with a No. 2 multi-purpose grease applied with
a grease gun after every 25 hours of tractor operation.

6. While sitting in the operator’s position on the tractor, start the
engine and place the throttle lever in the FAST (rabbit) position.

7. Move the tractor's PTO (Blade Engage) into the ON position.

8. Remain in the operator's position with the cutting deck engaged
for a minimum of two minutes, allowing the underside of the
cutting deck to thoroughly rinse.

9. Move the tractor’s PTO (Blade Engage) into the OFF position.

10. Turn the ignition key to the STOP position to turn the tractor’s
engine off.

27

SERVICE AND MAINTENANCE

Deck Spindle

Grease fittings can be found on each deck spindle. See Figure 26.
Lubricate with 251H EP grease or an equivalent No. 2 multi-purpose
lithium grease. Using a grease gun, apply two strokes (minimum) or

Determine the approximate distance necessary for proper adjustment
and proceed, it necessary.

1. To

raise

the front of the deck, tighten (thread inward) the lock nut

against the front hanger bracket. See Figure 27.

Shut the engine off, remove the ignition key and engage the parking
brake before making adjustments. Protect your hands by using heavy
gloves when handling the blades.

NOTE:

leveling adjustments. Refer to Tires on page 24 for information regard
ing tire pressure.

Check the tractor's tire pressure before performing any deck

__________________________

Leveling the Deck (Front To Rear)

The front of the cutting deck is supported by a stabilizer bar that can
be adjusted to level the deck from front to rear. The front of the deck
should be between 1/4-inch and 3/8-inch lower than the rear of the
deck. Adjust it necessary as follows:

1. Park the tractor parked on a firm, level surface and place the deck
lift lever in the middle position.

2. Rotate the blade nearest the discharge chute cover so that it is
parallel with the tractor.

3. Measure the distance from the front of the blade tip to the ground
and the rear of the blade tip to the ground. The first measurement
taken should be between 1/4” and 3/8” less than the second
measurement.

Leveling the Deck (Side to Side)

If the cutting deck appears to be mowing unevenly, a side to side
adjustment can be performed. Adjust it necessary as follows:

1. With the tractor parked on a firm, level surface, place the deck lift

2. Measure the distance from the outside of the left blade tip to the

lever in the middle position and rotate both blades so that they are
perpendicular with the tractor.

ground and the distance from the outside of the right blade tip to
the ground. Both measurements taken should be equal. If they're
not, proceed to the next step.

28

SERVICE AND MAINTENANC

I

J

3. Loosen, but do NOT remove, the hex bolt on the left deck hanger
bracket. See Figure 28.

Figure 28

4. Using a wrench, raise or lower the left side of the deck by turning
the adjustment gear. See Figure 28.

The deck Is properly leveled when both blade tip measurements
taken earlier are equal. RetIghten the hex bolt on the left deck hanger
bracket when proper adjustment Is achieved.

Parking Brake Adjustment

If the tractor does not come to a complete stop when the brake pedal
Is completely depressed, or If the tractor's rear wheels can roll with
the parking brake applied (and the transmission relief valve open), the
brake is in need of adjustment. See a Sears or other qualified service
dealer to have the brake properly adjusted.

Steering Adjustment

If the tractor turns tighter in one direction than the other, or it the ball

joints are being replaced due to damage or wear, the steering drag

links may need to be adjusted.

Adjust the drag links so that equal lengths of each are threaded into
the ball joint on the left side and the ball joint on the right side:

1. Remove the hex nut below the ball joint. See Figure 29.

2. Thread the ball joint inward to shorten the drag link. Thread the

3. Replace the hex nut after proper adjustment is achieved.

NOTE:

the front tires to “toe-in” too tar. Proper toe-in is between 1/16” and
5/16”.

Adjusting the Seat

Refer to the Assembly section of this manual for seat adjustment
instructions.

4. Front tire toe-in can be measured as follows:

Awarning

Before operating the tractor, make sure the seat is engaged in the
seat-stop. Engage the parking brake. Stand behind the machine and
pull back on seat until it clicks into place.

_____________________

Figure 29

ball joint outward to lengthen the drag link.

Threading the ball joints too far onto the drag links will cause

a. Place the steering wheel in position tor straight ahead travel.
b. In front of the axle, measure the distance horizontally from

the inside of the left rim to the inside of the right rim. Note the
distance.

c. Behind the axle, measure the distance horizontally from the

inside of the left rim to the inside of the right rim. Note the
distance.

d. The measurement taken in front of the axle should be

between 1/16” and 5/16” less than the measurement taken
behind the axle.

29

OFF-SEASON STORAGE

Awarning

Never store lawn tractor with fuel in tank indoors or in poorly
ventilated areas where fuel fumes may reach an open flame, spark,
or pilot light as on a furnace, water heater, clothes dryer, or gas
appliance.

J

PREPARING THE ENGINE

IMPORTANT:

rates and will cause serious starting problems.
To prevent gum deposits from forming inside the engine’s carburetor

and causing possible malfunction of the engine, the fuel system must
be either completely emptied, or the gasoline must be treated with a
stabilizer to prevent deterioration.

If using a fuel stabilizer:

a. Read the product manufacturer’s instructions and recom

b. Add to clean, fresh gasoline the correct amount of stabilizer

c. Fill the fuel tank with treated fuel and run the engine for 2-3

If emptying the fuel system:

a. Do not drain fuel when the engine is hot. Allow the engine

b. Drain any large volume of fuel from the tank by disconnect

Fuel left in the fuel tank during warm weather deterio

mendations.

for the capacity of the fuel system.

minutes to get stabilized fuel into the carburetor.

adequate time to cool. Drain fuel into an approved container
outdoors, away from open flame.

ing the fuel line from the in-line fuel filter near the engine.
See To Drain the Fuel on page 26.

PREPARING THE LAWN TRACTOR

Awarning

Gasoline is extremely flammable and can be explosive under certain

conditions. Drain gasoline before storing the equipment for extended

periods. Drain fuel only into an approved container outdoors, away

from an open flame. Allow engine to cool. Extinguish cigarettes,
cigars, pipes, and other sources of ignition prior to draining fuel.

Store gasoline in an approved container in safe location.

• Clean and lubricate tractor thoroughly as described in the
lubrication instructions.

• Do not use a pressure washer or garden hose to clean your
unit.

• Store mower in a dry, clean area. Do not store next to

corrosive materials, such as fertilizer.

Reconnect the fuel line and run the engine until it starts to
falter, then use the choke to keep the engine running until all
fuel in the carburetor has been exhausted.

Disconnect the fuel line and drain any remaining gasoline
from the system.

Awarning

Gasoline is a toxic substance. Dispose of gasoline properly. Contact

your local authorities for approved disposal methods.

Remove the spark plug and pour one (1) ounce of engine oil through
the spark plug hole into the cylinder. Crank the engine several times to
distribute the oil. Replace the spark plug.

30