Craftsman 247.28886 Operator's Manual

perator's
I:RnFrSMRN°
LAWN TRACTOR
21 HP, Variation Speed
46" Deck
Model No. 247.28886
Espanol, P. 58
This product has a low emission engine which operates differently
understand this Operator's Manual.
Before using this equipment, read this manual and follow
all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com FormNo.769-06502A
For answers to your questions about
this product, Call:
1-800=659=5917
CraftsmanTractorHelpLine
7 am = 7 pm CT, Mort. =Sun.
(January28,2011)
Off-Season Storage ........................................................ 27
Trou bleshooting .............................................................. 28
Labels ............................................................................. 29
Parts List ......................................................................... 30
Espafiol ............................................................................ 58
Service Numbers ............................................. Back Cover
CRAFTSMAN FULL WARRANTY
FORTWOYEARSfromthe dateofpurchase,all non-expendablepartsof thisridingequipmentarewarrantedagainstanydefectsinmaterial
or workmanship.A defectivenon-expendablepartwillreceivefreein-homerepairor replacementif repairisimpossible.
FORFIVEYEARSfromthe dateof purchase,theframeandfrontaxleof thisridingequipmentarewarrantedagainstanydefectsinmaterialor
workmanship.A defectiveframeor frontaxlewillreceivefreein-homerepairor replacementif repairisimpossible.
FOR90 DAYSfromthedateofpurchase,thebattery(anexpendablepart)of this ridingequipmentis warrantedagainstanydefectsin material
or workmanship(ourtestingprovesthatitwill not holda charge).A defectivebatterywill receivefreein-homereplacement.
ADDITIONALLIFETIMELIMITEDWARRANTYon CASTIRONFRONTAXLE(if equipped)
FORAS LONGASIT IS USEDbytheoriginalownerafterthefifthyearfromthedateofpurchase,thecastironfrontaxle (ifequipped)ofthis ridingequipmentis warrantedagainstanydefectsinmaterialorworkmanship.Withproofofpurchase,adefectivecastfrontaxlewill receive
freein-homereplacement.
WARRANTYSERVICE
Forwarrantycoveragedetailsto obtainfreerepairor replacement,call 1-800-659-5917orvisittheweb site:www.craftsman.corn inallcasesabove,ifpartrepairor replacementisimpossible,theridingequipmentwillbereplacedfreeofchargewiththe sameoranequivalentmodel.
All oftheabovewarrantycoverageis voidifthis ridingequipmentiseverusedwhileprovidingcommercialservicesor ifrentedto another
person.
This warranty covers ONLYdefects in material and workmanship. Warranty coverage does NOTinclude:
Expendableparts(exceptbattery)thatcanwearoutfromnormalusewithinthe warrantyperiod,includingbutnotlimitedtoblades, sparkplugs,air cleaners,belts,andoilfilters.
Standardmaintenanceservicing,oilchanges,ortune-ups.
Tirereplacementor repaircausedbypuncturesfromoutsideobjects,suchas nails,thorns,stumps,orglass.
Tireorwheelreplacementor repairresultingfromnormalwear,accident,or improperoperationormaintenance.
Repairsnecessarybecauseofoperatorabuse,includingbutnot limitedtodamagecausedbytowingobjectsbeyondthecapabilityof
the ridingequipment,impactingobjectsthatbendtheframe,axleassemblyorcrankshaft,or over-speedingtheengine.
Repairsnecessarybecauseofoperatornegligence,includingbutnot limitedto,electricalandmechanicaldamagecausedby improperstorage,failuretousethepropergradeandamountofengineoil, failureto keepthedeckclear offlammabledebris,or
failureto maintaintheridingequipmentaccordingto theinstructionscontainedinthe operator'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontaminatedoroxidized(stale).In general,fuelshouldbe usedwithin30 daysofitspurchasedate.
Normaldeteriorationandwearoftheexteriorfinishes,or productlabelreplacement.
Thiswarrantygivesyou specificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
Sears BrandsManagementCorporation, Hoffman Estates, IL60179
EngineOil: SAE30 Fuel: UnleadedGasoline
SparkPlug: Champion®RC12YC Engine: Briggs& Stratton
© KCDIRLLC
ModelNumber: Serial Number:
Dateof Purchase:
Recordthe modelnumber,serialnumber,
anddateof purchaseabove.
2
Thissymbolpointsoutimportantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowall instructionsin thismanual
beforeattemptingtooperatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
Thismachinewasbuilttobeoperatedaccordingtothesafeopera- tionpracticesinthis manual.Aswithanytypeof powerequipment, carelessnessorerroron thepartof theoperatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknowntoStateofCalifornia tocausecancerandbirthdefectsorotherreproductiveharm.
Batteryposts,terminals,and relatedaccessoriescontainleadand
leadcompounds,chemicalsknowntotheStateof Californiato causecancerandreproductiveharm.Washhandsafterhandling.
GENERAL OPERATION
Read,understand,andfollowall instructionson the machineand
in themanual(s)beforeattemptingtoassembleandoperate. Keepthis manualina safeplaceforfutureand regularreference andfororderingreplacementparts.
Befamiliarwithall controlsandtheirproperoperation.Knowhow tostopthemachineanddisengagethemquickly.
Neverallowchildrenunder14yearsoldtooperatethismachine. Children14yearsoldandovershouldreadandunderstandthe operationinstructionsandsafetyrulesinthismanualandshould betrainedandsupervisedbya parent.
Neverallowadultstooperatethismachinewithoutproper instruction.
Tohelpavoidbladecontactor a thrownobjectinjury,keep bystanders,helpers,childrenandpetsatleast75feetfromthe machinewhile itisin operation.Stopmachineifanyoneenters
thearea.
Thoroughlyinspecttheareawheretheequipmentis tobe used. Removeallstones,sticks,wire,bones,toys,andotherforeign objectswhichcouldbe pickedupandthrownbytheblade(s). Thrownobjectscancauseseriouspersonalinjury.
Planyourmowingpatternto avoiddischargeofmaterialtoward roads,sidewalks,bystandersandthelike.Also,avoiddischarg- ingmaterialagainstawall orobstructionwhichmaycause dischargedmaterialto ricochetbacktowardtheoperator.
Your Responsibility--Restricttheuseofthispowermachineto personswhoread,understandandfollowthewarningsand instruc-
tionsin thismanualandon themachine.
SAVE THESE INSTRUCTIONS!
Alwayswearsafetyglassesor safetygogglesduringoperation andwhileperformingan adjustmentor repairto protectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe eyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksand
shirts.Loosefittingclothesandjewelrycanbe caughtin movable parts.Neveroperatethismachineinbarefeetorsandals.
Beawareofthemowerandattachmentdischargedirectionand do notpointit at anyone.Donotoperatethemowerwithoutthe dischargecoverorentiregrasscatcherinits properplace.
Donot puthandsorfeetnearrotatingpartsor underthecutting
deck.Contactwiththeblade(s)canamputatehandsandfeet. A missingordamageddischargecovercancausebladecontact
or thrownobjectinjuries.
Stoptheblade(s)whencrossinggraveldrives,walks,or roads andwhilenotcuttinggrass.
Watchfortrafficwhenoperatingnearorcrossingroadways.This
machineis notintendedforuseonany public roadway.
Donotoperatethemachinewhileundertheinfluenceof alcohol or drugs.
Mowonly indaylightorgoodartificiallight.
Nevercarrypassengers.
Disengageblade(s)beforeshiftingintoreverse.Backup slowly. Alwayslookdownandbehindbeforeandwhilebackingtoavoida
back-overaccident.
3
Slowdownbeforeturning.Operatethemachinesmoothly.Avoid erraticoperationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntil theblade(s)cometoa completestopbeforeremovinggrass catcher,emptyinggrass,uncloggingchute,removinganygrassor debris,or makinganyadjustments.
Neverleavea runningmachineunattended.Alwaysturnoff blade(s),setparkingbrake,stopengineandremovekeybefore dismounting.
Useextracarewhenloadingorunloadingthe machineintoa trailerortruck.Thismachineshouldnotbedrivenupordown ramp(s),becausethemachinecouldtipover,causingserious personalinjury.Themachinemustbe pushedmanuallyon ramp(s)to loador unloadproperly.
Mufflerandenginebecomehotandcan causea burn.Donot touch.
Checkoverheadclearancescarefullybeforedrivingunderlow hangingtree branches,wires,dooropeningsetc.,wherethe operatormaybestruckorpulledfromthe machine,whichcould resultinseriousinjury.
Disengageallattachmentclutchesanddepressthebrakepedal completelybeforeattemptingto startengine.
Yourmachineisdesignedto cutnormalresidentialgrassofa heightnomorethan10".Donotattemptto mowthroughunusually tall,drygrass(e.g.,pasture)orpilesofdryleaves.Drygrassor leavesmaycontacttheengineexhaustand/orbuilduponthe mowerdeckpresentinga potentialfirehazard.
Useonlyaccessoriesandattachmentsapprovedforthis machine bythemachinemanufacturer.Read,understandandfollowall instructionsprovidedwiththe approvedaccessoryorattachment. Fora list ofapprovedaccessoriesandattachments,call 1-800-
659-5917. Dataindicatesthatoperators,age60yearsandabove,are
involvedin a largepercentageofridingmower-relatedinjuries. Theseoperatorsshouldevaluatetheirabilitytooperatetheriding mowersafelyenoughto protectthemselvesandothersfrom seriousinjury.
If situationsoccurwhicharenotcoveredinthismanual,usecare andgoodjudgment.Contact1-800-659-5917forinformationand
assistance.
SLOPE OPERATION
Slopesareamajorfactorrelatedtolossofcontrolandtip-over accidentswhichcanresultinsevereinjuryor death.Allslopesrequire extracaution.Ifyoucannotbackuptheslopeor ifyoufeeluneasyon it, do notmowit.
Foryoursafety,usethe SlopeGuideincludedaspartofthis manual to measureslopesbeforeoperatingthismachineonaslopedor hilly area.Iftheslopeis greaterthan15degreesasshownonthe Slope Guide,do notoperatethis machineonthatareaor seriousinjurycould
result.
Do:
o
Mowupanddown slopes,notacross.Exerciseextremecaution
whenchangingdirectionon slopes.
Watchforholes,ruts,bumps,rocks,orother hiddenobjects.
Uneventerraincouldoverturnthe machine.Tallgrasscanhide
obstacles.
Useslowspeed.Choosea lowenoughspeedsettingso that youwillnothavetostopor shiftwhileon the slope.Tiresmay losetractionon slopeseventhoughthe brakesarefunctioning properly.Alwayskeepmachineingearwhengoingdownslopes totakeadvantageof enginebrakingaction.
Followthemanufacturer'srecommendationsforwheelweights or counterweightstoimprovestability.Forrecommendations,call
1-800-659-5917.
Useextracarewithgrasscatchersor otherattachments.These canchangethestabilityofthe machine.
Keepallmovementontheslopesslowandgradual.Donotmake suddenchangesinspeedor direction.Rapidengagementor brakingcouldcausethefrontofthemachineto lift andrapidlyflip overbackwardswhichcouldcauseseriousinjury.
Avoidstartingorstoppingona slope.Iftireslosetraction,disen- gagetheblade(s)andproceedslowlystraightdowntheslope.
DoNot:
Donotturnon slopesunlessnecessary;then,turnslowlyand graduallydownhill,ifpossible.
Donotmowneardrop-offs,ditchesor embankments.Themower couldsuddenlyturnoverifawheelisovertheedgeofa cliff, ditch,or ifanedgecavesin.
Donottry to stabilizethemachinebyputtingyourfootonthe ground.
Donotusea grasscatcheron steepslopes.
Donotmowon wetgrass.Reducedtractioncouldcausesliding.
Donotattempttocoastdownhill.Over-speedingmaycausethe operatortolosecontrolofthemachineresultingin seriousinjury
or death.
Donottowheavypull behindattachments(e.g.loadeddumpcart, lawnroller,etc.)onslopesgreaterthan5 degrees.Whengoing downhill,theextraweighttendsto pushthetractorandmay causeyoutoloosecontrol(e.g.tractormayspeedup,brakingand steeringabilityarereduced,attachmentmayjack-knifeandcause tractorto overturn).
4
CHILDREN
Tragicaccidentscanoccurifthe operatorisnotalerttothepresence ofchildren.Childrenareoftenattractedtothemachineandthemowing activity.Theydonotunderstandthe dangers.Neverassumethat childrenwillremainwhereyoulastsawthem.
Keepchildrenoutof themowingareaand inwatchfulcareofa responsibleadultotherthanthe operator.
Bealert andturnmachineoff ifa childentersthearea.
Beforeandwhilebacking,lookbehindanddownforsmall children.
Nevercarrychildren,evenwiththeblade(s)shutoff.Theymay falloffandbe seriouslyinjuredorinterferewithsafemachine operation.
Useextremecarewhenapproachingblindcorners,doorways, shrubs,treesorotherobjectsthatmayblockyourvisionof a child whomayrunintothe machine.
Toavoidback-overaccidents,alwaysdisengagethecutting blade(s)beforeshiftingintoReverse.Ifequipped,the"Reverse CautionMode"(bladesoperatewhilemachineridesinreverse)
shouldnotbe usedwhenchildrenorothersarearound. Keepchildrenawayfromhotor runningengines.Theycansuffer
burnsfroma hotmuffler.
Removekeywhenmachineisunattendedto preventunauthorized operation.
Neverallowchildrenunder14yearsof agetooperatethis machine. Children14andovershouldreadandunderstandtheinstructionsand
safeoperationpracticesinthismanualandon themachineandshould betrainedandsupervisedbyan adult.
TOWING
Towonlywithamachinethathasa hitchdesignedfortowing.Do notattachtowedequipmentexceptatthehitchpoint.
Followthemanufacturersrecommendationforweightlimitsfor towedequipmentandtowingonslopes.For recommendations,
call1-800-659-5917. Neverallowchildrenor othersinoron towedequipment.
Onslopes,theweightof thetowedequipmentmaycauselossof tractionandlossofcontrol.
Alwaysuseextracautionwhentowingwitha machinecapableof makingtightturns(e.g."zero-turn"ride-onmower). Makewide turnstoavoidjack-knifing.
Travelslowlyandallowextradistancetostop. Donotcoastdownhill.
SERVICE
SafeHandlingof Gasoline
Toavoidpersonalinjuryorpropertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare explosive.Seriouspersonalinjurycanoccurwhengasolineisspilled on yourselforyourclotheswhichcan ignite.Washyourskinand changeclothesimmediately.
Useonly anapprovedgasolinecontainer.
Neverfill containersinsidea vehicleorona truckortrailer bed
witha plasticliner.Alwaysplacecontainerson the groundaway fromyourvehiclebeforefilling.
Whenpractical,removegas-poweredequipmentfromthe truck or trailerandrefueliton theground.Ifthis isnotpossible,then
refuelsuchequipmentona trailerwithaportablecontainer,rather
thanfromagasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthe fueltankor containeropeningat all timesuntilfuelingiscomplete.Donotuse a nozzlelock-opendevice.
Extinguishall cigarettes,cigars,pipesandothersourcesof
ignition.
Neverfuelmachineindoors. Neverremovegascapor addfuelwhiletheengineishotor run-
ning.Allowengineto coolat leasttwominutesbeforerefueling. Neveroverfillfueltank.Filltankto no morethan1/2inchbelow
bottomoffillernecktoallowspaceforfuelexpansion.
Replacegasolinecap andtightensecurely.
Ifgasolineisspilled,wipeitoff theengineandequipment.Move machineto anotherarea.Wait5 minutesbeforestartingthe
engine.
Toreducefirehazards,keepmachinefreeofgrass,leaves,or
otherdebrisbuild-up.Cleanup oilor fuelspillageandremoveany fuelsoakeddebris.
Neverstorethe machineorfuelcontainerinsidewherethereisan
openflame,sparkor pilotlightasona waterheater,spaceheater, furnace,clothesdryeror othergasappliances.
Allowa machineto coolatleastfiveminutesbeforestoring.
GeneralService
Neverrunanengineindoorsorinapoorlyventilatedarea.Engine exhaustcontainscarbonmonoxide,anodorless,anddeadlygas.
Beforecleaning,repairing,orinspecting,makecertainthe blade(s)andallmovingpartshavestopped.Disconnectthespark plugwireandgroundagainsttheenginetopreventunintended starting.
Periodicallychecktomakesurethebladescometocomplete stopwithinapproximately(5)fivesecondsafteroperatingthe bladedisengagementcontrol.Ifthebladesdonotstopwithinthe thistimeframe,yourmachineshouldbeservicedprofessionally byaSearsorotherqualifiedservicedealer.
Checkbrakeoperationfrequentlyasitissubjectedtowearduring normaloperation.Adjustandserviceasrequired.
Checktheblade(s)andenginemountingboltsatfrequent intervalsforpropertightness.Also,visuallyinspectblade(s) fordamage(e.g.,excessivewear,bent,cracked).Replacethe blade(s)withtheoriginalequipmentmanufacturer's(O.E.M.) blade(s)only,listedinthismanual.Useofpartswhichdonot meettheoriginalequipmentspecificationsmayleadtoimproper performanceandcompromisesafety!
Mowerbladesaresharp.Wrapthebladeorweargloves,anduse extracautionwhenservicingthem.
Keepallnuts,bolts,andscrewstighttobesuretheequipmentis
insafeworkingcondition.
Nevertamperwiththe safetyinterlocksystemorothersafety devices.Checktheirproperoperationregularly.
Afterstrikinga foreignobject,stoptheengine,disconnectthe sparkplugwire(s)andgroundagainsttheengine.Thoroughly inspectthemachineforanydamage.Repairthedamagebefore startingandoperating.
Neverattempttomakeadjustmentsor repairstothemachine whilethe engineis running.
Grasscatchercomponentsandthe dischargecoveraresubject towearanddamagewhichcouldexposemovingpartsor allow objectsto bethrown.Forsafetyprotection,frequentlycheck componentsand replaceimmediatelywithoriginalequipment manufacturer's(O.E.M.)partsonly,listedinthis manual.Useof partswhichdo not meetthe originalequipmentspecificationsmay leadtoimproperperformanceandcompromisesafety!
Donotchangetheenginegovernorsettingsorover-speedthe engine.Thegovernorcontrolsthemaximumsafeoperatingspeed oftheengine.
Maintainor replacesafetyandinstructionlabels,as necessary.
Observeproperdisposallawsandregulationsforgas,oil,etc.to protecttheenvironment.
Accordingtothe ConsumerProductsSafetyCommission(CPSC) andthe U.S.EnvironmentalProtectionAgency(EPA),thisproduct hasanAverageUsefulLifeof seven(7)years,or 270hours ofoperation.AttheendoftheAverageUsefulLife,buyanew machineor havethemachineinspectedannuallybya Searsor otherqualifiedservicedealerto ensurethatall mechanicaland safetysystemsareworkingproperlyandnotwornexcessively.
Failuretodoso can resultinaccidents,injuriesor death.
DO NOT MODIFY ENGINE
Toavoid seriousinjuryor death,do notmodifyengineinanyway. Tamperingwiththe governorsettingcanleadto a runawayengineand causeittooperateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.
NOTICE REGARDING EMISSIONS
Engineswhicharecertifiedto complywithCaliforniaandfederal
EPAemissionregulationsfor SORE(SmallOffRoadEquipment)are certifiedto operateonregularunleadedgasoline,andmayinclude thefollowingemissioncontrolsystems:EngineModification(EM)and ThreeWayCatalyst(TWO)if soequipped.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineand shouldnotbe usedonornearanyunimprovedforest-covered, brushcoveredorgrass-coveredlandunlessthe engine'sexhaust systemisequippedwitha sparkarrestormeetingapplicablelocalor statelaws(ifany).
Ifa sparkarrestoris used,it shouldbe maintainedin effectiveworking orderbytheoperator.IntheStateof Californiatheaboveisrequired bylaw(Section4442of the CaliforniaPublicResourcesCode).Other statesmayhavesimilarlaws.Federallawsapplyonfederallands.
A sparkarrestorforthemuffleris availablethroughyournearestSears
PartsandRepairServiceCenter.
6
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct.Read,understand,andfollowallinstructionson the machine beforeattemptingtoassembleandoperate.
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate
DANGER-- ROTATING BLADES Never carry passengers. Never carry children, even with the blades off.
O
DANGER-- ROTATING BLADES
Always look down and behind before and while backing to avoid a back-over accident.
WARNING-- ROTATING BLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
A
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
WARNING-- SLOPE OPERATION
Do not operate this machine on a slope greater than 15 degrees.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
DANGER- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass
catcher is in its proper place. If damaged, replace immediately.
7
Sight and hold this levelwith a vertical tree...
or a corner of a building...
or a fencepost
II "_""_ _ . a 15o,,,
15°
0 rrl
rrl
Use this page as a guideto determine slopes where you may not operate safely.
Donot operateyourlawnmoweron suchslopes.Donotmowoninclineswitha slope inexcessof 15degrees(ariseofapproximately2ol/2 feetevery10feet). A riding
mowercouldoverturnandcauseseriousinjury.Operateridingmowersupanddownslopes,neveracrossthe faceofslopes.
ROTATING BLADES CAUSE
SERIOUS INJURY OR DEATH
DONOTMOWWHENCHILDRENOROTHERSARE AROUND
NEVERCARRYCHILDRENEVENWITHBLADE(S)OFF. LOOKDOWNANDBEHINDBEFOREANDWHILE BACKING.
MOWINGINREVERSEISNOTRECOMMENDED.
WARNING
Thissymbol points out important safety instructions which, if notfollowed,could endangerthe personal
safety and/or propertyof yourself and others. Readand follow allinstructions inthis manualbeforeattempting
to operatethis machine.Failuretocomply withthese instructions mayresultin personalinjury.When you see this symbol HEED ITS WARNING!
Your Responsibility
Restrictthe useof this powermachineto persons who
read, understand,and follow thewarnings and instruc- tions in this manual and on the machine.
9
IMPORTANT:Yourtractorisshippedwithmotoroil in theengine. However,youMUSTchecktheoil levelbeforeoperating.Refertothe Service& Maintenancesectionforinstructionsoncheckingtheoil
level. Attaching the Battery Cables
CALIFORNIA PROPOSITION 65
Batteryposts,terminals,andrelatedaccessoriescontainleadand leadcompounds,chemicalsknowntotheStateof Californiato
causecancerandreproductiveharm.Washhandsafterhandling.
Whenattachingbatterycables,alwaysconnectthePOSITIVE(Red) wireto its terminalfirst,followedbythe NEGATIVE(Black)wire.
Forshippingreasons,bothbatterycablesonyourequipmenthave beenleftdisconnectedfromthe terminalsatthefactory.Toconnect thebatterycables,proceedasfollows:
NOTE:ThepositivebatteryterminalismarkedPos.(+).Thenegative batteryterminalis markedNeg.(i).
1. Removethe plasticcover,if present,fromthe positivebattery terminaland attachthe redcableto thepositivebatteryterminal (+)withtheboltandhexnut.See Figure1.
2. Removethe plasticcover,if present,fromthe negativebattery terminaland attachtheblackcableto thenegativebattery terminal(-) withthebolt andhexnut.SeeFigure1.
f
Shipping Brace Removal
Makesurethe ridingmower'sengineisoff,removetheignitionkey,
andset the parkingbrakebeforeremovingthe shippingbrace.Refer
ItotheOperationsectionfor instructionsonhowto settheparking lbrake.
Locatetheshippingbrace,ifpresent,andaccompanyingwarning tagfoundonthe rightsideofthemower,betweenthedischarge chutedeflectorandthecuttingdeck.SeeFig.2.
Figure2
J
Figure1
3. Positionthe redrubberbootoverthepositivebatteryterminalto helpprotectit fromcorrosion.
NOTE:If thebatteryisputintoserviceafterthedateshownon topof battery,chargethebatteryas instructedinthe Service& Maintenance sectionofthis manualpriorto operatingthetractor.
Placethedecklift leverinthehighestcuttingposition.Referto
SettingtheCuttingHeightin theOperationsectionof thismanual. Whilepushingthedischargechuteddlectortowardsthemachinewith
yourlefthand,removetheshippingbracewithyourrighthandbygrasp- ingitbetweenyourthumbandindexfingerandrotatingitclockwise.
Theshippingbrace,usedfor packagingpurposesonly,mustbe
removedand discardedbeforeoperatingyourridingmower.
Themowingdeck iscapableofthrowingobjects.Failureto operate the ridingmowerwithoutthedischargecoverin theproperoperating
Ipositioncouldresultin seriouspersonalinjuryand/orproperty ldamage.
Attaching The Steering Wheel
Ifthesteeringwheelforyourtractordid notcomeattached,the hardwareforattachingithas beenpackedwithinthesteeringwheel, beneaththesteeringwheelcap.Carefullypryoff the steeringwheel capandremovethe hardware.
1. Withthewheelsof the tractorpointingstraightforward,placethe steeringwheeloverthesteeringshaft.
2. Placethewasher(withthe cuppedsidedown)overthesteering wheeland securewiththehexbolt.SeeFig.3.
10
f..-
Adjusting the Seat Toadjustthepositionof the seat,pullupandholdtheseatadjustment
lever.Slidetheseatforwardorrearwardtothedesiredposition;then releasetheadjustmentlever.Makesure seatis lockedintopositionin
a seat-stopbeforeoperatingthe tractor.SeeFigure5.
Beforeoperatingthetractor,makesurethe seatisengagedina seat-stop.Engagetheparkingbrake.Standbehindthe machineand pull backon seatuntil it clicksintoplace.
\
3. Placethe steeringwheelcap overthecenterofthe steering
Figure3
wheeland pushdownwarduntilit"clicks"intoplace.
Attaching The Seat NOTE:Forshippingreasons,theseatiseitherfastenedtothe tractor
seat'spivotbracketwitha plastictie,ormountedbackwardtothepivot bracket.Ineithercase,freetheseatfromits shippingpositionbeing carefulnotto bendor kinkthewiringharnessandfollowtheinstruc-
tionsbelowtoattach it.
1. Removethetwo hexscrewsandnutsfromtheseatpivotbracket.
2. Alignthefrontholesoftheseatmountingbracketwiththe holesin theseatpivotbracketonyourtractorand securewith previously removedhex screwsandnuts. SeeA in Figure4.
3. Plugthewiringharnessintotheseatsafetyswitchinthebottomof theseat,asshownin Bof Figure4.
NOTE:Thetractorwillnot operatewiththewiringharness disconnected.
Figure5
Tire Pressure
Maximumtire pressureunderanycircumstancesis 30 psi.Equal
tirepressureshouldbe maintainedatalltimes.Neverexceedthe
_maxmum nfatonpressureshownonthes dewa of thet re. Therecommendedoperatingtirepressureis:
Approximately10psi forthe reartires Approximately14psiforthefronttires
iMPORTANT:Refertothe tire sidewallforexacttiremanufacturer's recommendedormaximumpsi.Donotoverinfiate.Uneventirepres-
surecouldcausethecuttingdeckto mowunevenly.
Figure4
11
C
B
D
E
G
Figure6
A ParkingBrakeLever
B Throttle/ChokeControlLever
C IgnitionSwitchModule
D Auto-drivePedal E DeckLift Lever
NOTE: Anyreferencein thismanualtotheRIGHTor LEFTsideofthetractorisobservedfromoperator'sseat positionfacingforwardtowardsthefrontof tractor.
Meets ANSi Safety Standards
CraftsmanTractorsconformtothesafetystandardoftheAmericanNationalStandardsInstitute(ANSI).
F PTOLever(BladeEngage)
G CupHolder H ShiftLever
I SeatAdjustmentLever
J BrakePedal
12
F
J
PARKING BRAKE LEVER
Toset the parkingbrake: Fullydepressthebrakepedal.Movethe parkingbrakeleverintotheparkingbrakeposition.Releasethebrake pedaltoallowtheparkingbraketo engage.
Toreleasethe parkingbrake: Depressthebrakepedalandthepark- ingbrakeleverwill moveoutofthe parkingbrakepositionon itsown. Theparkingbrakewillthen bereleased.Releasethebrakepedal.
NOTE:Theparkingbrakemustbe setiftheoperatorleavestheseat withtheenginerunningor theenginewillautomaticallyshutoff.
THROTTLE/CHOKE CONTROL LEVER
Thethrottle/chokecontrolleveris locatedontherightsideof thetrac-
tor'sdashpanel.Thislevercontrols thespeedoftheengineandwhen pushedallthewayforward,the
chokecontrolalso.Whensetin a givenposition,thethrottlewill
maintaina uniformenginespeed. IMPORTANT: Whenoperating
thetractorwiththecuttingdeck engaged,thethrottle/chokecontrol levermustalwaysbeinthe FAST (rabbit)position.
CHOKE
FAST
l=, m
SLOW
IGNITION SWITCH
Thekeyswitchmoduleisusedto startand stoptheengine.Insert keyintothekeyswitchmodule
andturnclockwiseto theSTART position.Releasethe keyintothe
normalmowingpositiononceen- ginehasstarted.Theheadlights willbeactivatedautomatically.
Tostoptheengine,turnthe ignitionkeycounterclockwiseto theSTOPposition.
IMPORTANT:Priortooperatingthe tractor,refertoboththe "Safety InterlockSystem"and"StartingThe Engine"laterinthissectionof this manualfordetailedinstructionsregardingtheIgnitionSwitchModule.
Neverleavea runningmachineunattended.AlwaysdisengagePTO (BladeEngageLever),moveshiftleverintoneutralposition,setpark- ingbrake,stopengineandremovekeyto preventunintendedstarting.
SEAT ADJUSTMENT LEVER
Theseatadjustmentleverislocatedbelowthefront/leftoftheseat.The leverallowsforadjustmentof the foreandaft positionoftheseat.Refer totheAssemblysectionof themanual formoredetailedinstructionsfor adjustingthe seatposition.
AUTO-DRIVE PEDAL
Thedrivepedalislocatedontherightsideofthetractor,alongthe
runningboard.Depressthedrivepedalforwardandthetractorwill moveinthedirectionthattheshiftleveris engagedin.Tocausethe
tractorto travelforward,whileat acompletestop,movethe shiftlever
intotheForwardposition.Graduallysteponthedrivepedalandthe
tractorwill beginto moveforward.Tomovein Reverse,followthe same
procedureonlymovetheshiftleverintothereverseposition.
Thegroundspeediscontrolledwiththedrivepedal.Thefurther forwardthatthepedalis pivoted,thefasterthetractorwilltravel. Thepedalwill returntoits originalpositionwhenit'snotdepressed.
Referto the Operationsectionofthismanualfordetailedinstructions regardingthedrivepedal.
IMPORTANT=Alwayssetthe parkingbrakewhenleavingthetractor unattended.
DECK LIFT LEVER
Foundonyour tractor'srightfender,thedeckliftleveris used
tochangetheheightofthe cuttingdeck.To use,movethe
levertotheleft,thenplaceinthe notchbestsuitedfor your
application.
PTO (BLADE ENGAGE) LEVER
Foundonthe tractor'srightfender,thePTO(bladeengage) leverisusedtoengagepowertothecuttingdeckorother (separatelyavailable)attachments.Tooperate,movethe leverallthewayforward.Movingtheleveralltheway rearwardintothePTOOFFpositiondisengagespowertothe
cuttingdeck/attachment.
NOTE=ThePTO(bladeengage)levermustbe inthe
disengaged(PTOOFF)positionwhenstartingtheengine.
CUP HOLDER
Thetractor'scupholderis locatedonthefendertotheleftof theseat.
SHIFT LEVER
Theshiftleveris locatedonthe left
sideof thefenderandhasthree positions,FORWARD,NEUTRAL
and REVERSE.The brakepedal
mustbedepressedandthe tractor mustnotbe in motionwhenthe
movingshift lever. IMPORTANT: Neverforcethe shiftlever.Doingsomayresultin
seriousdamagetothetractor's
transmission.
REVERSE
_J
BRAKE PEDAL
Thebrakepedalis locatedon theleftside ofthelawntractor,alongthe
runningboard.Depressthebrakepedaltoengagethediscbrakeand bringthetractortoa completestop.
NOTE=Thepedalmustbe depressedto starttheengine.Referto SafetyInterlockSwitcheslaterin thissectionof thismanual.
13
GAS AND OiL FILL-UP
0il
IMPORTANT:Yourtractorisshippedwithmotoroil intheengine. However,youMUSTchecktheoil levelbeforeoperating.Becareful
notto overfill. Forinstructionsonhowtochecktheengineoil, referto CheckingThe
EngineOilin the ServiceandMaintenancesectionofthismanual.
Gasoline
Thegasolinetankislocatedunderthehood.Donotoverfill.
Useextremecarewhenhandlinggasoline.Gasolineisextremely flammableandthevaporsareexplosive.Neverfuelmachineindoors
orwhiletheengineishotor running.Extinguishcigarettes,cigars,
_ppes,andothersourcesof gn t on. NOTE : Purchasegasolineinsmallquantities.Do notusegasolineleft
overfromthe previousseason,to minimizegumdepositsinthefuel system.
Thisengineis certifiedtooperateonunleadedgasoline.Forbest results,fillthefueltankwithonlyclean,fresh,unleadedgasoline witha pumpstickeroctaneratingof87or higher.
Gasohol(upto 10%ethylalcohol,90%unleadedgasolineby volume)isanapprovedfuel.Othergasoline/alcoholblends,such asE85,arenot approved.
MethylTertiaryButylEther(MTBE)andunleadedgasolineblends (uptoa maximumof 15%MTBEbyvolume)areapprovedfuels. Othergasoline/etherblendsare notapproved.
Fillfueltankoutdoorsorin well-ventilatedarea.
Donotoverfillfuel tank. Filltanktono morethan1/2inch below bottomoffillerneckto allowspaceforfuelexpansion.
Neverremovegascapor addfuelwhilethe engineishotor run- ning.Allowenginetocoolatleasttwominutesbeforerefueling.
Ifgasolineisspilled,wipeitofftheengineandequipment.Move machineto anotherarea.Wait5 minutesbeforestartingthe engine.
To Add Gasoline
1. Turntheengineoff andletenginecoolat least2 minutesbefore removingthe fuelcap.The gasolinetankislocatedunderthe hood.Removethe fuelcapbyturningitcounterclockwise.
2. Fillthe fueltankwithgasoline.Useonlyclean,fresh(nomore than30 daysold),unleadedgasoline.Filltankto nomore than1/2inchbelowbottomoffillernecktoallowspacefor fuel expansion.
3. Reinstallthefuelcap.
IMPORTANT: Donot overfillthetank.Fill tanktono morethan1/2 inchbelowbottomof filler necktoallowspacefor fuelexpansion.See
Fig.7.
Figure7
Avoid Serious Injury or Death
Go upanddownslopes,notacross.
Avoidsuddenturns.
Donotoperatetheunitwhereitcouldslipor tip.
Ifmachinestopsgoinguphill,stopbladesand backdownhill slowly.
Donotmowwhenchildrenorothersarearound.
Nevercarrychildren,evenwith bladesoff.
Lookdownand behindbeforeandwhilebacking.
Keepsafetydevices(guards,shields,andswitches)inplace andworking.
Removeobjectsthat couldbethrownby theblades.
Knowlocationandfunctionofall controls.
Besurebladesandenginearestoppedbeforeplacinghandsor feetnearblades.
Beforeleavingoperator'sposition,stoptractor,disengage blades,engageparkingbrake,shutengineoff,and removekey.
Read Operator's Manual
14
SAFETY iNTERLOCK SYSTEM
Thesafetyinterlocksystemisdesignedforsafeoperationofthetrac- tor.Ifthis systemshouldever malfunction,do not operatethetractor. Immediatelycontact1-800-4-MY-HOMEto havethesystemserviced.
Thesafetyinterlocksystempreventstheenginefromstarting unlesstheparkingbrakeis engagedandthePTO(BladeEngage) leveris in thedisengaged(OFF)position.
Thesafetyinterlocksystemwillautomaticallyshutofftheengineif theoperatorleavesthe seatbeforeengagingtheparkingbrake.
Thesafetyinterlocksystemwillautomaticallyshutoffthe engine ifthe operatorleavesthetractor'sseatwiththe PTO(Blade
Engage)leverengaged,regardlessofwhethertheparkingbrake isengaged.
IGNITION SWITCH
Theignitionswitchisactivatedtostartthe engine,insertkeyintothe ignitionswitchandturnclockwisetothe STARTposition.Releasethe keyintotheONpositiononce enginehasfired.
Tostoptheengine,turnthe ignitionkeycounterclockwisetothe OFF position.
On
Start
off
SETTING THE CUTTING HEIGHT
1. Selecttheheightpositionofthecuttingdeckbyplacingthedeck liftleverinanyofthedifferentcuttingheightnotchesontheright
sideof thefender.
2. Adjustthedeck wheelssothattheyarebetween1A-inchand Y2-inchabovethegroundwhenthetractoris onasmooth,fiat
surfacesuchas a driveway.
To adjust Deck Wheels:
1. Removetheflangelocknuton theshoulderboltsecuringthe deckwheel.
2. Positionthewheeltothedesiredheightaslistedabove.SeeFig.
8.
3. Securetheshoulderboltwiththeflangelocknut.
Keephandsandfeetawayfromthedischargeopeningof thecutting
deck.
NOTE:Thedeckwheelsarean anti-scalpfeatureofthedeckand
are notdesignedtosupporttheweightofthecuttingdeck.Referto
LevelingintheMaintenance& Servicesectionofthismanualformore
detailedinstructionsregardingvariousdeckadjustments.
Neverleavea runningmachineunattended.AlwaysdisengagePTO, moveshiftleverintoneutralposition,setparkingbrake,stopengine andremovekeytopreventunintendedstarting.
ENGAGING THE PARKING BRAKE
To engage the parking brake:
1. Fullydepressthe brakepedalandholdit downwithyourfoot.
2. Movethespeedcontrolleverallthewaydownandintothe parkingbrakeposition.
3. Releasethe brakepedaltoallowtheparkingbraketo engage.
To release the parking brake:
1. Depressthebrakepedalandmovethe speedcontrolleveroutof theparkingbrakepositionandintoa desiredspeed.
Figure8
STARTING THE ENGINE
Donot operatethetractoriftheinterlocksystemis malfunctioning.
Thissystemwasdesignedforyoursafetyand protection.
NOTE:Refertothe GasolineandOilfill-up instructionsearlierin this section.
1. Insertthetractorkeyintotheignitionswitch.
2. PlacethePTO(BladeEngage)leverin thedisengaged(OFF) position.
3. Engagethetractor'sparkingbrake.
4. Activatethechokecontrolbymovingthethrottle/chokeleverall
thewayupintothechokeposition.
15
5. Turntheignitionkeyclockwisetothe STARTposition.Afterthe enginestarts,releasethekey.It will returntotheON (orNormal Mowing)position.
DoNOTholdthekeyinthe STARTpositionfor longerthanten secondsata time.Doingsomaycausedamagetoyourengine's
electricstarter.
6. Aftertheenginestarts,deactivatethechokecontrolandplacethe throttlecontrolinthe FASTposition.
NOTE: DoNOTleavethechokecontrolonwhileoperatingthetractor. Doingso willresultina "rich"fuelmixtureandcausetheengineto run poorly.
STOPPING THE ENGINE
If youstrikea foreignobject,stoptheengine,disconnectthespark plugwire(s)andgroundagainstthe engine.Thoroughlyinspectthe machinefor anydamage.Repairthedamagebeforerestartingand operating
1. Ifthe bladesareengaged,placethePTO(BladeEngage)leverin thedisengaged(OFF)position.
2. TurntheignitionkeycounterclockwisetotheSTOPposition.
3. Removethe keyfromtheignitionswitchto preventunintended starting.
DRIVING THE TRACTOR
Avoidsuddenstarts,excessivespeedandsuddenstops.
Donot leavetheseatofthetractorwithoutfirst placingthePTO (BladeEngage)leverinthedisengaged(OFF)position,depressing thebrakepedalandengagingthe parkingbrake.Ifleavingthetractor unattended,alsoturntheignitionkeyoff andremovethe key.
Alwayslookdownandbehindbeforeandwhilebackinguptoavoida back-overaccident.
1. Depressthebrakepedalto releasetheparkingbrakeandthenlet thepedalup.
2. Movethethrottleleverintothe FAST(rabbit)position.
3. Placetheshift leverineithertheFORWARDor REVERSE position.
IMPORTANT: DoNOTusethe shiftlevertochangethedirection oftravelwhenthetractorisin motion.Alwaysusethebrakepedalto bringthetractorto acompletestopbeforeshifting.
4. Graduallybeginto applypressureto the drivepedal.Thefurther
downthe pedalis pushed,thefasterthetractorwilltravelinthe desireddirectionbasedon thepositionoftheshift lever.
5. Thelawntractorisbroughttoa stopbyreleasingthedrive pedal
andthendepressingthe brakepedal.
Beforeleavingthe operator'spositionforanyreason,disengagethe blades,placethe shiftleverinneutral,engagetheparkingbrake, shutengineoff andremovethe key.
Whenstoppingthetractorforanyreasonwhileon agrasssurface, always:
1. Placetheshiftleverinneutral,
2. Engagetheparkingbrake,
3. Shutengineoffand removethekey.Doingsowillminimizethe possibilityofhavingyourlawn"browned"byhotexhaustfrom yourtractor'srunningengine.
16
DRiViNG ON SLOPES
RefertotheSLOPEGAUGEintheSafetyInstructionssectionof the manualto helpdetermineslopeswhereyou mayoperatethistractor safely.
Donotmowon inclineswitha slopein excessof 15degrees(a rise ofapproximately2-1/2feetevery10feet).Thetractorcouldoverturn andcauseseriousinjury.
MOWING
Tohelpavoidbladecontactora thrownobjectinjury,keepbystand- ers,helpers,childrenandpetsat least75feetfromthemachine whileitis in operation.Stopmachineifanyoneentersthearea.
Thefollowinginformationwill be helpfulwhenusingthecuttingdeck withyourtractor:
Mowupanddownslopes,NEVERacross. Exerciseextremecautionwhenchangingdirectionon slopes.
Watchforholes,ruts,bumps,rocks,or otherhiddenobjects. Uneventerraincouldoverturnthemachine.Tallgrasscan hide
obstacles. Avoidturnswhendrivingona slope.Ifa turnmustbemade,turn
downthe slope.Turningupa slopegreatlyincreasesthechance ofarollover.
Avoidstoppingwhendrivingupaslope.Ifit is necessaryto stop whiledrivingupa slope,startup smoothlyandcarefullytoreduce thepossibilityofflippingthetractoroverbackward.
ENGAGING THE BLADES
Engagingthe PTO(BladeEngage)transferspowerto thecuttingdeck orother(separatelyavailable)attachments.Toengagetheblades, proceedasfollows:
1. Movethe throttle/chokecontrolleverto theFAST(rabbit)position.
2. Graspthe PTO(BladeEngage)leverandpivotitalltheway forwardintothe engaged(ON)position.
3. KeepthethrottleleverintheFAST(rabbit)positionforthe most efficientuseof thecuttingdeckor other(separatelyavailable)
attachments.
NOTE:Theenginewill automaticallyshutoff ifthePTOisengaged withtheshiftleverin positionforreversetravelwiththe ignitionkeyin theONposition.
MULCHING
A mulchkit isavailableasan attachment.Mulchingisa processof recirculatinggrassclippingsrepeatedlybeneaththecuttingdeck.The ultra-fineclippingsarethenforcedbackintothe lawnwheretheyact as
a naturalfertilizer. A mulchkit canbe purchasedthroughtheretaillocationinwhichyou
purchasedthistractor.Formore information, simply contact Sears at 1-800-4-MY-HOME®.
USING THE DECK LIFT LEVER
Toraisethecuttingdeck,movethedecklift levertothe left,thenplace itinthenotchbestsuitedforyourapplication.RefertoSettingThe CuttingHeightearlierinthissection.
Planyourmowingpatternto avoiddischargeof materialstoward
roads,sidewalks,bystandersandthe like.Also,avoiddischarging materialagainstawallor obstructionwhichmaycausedischarged materialtoricochetbacktowardtheoperator.
Donot mowat highgroundspeed,especiallyifa mulchkit or
grasscollectorisinstalled.
Forbestresultsitisrecommendedthatthefirst twolapsbecut withthedischargethrowntowardsthecenter.Afterthe firsttwo
laps,reversethedirectionto throwthedischargetotheoutside
forthebalanceofcutting.Thiswillgivea betterappearancetothe
lawn.
Donotcutthe grasstooshort.Shortgrassinvitesweedgrowth andyellowsquicklyin dry weather.
Mowingshouldalwaysbedonewiththeengineatfullthrottle.
Underheavierconditionsit maybe necessaryto go backoverthe cut areaa secondtimetogeta cleancut.
Do NOTattemptto mowheavybrushandweedsandextremely tallgrass.Yourtractorisdesignedtomowlawns,NOTclear
brush.
Keepthe bladessharpand replacethebladeswhenworn.Refer to CuttingBladesintheServicesectionof thismanualforproper
bladesharpeninginstructions.
HEADLIGHTS
Thelampsare ONwheneverthetractor'sengineis running.
ThelampsturnOFFwhenthe ignitionkeyismovedtotheSTOP
position.
17
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall controlsandstoptheengine.Waituntilallmovingpartshavecometo acompletestop.Disconnectsparkplugwireandgrounditagainstthe enginetopreventunintendedstarting.Alwayswearsafetyglassesduring operationor whileperforminganyadjustmentsor repairs.
BeforeEachUse
IntheFirstFiveHours Every10Hours
1. Engineoil level
2. Mufflerareaandcontrols
3. Fingerguard
1. EngineOil
1. Hood/Dashairvents
2. Batteryterminals
3. Deckspindlesand idler
1. Check
2. Clean
3. Clean
1. Change
1. Clean
2. Clean
3. Lubricate
bracket
Every25 hours
1. Air filter'sprecleaner*
2. Air filter*
3. Midsteeringarms,pivot
1. Clean
2. Clean
3. Lubricate
shafts,andaxles
4. Lubricate
5. Lubricate
1. Change/Replace
2. Check
1. Replace
2. Replace
3. Replace
4. Clean
5. Replace
6. Clean
7. Removeandgreaseaxles
1. Clean
2. Clean
3. Lubricate
Every50 hours
Annually
BeforeStorage
4. Frontwheelbearings
5. Frontdeckwheels
1. Engineoil/Oil filter
2. Muffler
1. Air filter
2. Air filter'spre-cleaner
3. Sparkplug
4. Air coolingsystem*
5. Fuelfilter
6. SteeringGears
7. RearWheels
1. Hood/Dashairvents
2. Batteryterminals
3. Midsteeringarms,pivot shafts,andaxles
4. Frontwheelbearings
5. Frontdeckwheels
6. Deckspindlesand idler
4. Lubricate
5. Lubricate
6. Lubricate
bracket
7. Pedalpivotpoints
7. Lubricate
*Servicemorefrequentlyunderdustyconditions.
Followthe maintenanceschedulegivenbelow.Thischartdescribes serviceguidelinesonly.UsetheServiceLogcolumntokeeptrack ofcompletedmaintenancetasks.To locate the nearest Parts&
RepairServiceCenteror to scheduleservice,simplycontact
1-800-4-MY-HOME®.
Beforeperforminganymaintenanceor repairs,disengagethePTO (BladeEngageLever),engagethe parkingbrake,stoptheengine
and removethekeytopreventunintendedstarting.
Iftheenginehasbeen recentlyrun,theengine,mufflerandsur- roundingmetalsurfaceswill behotand cancauseburnsto theskin.
Exercisecautiontoavoidburns.
18
ENGINE MAINTENANCE
Checking the Engine Oil Onlyuse highqualitydetergentoilratedwithAPIserviceclassification
SF,SG,SH,orSJ, Selecttheoil'sSAEviscositygradeaccordingto theexpectedoperatingtemperature.Followthe chartbelow.
Althoughmulti-viscosityoils (5W20,10W30,etc.)improvestarting in coldweather,theywill resultinincreasedoil consumptionwhen
usedabove32°ECheckyourengineoillevelmorefrequentlytoavoid possibleenginedamagefromrunninglowonoil.
('_older _ 32°F _War me'_r
Oil Viscosity Chart
Tochecktheengineoil,proceedasfollows:
Ensurethatthetractorisona levelsurface.
Cleantheoil fillareaofanydebris.
1. Removethedipstickandwipewithacleancloth.
2. Insertandtightendipstick.
3. Removethedipstickandchecktheoillevel.It shouldbeat the Fullmarkonthedipstick.SeeFigure9.
f
Dipstick-_
Changing Engine Oil
Theengineoilshouldbechangedinthefirst 5 hoursandthenevery 50 hoursoronce a season.Tochangetheengineoil,proceedas
follows:
1. WithengineOFFbutstillwarm,disconnectsparkplugwireandkeepit awayfromsparkplug.
2. Removetheoilfillcap/dipstickfromtheoilfilltube.SeeFigure9.
3. Turnthesteeringwheelallthewaytotherighttobetterexposethedrain plug.
4. Cliptheoildrainsleeve(packedwiththismanual)ontotheoildrainport. Routetheoppositeendofthesleeveintoanappropriateoilcollection
containerwithacapacitygreatenoughtocollecttheusedoil.
5. Removetheoildrainplug,Theoilwillbegintodrainoutoftheengine.
6. Aftertheoilhasfinisheddraining,replacetheoildrainplugandtighten. Becarefulnottoovertighten.
7. Removetheoildrainsleeveandstoreforlateruse.
8. Refilltheenginewithnewmotoroiluntiltheoillevelonthedipstick readsFULL.Replacetheoilfillcap/dipstick.
Usedoil isa hazardouswasteproduct.Disposeof usedoil properly. Donotdiscardwithhouseholdwaste.Checkwithyour localauthori-
ties oror contact1-800-4-MY-HOMEforalist of safedisposal/
recyclingfacilities.
Changing the Oil Filter
1. Draintheoil fromthe engineasdescribedabove.
2. Removetheoilfilteranddisposeofproperly.See Figure10.
Oil Drain Sleeve
Figure9
If low,addoil slowlyintothe engineoilfill. Donotoverfill.After addingoil,waitoneminuteandthenrecheckthe oil level.
Donotoverfill.Overfillingwithoil maycausetheengineto notstart, hardstarting,orenginesmoking.If overthe FULLmarkonthe dipstick,drainoil toreduceoil leveltoFULLmarkondipstick.
5. Replaceandtightendipstick.
OilDrain
Valve
J
3. Beforeyou installthenewoil filter, lightlylubricatetheoilfilter gasketwithfresh,cleanoil.
4. Installtheoil filterbyhanduntilthegasketcontactstheoil filter adapter,then tightentheoilfilter 1/2to 3/4 turns.
5. Addoil as describedabove.
6. Startand runthe engine.Astheenginewarmsup,checkfor oil
leaks.
7. Stoptheengineandchecktheoil level.It shouldbeatthe FULL markonthedipstick.
19
Figure10
Fuel Filter Air Cleaner
Gasolineand itsvaporsareextremelyflammableandexplosive.Fire orexplosioncancausesevereburnsor death.
Keepgasolineawayfromsparks,openflames,pilotlights,heat, andotherignitionsources.
Checkfuellines,tank,cap,andfittingsfrequentlyforcracksor leaks.Replaceif necessary.
Beforereplacingthefuelfilter,drainthe fueltankas perthe instructionsbelow.
Donotdrainfuelwhentheengineishot.Allowthe engine
adequatetimetocool. Drainfuelintoan approvedcontainer outdoors,awayfromopenflame.
Drainanylargevolumeoffuelfromthe tankby disconnectingthe fuellinefromthein-linefuelfilterneartheengine.
Removethefuellinefromthe In-lineside(sidetowardsthefuel tank)of thefuel filter.
Replacementpartsmustbethesameand installedin thesame positionastheoriginalparts.
Iffuel spills,waituntil itevaporatesbeforestartingengine.
Beforereplacingthefuelfilter,drainthe fueltank.Otherwisefuel
canleakoutandcausea fireor explosion.
ToDrainthe fuel:
1. Locatethefuelfilter,whichisroutedontheleftsideoftheengine betweenthefueltankandthecarburetor,andmaybeattachedto theenginewitha tiestrap.Cutthetie strap,ifpresent,then pinch thein-lineclamponthefuelfilterwitha pairofpliers,slidethe clampupthefuelline.Pullthefuellinefreefromthefilterandplace theopenendofthe lineintoanapprovedcontainertodrainthefuel.
Tochangethe fuel filter:
1. Useplierstosqueezethe tabsontheotherclamp(theout-line sideof thefuelfilter),thenslidetheclampawayfromthefuelfilter. Twistandpullthe fuellineoffofthefuelfilter.SeeFigure11.
Clamp
Fuel Line
Tab
.J
Figure11
2. Checkthefuellinesforcracksor leaks.Replaceif necessary.
3. Replacethe fuelfilterwithan originalequipmentreplacement filter.Call1-800-4-MY-HOME®topurchasetheoriginalequip- mentreplacementfilter.
4. Securethefuellineswiththe clamps.
Iffilters,or coversarenotinstalledcorrectlyseriousinjuryordeath
couldresultfrombackfire.Donotattemptto starttheenginewith themremoved.
Donot usepressurizedair or solventstocleantheaircleaner
cartridge.
Theairfiltersystemusesa cylindricalcartridge.
1. Removethefasteners(A)andtheairfiltercover(B).SeeFigure
12.
A
Figure12
2. Toremovethefilter(C),lifttheendofthefilterandthenpullthe filteroff the intake(D).
3. Toloosendebris,gentlytapthe filterona hardsurface,if thefilter isexcessivelydirty,replacewitha newfilter.
4. installthefilterontheintake.Pushtheendofthefilterintothe baseas shown.Makesurefilterfitssecurelyin the base.
5. installairfiltercoverandsecurewithfasteners.
Spark Plug
1. Cleanareaaroundthe sparkplugbase.Donot sandblastspark plug.Sparkplugshouldbecleanedbyscrapingor wirebrushing andwashingwitha commercialsolvent
2. Removeandinspectthe sparkplug.Checkgaptomakesureitis setat .030".SeeFigure13.
3. Replacethesparkplug(Champion®RC12YC)oncea season.
2O
f
Electrode Porcelain
J
Temperatureof mufflerandnearbyengineareasmayexceed150°F
(65°0).Avoidcontactwiththeseareas.
inspectmufflerperiodically,and replaceifnecessary.Replace- mentpartsforthemufflermustbethe sameand installedin the samepositionastheoriginalparts.
Clean Engine
Dailyor beforeeveryuse,cleangrass,chafforaccumulated debrisfromengine.Keeplinkage,spring,andcontrolsclean.
Keepareaaroundandbehindmufflerfreeofanycombustibledebris.
Keepingenginecleanallowsair movementaroundengine.
Enginepartsshouldbe keptcleanto reducetheriskofoverheat- ingandignitionofaccumulateddebris.
Donotusewatertocleanengineparts.Watercouldcontaminatefuel system.Useabrushordrycloth.
Carburetor Adjustment
Thecarburetoron thisengineisnotadjustable.
LUBRICATION
Beforelubricating,repairing,or inspecting,alwaysdisengagePTO (BladeEngageLever),moveshiftleverintoneutralposition,set parkingbrake,stopengineand removekeytopreventunintended starting.
Pivot Points & Linkage Lubricateall thepivotpointsonthedrivesystem,parkingbrakeandlift
linkageat leastoncea seasonwithlightoil. Rear Wheels
Therearwheelsshouldbe removedfromthe axlesoncea season. Lubricatethe axlesandtherimswellwithanall-purposegreasebefore
re-installingthem.
Front Axles
Eachendofthetractor'sfrontpivotbarmaybeequippedwithagrease fitting.Lubricatewithagreasegunafterevery25hoursoftractoroperation.
Battery
Thebatteryissealedandismaintenance-free.Acidlevelscannotbe checked.
Alwayskeepthebatterycablesandterminalscleanandfreeof corrosivebuild-up.
Aftercleaningthebatteryandterminals,applya lightcoatof
petroleumjellyorgreasetobothterminals.
Alwayskeepthe rubberbootpositionedoverthe positiveterminal to preventshorting.
IMPORTANT: if removingthe batteryforanyreason,disconnectthe NEGATIVE(Black)wirefromitsterminalfirst,followedbythePOSI-
TIVE(Red)wire.Whenre-installingthebattery,alwaysconnectthe
POSITIVE(Red)wiretoits terminalfirst,followedbythe NEGATIVE
(Black)wire.Becertainthatthewiresareconnectedtothecorrect terminals;reversingthemcouldchangethepolarityandresultin damageto yourengine'salternatingsystem.
Cleaning Battery
Cleanthebatterybyremovingit fromthe tractorandwashingwith a bakingsodaandwatersolution.Ifnecessary,scrapethe battery terminalswitha wirebrushto removedeposits.Coatterminalsand exposedwiringwithgreaseor petroleumjellytopreventcorrosion.
Battery Failures
Somecommoncausesfor batteryfailureare:
incorrectinitialactivation
Overcharging
Freezing
Undercharging
Corrodedconnections Thesefailuresare NOTcoveredbyyourtractor'swarranty.
CLEANING THE ENGINE AND DECK Anyfuelor oil spilledonthemachineshouldbewipedoff promptly.Do
NOTallowdebristoaccumulatearoundthe coolingfinsoftheengine or onany otherpartof themachine.
IMPORTANT: Theuseofa pressurewashertocleanyourtractoris
NOTrecommended.Itmaycausedamagetoelectricalcomponents,
spindles,pulleys,bearingsor theengine.
Deck Wash System Yourtractor'sdeckis equippedwitha waterporton itssurfaceaspart
of itsdeckwashsystem.
Usethedeckwashto rinsegrassclippingsfromthe deck'sunderside and preventthebuildupofcorrosivechemicals.Completethefollowing
stepsAFTEREACHMOWING:
1. Drivethetractortoalevel,clearspoton yourlawn,nearenough foryourgardenhosetoreach.
Makecertainthetractor'sdischargechuteis directedAWAYfromyoul
house,garage,parkedcars,etc.
2. Disengagethe PTO(BladeEngage),settheparkingbrakeand stoptheengine.
21
3. Threadthehosecoupler(packagedwithyourtractor'sOperator's Manual)ontotheendofyourgardenhose.
4. Attachthe hosecouplertothewaterportonyourdeck'ssurface. SeeFigure14.
j,
/
f
J
J _; .......... ........
8
Figure14
5. Turnthewateron.
6. Whilesittinginthe operator'spositiononthe tractor,startthe engineandplacethethrottleleverinthe FAST(rabbit)position.
7. Movethetractor'sPTO(BladeEngage)intotheONposition.
8. Remainintheoperator'spositionwiththecuttingdeckengaged foraminimumoftwo minutes,allowingthe undersideofthe cuttingdecktothoroughlyrinse.
9. Movethetractor'sPTO(BladeEngage)intotheOFFposition.
10. Turntheignitionkeytothe STOPpositiontoturnthetractor's engineoff.
11. Turnthewateroff anddetachthehosecouplerfromthewater portonyourdeck'ssurface.
12. Repeatsteps4through11on the oppositesideofthe cutting deck.
Aftercleaningyourdeck,returntotheoperator'spositionandengage thePTO.Keepthecuttingdeckrunningfora minimumoftwominutes, allowingtheundersideof thecuttingdecktothoroughlydry.
ADJUSTMENTS
Neverattempttomakeanyadjustmentswhiletheengineis running, exceptwherespecifiedintheoperator'smanual.
Leveling the Deck NOTE: Checkthetractor'stirepressurebeforeperforminganydeck
levelingadjustments.Referto Tiresinthe Servicesectionofthis manualformoreinformationregardingtirepressure.
Front To Rear Thefrontofthe cuttingdeckis supportedbya stabilizerbarthatcan
beadjustedtolevelthe deckfromfronttorear.Thefrontof thedeck
shouldbe between_A-inchand3A-inchlowerthanthe rearofthedeck. Adjustifnecessaryasfollows:
1. Withthetractorparkedona firm, levelsurface,placethe lever forliftingtheplatformonthe secondtothetopnotch(second highestposition)and rotatethebladeascloseas possibleto the dischargechannelthatis paralleltothetractor.
2. Measurethedistancefromthefrontof thebladetiptotheground andthe rearofthebladetipto theground.Thefirstmeasure-
menttakenshouldbe between_A"and3A"lessthanthesecond measurement.Determinethe approximatedistancenecessaryfor
properadjustmentandproceed,ifnecessary,tothenextstep.
3. Locatetheflangelocknut onthefrontsideof thestabilizer bracket.SeeFig.15.
Tightentheflangelocknuttoraisethefrontofthedeck;
o
Loosentheflangelock nutto lowerthefrontof thedeck.
f
f__
Figure15
Side to Side
Ifthecuttingdeckappearstobe mowingunevenly,a sideto side
adjustmentcan beperformed.Adjustifnecessaryasfollows:
1. Withthetractorparkedona firm, levelsurface,placethe decklift leverin thesecondfromthetop notch(secondhighestposition) and rotatebothbladessothat theyareperpendicularwiththe
tractor.
2. Measurethedistancefromtheoutsideoftheleftbladetiptothe groundandthedistancefromthe outsideoftherightbladetipto theground.Bothmeasurementstakenshouldbeequal.Ifthey're not, proceedto thenextstep.
3. Loosen,butdoNOTremove,thehexcap screwonthe leftdeck hangerbracket.SeeFig. 16.
4. Balancethedeckby usinga wrenchto turntheadjustmentgear (foundimmediatelybehindthehexcapscrewjust loosened) clockwise/uporcounterclockwise/down.Thedeckis properly balancedwhenbothbladetipmeasurementstakenearlierare equal.
22
J
He× Cap Screw
'_._. j
Figure16
5. Retightenthe hexcap screwon theleftdeckhangerbracket whenproperadjustmentisachieved.
Seat Adjustment RefertotheAssemblysectionofthismanualforseatadjustment
instructions. Parking Brake Adjustment
Neverattempttoadjustthebrakeswhiletheengineisrunning.Always disengagePTO(bladeengage)lever,moveshiftleverintoneutral position,stopengineandremovekeytopreventunintendedstarting.
If thetractordoes notcometo acompletestopwhenthebrakepedal iscompletelydepressed,or ifthetractor'srearwheelscanrollwiththe parkingbrakeapplied,thebrakeisinneedofadjustment.Contactthe nearest SearsService Centerto haveyourbrakesproperlyadjusted.
TolocatethenearestParts&RepairServiceCenteror toschedule service,contact 1-800-4-MY-HOME®.
CUTTING DECK REMOVAL
Figure17
Avoidpinchinginjuries.Neverplaceyourfingerson the idlerspringor betweenthebeltanda pulleywhileremovingthebelt.
Lookingatthecuttingdeckfromtheleftsideofthetractor,locatethe bow-tiepinthatsecuresthedecksupportrodontherearIdtsided the
deck.SeeFig.18.Removethebow-tiepinthatsecuresthedecksupport
rod,andcarefullyremovethedecksupportfromthedeckliftarm.
To remove the cutting deck, proceed as follows:
1. Placethe PTO(Blade Engage)leverin the disengaged(OFF) positionandengagethe parkingbrake.
2. Lowerthe deck by movingthe deck lift leverintothe bottom notchon the rightfender.
3. Removetheself-tappingscrew(A) thatsecuresthebelt-keeper rodfromaroundthe tractor'sPTOpulley,thenremovethe belt keeperrod(B). SeeFig. 17.
NOTE: Makea mentalnotewhatholetheotherendofthebelt-keeper rodisinsertedinfor reinstallationpurposes.
4. Removethebelt(C)fromaroundthetractor'sPTOpulley.See Fig.17.
Figure18
6. Repeattheabovestepsonthetractor'srightside. NOTE:Thebow-tieclipsshouldbe re-installedfromthe topdown.
7. Movethe decklift leverintothe topnotchon the rightfenderto
raisethedecklift armsupandoutofthe way.
23
.
Removethe bow-tiecotterpin securingthe deckstabilizerrodto thedeck. Slidethedecklift rodfromthemountingbracketon the deckasseenin Fig.19.
..........._'_¢& _ .......................................
The recommended operating tire pressure is:
Approximately10psi for thereartires
Approximately14psi for thefronttires
IMPORTANT: Refertothetire sidewallforexacttiremanufacturer's recommendedormaximumpsi.Donotoverinflate.Uneventire pres-
surecould causethecuttingdeckto mowunevenly.
BATTERY
CaliforniaProposition65 WARNING!Batteryposts,terminals,and
relatedaccessoriescontainleadandleadcompounds,chemicals knowntotheStateofCaliforniatocausecancerandreproductive harm.Washhandsafterhandling.
If removingthe battery,disconnecttheNEGATIVE(Black)wire
fromits terminalfirst,followedbythe POSITIVE(Red)wire.When
re-installingthebattery,alwaysconnectthePOSITIVE(Red)wireto
Its termna f rst,fo owedby theNEGATVE (Back) wre.
JUMP STARTING
Figure19
.
CarefullyremovethePTOcablefromthe rearofthecuttingdeck byremovingthebow-tiecotterpinwhichsecuresit. Removethe springfromthe deckidlerbracket.SeeFig.20.
f
PTOCable
Neverjump starta damagedorfrozenbattery.Becertainthevehicles
do nottouch,andignitionsareoff.Do notallowcableclampsto touch.
1. Connectpositive(+)cableto positivepost(+)ofyourtractor's dischargedbattery.
2. Connecttheotherendof thecableto the positive(+)postofthe jumperbattery.
3. Connectthesecondcablenegative(-) tothenegativepost(-) of thejumperbattery.
4. Connecttheotherendof thenegativecableto the engineblockof thetractor,awayfromthebattery.Attachtoanunpaintedpartto assurea goodconnection.
Ifthejumperbatteryis installedona vehicle(i.e.car,truck),do NOT startthe vehicle'senginewhenjump startingyourtractor.
5. Startthetractor(as instructedearlierinthissectionof this manual).
6. Setthetractor'sparkingbrakebeforeremovingthejumpercables, in reverseorderofconnection.
CHARGING
Figure20
10. Gentlyslidethecuttingdeck(fromthe left side)out from underneaththetractor.
TIRES
Neverexceedthe maximuminflationpressureshownonthesidewall oftire.
Batteries
giveoffan explosivegas whilecharging.ChargethebatteryI
ina wellventilatedareaandkeepawayfroman openflameor pilot
ghtasona waterheater,spaceheater,furnace,cothesdryeror |
othergas appliances.
Whenchargingyourtractor'sbattery,useonlya chargerdesignedfor I
12Vlead-acidbatteries.ReadyourbatterychargersOwners Manual priortochargingyourtractorsbattery.Alwaysfollowits instructions I
land heed ts warnngs. j
24
J
If yourtractorhasnot beenputintousefor anextendedperiodoftime, chargethebatteryasfollows:
1. Setyourbatterychargertodeliveramaxof 10amperes.
If yourbatterychargerisautomatic,chargethe batteryuntilthe chargerindicatesthatchargingiscomplete.Ifthe chargerisnot automatic,chargefor nofewerthaneight hours.
FUSE
One20AMPfuseisinstalledin yourtractor'swiringharnesstoprotect thetractor'selectricalsystemfromdamagecausedbyexcessive
amperage. If theelectricalsystemdoesnot function,oryourtractor'senginewill
notcrank,firstcheckto be certainthatthefusehasnot blown.It can befoundattherearoftheunit,underneaththefenderlocatedbythe
battery.
Alwaysusea fusewiththesameamperagecapacityforreplacement.
CUTTING BLADES
Shutthe engineoff andremoveignitionkeybeforeremovingthe cuttingblade(s)forsharpeningor replacement.Protectyourhands byusingheavygloveswhengraspingtheblade.
Toproperlysharpenthecuttingblades,removeequalamounts of metalfrombothendsof thebladesalongthecuttingedges,
parallelto thetrailingedge,at a250.to 300angle.Alwaysgrind
eachcutting bladeedgeequallytomaintainproperbladebalance.
SeeFig.22.
Figure 22
Periodicallyinspectthebladeand/orspindleforcracksordamage, especiallyafter you'vestrucka foreignobject.Donotoperatethe machineuntil damagedcomponentsare replaced.
Toremovetheblades,proceedasfollows.
1. Removethedeckfrombeneaththetractor,(refertoCuttingDeck Removalearlierinthis section)thengentlyflip thedeckoverto exposeitsunderside.
2. Placea blockofwoodbetweenthecenterdeckhousingbaffle andthecuttingbladeto actasa stabilizer.SeeFig.21.
3. Removethehexflangenutthat securesthe bladeto thespindle assembly.SeeFig.21.
Ifthecuttingedgeofthebladehas previouslybeensharpened,or if
anymetalseparationis present,replacethebladeswithnewones.
A poorlybalancedbladewillcauseexcessivevibration,maycause damagetothetractorand/or resultin personalinjury.
5. Testthe blade'sbalanceusinga bladebalancer.Grindmetal from theheavysideuntilit balancesevenly.
NOTE:Whenreplacingtheblade,be suretoinstallthebladewiththe sideof theblademarked"Bottom"(orwitha part numberstampedin it)facingthegroundwhenthemowerisintheoperatingposition.
Usea torquewrenchtotightenthebladespindlehexflangenut to
between70Ibs-ftand 90Ibs-ft.
CHANGING THE DECK BELT
Besuretoshuttheengineoff,removeignitionkey,disconnectthe
Isparkplugwire(s)andgroundagainsttheenginetopreventunin- ltendedstartingbeforeremovingthebelt.
Figure 21
All beltsonyourtractoraresubjecttowearandshouldbereplacedif anysignsof wearare present.
25
IMPORTANT: TheV-beltfoundonyourtractoris speciallydesigned toengageanddisengagesafely.A substitute(non-OEM)V-beltcan bedangerousbynotdisengagingcompletely.Fora properworking machine,useidenticalequipmentbeltsas listedin thepartspagesof thisOperator'sManual.
Tochangeor replacethedeckbeltonyourtractor,proceedasfollows:
1. Removethedeckasinstructedearlierinthis section.
2. Removethe beltcoversfromthespindlepulleysby removingthe hexscrewsthatfastenthecoversto the deck.SeeFig.23.
3. It mayalsobenecessaryto loosenthehex nuton the leftdeck idlerpulleytogetthe beltoffthepulleyandaroundthebeltguard.
4. Carefullyremovethedeckbeltfromaroundthetwospindle pulleysandthetwo deckidlerpulleys,SeeFig,23,
5. Toplacethenewbelt,beginbyroutingthebeltaroundthetwo outerspindlepulleysasshowninFig,23,
6. Thenroutethebeltaroundthe twodeckidlerpulleysasshownin Fig.23,
7. Retightenthebeltkeeperrodloosenedearlier.
8. Remountthebeltguardsremovedearlier,
9. Re-installthedeck,makingsurethebeltremainsroutedaround thepulleysas instructed.Thecompletebeltroutingisshownin Fig,23.
10. Pullthe rightsideofthe belt,and placethenarrowVsideofthe beltintothePTOpulley.
11. Whileholdingthebeltandpulleytogether,rotatethepulleytothe left.Continueholdingandrotatingthe pulleyand beltuntilthe belt isfullyrolledintothePTOpulley.
PARKING BRAKE ADJUSTMENT
Neverattempttoadjustthebrakeswhiletheengineis running.Always
disengagePTO(BladeEngageLever),moveshiftleverintoneutral
position,stopengineandremovekeyto preventunintendedstarting.
Ifthetractordoesnotcometoa completestopwhentheclutch-brake pedaliscompletelydepressed,or ifthetractor'srearwheelscan roll withtheparkingbrakeapplied,the brakeis inneedof adjustment. Contactthe nearest Parts & RepairService Centertohaveyour
brakesserviced, Tolocatethe nearestParts& RepairServiceCenteror to schedule
service, contact 1-800-4-MY-HOME®.
CHANGING THE TRANSMISSION DRIVE
BELT
NOTE:Severalcomponentsmustberemovedandspecialtools(i.e. air/impactwrench)inorderto changethetractor'sdrivebelt.Contact the nearest Parts & RepairService Centerto haveyourtransmis-
siondrivebeltserviced. Tolocatethe nearestParts& RepairServiceCenteror to schedule
service, contact 1-800-4-MY-HOME®.
Hex Washer Screws
BeltGuard
_ _oo Deckidier Pu,,ey
This portion of the belt routes around
the PTO Pulley
Belt Cover
Figure 23
26
Neverstorelawntractorwithfuel intankindoorsorinpoorly ventilatedareaswherefuelfumesmayreachan openflame,spark, orpilotlightas onafurnace,waterheater,clothesdryer,or gas appliance.
PREPARING THE ENGINE
IMPORTANT:Fuelleftinthefuel tankduringwarmweatherdeterio-
ratesandwillcauseseriousstartingproblems.
Topreventgumdepositsfromforminginsidetheengine'scarburetor andcausingpossiblemalfunctionof theengine,thefuel systemmust be eithercompletelyemptied,orthe gasolinemustbe treatedwitha stabilizertopreventdeterioration.
1. Ifusingafuel stabilizer: a. Readtheproductmanufacturer'sinstructionsandrecom-
mendations.
b. Addtoclean,freshgasolinethecorrectamountof stabilizer
forthecapacityof the fuelsystem.
c. Fillthe fueltankwithtreatedfuelandruntheenginefor2-3
minutestogetstabilizedfuelintothecarburetor.
2. Ifemptyingthefuelsystem: a. Donotdrainfuelwhentheengineishot.Allowthe engine
adequatetimeto cool.Drainfuelintoanapprovedcontainer outdoors,awayfromopenflame.
b. Drainanylargevolumeof fuelfromthetank bydisconnect-
ing thefuellinefromthe in-linefuelfilterneartheengine. Seethecompleteinstructionsfor DrainingTheFuellaterin
this section.
DRAiNiNG THE FUEL
1. Locatethe fuelfilter,whichis locatedonthe leftsideof the engine,andmaybeattachedtotheenginewitha tiestrap.
2. Cutthetiestrap,if present,thenpinchthein-lineclamponthe fuelfilterwitha pairofpliers,slidethe clampupthefuelline.
3. Pullthefuellinefreefromthefilterandplacetheopenendof the
lineintoanapprovedcontainertodrainthe fuel.
PREPARING THE LAWN TRACTOR
1. Cleanandlubricatetractorthoroughlyasdescribedinthelubrica- tioninstructions.
2. Donotusea pressurewasherorgardenhosetocleanyour unit.
3. Storemowerina dry,cleanarea.Donotstorenextto corrosive materials,suchas fertilizer.
Gasolineisextremelyflammableandcanbeexplosiveundercertain
conditions.Draingasolinebeforestoringtheequipmentforextended
periods.Drainfuelonlyintoanapprovedcontaineroutdoors,away froman openflame.Allowenginetocool.Extinguishcigarettes, cigars,pipes,andothersourcesofignitionpriortodrainingfuel.
Storegasolineinan approvedcontainerinsafelocation.
c. Reconnectthefuellineandruntheengineuntil it startsto
falter,thenusethechoketo keeptheenginerunninguntilall fuelinthecarburetorhasbeenexhausted.
d. Disconnectthefuellineanddrainanyremaininggasoline
fromthesystem.
Gasolineisa toxicsubstance.Disposeofgasolineproperly.Contact
yourlocalauthoritiesforapproveddisposalmethods.
3. Removethesparkplugandpourone(1)ounceofengineoil throughthe sparkplugholeintothe cylinder.Cranktheengine severaltimesto distributetheoil. Replacethesparkplug.
27
Enginefailstostart
1. PTO/BladeEngageleverengaged.
2. Parkingbrakenotengaged.
3. Sparkplugwire(s)disconnected.
4. Throttle/Chokecontrollevernotincorrect
4. PlaceThrottle/Chokeleverintothe FASTposition.
startingposition.
5. Chokenotactivated
6. Fueltankempty,or stalefuel.
7. BIockedfuelline.
8. Faultysparkplug(s).
9. Engineflooded.
10. BlownFuse(s)
Enginerunserratically
1. UnitrunningwithCHOKEactivated.
2. Sparkplugwire(s)loose.
3. Blockedfuel lineor stalefuel.
4. Ventingascapplugged.
4. Clearventor replacecapifdamaged.
5. Waterordirtinfuel system.
6. Dirtyair cleaner.
Engineoverheats 1. Engineoillevellow. 1.
2. Airflowrestricted. 2.
Enginehesitatesat highRPM 1. Sparkpluggaptoo close. 1. Engineidles rough 1. Sparkplugfouled,faultyor gaptoowide. 1.
2. Dirtyair cleaner. 2.
Excessivevibration
1. Cuttingbladelooseor unbalanced.
2. Damagedor bentcuttingblade.
Mowerwill notmulchgrass
1. Enginespeedtoolow.
2. Wetgrass.
3. Excessivelyhighgrass.
Unevencut
4. Dullblade.
1. Decknot leveledproperly.
4. Sharpenor replaceblade.
2. Dullblade.
3. Uneventire pressure.
1. Placeleverindisengaged(OFF)position.
2. Engageparkingbrake.
3. Connectwire(s)to sparkplug(s).
5. MovetheThrottle/Chokeleverintothe Choke position.
6. Filltankwithclean,fresh(lessthan30 daysold) gas.
7. Replacethe fuellineandreplacefuelfilter.
8. Clean,adjustgapor replaceplug(s).
9. Crankenginewiththrottlein FASTposition.
10. ReplaceFuse(s)
1. Deactivatethe CHOKE.
2. Connectsparkplugwire(s).
3. Replacethe fuelline;filltankwithclean,fresh gasolineandreplacefuelfilter.
5. Drainfueltank.Refillwithclean,freshgasoline.
6. Replaceair cleanerpaperelementorcleanfoam pre-cleaner,ifequipped.
Fillcrankcasewithproperamountandweightof oil. Cleangrassclippingsanddebrisfromaroundthe
engine'scoolingfinsandhousing. Removesparkplugandresetthegap.
Replacesparkplug.Set pluggap. Replaceair cleanerelementand/orcleanpre-
cleaner.
1. Tightenbladeandspindle.
2. Replaceblade.
1. Placethrottlein FAST(rabbit)position.
2. Donotmulchwhengrassiswet.
3. Mowonceata highcuttingheight,then mowagain atdesiredheightor makea narrowercuttingswath.
1. Performside-to-sidedeckadjustment.
2. Sharpenor replaceblade.
3. Checktirepressureinallfourtires.
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