Craftsman 247.28919 User Manual [en, es]
Operator’s Manual
LAWN TRACTOR
20 HP, Variation Speed 42” Deck
Model No. 247.28919
• Espanoi, P. 59
This product has a low emission engine which operates differently
from previously built engines. Before you start the engine, read and
understand this Operator’s Manual.
A CAUTION
Before using this equipment,
read this manual and follow
all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com
For answers to your questions about
this product, Call:
1-800-659-5917
Craftsman Tractor Help Line
7 am - 7 pm CT, Mon. - Sun.
Form No. 769-05815A
(February 12,2010)
TABLE OF CONTENTS
Warranty Statement
Safety Instructions............................................................3
Slope Gauge
Safety Labels....................................................................9
Assembly........................................................................10
Operation........................................................................12
Service and Maintenance ...............................................18
....................................................................
.........................................................
2
Off-Season Storage
Troubieshooting..............................................................28
8
Labeis.............................................................................29
Parts List
Españoi
Service Numbers
........................................................................
..........................................................................
.......................................................
..............................................
27
30
59
Back Cover
WARRANTY STATEMENT
J
CRAFTSMAN FULL WARRANTY
When operated
material or workmanship within two years from the date or purchase, call 1-800-659-5917 to arrange for free in-home repair.
The frame and front axle will be repaired free of charge for five years from the date of purchase it defective in material or workmanship.
Ail of the above warranty coverage applies for only 90 days from the date of purchase it this riding equipment is ever used for commercial or
rental purposes.
In all cases, it repair proves impossible, the riding equipment will be replaced free of charge with the same or an equivalent model.
The battery will be replaced free of charge for 90 days from the date of purchase it defective in material or workmanship (our testing proves that it
will not hold a charge).
This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:
• Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts,
• Standard maintenance servicing,
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.
• Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the
• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused
• Engine (fuel system) cleaning or repairs caused by
• Normal deterioration and wear of the exterior finishes, or product label replacement.
and
maintained according to all supplied instructions, if any non-expendable part of this riding equipment fails due to a defect in
and oil filters.
oil
changes, or tune-ups.
capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.
fuel
determined to be contaminated or oxidized (stale). In general, fuel
should be used within 30 days of its purchase date.
This warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
PRODUCT SPECIFICATIONS
Gross HP: 20
Engine Oil: SAE 30
Fuel: Unleaded Gasoline
Spark Plug: Champion® RC12YC
Engine: Briggs & Stratton Intek®
§KCDIRLLC
MODEL NUMBER
Model Number:
Serial Number:
Date of Purchase:
__
__
Record the modei number, serial number,
and date of purchase above.
SAFETY INSTRUCTIONS
J
AWARNING
This symbol points out important safety instructions which, it not
followed, could endanger the personal safety and/or property of
yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with
these instructions may result in personal injury. When you see this
symbol, HEED ITS WARNING!
This machine was built to be operated according to the safe opera
tion practices in this manual. As with any type of power equipment,
carelessness or error on the part of the operator can result in serious
injury. This machine is capable of amputating fingers, hands, toes
and feet and throwing debris. Failure to observe the following safety
instructions could result in serious injury or death.
AWARNING
CALIFORNIA PROPOSITION 65
Engine Exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to State of California
to cause cancer and birth defects or other reproductive harm.
Battery posts, terminals, and related accessories contain lead and
lead compounds, chemicals known to the State of California to
cause cancer and reproductive harm. Wash hands after handling.
GENERAL OPERATION
• Read, understand, and follow all instructions on the machine and
in the manual(s) before attempting to assemble and operate.
Keep this manual in a safe place for future and regular reference
and for ordering replacement parts.
• Be familiar with all controls and their proper operation. Know how
to stop the machine and disengage them quickly.
• Never allow children under 14 years old to operate this machine.
Children 14 years old and over should read and understand the
operation instructions and safety rules in this manual and should
be trained and supervised by a parent.
• Never allow adults to operate this machine without proper
instruction.
• To help avoid blade contact or a thrown object injury, keep
bystanders, helpers, children and pets at least 75 feet from the
machine while it is in operation. Stop machine it anyone enters
the area.
• Thoroughly inspect the area where the equipment is to be used.
Remove all stones, sticks, wire, bones, toys, and other foreign
objects which could be picked up and thrown by the blade(s).
Thrown objects can cause serious personal injury.
• Plan your mowing pattern to avoid discharge of material toward
roads, sidewalks, bystanders and the like. Also, avoid discharg
ing material against a wall or obstruction which may cause
discharged material to ricochet back toward the operator.
Your Responsibility—
persons who read, understand and follow the warnings and instruc
tions in this manual and on the machine.
A DANGER
AWARNING
Restrict the use of this power machine to
SAVE THESE INSTRUCTIONS!
Always wear safety glasses or safety goggles during operation
and while performing an adjustment or repair to protect your eyes.
Thrown objects which ricochet can cause serious injury to the
eyes.
Wear sturdy, rough-soled work shoes and close-fitting slacks and
shirts. Loose fitting clothes and jewelry can be caught in movable
parts. Never operate this machine in bare feet or sandals.
Be aware of the mower and attachment discharge direction and
do not point it at anyone. Do not operate the mower without the
discharge cover or entire grass catcher in its proper place.
Do not put hands or feet near rotating parts or under the cutting
deck. Contact with the blade(s) can amputate hands and feet.
A missing or damaged discharge cover can cause blade contact
or thrown object injuries.
Stop the blade(s) when crossing gravel drives, walks, or roads
and while not cutting grass.
Watch tor traffic when operating near or crossing roadways. This
machine is not intended for use on any public roadway.
Do not operate the machine while under the influence of alcohol
or drugs.
Mow only In daylight or good artificial light.
Never carry passengers.
Disengage blade(s) before shifting into reverse. Back up slowly.
Always look down and behind before and while backing to avoid a
back-over accident.
SAFETY INSTRUCTION
I
Slow down before
erratic operation and excessive speed.
Disengage blade(s), set parking brake, stop engine and wait until
the blade(s) come to a complete stop before removing grass
catcher, emptying grass, unclogging chute, removing any grass or
debris, or making any adjustments.
Never leave a running machine unattended. Always
blade(s), set parking brake, stop engine and remove key before
dismounting.
Use extra care when loading or unloading the machine into a
trailer or truck. This machine should not be driven up or down
ramp(s), because the machine could tip over, causing serious
personal injury. The machine must be pushed manually on
ramp(s) to load or unload properly.
Muffler and engine become hot and can cause a burn. Do not
touch.
Check overhead clearances carefully before driving under low
hanging tree branches, wires, door openings etc., where the
operator may be struck or pulled from the machine, which could
result in serious injury.
Disengage all attachment clutches and depress the brake pedal
completely before attempting to start engine.
Your machine is designed to cut normal residential grass of a
height no more than 10”. Do not attempt to mow through unusually
tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or
leaves may contact the engine exhaust and/or build up on the
mower deck presenting a potential
Use only accessories and attachments approved for this machine
by the machine manufacturer. Read, understand and follow all
instructions provided with the approved accessory or attachment.
Fora list of approved accessories and attachments, call 1-800
659-5917.
Data indicates that operators, age 60 years and above, are
involved in a large percentage of riding mower-related injuries.
These operators should evaluate their ability to operate the riding
mower safely enough to protect themselves and others from
serious injury.
If situations occur which are not covered in this manual, use care
and good judgment. Contact 1-800-659-5917 for information and
assistance.
turning.
Operate the machine smoothly. Avoid
turn
off
fire
hazard.
SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over
accidents which can result in severe injury or death. All slopes require
extra caution. If you cannot back up the slope or it you feel uneasy on
it, do not mow it.
For your safety, use the Slope Guide included as part of this manual
to measure slopes before operating this machine on a sloped or hilly
area. If the slope is greater than 15 degrees as shown on the Slope
Guide, do not operate this machine on that area or serious injury could
result.
Do:
• Mow up and down slopes, not across. Exercise extreme caution
when changing direction on slopes.
• Watch tor holes, ruts, bumps, rocks, or other hidden objects.
Uneven terrain could overturn the machine. Tall grass can hide
obstacles.
• Use slow speed. Choose a low enough speed setting so that
you will not have to stop or shift while on the slope. Tires may
lose traction on slopes even though the brakes are functioning
properly. Always keep machine in gear when going down slopes
to take advantage of engine braking action.
• Follow the manufacturer’s recommendations for wheel weights
or counterweights to improve stability. For recommendations, call
1-800-659-5917.
• Use extra care with grass catchers or other attachments. These
can change the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do not make
sudden changes in speed or direction. Rapid engagement or
braking could cause the front of the machine to lift and rapidly flip
over backwards which could cause serious injury.
• Avoid starting or stopping on a slope. If tires lose traction, disen
gage the blade(s) and proceed slowly straight down the slope.
Do Not:
• Do not turn on slopes unless necessary; then, turn slowly and
gradually downhill, if possible.
• Do not mow near drop-offs, ditches or embankments. The mower
could suddenly
ditch, or it an edge caves in.
• Do not try to stabilize the machine by putting your foot on the
ground.
• Do not use a grass catcher on steep slopes.
• Do not mow on wet grass. Reduced traction could cause sliding.
• Do not attempt to coast downhill. Over-speeding may cause the
operator to lose control of the machine resulting in serious injury
or death.
• Do not tow heavy pull behind attachments (e.g. loaded dump cart,
lawn roller, etc.) on slopes greater than 5 degrees. When going
down hill, the extra weight tends to push the tractor and may
cause you to loose control (e.g. tractor may speed up, braking and
steering ability are reduced, attachment may jack-knife and cause
tractor to overturn).
turn
over if a wheel is over the edge of a cliff,
SAFETY INSTRUCTIONS
J
CHILDREN
Tragic accidents can occur it the operator is not alert to the presence
of children. Children are often attracted to the machine and the mowing
activity. They do not understand the dangers. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and In watchful care of a
responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small
children.
• Never carry children, even with the blade(s) shut off. They may
fall off and be seriously Injured or Interfere with safe machine
operation.
• Use extreme care when approaching blind corners, doorways,
shrubs, trees or other objects that may block your vision of a child
who may run Into the machine.
• To avoid back-over accidents, always disengage the cutting
blade(s) before shifting Into Reverse. If equipped, the “Reverse
Caution Mode” (blades operate while machine rides in reverse)
should not be used when children or others are around.
• Keep children away from hot or running engines. They can suffer
bums from a hot muffler.
• Remove key when machine Is unattended to prevent unauthorized
operation.
Never allow children under 14 years of age to operate this machine.
Children 14 and over should read and understand the Instructions and
safe operation practices In this manual and on the machine and should
be trained and supervised by an adult.
TOWING
• Tow only with a machine that has a hitch designed for towing. Do
not attach towed equipment except at the hitch point.
• Follow the manufacturers recommendation for weight limits tor
towed equipment and towing on slopes. For recommendations,
call 1-800-659-5917.
• Never allow children or others In or on towed equipment.
• On slopes, the weight of the towed equipment may cause loss of
traction and loss of control.
• Always use extra caution when towing with a machine capable of
making tight turns (e.g. “zero-turn” ride-on mower). Make wide
turns to avoid jack-knifing.
• Travel slowly and allow extra distance to stop.
• Do not coast downhill.
SERVICE
Safe Handling of Gasoline
To avoid personal injury or property damage use extreme care in
handling gasoline. Gasoline is extremely flammable and the vapors are
explosive. Serious personal injury can occur when gasoline is spilled
on yourself or your clothes which can ignite. Wash your skin and
change clothes immediately.
• Use only an approved gasoline container.
• Never fill containers inside a vehicle or on a truck or trailer bed
with a plastic liner. Always place containers on the ground away
from your vehicle before filling.
• When practical, remove gas-powered equipment from the truck
or trailer and refuel it on the ground. If this is not possible, then
refuel such equipment on a trailer with a portable container, rather
than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do not use
a nozzle lock-open device.
• Extinguish all cigarettes, cigars, pipes and other sources of
ignition.
• Never fuel machine indoors.
• Never remove gas cap or add fuel while the engine is hot or run
ning. Allow engine to cool at least two minutes before refueling.
• Never over fill fuel tank. Fill tank to no more than
bottom of filler neck to allow space for fuel expansion.
• Replace gasoline cap and tighten securely.
• If gasoline is spilled, wipe it off the engine and equipment. Move
machine to another area. Wait 5 minutes before starting the
engine.
• To reduce fire hazards, keep machine free of grass, leaves, or
other debris build-up. Clean up oil or fuel spillage and remove any
fuel soaked debris.
• Never store the machine or fuel container inside where there is an
open flame, spark or pilot light as on a water heater, space heater,
furnace, clothes dryer or other gas appliances.
• Allow a machine to cool at least five minutes before storing.
Vi
inch below
SAFETY INSTRUCTION
I
General Service
• Never
• Before cleaning, repairing, or inspecting, make certain the
• Periodically check to make sure the blades come to complete
• Check brake operation frequently as It Is subjected to wear during
• Check the blade(s) and engine mounting bolts at frequent
• Mower blades are sharp. Wrap the blade or wear gloves, and use
• Keep all nuts, bolts, and screws tight to be sure the equipment Is
• Never tamper with the safety interlock system or other safety
• After striking a foreign object, stop the engine, disconnect the
• Never attempt to make adjustments or repairs to the machine
• Grass catcher components and the discharge cover are subject
run
an engine indoors or in a poorly ventilated area. Engine
exhaust contains carbon monoxide, an odorless, and deadly gas.
blade(s) and all moving parts have stopped. Disconnect the spark
plug wire and ground against the engine to prevent unintended
starting.
stop within approximately (5) five seconds after operating the
blade disengagement control. If the blades do not stop within the
this time frame, your machine should be serviced professionally
by a Sears or other qualified service dealer.
normal operation. Adjust and service as required.
Intervals for proper tightness. Also, visually Inspect blade(s)
for damage (e.g., excessive wear, bent, cracked). Replace the
blade(s) with the original equipment manufacturer’s (O.E.M.)
blade(s) only, listed In this manual. Use of parts which do not
meet the original equipment specifications may lead to Improper
performance and compromise safety!
extra caution when servicing them.
In safe working condition.
devices. Check their proper operation regularly.
spark plug wire(s) and ground against the engine. Thoroughly
Inspect the machine for any damage. Repair the damage before
starting and operating.
while the engine is running.
to wear and damage which could expose moving parts or allow
objects to be thrown. For safety protection, frequently check
components and replace immediately with original equipment
manufacturer's (O.E.M.) parts only, listed In this manual. Use of
parts which do not meet the original equipment specifications may
lead to Improper performance and compromise safety!
• Do not change the engine governor settings or over-speed the
engine. The governor controls the maximum safe operating speed
of the engine.
• Maintain or replace safety and instruction labels, as necessary.
• Observe proper disposal laws and regulations for gas, oil, etc. to
protect the environment.
• According to the Consumer Products Safety Commission (CPSC)
and the U.S. Environmental Protection Agency (EPA), this product
has an Average Useful Life of seven (7) years, or 270 hours
of operation. At the end of the Average Useful Life, buy a new
machine or have the machine inspected annually by a Sears or
other qualified service dealer to ensure that all mechanical and
safety systems are working properly and not worn excessively.
Failure to do so can result In accidents, injuries or death.
DO NOT MODIFY ENGINE
To avoid serious injury or death, do not modify engine in any way.
Tampering with the governor setting can lead to a runaway engine and
cause it to operate at unsafe speeds. Never tamper with factory setting
of engine governor.
NOTICE REGARDING EMISSIONS
Engines which are certified to comply with California and federal
EPA emission regulations for SCRE (Small Cff Road Equipment) are
certified to operate on regular unleaded gasoline, and may include
the following emission control systems: Engine Modification (EM) and
Three Way Catalyst (TWC) If so equipped.
SPARK ARRESTOR
This machine is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered,
brushcovered or grass-covered land unless the engine's exhaust
system Is equipped with a spark arrester meeting applicable local or
state laws (If any).
If a spark arrester Is used, it should be maintained in effective working
order by the operator. In the State of California the above is required
by law (Section 4442 of the California Public Resources Code). Cther
states may have similar laws. Federal laws apply on federal lands.
A spark arrester for the muffler is available through your nearest Sears
Parts and Repair Service Center.
AWARNING
SAFETY INSTRUCTIONS
SAFETY SYMBOLS
This page depicts
before attempting to assemble and operate.
and
describes safety symbols that may appear
Symbol Description
on
this product. Read, understand, and follow all instructions on the machine
J
r
READ THE OPERATOR’S MANUAL(S)
Read, understand, and followall instructions in the manual(s) before attempting to assemble and
operate
DANGER— ROTATING BLADES
Never carry passengers. Never carry children, even with the blades off.
DANGER— ROTATING BLADES
Always look down and behind before and while backing to avoid a back-over accident.
WARNING— ROTATING BLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s)
can amputate hands and feet.
WARNING—THROWN OBJECTS
This machine may pick up and throw and objects which can cause serious personal injury.
WARNING—THROWN OBJECTS
This machine may pick up and throw and objects which can cause serious personal injury.
1#
BYSTANDERS
Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
WARNING— SLOPE OPERATION
Do not operate this machine on a slope greater than 15 degrees.
WARNING—HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and
muffler to cool before touching.
DANGER — ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass
catcher is in its proper place. If damaged, replace immediately.
Sight and hold this level with a vertical tree...
or a corner of a building...
----------
or a fence post
m
f-
o
T3
m
O
c
D
m
f-Oslmk
Fole)
aion.
■'.'I.. II. .'r'lfy.
A WARNING
Use this page as a guide to determine slopes where you may not operate safely.
Do not operate your lawn mower on such slopes. Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding
mower could overturn and cause serious injury. Operate riding mowers up and down slopes, never across the face of slopes.
A DANGER
ROTATING BLADES CAUSE
SERIOUS INJURY OR DEATH
• DO NOT MOW WHEN CHILDREN OR OTHERS ARE
AROUND
• NEVER CARRY CHILDREN EVEN WITH BLADE(S) OFF.
• LOOK DOWN AND BEHIND BEFORE AND WHILE
BACKING.
• MOWING IN REVERSE IS NOT RECOMMENDED.
SAFETY LABEL
J
A WARNING
TO AVOID SERIOUS INJURY OR DEATH
• GO UP AND DOWN SLOPES, NOT ACROSS.
> AVOID SUDDEN TURNS.
• DO NOT OPERATE THE UNIT WHERE IT COULD SUP OR TIP.
• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S)
AND BACK DOWNHILL SLOWLY.
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND
SWITCHES, ETC.) IN PLACE AND WORKING.
• REMOVE OBJECTS THAT COULD BE THMWN BY THE BLADE(S).
• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE
PLACING HANDS OR FEET NEAR BLADE(S).
• BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE
BLADE(S), ENGAGE PARKING BRAKE, SHUT OFF AND
REMOVE KEY.
READ OPERATOR'S MANUAL
This symbol points out important safety instructions
which, if not followed, could endanger the personal
safety and/or property of yourself and others. Read and
follow all instructions in this manual before attempting
to operate this machine. Failure to comply with these
instructions may result in personal injury. When you see
this symbol HEED ITS WARNING!
Your Responsibility
Restrict the use of this power machine to persons who
read, understand, and follow the warnings and instruc
tions in this manual and on the machine.
A WARNING
Operation Of This Equipment May Create Sparks That Can Start
Fires Arounil Ory Vegetation. A Spark Arrestor May Be Requireil.
The Operator ShouM Contact Locai Fire Agencies For Laws Or
Reguiations To Fire Prevention Requirements.
WARNING
. A danger
SERIOUS INJURY OR OEHH
fili
S30018
Si caution on slopes, do
WTACfin«® THAN 15". MOW
'WBOSS. AVOID SUDDEN TURNS
nFVlCES
A DANGER
KEEP HANDS AND FEET AWAY.
DO NOT OPERATE MOWER
UNLESS CHUTE DEFLECTOR
OR ENTIRE GRASS CATCHER IS
IN ITS PROPER PLACE.
ASSEMBLE CHUTE DEFLECTOR TO THIS UNIT BEFORE OPERATING.
S30503
ASSEMBLY
I
IMPORTANT:
However, you MUST check the oil level before operating. Refer to the
Service & Maintenance section for instructions on checking the oil
level.
Attaching the Battery Cables
Your tractor is shipped with motor oil in the engine.
AWARNING
Shipping Brace Removal
Make sure the riding mower’s engine is off, remove the ignition key,
and set the parking brake before removing the shipping brace. Refer
to the Operation section for instructions on how to set the parking
brake.
CALIFORNIA PROPOSITION 65
Battery posts, terminals, and related accessories contain lead and
lead compounds, chemicals known to the State of California to
cause cancer and reproductive harm. Wash hands after handling.
A CAUTION
When attaching battery cables, always connect the POSITIVE (Red)
wire to its terminal first, followed by the NEGATIVE (Black) wire.
For shipping reasons, both battery cables on your equipment have
been left disconnected from the terminals at the factory. To connect
the battery cables, proceed as follows:
NOTE:
The positive battery terminal is marked Pos. (+). The negative
battery terminal is marked Neg. (-).
1.
Remove the plastic cover, it present, from the positive battery
terminal and attach the red cable to the positive battery terminal
(+) with the bolt and hex nut. See Figure 1.
2.
Remove the plastic cover, if present, from the negative battery
terminal and attach the black cable to the negative battery
terminal (-) with the bolt and hex nut. See Figure 1.
V
AWARNING
Locate the shipping brace, it present, and accompanying warning
tag found on the right side of the mower, between the discharge
chute deflector and the cutting deck. See Fig. 2.
Figure 2
The shipping brace, used for packaging purposes only, must be
removed and discarded before operating your riding mower.
The mowing deck is capable of throwing objects. Failure to operate
the riding mower without the discharge cover in the proper operating
position could result in serious personal injury and/or property
damage.
Attaching The Steering Wheel
Figure 1
3. Position the red rubber boot over the positive battery terminal to
help protect it from corrosion.
NOTE:
If the battery is put into service after the date shown on top of
battery, charge the battery as instructed in the Service & Maintenance
section of this manual prior to operating the tractor.
If the steering wheel tor your tractor did not come attached, the
hardware tor attaching it has been packed within the steering wheel,
beneath the steering wheel cap. Carefully pry off the steering wheel
cap and remove the hardware.
1. With the wheels of the tractor pointing straight forward, place the
2. Place the washer (with the cupped side down) over the steering
Place the deck lift lever in the highest cutting position. Refer to
Setting the Cutting Height in the Operation section of this manual.
While pushing the discharge chute deflector towards the machine with
your left hand, remove the shipping brace with your right hand by grasp
ing it between your thumb and index finger and rotating it clockwise.
AWARNING
AWARNING
steering wheel over the steering shaft.
wheel and secure with the hex bolt. See Fig. 3.
10
Attaching The Seat
ASSEMBLY
J
Awarning
NOTE:
If your seat was shipped mounted backwards on the seat pivot
bracket, pull out the tab found on the seat stop and hold it open while
sliding the seat off the seat pivot bracket.
1. Line up the plastic seat spacers with the slots in seat pivot
bracket.
2. Slide seat in until front seat spacer engages the seat stop. See
Fig. 4.
Tire Pressure
Maximum tire pressure under any circumstances is 30 psi. Equal
tire pressure should be maintained at all times. Never exceed the
maximum inflation pressure shown on the sidewall of the tire.
The recommended operating tire pressure is:
Approximately 10 psi for the rear tires
Approximately 14 psi for the front tires
IMPORTANT: Refer to the tire sidewall for exact tire manufacturer's
recommended or maximum psi. Do not overinflate. Uneven tire pres
sure could cause the cutting deck to mow unevenly.
Figure 5
Awarning
3. To adjust the position of the seat on models equipped with a seat
adjustment lever, move the seat adjustment lever (located under
the seat) to the left and slide the seat forward or rearward until it
securely engages into a seat stop. See Fig. 5. Make sure seat is
locked into position before operating the tractor.
11
OPERATION
A Parking Brake Lever
B Throttle/Choke Control Lever
C Ignition Switch Module
D Auto-drive Pedal
E Deck Lift Lever
NOTE:
Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator’s seat
position facing forward towards the front of tractor.
F
PTO Lever (Blade Engage)
G
Cup Holder
H Shift Lever
I
Seat Adjustment Lever
J
Clutch-Brake Pedal
Meets ANSI Safety Standards
Craftsman Tractors conform to the safety standard of the American National Standards Institute (ANSI).
12
OPERATION
J
PARKING BRAKE LEVER
To set the parking brake;
parking brake lever into the parking brake position. Release the brake
pedal to allow the parking brake to engage.
To release the parking brake;
ing brake lever will move out of the parking brake position on its own.
The parking brake will then be released. Release the brake pedal.
NOTE:
The parking brake must be set it the operator leaves the seat
with the engine running or the engine will automatically shut off.
THROTTLE/CHOKE CONTROL LEVER
The throttle/choke control lever is
located on the right side of the trac
tor’s dash panel. This lever controls
the speed of the engine and when
pushed all the way forward, the
choke control also. When set in
a given position, the throttle will
maintain a uniform engine speed.
IMPORTANT: When operating
the tractor with the cutting deck
engaged, the throttle/choke control
lever must always be in the FAST
(rabbit) position.
IGNITION SWITCH MODULE
The key switch module is used to
start and stop the engine. It is also
used to activate the Reverse Caution
Mode (blades operate while riding
in reverse). Insert key into the key
switch module and
the START position. Release the key
into the normal mowing position once
engine has started. The headlights
will be activated in the Normal (and
Reverse Caution) modes.
To stop the engine, turn the ignition key
counterclockwise to the STOP position.
IMPORTANT:
Interlock System” and “Starting The Engine” later in this section of this
manual for detailed instructions regarding the Ignition Switch Module
and operating the tractor in REVERSE CAUTION MODE.
turn
Prior to operating the tractor, refer to both the “Safety
Fully depress the brake pedal. Move the
Depress the brake pedal and the park
CHOKE
FAST
SLOW U
clockwise to
AWARNING
Never leave a running machine unattended. Always disengage PTO
(Blade Engage Lever), move shift lever into neutral position, set park
ing brake, stop engine and remove key to prevent unintended starting.
SEAT ADJUSTMENT LEVER
The seat adjustment lever is located under the front of the seat. To adjust the
seat, slide the seat adjustment lever to the left and slide the seat forward or
rearward. Make sure seat is locked into position before operating the tractor.
AUTO-DRIVE PEDAL
The drive pedal is located on the right side of the tractor, along the
running board. Depress the drive pedal forward and the tractor will
move in the direction that the shift lever is engaged in. To cause the
tractor to travel forward, while at a complete stop, move the shift lever
into the Forward position. Gradually step on the drive pedal and the
tractor will begin to move forward. To move in Reverse, follow the same
procedure only move the shift lever into the reverse position.
The ground speed is controlled with the drive pedal. The further
forward that the pedal is pivoted, the faster the tractor will travel.
The pedal will return to its original position when it's not depressed.
Refer to the Operation section of this manual for detailed instructions
regarding the drive pedal.
IMPORTANT:
unattended.
DECK LIFT LEVER
Found on your tractor’s right fender, the deck lift lever is used
to change the height of the cutting deck. To use, move the
lever to the left, then place in the notch best suited for your
application.
PTO (BLADE ENGAGE) LEVER
Found on the tractor’s right fender, the PTO (blade engage)
lever is used to engage power to the cutting deck or other
(separately available) attachments. To operate, move the
lever all the way forward. Moving the lever all the way
rearward into the PTO OFF position disengages power to the
cutting deck/ attachment.
NOTE:
disengaged (PTO OFF) position when starting the engine.
CUP HOLDER
The tractor’s cup holder is located on the fender to the left of
the seat.
SHIFT LEVER
The shift lever is located on the left
side of the fender and has three
positions, FORWARD, NEUTRAL
and REVERSE. The clutch-brake
pedal must be depressed and the
tractor must not be in motion when
the moving shift lever.
IMPORTANT:
shift lever. Doing so may result in
serious damage to the tractor’s
transmission.
CLUTCH-BRAKE PEDAL
The clutch-brake pedal is located on the left side of the lawn tractor,
along the running board. Depress the clutch-brake pedal to engage the
disc brake and bring the tractor to a complete stop.
NOTE:
Safety Interlock Switches later in this section of this manual.
Always set the parking brake when leaving the tractor
The PTO (blade engage) lever must be in the
Never force the
The pedal must be depressed to start the engine. Refer to
13
OPERATION
GAS AND OIL FILL-UP
Oil
IMPORTANT: Your tractor is shipped with motor oil in the engine.
However, you MUST check the oil level before operating. Be careful
not to overfill.
For instructions on how to check the engine oil, refer to Checking The
Engine Oil in the Service and Maintenance section of this manual.
Gasoline
The gasoline tank is located under the hood. Do not overfill.
AWARNING
Use extreme care when handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Never fuel machine indoors
or while the engine is hot or running. Extinguish cigarettes, cigars,
pipes, and other sources of ignition.
NOTE
: Purchase gasoline in small quantities. Do not use gasoline left
over from the previous season, to minimize gum deposits in the fuel
system.
• This engine is certified to operate on unleaded gasoline. For best
results, fill the fuel tank with only clean, fresh, unleaded gasoline
with a pump sticker octane rating of 87 or higher.
• Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by
volume) is an approved fuel. Other gasoline/alcohol blends, such
as E85, are not approved.
• Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline blends
(up to a maximum of 15% MTBE by volume) are approved fuels.
Other gasoline/ether blends are not approved.
• Fill fuel tank outdoors or in well-ventilated area.
• Do not overfill fuel tank. Fill tank to no more than 1/2 inch below
bottom of filler neck to allow space for fuel expansion.
• Never remove gas cap or add fuel while the engine is hot or run
ning. Allow engine to cool at least two minutes before refueling.
• If gasoline is spilled, wipe it off the engine and equipment. Move
machine to another area. Wait 5 minutes before starting the
engine.
To Add Gasoline
1. Turn the engine off and let engine cool at least 2 minutes before
removing the fuel cap. The gasoline tank is under the rear fender,
with the fuel fill cap located in the center of the rear fender.
The fuel cap is tethered to the tractor to prevent its loss. Do not
attempt to remove the cap from the tractor.
2. Fill the fuel tank with gasoline.
3. Reinstall the fuel cap.
For California Models:
For California models equipped with a tethered, ratcheting fuel cap,
STOP filling tank once fuel is seen inside the filler neck. This ensures
that a proper expansion volume is created, otherwise the fuel can over
flow creating a hazardous situation. Do NOT fill to the top of the filler
neck. On California models, fill the tank in accordance with Figure 7.
SAFETY INTERLOCK SYSTEM
The safety interlock system is designed for safe operation of the trac
tor. If this system should ever malfunction, do not operate the tractor,
immediately contact 1-800-4-MY-HOME to have the system serviced.
• The safety interlock system prevents the engine from starting
unless the parking brake is engaged and the PTO (Blade Engage)
lever is in the disengaged (OFF) position.
• The safety interlock system will automatically shut off the engine it
the operator leaves the seat before engaging the parking brake.
• The safety interlock system will automatically shut off the engine
it the operator leaves the tractor's seat with the PTO (Blade
Engage) lever engaged, regardless of whether the parking brake
is engaged.
Figure 7
AWARNING
Avoid Serious Injury or Death
Go up and down slopes, not across.
Avoid sudden turns.
Do not operate the unit where it could slip or tip.
If machine stops going uphill, stop blades and back downhill
slowly.
Do not mow when children or others are around.
Never carry children, even with blades off.
Look down and behind before and while backing.
Keep safety devices (guards, shields, and switches) in place
and working.
Remove objects that could be thrown by the blades.
Know location and function of all controls.
Be sure blades and engine are stopped before placing hands or
feet near blades.
Before leaving operator’s position, stop tractor, disengage
blades, engage parking brake, shut engine off, and remove key.
Read Operator’s Manual
14
OPERATION
J
REVERSE CAUTION MODE
Awarning
Use extreme caution while operating the tractor in the REVERSE
CAUTION MODE. Always look down and behind before and while
backing. Do not operate the tractor when children or others are
around. Stop the tractor immediately it someone enters the area.
The
REVERSE CAUTION MODE
allows the tractor to be operated in reverse with the blades (PTO)
engaged.
IMPORTANT:
To use the
IMPORTANT:
1.
Start engine as instructed under the heading Starting The Engine
later in this section.
2.
Turn the key from the NORMAL MOWING (Green) position to the
REVERSE CAUTION MODE (Yellow) position of the key switch
module. See Figure 8.
3.
Depress the REVERSE PUSH BUTTON (Orange, Triangular
Button) at the top, right corner of the key switch module. The red
indicator light at the top, left corner of the key switch module will
be ON while activated. See Figure 8.
Mowing in reverse is not recommended.
REVERSE CAUTION MODE:
The operator MUST be seated in the tractor seat.
position of the key switch module
ENGAGING THE PARKING BRAKE
To engage the parking brake:
1. Fully depress the clutch-brake pedal and hold it down with your
foot.
2. Move the speed control lever all the way down and into the
parking brake position.
3. Release the clutch-brake pedal to allow the parking brake to
engage.
To release the parking brake:
1. Depress the clutch-brake pedal and move the speed control lever
out of the parking brake position and into a desired speed.
SETTING THE CUTTING HEIGHT
1. Select the height position of the cutting deck by placing the deck
lift lever in any of the six different cutting height notches on the
right side of the fender.
2. Adjust the deck wheels so that they are between %-inch and
y2-inch above the ground when the tractor is on a smooth, flat
surface such as a driveway.
To adjust Deck Wheels:
1. Remove the flange lock nut on the shoulder bolt securing the
deck wheel.
2. Position the wheel to the desired height as listed above.
3. Secure the shoulder bolt with the flange lock nut.
Keep hands and feet away from the discharge opening of the cutting
deck.
NOTE:
are not designed to support the weight of the cutting deck. Refer to
Leveling in the Maintenance & Service section of this manual for more
detailed instructions regarding various deck adjustments.
4. Once activated (indicator light ON), the tractor can be driven in
reverse with the cutting blades (PTO) engaged.
5. Always look down and behind before and while backing to make
sure no children are around.
6. After resuming forward motion, return the key to the NORMAL
MOWING position.
IMPORTANT:
until:
a. The key is placed in either the NORMAL MOWING position
b. The operator engages the parking brake by fully depressing
The REVERSE CAUTION MODE will remain activated
or STOP position.
the clutch-brake pedal and holding it down while moving the
speed control lever into the PARK BRAKE position.
15
Awarning
The deck wheels are an anti-scalp feature of the deck and
OPERATION
STARTING THE ENGINE
DRIVING THE TRACTOR
Awarning
Do
not
operate the tractor it the interlock system is malfunctioning.
This system was designed for your safety and protection.
NOTE:
Refer to the Gasoline and Oil flll-up Instructions earlier In this
section.
1. Insert the tractor key Into the Ignition switch.
2. Place the PTO (Blade Engage) lever In the disengaged (OFF)
position.
3. Engage the tractor’s parking brake.
4. Activate the choke control by moving the throttle/choke lever all
the way up Into the choke position.
5. Turn the ignition key clockwise to the START position. After the
engine starts, release the key. It will return to the ON (or Normal
Mowing) position.
A CAUTION
DO
NOT hold the key In the START position tor longer than ten
seconds at a time. Doing so may cause damage to your engine’s
electric starter.
6. After the engine starts, deactivate the choke control and place the
throttle control in the FAST position.
NOTE:
Doing so will result in a “rich” fuel mixture and cause the engine to run
poorly.
Do NOT leave the choke control on while operating the tractor.
STOPPING THE ENGINE
Awarning
If you strike a foreign object, stop the engine, disconnect the spark
plug wlre(s) and ground against the engine. Thoroughly Inspect the
machine for any damage. Repair the damage before restarting and
operating
1. If the blades are engaged, place the PTO (Blade Engage) lever In
the disengaged (OFF) position.
2. Turn the ignition key counterclockwise to the STOP position.
3. Remove the key from the ignition switch to prevent unintended
starting.
I
Avoid sudden starts, excessive speed and sudden stops.
Do not leave the seat of the tractor without first placing the PTO
(Blade Engage) lever In the disengaged (OFF) position, depressing
the brake pedal and engaging the parking brake. If leaving the tractor
unattended, also turn the Ignition key off and remove the key.
Always look down and behind before and while backing up to avoid a
back-over accident.
1. Depress the clutch-brake pedal to release the parking brake and
2. Move the throttle lever Into the FAST (rabbit) position.
3. Place the shift lever In either the FORWARD or REVERSE
IMPORTANT: Do NOT use the shift lever to change the direction of
travel when the tractor is in motion. Always use the clutch-brake pedal
to bring the tractor to a complete stop before shifting.
4. Gradually begin to apply pressure to the drive pedal. The further
5. The lawn tractor Is brought to a stop by releasing the drive pedal
WARNING! Before leaving the operator’s position for any reason,
disengage the blades, place the shift lever In neutral, engage the
parking brake, shut engine off and remove the key.
WHEN
always:
1. Place the shift lever In neutral,
2. Engage the parking brake,
3. Shut engine off and remove the key. Doing so will minimize the
Awarning
Awarning
Awarning
then let the pedal up.
position.
down the pedal Is pushed, the faster the tractor will travel In the
desired direction based on the position of the shift lever.
and then depressing the brake pedal.
Awarning
stopping the tractor for any reason while on a grass surface,
possibility of having your lawn “browned” by hot exhaust from
your tractor’s running engine.
16
OPERATION
J
DRIVING ON SLOPES
Refer to the SLOPE GAUGE in the Safety Instructions section of the
manual to help determine slopes where you may operate this tractor
safely.
Awarning
Do not mow on inclines with a slope in excess of 15 degrees (a rise
of
approximately 2-1/2 feet every 10 feet). The tractor could overturn
and cause serious injury.
• Mow up and down slopes, NEVER across.
• Exercise extreme caution when changing direction on slopes.
• Watch for holes, ruts, bumps, rocks, or other hidden objects.
Uneven terrain could overturn the machine. Tall grass can hide
obstacles.
• Avoid turns when driving on a slope. If a
down the slope. Turning up a slope greatly increases the chance
of a roll over.
• Avoid stopping when driving up a slope. If it is necessary to stop
while driving up a slope, start up smoothly and carefully to reduce
the possibility of flipping the tractor over backward.
ENGAGING THE BLADES
Engaging the PTO (Blade Engage) transfers power to the cutting deck
or other (separately available) attachments. To engage the blades,
proceed as follows:
1. Move the throttle/choke control lever to the FAST (rabbit) position.
2. Grasp the PTO (Blade Engage) lever and pivot it all the way
forward into the engaged (ON) position.
3. Keep the throttle lever in the FAST (rabbit) position tor the most
efficient use of the cutting deck or other (separately available)
attachments.
NOTE:
The engine will automatically shut off it the PTO is engaged
with the shift lever in position for reverse travel with the ignition key in
the NORMAL MOWING position.
MULCHING
A mulch kit is available as an attachment. Mulching is a process of
recirculating grass clippings repeatedly beneath the cutting deck. The
ultra-fine clippings are then forced back into the lawn where they act as
a natural fertilizer.
A mulch kit can be purchased through the retail location in which you
purchased this tractor.
at 1-800-4-MY-HOME®.
For more information, simply contact Sears
turn
must be made, turn
MOWING
To help avoid blade contact or a thrown object injury, keep bystand
ers, helpers, children and pets at least 75 feet from the machine
while it is in operation. Stop machine it anyone enters the area.
The following information will be helpful when using the cutting deck
with your tractor:
Plan your mowing pattern to avoid discharge of materials toward
roads, sidewalks, bystanders and the like. Also, avoid discharging
material against a wall or obstruction which may cause discharged
material to ricochet back toward the operator.
• Do not mow at high ground speed, especially it a mulch kit or
grass collector is installed.
• For best results it is recommended that the first two laps be cut
with the discharge thrown towards the center. After the first two
laps, reverse the direction to throw the discharge to the outside
tor the balance of cutting. This will give a better appearance to the
lawn.
• Do not cut the grass too short. Short grass invites weed growth
and yellows quickly in dry weather.
• Mowing should always be done with the engine at full throttle.
• Under heavier conditions it may be necessary to go back over the
cut area a second time to get a clean cut.
• Do NOT attempt to mow heavy brush and weeds and extremely
tall grass. Your tractor is designed to mow lawns, NOT clear
brush.
• Keep the blades sharp and replace the blades when worn. Refer
to Cutting Blades in the Service section of this manual for proper
blade sharpening instructions.
HEADLIGHTS
• The lamps are ON whenever the tractor's engine is running.
• The lamps turn OFF when the ignition key is moved to the STOP
position.
USING THE DECK LIFT LEVER
To raise the cutting deck, move the deck lift lever to the left, then place
it in the notch best suited for your application. Refer to Setting The
Cutting
Height
earlier in this section.
Awarning
Awarning
17
SERVICE AND MAINTENANCE
MAINTENANCE SCHEDULE
Awarning
Before performing any type of maintenance/service, disengage all
controls and stop the engine. Wait until all moving
a complete stop. Disconnect spark plug wire and ground it against the
engine to prevent unintended starting. Always wear safety glasses during
operation or while performing any adjustments or repairs.
parts
have come to
Follow the maintenance schedule given below. This chart describes
service guidelines only. Use the Service Log column to keep track
of completed maintenance tasks.
Repair Service Center or to schedule service, simply contact
1-800-4-MY-HOME®.
To locate the nearest Parts &
Interval
Before Each Use 1. Engine oil level 1. Check
2. Muffler area and controls 2. Clean
3. Finger guard 3. Clean
In the First Five Flours 1. Engine Oil 1. Change
Every 10 Flours 1. Flood/ Dash air vents 1. Clean
2. Battery terminals 2. Clean
3. Deck spindles and idler 3. Lubricate
bracket
Every 25 hours 1. Air filter’s precleaner* 1. Clean
2. Air filter* 2. Clean
3. Mid steering arms, pivot 3. Lubricate
shafts, and axles
4. Front wheel bearings 4. Lubricate
5. Front deck wheels 5. Lubricate
Every 50 hours 1. Engine oil/ Oil filter 1. Change/ Replace
2. Muffler 2. Check
Annually 1. Air filter 1. Replace
2. Air filter’s pre-cleaner 2. Replace
3. Spark plug 3. Replace
4. Air cooling system* 4. Clean
5. Fuel filter 5. Replace
6. Steering Gears 6. Clean
7. Rear Wheels 7. Remove and grease axles
Before Storage 1. Flood/ Dash air vents 1. Clean
2. Battery terminals 2. Clean
3. Mid steering arms, pivot 3. Lubricate
shafts, and axles
4. Front wheel bearings 4. Lubricate
5. Front deck wheels 5. Lubricate
6. Deck spindles and idler 6. Lubricate
bracket
7. Pedal pivot points 7. Lubricate
‘Service more frequently under dusty conditions.
Item
Service Service Log
AWARNING
Before performing any maintenance or repairs, disengage the PTO
(Blade Engage Lever), engage the parking brake, stop the engine
and remove the key to prevent unintended starting.
If the engine has been recently run, the engine, muffler and sur
rounding metal surfaces will be hot and can cause burns to the skin.
Exercise caution to avoid burns.
18
Awarning
SERVICE AND MAINTENANCE
J
ENGINE MAINTENANCE
Checking the Engine Oil
Only use high quality detergent oil rated with API service classification
SF, SG, SH, or SJ. Select the oil's SAE viscosity grade according to
the expected operating temperature. Follow the chart below.
Although multi-viscosity oils (5W20,10W30, etc.) improve starting
in cold weather, they will result in increased oil consumption when
used above 32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
/bolder
5W20
To check the engine oil, proceed as follows:
• Ensure that the tractor is on a level surface.
• Clean the oil fill area of any debris.
1. Remove the dipstick and wipe with a clean cloth.
2. Insert and tighten dipstick.
■32°F “-WarmeA
SAE30
Oil Viscosity Chart
Changing Engine Oil
The engine oil should be changed in the first 5 hours and then every
50 hours or once a season. To change the engine oil, proceed as
follows:
1.
2. Remove the oil fill cap/dipstick from the oil fill tube. See Figure 9.
3. Clip the oil drain sleeve (packed with this manual) onto the oil
4. Remove the oil drain plug. The oil will begin to drain out of the
5. After the oil has finished draining, replace the oil drain plug and
6. Remove the oil drain sleeve and store for later use.
7. Refill the engine with new motor oil until the oil level on the
Used oil is a hazardous waste product. Dispose of used oil properly.
Do not discard with household waste. Check with your local authori
ties or or contact 1 -800-4-MY-HCME for a list of safe disposal/
recycling facilities.
I engine CFF but still warm, disconnect spark plug wire and
keep it away from spark plug.
drain port. Route the opposite end of the sleeve into an appropri
ate oil collection container with a capacity great enough to collect
the used oil.
engine.
tighten. Be careful not to overtighten.
dipstick reads FULL. Replace the oil fill cap/dipstick.
A CAUTION
adding oil, wait one minute and then recheck the oil level.
A CAUTION
Do not overfill. Cverfilling with oil may cause the engine to not start,
hard starting, or engine smoking. If over the FULL mark on the
dipstick, drain oil to reduce oil level to FULL mark on dipstick.
5. Replace and tighten dipstick.
19
Install the oil filter by hand until the gasket contacts the oil filter
adapter, then tighten the oil filter 1/2 to 3/4 turns.
Add oil as described above.
Start and run the engine. As the engine warms up, check for oil
leaks.
Stop the engine and check the oil level. It should be at the FULL
mark on the dipstick.
SERVICE AND MAINTENANCE
Fuel Filter
Air Cleaner
AWARNING
Gasoline
or explosion can cause severe burns or death.
To Drain the fuel:
1. Locate the fuel filter, which is routed on the left side of the engine
To change the fuel filter:
1. Use pliers to squeeze the tabs on the other clamp (the out-line
2. Check the fuel lines for cracks or leaks. Replace if necessary.
3. Replace the fuel filter with an original equipment replacement
4. Secure the fuel lines with the clamps.
and
its vapors are extremely flammable and explosive. Fire
__________________
Keep gasoline away from sparks, open flames, pilot lights, heat,
and other ignition sources.
Check fuel lines, tank, cap, and fittings frequently for cracks or
leaks. Replace if necessary.
Before replacing the fuel filter, drain the fuel tank as per the
instructions below.
Do not drain fuel when the engine is hot. Allow the engine
adequate time to cool. Drain fuel into an approved container
outdoors, away from open flame.
Drain any large volume of fuel from the tank by disconnecting the
fuel line from the in-line fuel filter near the engine.
Remove the fuel line from the In-line side (side towards the fuel
tank) of the fuel filter.
Replacement parts must be the same and installed in the same
position as the original parts.
If fuel spills, wait until it evaporates before starting engine.
Before replacing the fuel filter, drain the fuel tank. Otherwise, fuel
can leak out and cause a
between the fuel tank and the carburetor, and may be attached to
the engine with a tie strap. Cut the tie strap, it present, then pinch
the in-line clamp on the fuel filter with a pair of pliers, slide the
clamp up the fuel line. Pull the fuel line free from the filter and place
the open end of the line into an approved container to drain the fuel.
side of the fuel filter), then slide the clamp away from the fuel filter.
Twist and pull the fuel line off of the fuel filter. See Figure 11.
filter. Call 1-800-4-MY-HOME® to purchase the original equip
ment replacement filter.
fire
or explosion.
If filters, or covers are not installed correctly serious injury or death
could result from backfire. Do not attempt to start the engine with
them removed.
Do not use pressurized air or solvents to clean the air cleaner
cartridge.
The air filter system uses a cylindrical cartridge.
1. Remove the fasteners (A) and the air filter cover (B). See Figure
2. To remove the filter (C), lift the end of the filter and then pull the
3. To loosen debris, gently tap the filter on a hard surface. If the filter
4. Install the filter on the intake. Push the end of the filter into the
5. Install air filter cover and secure with fasteners.
AWARNING
A CAUTION
12.
filter off the intake (D).
is excessively dirty, replace with a new filter.
base as shown. Make sure filter fits securely in the base.
20
SERVICE AND MAINTENANC
I
J
Spark Plug
Clean area around the spark plug base. Do not sandblast spark
plug. Spark plug should be cleaned by scraping or wire brushing
and washing with a commercial solvent
Remove and inspect the spark plug. Check gap to make sure it is
set at .030”. See Figure 13.
LUBRICATION
Before lubricating, repairing, or inspecting, always disengage PTO
(Blade Engage Lever), move shift lever into neutral position, set
parking brake, stop engine and remove key to prevent unintended
starting.
Pivot Points & Linkage
Lubricate all the pivot points on the drive system, parking brake and lift
linkage at least once a season with light oil.
Rear Wheels
The rear wheels should be removed from the axles once a season.
Lubricate the axles and the rims well with an all-purpose grease before
re-installing them.
Front Axles
Each end of the tractor's front pivot bar may be equipped with a grease
fitting. Lubricate with a grease gun after every 25 hours of tractor
3. Replace the spark plug (Champion® RC12YC) once a season .
Muffler
AWARNING
Temperature of muffler and nearby engine areas may exceed 150° F
(65°C). Avoid contact with these areas.
• Inspect muffler periodically, and replace if necessary. Replace
ment parts for the muffler must be the same and installed in the
same position as the original parts.
Clean Engine
• Daily or before every use, clean grass, chaff or accumulated
debris from engine. Keep linkage, spring, and controls clean.
• Keep area around and behind muffler free of any combustible
debris.
• Keeping engine clean allows air movement around engine.
• Engine parts should be kept clean to reduce the risk of overheat
ing and ignition of accumulated debris.
A CAUTION
Do not use water to clean engine parts. Water could contaminate fuel
system. Use a brush or dry cloth.
Carburetor Adjustment
• The carburetor on this engine is not adjustable.
operation.
Battery
The battery is sealed and is maintenance-free. Acid levels cannot be
checked.
• Always keep the battery cables and terminals clean and free of
• After cleaning the battery and terminals, apply a light coat of
• Always keep the rubber boot positioned over the positive terminal
IMPORTANT: If removing the battery for any reason, disconnect the
NEGATIVE (Black) wire from its terminal first, followed by the POSI
TIVE (Red) wire. When re-installing the battery, always connect the
POSITIVE (Red) wire to its terminal first, followed by the NEGATIVE
(Black) wire. Be certain that the wires are connected to the correct
terminals; reversing them could change the polarity and result in
damage to your engine’s alternating system.
Cleaning Battery
Clean the battery by removing it from the tractor and washing with
a baking soda and water solution. If necessary, scrape the battery
terminals with a wire brush to remove deposits. Coat terminals and
exposed wiring with grease or petroleum jelly to prevent corrosion.
Battery Failures
Some common causes for battery failure are:
These failures are NOT covered by your tractor’s warranty.
AWARNING
corrosive build-up.
petroleum jelly or grease to both terminals.
to prevent shorting.
Incorrect initial activation
Overcharging
Freezing
Undercharging
Corroded connections
21
SERVICE AND MAINTENANCE
CLEANING THE ENGINE AND DECK
Any fuel or oil spilled on the machine should be wiped off promptly. Do
NOT allow debris
or on any other part of the machine.
IMPORTANT: The use of a pressure washer to clean your tractor is
NOT recommended. It may cause damage to electrical components,
spindles, pulleys, bearings or the engine.
A screw plug can be found on your tractor's deck surface as seen in
Fig. 14. This plug can be replaced with a water port to be used as part
of a separately-available deck wash system.
The Deck Wash
deck's underside and prevent the buildup of corrosive chemicals.
NOTE:
A deck wash system can be purchased through the retail
location in which you purchased this tractor. For more information,
simply call 1-800-4-MY-HOME®.
to
accumulate around the cooling fins of the engine
System™
is used to rinse grass clippings from the
Measure the distance from the front of the blade tip to the ground
and the rear of the blade tip to the ground. The first measure
ment taken should be between V/ and
measurement. Determine the approximate distance necessary for
proper adjustment and proceed, it necessary, to the next step.
Locate the flange lock nut on the front side of the stabilizer
bracket. See Fig. 15.
Vs”
less than the second
Tighten the flange lock nut to raise the front of the deck;
Loosen the flange lock nut to lower the front of the deck.
If the cutting deck appears to be mowing unevenly, a side to side
adjustment can be performed. Adjust if necessary as follows:
1. With the tractor parked on a firm, level surface, place the deck lift
lever in the second from the top notch (second highest position)
and rotate both blades so that they are perpendicular with the
tractor.
ADJUSTMENTS
AWARNING
Never attempt to make any adjustments while the engine is running,
except where specified in the operator's manual.
Leveling the Deck
NOTE:
Check the tractor's tire pressure before performing any deck
leveling adjustments. Refer to Tires in the Service section of this
manual for more information regarding tire pressure.
Front To Rear
The front of the cutting deck is supported by a stabilizer bar that can
be adjusted to level the deck from front to rear. The front of the deck
should be between %-inch and Ys-inch lower than the rear of the deck.
Adjust if necessary as follows:
1. With the tractor parked on a firm, level surface, place the lever for
lifting the platform on the second to the top notch (second highest
position) and rotate the blade as close to the discharge channel
that is parallel to the tractor.
2. Measure the distance from the outside of the left blade tip to the
ground and the distance from the outside of the right blade tip to
the ground. Both measurements taken should be equal. If they're
not, proceed to the next step.
3. Loosen, but do NOT remove, the hex cap screw on the left deck
hanger bracket. See Fig. 16.
4. Balance the deck by using a wrench to turn the adjustment gear
(found immediately behind the hex cap screw just loosened)
clockwise/up or counterclockwise/down. The deck is properly
balanced when both blade tip measurements taken earlier are
equal.
5. Retighten the hex cap screw on the left deck hanger bracket
when proper adjustment is achieved.
22
SERVICE AND MAINTENANCE
Refer to the Assembly section of this manual for seat adjustment
instructions.
Parking Brake Adjustment
AWARNING
Never attempt to adjust the brakes while the engine is running.
Always disengage PTO, move shift lever into neutral position, stop
engine and remove key to prevent unintended starting.
If the tractor does not come to a complete stop when the brake pedal
is completely depressed, or if the tractor's rear wheels can roll with the
parking brake applied, the brake is in need of adjustment. Contact
nearest Sears Service Center
To locate the nearest Parts & Repair Service Center or to schedule
service, contact 1-800-4-MY-HOME®.
to have your brakes properly adjusted.
CUTTING DECK REMOVAL
To remove the cutting deck, proceed as follows:
1. Place the PTO (Blade Engage) lever in the disengaged (OFF)
position and engage the parking brake.
2. Lower the deck by moving the deck lift lever into the bottom
notch on the right fender.
3. Remove the self-tapping screw (A) that secures the belt-keeper
rod from around the tractor’s PTO pulley, then remove the belt
keeper rod (B). See Fig. 17.
NOTE:
Make a mental note what hole the other end of the belt-keeper
rod is inserted in for reinstallation purposes.
4. Remove the belt (C) from around the tractor's PTO pulley. See
Fig. 17.
the
6. Repeat the above steps on the tractor's right side.
NOTE:
7. Move the deck lift lever into the top notch on the right fender to
the bow-tie pin that secures the deck support rod on the rear
left side of the deck. See Fig. 18. Remove the bow-tie pin that
secures the deck support rod, and carefully remove the deck
support from the deck lift arm.
The bow-tie clips should be re-installed from the top down.
raise the deck lift arms up and out of the way.
AWARNING
Avoid pinching injuries. Never place your fingers on the idler spring or
between the belt and a pulley while removing the belt.
SERVICE AND MAINTENANCE
Remove the bow-tie cotter pin securing the deck stabilizer rod to
the deck. Slide the deck lift rod from the mounting bracket on the
deck as seen in Fig. 19.
Carefully remove the PTO cable from the rear of the cutting deck
by removing the bow-tie cotter pin which secures it. Remove the
spring from the deck idler bracket. See Fig. 20.
The recommended operating tire pressure is:
• Approximately 10 psi for the rear tires
• Approximately 14 psi for the front tires
IMPORTANT: Refer to the tire sidewall for exact tire manufacturer's
recommended or maximum psi. Do not overinflate. Uneven tire pres
sure could cause the cutting deck to mow unevenly.
BATTERY
California Proposition 65 WARNING! Battery posts, terminals, and
related accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and reproductive
harm. Wash hands after handling.
A CAUTION
If removing the battery, disconnect the NEGATIVE (Black) wire
from its terminal first, followed by the POSITIVE (Red) wire. When
re-installing the battery, always connect the POSITIVE (Red) wire to
its terminal first, followed by the NEGATIVE (Black) wire.
JUMP STARTING
AWARNING
Never jump start a damaged or frozen battery. Be certain the vehicles
do not touch, and ignitions are off. Do not allow cable clamps to
touch.
1. Connect positive
discharged battery.
2. Connect the other end of the cable to the positive (■+•) post of the
jumper battery.
3. Connect the second cable negative (-) to the negative post (-) of
the jumper battery.
4. Connect the other end of the negative cable to the engine block of
the tractor, away from the battery. Attach to an unpainted part to
assure a good connection.
(+)
cable to positive post
(+)
of your tractor’s
10. Gently slide the cutting deck (from the left side) out from
underneath the tractor.
TIRES
AWARNING
Never exceed the maximum inflation pressure shown on the sidewall
of tire.
AWARNING
If the jumper battery is installed on a vehicle (i.e. car, truck), do NOT
start the vehicle’s engine when jump starting your tractor.
5. Start the tractor (as instructed earlier in this section of this
manual).
6. Set the tractor’s parking brake before removing the jumper cables,
in reverse order of connection.
CHARGING
AWARNING
Batteries give off an explosive gas while charging. Charge the battery
in a well ventilated area and keep away from an open flame or pilot
light as on a water heater, space heater, furnace, clothes dryer or
other gas appliances.
A CAUTION
When charging your tractor’s battery, use only a charger designed for
12V lead-acid batteries. Read your battery charger’s Owner’s Manual
prior to charging your tractor’s battery. Always follow its instructions
and heed its warnings.
24
SERVICE AND MAINTENANCE
If your tractor has not been put into use for an extended period of time,
charge the battery as follows:
1. Set your battery charger to deliver a max of 10 amperes.
If your battery charger is automatic, charge the battery until the
charger indicates that charging is complete. If the charger is not
automatic, charge for no fewer than eight hours.
FUSE
Remove the hex flange nut that secures the blade to the spindle
assembly. See Fig. 21.
To properly sharpen the cutting blades, remove equal amounts
of metal from both ends of the blades along the cutting edges,
parallel to the trailing edge, at a 25“- to 30“ angle. Always grind
each cutting blade edge equally to maintain proper blade balance.
See Fig. 22.
and the cutting blade to act as a stabilizer.
See Fig. 21.
Figure 21
5. Test the blade’s balance using a blade balancer. Grind metal
from the heavy side until it balances evenly.
NOTE:
side of the blade marked “Bottom” (or with a part number stamped in
it) facing the ground when the mower is in the operating position.
When replacing the blade, be sure to install the blade with the
A CAUTION
Use a torque wrench to tighten the blade spindle hex flange nut to
between 70 Ibs-ft and 90 Ibs-ft.
CHANGING THE DECK BELT
AWARNING
Be sure to shut the engine off, remove ignition key, disconnect the
spark plug wire(s) and ground against the engine to prevent unin
tended starting before removing the belt.
A CAUTION
All belts on your tractor are subject to wear and should be replaced it
any signs of wear are present.
25
SERVICE AND MAINTENANCE
IMPORTANT: The V-belt found on your tractor is specially designed
to engage and disengage safely. A substitute (non-OEM) V-belt can
be dangerous by not disengaging completely. For a proper working
machine, use identical equipment belts as listed In the parts pages of
this Operator's Manual.
To change or replace the deck belt on your tractor, proceed as follows:
1. Remove the deck as Instructed earlier In this section.
2. Remove the belt covers from the spindle pulleys by removing the
hex screws that fasten the covers to the deck. See Fig. 23.
3. It may also be necessary to loosen the hex nut on the left Idler
pulley to get the belt off the pulley and around the belt guard.
4. Carefully remove the deck belt from around the two spindle
pulleys and the two deck idler pulleys. See Fig. 23.
5. To place the new belt, begin by routing the belt around the two
outer spindle pulleys as shown In Fig. 23.
6. Then route the belt around the two deck Idler pulleys as shown In
Fig. 23.
Retighten the belt keeper rod loosened earlier.
7.
Remount the belt guards removed earlier.
8.
Re-install the deck, making sure the belt remains routed around
9.
the pulleys as Instructed. The complete belt routing Is shown In
Fig. 23.
Pull the
right
10.
belt Into the PTO pulley.
side of the belt, and place the narrow V side of the
11. While holding the belt and pulley together, rotate the pulley to the
PARKING BRAKE ADJUSTMENT
Never attempt to adjust the brakes while the engine is running. Always
disengage PTO (Blade Engage Lever), move shift lever into neutral
position, stop engine and remove key to prevent unintended starting.
If the tractor does not come to a complete stop when the clutch-brake
pedal Is completely depressed, or it the tractor's rear wheels can roll
with the parking brake applied, the brake is in need of adjustment.
Contact
brakes serviced.
To locate the nearest Parts & Repair Service Center or to schedule
service, contact 1-800-4-MY-HOME®.
CHANGING THE TRANSMISSION DRIVE BELT
NOTE:
alr/impact wrench) In order to change the tractor's drive belt. Contact
the nearest Parts & Repair Service Center
sion drive belt serviced.
To locate the nearest Parts & Repair Service Center or to schedule
service, contact 1-800-4-MY-HOME®.
left. Continue holding and rotating the pulley and belt until the belt
Is fully rolled Into the PTO pulley.
AWARNING
the nearest Parts & Repair Service Center
Several components must be removed and special tools (I.e.
to have your
to have your transmis
26
OFF-SEASON STORAGE
Awarning
Never store lawn tractor with fuel
ventilated areas where fuel fumes may reach an open flame, spark,
or pilot light as on a furnace, water heater, clothes dryer, or gas
appliance.
in
tank indoors or in poorly
J
PREPARING THE ENGINE
IMPORTANT:
rates and will cause serious starting problems.
To prevent gum deposits from forming inside the engine’s carburetor
and causing possible malfunction of the engine, the fuel system must
be either completely emptied, or the gasoline must be treated with a
stabilizer to prevent deterioration.
1. If using a fuel stabilizer:
a. Read the product manufacturer’s instructions and recom
b. Add to clean, fresh gasoline the correct amount of stabilizer
c. Fill the fuel tank with treated fuel and run the engine for 2-3
2.
Item
a. Do not drain fuel when the engine is hot. Allow the engine
b. Drain any large volume of fuel from the tank by disconnect
Fuel left in the fuel tank during warm weather deterio
mendations.
for the capacity of the fuel system.
minutes to get stabilized fuel into the carburetor.
ptyi ng the fuel system:
adequate time to cool. Drain fuel into an approved container
outdoors, away from open flame.
ing the fuel line from the in-line fuel filter near the engine.
See the complete instructions for Draining The Fuel later in
this section.
DRAINING THE FUEL
1. Locate the fuel filter, which is located on the left side of the
2. Cut the tie strap, if present, then pinch the in-line clamp on the
3. Pull the fuel line free from the filter and place the open end of the
PREPARING THE LAWN TRACTOR
1. Clean and lubricate tractor thoroughly as described in the lubrica
2. Do not use a pressure washer or garden hose to clean your unit.
3. Store mower in a dry, clean area. Do not store next to corrosive
engine, and may be attached to the engine with a tie strap.
fuel filter with a pair of pliers, slide the clamp up the fuel line.
line into an approved container to drain the fuel.
tion instructions.
materials, such as fertilizer.
Awarning
Gasoline is extremely flammable and can be explosive under certain
conditions. Drain gasoline before storing the equipment for extended
periods. Drain fuel only into an approved container outdoors, away
from an open flame. Allow engine to cool. Extinguish cigarettes,
cigars, pipes, and other sources of ignition prior to draining fuel.
Store gasoline in an approved container in safe location.
Reconnect the fuel line and run the engine until it starts to
falter, then use the choke to keep the engine running until all
fuel in the carburetor has been exhausted.
Disconnect the fuel line and drain any remaining gasoline
from the system.
Awarning
Gasoline is a toxic substance. Dispose of gasoline properly. Contact
your local authorities for approved disposal methods.
3. Remove the spark plug and pour one (1) ounce of engine oil
through the spark plug hole into the cylinder. Crank the engine
several times to distribute the oil. Replace the spark plug.
27
TROUBLESHOOTING
I
Problem
Engine fails to start 1. PTO/Blade Engage lever engaged.
2. Parking brake not engaged.
3. Spark plug wire(s) disconnected.
4. Throttle control lever not in correct starting
position.
5. Choke not activated
6. Fuel tank empty, or stale fuel.
7. Blocked fuel line.
8. Faulty spark plug(s).
9. Engine flooded.
Engine runs erratically 1. Unit running with CHOKE activated.
2. Spark plug wire(s) loose.
3. Blocked fuel line or stale fuel.
4. Vent in gas cap plugged.
5. Water or dirt in fuel system.
6. Dirty air cleaner.
Engine overheats 1. Engine oil level low.
2. Airflow restricted.
Engine hesitates at high RPM 1. Spark plug gap too close. 1. Remove spark plug and reset the gap.
Engine idles rough 1. Spark plug fouled, faulty or gap too wide.
2. Dirty air cleaner.
Excessive vibration 1. Cutting blade loose or unbalanced.
2. Damaged or bent cutting blade.
Mower will not mulch grass 1. Engine speed too low.
2. Wet grass.
3. Excessively high grass.
4. Dull blade.
Uneven cut 1. Deck
2.
3.
not
Dull blade.
Uneven tire pressure.
Cause Remedy
1. Place lever in disengaged (OFF) position.
2. Engage parking brake.
3. Connect wire(s) to spark plug(s).
4. Place throttle lever to FAST position.
5. Pull the CHOKE control outward.
6. Fill tank with clean, fresh (less than 30 days old) gas.
7. Replace the fuel line and replace fuel filter.
8. Clean, adjust gap or replace plug(s).
9. Crank engine with throttle in FAST position.
1. Push CHOKE control in.
2. Connect spark plug wire(s).
3. Replace the fuel line; fill tank with clean, fresh
gasoline and replace fuel filter.
4. Clear vent or replace cap if damaged.
5. Drain fuel tank. Refill with clean, fresh gasoline.
6. Replace air cleaner paper element or clean foam
pre-cleaner, it equipped.
1. Fill crankcase with proper amount and weight of oil.
2. Clean grass clippings and debris from around the
engine's cooling fins and housing.
1. Replace spark plug. Set plug gap.
2. Replace air cleaner element and/or clean pre
cleaner.
1. Tighten blade and spindle.
2. Replace blade.
1. Place throttle in FAST (rabbit) position.
2.
Do not mulch when grass is wet.
3.
Mow once at a high cutting height, then mow again
at desired height or make a narrower cutting swath.
4.
Sharpen or replace blade.
leveled properly.
1. Perform side-to-side deck adjustment.
2.
Sharpen or replace blade.
3. Check tire pressure in all four tires.
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