Craftsman 247.25003 Operator's Manual

Page 1
perator_s nual
I:RRFrSMRN°
ZERO=TURN RIDER
27 Hi:),48" MOWER DECK
Model No. 247,25003
CAUTION: Before using this product, read this manual and follow all safety rules and operating instructions,
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com
ASSEMBLY OPERATION
MAINTENANCE PARTS LIST
o ESPANOL
FormNo.769-07656
(November7,2011)
Page 2
Warranty Statement .................................. Page 2
Safe Operation Practices .......................... Pages 3-8
Assembly .................................................. Pages 9-11
Operation .................................................. Pages 12-21
Service and Maintenance ......................... Pages 22-33
Off-Season Storage .................................. Page 34
Parts List ..................................................... Pages 38-61
Engine Parts List ....................................... Pages 62-75
Labels ....................................................... Page 76
Repair Protection Agreement ................... Page 79
Espafiol ..................................................... Page 84
Service Numbers ...................................... Back Cover
Troubleshooting ........................................ Page 35-36
CRAFTSMAN FULL WARRANTY
FORTHREEYEARSfromthedateof purchase,all non-expendabbpartsof this ridingequipmentarewarrantedagainstanydefectsinmaterial orworkmanship.Adefectivenon-expendablepartwillreceivefreein-homerepairorreplacementif repairis impossible.
FOR90 DAYSfromthedateof purchase,thebattery(anexpendablepart)of this ridingequipmentiswarrantedagainstanydefectsinmaterialor workmanship(ourtestingprovesthatitwillnotholda charge).A defectivebatterywillreceivefreein-homereplacement.
WARRANTYSERVICE
Forwarrantycoveragedetailstoobtainfree repairorreplacement,call 1-800-659-5917or visitthewebsite:www.craftsman.com Inallcasesabove,if partrepairorreplacementis impossible,theridingequipmentwillbe replacedfreeofchargewiththesameoranequivalent
model. Alloftheabovewarrantycoverageisvoidifthisridingequipmentiseverusedwhileprovidingcommercialservicesor if rentedtoanotherperson.
ThiswarrantycoversONLYdefectsinmaterialandworkmanship.WarrantycoveragedoesNOTinclude:
Expendableparts(exceptbattery)thatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedtoblades,spark plugs,air cleaners,belts,andoilfilters.
Standardmaintenanceservicing,oilchanges,or tune-ups.
Tirereplacementor repaircausedby puncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass. Tireor wheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationormaintenance.
Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedtodamagecausedbytowingobjectsbeyondthecapabilityofthe ridingequipment,impactingobjectsthatbendtheframe,axleassemblyorcrankshaft,orover-speedingtheengine.
Repairsnecessarybecauseof operatornegligence,includingbutnot limitedto,electricalandmechanicaldamagecausedbyimproper storage,failureto usethepropergradeand amountof engineoil,failuretokeepthedeckclearofflammabledebris,orfailuretomaintainthe ridingequipmentaccordingtotheinstructionscontainedin theoperator'smanual.
Engine(fuelsystem)cleaningor repairscausedbyfueldeterminedto becontaminatedor oxidized(stale). Ingeneral,fuelshouldbeused within30 daysof itspurchasedate.
Normaldeteriorationandwearof the exteriorfinishes,orproductlabelreplacement.
o
Thiswarrantygivesyouspecificlegalrights,and youmayalsohaveotherrightswhichvaryfromstatetostate.
Sears BrandsManagementCorporation, Hoffman Estates,IL 60179
EngineOil: 15W-40 Fuel: UnleadedGasoline
SparkPlug: RC12YC Engine: KohlerSV840-3021
© KCD IRLLC 2
ModelNumber Serial Number
Dateof Purchase
Recordthe modelnumber,serialnumber,
anddateof purchaseabove.
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Thissymbolpointsoutimportantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowall instructionsin thismanual
beforeattemptingtooperatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
Thismachinewasbuilttobeoperatedaccordingtothesafeopera- tionpracticesinthis manual.Aswithanytypeof powerequipment, carelessnessorerroron thepartofthe operatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethe followingsafety instructionscouldresultin seriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknowntoStateofCalifornia tocausecancerandbirthdefectsorotherreproductiveharm.
Batteryposts,terminals,and relatedaccessoriescontainleadand
leadcompounds,chemicalsknowntotheStateof Californiato causecancerandreproductiveharm.Washhandsafterhandling.
GENERAL OPERATION
Read,understand,andfollowall instructionson themachineand
in themanual(s)beforeattemptingtoassembleandoperate. Keepthis manualina safeplacefor futureand regularreference andfororderingreplacementparts.
Befamiliarwithall controlsandtheirproperoperation.Knowhow tostopthemachineanddisengagethemquickly.
Neverallowchildrenunder14yearsofageto operatethis machine.Children14andover shouldreadandunderstandthe
instructionsandsafeoperationpracticesin thismanualandon themachineandshouldbetrainedandsupervisedbyan adult.
Neverallowadultsto operatethis machinewithoutproper instruction.
Tohelpavoidbladecontactor athrownobjectinjury,keep bystanders,helpers,childrenandpetsat least75feetfromthe machinewhile it is in operation.Stopmachineifanyoneenters
thearea.
Thoroughlyinspecttheareawheretheequipmentistobe used. Removeallstones,sticks,wire,bones,toys,andotherforeign objectswhichcouldbe pickedupandthrownbytheblade(s). Thrownobjectscancauseseriouspersonalinjury.
Planyourmowingpatterntoavoiddischargeofmaterialtoward roads,sidewalks,bystandersandthe like.Also,avoiddischarg- ingmaterialagainstawallorobstructionwhichmaycause dischargedmaterialto ricochetbacktowardthe operator.
Alwayswearsafetyglassesorsafetygogglesduringoperation andwhileperforminganadjustmentorrepairtoprotectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe eyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksand shirts.Loosefittingclothesandjewelrycanbecaughtin movable parts.Neveroperatethis machineinbarefeetor sandals.
Your Responsibility--Restricttheuseofthispowermachineto personswhoread,understandandfollowthewarningsandinstruc-
tionsin thismanualandon the machine.
SAVE THESE INSTRUCTIONS!
Beawareofthe mowerandattachmentdischargedirectionand do not pointitatanyone.Donot operatethemowerwithoutthe dischargecoverorentiregrasscatcherinits properplace.
Donotput handsor feetnearrotatingpartsor underthe cutting deck.Contactwiththe blade(s)canamputatehandsandfeet.
A missingor damageddischargecovercan causebladecontact or thrownobjectinjuries.
Stoptheblade(s)whencrossinggraveldrives,walks,or roads andwhilenotcuttinggrass.
Watchfor trafficwhenoperatingnearorcrossingroadways.This
machineis not intendedforuseonany public roadway.
Donotoperatethemachinewhile underthe influenceofalcohol or drugs.
Mowonlyindaylightorgoodartificiallight.
Nevercarrypassengers.
Backup slowly.Alwayslookdownandbehindbeforeandwhile
backingto avoida back-overaccident.Beawareandpayatten- tionto the safetysystemfunctionthatstopspowertothe blades whendrivingin reverse.If notfunctioningproperly,contactan authorizeddealerfor safetysysteminspectionand repair.
Slowdownbeforeturning.Operatethemachinesmoothly.Avoid erraticoperationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntil theblade(s)cometo acompletestopbeforeremovinggrass catcher,emptyinggrass,uncloggingchute,removinganygrassor debris,or makinganyadjustments.
Neverleavearunningmachineunattended.Alwaysturnoff
blade(s),placedrivecontrollevers fullyoutwardtoeachsidein neutral,set parkingbrake,stopengineandremovekeybefore
dismounting.
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Useextracarewhenloadingorunloadingthe machineintoa trailerortruck.Thismachineshouldnotbedrivenupor down ramp(s),becausethemachinecouldtip over,causingserious personalinjury.Themachinemustbe pushedmanuallyon ramp(s)to loadorunloadproperly.
Mufflerandenginebecomehotandcancausea burn.Donot touch.
Checkoverheadclearancescarefullybeforedrivingunderlow hangingtree branches,wires,dooropeningsetc.,wherethe operatormaybestruckor pulledfromthemachine,whichcould resultinseriousinjury.
Disengageallattachmentclutches,setthe parkingbraketo the 'on'positionandmovethe RHand LHdrivecontrolleversfully outwardto eachsideto the neutralpositionbeforeattemptingto startthe engine.
Yourmachineisdesignedto cutnormalresidentialgrassofa heightnomorethan10".Donotattemptto mowthroughunusually tall,drygrass(e.g.,pasture)orpilesof dry leaves.Drygrassor leavesmaycontacttheengineexhaustand/orbuilduponthe mowerdeckpresentingapotentialfirehazard.
Useonlyaccessoriesandattachmentsapprovedfor this machine bythemachinemanufacturer.Read,understandandfollowall instructionsprovidedwiththe approvedaccessoryor attachment.
Dataindicatesthatoperators,age60yearsandabove,are involvedin alargepercentageofridingmower-relatedinjuries. Theseoperatorsshouldevaluatetheirabilityto operatetheriding mowersafelyenoughto protectthemselvesandothersfrom seriousinjury.
If situationsoccurwhicharenot coveredinthismanual,usecare andgoodjudgment.ContacttheCraftsmanHelpLineat 1-800-
659-5917for assistance.
SLOPE OPERATION
Slopesarea majorfactorrelatedtolossof controlandtip-over accidentswhichcanresultinsevereinjuryor death.Allslopesrequire extracaution.Ifyoucannotbackupthe slopeor if youfeeluneasyon it, do notmowit.
Foryoursafety,usetheslopegaugeincludedaspartofthismanual to measureslopesbeforeoperatingthis machineona slopedor hilly area.Iftheslopeis greaterthan15degreesasshownonthe slope gauge,donot operatethis machineonthatareaor seriousinjurycould
result.
Do:
o
Mowacrossslopes,notupanddown.Exerciseextremecaution
whenchangingdirectionon slopes. Watchfor holes,ruts,bumps,rocks,orotherhiddenobjects.
Uneventerraincouldoverturnthe machine.Tallgrasscan hide
obstacles.
Useslowspeed.Choosea lowenoughspeedsothatyouwill not haveto stopwhileon theslope.Avoidstartingorstoppingona slope.Ifthetiresareunableto maintaintraction,disengagethe bladesandproceedslowlyandcarefullystraightdowntheslope.
Followthe manufacturer'srecommendationsforwheelweightsor counterweightsto improvestability.
Useextracarewithgrasscatchersor otherattachments.These canchangethestabilityofthe machine.
Keepallmovementontheslopesslowandgradual.Donot makesuddenchangesinspeedordirection.Rapidacceleration
or decelerationcouldcausethe frontof the machineto lift and
rapidlyflipoverbackwards,whichcouldcauseseriousinjury.
DoNot:
Donotturnon slopesunlessnecessary;thenturnslowlyuphill
and useextracarewhileturning.
Donotmowneardrop-offs,ditchesorembankments.Themower couldsuddenlyturnoverifa wheelisovertheedgeof a cliff, ditch,or ifan edgecavesin.
Donottry tostabilizethemachineby puttingyourfooton the ground.
Donotusea grasscatcheron steepslopes.
Donotmowon wetgrass.Reducedtractioncouldcausesliding.
Donottowheavypull behindattachments(e.g.loadeddumpcart, lawnroller,etc.)on slopesgreaterthan5 degrees.Whengoing downhill,theextraweighttendsto pushtheridingmowerand maycauseyoutoloosecontrol(e.g.ridingmowermayspeed up,brakingandsteeringabilityare reduced,attachmentmay jack-knifeandcauseridingmowertooverturn).
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CHILDREN
Tragicaccidentscanoccuriftheoperatorisnotalert to the presence ofchildren.Childrenareoftenattractedtothemachineandthemowing activity.Theydo notunderstandthedangers.Neverassumethat childrenwillremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaand inwatchfulcareofa responsibleadultotherthantheoperator.
Bealertandturnmachineoff ifa childentersthearea.
Toavoidback-overaccidents,alwayslookbehindanddownfor
smallchildren.
Nevercarrychildren,evenwiththe blade(s)shutoff.Theymay falloffandbe seriouslyinjuredorinterferewithsafemachine operation.
Useextremecarewhenapproachingblindcorners,doorways, shrubs,treesorotherobjectsthatmayblockyourvisionofa child whomayrunintothe pathof the machine.
Keepchildrenawayfromhotor runningengines.Theycansuffer burnsfroma hotmuffler.
Removekeywhenmachineisunattendedtopreventunauthorized operation.
Neverallowchildrenunder14yearsofageto operatethis machine. Children14andovershouldreadandunderstandthe instructionsand
safeoperationpracticesinthismanualandon themachineandshould betrainedandsupervisedbyan adult.
TOWING
Towonlywitha machinethathasa hitchdesignedfortowing.Do notattachtowedequipmentexceptatthehitchpoint.
Followthemanufacturersrecommendationforweightlimitsfor towedequipmentandtowingonslopes.
Neverallowchildrenor othersinoron towedequipment.
Onslopes,theweightof thetowedequipmentmaycauselossof
tractionandlossof control.
Travelslowlyandallowextradistanceto stop.
Donot shifttoneutralandcoastdownhill.
SERVICE
SafeHandlingof Gasoline
Toavoidpersonalinjuryorpropertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare explosive.Seriouspersonalinjurycanoccurwhengasolineisspilled on yourselforyourclotheswhichcan ignite.Washyourskinand changeclothesimmediately.
Useonlyanapprovedgasolinecontainer.
Extinguishallcigarettes,cigars,pipesandothersourcesofignition.
Neverfuelmachineindoors.
Neverremovegascap or addfuelwhiletheengineishotor run-
ning.Allowengineto coolatleasttwominutesbeforerefueling.
Neveroverfill fuel tank. Filltanktono morethan 1/2inchbelow
bottomoffillernecktoallowspaceforfuel expansion.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeitofftheengineandequipment.Move
machineto anotherarea.Wait5 minutesbeforestartingtheengine.
Toreducefirehazards,keepmachinefree of grass,leaves,or
otherdebrisbuild-up.Cleanup oilor fuel spillageandremoveany fuelsoakeddebris.
Neverstoreor re-fuelthe machineorfuelcontainerinsidewhere
thereisanopenflame,sparkor pilotlightas on a waterheater,
spaceheater,furnace,clothesdryerorothergasappliances.
Allowa machineto coolat leastfiveminutesbeforestoring.
AvoidStaticDischarge.
Neverfillcontainersinsidea vehicleoron a truckortrailer bed
witha plasticliner.Alwaysplacecontainerson thegroundaway fromyourvehiclebeforefilling.
Whenpractical,removegas-poweredequipmentfromthe truck
or trailerandrefueliton theground.Ifthis isnotpossible,then
refuelsuchequipmentona trailerwitha portablecontainer,rather
thanfroma gasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthefueltankor
containeropeningat all timesuntilfuelingiscomplete.Donot use a nozzlelock-opendevice.
GeneralService
Neverrunan engineindoorsorina poorlyventilatedarea.Engine
exhaustcontainscarbonmonoxide,an odorless,anddeadlygas.
Beforecleaning,repairing,orinspecting,makecertainthe
blade(s)andall movingpartshavestopped.Disconnectthespark plugwireandgroundagainsttheengineto preventunintended starting.
Periodicallychecktomakesurethebladescometocompletestop
withinapproximately(5) fivesecondsafteroperatingtheblade disengagementcontrol,ifthebladesdonotstopwithinthethis timeframe,aveyourmachineservicedprofessionallybySearsor anotherqualifieddealer.
Regularlycheckthesafetyinterlocksystemforproperfunction,as
describedlaterinthis manual.Ifthesafetyinterlocksystemdoes
notfunctionproperly,haveyourmachineservicedprofessionally bySearsoranotherqualifieddealer.
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Checktheblade(s)andenginemountingboltsatfrequent intervalsforpropertightness.Also,visuallyinspectblade(s)for damage(e.g.,excessivewear,bent,cracked).Replacethe blade(s)withtheoriginalequipmentmanufacturer's(O.E.M.) blade(s)only,listedinthismanual.Useofpartswhichdonot meettheoriginalequipmentspecificationsmayleadtoimproper performanceandcompromisesafety!
Mowerbladesaresharp.Wrapthebladeorweargloves,anduse extracautionwhenservicingthem.
Keepallnuts,bolts,andscrewstighttobesuretheequipmentis insafeworkingcondition.
Nevertamperwiththesafetyinterlocksystemorothersafety devices.Checktheirproperoperationregularly.
Afterstrikingaforeignobject,stoptheengine,disconnectthe sparkplugwire(s)andgroundagainsttheengine.Thoroughly inspectthemachineforanydamage.Repairthedamagebefore startingandoperating.
Neverattempttomakeadjustmentsorrepairstothemachine whiletheengineisrunning.
Grasscatchercomponentsandthedischargecoveraresubject towearanddamagewhichcouldexposemovingpartsorallow objectstobethrown.Forsafetyprotection,frequentlycheck componentsandreplaceimmediatelywithoriginalequipment manufacturer's(O.E.M.)partsonly,listedinthismanual.Useof partswhichdonotmeettheoriginalequipmentspecificationsmay leadtoimproperperformanceandcompromisesafety!
Donotchangetheenginegovernorsettingsorover-speedthe engine.Thegovernorcontrolsthemaximumsafeoperatingspeed oftheengine.
Maintainorreplacesafetyandinstructionlabels,asnecessary. Observeproperdisposallawsandregulationsforgas,oil,etc.to
protecttheenvironment. AccordingtotheConsumerProductsSafetyCommission(CPSC)
andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct hasanAverageUsefulLifeofseven(7)years,or270hoursof operation.AttheendoftheAverageUsefulLifehavethemachine inspectedannuallybySearsoranotherqualifieddealertoensure thatallmechanicalandsafetysystemsareworkingproperlyand notwornexcessively.Failuretodosocanresultinaccidents, injuriesordeath.
DO NOT MODIFY ENGINE
Toavoid seriousinjuryor death,do notmodifyengineinanyway. Tamperingwiththegovernorsettingcanleadtoa runawayengineand causeittooperateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.
Notice RegardingEmissions
Engineswhicharecertifiedto complywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOffRoadEquipment)are certifiedto operateon regularunleadedgasoline,andmayinclude thefollowingemissioncontrolsystems:EngineModification(EM)and ThreeWayCatalyst(TWO)if soequipped.
SPARK ARRESTOR
Thismachineisequippedwithan internalcombustionengineand shouldnot beusedonor nearanyunimprovedforest-covered, brush-coveredor grass-coveredlandunlesstheengine'sexhaust systemisequippedwitha sparkarrestormeetingapplicablelocalor statelaws(if any).
Ifa sparkarrestoris used,it shouldbe maintainedin effectiveworking orderbytheoperator.IntheStateof Californiatheaboveis required bylaw(Section4442of theCaliforniaPublicResourcesCode).Other statesmayhavesimilarlaws.Federallawsapplyonfederallands.
A sparkarrestorfor the mufflerisavailableforpurchasebycallingSear
Parts& Repairat 1-800-469-4663.
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SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthis product.Read,understand,andfollowallinstructionson themachine beforeattemptingtoassembleandoperate.
READTHEOPERATOR'SMANUAL(S) Read,understand,andfollowall instructionsinthemanual(s)beforeattemptingtoassembleand
operate
WARNING--ROTATINGBLADES
Donot put handsor feetnearrotatingpartsor underthe cuttingdeck.Contactwiththeblade(s)can
amputatehandsandfeet.
sJ / _
®
WARNING--THROWNOBJECTS Thismachinemaypickupandthrowandobjectswhichcancauseseriouspersonalinjury.
WARNING--THROWNOBJECTS Thismachinemaypickupandthrowandobjectswhichcancauseseriouspersonalinjury.
BYSTANDERS Keepbystanders,helpers,childrenandpetsat least75feetfromthemachinewhileitis inoperation.
WARNING--SLOPEOPERATION
Donot operatethismachineona slopegreaterthan15degrees.
DANGER-- ROTATINGBLADES
Toreducetheriskofinjury,keephandsandfeetaway.Donotoperateunlessdischargecoverorgrass catcheris in itsproperplace.Ifdamaged,replaceimmediately.
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(OK)
15° Slope
X
(TOO STEEP)
15° Slope
'_. _ Figure1
USETHISSLOPEGAUGETODETERMINE
IFA SLOPEIS TOOSTEEPFORSAFEOPERATION!
Tochecktheslope,proceedasfollows:
1. Removethis pageandfold alongthedashedline.
2. Locatea verticalobjectonor behindtheslope (e.g.a pole,building,fence, tree,etc.)
3. Align eitherside ofthe slopegaugewith the object(SeeFigure1and Figure2 ).
4. Adjust gaugeupor downuntilthe leftcornertouchestheslope (SeeFigure1and Figure2).
5.
15°
dashedline
If thereis agap belowthe gauge,theslopeistoo steepfor safeoperation(SeeFigure2 above).
Figure2
Slopesare a majorfactor relatedtotip-over and roll-overaccidents whichcan resultin severeinjury or death. Donot operatemachine on slopes in excess of 15degrees.All slopesrequire extra caution. Ifyou cannotback up the slope orifyou feeluneasy on it,do not mowit.
Always mow across theface of slopes, never mow upand downthe faceof slopes.
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RiDiNG MOWER PREPARATION
Removethe uppercratingmaterialfromthe shippingpallet,andcut anybandsor tie strapssecuringtheridingmowertothepallet.
1. Usethelift handleto raisethedeckto itshighestposition.
1. Fromjustin frontof thetwo reartires,locatethetransmission bypassrods.Referto Figure1.
RH Transmission
BypassRod
Figure1
2. Pullonerodtowardthefrontof the ridingmoweruntiltheflange ontherod is forwardofthe keyholeslotin theframeassembly.
3. Lowerthebypassrodintothe keyholeslotandreleasesothe rod flangeis againstthe frontof the framebracket.
4. Repeattheaboveproceduretoengagetheotherbypassrodon theother sideofthe ridingmower.
5. Withthe bypassrodsengagedandwiththeaidof anassistant, carefullypushtheridingmoweroff ofthe shippingpallet.
6. Aftermovingthe ridingmower,disengagebothbypassrods.Lift therodandguidetheflangeofthe rod backthroughthelarger
circularopeningof thekeyhole,thenreleasetherod.
NOTE:The ridingmowerwill not drivewiththebypassrodsinthe engageposition.
7. Removethedeckwashsystemnozzleadapterandoildraintube fromthemanualbagandstorefor futureuse.
9. Removethetwoshoulderboltsandlocknutsin theseatpanas showninFigure2.
Figure2
Rotatetheseatintopositionandsecuretheseatinto placewiththe previouslyremovedshoulderboltsandlocknuts.Becarefulnottocrimp or damagethewireharnesswhileinstallingtheseat.SeeFigure3.
install Operator's Seat Toinstallthe seatproceedasfollows:
NOTE:Theseatisshippedwiththeseatswitchandseatpanattached.
8. Cutanystrapssecuringthe seatassemblyandthedrivecontrol leverstothe ridingmower.Removeanypackingmaterial.
NOTE:Becarefulnotto cut thewiring harnessconnectingthe seat andtheseatswitch.
Figure 3
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10. Installlanyardusingexistingself-tappingscrew.SeeFigure4. 2. Fromthe outside,inserttheboltsthroughthehourglassspacers andtheholesof the pivotbracket.Securewith theflangelock
nuts.SeeFigure6.
Figure4
NOTE:Insertself-tappingscrewthroughholeinlanyardanddowninto thesameholethatitwas removedfrom.
Position Drive Control levers Thedrivecontrolleversof theridingmowerareloweredforshipping
purposes.Usingthehardwarefoundin themanualbag,the control leversmustbe repositionedtooperatethe ridingmower.Toreposition thecontrolleversfor operation,proceedas follows:
1. Liftand swingthecontrolleversupinto theoperatingposition.
SeeFig.5.
3. Referto"AdjustingtheDriveControlLevers"intheServiceandMainte- nancesectionforinstructionsonthefinaladjustmentofthelevers.
Connecting the Battery Cables
Batteryposts,terminals,and relatedaccessoriescontainleadand leadcompounds,chemicalsknowntotheStateofCaliforniatocause cancerand reproductiveharm.Washhandsafterhandling.
Figure6
r
Control Lever Moved
inward and in Neutral
Figure5
Whenattachingbatterycables,alwaysconnectthePOSITIVE(Red) wireto itsterminalfirst,followedbytheNEGATIVE(Black)wire.
Forshippingreasons,bothbatterycableson yourequipmentmay havebeenleftdisconnectedfromtheterminalsatthe factory.To
connectthe batterycables,proceedasfollows:
NOTE:ThepositivebatteryterminalismarkedPos.(+).The negative batteryterminalismarkedNeg.(-).
NOTE:If thepositivebatterycableisalreadyattached,skipaheadto step2.
J
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Removethe plasticcover,if present,fromthe positivebattery terminaland attachthe redcableto thepositivebatteryterminal (+)withtheboltandhexnut.See Figure7.
Figure7
2. Removethe plasticcover,if present,fromthe negativebattery terminaland attachtheblackcane tothenegativebattery terminal(-) withthe bolt andhex nut.SeeFigure7.
3. Positionthe redrubberbootoverthepositivebatteryterminalto helpprotectit fromcorrosion.
NOTE:Ifthe batteryisputintoserviceafterthedateshownontoporside ofbattery,chargethebatteryasinstructedintheServiceandMaintenance sectionyourOperator'sManualpriorto operatingtheridingmower.
Adjusting the Seat Toadjustthe positionof the seat,pullup andholdtheseatadjustment
lever.Slidetheseatforwardor rearwardto the desiredposition;then releasetheadjustmentlever.Makesureseatis lockedinto position beforeoperatingthe ridingmower.SeeFigure8.
Checking and adding oil NOTE:Yourridingmoweris shippedwithoil intheengine.However,
youMUSTcheckthe oil levelbeforeoperating.
1. Placetheridingmowerona flat,levelsurface.
2. Removetheoilfillercap/dipstickandwipethedipstickclean.See Figure9.
Figure9
3. Insertthecap/dipstickintothe oil fillerneck,butdo notscrewit in.
4. Removetheoilfillercap/dipstick.Ifthelevelislow,slowlyaddoil
untiloil levelregistersbetweenfull(F)andlow(L),Figure9.
NOTE:Donotoverfill.Overfillingwithoilmaycausesmoking,hard starting,or sparkplugfouling.
5. Replaceandtightencap/dipstickfirmlybeforestartingengine.
NOTE:DONOTallowoil levelto fallbelowthe"L"markonthe dipstick.Doingsomayresultinequipmentmalfunctionsor damage.
NOTE:Tochangetheoil inyourengine,seethe Serviceand
Maintenancesectionof thismanual.
Figure8 1 1
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Storage Tray
FuelShut=Off Valve
PTOSwitch
!
Cup Holder
RH Drive
Control Lever Deck Lift
LHDrive
Control Lever
Deck Height
index
HourMeter ignition Switch
Figure10 Nowthat youhavesetup yourridingmower,it'simportanttobecome acquaintedwith itscontrolsandfeatures.Referto Figure10.
NOTE:Referencesto LEFT,RIGHT,FRONT,and REARindicatethat positionontheridingmowerwhenfacingforwardwhile seatedinthe
operator'sseat.
DECK HEIGHT INDEX
Thedeckheightindexconsistsofseveralholeslocatedonthefront!rightof thefootplatform.Eachholecorrespondstoa 1/4"changeinthedeckheight positionrangingfrom1"atthelowestnotchto4"atthehighestnotch.
CUP HOLDER
Thecup holderis locatedtowardtherearoftheLHconsoleto theright oftheoperator'sseat.
STORAGE TRAY
Thestoragetrayis locatedat the rearoftheLHconsole.
DECK LiFT PEDAL
Thedecklift pedalislocatedon the rightfrontcornerofthe foot platform,andisusedto raiseandlowerthemowerdeck.
Toraisethemowingdecktothetransportposition,pushtheupperpartof thepedalallthewayforwardandplacetheclevispininfurthestholefrom youandsecurewiththecotterpin.Tolowerthedeck,removetheclevispin andreinsertitinthedesiredcuttingheightandsecurewithcotterpin.
RH AND LH DRIVE CONTROL LEVERS
TheRHandLHcontrolleversarelocatedon eachsideofthe opera- tor'sseat.Thesehingedleverspivotoutwardtoopenspacetopermit theoperatortoeither sitin theridingmowerseat,orto dismountthe
ridingmower.Theleversmustbefullyopenedoutand inthe neutral
positionto starttheridingmowerengine.
Eachlevercontrolsthe respectiveRHorLH transmission.Conse-
quently,theseleverscontrolallof the movementsof the ridingmower.
Drivingand steeringutilizingthesecontrolleversis quitedifferentfrom
conventionalridingmowers,andwilltakesomepracticetomaster.
Refertothe Drivingthe RidingMowerforinstructionson usingthe
controllevers.
Meets ANSI Safety Standards
CraftsmanTillersconformto the safetystandardoftheAmericanNationalStandardsInstitute(ANSI)
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iGNiTiON SWITCH
Theignitionswitchis locatedon theRHconsoletotherightof the operator'sseat.Theignitionswitch hasthree positionsas follows:
STOP6 -- Theengineandelectri- calsystemisturnedoff.
RUN_ -- Theridingmowerelectricalsystemisenergized. START_ -- Thestartermotorwillturnovertheengine.Releasethe
keyimmediatelywhentheenginestarts NOTE:Topreventaccidentalstartingand/orbatterydischarge,remove
thekeyfromtheignitionswitchwhentheridingmowerisnotinuse.
POWER TAKE-OFF (PTO) SWITCH
ThePTOswitchislocatedonthe RHconsoleto the rightoftheopera- tor'sseatnextto the ignitionswitch.
ThePTOswitchoperatestheelectricPTOclutchmountedonthebot- tomoftheenginecrankshaft.Pulltheswitchknobupwardtoengage thePTOclutch,or pushtheknobdownwardtodisengagetheclutch.
ThePTOswitchmustbein theDISENGAGEDpositionwhenstarting theengine.
Thehourmeter/indicatorpanelis locatedon theRHconsoletotherightof the operator's 1234.5
HOOROETER"1
seat.The hourmeterrecordsthehoursthat theridingmowerhas beenoperatedin the
digitaldisplay. Thehourmeterisactivatedwhenevertheignitionswitchisturnedto
theRUN_ position.Keepa recordoftheactualhoursofoperation toassureall maintenanceproceduresarecompletedaccordingto the
instructionsinthismanualandthe enginemanual. NOTE:An optionalmeterprovidesenginespeed(RPM),service
reminders(oil, lube),andrunningtime(hours).
PARKING BRAKE ENGAGEMENT LEVER
Theparkingbrakeengagementleveris locatedonthe LHconsoleto theleftof theoperator'sseat,andwhenpulledtotherear,ENGAGES theparkingbrake.
NOTE:If theLHand RHdrivecontrolleversarenotfullyopened
outwardtoeach sideinthe neutralpositionwhenengagingtheparking
brake,the enginewill stop.Theparkingbrakemustbeplacedin the ENGAGEDpositionwhenstartingthe ridingmowerengine.
FUEL TANK
Thefueltankis locatedto the rightoftheoperator'sseat.Turnthefill capapproximately1/4turnandpullupwardto remove.
Pushthecapdownwardonthefueltankfillneckandturn approxi- mately1/4turnclockwisetotightenAlwaysre-installthefuelcaptightly
ontothefueltankafterremoving.
Neverfill the fuel tankwhentheengineisrunning.Iftheengineis
hotfromrecentlyrunning,allowtocoolforseveralminutesbefore
refueling.Highlyflammablegasolinesplashingontotheenginecould
_causea f re.
Fuel Shut=Off Valve
Thefuelshut-offvalveislocatedontopofthefueltank.Whenturned
ina clockwisedirectionuntilit stops,itwillshutoffthe flowof fuel to theengine.Whenturnedinacounterclockwisedirectionitwillopen andallowfuel to flowtotheengine.SeeFigure11.
THROTTLE CONTROL
I @ITI
CLOSE
Thethrottlecontrolis locatedon theLHconsoletotheleftof the operator'sseat.Whensetina givenposition,auniformenginespeed
willbemaintained. Pushthethrottlecontrolhandleforwardtoincreasetheenginespeed.The
ridingmowerisdesignedtooperatewiththethrottlecontrolintheFAST
position(fullthrottle)whentheridingmowerisbeingdrivenandthe
mowerdeckisengaged. Pullthethrottlecontrolhandlerearwardto decreasethe enginespeed.
CHOKE KNOB
Thechokeknobislocatedonthe left sideofthemower nexttotheoperator'sseat.The chokeknobcontrolsthe
positionofthe enginechoke.Pulltheknoboutto choke1"=,1theengine;pushtheknobintoopen thechokeI _t1.
OPEN
Figure11
NOTE:Afterstoppingoperation,if youwill not resumeoperationwithin 30 minutes,closethisvalveto preventfloodingthe engineon yournext attemptedstart-up.
13
Page 14
SEAT ADJUSTMENT LEVER (NOT SHOWN)
Theseatadjustmentleverislocatedbelowthefront/leftof theseat. Theleverallowsforadjustmentof the foretoaft positionofthe operator'sseat.Referto the ServiceandMaintenancesectionfor instructionsonadjustingtheseatposition.
TRANSMISSION BYPASS RODS (NOT SHOWN)
Thetransmissionbypassrods(oneforeachthe RHandLHtransmis- sion)are locatedbeneaththeframeplatform,just insideeachrear wheel.SeeFigure1on page7.
Whenengaged,the two rodsopena bypasswithinthe hydrostatic transmissions,whichallowstheridingmowertobe pushedshort distancesby hand. RefertotheAssembly sectionforinstructionson usingthe bypassfeature.
Nevertowyourridingmower.Towingtheridingmowerwiththerear wheelsonthegroundmaycauseseveredamagetothetransmissions.
TRANSMISSION OIL EXPANSION RESERVOIR (NOT SHOWN)
Thetransmissionoil expansionreservoirisconnectedbyhosesto theRHandLHtransmissionassemblies,and is locatedbeneaththe
seatbox.Thefunctionofthe reservoiris to holdthenaturalexpansion oftransmissionoilthatoccursasthetransmissionwarmsup during operation.DO NOTFILLTHE RESERVOIR.
Undernormaloperatingconditions,nooil shouldbeaddedto the reservoir.TheCOLDoil levelshouldbenohigherthanapproximately 1/4"(the"FullCold"mark)abovethebottomofthe reservoir.See Figure12.
' ..... 3 ..... f
ColdOilFull Mark
Figure12
NOTE:Priortotheinitialoperationofthe ridingmower,theoil level inthe reservoirmaybeslightlyhigherthanthemaximumduetoair in theoil lines.Operationofthe ridingmowerwilleventuallypurgetheair
fromthelines andtheoil levelwill settletothemaximum.
General Safety
RECEIVEINSTRUCTION-- Entirelyreadthisoperator'smanual. Learnto operatethismachineSAFELY.DonotriskINJURYor DEATH.Allowonlythosewhohavebecomecompetentin its
usageto operatethis ridingmower.
Beforestartingtheengineor beginningoperation,befamiliarwith
thecontrols.Theoperatorshouldbein theoperator'sseat.The
PTOswitchmustbein theDISENGAGEDposition,theparking
brakeENGAGED,andthe RHand LHdrivecontrolleversmoved totheneutralposition.
Keepallshieldsin place.Keepawayfrommovingparts.
NORIDERS!Keepallpeopleandpetsa safedistanceaway. Lookbehindanddowntobothsidesoftheridingmowerbefore
andwhilebackingup.
DONOTdirectthemowerdischargeat people.Neverwalkor
standonthedischargesideofthe mowerwhentheengineis
running.DISENGAGEthePTOifanotherpersonapproaches
whileyou areoperatingthemower.
Avoidslopeswherepossible.Neveroperateonslopesgreaterthan 15°.Slopeswitha greaterinclinepresentdangerousoperating
conditions.Ridingmowerscanberolledover.Alwaysmowacross slopes,neverupanddowntheslope.Avoidturningdownhillif pos- sible,startat thebottomandworkuptothetop.Useextracareand go slowlywhenturningdownhill.Controlthespeedanddirectionof thezeroturnmachine"primarily"withthespeed/directionalcontrol (lapbar)ofthedownhillsideof themachine,i.e.,maintaintheuphill sidelapbar"essentially"in afixedposition.
Beforeleavingtheoperator'sseat:DISENGAGEthe PTO,move
the RHand LHdrivecontrolleversfullyoutwardin the neutral position,engagetheparkingbrake0, shutoff the engineand
removethe ignitionkey.Waitfor all movementto stopbefore
servicingorcleaning.
Whenoperatingthismower,inthe forwarddirection,do notallow
thesteeringleversto returntoneutralontheirown.Operatethe drivecontrolleverssmoothlyandavoidanysuddenmovements oftheleverswhen startingandstopping.Keepafirmgripon the
controllevers.
Becarefulwhenoperatingneargravelpathsandroadways.Stop
thebladesandridingmowermotionandwaitforvehiclesto pass beforeoperatingalongtheroad.
Donotoperatetheridingmowerwiththemowerdeckremoved. Removalofthedeckwillchangethebalanced theridingmower,
andcouldcontributetoa ridingmowerrollover. Avoidoperationontractionsurfacesthatare unstable;use
extremecautionif the surfaceis slippery.Alwaysremovedebris andotherobjectsfromthe areato bemowed- debrisandloose grasswillreducetraction.
Mowonlyindaylightorgoodartificiallight.
Watchfor holes,sprinklerheads,andotherhiddenhazards.
Avoiddrivingtooclosetotrees,creeks,ditches,sandtraps,and
otherobstacles.
14
Page 15
Slowdownbeforeturningandcometoa completestopbefore anyzeroturnmaneuver.
If youhita solidobjectwhilemowing,DISENGAGEthePTO, placethe steeringleversinthe neutral,opened-outposition, movethethrottleto slowq?::>,settheparkingbrake8, shutoff theengine,andtakethe keyfromthe ignitionswitch.Inspectfor damage.Repairthedamage.Makesurethebladesarein good conditionandthatthebladeboltsare tightbeforerestartingthe engine.
Donot stopthe ridingmoweror parkthe ridingmowerover combustiblematerialssuchas dry grass,leaves,debris,etc.
Keepthemowerandespeciallytheengineandhydrauliccompo- nentscleanandfree of grease,grass,and leavesto reducethe chanceoffire andpermitpropercooling.
Donotfillthefueltankwhentheengineisrunningorwhilethe engineishot.Allowthe engineseveralminutestocoolbefore refueling.Tightenthe fuelcapsecurely.
BEFORE OPERATING YOUR RIDING MOWER
1. Beforeyouoperatetheridingmower,studythismanualcarefully tofamiliarizeyourselfwiththe operationofalltheinstrumentsand controls.Ithasbeenpreparedtohelpyouoperateandmaintain yourridingmowerefficiently.
2. Fillthefueltankwithonlyclean,fresh,unleadedgasolinewitha pumpstickeroctaneratingof87or higher.Whenthefuelreaches oneinchfromthetopofthetank,stop.DONOTOVERFILL. Spacemustbeleftfor expansion.
3. Checktheengineoil level.Pullout the oildipstick,wipeitoff and reinsertit. Pullitoutagainand readthe oillevel.Ifit isbelowthe operatingrange,addoil throughthefilltubeusingafunnelto bringituptothetopoftheoperatingrange.
4. Checkthetireinflationpressures-8-10psifor the reartires, 20-25psifronttires.
NOTE:Newtiresareoverinflatedinorderto properlyseatthebeadto therim.
5. Checkthatall nuts,boltsandscrewsaretight.
6. Checkthetensionofthedeckdrivebeltsasinstructedin the ServiceandMaintenancesection.
7. Checkif deckis level.Whencorrectlyadjustedthe mowerdeck shouldbelevelsidetoside,andthe frontof the deckshouldbe approximately1/4"lowerthantherearofdeck.Ifdeckneedstobe leveled,refertotheServiceand Maintenancesection.
8. Lubricateall pivotpointslistedin the ServiceandMaintenance section.
9. Adjusttheseatforoperator'smaximumcomfort,visibilityandfor maintainingcompletecontrolofthe ridingmower.
SAFETY INTERLOCK SYSTEM
This ridingmoweris equippedwitha safetyinterlocksystemfor theprotectionoftheoperator.Iftheinterlocksystemshouldever
malfunction,do not operatetheridingmower.Call1-800-659-
5917toscheduleservicefromSearsParts& Repair.
Thesafetyinterlocksystempreventsthe enginefromcranking or startingunlessthe RHandLH drivecontrolleversare moved fullyoutwardtoeachside intheneutralposition,theparking
brakeis ENGAGED,andthe PTOis DISENGAGED.
Toavoidsuddenmovementwhendisengagingthe parkingbrake, thesafetyinterlocksystemwillshutoff theengineif the RHand/ or LH drivecontrolleversaremovedtoa positionotherthan thefullyoutinthe neutralpositionwhentheparkingbrakeis engaged.
Thesafetyinterlocksystemwillshutoff theengineif the operator
leavesthe seatbeforeengagingtheparkingbrake.
Thesafetyinterlocksystemwillshutoff theengineif the operator
leavesthe seatwiththePTOengaged,regardlessofwhetherthe parkingbrakeisengaged.
NOTE:The PTOswitchmustbemovedtotheDISENGAGEDposition
to restarttheengine.
Thesafetyinterlocksystemwillshutoff thePTOandthemower
bladeswillstopifbothdrivecontrolleversaremovedintothe reverseposition.ThePTOwill re-engagewhen oneorbothof the leversare movedbacktoeithertheneutralorforwardposition.
15
Page 16
STARTING THE ENGINE
Thisridingmowerisequippedwitha safetyinterlocksystem designedfortheprotectionoftheoperator.Do notoperatetheriding
mowerifanypartof the interlocksystemis malfunctioning.Periodi-
_cay checkthefunctonsofthe nterocksystemforproperoperaton.
Forpersonalsafety,theoperatormustbe sittinginthe ridingmower seatwhenstartingtheengine.
.
Openthefuel shut-offvalve.
2.
Operatormustbesittingin thetractorseatwith bothdrivecontrol leversfullyoutwardto eachsideintheneutral/startposition.See Figure13.
LHControlLever
Outin !eutral
Parking Break
Engaged
RHControl Lever
Out in Neutral
7. Turnthe ignitionkeyclockwisetothe START_ positionand releaseitassoonas the enginestarts; however,donotcrankthe
enginecontinuouslyfor morethan 10secondsata time. Ifthe enginedoesnot startwithinthis time,turnthe keytoSTOP
andwaitatleast30 secondstoallowthe engine'sstartermotor tocool.Tryagainafterwaiting.Ifaftera fewattemptstheengine failsto start,do not keeptryingto startit withthe chokeclosedas this willcausefloodingandmakestartingmoredifficult.
8. Oncetheenginewarmsup,pushthechokeknobdownintothe
OFFI{ ! position.
Cold Weather Starting Whenstartingtheengineattemperaturesnearorbelowfreezing,
ensurethecorrectviscositymotoroil isused intheengineandthe batteryis fullycharged.Starttheengineasfollows:
1. Besurethebatteryis ingoodcondition.Also,awarmbatteryhas muchmorestartingcapacitythana coldbattery.
2. Usefreshwintergradefuel.Wintergradegasolinehashigher volatilitytoimprovestarting.Do notusegasolineleftoverfrom
summer.
3. Followthe previousinstructionfor Startingthe Engine.
Using Jumper Cables To Start Engine
CHOKE Position
Figure13
3. EngagetheparkingbrakeO.
4. Makecertainthe PTOswitchisintheDISENGAGED(down) position.
5. Pullthechokeknobup intotheCHOKE!'_.1position.
NOTE:Iftheengineiswarmedup,itmaynotbe necessarytochoke theengine.
6. Pushthe throttlecontroltothe FAST_ (fullthrottle)position.
Batteriescontainsulfuricacidandproduceexplosivegasses.Make
certaintheareaiswellventilated,wearglovesandeyeprotection,
land avod sparksorf amesnearthebattery.
Ifthe batterychargeis notsufficientto cranktheengine,rechargethe battery.If a batterychargeris unavailableandthe ridingmowermust be started,the aidof a boosterbatterywillbe necessary.Connectthe boosterbatteryas follows:
1. Connecttheendofone cabletothedisabledridingmowerbat-
J
tery'spositiveterminal;thenconnecttheotherendof thatcableto theboosterbattery'spositiveterminal.
2. Connectoneendof theothercabletothe boosterbattery's
negativeterminal;thenconnecttheotherendofthatcableto the frameofthedisabledridingmower,asfar fromthebatteryas possible.
3. Startthedisabledridingmowerfollowingthe normalstarting
instructionspreviouslyprovided;thendisconnectthejumper cablesintheexactreverseorderoftheirconnection.
4. Havetheridingmower'selectricalsystemcheckedandrepaired
assoonas possibletoeliminatethe needforjumpstarting.
16
Page 17
Stopping the Engine
1. PushthePTOswitchdownintotheDISENGAGEDposition.
2. MovetheRHandLH drivecontrolleversoutwardtotheneutral position.
3. EngagetheparkingbrakeO.
4. Movethethrottlecontrolto midwaybetweenthe SLOW_ and FAST_ positions.
5. Turntheignitionkeyto theSTOP6 positionand removethekey fromtheignitionswitch.
NOTE:Alwaysremovethe keyfromtheignitionswitchto preventacci- dentalstartingor batterydischargeif the equipmentis Idt unattended.
PRACTICE OPERATION (INITIAL USE)
Operatinga zero-turnridingmowerisnotlikeoperatinga conventional typeridingmower.Becauseazeroturnridingmowerismoremaneuver- able,gettingusedto operatingthecontrolleverstakessomepractice.
Westronglyrecommendthatyoulocatea reasonablylarge,leveland open"practicearea"wheretherearenoobstructions,pedestrians,or animals.Youshouldpracticeoperatingthe ridingmowerfora minimum
of30 minutes. Carefullymove-- orhaveanexperiencedusermove-- theriding
mowertothepracticearea.Whenperformingthepracticesession, thePTOshouldnotbeengaged.Whilepracticing,operatethe riding moweratapproximately1/2to3/4throttleandat lessthanfull speedin
bothforwardandreverse. Useprotectiveequipmentforeyes,hands,hearing,feet,legs,head
andotherareasofthebodyif needed-- safetyeyeglasses,gloves, earplugs,boots,hats,etc.
HearingProtectionis requiredforalloperatorexposureexceeding two(2) hours.
Carefullypracticemaneuveringtheridingmowerusingtheinstructions in thefollowingsection"DrivingtheRidingmower."Practiceuntilyou areconfidentthatyoucansafelyoperatetheridingmower.
DRIVING THE RIDING MOWER
Avoidsuddenstarts,excessivespeedand suddenstops.
1. Adjusttheoperator'sseattothemostcomfortablepositionthat allowsyouto operatethecontrols.Seeseatadjustmentinthe Assemblysection.
2. ReleasetheparkingbrakeO.
3. Movethe RHand LHdrivecontrolleversinwardintheneutral position.RefertoFigure14.
ControlLeverMoved
inwardand in Neutral
o
/
Figure14
NOTE:If thecontrolleversarenotevenin the neutralposition,refer to Serviceand Maintenanceforinstructionstoadjustthe leverssothat theyareeven.
4. Movethe throttlecontrolleverforwardto the FAST_ (full
throttle)position.
NOTE:Althoughtheridingmower'sengineisdesignedto runatfull throttle,whenperformingapracticesessiontheridingmowermustbe operatedatlessthanfullthrottle.Thisonlyappliestopractice.
usingyourhands.
Todrive the ridingmower,firmlygrasptherespectivedrivecontrol
leverswithyourrightandleft handsandproceedtodriveas
describedinthefollowingDrivingthe TractorForwardsection.
17
Page 18
Driving the Riding Mower Forward
Turning the Riding mower While Driving Forward
Keepall movementofthe drivecontrolleversslowandsmooth. Abruptmovementofthe controlleverscan affectthe stabilityof the
ridingmowerandcouldcausethe ridingmowerto flip over,which mayresultin seriousinjuryordeathto the operator.
1. Slowlyandevenlymovebothdrivecontrolleversforward.The ridingmowerwillstart to moveforward.SeeFigure15.
Driving Forward
- Faster -
o
_. ,A A _'-_/
_,t ,,L A t,,I I I
t A ,,, h
S, w:r
¢
J/A
\ Neutral ) 1
/.o?,.,i°i ,
Whenreversingthedirectionof travel,werecommendperforming gradual'U turnswherepossible.Sharperturnsincreasethepossibil-
ity of turfdefacement,andcouldaffectcontrolofthe ridingmower.
IALWAYSsow therd ngmowerbeforemakng sharpturns. Toturn the ridingmowerwhiledrivingforward,movethecontrollevers
asnecessarysothatone leveris rearwardoftheother.The riding mowerwillturninthedirectionof therearwardcontrollever.
1. Toturntotheleft,movetheleftdrivecontrolleverrearwardofthe rightlever.SeeFigure16.
Forward Left Turn
o
Figure15
.
Asthecontrolleversarepushedfartherforwardthespeedofthe ridingmowerwillincrease.
.
Toslowtheridingmowermovethe controlleversrearwardto attainthedesiredspeed,ormovethecontrolleverstothe neutral positiontostoptheridingmower.
Alwaysmaintainyourgraspon the drivecontrollevers.Donot releasetheleverstoslowtheridingmowerorto returnto neutral.
Figure16
.
Toturn to the right,movethe rightdrivecontrolleverrearwardof theleft lever.See Figure17.
Forward Right Tur_
0 '
J
_ J
Figure17
18
Page 19
NOTE:The greaterthefore-to-aftdistancebetweenthe twolevers,the sharpertheridingmowerwillturn.
3. Toexecutea "zeroturn,"movetheturnsidedrivecontrolleverto theneutralposition,whilemovingtheothercontrolleverforward.
NOTE:Makinga "zeroturn"on grasswillgreatlyincreasethepotential fordefacementof the turf.
Driving the Riding mower in Reverse
Turning While Driving Rearward Toturn the ridingmowerwhiledrivingrearward,movethecontrol
leversas necessarysothatoneleverisforwardof the other.Theriding mowerwill turn inthe directionoftheforwardcontrollever.
1. Toturntotheleftwhiletravelingin reverse,movethe leftdrive controlleverforwardoftherightlever.See Figure19.
Alwayslookbehindanddownonbothsidesoftheridingmowerbefore backingup.Alwayslookbehindwhiletravelinginthereversedirection.
1. Slowlyandevenlymovebothdrivecontrolleversrearward.The ridingmowerwillstartto movein the reversedirection.SeeFigure
18.
inward
o
Neutral
_ Position o_
Slower
Faster
RearwardLeftTurn
o
Figure19
2. Toturnto the rightwhiletravelingin reverse,movetherightdrive controlleverforwardoftheleft lever.See Figure20.
Figure18
.
Asthecontrolleversarepushedfartherrearwardthe speedofthe ridingmowerwillincrease.
.
Toslowtheridingmowermovethe controlsleverforwardto attain thedesiredspeed,or movethe leversto the neutralpositionto stoptheridingmower.
m
II ,.-,'qII
J
Figure20
3. Thegreaterthefore-to-aftdistancebetweenthetwolevers,the
sharpertheridingmowerwillturn.
4. Toexecutea "pivotturn,"movetheturnsidedrivecontrolleverto theneutralposition,whilemovingtheothercontrolleverrearward.
NOTE:Makinga"pivotturn"on grasswill greatlyincreasethe potential
fordefacementof theturf.
19
Page 20
Executing a Zero Turn
Whenexecutinga zeroturn,the ridingmowerMUSTBESTOPPED. Executinga zeroturnwhilethe ridingmoweris movingcansignifi-
Icantlyreduceyourcontroloftheridingmowerandwill causesevere [turfdefacementto occur.
1. Stopthe forwardor reversemotionof the ridingmowerbymoving thetwo drivecontrolleverstoneutral.
2. Toturnclockwise,movetheleftcontrolleverforwardwhile simultaneouslymovingtherightcontrolleverrearward.See Figure21.
Clockwise Zero Turn
Executing a "Y" Manuever
Forlowtractionconditions,followtheseproceduresforzeroturns(the
"Y-manuever"): Toturn clockwise(frontofmachinemovestowardRIGHT)when
travelingFORWARD:
1. Cometoa stop,
2. Thenslowlymovebothcontrolleversrearward(nomorethan 1/2 maximumreversespeed)toinitiateREVERSEtravel,
3. Thenslowlymovethe LEFTcontrolleverforwardwhilemaintain- ingthe RIGHTcontrolleverintherearwardtravelposition.
4. Tostoptheturnand reinitiateFORWARDtravel,slowlymove the RIGHTcontrolleverfromtheREVERSEtravelpositiontoa
FORWARDtravelpositionequaltothatofthe LEFTcontrollever.
5. Forcounterclockwiseturns,reversetheaboveprocedure.
STOPPING THE RIDING MOWER
1. Movebothdrivecontrolleverstotheneutralpositionto stopthe motionofthe ridingmower.
2. PushthePTOswitchdownwardtotheDISENGAGEDposition.
3. Usethedecklift pedalto raisethedecktoitshighestposition.
4. Ifdismountingtheridingmower,movethedrivecontrollevers fullyoutwardin the neutralposition,engagetheparkingbrake,
movethethrottlecontrollevertothe FAST_ position,turnthe ignitionswitchtoSTOP_ and removethekeyfromtheswitch.
Figure21
.
Toturncounterclockwise,movethe rightcontrolleverforward whilesimultaneouslymovingthe leftcontrolleverrearward.See Figure22.
Counterclockwise
Zero Turn
o
_uL
I 1 _'-III
((¢))-@
/
Donot leavetheseatoftheridingmowerwithoutdisengagingthe PTO, movingdrivecontrolleversfullyoutwardintheneutralposition,
land engagingthe parkingbrake.Ifleavingtheridingmowerunat- ltended,turnthe ignitionkeyoffand removekey.
DRIVING ON SLOPES Refertothe slopegaugeinthe Safe OperationSectionto help
determineslopeswhereyoumaynotoperatesafely.
Donot operateoninclineswitha slopeinexcessof 15degrees(a riseof approximately2-1/2feetevery 10feet).Theridingmower
couldoverturnandcauseseriousinjury.
1. Alwaysdriveacrossslopes,neverupanddown.Controlthe speedanddirectionof the ridingmowerusingprimarilythecontrol leveron thedownhillsideof the ridingmower,withtheuphill controlleverremainingessentiallyinafixedposition.
2. Avoidturningdownhillif possible.Startatthebottomofa slope andworkupward.Alwaysslowdown beforeturning.
3. Useextracareandgo slowlywhenturningdownhill.
Figure22
2O
Page 21
OPERATING THE PTO
1. OperatethePTOclutchasfollows:
2. Movethethrottlecontrollevertoapproximatelythe midthrottle position.
3. PullthePTOswitchupwardtotheENGAGEDposition.
4. Advancethe throttlelevertothe FAST_ position.
NOTE:The operatormustremainin the ridingmowerseatat all times. If theoperatorshouldleavethe seatwithoutturningoffthepower take-offswitch,the ridingmower'senginewill shutoff.
NOTE:The PTOcannotbeoperatedwhentheridingmoweris driving in the reversedirection.The PTOwilldisengagewhen bothdrive controlleversaremovedtothereverseposition,and will re-engage whenone(or both)controllever(s)is movedto the neutralor forward position.
USING THE MOWER DECK
Makecertaintheareatobe mowedisfreeofdebris,sticks,stones, wireor otherobjectsthatcanbethrownbytherotatingblades.
NOTE:Do notengagethemowerdeckwhenloweredingrass. Prematurewearandpossiblefailureofthe'V" beltandPTOclutch willresult.Fullyraisethedeckor moveto anon-grassyareabefore engagingthe mowerdeck.
1. Mowacrossslopes,notup anddown.Ifmowinga slope,startat bottomandworkupwardtoensureturnsare madeuphill.
2. Onthefirstpasspicka pointontheoppositeside of the areato bemowed.
3. Engagethe PTOand movethethrottlecontrolto the FAST position.
4. Lowerthemowerdeckto the desiredheightsettingusingthe decklift handle.
5. SlowlyandevenlypushtheRHandLHdrivecontrollevers forwardtomovethe ridingmowerforward,andkeepthe riding mowerheadeddirectlytowardthealignmentpoint.
NOTE:The speedof theridingmowerwill affectthe qualityof the mowercut.Mowingatfullspeedwilladverselyaffectthecut quality. Controlthegroundspeedwiththecontrollevers.
6. Whenapproachingtheotherendofthe strip,slowdownor stop beforeturning.AU-turnis recommendedunlessa zeroturnis required.
7. Alignthemowerwithanedgeof the mowedstripandoverlap approximately3".
8. Directtheridingmoweroneachsubsequentstriptoalignwitha previouslycut strip.
9. Topreventruttingor groovingoftheturf,ifpossible,changethe directionthatthestripsaremowedbyapproximately450forthe
nextandeachsubsequentmowing.
Becarefulwhencrossinggravelpathsordriveways.Disengagethe PTOandraisethedecktothehighestpositionbeforecrossing.
NOTE:Whenstoppingthe ridingmowerfor any reasonwhileon a
grasssurface,always:
Placetheshiftleverinneutral,
Engagetheparkingbrake8,
Shutengineoffand removethekey.
Doingsowillminimizethepossibilityofhavingyourlawn
"browned"byhotexhaustfromyourridingmower'srunning
engine.
CHECKING THE SAFETY INTERLOCK CIRCUITS
Periodicallycheckthesafetyinterlockcircuitstoensuretheyare
workingproperly.Ifa safetycircuitisnotworkingasdesigned,call
1-800-659-5917to scheduletractorinspectionservicefromSears
Parts& Repair.to havethe ridingmowerinspected.DONOToperate theridingmowerifanysafetycircuitis not functioningproperly.To checkthe safetycircuits,proceedasfollows:
1. Sittinginthe ridingmowerseatwithbothdrivecontrollevers openedfullyoutward,DISENGAGEtheparkingbrake_ and
momentarilyturntheignitionswitchtothe START_ position.
Theengineshouldnotcrank.
2. ENGAGEtheparkingbrake0 and pullthe PTOswitchupward tothe ENGAGEDposition.Momentarilyturnthe ignitionswitchto
theSTART_ position;theengineshouldnotcrank.
3. Pushthe PTOswitchdownwardto the DISENGAGEDposition and ENGAGEthe parkingbrake0. Starttheengineandmove oneof thedrivecontrolleversfromthefullyoutwardneutral
position.Theengineshouldstoprunning.Repeatthe procedure
withtheoppositecontrollever.
4. Movebothcontrolleversfullyoutwardinthe neutralpositionand
DISENGAGEtheparkingbrake0; thenlift upwardfromthe
operator'sseat.The engineshouldstop.
5. Withbothcontrolleversfullyoutwardinthe neutralpositionand theparkingbrakeENGAGED,ENGAGEthe PTO.Liftupward fromtheoperator'sseat;theengineshouldstop.
6. Starttheridingmower,DISENGAGEtheparkingbrake0, and
movethe controlleversinwardtotheneutraloperatingposition. ENGAGEthePTOandmovebothcontrolleverslowlyintothe
slowreverseposition;thePTOshoulddisengageandthe mower deckshouldstopuntiloneor bothofthecontrolleversis moved totheneutralorforwardposition.
21
Page 22
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall controlsandstopthe engine.Waituntilall movingpartshavecome toa completestop.Disconnectsparkplugwire andgrounditagainst theengineto preventunintendedstarting.Alwayswearsafetyglasses duringoperationorwhile performinganyadjustmentsor repairs.
Followthe maintenanceschedulegivenbelow.Thischartdescribes serviceguidelinesonly.Usethe ServiceLogcolumntokeeptrackof
completedmaintenancetasks.Tolocatethe nearest SearsService
Centeror to scheduleservice,simplycontactSearsat 1-800-4-MY-HOME®.
Eachuse
Every25 hours
Every50 hours
100hours
Every300 hours Every500 hours Everyseason/Before
storage
Aftermowing
1. Engineoillevel.
2. Gasoline
3. Mowerand exhaustarea
4. HydraulicTransaxle
5. Tiresand pressure
6. Deck,moweranddrivebelts
7. Bladesandbolttightness
8. Safetyswitchoperation
1. Pre-Cleaner
2. SpindleBearings
3. TransmissionOilExpansion Reservoir
1. WearPoints
2. Greasefitting
1. AirCleaner
2. Oilandfilter
3. Coolingshroudsandcooling areas
4. FuelFilter
5. Fastenersandcomponents
1. Hydrostaticfluidandfilter
1. Sparkplug
1. Pivotpoints
2. Controlhandle
3. Extensionspring
1. EngineIntakeScreen/Cover
2. Mowerand exhaustarea
3. Wearpoints
1. Check
2. Check
3. Clean
4. Checkfor leaks
5. Check
6. Check
7. Check
8. Check
1. Service/Replace
2. Grease
3. Check
1. Lubricate
2. Lubricate
1. Replace
2. Change
3. Removeandclean
4. Replace
5. Checkandsecure
1. Change
1. Replaceandsetgap
1. Lubricate
2. Lubricate
3. Lubricate
4. Check
5. Clean
6. Lubricate
22
Page 23
OIL CHART
Applya fewdropsof SAEengineoil,grease,or usea spraylubricant.Applythe oil tobothsidesofpivotpoints.Wipeoff anyexcess.Startengine andoperatemowerbrieflytoinsurethatoil spreadsevenly.
Number of Oil Points Description
DALLY
4 DeckSuspensionPivots 4 HeightAdjustmentTurnbuckleClevisPin 2 HeightAdjustmentHandlePivots
2 HeightAdjustmentStopPivots 2 DeckLiftLinkagePivots 2 TransportHandlePivots
1 TransportHandlePin
2 DeckFrameUp-and-DownPivots
WEEKLY
1 SeatHinge
2 SteeringLeverLinkageRodEndBearings 2 LeverReturnAssemblyRodEndBearings
2 PumpControlLeverPivots 2 GrassCollectionSystemLidHinges(IfMowerissoequipped)
LUBRICATION CHART
Usea grease-gunfilledwith NO.2MultipurposeLithiumBaseGrease
Numberof GreaseFittings Description
EVERY25 HOURS
3 BladeSpindleBearings
WEEKLY
2 FrontCasterWheels 2 FrontCasterWheelSpindles
2 MowerDeckBallWheels
Numberof GreasePoints Description
WEEKLY
4 MowingDeckPivots 2 DeckTake-UpIdlerPivots
Hydrostatic Fluid: Rimula15W40recommended. Spindle Lubricant:UseonlyShellAlvaniaRL2 grease.Thisgreaseisanamber-coloredgreasedesignedfor highspeedbearingapplications.
It hasa baseoil viscositythatreducesrunninglosses,hasbeenformulatedfor lownoise,hasexcellentcorrosionprotection,andhasexcellent bearinglubrication.
General Purpose Lubrication: UseanyNLGIgrade2 multi-purposegrease.ShellAlbidaEP2is recommended.ShellAlbidaEP2 is a red-coloredmulti-purposegreasedesignedforheavy-dutybearingapplications.It hashighbaseoil viscosityfor mechanicalstability,hasbeen formulatedforhighload,low-speedapplications,andhasexcellentlubricationandcorrosionprotection.
23
Page 24
2. Locatethe oil drainhoseon theengine.SeeFigure23.
Beforeperforminganymaintenanceorrepairs,disengagethePTO, movethedrivecontrolleversfullyoutwardintheneutralposition,
Iengagetheparkingbrake,stoptheengineandremovethekeyto [preventunintendedstarting.
ENGINE MAINTENANCE
usedoil.
Oil Recommendations High-qualitydetergentoils (includingsynthetic)ofAPI(AmericanPetro-
leumInstitute)serviceclassSJorhigherareacceptable.Selectviscosity basedonairtemperatureattimeofoperationasshowninFigure22.
\
i,
/
Oil Drain Hose
._:_ j_Square=Heacl
HosePlug
Figure23
.
Routethe free endof the oildrainhosetowardanappropriateoil collectioncontainerwithat leasta 2.5quartcapacity,tocollect theusedoil.Removetheoilfill cap/dipstickfromthe oil filltube.
.
Whileholdingthe free endof theoil drainhoseovertheoilcollec- tioncontainer,unscrewthesquare-headhoseplugfromtheend ofthehose.SeeFigure16.Draintheengineoil intothe collection
container.
°F-20 0 210 312 410 510 610 810 100
°C-3_0 -2_0 -1_0 0 1_0 2_0 3_0 4_0
I I I I I I I I
Figure22
Changing the Engine Oil and Oil Filter
If theenginehasbeenrecentlyrun,theengine,mufflerand sur- roundingmetalsurfaceswillbe hotandcancauseburnstothe skin.
Exercisecautiontoavoidburns.
Tocompleteanoil change,proceedasfollows:
1. WithengineOFFbutstillwarm,disconnectsparkplugwire and keepit awayfromsparkplug.
5. Afterdrainingtheoil,wipe anyresidualoilfromtheoil drainhose. Threadthe squareheadplugintothedrainhosefitting andfully tightentheplug.
Usedoilisa hazardouswasteproduct.Disposeof usedoil properly. Donot discardwithhouseholdwaste.Checkwithyourlocalauthori-
J
tiesor orcontact1-800-4-MY-HOMEfora listof safedisposal/
recyclingfacilities.
24
Page 25
.
Cleantheareaaroundtheoilfilter. Placea containerunderthe filtertocatchanyoil andremovethefilter.SeeFigure24.
f
2. Removethepre-cleaner.
3. Replaceor washthepre-cleanerin warmwaterwithdetergent. Rinsethoroughlyandallowthepre-cleanertoairdry.
4. Hookthelatchandclosetheaccessdoor.
AirCleaner
1. Opentheaircleaneraccessdoorand unhookthelatch.See Figure25.
2. Removetheaircleanerandpre-cleanerfromthebase.
3. Servicethepre-cleanerasinstructedabove.
4. Installthenewor servicedpre-cleaneroverthenewaircleaner and installonthe base.
5. Hookthelatchandclosetheaccessdoor.
Spark Plug
Oil Filter
Figure24
7. Placethe newfilterinan openpanwiththeopensidefacingup. Fillwithnewoiluntiltheoil reachedthe bottomofthethreads.
Waittwo minutesforthe oil tobeabsorbedbythefiltermaterial.
8. Applya thinfilmof clean oiltotherubbergasketonthefilter.
9. Carefullyinstallthenewfilter.
10. Refilltheenginewiththe recommendedoil andcheckthe oil level;referto CheckingandAddingOilin theAssemblySection.
11. Reinstalltheoilfillercap/dipsticksecurely.
12. Reconnectsparkplugwire.
Air Cleaner and Pre=Cleaner
Pre-Cleaner
1. Openthe aircleaneraccessdoorandunhookthelatch.See Figure25.
.Air Cleaner
cranktheen( inewiththes_ removed.
iftheenginehasbeenrunning,the mufflerwillbeveryhot. Becareful
notto touchthemuffler.
Thesparkplugshouldbecheckedevery25hoursandchangedonce a seasonor every100hours.Toensureproperengineoperation,the
sparkplugmustalso beproperlygappedandfreeof deposits.
1. Removethesparkplugbootand usea sparkplugwrenchto removethe plug,Figure26.
Figure25
Figure26
Visuallyinspectthe sparkplug. Discardthe sparkplugif thereis anyapparentwear,or ifthe insulatoris crackedorchipped.Clean thesparkplugwitha wirebrushifit is to be reused.
25
Page 26
3. Measurethe pluggapwitha feelergauge.Correctasnecessary Fuel Filter bybendingthe side electrode,Figure27.The gap shouldbe set to.02-.03inches(0.60-0.80ram).
Gasolineandits vaporsareextremelyflammableand explosive.Fire or explosioncancausesevereburnsordeath.
Keepgasolineawayfromsparks,openflames,pilotlights,heat, andotherignitionsources.
Electrode
Checkfuel lines,tank,cap,andfittingsfrequentlyfor cracks or leaks.Replaceif necessary.Seea Searsorotherqualified servicedealerto replacefuelline.
Beforereplacingthefuelfilter,drainthefuel tankor closethefuel shut-offvalve.
Replacementpartsmustbethe sameandinstalledinthesame positionasthe originalparts.
Iffuelspills,waituntilitevaporatesbeforestartingengine.
ToDrainthe Fuel:
1. Locatethe fuel filter,whichisroutedontherightsideof the enginebetweenthe fueltankandthe engine.See Figure28.
Figure27
4. Checkthatthesparkplugwasherisingoodconditionandthread thesparkplugin by handto preventcross-threading.
5. Afterthe sparkplugisseated,tightenwitha sparkplugwrenchto compressthe washer.
NOTE:Wheninstallinga newsparkplug,tighten1/2-turnafterthespark plugseatstocompressthewasher.Whenreinstallingausedsparkplug, tighten1/8-to1/4-turnafterthesparkplugseatstocompressthewasher.
Thesparkplugmustbetightenedsecurely.Aloosesparkplugcan becomeveryhotandcandamagetheengine.
J
Figure28
2. Pinchthein-lineclamponthe fuel filterwitha pairof pliers.
3. Slidetheclampup thefuelline.
4. Pullthefuel linefreefromthefilterand placetheopenendofthe line intoanapprovedcontainertodrainthe fuel.
ToReplacethe FuelFilter:
1. Beforereplacingthefuelfilter,drainthefueltankorclosethefuelshut- offvalve.Otherwise,fuelcanleakoutandcauseafireorexplosion.
2. Usepliersto squeezetabsontheclamps,thenslidethe clamps awayfromthefuelfilter.Twistandpullthefuellinesoffofthefuel filter.Referto Figure28.
3. Checkthe fuel linesforcracksorleaks.Replaceifnecessary.
4. Replacethe fuelfilterwithanoriginalequipmentreplacementfilter.
5. Securethefuellineswiththeclamps.
26
Page 27
HYDROSTATIC TRANSMiSSiON
Yourzeroturntractoris equippedwithdualintegratedhydrostatic pumps/transaxlesthataresealedandaremaintenance-free.However, thismodelis equippedwithatransmissionoil expansionreservoir. Undernormaloperatingconditions,theoillevelin theexpansion
reservoirdoes not needto becheckedand noadditionaloilisneeded. If checkingthereservoiroillevel,proceedasfollows:
GENERAL BATTERY INFORMATION
Shouldbatteryacidaccidentallysplatterintotheeyesor ontothe skin,rinsetheaffectedareaimmediatelywithcleancold water.If thereisanyfurtherdiscomfort,seekpromptmedicalattention.Ifacid spillsonclothing,firstdiluteit withcleanwater,thenneutralizewitha solutionofammonia/waterorbakingsoda/water.
Checktheoil levelONLYbeforestartingthetractorwhenthe transmissionoil is fullycooled.
1. Pivotthe operator'sseatforwardandcleanthe reservoircapand theareaaroundthe cap to preventdebrisfromcontaminatingthe transmissionoil.SeeFigure29.
-Full Cold Line
k,_ [ j
Figure29
2. Turnthe reservoircapcounterclockwisetoremove,thencheck theoillevelin thereservoir.Oil shouldbe visibleatthebottomof
thecup,butthe oillevelmustNOTbe abovethe"FULLCOLD" line.SeeFigure29.DONOTFILLTHERESERVOIR.
3. Ifnecessarytoaddoilbecaused sometypeofleakage,useaquality 20W50motoroilandaddonlyenoughoiltobringtheleveltothe"FULL COLD"line.Reinstallthecapandfullytighten.
NOTE:Priortotheinitialoperationd the tractor,theoil levelinthe reservoirmaybe slightlyhigherthanthe maximumdueto airin the oil lines.Operationof thetractorwill eventuallypurgethe air fromthe
linesandthe oil levelwill settletothe maximum.
LUBRICATION
Usinga pressurelubricatinggun,lubricateallgreasefittingsandpoints asnotedinthe LubricationChart.
Lubricateall otherpivotpointswithaqualitylubricatingoil as notedin theOilChart.
NEVERconnect(ordisconnect)batterychargerclipstothebatterywhile
thechargeristurnedon,asitcancausesparks.Keepallsourcesofignition (cigarettes,matches,lighters)awayfromthebattery.Thegasgenerated duringchargingcanbecombustible.Asafurtherprecaution,onlycharge thebatteryinawellventilatedarea.Alwaysshieldeyesandprotectskin
[andc othngwhenworkngnearbatteries.
Batteriescontainsulfuricacidandmayemitexplosivegases.Useextreme
cautionwhenhandlingbatteries.Keepbatteriesoutofthereachofchildren.
Battery Maintenance
Thebatte_isfilledwithbatteryacidandthensealedatthefactory. However,ifthebatteryisequippedwithfillcaps,removethemant
checkthelevelof the]iquidelectroly!einthebatteryevery50operating.
hours.Ifthelevelinanyofthesixcellshasdroppetbelowthebottomot
thesplitringinsidethefillhole,refillthecellwithdistilledwater.
Spraytheterminalsandexposedwirewitha b.atteryterminal sealer,orcoattheterminalswitha thincoatot greaseorpetro- leumjelly,to protectagainstcorrosion.
Alwayskeepthebatterycablesandterminalscleanandfree of
corrosion.
Avoidtipping.Evenasealedbatterywillleakelectrolytewhentipped.
Batteriescontainsulfuricacidandmayemitexplosivegases. Use
extremecautionwhenhandlingbatteries.Keepbatteriesoutof the
reachofchildren.
Battery Removal
Batteryposts,terminalsand relatedaccessoriescontainleadand
leadcompounds.Washhandsafter handling.
Thebatteryislocatedonthe right/rearof the tractorbeneaththeseat
boxframe.Toremovethebattery:
4. Removetheholddownstraps.
5. Remove!hehexcapscrewandseresnutsecuringthe black negativebatteryleadtothenegativebatterypost-(markedNEG). Movethe cableawayfromthenegativebatterypost.
6. Removethehexcapscrewandsernsnutsecuringthe redposi-
tivebatteryleadtothepositivebatterypost(markedPOS).
7. Carefullylift thebatteryoutofthetractor.
8. Installthebatterybyrepeatingtheabovestepsinthereverseorder.
Alwaysconnectthepositiveleadtothebatterybeforeconnectingthe
Inegativelead.Thiswillpreventsparkingorpossibleinjuryfroman
| electricalshortcausedbycontactingthetractorbodywithtoolsbeing
27_usedto connectthecables.
Page 28
Chargingthe Battery Testand,ifnecessary,rechargethebatteryafterthetractorhasbeen
storedforaperiodoftime.
Avoltmeteror loadtestershouldread12.6volts(DC)or higher acrossthebatteryterminals.SeeFigure30.
Voltmeter Specific Charging
Reading Gravity Time
12.7 1.265 Full Charge
12.4 1.225 90 Min.
12.2 1.190 180 Min.
12.0 1.155 280 Min.
Figure30
* Chargethebatterywitha 12-voltbatterychargerata MAXIMUM
rateof 10amps.
Battery Storage Whenstoringthetractorfor extendedperiods,disconnectthenegative
batterycable.It isnot necessaryto removethebattery. All batteriesdischargeduringstorage.Keeptheexteriorof the battery
clean,especiallythetop.Adirty batterywilldischargemorerapidly. Thebatterymustbe storedwitha full charge.Adischargedbatterycan
freezesoonerthana chargedbattery.A fullychargedbatterywillstore longerin coldtemperaturesthanhot.Referto Figure30.
Rechargebatterywheneverthespecificgravityreadingona temperature compensatinghydrometerislessthan1.225.SeeFigure30.
Jump Starting
Failuretousethisstartingprocedurecancausesparking,andthe gasesinthebatterytoexplode.
1. Attachtheendof theredjumpercableto the positiveterminal(+) ofthechargedbattery.
2. Attachtheotherend of the redjumpercableto the positive terminal(+)ofthe lowchargebattery.
3. Attachtheendof theblackjumpercabletothenegativeterminal ofthechargedbattery.
4. Attachtheotherend of the blackjumpercableto the frameof the unitwiththe low chargebattery.
Servicing Electrical System Thereis onefuselocatedinthewiringbetweenthe batteryandignition
startswitch.Thisisa standardplug-intypeautomotivefuse ratedat 20amp.Alwaysusethesamecapacityfusefor replacement.Ifthe electricalsystemdoes notfunction,checkfor a blownfuse.
Ifyouhavea recurringproblemwithblownfuses,call 1-800-659-5917 toschedule electricalsystemservicefromSearsParts& Repair.
Thereareseveralsafetyswitchesintheelectricalsystem(PTOSwitch, PTOClutch,ParkingBrake/DriveControlLeverSwitch,SeatSwitch andNoCutin ReverseSwitch).Ifa functionofthe safetyinterlock systemdescribedearlierisnotfunctioningproperly,havetheelectrical systemcheckedby yourSearsServiceCenterorto scheduleservice, simplycontactSearsat 1-800-4-MY-HOME®. 28
Stateof
Charge 100%
75% 50%
25%
TIRE MAINTENANCE
Checkthe tireair pressurebeforeeachuse.Inflationpressureofthe
reartiresisimportantforstabilitywhilethemoweris inoperation.If thetire diameteris notequalbetweenthetwotires,themowerwill pull toone side.Keepthetiresinflatedto the recommendedpressures.
Improperinflationwillshortenthetireservicelife.Seethetiresidewall forproperinflationpressures.Observethefollowingguidelines:
Donotinflatea tireabovethemaximumpressureshownonthe
sidewallofthe tire.
Donotreinflateatirethathasbeenrunflatorseriouslyunder
inflated.Havea qualifiedtiremechanicinspectandservicethetire.
Balanceinflationpressurebetweenthereartirestohelpmaintain
straighttravel(seetiresidewall for properinflationpressure).
Keepthevalvecapstightenedto preventairpressureloss.
USING THE DECK WASH SYSTEM
Whenusingthedeckwashsystem,neverengagethedeckfromany
positionotherthantheoperator'sseatofthetractor.Donot usean
assistantorengagedeckinthepresenceof anybystanders.
UsetheDeckWashSystemtorinsegrassclippingsfromthedeck's undersideandpreventthe buildupof corrosivechemicals.Complete thefollowingstepsaftereachmowing:
NOTE:Makecertainthemachine'sdischargechuteisdirectedaway frompeople,children,animals,andyourhouse,garage,parkedcars,etc.
1. Attachthenozzleadaptertoa standardgardenhoseconnected toa watersupply.
2. Movethetractortoanareawithinreachof the hosewherethedis- persalofwetgrassclippingsisnotobjectionabletoyou.Disengage
thePTO,engagetheparkingbrake,andstoptheengine.
3. Pullbackthelockcollarofthe nozzleadapterandpushthe adapterontooneofthedeckwashnozzlesateitherendof the mowerdeck.Releasethelockcollartolocktheadapteronthe nozzle.SeeFigure31.
CollarBack
PullLock
Adapter
Lock Collar
Figure31
Page 29
4. Turnonthewatersupply.
5. Fromthetractoroperator'sseat,starttheengineandengagethePTO. Allowtorunasneeded.DisengagethePTOandstoptheengine.
6. Turnoffthewatersupply.
7. Pullbackthelockcollarofthenozzleadaptertodisconnectthe adapterfromthenozzle.
8. Repeatthepreviousstepstocleanthedeckusingthenozzleat theotherendofthedeck.
CLEANING THE SPINDLE PULLEYS
Oncea monthremovethe beltcoversto removeanyaccumulationof grassclippingsfromaroundthespindlepulleysandV-belt.Cleanmore oftenwhenmowingtall,dry grass.
USING THE TRANSMISSION BYPASS RODS
If foranyreasonthetractorwillnotdriveor youwishtomovethe tractor,the two hydrostatictransmissionsareequippedwitha bypass rodthatwillallowyouto manuallymovethetractorshortdistances.
Donottowthe tractor,evenwith thebypassrodengaged.Serious transmissiondamagewill resultfromdoingso.
1. Fromjustin frontof the tworeartires, locatethe transmission bypassrods.Referto Figure32.
f
ADJUSTMENTS
Adjusting RH & LH Drive Control Levers
TheRHandLHdrivecontrolleverscanbeadjustedupor downand fore-and-aftforthecomfortof the operator.Properdrivecontrollever and seatadjustmentwillresultinthefollowing:
1. Inthe neutralpositionwithhandson the controllevers,theopera- tot'supperarmsshouldbe relaxedand approximatelyverticaland theoperator'sforearmsshouldbe approximatelyhorizontal.
2. Inthe full forwardposition,theoperator'sbackshouldstayin contactwiththeseatbackandthe controlleversshouldnot
contactoperator'slegs.
3. Inthe full reverseposition,thecontrolleversshouldnotcontact theoperator'slegsor torso.
4. Setthe seatto thepreferredoperatingposition.Theadjustment
leveris locatedunderthe frontedgeof the seat.Theseathasfive inchesof front-to-rearadjustmentavailable.
5. Checkfactorysettingsofcontrolleversfortheconditionslisted above.
NOTE:If controlleveradjustmentsare required,heightadjustments shouldbemadepriortoangularadjustments.
Toadjustthe heightofthedrivecontrollevers:
1. Removethenutsfromthecontrollevermountingbolts.See Figure33.
Figure32
2. Pullonerodtowardthefrontof the tractoruntiltheflangeonthe rodisforwardofthekeyholeslotinthe frameassembly.
3. Lowerthebypassrodintothe keyholeslotandreleasesothe rod flangeis againstthefrontoftheframebracket.
4. Repeattheaboveprocedureto engagethe other bypassrodon theothersideofthe tractor.
5. Aftermovingthetractor,disengagebothbypassrods.Lifttherod andguidetheflangeof the rod backthroughthe largercircular
openingofthe keyhole,then releasetherod.
NOTE:The tractorwillnotdrivewiththe bypassrodsintheengage position.
Control Lever,
Pivot Bracket
Height
Adjustment
Holes
Flange Bolts
Lock Nuts
Figure33
2. Removetheboltsandcontrolleverandrepositiontothe second setofholesinthe mountingblock.
3. Reinstalltheboltsandnuts,andtightento28-34ft-lbs.
4. Ifangularadjustmentsarealsorequired,nutscan betightened untilsnugatthispoint.
5. Thesameadjustmentsshouldbemadetobothsidesof themower.
29
Page 30
Toadjustthe front-to-rearangleof the controllevers:
1. Loosenthenutsonthe controllevermountingbolts,leavingthe bottomonefairlysnug.Thebottomholeis slotted,allowingthe controlleverto pivoton thetop bolt.
2. Movecontrolleverto the desiredangleandtightenthe nutsto 28-34ft-lbs.
NOTE:Inthe neutralposition,thehandlesofthe controlleversshould bealignedwithapproximatelyaoneinchgap betweenthetips.Widen thegap byaddingshimwasherstothe top mountingboltbetweenthe controlleverandthe mountingblock.
3. Checkthe resultsofanyadjustmentsto the conditionsdescribed above.Repeatany adjustmentproceduresasrequireduntilall
conditionsaremet.
Leveling the Mower Deck Whencorrectlyadjustedthemowerdeckshouldbe levelsidetoside,
andthefrontofthedeckshouldbeapproximately1/4"lowerthanthe rearofdeck.
NOTE:Checkthetractor'stirepressurebeforeperforminganydeck levelingadjustments.Seethetiresidewallforproperinflationpressures.
1. Parkthe mowerona flatpavedsurface,engagetheparking brake,shutoff the engine,removethe keyfromtheignition switch,disconnectthesparkplugwires.
2. Usingthedecklift pedal,positionthe mowingdeckintothe highestmowingposition.
3. Measureblade-to-groundheightatthefronttipoftherightblade. Toobtainanaccuratemeasure,alignbladesinparallelwith mowercenterline,(i.e.fronttoback).
4. Measureblade-to-groundheightatthefronttipoftheleftblade. Besureto measureatthebladetipwiththebladesarrangedin properposition.
5. Witha 3/4"wrenchloosenthelowerjam nutoftheleftside of the lift link.Toadjustthe sideofthedeckup ordownturntheupper
jam nutclockwise(to raise)or counterclockwise(tolower)afew
turns.SeeFigure34.
.
Measurethe blade-to-groundheightatthe rightrearbladetip. Againbesureto measureatthebladetipattherearof the right bladewhenalignedalongthe mowercenterline.The blade-to- groundheightattherearof the bladetip shouldbeapproximately
1/4"higherthanthe fronttip.Thisis referredto asbladepitch.The sameheightdifferenceshouldbetruefor the leftblade,measured
frontandback.
7. Tochangethepitch(frontto rear),loosenthelowernutsontherear LiftLinks.Withafewturns,adjustclockwise(to raise)orcounter-
clockwise(tolower)theuppernutsofthe rearLiftLinks.Oncethe deckisadjusted,retightenlowernuts.
8. Thefinaladjustmentwouldbetosetthe TrailingLinkbyadjusting
thejam nutsonthe threadedlink.Loosenthejamnutsandtighten theinnernutto achievethecorrectlengthand belttension.See
Figure34.
9. Inmanycasesitwill benecessarytoadjustdeckheightusingboth
eyeboltadjustmentsandpitchadjustmenttoachievethecorrect blade-to-groundheights.Ifyourememberthatthefrontrightblade tipadjustmentisfixedandyouleveltothatheight,adjustingthe deckswillbesimplified.
Adjusting the Belt Tension Totightenorloosenthe tensiononthebelt,tightenorloosenthejam
nutson the U-rod,see Figure34,untila ten-poundpullwitha spring scaledeflectsthebeltabout 1/2".
Brakes
Themoweris equippedwith internalgear/pawlbrakesandwill not normallyrequiremaintenance.Iftheyarenotworkingproperly,call
1-800-659-5917to scheduleservicefromSearsParts& Repair.
Outer Jam Nuts Unit
Trailing Link
Left Side
Jam
Nut
Right Side
Adjustable
Lift Link
Figure34 30
Front of
Inner Jam
Nuts
Page 31
Adjusting the Gauge Wheels
Deck Removal
Keephandsandfeetawayfromthedischargeopeningofthecutting deck.
NOTE:Thedeckgaugewheelsareananti-scalpfeatureofthedeckand arenotdesignedto supporttheweightofthecuttingdeck.
Themowerdeckcuttingheightcanbe setusingthe tractor'sdecklift pedal.Thedeckheightsrangefrom 1"to 4".Thedeckgaugewheel positionshouldbeapproximately1/4to 1/2"abovethegroundwhen thedeckissetinthe desiredheightsetting.
Usingthelift pedal,setthedeck inthe desiredheightsetting,then checkthe gaugewheeldistancefromthe groundbelow.Ifnecessary, adjustasfollows:
1. Visuallycheckthedistancebetweenthefrontgaugewheelsand theground.If thegaugewheelsarenearortouchingtheground, theyshouldberaised.If morethan1/2"abovetheground,they
shouldbelowered.
.
Removethelocknutsecuringoneofthefrontgaugewheel shoulderscrewstothedeck.Removethegaugewheeland hex screw.RefertoFigure35.
Themuffleratthe rearofthetractormaybeextremelyhot,andcould I
Icauseseriousburns.Useextremecautionwhennearthe muffler.AllowI _themufflertofullycoolbeforeremovingthebeltfromthePTOpulley. J
Removethemowerdeckfromthetractoras follows:
1. Applytheparkingbrake.Removeignitionkeyandbothsparkplug caps.
2. Placethedecklift pedalinthelowestmowingpositionand replacethepinin frontof pedalin thedeckheightbracketto secureitin place.
NOTE:Thereisacertainamountofspringtensionduetotheweightofthe deck.Whenremovingtheliftlinkagefromthedeckthetensiond thesprings willgofromthedeckto thedeckliftpedal.Notcapturingthedeckliftpedal whileremovingtheliftlinkagefromthedeckwillcauseittosnapback.
3. Reducethe tensiononthe PTObeltbymovingthe idlerarm
levertowardthebackof thetractor,then removethebeltfromthe pulley.SeeFigure36.
/
Washer
/
Hex Screw
Wheel S _acer
Figure35
3. Insertthe hexscrewintothe oneof three indexholesinthefront gaugewheelbracketthatwillgivethe gaugewheela 1/4"to1/2"
clearancewiththe ground.
4. Notetheindexholeofthejust adjustedwheel,andadjustthe othergaugewheelsinto the respectiveindexholesoftheother gaugewheelbracketsonthedeck.
ArmLever =_]
\
Figure36
31
Page 32
4. Removethefourhairpinsfromtherightandleft sideofthedeck 4. lift bracket.SeeFigure37. 5.
Deck Lift
Bracket
Hair Pin
HairPin
Figure37
5. Shiftthedeckforwarduntilthetrailinglinkisfreeandyouareable toremovethe deck.
6. Turnthefrontcasterwheelsoutward.
7. Toinstallreversetheprocess.
8. Adjustthebelttensionaccordingto the instructionsonpage30.
Replacing the Deck Belt
1. Followtheinstructionsforremovingthedeck.
2. Unscrewthewingnutsfromthedeckcoversandremovebothcovers.
3. Usinga 3/8"socketbreakerbaror socketratchetinsertthedrive endintothe3/8"squareopeningintheloweridlerarmassembly andpushthe idlerarmcounterclockwise.SeeFigure38.While holdingtheidlerarm back,loosenthedeck beltfromthepulley andslidethe belt awayfromthe pulley.
Removethebladedrive beltfromallthe pulleys. Reversetheprocesstoinstallthebelt.SeeFigure39 for proper
beltrouting.
Figure39
NOTE:Whenreplacingbeltsdo notovertighten.Adjustthe idlerpulley sothata ten-poundpullwitha springscalebetweentwopulleys
deflectsthebelt about1/2".
LoweridlerArm
Assembly
Figure38 32
Page 33
Replacingthe Blades
Beforeperforminganymaintenance,placethePTOswitchinthe"OFF"
position,engagethe parkingbrakelever,turntheignitionkeytothe "OFF"positionandremovethekeyfromthe switch.Protectyourhands byusingheavygloveswhenhandlingtheblades.Whenservicingthe mowerdeck,becarefulnot tocutyourselfon thesharpenedblades.
Removekeyfromthe ignitionanddisconnectthesparkplug.
1. Jackup thefrontofthemowingdeckaboutonefootand blockit in thatposition.
2. Wrapa ragaroundone endofthebladeandgraspit toprevent itfromturning,or securethebladebyplacingablockofwood
betweenthe bladeandthedeck housing.SeeFigure40.
4. Replaceany bladewithseverenicksordentsthatcannotbe removedbyfiling.
5. Checkthebalanceofthebladeafter sharpeningby placingiton a bladebalancer.Do not useunbalancedblades.
6. Ifthebladedipsononeend,filestockoff ofthecuttingsurfaceon
thatend. NOTE:REPLACEBladesthatcannotbeeasilybalanced. Changing the Spindle Assembly
1. Jack upthefrontof themowingdeckaboutonefootandblockit
inthatposition.
2. Makesurethe bladeclutchisdisengaged.
3. Removethedeckcover.
4. Removethedeckbelts.(SeeReplacingthe DeckBelt)
5. Removetheblade.(SeeReplacingthe Blades)
6. Usinga wrenchorsocketratchetremovefour hexnuts,andthe fourhexheadcapscrews.Removethe spindleassembly.See
Figure41.
HexWasher
BladeS
Figure40
3. Usea 1-1/8"socketwrenchon thepulleysideofthe spindlebolt.
4. Removethehexnutat the bladeusinga 1-1/8"wrench.
5. Removetheblade.
6. Toreplacethebladereversetheaboveprocessandtightennutto 100-120Ibft.
NOTE:Adda smallamountof multi-purposegreasetotheboltthreads toavoidcorrosionandgalvaniccorrosion.
Nevermowwithdullblades.Bladesthatarebentshouldbereplaced. Thecuttingbladesaresharpandcancausesevereinjury.Wrapthe cuttingsurfaceof the bladewitha ragtoavoidinjury.
Sharpening the Blades
1. Settheparkingbrake.
2. Cleananydebrisfromtheblades.Keepbladessharpand freeof
build-upatalltimes.
3. Sharpenbladesevenlyattheoriginal300angletomaintainblade
balance.Donot sharpentheundersideoftheblades.Usean electricbladesharpener,a conventionalelectricgrinderora hand filetosharpentheblades.
Spindle Assembl_
Blade
Flang
Figure41
7. Reversetheprocesstoinstallthe spindleassembly.
CHANGING THE TRANSMISSION DRIVE BELT
Severalcomponentsmustbe removedand specialtoolsusedinorder
tochangethe tractor'stransmissiondrivebelt.SeeyourSearsService
Centeror toscheduleservice,simplycontactSearsat 1-800-4-MY- HOME®to havethetransmissiondrivebeltreplaced.
TRACTOR CREEPING
Creepingistheslightforwardorbackwardmovementofthemower
whenthe throttleison andthe drive controlleversareinthe neutral
position.Ifyour mowercreepsdothe following:
1. Jack up rearofthe tractor.
2. Placedrivecontrolleversintheneutralposition.
,
Ifthetiresarerotating,theneutralpositionthatsidetransaxlelink-
agewillneedtobeadjusted.ContactyourSearsServiceCenteror
33
toscheduleservice,simplycontactSearsat 1-800-4-MY-HOME®.
Page 34
Neverstoregardentractorwithfuel intankindoorsorin poorly ventilatedareaswherefuelfumesmayreachanopenflame,spark, or pilot lightasona furnace,waterheater,clothesdryer,or gas appliance.
TRACTOR STORAGE
If yourtractoris notgoingtobe operatedfor an extendedperiodof time(thirtydaystoapproximatelysix months),thetractorshouldbe preparedfor storage.Storethetractorin a dry andprotectedlocation. If storedoutside,coverthetractor(includingthetires)to protectitfrom theelements.Theproceduresoutlinedbelowshouldbeperformed wheneverthetractoris placedin storage.
1. Changetheengineoiland filterfollowingtheinstructionsprovided in theServiceand Maintenancesectionofthismanual..
Neverstorethetractorwithfuel inthe tankindoorsorin poorly ventilatedenclosures,wherefuelfumesmayreachan openflame, sparkor pilotlightasona furnace,waterheater,clothesdryer,etc.
.
If storingthetractorfor 30daysor more: a. Topreventgumdepositsfromforminginsidetheengine's
carburetorand causingpossiblemalfunctiond theengine, thefuelsystemmustbeeithercompletelyemptied,orthe gasolinemustbetreatedwitha stabilizerto preventdeterio-
ration.
4. Cleantheengineandtheentiretractorthoroughly. NOTE:Useofa pressurewasherorgardenhoseis not recommended
tocleanyourtractor.Theymaycausedamagetoelectricalcompo-
nents,spindles,pulleys,bearingsortheengine.Theuseofwaterwill resultin shortenedlifeand reduceserviceability.
5. Sharpenthe bladessothatthemowerwillbe readytousewhen
needed.
6. Protectthemetalsurfaces.Repairscratcheswiththeappropriate
touch-upspraypaint.Brusha rustpreventiveoilonany unpainted
surfacesincludingthepulleysandblades.(Becarefulnottoget
anyoilon thedrivebelts.)
7. Cleanandfullychargethe battery,thendisconnectthe negative
cableat thebatteryto preventpossibledischarge.Rechargethe
batteryperiodicallywhenin storage.
NOTE:Removethebatteryifexposedtoprolongedperiodsofsub-
freezingtemperatures.Storeina cool,drylocationwheretemperatures areabovefreezing.
8. Lubricatealllubricationpoints.
9. Jackthemowerup andstoreit onblockstotakethe weightoffof
thetires.
9roblems.
b. Usingafuel stabilizer:
Readthe productmanufacturer'sinstructionsand recom- mendations.
Addtoclean,freshgasolinethecorrectamountof stabilizerforthecapacity(approximately3 gallons)ofthe fuelsystem.
Fillthe fuel tankwithtreatedfueland runtheenginefor 2-3minutestogetstabilizedfuelintothecarburetor.
c. Emptyingthefuelsystem:
Priorto puttingthetractorinstorage,monitorfuel consumptionwiththegoalofrunningthefueltankempty.
Closethefuel tankshutoffvalve.Disconnectthe fuel line fromthefuel filterandputtheend intoanapprovedfuel
container.
Openthefuel tankshutoffvalveanddrainthefueltank andlineintotheapprovedcontainer.Reinstallthefuelline
onthecarburetor.
Starttheengineandallowitto runout of fuel.Thiswill preventgum andvarnishdepositsfromforming.Replace
thefuel filter.
.
Removethesparkplugsandpourapproximatelyoneounceof oil intoeachcylinder.Cranktheengineoneor twoturnstospread theoilevenlyonthecylinderwalls.Replacethe sparkplugs.
REMOVING THE TRACTOR FROM STORAGE
1. Checktheengineoil.
2. Fullychargethebattery,lowertractoroff blocks,andinflatethe tirestotherecommendedpressure.
3. Removethesparkplugsandwipe themoff. Usingthestarter, cranktheenginetopumpthe excessoiloutofthesparkplug
holes.Replacethe sparkplugsandthe ignitionleads.
4. Ifdrainedbeforestoring,fillthefueltankwithclean,fresh gasoline.
5. Checkthelevelof the engineoil inthecrankcaseandthe
hydraulicreservoirtank.
6. Starttheengineandallowto idlefor a fewminutestoensure engineisoperatingproperly.
7. Drivethetractorwithouta loadto makecertainall thetractor systemsarefunctioningproperly.
34
Page 35
Beforeperforminganytypeofmaintenance/service,disengageall controlsandstoptheengine.Waituntilallmovingpartshavecometo
acompletestop.Disconnectsparkplugwireandgrounditagainstthe
Iengineto preventunintendedstarting.Alwayswearsafetyglassesduring
loperationorwhileperforminganyadjustmentsor repairs.
Thissectionaddressesminor serviceissues.Tolocate the nearestSearsService Centeror to scheduleservice,simplycontactSears
at 1-800-4-MY-HOME®.
Enginefailstostart
Enginerunserratically
1. PTO/BladeEngageknobengaged.
2. Parkingbrakenotengaged.
3. Sparkplugwire disconnected.
4. Throttlecontrollevernotincorrect starting position.
5. Fueltankempty,or stalefuel.
6. Blockedfuel lineorfuel filter.
7. Faultysparkplug.
8. Engineflooded.
9. Fuse(s)blown.
1. TractorrunningwithChokeactivated.
2. Sparkplugwiresloose.
3. Blockedfuel lineor stalefuel.
4. Ventingas cap plugged.
5. Wateror dirt in fuelsystem.
6. Dirtyaircleaner.
1. Placeknobindisengaged(OFF)position.
2. Engageparkingbrake.
3. Connectwireto sparkplug.
4. PlaceThrottleleverto FASTposition.
5. Filltankwithclean,fresh(lessthan 30daysold)gas.
6. Replacefuel line.Seea Searsorotherqualified servicedealer.Replacefuelfilter.SeetheService
andMaintenancesection.
7. Clean,adjustgapor replaceplug.
8. Crankenginewiththrottlein FASTposition.
9. Replacefuse.
1. Checkthatthe electricchokeisworking.Seea Searsorotherqualifiedservicedealer.
2. Connectandtightensparkplugwires.
3. Replacefuel line.Seea Searsorotherqualified servicedealer.Filltankwithclean,freshgasoline andreplacefuelfilter.SeetheServiceand Mainte-
nancesection.
4. Clearventor replacecapifdamaged.
5. Drainfueltank.Refillwithclean,freshgasoline.See
the Serviceand Maintenancesection.
6. Cleanorreplaceaircleanerpaperelementorclean
foampre-cleaner.
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lili
b es_t _eyon f}y Sea_s
35
Page 36
Engineoverheats 1. Engineoillevellow
2. Air flowrestricted
2.
Enginehesitatesat highRPMs 1. Sparkpluggap settoo close 1. Engineidles poorly 1. Fouledsparkplug 1.
2. Dirtyaircleaner 2.
Excessivevibration 1. Cuttingbladeslooseor unbalanced 1.
2. Damaged,dull,or bentcuttingblade 2.
Unevencut 1. Decknotleveledproperly. 1.
2. Dullblade. 2.
3. Uneventire pressure. 3.
.
Fillenginewith properamountandtype ofoil.
Cleangrassclippingsanddebrisfromaroundthe engine'scoolingfinsandblowerhousing.
Removesparkplugandadjustgap. Replacesparkplugandadjustgap.
Cleanor replaceair cleanerelementand/orclean
pre-cbaner.
Tightenbladeandspindle.Balanceblade.
Replaceblade. Performside-to-sidedeckadjustment. Sharpenor replaceblade.
Checktire pressureinallfourtires.
....... L
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@ managemylife
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36
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Craftsman Zero=Turn Rider B IViodel No. 247.25003
11
11
"4
14--
13
j_ 77_
1
I
i
38
Page 39
Craftsman Zero=Turn Rider B IViodel No. 247.25003
00006168 2 00022560 3 712-0290 4 00060078
5 00061053 6 01000199
7 01000308 8 738-3108
9 01003269
10 01008539P 11 02002628
12
02002641-
0637
13 02003641 14 02004558
15
02004865-
0637
16 710-0347 17 710-04484
FlatWasher,3/8
iFlangeLockNut,3/8-16
NylockNut,7/16-14 GreaseFitting,1/4-28x 3/16
iWasher,3/8
ExtensionSpring,1.00x5.00 BearingSleeve
ShoulderBolt iFlatWasher,7/16x 1.75 iU-Nut,1/4-20
BronzeBushing,.875x 1.50
TransmissionMountingBracket
IdlerArm
FlatIdlerPully
FrameAssembly iHexCapScrew,3/8-16x 1-3/4
iSelfTappingScrew,5/16-18x .750
D = 0
39
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Craftsman Zero=Turn Rider B Model No. 247.25003
7
4_0 o
0000
000 O0
/
10
I
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Page 41
Craftsman Zero=Turn Rider B Model No. 247.25003
00011925 2 00013406 3 00022560 4 712-3004A
5 01009872 6 02002952
7
02002960-
0637 8 02004062P
9
703-06691-
0637
10 710-04484 11 710-3008
12 912-0429 13 757-04115
-- 02002255
HexCapScrew,3/8-16x4.00
iHexCapScrew,5/16-18x 3/4 iFlangeLockNut,3/8-16
iFlangeLockNut,5/16-18
Spacer,.370IDx .500x 3.45
iBumper,2.50x 1.13
FootRestBracket LiftCable
SeatMountingBracket
iSelfTappingScrew5/16-18x .750 iHexCapScrew,5/16-18x .75
NylockNut,5/16-18 Seat
ArmrestKit
D = O
41
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Craftsman Zero=Turn Rider B IViodel No. 247.25003
17
t
\
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7
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Page 43
Craftsman Zero=Turn Rider B IViodel No. 247.25003
00008495 2 00011438
3 00013416 4 00021956
5 00022560 6 00083192
7 912-3027 8 01003468
9 01003536
10 01007312 11 01008658 12 02000393
13 02000671 14 02000673
15 02002374 16 02002382 17 02002629
18 02002879 19
20 02002882 21 02002890
22 02002893 23 02002907
24 02002915 25 02002916
26 02002979 27 02003436
28 02003685 29 02003716 30 02003717
31 02003720 32 02003751
33 02004227 34 35 02005535
36 912-3015
02002880-
0637
02004694-
0637
HexScrew,3/8-16x 1.75 HexScrew,3/8-16x 1.50
HexScrew,1/4-20x 1.00
iHairPin,3/8x 1.562x .080 iFlangeCounterLockNut,3/8-16
iWasher,.390x 1.00x.180 iFlangeTopLockNut,1/4-20
Spacer,.375x .500x .750 ShoulderBolt,3/8-16x .625x .830
Spacer,.385x .625x .500 iJamNut,1/2-20 iShoulderBolt,3/8-16x .56x .27
LockWasher,.633x 1.07x .161 iHairPin,1/2x 1.625x .125
iFootLiftPivotAssembly iAdjustableDeckLift Bracket
ExtensionSpring,.75x 7.89x .14
FrontLift Rod
FootPedalAssembly iTorsionSpring,.900x2.3x .09
LowerBracketAssembly
LiftConnectingLink iClevisPin,3/8x 2.05
FrontShaftAssembly
RearShaftAssembly iCurvedLinkPlate
Spacer,.380x .500x .667 iHexFlangeBearing,7/8 iRetainingClip,.675
iSocketCapScrew,3/8-16x 1.50 iWasher,.940x 1.75x .110
Spacer,.635x 1.2x .41 iTrailingLinkPivotRod
iIndexPlate
Spacer,632x .877x.548
JamNut,5/8-11
D = O
43
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Craftsman Zero=Turn Rider B IViodel No. 247.25003
7
I
44
Page 45
Craftsman Zero=Turn Rider B IViodel No. 247.25003
2 3 4
5 6
7 8
9
10 11
12 13
00012166 00013116 710-0599 01003563
01008539P 02002735-
0637 02002736- 0637
02002761 680-00048-
0637 703-07000
710-04484 710-0642
735-04130
HexNut,5/16-18
HexScrew,5/16-18x 1-1/4 iScrew,1/4-20x 1/2 iU-Nut,5/16-18
iU-Nut,1/4-20
LeftHandControlConsole
RightHandControlConsole
Forward/ReverseStopBracket
ControlHousingWeldment
FrontPanel iSelf-TappingScrew5/16-18x .750
iSelf-TappingScrew,1/4-20x .75 iBatteryEdgeTrim
D = _ e
45
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Craftsman Zero=Turn Rider- IViodel No. 247.25003
17
o
46
Page 47
Craftsman Zero=Turn Rider B IViodel No. 247.25003
00005530 2 00012158 3 00022560 4 01000101
5 712-3004A 6 01002710
7 01009253 8 02002885
9 02003717
10 02003740 11 02003839 12 02003840
13 02004045 14 02004174
15 680-00049 16 710-0520 17 914-0474
18 736-3089 19 946-04564
20 946-04565
FiatWasher,.406x .812x .062 FlatWasher,3/8
iHexNut,3/8-16FlangeLock
SlideWasher
iFlangeLockNut,5/16-18 iWasher,.375x .738x .063
FiatWasher,.390x 1.5x .134 Spacer,.380x .563x .196 SocketHeadCapScrew,3/8-16x 1.50
iParkingBrakeGrip
Spacer,.322x .438x .44 Spacer,.442x .563x .405
iStepHub,.379x 1.5x .257/.400
LockoutLeverPlate BrakeHandle HexHeadCapScrew,3/8-16x 1.50
iCotterPin,1/8x .75 iWasher,.345x 1.00x.100
LeftHandBrakeCable
IRightHandBrakeCable
D = 0 O
4.7
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Craftsman Zero=TurnRider B IViodel No. 247.25003
24
24
27 23
2
14
1
48
Page 49
Craftsman Zero=Turn Rider B IViodel No. 247.25003
00011438 2 00012169
3 00012180 4 00013116
5 00013198 6 00022560
7 936-0463 8 712-3004A
9 01001919
10 912-3027 11 01006898
12 02002684 13 02002723
14 02002844 15 02002885
16 02002992 17 02002994
18 02003419 19 02003560
20 02003568 21 02003644
22 02003716 23
02003853-
0637 24 02003855
25
680-00050-
0637 26 710-0262
27 912-0429 28 732-04610
29 936-0287
HexCapScrew,3/8-16x 1-1/2 FlatWasher,5/16
HexHeadCapScrew,5/16-18x 1.00
HexScrew,5/16-18x 1-1/4 iHexCapScrew,5/16-18x 2.00 iFlangeLockNut,3/8-16
FlatWasher,1.4x .630x .0515 iLockNut,5/16-18
ShoulderScrew,1/4-28 iHexFlangeLockNut,1/4-20
iHexCapScrew,1/4-20x 2.00
BrakeLeverPlate iSteeringInputShaftAssembly
Spacer,.385x .625x .869
Spacer,.380x .563x .196 iSteeringLinkRod
SocketHeadCapScrew,5/16-18x 1.25 iBushing,.310x.172x .688x .06
ControlLockRod
ControlCableLockOut
Spacer,.25 x .38 x 1.13 iE-ClipRetainerRing
iLapbarPivotBracket iLapbarHandle/GripAssembly
PivotBracketWeldment iCarriageBolt,5/16-18x 1.50
NylockNut,5/16-18
ExtensionSpring,.544x 3.35
FlatWasher,.793x 1.24x .060
30 941-0598 iHexFlangeBearing,.752
D = O
49
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Craftsman Zero=Turn Rider B Model No. 247.25003
31
31 35\
43
4
26
32
7_120
18_26
24 24\
5O
Page 51
Craftsman Zero=Turn Rider B IViodel No. 247.25003
00011453 JamNut,3/8-24
2 00012169 iWasher,344x .688x .063 3 725-0157 CableTie
4 00014608 NylockNut,#10-32 5 00060056 iNut,#8-32
6 712-3004A iFlangeCounterLockNut,5/16-18 7 710-3217 iMachineScrew,#8-32x .356
8 710-0510 HexScrew,7/16-20x 3.00 9 710-0458 iCarriageBolt,5/16-18x 1.75
10 01002710 iWasher,.406x .750x .063 11 01003283 iOil DrainHose
12 736-04131 iWasher,.438x 1.745x .250 13 01007533 iBevelKey,.250x .250x 2.75
14 01008434P PTO 15 01008531P iScrew,#10-32x.500 16 01008623 iStraightExhaustPipe 17 01009243 iFlangeScrew,3/8-16x .875
18 02000456 KohlerMuffler
19 02000477 iThrottleControlCable 20 02000478 ChokeCable 21 02003417 TransmissionPulley
603-04912-
22 0637 iFuelTankMountingBracketAssembly 23 703-07213 PTORetainerBracket
24 910-0224 HexWasherScrew,#10-16x .500 25 710-04048 iHexFlangeScrew,5/16-18x 1.0
26 710-05361 iHexFlangeScrew,M10-1.5x .500x8.8 27 710-3008 HexScrew,5/16-18x .75
28 712-04065 iFlangeLockNut,3/8-16 29 712-3007 iJamNut,5/16-18
30 721-04382 iFoamTape.75x 25 31 726-0205 HoseClamp,.490
32 731-04914 ThrottleControlKnob 33 936-0119 LockWasher,5/16 34 936-0171 LockWasher,7/16
35 751-10349 LowPermeationFuelHose,1/4 36 751-12089 MonoVentHose,3/16
37 951-12559 iUtilityBin 38 735-04065 FuelTankBushing
39 735-04081 RubberGrommet,23.0x3.55 40 951-04318A FuelTank
41 751-12118 FuelRolloverValve 42 951-12193A iFuelCap 43 751-12478 FuelPick-UpFitting(On/Off)
44 KH-SV840-3021iReplacementEngine
51
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Craftsman Zero=Turn Rider B Model No. 247.25003
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21
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Craftsman Zero=Turn Rider B IViodel No. 247.25003
00012172 2 00022560 3 710-0751 4 710-3178
5 710-0599 6 01000641
7 01001919 8 912-3027
9 914-0104
10 01002874 11 01003561 12 01005340
13 750-3119 14 01009937
15 02001111 16 02001332 17 02001556
18 02002646 19 02002647
20 02002648 21
22
02002679-
0637
02002965-
0637 23 02003622
24 02004678P 25 02004679P 26 02004681
27 02005326 28 631-04286
29 712-04177 30 912-0429 31 936-0169
32 737-04342
HexScrew,3/8-16x 2.00
iFlangeCounterlockNut,3/8-16
HexScrew,1/4-20x .620
iCarriageBolt,3/8-16x .75 iHexFlangeScrew,1/4-20x .500
iCarriageBolt,5/16-18x 1.00
ShoulderBolt, 1/4-28x.38 x .465
iFlangeToplockNut, 1/4-20 iHairPin,1/8x 1.125x .072
ExtensionSpring,.865x 4.7x .12 NylockNut,M8-1.25
iCarriageBolt,5/16-18x 2.75
Spacer,.406x 1.00x .38
iWasher,.313x 1.06x.062
HoseClamp,.750
iPumpRelayRod
HexScrew,5/16-18x 6.00 Spacer,.375x .750x 3.30 TransmissionSupportTube
V-Belt TransmissionBracketWeldment
NeutralBracket
iDamper
LHTransmission RHTransmission
ControlArm DamperBracket
iCarriageBolt,5/16-18x 4.0 iExpansionTankAssembly
iJamNut,1/4-28
HexLockNut,5/16-18 LockWasher,3/8
Elbow,90
m = I!
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Craftsman Zero=Turn Rider B Model No. 247.25003
14
18
11
17
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Craftsman Zero=Turn Rider B IViodel No. 247.25003
925-1707D Battery 2 00012152 NylockNut,1/4-20 3 00012154 iWasher,.281x .625x .063 4 00013258 BootTerminal,1.00x2.50
5 00014608 NylockNut,#10-32 6 00024233 iBatteryCable
7 00032097 iNut,5/8-32 8 710-0599 iHexFlangeScrew,1/4-20x .500
9 01001717 Switch
10 01001864 iFlangeScrew,#10-24x .500 11 01002111 PTOSwitch
12 925-3001 Solenoid 13 01002252 iBatteryCable
14 01003277 SeatSwitch 15 01003581P IgnitionSwitch
16 732-04200 RenovatorSpring 17 01009905 PTOBracket
18 01009931 iNut,#10-24
19 02000024P DeltaSwitch 20 02001134 IGrommet,1/8x 1.5x2.13 21 02003037 ElectricCDTClip
22 02003926 iRHDeckSwitchMountBracket 23 02003927 LHDeckSwitchMountBracket 24 710-3015 HexScrew,1/4-20x .75
25 912-0429 iHexLockNut,5/16-18 26 925-05120A HourMeter
NS 02002990 iWiringHarness NS 02005213 HarnessAssembly
D = _ 0
55
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Craftsman Zero=Turn Rider B IViodel No. 247.25003
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9
I
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1
56
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Craftsman Zero=Turn Rider B IViodel No. 247.25003
00012187
2 00023822 3 00060078
4 710-3001 5 01000678
6 01006961 7 01009253 8 02000588
9 634-04747
-- 02002097
10 02002299
11 741-04488
12 02003804
13
02004600- 0637
14 634-04748
-- 734-04255A
-- 02002105
-- 02002106
-- 02002107
-- 00023806
15
02005001-
0637 16 750-04775A 17 936-0169
LugNut,1/2-20
iWasher,1.00x 1.75x .172
GreaseFitting,1/4-28 HexScrew,3/8-16x .880
iJamNut,1-14
HexScrew,1/2-20x 7.50 iWasher,.390x 1.50x.122 iWasher,1.00x :2.00x .075
WheelAssy.,20 x8-10 iTireOnly
NylockNut,1/2-20 iFlangeBearing,1.001x 1.25
HexScrew,1-14x5.5
FrontAxleWeldment
WheelAssembly,13x 5-6 iTireOnly(Groove),13x5.0-6
iTireOnly(Smooth),13x 5.0-6 iBeafings
iBushings
GreaseFitting
CastorWheelMountBracketAssy.
Spacer,.51x .75x 5.825
LockWasher,3/8
D = O
57
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Craftsman Zero=Turn Rider B IViodel No. 247.25003
I
2O
13
I
I
58
Page 59
Craftsman Zero=Turn Rider B IViodel No. 247.25003
710-3011
2 912-3017 3 737-3004
4 00022560 5 00060078
6 01000199 7 01000302 8 750-05518
9 710-0560
10 736-3052 11 01004127
12 710-3034 13 748-3101A
14 01003269 15 01005737
-- 01000308 16 01005202
17 01009787 18 710-05110A 19 02000154
20 02000762 21 710-05417
22 02000948 23 02003640 24 02003740
25 02004195 26 02005017
27 02005077 28 02005078 29 918-04426
30 853-000029 31 710-3168
32 712-3078 33 732-3067 34 736-3040
35 748-3065A 36 750-05184
37 756-3089 38 02004447
HexScrew,3/8-16x 2.00 Nut,3/8-16
GreaseFitting,1/4-28x .788 FlangeCounterLockNut,3/8-16
GreaseFitting,1/4-28 ExtensionSpring,1.00x5.00x .125
ShoulderBolt,.625x 1.95 Spacer,.760x2.00x1.27
CarriageBolt,3/8-18x 1.75 Washer,.406x 1.00x .105
HexScrew,3/8-16x 3.00 CarriageBolt,3/8-16x 1.25
Spacer,2.0x .75IDx .31 Washer,.438x 1.75x .250
IdlerArmAssembly SleeveBearing,.628x .753x .625
Pulley V-Belt
HexScrew,3/4-16x7.7 V-Belt
HexFlangeScrew,5/16-18x 1.00 HexFlangeScrew,3/4-16x 5.85
FlangeCounterLockNut,7/16-14 Spacer,.390x .625x 1.88
FiatGrip,1.0x3.2x .25 SpringMountBracket Hi-LiftBlade,17.0
IdlerPulley IdlerPulley
SpindleAssembly DoubleIdler
CarriageBolt,3/8-16x 1.00 FlangeLockNut,3/4-16 TorsionSpring Washer,.406x 1.92x .060
DeckSpindleSpacer Spacer,.760x2.000x .790
Pulley IdlerPulley
D = O O
59
Page 60
Craftsman Zero=Turn Rider B Model No. 247.25003
26
32
i
12 35
!
33
29
5
I
37
20
/ 5 - /
4 24 5
22 o
?
25
6O
Page 61
Craftsman Zero=Turn Rider B IViodel No. 247.25003
|= 0 =
912-3017 Nut,3/8-16
2 00011925 HexScrew,3/8-16x4.00 3 00012158 Washer,.406x .813x .063 4 712-3083 HexLockNut,1/2-13
5 00022560 FlangeCounterLockNut,3/8-16 6 710-3178 CarriageBolt,3/8-16x .75
7 01000395 Spacer,.400x .560x 2.45 8 750-3193 Spacer,.390x .620x3.04 9 710-0521 CarriageBolt,3/8-16x 3.50
10 732-04797 TorsionSpring,.639x2.16x .12
11 01004304 FlangeScrew,3/8-16x .500
12 RollerMountBracket
01004707- 0637 01005243-
13 0637 Anit-ScalpFrontMountBracket
14 LHFrontRollerMountBracket
15 RHFrontRollerMountBracket
02004497- 0637 02004500- 0637
16 01005851 Washer,.398x.694x .032
17 01006693P ChuteDeflector
18 ChuteDeflectorBracket
01006748- 0637
19 01006961 HexScrew,1/2-20x 7.50 20 01008644 FingerGuard
21 RHRollerMt.Bracket
01008790- 0637
22 01009243 FlangeScrew,3/8-16x .875 23 02000040 PlasticKnob,3/8-16
24 MicroChuteBaffle
02001235-
0637 i25 02002299 Nut,1/2-20 i26 02002799 J-Hook
27 LHBelt Cover
28 RHBeltCover
02003605-
0637
02003606-
0637
02005231-
29 0637 DeckAssembly
i30 634-3159 Wheel i31 912-0641 HexNut
i32 921-04041 WaterNozzleAdapter i33 731-3005 FrontRoller
i34 936-0272 FlatWasher,.510x 1.00x .060 i35 936-0760 LockWasher,17x 23.8x 1.95 i36 737-04003D WaterDeckNozzle
i37 747-3384 ChuteDeflectorRod i38 712-04065 Nut,FlangeLock,3/8-16
i39 936-0169 LockWasher,3/8
61
Page 62
Kohler Engine IViodel SV840=3021 For Zero=Turn Rider IViodel No. 247.25003
@
22_ D
24-086-17-S FlangeScrew,M8x 1.25x 45
i2 25-032-06-S Oil Seal 13 i3 25-139-57-S SquareHeadPipePlug,3/8 14
i4 32-199-14-S Oil PanAssembly 15 i5 12-144-02-S GovernorGearShaft 16
i6 12-380-01-S GovernorRegulatingPin 17 i7 24-448-02-S LockingTab 18
8 32-310-02-S GovernorGearKit 19 9 24-153-01-S Oil Pick-UpO-Ring 20
10 32-086-01-S Screw,M6x .0x 6.5 21 11 32-393-16-S Oil PumpAssembly 22
32-123-01-S 32-123-09-S
52-050-02-S 32-136-05-S
32-468-02-S 25-099-27-S 32-123-06-S
32-153-05-S 52-139-09-S
32-014-307-S X-43-1-S
13
Oil FeedTube(FilterToPan) Oil FeedTubeAssembly
Oil Filter Oil FilterNipple
FlatWasher Oil PressureSwitch Oil FeedTube
O-Ring CupPlug
Crankshaft(Use32-014-313-S)
Key,1/8x 1/2
62
Page 63
Kohler Engine Model SV840-3021 For Zero=Turn Rider Model No. 247.25003
5 ====== _ ,7
%,
27
26
r
//
_7
11
®
/
10
24
16
25
13 12
14
24-211-03-S SquareHeadBolt,M6x 1.0x 25
2 24-090-51-S GovernorLever 3 M-641060-S FlanegNut,M6x 1.0
4 24-089-01-S LinkageSpring 5 25-158-08-S LinkageRetainingBushing 6 24-079-04-S ThrottleLinkage
7 25-158-11-S ThrottleLinkageBushing
8 M-545016-S FlangeScrew,M5x 0.8x 16 9 M-547050-S LockNut, M5x .8
10 24-089-03-S ChokeReturnSpring 11 32-126-04-S Controlbracket
12 M-645016-S FlangeScrew,M6x 1.0x 16 13 12-237-01-S CableClamp
14 24-086-43-S Screw,M5x0.8x 16
24-079-22-S ChokeLinkage
16 24-112-27-S ControlAssemblySpacer 17 24-090-47-S ThrottleActuatorLever
18 24-090-13-S ThrottleControlLever 19 24-468-01-S FlatWasher,5.5 20 M-545020-S FlangeScrew,M5x.8X 20 21 41-468-03-S SpringWasher,1/4
22 24-090-05-S ChokeLever 23 M-403025-S CapScrew,M4x 0.7x 25
24 M-446030-S Nut,M4x 0.7 25 24-468-20-S FlatWasher,5 26 24-089-55-S GovernedIdleSpring
27 24-089-25-S GovernorSpring
63
Page 64
Kohler Engine IViodel SV840=3021 For Zero=Turn Rider IViodel No. 247.25003
17 1 33
2
/
4
27
28
30
33
34__
32"
19 _14
\
2O
21
@-- 23
/
31
64
Page 65
Kohler Engine IViodel SV840=3021 For Zero=Turn Rider IViodel No. 247.25003
12-755-03 RetainerKit
2 235011-S SpringRetainer 3 66-032-05-S ValveSternSeal
4 24-016-01 ExhaustValve(STD) 5 24-017-01 IntakeValve(STD)
6 32-326-06-S BreatherHoseKit(Inc.#7) 7 25-237-31-S HoseClamp,1/2
8 32-081-02-S HousingBreatherKit(Inc.#9 & 10) 9 M-547050-S LockNut,M5x8
10 32-468-01-S SealingWasher 11 32-072-03-S BreatherCoverStud
12 32-019-02-S Tappet 13 32-841-01-S CylinderHeadGasketKit 14 62-086-08-S FlangeScrew,MIOx 1.5x90
15 M-645016-S FlangeScrew,M6x 1.0x 16 16 32-096-04-S BreatherCover
17 32-318-13-S CylinderHeadAssemblyKit,#1(Inc.
ExhaustMountingHardware)
18 32-318-14-S CylinderHeadAssemblyKit,#2 (Inc.
ExhaustMountingHardware)
19 32-146-09-S GuidePlate
20 32-072-04-S RockerStud 21 32-186-03-S RockerArm
22 32-100-05-S HexNutAssembly(Inc.#32) 23 25-599-01-S RockerArmPivot
24 32-411-04-S PushRod 25 32-326-07-S FuelPumpHoseKit(Inc.#29)
26 32-050-05-S BreatherFilter 27 32-089-05-S ValveSpring
28 25-086-374-S PanHeadScrew 29 25-237-01-S HoseClamp
30 25-096-10-S RockerCover 31 25-096-09-S RockerCover
32 25-086-168-S SetScrew 33 25-173-28-S ValveSpringCap
34 25-445-03-S LiftingStrap NS 32-755-03-S CylinderHeadHardwareKit
65
Page 66
Kohler Engine IViodel SV840=3021 For Zero=Turn Rider IViodel No. 247.25003
m15
17
21
5
O ©
m19
20 m
O ©
8
©
__
66
Page 67
Kohler Engine IViodel SV840=3021 For Zero=Turn Rider IViodel No. 247.25003
12-402-02 BreatherReed 2 24-018-04-S BreatherReedRetainer 3 24-380-16-S LocatingPin
4 24-032-19-S OilSeal, 1.78x 1.26 5 12-422-07-S CamshaftShim(White,.028)
-- 12-422-08-S CamshaftShim(Blue,.03)
-- 12-422-09-S CamshaftShim(Red,.032)
-- 12-422-10-S CamshaftShim(Yellow,.034)
-- 12-422-11-S CamshaftShim(Green,.036)
-- 12-422-12-S CamshaftShim(Gray,.038)
-- 12-422-13-S CamshaftShim(Black,.04) 6 24-018-01-S PistonPinRetainer
7 24-067-28-S ConnectingRod(STD) 8 24-018-09-S RingRetainer 9 24-468-15-S FlatWasher,11/32
10 28-032-09-S GovernorCrossShaftSeal 11 24-144-38-S GovernorCrossShaft
12 24-126-19 OilFillTubeBracket 13 M-545013-S FlangeScrew,M5x .8x 13
14 M-931010-S FlatWasher,9mm 15 32-755-04-S Dipstick&TubeKit 16 25-153-09-S O-Ring
17 12-153-01-S LowerOil FillTubeO-Ring 18 32-010-05-S CamshaftAssembly
19 32-874-13-S PistonW/Ring Kit(STD)
20 32-108-01-S RingSet (STD) 21 N/A Crankcase(UseShort Block)
67
Page 68
Kohler Engine Model SV840=3021 For Zero=Turn Rider Model No. 247.25003
4
2
8_
14J_
lo- 5Z_ _
10 /
11
\
13
14
68
Page 69
Kohler Engine IViodel SV840=3021 For Zero=Turn Rider IViodel No. 247.25003
24-086-12-S TapScrew,M6x 1.7x 18
2 32-027-08-S BlowerHousingKit 3 32-096-14-S Cover
4 M-545016-S FlangeScrew,M5x0.8 x 16 5 M-645016-S FlangeScrew,M6x 1.0x 16
6 24-063-93-S CylinderBaffleValve,#1 7 24-063-94-S CylinderBaffleValve,#2
8 32-063-10-S SideCylinderBarrelBaffle,#1 9 32-063-12-S SideCylinderBarrelBaffle,#2
10 M-545010-S FlangeScrew,M5x .8x 10 11 41-403-10-S Regulator/Rectifier
12 32-146-05-S KitBackingPlate 13 M545020-S Screw,M5x.8x20 14 25-086-158-S FlangeScrew,M6x 1.0x 10
NS 32-113-53-S CourageProFixedGuardDecal
69
Page 70
Kohler Engine IViodel SV840-3021 For Zero=Turn Rider IViodel No. 247.25003
11
10m
24-041-14-S 2 32-083-08-S 3 32-344-02-S
4 32-083-06-S 5 24-164-91-S
6 M-651040-S 7 25-155-51-S
8 25-173-33-S 9 25-326-08-S
10 32-094-08-S 11 25-139-60-S
12 24-041-52-S 13 24-153-27-S
13
AirCleanerBaseGasket Pre-CleanerElement AirCleanerElementLatch
AirFilterElement IntakeManifoldKit
FlangeScrew,M6x 1.0x 40 EvaporativeConnector EvaporativeMask
EvaporativeHose,20" AirCleanerBase
PipePlug,1/8 CarburetorGasket
IntakePortO-Ring
7O
Page 71
Kohler Engine IViodel SV840=3021 For Zero=Turn Rider IViodel No. 247.25003
1
!
10
2 3
4 5
6 7
8 9
10 11
32-853-25-S 25-072-25-S M-641060-S
24-086-12 24-393-16-S
25-111-34-S 25-237-14-S
25-050-22-S 24-041-14-S
24-041-52-S 47-154-01-S
7
\
CarburetorKit Stud
FlangeNut,M6x 1.0 TapScrew,M6x 1.7x 18
FuelPump FuelLine
HoseClamp,1/2 FuelFilter
AirCleanerBaseGasket CarburetorGasket
CableClip
8
f
11
6
71
Page 72
Kohler Engine IViodel SV840=3021 For Zero=Turn Rider IViodel No. 247.25003
_6
GJ
j8
4
3 0_5
j9
72
Page 73
Kohler Engine IViodel SV840=3021 For Zero=Turn Rider IViodel No. 247.25003
759-3336 SparkPlug
2 237878-S 15/20AmpStatorKit 3 M548025-S Screw,M5x 0.8x 25 4 25-086-361-S HexFlangeScrew
5 25-340-04-S SquareKey 6 25-468-09-S FiatWasher
7 32-025-15-S FlywheelAssembly 8 20-146-05-S FanMountingPlate
9 32-157-01-S Fan
10 32-162-03-S GrassScreen 11 24-584-63-S ModuleignitionKit
12 M-545020-S Screw,M5x.8x20 13 25-155-41-S Connector
14 47-154-01-S CableClip
N/A 25-454-05-S WireTie N/A 32-176-26-S WiringHarness
73
Page 74
Kohler Engine IViodel SV840=3021 For Zero=Turn Rider IViodel No. 247.25003
1
/
M-851080-S 2
32-098-03-S
12-243-04-S 12-755-39-S
32-211-01-S
32-227-01-S
FlangeScrew,M8X 1.25X80 StarterAssembly
BrushAssembly Kit,Drivewith Gear
ThruBolt EndCap
74
Page 75
Kohler Engine Model SV840=3021 For Zero=Turn Rider Model No. 247.25003
2
Artwork is representative.
Actual labels may differ depending on model and specification number.
25-113-39-S ClearLaminateDecal 32-113-38-S Decal27 HP 32-113-60-S UseDisc.
75
Page 76
Craftsman Zero=Turn Rider IViodel 247.
777123711 777123639
777S32842
777D16811
PTO BELT ROUTIIqG
777S33832
777S33184
READOPERATOR'SMANUAL,KEEPSAFETYDEVICESINPLACEANDWORKI_
777S30503
777123640
777122444
777D16812
777D16808
777X44930 (On unitsproduced
on or before Dec. 31,2011)
777X45529(On units produced
on or after Jan. 1,2011)
MTDCONSUMERGROUPINC.
II This equipmentmeetsU.S.EPAEVP
II regulations for2012modelyear. tl EVPFamily:CMTDPNHEQNC1
_ X45529
777D15546
777S32328
SHIELD MISSING
DO NOT OPERATE.
76
Page 77
77
Page 78
78
Page 79
Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Here's what the Repair Protection Agreement* includes:
[] Expert service by our 10,000 professional repair specialists [] Unlimited service and no charge for parts and labor on all covered repairs
[] Product replacement up to $1500 if your covered product can't be fixed [] Discount of 25% from regular price of service and related installed parts not covered by the
agreement; also, 25% off regular price of preventive maintenance check
[] Fast help by phone - we call it Rapid Resolution - phone support from a Sears representative.
Think of us as a "talking owner's manual."
Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.
The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the
product warranty period expires. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information in the U.S.A.
call 1=800=827=6655. *Coverage in Canada varies on some items. For full details call Sears Canada at 1=800=361=
6665. Sears Installation Service
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, inthe U.S.A. or Canada call 1=800=4=MY=HOME®.
79
Page 80
Look For Relevant Emissions Durability Period and
Air index information On Your Engine Emissions Label
Engines that are certified to meet the California Air Resources Board (CARB) Tier 2 Emission Standards must display information regarding the Emissions Durability Period and the Air Index. Sears Brands Management Corporation makes this information available to the consumer on our emission labels.
The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions compliant, assuming proper maintenance in accordance with the Operating & Mainte- nance Instructions. The following categories are used:
Moderate: Engine is certified to be emission compliant for 125 hours of actual engine running time. Intermediate: Engine is certified to be emission compliant for 250 hours of actual engine running time.
Extended: Engine is certified to be emission compliant for 500 hours of actual engine running time. For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emissions
Durability Period of an engine with an intermediate rating would equate to 10 to 12 years. The Air index is a calculated number describing the relative level of emissions for a specific engine family. The
lower the Air Index, the cleaner the engine. This information is displayed in graphical form on the emissions label.
After July 1,2000, Look For Emissions Compliance Period
On Engine Emissions Compliance Label
After July 1, 2000 certain Sears Brands Management Corporation engines will be certified to meet the United States Environmental Protection Agency (USEPA) Phase 2 emission standards. For Phase 2 certified engines, the Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements.
For engines less than 225 cc displacement, Category C = 125 hours, B = 250 hours and A = 500 hours. For engines of 225 cc or more, Category C = 250 hours, B = 500 hours and A = 1000 hours.
This isa generic representation of the emission label typically found on a certified engine.
FAMILYYBSXS.3192VA 274812
GDOC-100182Rev.B
80
Page 81
(Thispageapplicableinthe U.S.A.andCanadaonly.)
Sears Brands Management Corporation (Sears), the California Air Resources Board (CARD)
and the United States Environmental Protection Agency (U.S. EPA)
Emission Control System Warranty Statement (Owner's Defect Warranty Rights and Obligations)
EMISSIONCONTROLWARRANTYCOVERAGEISAPPLICABLETOCERTI- FIEDENGINESPURCHASEDINCALIFORNIAIN1995ANDTHEREAF- TER,WHICHAREUSEDINCALIFORNIA,ANDTOCERTIFIEDMODEL
California and United States Emission
TheCaliforniaAirResourcesBoard(CARD),U.S.EPAand Searsarepleased toexplainthe EmissionControlSystemWarrantyonyourmodelyear2000and latersmalloff-roadengine(SORE).InCalifornia,newsmalloff-roadengines mustbe designed,builtandequippedto meettheState'sstringentanti-smog
standards.Elsewherein theUnitedStates,newnon-road,spark-ignition enginescertifiedformodelyear1997and latermustmeetsimilarstandardsset forthbythe U.S.EPA.Searsmustwarranttheemissioncontrolsystemonyour
YEAR1997AND LATERENGINESWHICHAREPURCHASEDANDUSED
ELSEWHEREINTHEUNITEDSTATES(ANDAFTERJANUARY1,2001 IN
CANADA).
Control Defects Warranty Statement
enginefortheperiodsoftime listedbelow,providedtherehasbeennoabuse,
neglector impropermaintenanceof your smalloff-roadengine.Youremis- sioncontrolsystemincludespartssuchas thecarburetor,aircleaner,ignition system,mufflerandcatalyticconverter.Alsoincludedmaybeconnectorsand
otheremissionrelatedassemblies.Whereawarrantableconditionexists,Sears will repairyoursmalloff-roadengineat nocostto youincludingdiagnosis,parts
andlabor.
Sears Emission Control Defects Warranty Coverage
Smalloff-roadenginesarewarrantedrelativeto emissioncontrolpartsdefects fora periodofone year,subjecttoprovisionsset forthbelow.Ifanycovered
Owner's Warranty
Asthe smalloff-roadengineowner,youareresponsiblefor theperformanceof therequiredmaintenancelistedinyourOperatingandMaintenanceInstruc-
tions.Searsrecommendsthatyouretainallyourreceiptscoveringmaintenance onyoursmalloff-roadengine,butSearscannotdenywarrantysolelyforthe lackofreceiptsorfor yourfailuretoensuretheperformanceof allscheduled maintenance.As the smalloff-roadengineowner,youshouldhoweverbe
awarethatSearsmaydenyyouwarrantycoverageifyour smalloff-roadengine ora parthasfaileddueto abuse,neglect,impropermaintenanceor unap-
parton yourengineis defective,the partwillbe repairedorreplacedbySears.
Responsibilities
provedmodifications.Youareresponsibleforpresentingyoursmalloff-road engineto anAuthorizedSearsServiceDealeras soonasa problemexists.The
undisputedwarrantyrepairsshouldbecompletedina reasonableamountof time,notto exceed30days.Ifyouhaveanyquestionsregardingyourwarranty
rightsandresponsibilities,youshouldcontacta SearsService Representative at 1-800-469-4663.Theemissionwarrantyisa defectswarranty.Defectsare
judgedonnormalengineperformance.Thewarrantyis notrelatedtoan in-use emissiontest.
Sears Emission Control Defects Warranty Provisions
ThefollowingarespecificprovisionsrelativetoyourEmissionControlDefectsWarrantyCoverage.ItisinadditiontotheSearsenginewarrantyfornon-regulated
enginesfoundin theOperatingandMaintenanceInstructions.
1. WarrantedParts Coverageunderthis warrantyextendsonlytothe parts listedbelow (the
emissioncontrolsystemsparts)tothe extentthesepartswerepresenton theenginepurchased.
a. FuelMeteringSystem
Coldstartenrichmentsystem
Carburetorand internalparts
FuelPump
b. AirlnductionSystem
Aircleaner
Intakemanifold
c. IgnitionSystem
Sparkplug(s)
Magnetoignitionsystem
d. CatalystSystem
Catalyticconverter
Exhaustmanifold
Air injectionsystemor pulsevalve
e. MiscellaneousItemsUsedin AboveSystems
Vacuum,temperature,position,timesensitivevalves andswitches
Connectorsandassemblies
2. Lengthof Coverage Searswarrantsto the initialownerandeachsubsequentpurchaserthat
theWarrantedPartsshallbefreefromdefectsin materialsandworkman- shipwhich causedthefailure ofthe WarrantedPartsfor aperiodofone
yearfromthe datethe engineis deliveredtoa retailpurchaser.
Inthe USAandCanada,a 24hourhotline,1-800-469-4663,hasa menuof pre-recordedmessagesofferingyouenginemaintenanceinformation.
3. NoCharge Repairorreplacementof anyWarrantedPartwill beperformedat no
chargeto the owner,includingdiagnosticlaborwhichleadstothe determinationthata WarrantedPartisdefective,ifthe diagnosticwork is
performedatanAuthorizedSearsServiceDealer.Foremissionswarranty
servicecontact yournearestAuthorizedSearsServiceDealeras listedin the "YellowPages"under"Engines,Gasoline,""GasolineEngines,""Lawn
Mowers,"orsimilarcategory.
4. Claimsand CoverageExclusions
Warrantyclaimsshallbefiled in accordancewiththe provisionsofthe SearsEngineWarrantyPolicy.Warrantycoverageshallbeexcludedfor failuresof WarrantedPartswhichare notoriginalSearspartsor because ofabuse,neglector impropermaintenanceassetforth inthe Sears
EngineWarrantyPolicy.Searsisnotliableto coverfailuresof Warranted Partscausedby theuse of add-on,non-original,or modifiedparts.
5. Maintenance
AnyWarrantedPartwhichis notscheduledforreplacementasrequired
maintenanceorwhichis scheduledonlyfor regularinspectionto the effect
of"repairor replaceas necessary"shallbe warrantedasto defectsfor the warrantyperiod.AnyWarrantedPartwhich is scheduledfor replacement asrequiredmaintenanceshallbewarrantedas todefectsonlyforthe
periodoftime up tothe firstscheduledreplacementfor that part.Any replacementpart that isequivalentinperformanceanddurabilitymay
beusedin the performanceofanymaintenanceorrepairs.Theowneris responsibleforthe performanceof all requiredmaintenance,as definedin
the SearsOperatingand MaintenanceInstructions.
6. ConsequentialCoverage
Coveragehereundershallextendto thefailureofanyenginecomponents causedbythe failureofanyWarrantedPartstillunderwarranty.
GDOC-100188Rev.B
81
Page 82
FEDERAL and/or CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
MTDConsumerGroupInc,the UnitedStatesEnvironmentalProtectionAgency(EPA),and,forthose productscertifiedforsalein thestateofCalifornia,the CaliforniaAirResourcesBoard(CARB)are pleasedto explainthe emission(evaporativeand/or exhaust)controlsystem(ECS) warrantyon youroutdoor2006
andlater smalloff-roadspark-ignitedengineandequipment(outdoorequipmentengine)In California,new outdoorequipmentenginesmustbedesigned,built and equippedtomeetthe State'sstringentanti-smogstandards(inotherstates,1997andlater modelyearequipmentmustbedesigned,built, and equippedto meet theU.S.EPAsmalloff-road,sparkignitionengineregulations.MTDConsumerGroupIncmustwarrantthe ECSonyour outdoorequipmentengineforthe periodof timelistedbelowprovidedtherehasbeennoabuse,neglector impropermaintenanceofoutdoorequipmentengine.
YourECSmayincludeparts suchas thecarburetor,fuel-injectionsystem,theignitionsystem,catalyticconverter,fueltanks,fuel lines,fuelcaps,valves,canisters, filters,vaporhoses,clamps,connectors,andotherassociatedemission-relatedcomponents.
Wherea warrantableconditionexists,MTDConsumerGroupIncwill repairyouroutdoorequipmentengineat nocostto youincludingdiagnosis,partsand labor.
MANUFACTURER'S WARRANTY COVERAGE:
Thisemissioncontrolsystemiswarrantedfortwo years.Ifanyemission-relatedparton your outdoorequipmentengineisdefective,the partwill berepairedor replacedby MTDCONSUMERGROUPINC.
OWNER'S WARRANTY RESPONSIBILITIES:
Asthe outdoorequipmentengineowner,youare responsiblefor performanceofthe requiredmaintenancelistedinyour owner'smanual.MTDConsumerGroup Increcommendsthat youretainallreceiptscoveringmaintenanceonyouroutdoorequipmentengine,butMTDConsumerGroupInc cannotdeny warrantysolely forthe lackof receipts.
Asthe outdoorequipmentengineowner,youshouldhoweverbe awarethat MTDConsumerGroupInc maydenyyouwarrantycoverageifyouroutdoorequipment engineor a parthasfaileddue to abuse,neglect,or impropermaintenanceor unapprovedmodifications.
Youare responsiblefor presentingyouroutdoorequipmentengineto MTDConsumerGroupInc'sdistributioncenterorservicecenteras soon asthe problem exists.Thewarrantyrepairsshouldbecompletedin a reasonableamountoftime, notto exceed30 days.Ifyou haveaquestionregardingyourwarrantycoverage, youshouldcontactthe MTDConsumerGroupIncServiceDepartmentat 1-800-800-7310orvia emailat http://support.mtdproducts.com
GENERAL EMISSIONS WARRANTY COVERAGE:
MTDConsumerGroupIncwarrantsto the ultimatepurchaserand eachsubsequentpurchaserthattheoutdoorequipmentengineis: Designed,builtand equipped soasto conformwithall applicableregulations;and freefromdefects in materialsand workmanshipthatcausethe failureofa warrantedparttobe identicalinall materialrespectstothat partasdescribedin MTDConsumerGroup Inc'sapplicationforcertification.
Thewarrantyperiodbeginsonthedate theoutdoorequipmentengineisdeliveredto anultimatepurchaserorfirst placedintoservice.The warrantyperiodis two years.
Subjecttocertainconditionsand exclusionsasstatedbelow,the warrantyonemission-relatedpartsis asfollows:
1. Anywarrantedpartthat isnotscheduledfor replacementas requiredmaintenancein thewritten instructionssupplied,iswarrantedforthe warrantyperiod statedabove.Ifthe partfails duringthe periodof warrantycoverage,thepart will berepairedor replacedbyMTDConsumerGroupInc accordingto subsection (4)below.Anysuch part repairedorreplacedunderwarrantywillbewarrantedforthe remainderof the period.
2. Anywarrantedpartthat isscheduledonlyfor regularinspectionin thewritteninstructionssuppliediswarrantedforthe warrantyperiodstatedabove.Anysuch partrepairedor replacedunderwarrantywill bewarrantedforthe remainingwarrantyperiod.
3. Anywarrantedpartthat isscheduledforreplacementasrequiredmaintenancein thewritten instructionssuppliediswarrantedforthe periodoftimebeforethe firstscheduledreplacementdatefor that part.If the partfails beforethefirst scheduledreplacement,the partwill berepairedorreplacedby MTDConsumer GroupIncaccordingto subsection(4)below.Anysuchpart repairedor replacedunderwarrantywill bewarrantedfor the remainderofthe periodpriorto the firstscheduledreplacementpointfor the part.
4. Repairor replacementofany warrantedpart underthe warrantyprovisionshereinmustbeperformedat a warrantystationat no chargetothe owner.
5. Notwithstandingtheprovisionsherein,warrantyservicesorrepairswill beprovidedatallof ourdistributioncentersthatare franchisedtoservicethe subject enginesor equipment.
6. Theoutdoorequipmentengineownerwill notbe chargedfor diagnosticlaborthat isdirectlyassociatedwithdiagnosisof adefective,emission-relatedwar- rantedpart, providedthat suchdiagnosticworkis performedata warrantystation.
7. MTDConsumerGroupIncisliablefor damagestootherengineor equipmentcomponentsproximatelycausedbya failureunderwarrantyof anywarranted part.
8. Throughoutthe off-roadengineand equipmentwarrantyperiodstatedabove,MTDConsumerGroupInc will maintaina supplyof warrantedpartssufficientto meetthe expecteddemandfor suchparts.
9. Anyreplacementpartmaybe usedinthe performanceofanywarrantymaintenanceorrepairsand mustbeprovidedwithoutchargeto the owner.Suchusewill notreducethe warrantyobligationsof MTDConsumerGroupInc.
10.Add-onor modifiedpartsthatarenotexemptedbythe AirResourcesBoardmaynot beused.The useof any non-exemptedadd-onor modifiedpartsbythe ultimatepurchaserwillbegroundsfor disallowinga warrantyclaims. MTDConsumerGroup Incwill notbeliableto warrantfailuresofwarrantedpartscaused
bythe useofa non-exemptedadd-onor modifiedpart.
Page 83
WARRANTED PARTS:
Therepairor replacementofanywarrantedpart otherwiseeligiblefor warrantycoveragemaybeexcludedfromsuchwarrantycoverageifMTDConsumerGroup Incdemonstratesthatthe outdoorequipmentenginehasbeenabused,neglected,orimproperlymaintained,and thatsuchabuse,neglect,or impropermainte-
nancewasthe direct causeof theneedfor repairor replacementofthe part.Thatnotwithstanding,anyadjustmentofa componentthat hasa factoryinstalled, andproperlyoperating,adjustmentlimitingdeviceisstilleligiblefor warrantycoverage.Further,the coverageunderthiswarrantyextendsonlyto partsthat were presentonthe off-roadengineand equipmentpurchased.
Thefollowingemissionwarrantypartsare covered(ifapplicable): (1)FuelMeteringSystem
Coldstartenrichmentsystem(softchoke)
Carburetorandinternalparts(orfuel injectionsystem)
Fuelpump
Fueltank
(2)Air InductionSystem
Aircleaner
Intakemanifold
(3) IgnitionSystem
Sparkplug(s)
Magnetoignitionsystem
(4) ExhaustSystem
Catalyticconverter
SAI(Reedvalve)
(5) MiscellaneousItemsUsedin AboveSystem
Vacuum,temperature,position,timesensitivevalvesand switches
Connectorsandassemblies
(6) EvaporativeControl
Fuelhose
Fuelhoseclamps
Tetheredfuel cap
Carboncanister
Vapor lines
GDOC-100223Rev.A
Page 84
Declaraci6n de garantia ......................... Pa.ginas84
Medidas de seguridad ........................... Pa.ginas85-90
Montaje .................................................... Pa.ginas 91-93
Funcionamiento ....................................... Pa.ginas94-103
Almacenamiento fuera de temporada..Pa.ginas 116
Soluci6n de Problemas ........................... Pa.ginas 117-118
Acuerdode protecci6nparareparaciones .... Pa.ginas79
NOmeros de servicio ............................... Contratapa
Servicio y Mantenimiento ........................ Paginas 104-115
GARANTiA COMPLETA CRAFTSMAN
Todaslaspiezasnodesechablesdeesteequipotractorsegarantizanencasodedefectosde materialo demanodeobraDURANTETRES ANOSa partirdela fechadecompra.Lapiezanodesechabbdefectuosasereparar_,adomiciliosincostoalguno,o se reemplazar_,encasode resultarimposiblela reparaci6n.
Segarantizalabateria(unapiezaconsumible)deesteequipotractorDURANTE90 DfASa partirde lafechadecompra, encasode cualquier defectodematerialomanode obra(nuestraspruebascomprobar_.nque nomantienela carga).Labateriadefectuosase reemplazar_,sincosto
a domicilio.
SERVICIOCUBIERTOPORLAGARANTiA
Paraobtenerinformaci6nsobreelalcancede lagarantiay solicitarlareparaci6no elreemplazogratuitos,llameal 1-800-659-5917o visiteel sitioWeb:www.craftsman.com.
Entodosloscasos,siesimposibb realizarla reparaci6noel reemplazo,el equiposer_reemplazadosincargo porotrodel mismomodeloo su equivalente.
Lacoberturade lagarantiaarribaindicadaser_.nulasiesteproductoalgunavezseusaparasuministrarservicioscomerciabso sisealquilaa otrapersona.
EstagarantiacubreONICAMENTElosdefectosenlosmateriabsyen la manodeobra.EstagarantiaNOcubre:
Laspiezasconsumibles(exceptolabateria)quese puedendesgastarporel usonormaldentrodel plazodela garanfia,incluidos,sin
limitaci6n,las cuchillas,lasbujfas,losdepuradoresde aire,lascorreasy los filtrosdeaceite.
El serviciode mantenimientoestandar
Cambiode neum_.ticoso reparacionesporpinchadurasconobjetosexternos,porejemplo,clavos,espinas,toconesovidrios.
Reemplazooreparaci6ndeneum_.ticoso ruedascomoresultadodeldesgastenormal,unaccidente,ofuncionamientoo mantenimientoincorrectos.
, Las reparacionesnecesariasdebidoalrealusodeloperador,incluyendo,entreotros,el da_oocasionadopotremolcarobjetosm_.sall_.dela
capacidaddeltractor,el impactocontraobjetosquetuerzanlaestructura,elconjuntodelejeo elcigLie_al,o potacelerardemasiadoelmotor.
Lasreparacionesnecesariasdebidoa negligenciadel operador,incluyendo,entreotros,losda_osmecanicoyel@tricoocasionadospor
el almacenamientonoapropiado,porno utilizarelaceitedegradoadecuadoy/o lacantidadnoapropiada,pornomantenerel _readela cubiertasinresiduosinfiamabbs,o porno realizarel mantenimientodeltractordeacuerdoconlasinstruccionescontenidasenel manual deloperador.
La limpiezaolas reparacionesdelmotor(sistemadecombustible)debidoalusode combustiblequeen la verificaci6nresulteestar
contaminadouoxidado(viejo).Engeneral,elcombustibledebeutilizarseen un periodonomayorde30 diasa partirdesuadquisici6n.
Eldeterioroy desgastenormaldelosacabadosexteriores,o el reemplazodelas etiquetasdel producto.
Estagarantialeotorgaderechoslegalesespecificos,peroustedpodriagozardeotrosderechosen raz6ndesulugarde residencia.
Sears BrandsManagement Corporation, Hoffman Estates,IL 60179
Aceitedel motor: 15W-40 Combustible: Gasolinasinplomo
Bujias: RC12YC Motor: KohlerSV840-3021
© KCD IP,LLC 84.
NSmerode rnodelo NSmerode serie
Fechade compra
RegistrearribaelnOmerodemodelo,el
nOmerodeseriey lafechade compra.
Page 85
Lapresenciadeestesimboloindicaquesetratadeinstruccionesde seguridadimportantesquesedebenrespetarparaevitarponerenriesgo suseguridadpersonaly/osusbienesylaseguridadylosbienesdeotras
personas.Leaycumplatodaslasinstruccionesdeestemanualantesde
intentaroperarestam&quina.Sinorespetaestasinstruccionessepueden
producirlesionespersonales.Cuandoveaestesimbolo,iTENGAEN CUENTALAADVERTENCIA!
Estam&quinaest&diseSadaparaserutilizadarespetandolasnormas de seguridadcontenidaseneste manual.AIigual quecon cualquiertipo de equipomotorizado,un descuidoo errorporpartedeloperadorpuede producirlesionesgraves.Estam_quinaescapaz deamputardedos, manosy piesy dearrojarresiduos.Deno respetarlasinstruccionesde seguridadsiguientessepuedenproducirlesionesgraveso lamuerte.
PROPOSICION 65 DE CALiFORNiA
Elescapedelmotor,algunosdeloselementosdelmismoyalgunoscomponentesdel
vehiculocontienenoliberansustanciasquimicasqueseg@elestadodeCalifornia
puedenproducircancer,defectosdenacimientouotrosproblemasreproductivos. Losbomesdelabateriaylosaccesoriosafinescontienenplomoycompuestosde
plomo,sustanciasquimicasquesegQnIoestablecidoperelEstadodeCalifornia causancancerydaSosenelsistemareproductivo.Laveselasmanosdespuesde estarencontactoconestoscomponentes.
FUNCIONAIVIIENTO GENERAL
Lea,entienday cumplatodaslas instruccionesincluidasen lam_quina yen el(los)manual(es)antesde intentarrealizarel montajede la unidad yde utilizarla.Guardeestemanualen unlugarseguroparaconsultas futurasy peri6dicas,asi como parasolicitarrepuestos.
Familiaricesecontodos loscontrolesy conel usoadecuadode los mismos.Sepac6mo detenerla m_quinaydesengancharloscontroles r@idamente.
No permitanuncaque losniSosmenoresde 14aSosutilicenesta m_quina.LosniSosde14 aSosen adelantedebenleeryentenderlas
instruccionesdeoperaci6ny lasnormasdeseguridadcontenidasen estemanualyen la m_quinay debenset entrenadosysupervisadospot
unadulto.
No permitanuncapermitaque personasadultasoperenesta m_quina sin recibirantes lainstrucci6napropiada.
Paratratar deevitar elcontactoconlas cuchillasouna lesi6npot algQn objetoque seaarrojado,mantengaa losobservadores,alos ayudantes, niSosy mascotasalejadosal menos25metrosde la m_quinamientras est&enfuncionamiento.Detengala m_quinasi alguienseacerca.
Inspeccioneminuciosamenteel&teadondeutilizar_elequipo.Retireto- daslas piedras,palos,cables,huesos,juguetesy otrosobjetosextraSos quepodrianserrecogidosy arrojadosporla acci6nde la(s)cuchilla(s).
Losobjetosarrojadospor lam&quinapuedencausarlesionesgraves.
Planifiqueel patr6ndecortea seguirparaevitardescargarel material encaminos,veredas,dondehayobservadores,etc. Eviteadem&s
descargarmaterialcontraunaparedu obstrucci6n,yaque estopodria hacerqueel materialdescargadorebotecontrael operador.
Paraprotegerselosojosutilicesiempreanteojoso antiparrasde seguridadmientrasoperalam&quinao mientrasle haceajusteso la repara.Los objetosarrojadosque rebotanpuedencausarlesiones ocularesgraves.
Utilicezapatosdetrabajoresistentes,de suelafuerte,asi comopanta- Ionesy camisasajustados.Lasprendassueltaso lasalhajaspueden
quedaratrapadasenlas piezasm6viles.Nuncaoperela m_quina descalzoo consandalias.
Su Responsabilidad--Lirnite el uso de esta rn&quina rnotorizada a personas que sepan leer, que cornprendan y respeten las advertencias e instrucciones que aparecen en este manual y en la rn_.quina.
iGUARDE ESTAS INSTRUCClONES!
Esteatentoa la cortadoray a la direcci6ndeladescargade los aditamentosyno apuntea nadie.Nuncahagafuncionarla cortadora
de cespedsin queestenadecuadamentecolocadoslacubiertade descargaotodoel colectorde recortesde cesped.
Nopongalas manosolos piescercade laspiezasrotatoriasodebajo de la plataformadecorte. Elcontactocon la(s)cuchilla(s)puede
producirla amputaci6nde manosy pies.
Unacubiertade descargafaltanteo daSadapuedeprovocarelcontacto con lacuchilla o lesionesporobjetosarrojados.
Detengala(s) cuchilla(s)cuandoatraviesesenderos,sendasocaminos de gravay cuandonoestecortandoel cesped.
Vigile eltr_nsitovehicularcuandoesteoperandocercade caminosoen
losencruces.Estam_quinanodebeutilizarseen lavia pL]blica.
Noopereesta m_quinabajolos efectosdel alcoholodedrogas.
Corte el cespedsolamenteconluzde diao conbuenaluzartificial.
Nuncatransportepasajeros.
Retrocedalentamente.Siempremire haciaabajoy haciaatr_santes de retrocedery mientrasIohace,paraevitaraccidentespormanejar
marchaarras.Esteatentoyvigile elfuncionamientodelsistemade
seguridadquecortala energiade lascuchillasalconducirmarchaatr&s. Si nofuncionacorrectamente,p6ngaseencontactoconundistribuidor autorizadoparaque seinspeccioney repareel sistemadeseguridad.
Reduzcalavelocidadantesdedarla vuelta.Operela m&quinadeforma
pareja.Eviteelfuncionamientoerr_ticoy lavelocidadexcesiva.
Desenganchela(s)cuchilla(s),coloqueel frenode mano,detengael
motoryesperehastaque la(s) cuchilla(s)se detenga(n)pot completo
antesde retirarel colectordecesped,vaciarlosrecortes,destaparel canal,retirarrestosde cespedodesechos,ohacercualquierajuste.
Nunca deje la rn_.quinaen funcionarniento sin vigilancia. Apague
siernpre las cuchillas, coloque las palancas de control de
transrnisi6n en neutral, coloque el freno de rnano, detenga el
motor y retire la Ilave antes de bajarse del vehiculo.
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Tengasumocuidadoal cargaro descargarla m_.quinaenun remolqueo cami6n.Estaunidadnodebeconducirseen ascenso odescensoderampas,porquepodriavolcary provocarlesiones personalesgraves.Lam_.quinase debeempujarmanualmente en lasrampasparacargarlaodescargarlacorrectamente.
El silenciadory elmotorsecalientany puedencausarquemadu- ras.Nolostoque.
Reviseelespaciolibreporencimadela cabezaantesde conducirdebajodelasramasbajasde _.rboles,cables,entradas de puertas,etc.,en loscualeseloperadorpodriaatorarseo set tiradofueradela m_.quina,Iocualpodriaresultarenlesiones
graves.
Desenganchetodoslosembraguesdelosaccesorios,coloqueel frenodemanoen posici6n'on'y muevalaspalancasdecontrol detransmisi6nde ladoderechoy ladoizquierdototalmentehacia afueraala posici6nneutralantesdeintentararrancarel motor.
La m_.quinaest,.dise_adaparacortarcespedresidencialnormal, conunaaltura nomayora 10".Nointentecortarpastodemasiado crecidoy seco(porej.,pastura)ni pilasde hojassecas.Elpasto ylashojassecaspuedenentrarencontactoconel escapedel motory/o acumularseenla plataformade lacortadoradecesped, convirti_ndoseenun peligrodeincendio.
Utilicesolamenteaccesoriosyaditamentosaprobadosparaesta m_.quinaporel fabricantedela misma.Lea,comprenday siga todaslasinstruccionesproporcionadasconlosaccesorioso aditamentosaprobados.
Losdatosestadisticosmuestranquelosoperadoresde 60a_os enadelanteest_.ninvolucradosen unaltoporcentajedelesiones relacionadascon tractorescortacesped.Estosoperadoresdeben evaluarsucapacidadparaoperareltractorcortacespedenforma suficientementeseguraparaprotegerseellosmismosya los dem_.scontralesionesgraves.
Si se presentansituacionesqueno est_.nprevistasen este manual,tengacuidadoy use elsentidocom[3n.Comuniquese conlalineade ayudade Craftsmanal 1-800-659-5917para
solicitarasistencia.
FUNCIONAMIENTO EN PENDIENTES
Laspendientessonun factorimportanterelacionadoconaccidentes por derrapey vuelcosquepuedenproducirlesionesgraveseincluso la muerte.Laoperaci6nen pendienterequieremayorprecauci6n. Si no puederetrocederenla pendienteosi nosesienteseguro,no
realiceningunaoperaci6nde corte.
Parasuseguridad,useel indicadorde pendientesque seincluye comopartedeeste manualparamedirlapendienteantesdeoperarla m_.quinaen unazonainclinada.Si la pendienteesmayorde 15grados segQnel medidor,noopereestam_.quinaenese sector,puespodria causarlesionesgraves.
HagaIosiguiente:
Cortede formatransversala la pendiente,nohaciaarribani
haciaabajo.Tengamuchocuidadoalcambiardedirecci6nen una pendiente.
Est_atentoa loshoyos,surcos,baches,rocasuotrosobjetos
ocultos.Elterrenodesniveladopuedevoltearlam_.quina.El c_spedaltopuedeocultarobst_.culos.
Vayaa bajavelocidad.ElijaunavelocidadIosuficientemente
baja,de modoqueno tengaquedetenersemientrasest,.en la pendiente.Evitearrancarodetenerseen unapendiente.Silos neum_.ticosnopuedenmantenerlatracci6n,desenganchelas cuchillasy bajelentamentey con cuidadopor lapendiente.
Sigalasrecomendacionesdelfabricanteparalospesoso contra-
pesosdelasruedas,paramejorarla estabilidaddela m_.quina.
Tengaespecialcuidadocon los colectoresdec_speduotros
aditamentos.Losmismospuedenmodificarla estabilidaddela m_.quina.
Hagaquetodoslosmovimientosen las pendientesseanlentosy
graduales.Nocambierepentinamentelavelocidadnila direcci6n.
Laaceleraci6no lareducci6nrepentinade velocidadpueden hacerqueel frentede la m_.quinase levanteyd_ unavoltereta haciaatr_.s,Ioquepodriaproducirlesionesgraves.
No hagaIo siguiente:
Nogireen pendientea menosqueseanecesario;siIohace,gire lentamentecuestaarribay tengasumocuidadoalgirar.
Nocorteel cespedcercade barrancas,zanjasoterraplenes.La cortadoradec_spedpuedevolcarserepentinamentesi unade las ruedasest,.sobreel hordedeun acantiladoo unazanjao si
un hordese desmorona.
Nointenteestabilizarlam_.quinaponiendoelpieen elsuelo.
Noutilicecolectordec_speden pendientesempinadas.
Nocorteel cespedmojado.Lamenortracci6npodriacausar derrapes.
Noremolquecargaspesadasdetr_.sde losaditamentos(carrito de basuracargado,rodilloparac_sped,etc.)en pendientes mayoresde5 grados.Cuandosedesplazapendienteabajo,el pesoadicionaltiendeaempujareltractorcortacespedypuede hacerque sepierdaelcontroldel mismo(porejemplo,el tractor cortac_spedse puedeacelerar,se reducela capacidadpara frenary maniobrar,losaccesoriospuedenplegarsecomoun cortaplumasy hacerqueel tractorvuelque).
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N QOS
Pueden ocurrir accidentes tr_.gicos si el operador no est,. atento a la presencia de ni_os. Por Iogeneral, los ni_os se sienten atraidos por este tipo de rn_.quinasy su funcionarniento. No entienden los riesgos ni los peligros. Nunca suponga que los ni_os perrnanecer_.n enel lugar donde los vio por Oltirnavez.
Mantenga a los ni_os fuera del Area de trabajo y bajo estricta vigilancia de un adulto responsable adern_.sdel propio opera-
dot. Est_ alerta y apague la rn_.quinasi un ni_o ingresa al _.rea.
Para evitar accidentes al retroceder, siernpre mire hacia atr_.sy hacia abajo para ver si hay ni_os.
Nunca transporte ni_os, ni siquiera con la(s) cuchilla(s) apagada(s). Podrian caerse y resultar severarnente lesionados o interferir con la operaci6n segura de la rn_.quina.
Tenga extrerna precauci6n cuando se aproxirne a esquinas ciegas, portales, arbustos, _.rboles uotros objetos que puedan irnpedirle vet a un ni_o que se cruce en el recorrido de la rn_.quina.
Mantenga a los ni_os alejados de los rnotores en rnarcha o calientes. Pueden sufrir quernaduras producidas por el silencia-
dor caliente. Retire la Ilave cuando deje la rn_.quinasin vigilancia, para irnpedir
que una persona sin autorizaci6n la rnaneje.
No perrnita nunca que los ni_os rnenores de 14a_os utilicen esta rn_.quina.Los ni_os de 14a_os en adelante deben leer y entender las instrucciones de operaci6n y las norrnas de seguridad contenidas en este manual yen la rn_.quinay deben ser entrenados y supervisados por un adulto.
REIVIOLQUE
Rernolque _nicarnente con una rn_.quinaque cuente con un enganche diseSado para rernolcar. No acople equipo rernolcado excepto en el punto de enganche.
Siga las recornendaciones del fabricante en Io que respecta a los lirnites de peso de los equipos a rernolcar y al rernolque en pendientes.
Nunca perrnita la presencia de niSos uotras personas dentro o sobre el equipo rernolcado.
En las pendientes, el peso del equipo rernolcado puede causar perdida de tracci6n y la p_rdida de control de la rn_.quina.
Despl_.ceselentarnente y deje distancia adicional para frenado.
No carnbie a transrnisi6n neutral para descender.
SERVIClO
Manejo seguro de la gasolina
Paraevitarlesionespersonaleso da_osmaterialessea sumamente cuidadosoal manipularlagasolina.Lagasolinaes sumamenteinflamabley susvaporespuedencausarexplosiones.Sepuedenproducirlesionesgraves si sederramagasolinasobresucuerpo o sobrela ropa,yaque la mismase
puedeencender.L&veselapiel y c_mbiesederopade inmediato. ,, Utilices61olosrecipientesparagasolinaautorizados.
,, Apaguetodosloscigarrillos,cigarros,pipasy otrasfuentesde com-
busti6n.
,, Nuncacarguecombustibleenla m_quinaen unespaciocerrado. ,, Nuncasaque latapadelcombustibleniagreguecombustiblemientras
el motorest&calienteo enmarcha.Dejeque el motorse enfriepot Io
menosdosminutosantesde volvera cargarcombustible.
,, NuncaIleneenexcesoel dep6sitodecombustible.Lleneel tanqueno
m&sde V2pulgadapordebajode labasedelcuellodeltap6n de carga,
paradejarespacioparala expansi6ndelcombustible. ,, Vuelvaa colocarlatapa del combustibleyajL]stelabien. ,, Limpieel combustiblequesehayaderramadosobreel motoryel equipo.
Trasladela m_quinaaotrazona.Espere5minutosantesdeencenderel
motor. ,, Parareducirel riesgodeincendio,mantengalam_quinalimpiade
pasto,hojasysin acumulaci6nde otrosresiduos.Limpielosderrames
de aceiteo combustibley saquetodos los residuosembebidosen combustible.
,, Nuncaguardelam_quinao los recipientesde combustible,ni cargue
combustibleenun espaciocerradodondehayafuego,chispaso luz
piloto,porejemplo,de calentadoresdeagua,calefactoresde ambientes,
hornos,secadoresde ropau otrosaparatosagas. ,, Dejequela m_quinaseenfriepot Io menoscinco minutosantesde
guardarla.
,, Evitela descargaest_tica ,, NuncaIlenelos contenedoresenel interiorde unvehiculoocami6n
ocajade remolqueconrecubrimientopl_stico.Coloque siemprelos contenedoresenel pisoy lejosdelvehiculoantesde Ilenarlos.
,, Cuandoseafactible,retireel equipoagasolinadel cami6no remolquey
realicelacargade combustibleconel equipoen el suelo.Siesto no es
posible,Ileneel equipoenunremolqueconunrecipienteport_til,envez
de hacerlocon unaboquilladispensadorade gasolina.
,, Mantengala boquilladeIlenadoencontactoconel hordedeldep6sito
de combustibleocon laaberturadel recipienteentodo momento,hasta terminarla carga.No utiliceundispositivode boquilladeapertura/cierre.
Servicio general
,, Nuncaenciendael motorenespacioscerradosoen unazonacon poca
ventilaci6n.Elescapedel motorcontienemon6xidodecarbono,ungas
inodoroy letal. ,, Antesde limpiar,repararoinspeccionarla m_quina,compruebeque
la(s)cuchilla(s)y todaslas partesen movimientose hayandetenido.
Desconecteel cablede labujiay p6ngalohaciendomasacontrael
motorparaevitar quese enciendaaccidentalmente. ,, Reviseperi6dicamenteparaasegurarsequelascuchillasse detengan
porcompletoenaproximadamentecinco(5)segundosdespuesde
accionarel controlde desenganchede lasmismas.Si lascuchillasno sedetienendentrode estelapso,su m_quinadebeset reparadapotun
profesionaldeSears u otroserviciocalificado.
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Controle peri6dicarnente el funcionarniento del sisterna de bloqueo de seguridad, corno se describe rn_.sadelante en este manual, Si el sisterna de bloqueo de seguridad no funciona correctarnente, solicite el servJciode rnantenirniento profesional
de Sears u otro distribuidor calificado,
,, Reviselospernosde montajede la(s) cuchilla(s)ydel motora
intervalosfrecuentesparaverificarque estenbien apretados.Adem_s, inspeccionevisualmentela(s) cuchilla(s)enbuscadeda_os(por ejemplo,desgasteexcesivo,abolladuras,rajaduras).Reemplacela(s)
cuchilla(s)Onicamentecon lascuchillasdefabricantesde equipo original(O.E.M.)quese enumeranenestemanual.Elusode piezasque nocumplenconlasespecificacionesdelequipooriginalpuederesultar enrendimientoinadecuadoy puedeponeren peligrolaseguridad.
Lascuchillasde lascortadorasdecespedsonmuyafiladas.Envuelva la cuchillao use guantesy extremelas precaucionescuandoefectOe
mantenimiento.
Mantengatodoslospernos,tuercasytornillosbienajustadospara asegurarsede quelam_quinase encuentraen condicionessegurasde
funcionamiento.
Nuncamodifiqueelsistemade bloqueode seguridadniotros mecanismosde seguridad.Controleperi6dicamenteque funcionen correctamente.
Despuesde golpearconalgQnobjetoextra_o,detengael motor, desconecteel cablede la bujiayconecteel motora masa.Inspeccione
minuciosamentela m_quinaparavetsi est_da6ada.Repareel da6o antesdearrancary utilizarla m_quina.
Nuncatrate dehacerajusteso reparacionesa lam_quinamientrasel motorest_en marcha.
Loscomponentesdelcolectordecespedy la cubiertadedescarga, est_nsujetosa desgastey da_osquepodriandejarexpuestaspartes m6vileso permitirque searrojenobjetos.Paraprotegersuseguridad, verifiquefrecuentementetodosloscomponentesy reempl_celos
inmediatamentes61oconpiezasde losfabricantesdeequipooriginal (O.E.M.)queseenumeranen estemanual.Elusode piezasque no cumplencon lasespecificacionesdelequipooriginalpuederesultaren rendimientoinadecuadoypuedeponeren peligrolaseguridad.
Nocambiela configuraci6ndel reguladordelmotor ni Iooperea sobrevelocidad.Elreguladordelmotorcontrolalavelocidad m_ximade funcionamientosegurodelmotor.
Mantengao reemplacelasetiquetasdeseguridady deinstrucciones segQnseanecesario.
Observela reglamentaci6nylasnormasrespectoala eliminaci6n correctadegasolina,aceite,etc.paraprotegerel medicambiente.
SegQnlaComisi6ndeSeguridadde Productosparael Consumidorde los EstadosUnidos(CPSC)y la Agenciade Protecci6nAmbientalde los EstadosUnidos(EPA),este productotieneunavida Qtilmediadesiete
(7)a_os6 270 horasde funcionamiento.AIfinalizarlavida Otilmedia hagainspeccionaranualmenteestaunidadpor Searsu otrodistribuidor calificadoparacerciorarsedequetodos los sistemasmec_nicosy de seguridadfuncionancorrectamentey notienenexcesivodesgaste.Si no
Iohace,puedenproducirseaccidentes,lesioneso la muerte.
NO MODIFIQUE EL MOTOR
Para evitar lesiones graves o la rnuerte, no rnodifique el motor de ninguna rnanera. Si altera la configuraci6n del regulador, el motor se puede desbocar y funcionar a velocidades que no son seguras. Nunca carnbie la configuraci6n de f_brica del regulador del motor. Aviso referido a ernisiones
Los rnotores que estan certificados ycurnplen con las regulaciones de ernisiones federales EPA yde California para SORE (Equipos peque_os todo terreno) est_.ncertificados parafuncionar con gasolina sin plorno cornOny pueden incluir los siguientes sisternas de control de ernisiones: Modificaci6n de motor (EM) y catalizador de tres vias (TWO) si est_.nequipados con esos sisternas.
AMORTIGUADOR DE CHISPAS
Estam&quinaest_equipadaconunmotorde combusti6ninternay no debeser utilizadaenunterrenoagrestecubiertoporbosque,malezaso hierba,ni cercadel mismo,exceptoqueel sistemadeescapedel motor
esteequipadoconunamortiguadordechispasquecumplaconlas leyes localeso estatalescorrespondientes(encasode existir).
Si se utilizaunarnortiguadorde chispasel operadorIodebernantener en condicionesde usoadecuadas.EnelEstadode Californialas
rnedidasanteriorrnenternencionadassonexigidasporIcy(Arficulo 4442del C6digode RecursosPOblicosdeCalifornia).Esposible queexistanleyessirnilaresenotrosestados.Lasleyesfederalesse aplicanenterritoriosfederales.
Unsupresordechispasparael silenciadorestadisponibleparasu cornpraIlarnandoa SearParts& Repairat 1-800-469-4663.
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SiIVIBOLOS DE SEGURIDAD
Enestap&ginasepresentany describenlos simbolosde seguridadquepuedenaparecerenesteproducto.Lea,entiendaycumplatodaslas instruccionesincluidasen lam_quinaantesdeintentarrealizarel montajedela unidady utilizarla.
LEA EL(LOS) MANUAL(ES) DEL OPERADOR Lea, entienda y cumpla todas las instrucciones incluidas en el(los) manual(es) antes de intentar armar la unidad y utilizarla.
ADVERTENCIA- CUCHILLAS GIRATORIAS
No ponga las manos o los pies cerca de las piezas rotatorias o debajo de la plataforma de corte. El contacto con la(s) cuchilla(s) puede producir la amputaci6n de manos y pies.
s, ,// _
®
ADVERTENCIA- OBJETOS ARROJADOS
Esta m_iquina puede levantar y arrojar objetos Io cual puede causar lesiones personales graves.
ADVERTENCIA- OBJETOS ARROJADOS
Esta m_iquina puede levantar y arrojar objetos Io cual puede causar lesiones personales graves.
OBSERVADORES Mantenga a los observadores, ayudantes, nihos y mascotas pot Io menos a 75 pies de la
m_iquina mientras la misma est,1 en funcionamiento.
ADVERTENClA- OPERAClON EN PENDIENTES
No opere esta m_iquina en una pendiente mayor de 15 grados.
PELIGRO - CUCHILLAS GIRATORIAS Para reducir el riesgo de lesiones, mantenga las manos y los pies alejados. No opere esta
m_iquina a menos que seencuentre instalada(o) en su lugar la cubierta de descarga o el colector de pasto. Si alguna pieza est,1dahada, reempl_icela de inmediato.
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(ACEPTAR)
Pendiente
deCalibre
15° Pendiente
X
(DEMASIADO ESCARPADO)
15° Pendiente
¢O
"- .. Figura1
"""
" -- .. _/r/ua
USO DE ESTE PENDIENTE DE CALIBRE PARA DETERfvIINAR _'_
SI UNA PENDIENTE ES DEMASiADO ESCARPADO PARA UNA OPERACJON SEGURA!
Para comprobar la pendiente, haga Io siguiente:
1. Borrar esta p_igina y doble a Io largo de la linea discontinua.
2. Localizar un objeto vertical sobre o detr_is de la pendiente (un poste, un edificio, una valla, un _irbol, etc.)
3. Alinee cada lado de pendiente de calibre con el objeto vertical (consultar Figura 1 and Figura 2 ).
4. Ajuste el pendiente de calibre arriba o hacia abajo hasta los toques esquina izquierda el pendiente (consultar Figura 1 and Figura 2).
5.
Si hay un espacio pot debajo de la pendiente de calibre, el pendiente es demasiado escarpa pot operacion segura (consultar Figura 2 above).
Figura2
Laspendientesson un factor importanterelacionadocon accidentes por tumbos y vuelcos que puedenproducirlesiones graveso la muerte.No utilice la maquinaen pendientesde masde 15grados. Laoperaci6nen pendienterequieremayor precauci6n.Si no puede retrocederen lapendienteo si no se sienteseguro, no realice ningunaoperaci6n decorte. Oortesiempre el cesped ensentido transversala las pendientes,nunca Iohaga avanzando cuesta arriba o cuestaabajo.
Page 91
PREPARACI6NDELTRACTORCORTACESPED
Retireel materialdeernbalajesuperiordelp&letdeernbarque,y cortecualquierbandaofiejequefijeel tractorcortac_spedal p&let.
1. Usela rnanijadeelevaci6nparalevantarlaplataforrnaa su posici6nrn&salta.
1. Ubiquelasdosvarillasdederivaci6ndetransrnisi6n,justo delantedelos dosneurn&ticostraseros.Consultela Figura1.
9. Quitelosdos pernosde rebordey las tuercasde sujeci6ndel contenedordelasientotal cornosernuestraenla Figura2.
Varilladederivaci6ndela
transmisi6nLAD0DERECH0
Tiredelavarilladederivacibn
haciaafuera,luegob,_jela
dentrodelaranura
Ranuraposidonadora
Figura1
2. TiredeunavariNahaciaadelantedel tractorcortacespedhasta quela bridade la variNaquedeadelantedela ranuraposiciona- doraenel conjuntodel bastidor.
3. Bajelavarilladederivaci6ndentrode la ranuraposicionadora ysu_ltela,dernodoquela bridade lavarillaquedecontrael frentedelsoportedel bastidor.
4. Repitael procedirnientoindicadornasarribaparaengancharla otravarilladederivaci6ndel otroladodel tractorcortac_sped.
5. Conlasvarillasdederivaci6nenganchadasy conlacolabora- ci6nde unayudante,empujeconcuidadoeltractorcortacesped parasacarlodelp&letde ernbarque.
6. Despu_sdemoverel tractorcortacesped,desenganchelas dosvariNasde derivaci6n.Levantelavarillay gufe labridade lavariNahaciaatr&sa travesde laaberturacircularrn&sgrande de laranuraposicionadora,luegosueltelavarilla.
NOTA:Eltractorcortacespednofuncionasi las varillasdederiva- ci6nseencuentranenposici6nenganchada.
7. Retireel adaptadordelpicodelsistemadelavadodelaplatafor- rnayel tubodedrenajedeaceitede labolsamanualy gu&rdelos parausofuturo.
Instale el asiento del operador Parainstalarel asientoprocedade lasiguienternanera:
NOTA:Elasientoesenviadoconelinterruptordeasientoyelcontene- dotdelasientoacoplados.
8. Cortecualquierflejequefije elconjuntodelasientoy las palancasde controldelatransrnisi6naltractorcortac_sped. Quitecualquiermaterialde ernpaque.
NOTA:Tengacuidadoparanocortarel cableadoqueconectael asientoalinterruptordelasiento.
Figura2
Gireel asientoensu posici6nyasegureel asientoensu lugarconlos pernosderebordey lastuercasdesujeci6nqueextrajoantes.Tenga
cuidadodenodoblarodaSarel cableadornientrasinstalaelasiento. Vealafigura3.
Figura 3
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10, Instalelacuerdausandoeltornilloautorroscanteexistente.
Veala Figura4.
Figura4
NOTA:Inserteeltornilloautorroscanteatravesdelorificiodela cuerday luegoabajo,dentrodelrnisrnoorificiodedondeseextrajo.
Coloque las palancas de control de la transmi- si6n en posici6n.
Laspalancasdecontroldela transrnisi6ndel tractorcortacesped sebajanparael ernbarque.Conloselernentosdeferreteriaquese encuentranen labolsamanual,coloquelaspalancasdecontrolen posici6nparahacerfuncionareltractorcortacesped.Paravolvera colocarlaspalancasdecontrolen posici6ndeoperaci6nhagaIo siguiente:
1. Levanteygire laspalancasdecontrolhaciaarribaen laposici6n deoperaci6n.Veala Fig.5.
Desdeafuera,insertelos pernosa travesde los espaciadores globoidesy losorificiosdel soportede pivote.Fijeconlastuercas de seguridadcon brida.Veala Figura6.
Figura6
3. Consultelasinstruccionesparaelajustefinaldelaspalancasbajoel titulo"Ajustedelaspalancasdecontroldetransrnisi6n"enlasecci6n
ServicioyMantenirniento.
Conexi6n de los cables de la bateria
Losbornesde la bateriay losaccesoriosalinescontienenplornoy cornpuestosde plorno,sustanciasquirnicasquesegQnIoestablecido porel EstadodeCaliforniacausancancerydaSosenel sisterna
reproductivo.L_.veselasrnanosdespu_sde estarencontactocon estoscornponentes.
La palanca de
¢ontro_ se ITlueve
haciaadentro y en
posici6nneutral
k.
Figura5
Cuandocoloqueloscablesdela bateria,conectesiernpreprirnero el cablePOSlTIVO(rojo)asu borne,ya continuaci6nelcable
NEGATIVO(negro).
Porrazonesrelacionadasconel ernbarque,losdoscablesde la
o
bateriadesuequipopuedenhabersidodesconectadosde los bornes
en f_.brica.Paraconectarloscablesde la bateria,procedadela
siguienternanera: NOTA:Elbornepositivodelabateriaest,.rnarcadocornoPos(+).El
bornenegativode labateriaest,.rnarcadocornoNeg (-).
>
NOTA:Siel cablepositivodela bateriayaest,.conectado,sigacon el paso2.
J
92
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Retirelacubiertapl&sfica,siesqueest&presente,del bornepositi- vode labateriay unael cablerojoal borneposifivodelabateria (+)utilizandoel pernoyla tuercahexagonal.VealaFigura7.
7
J
J
J
_'_'_-_._ ._. //--jl'j
Figura7
2. Retire[acubiertapl_.stica,siesqueest,.presente,delborne negativode[abateriayunael cablenegroal bornenegativode[a bateriai-_ utiiizandoel pernoy [atuercahexagonal.Vea[a Figura7.
3. Coloqueelcapuch6ndegornarojoporencirnadelbornepositivo de [abateriaparaprotegerlocontra[acorrosi6n.
NOTA:Si[abateriaseponeenfuncionarnientodespu_sde[afechaindi- cadaensu partesuperioroalcostadode[arnisrna,c_.rguelasiguiendo [asinstruccionesde[asecci6nServicioyMantenirnientodeestemanual deloperadorantesdehacerfuncionareltractorcortacesped.
Ajuste del asiento Paraajustarlaposici6ndelasiento,tirelohaciaarribay sostengala
palancadeajustedelasiento.Desliceelasientohaciaadelanteo haciaatr_.sa laposici6ndeseada;luegosueltela palancade ajuste. AsegQresedequeel asientoest_fijoen suposici6nantesde usarel tractorcortacesped.Veala Figura8.
Procedimiento para controlar y agregar aceite
NOTA:Sutractorcortacespedsedespachacon aceiteen el motor. Sinembargo,ustedDEBEcontrolarelniveldeaceiteantesde hacerlo
funcionar.
1. Coloqueel tractorcortacespeden unasuperficieplanay nivelada.
2. Retireel tap6nde Ilenado/varillade rnedici6ndeaceitey lirnpie bienla varilla.Veala Figura9.
J
Figura9
3. Introduzcael tap6n/lavarillade rnedici6ndeaceitedentrodel cuellode Ilenadodeaceiteperono Io(la)atornille.
4. Saqueel tap6n/lavarilladernedici6nde aceite.Siel niveles bajo,agreguelentarnenteaceitehastaqueel nivelregistradoest_ en unpuntointerrnedioentreIleno(F) y bajo(L), Figura9.
NOTA:NoIo Ileneenexceso.Sise cargadernasiadoaceitesepuede generarhurno,problernasdearranqueo suciedadenla bujfa.
5. Vuelvaacolocarel tap6n/lavarilladernedici6nde aceitebien ajustado(a)antesde ponerenrnarchael motor.
NOTA:NOperrnitaqueel niveldeaceitecaigapordebajode larnarca "L"dela varilladernedici6n.SiIo haceelequipopuedefuncionarrnal
o daSarse. NOTA:Paracarnbiarelaceitedelmotor,consultelasecci6nServicioy
Mantenirnientodeestemanual.
Figura8 93
Page 94
Bandeja de
almacenamiento
V,_lvula de cierre
de combustible
Dep6sito
combustible
Interruptor de
PTO(toma de
fuerza
Control del Control del
Portacubeta acelerador cebador
Freno de
mano
Palanca de control
de transmisi6n
derecha
Palanca de control
de transmisi6n
izquierda - :_._
Pedal de elevacibn de
la plataforma
Posicionamiento de la
aJtura de la plataforma
Medidor
horario
Ahoraqueha ajustadosutractorcortacesped,esimportantequese familiariceconsus controlesy caracteristicas.ConsultelaFigura 10.
NOTA:Las referenciasaIZQUIERDA,DERECHA,ADELANTEy ATRAS indicanesa posici6ndesdeel asientodeloperadoren eltractor cortacesped,
mirandohaciaadelante.
Interruptor de
encendido
P0SICIONAMIENT0 DEALTURA DELA PLATAFORMA
Elmecanismodeposicionamientodealturadelaplataformadecorteconsisteenva- riasmuescasubicadasalfrente/ladoderechodelabaseparalospies.Cadamuesca
correspondea1_,,devariaci6nenlaposici6ndelaalturadelaplataformadecorte,en unrangoquevadesde1"enlamuescamasbajahasta4"enlamuescamasalta.
PORTACUBETA
El portacubetaest_ ubicadohacialapartetraseradela consoladellado izquierdo,a laderechadel asientodeloperador.
BANDEJA DE ALIVlACENAIVlIENTO
Labandejadealmacenamientoest_ ubicadaen laparte posteriordela consoladel ladoizquierdo.
lO
Figura
PEDAL DE ELEVACION DE LA PLATAFORIVlA
Elpedalde elevaci6nde la plataformaseencuentraen elextremofrontal de
la base paralospies,delladoderecho,y se utiliza paralevantary bajarla plataformadecorte.
Paralevantarlaplataformadecortea laposici6ndetransporte,empuje la partesuperiordel pedalal m_ximoy coloqueel pasadordehorquillaen la muescam&salejadayfijelo con elpasadordechaveta.Parabajarla
plataforma,retireel pasadorde horquillayreinserteloenla alturadecorte deseada,y luegofijelo conel pasadorde chaveta.
PALANCAS DE CONTROL DE TRANSMISION
LADO DERECHO Y LADO IZQUIERDO
LaspalancasdecontroldelLADODERECHOy delLADOIZQUIERDOseencuentran acadaladodelasientodeloperador.Estaspalancasabisagradasgiranhaciaafuera, haciaelespacioabierto,parapermitiraloperadorsentarseenelasientodeltractor cortac_spedodescenderdelmismo.Laspalancasdebenestartotalmenteabiertasy enposici6nneutralparaarrancarelmotordeltractorcortac_sped.
Cadapalancacontrolalatransmisi6nrespectivadelladoderechoodelladoizquierdo. Enconsecuencia,estaspalancascontrolantodoslosmovimientosdeltractor cortac_sped.Laconducci6ndeltractorylarealizaci6ndemaniobrasconestas palancasdecontroldifierenmuchodelasfuncionesrespectivasdelostractores cortac_spedconvencionales,yes necesariopracticarparapoderdominarlasmismas. ConsulteConducci6ndelTractorCortac_spedparaleerlasinstruccionessobreel uso delaspalancasdecontrol.
J
Curnple Con Las Norrnas De Seguridad De ANSI
Lasm_quinasCraftsmancumplenconlas normasde seguridaddel InstitutoNacionalAmericanodeNormalizaci6n(ANSi).
94
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INTERRUPTOR DE ENCENDIDO ,_--_Ar,ooqoo
El interruptordeencendidoest_ubicado Funci ..... ient_
enla consoladelladoderecho,a la ___\ I derechadelasientodeloperador.El _.-_
interruptordeencendidotienetres posi- clones,seg_nseindicaa continuaci6n: _orodo_
PARADA6-- Seapaganel motory el sistemaelectrico.
ENMARCHA_-- Seactivaelsistemael_ctricodeltractorcortac6sped. ARRANQUE___-- Elmotorde arranqueenciendeel motor
Sueltela Ilaveapenasarrancael motor. NOTA:Paraevitarelarranqueaccidentaly/o ladescargadela bateria,quite
la Ilavedelinterruptordeencendidocuandoeltractorcortacespednose encuentraen uso.
O
INTERRUPTOR DE LA TOMA DE FUERZA (PTO)
Elinterruptordela tomadefuerza(PTO)est&ubicadoenlaconsoladelladode- recho,aladerechadelasientodeloperador,juntoal interruptordeencendido.
El interruptordela tomade fuerza(PTO)hacefuncionarelembrague electricodetoma defuerza (PTO)montadoen la basedel cigOeSaldelmotor. Tiredela perilladelinterruptorhaciaarriba paraengancharelembraguede
latomadefuerza (PTO),oempujela perillahaciaabajo paradesenganchar el embrague.
AIarrancarel motor,elinterruptorde latomadefuerza(PTO)debe estaren posici6n"DESENGANCHADO".
MEDIBOR HORARIO
El medidorhoratio/panelindicadorest_ubicado enla consoladelladoderecho,a laderechadel asientodeloperador.Elmedidorhoratioregistra
las horasdefuncionamientodeltractor cortaces- peden la pantalladigital.
El medidorhoratioseactivacuandoel interruptordeencendidosecolocaen posici6n"RUN"(EN MARCHA)._ Lleveel registrode lashorasrealesde
funcionamientoparaasegurarqueserealicentodoslos procedimientosde mantenimientosegQnlasinstruccionesdeestemanualy delmanualdelmotor.
NOTA:Unmedidoropcionalsuministralavelocidaddelmotor(RPM),recorda- toriosdeservicio(aceite,lubricante),y eltiempodefuncionamiento(horas).
PALANCA DE ENGANCHE DEL FRENO DE MANO
I I
Lapalancade enganchedelfrenodemanoest&ubicadaenla consoladel ladoizquierdo,ala izquierdadelasientodel operador;cuandosetira de la
palancahaciaarras,ENGANCHAelfreno demano. NOTA:Si laspalancasde controldetransmisi6ndellado izquierdoy del
ladoderechonoest&ntotalmenteabiertashaciaafuera,enposici6nneutral, al engancharelfreno demano,el motorse detiene.Elfrenode manose debecolocaren posici6nENGANCHADOal arrancarel motordeltractor cortacesped.
DEPOSITO DE COMBUSTIBLE
Eltanquede combustibleest_ubicadoa laderechadel asientodeloperador.
Gireeltap6naproximadamente1/4devueltay tirehaciaarriba paraextraerlo.
Empujeeltap6nhaciaabajosobreel cuellodeIlenadodeldep6sitodecombustible y gireloaproximadamente1/4devueltaenelsentidode lasagujasdelrelojpara ajustarlo.Vuelvaa colocarsiempreel tap6ndecombustiblebienajustadoenel dep6sitodecombustibledespuesde retirarlo.
Nuncarealicela recargadecombustibleeneldep6sitosi elmotorestaenfuncio- namiento.Siel motorestacalienteporhaberfuncionadohastahacepoco,d_jelo
enfriarvariosminutesantesdecargarcombustible.Lagasolinaesmuyinflamabley podra sapcare motorycausarun ncendo.
VA,LVULA BE CIERRE BE COMBUSTIBLE
Lav_lvuladecierrede combustibleest_ubicadaen la partesuperiordel dep6sitodecombustible.Cuandolav_lvulase giraen elsentidodelas agujasdel relojhastaque sedetiene,lamismacierrael flujodecombustible
haciaelmotor.Cuandose la giraen direcci6ncontrariaa la delas agujasdel
reloj,la mismase abrey permitequeel combustiblefluyahaciael motor.Vea
la Figura11.
CONTROL DEL ACELERADOR
Elcontroldelaceleradorest_ubicadoen laconsoladel ladoizquierdo,a la izquierdadelasientodeloperador.CuandoseIocolocaen ciertaposici6n,se mantieneunavelocidadde motoruniforme.
Empujelamanijadecontroldelaceleradorhaciaadelanteparaaumentarla velocidaddelmotor.EltractorcortacespedsehadiseSadoparaoperarconel controldelaceleradorenposici6ndevelocidadr_pida_ (aceleraci6nm_xima)
demarchacuandoeltractorcortacespedse desplazaconlaplataformadecorte enganchada.
Tiredela manijadecontroldelaceleradorhaciaarrasparareducirla velocidaddel motor.
PERILLA DEL CEBADOR
Laperilladelcebador est_ubicadadel ladoizquierdodel tractorcortacesped,juntoalasientodeloperador.Laperilla
delcebadorcontrolala posici6ndel cebadordelmotor.Tire dela perillahaciaafueraI_,1paracebarel motor;empujela
perillahaciaadentroparaabrirel cebador.I {'[
ABRIR
Figura11
NOTA:Cuandose dejade usarel tractory nosereanudasuusodentrodel
lapsode 30minutos,cierreestav&lvulaparaevitarque ahogueel motorla
pr6ximavezque intentearrancarlo.
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PALANCA DE AJLISTE DEL ASIENTO (NO
SE MUESTRA)
Lapalancadeajustedelasientoest_ ubicadadebajodelasiento,adelante ala izquierda.La palancapermiteel ajustedelasientodel operador,hacia
adelanteo haciaatr_s.ConsultelaSecci6nServicioy Mantenimientopara obtenerinstruccionessobreel ajustede laposici6ndelasiento.
VARILLAS DE DERIVACION DE LA TRANSMI- SION (NO SE MUESTRAN)
Lasvarillasde derivaci6ndela transmisi6n(unaparacadatransmisi6n,lado derechoy ladoizquierdo)est_n ubicadasdebajode laplataformadelbastidor, apenasadentrode cada ruedatrasera.Vea la Figura1enla pagina7.
Cuandoest_nenganchadas,lasdosvarillasabrenuna derivaci6ndentrode lastransmisioneshidrost_ticas,Iocualpermiteempujareltractorcortacesped deformamanualaIolargo dedistanciascortas.ConsultelaSecci6nMontaje paraobtenerinstruccionessobreel uso deldispositivode derivaci6n.
No remolq uenunca sutractorcortac_sped.Sieltractorcortac_sped se remolcaconlasruedastraserasapoyadasenelsuelosepuedencausardaffos graves alas transmisiones.
DEPOSITO DE EXPANSION DE ACEITE DE TRANSIVIISION (NO SE MUESTRA)
Eldep6sitodeexpansi6ndelaceite detransmisi6nest&conectadopor manguerasa losconjuntosdetransmisi6nde ladoderechoy delado
izquierdo,y est_ubicadodebajode lacajadelasiento.Lafunci6ndel dep6sitoescontenerlaexpansi6nnaturaldelaceitede transmisi6nque se producea medidaquelatransmisi6nse calientaduranteelfuncionamientode
la m_quina.NOLLENEELDEPOSITO. Encondicionesoperativasnormales,nose debeagregaraceiteal dep6sito.
El niveldeaceite FRIOnodebesuperaraproximadamente1/4"(marcade "Llenofrio") por encimade la basedeldep6sito.Veala Figura12.
I.Li=NO FRJo
+
, ......., ' .......,
/
Marca de aceite lieno frio
J
Figura12
NOTA:Antesdelfuncionamientoinicialdeltractorcortacesped,el nivel deaceitedeldep6sitopuedeestarlevementeporencimadelm_ximo debidoal aire que hayen laslineasdeaceite. Elfuncionamientodeltractor
cortacespedconel tiempopurgar_el airede laslineasy elniveldeaceitese estabilizar_enel m_ximo.
Seguridad General
RECIBALASINSTRUCClONES- Lea estemanualdeloperadoren sutotalidad.Aprendaa usarestam_quinaCONSEGURIDAD.No se arriesguea quedarexpuestoa LESIONESoala MUERTE.Solamente sedebepermitiroperarestetractorcortacespeda quienessehayan
familiarizadoa fondocon elusodel mismo.
, Antesdearrancarel motoro deempezaraoperar,familiaricesecon
los controles.Eloperadordebeestarenel asientodeloperador.El interruptordelatomadefuerza(PTO)debeestaren posici6nDESEN- GANCHADO,elfreno demanoENGANCHADOy las palancasde control
detransmisi6ndel ladoderechoydel lado izquierdoen posici6nneutral.
Mantengatodoslos protectoresen su lugar.Guardedistanciadelas partesm6viles.
iNO SE PERMITETRASLADARPERSONASENELTRACTOR! Mantengaatodaslas personasy lasmascotasa unadistanciasegura de la m_quina.Siempremirehaciaarrasy haciaabajoa amboslados deltractor cortacespedantesde desplazarsemarchaatr_sy al hacerlo.
NOoriente ladescargade la cortadorahaciala genre.Nocamineni sedetengadel ladodela descargade lacortadorasi elmotorest_en marcha.DESENGANCHElatomadefuerza siotrapersonase acerca mientrasest_usandoel tractorcortacesped.
EnIoposibleevitelas pendientes.Nuncaopereenpendientesmayores de 15°.Laspendientescon mayorinclinaci6npresentancondiciones
deoperaci6npeligrosas.Lostractorescortacespedpuedenvoltearse. Siempreconduzcaeltractordeformatransversala la pendiente, nuncahaciaarribay haciaabajo.EnIoposibleevitegirarcuestaabajo; arranqueabajoy trabajesindetenersehastala partem_salta.Ponga
especialcuidadoyconduzcalentamenteal girarcuestaabajo.Controle la velocidadyladirecci6nde lam_quinaderadiode girocero"principal- mente"conelcontroldevelocidad/direccional(barra)del ladocuesta debajode lam_quina,esdecir,mantengalabarradelladocuestaarriba "esencialmente"en posici6nfija.
Antesde dejarel asientodel operador:DESCONECTElatoma de fuerza(PTO),muevalaspalancasdecontrolde transmisi6ndel lado derechoy del lado izquierdototalmentehaciaafueraen posici6n
neutral,Oenganche el frenode mano,apagueel motory quitela Ilave de encendido.Antesderealizarel mantenimientoo la limpiezade la m_quina,esperehastaque cesetotalmenteelmovimiento.
Cuandosedesplacehaciaadelantecon eltractorcortacespednodeje quelas palancasdedirecci6nvuelvana laposici6nneutralpor si solas.
Operelas palancasdecontrolde transmisi6ndeforma parejay evite realizarmovimientosbruscoscon lasmismasal arrancary detenerse. Sujetebienlas palancasde control.
Tengacuidadocuandouseel tractorcortacespedcercasenderoso caminosde grava.Detengael movimientodelas cuchillasy deltractor
cortacespedyesperea que pasen losvehiculosantesdeoperaraIo largode laruta.
No hagafuncionareltractorcortacespedsinla plataformadecorte.Si sequita la plataformavariael equilibriodel tractor cortacespedy este
podriavoltearse.
Eviteoperaren superficiesdetracci6ninestables;tengaextrema precauci6nsi lasuperficiees resbaladiza.Retiresiemprelos residuosy otrosobjetosdel _readondese va a cortarel cesped-los residuosyel
cespedsueltoreducenlatracci6n.
Corte el cespedsolamenteconluzde diao con buenaluzartificial.
Observeconcuidadoparadetectarpozos,cabezalesaspersoresyotros peligrosocultos.
Evitedesplazarsedemasiadocercade_rboles,arroyos,zanjas, dep6sitosdearenay otrosobst_culos.
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Reduzcalavelocidadantesde girarydetengasecompletamenteantes decualquiermaniobrade girocero.
, Sigolpeaunobjetos61idomientrascorta elcesped,DESENGANCHEla
PTO,pongalas palancasdedirecci6nenposici6nabierta,neutral,mueva el aceleradora marchalentac_C_,coloqueelfrenodemano_, apague el motory saquela Ilavedelinterruptordeencendido.Inspeccionela maquinaparaversi est#,daSada.RepareeldaSo.Compruebequelas cuchillasestenenbuenascondicionesy quelos pernosde lascuchillas estenbienapretadosantesdevolveraponeren marchaelmotor.
Nodetenganiestacioneeltractorcortacespedsobremateriales combustiblestales comopastou hojassecas,desechos,etc.
Mantengalacortadoradecesped yespecialmenteelmotory los componenteshidr&ulicoslimpiosysin grasa,pastoy hojasparareducir las posibilidadesde quese prendafuegoy permitirqueseenfr[ende
formaadecuada.
No Ileneel tanquede combustibleconel motorenfuncionamientoo si el mismoest&caliente.Dejeenfriarel motorvariosminutosantesde la recargade combustible.Aprieteeltap6nde combustiblecon firmeza.
ANTES DE USAR SU TRACTOR CORTACi_SPED
1. Antesde usarel tractorcortacesped,leaeste manualconatenci6n parafamiliarizarseconel funcionamientodetodoslos instrumentosy controles.Elmanualse prepar6conlafinalidadde ayudarloahacer funcionary mantenereltractorcortacespedeficientemente.
2. Lleneel dep6sitode combustibleQnicamentecongasolinasin plomo limpiay fresca,en unsurtidorque indiqueunoctanajeiguala 87o m_s. Cuandoel dep6sitode combustibleIleguea la alturade unapulgadade
la partesuperiordeldep6sito,detengase.NOLLENEELDEPOSITOEN EXCESO.Debequedarespacioparala expansi6ndela gasolina.
3. Reviseel niveldeaceitedel motor.Saquelavarillade medici6nde aceite,sequelay vuelvaa colocarla.S_quelanuevamentey leaelnivel deaceite.Si est&por debajodel rangooperativo,agregueaceiteporel
tubode Ilenado,conun embudo,hastael niveldel rangooperativo.
4. Compruebesi lasruedasest&nadecuadamenteinfladas- 8-10psi para las ruedastraseras,20-25paralasdelanteras.
NOTA:Losneum&ticosnuevosse inflandeformaexcesivaparaque el rebordese asientebienen la Ilanta.
5. Verifiquequetodaslastuercas, pernosy tornillosestenbienapretados.
6. Compruebela tensi6nde lascorreasdetransmisi6nde laplataforma segQnlas instruccionesdelasecci6nServicioy Mantenimiento.
7. Verifiquequela plataformaestenivelada.Cuandose encuentra correctamenteajustada,la plataformadeltractorcortacespeddebe estarniveladade ladoa lado,y la partedelanterade laplataformadebe estaraproximadamente1/4de pulgadam&sbajaque la partetrasera
dela plataforma.Si hacefaltanivelarla plataforma,consultelasecci6n Servicioy Mantenimiento.
8. Lubriquetodoslospuntosde pivotequeseenumeranenla secci6n Servicioy Mantenimiento.
9. Ajusteelasiento parala mayorcomodidaddeloperador,parauna adecuadavisibilidady para mantenerel controlcompletodeltractor cortacesped.
SISTEMA DE BLOQUEO DE SEGURIDAD
Estetractorcortacespedest_equipadocon un sistemade bloqueo de seguridadparaprotecci6ndeloperador.Si el sistemadebloqueo
funcionamal,nose debehacerfuncionareltractorcortacesped.Llame al 1-800-659-5917paraprogramarel serviciode Piezasy Reparaciones
de Sears.
Elsistemadebloqueodeseguridadevitaque elmotorintentearrancaro arranquea menosquese muevanlas palancasdecontrolde transmi- si6ndel ladoderechoydel ladoizquierdototalmentehaciaafueraen
posici6nneutral,se ENGANCHEel frenode manoy se DESENGAN-
CHEla tomade fuerza(PTO).
Paraevitarun movimientobruscoal desengancharelfrenode mano, el sistemade bloqueode seguridadapagael motorsi las palancas de controlde transmisi6ndellado derechoy/o del ladoizquierdose
muevenauna posici6ndistintade latotalmenteneutralcon elfrenode manoenganchado.
Si eloperadorabandonasuasiento antesdecolocarel frenode mano, el sistemade bloqueode seguridadapagael motor.
Si eloperadorabandonasuasiento conlatoma defuerza (PTO) enganchada,seencuentreo nocolocadoel frenodemano,el sistema
de bloqueode seguridadapagael motor.
NOTA:El interruptordela tomadefuerza (PTO)sedebemovera la posici6n DESENGANCHADOparavolvera arrancarelmotor.
Elsistemadebloqueodeseguridadapagala tomade fuerza(PTO)y las cuchillasde lacortadorasedetienensi lasdos palancasdecontrolde transmisi6nsemuevena laposici6nde marchaarras.La PTOsevuelve aengancharcuandounao lasdospalancassemuevennuevamentea
laposici6nneutralo a la demarchadirecta.
ENCENDIDO DEL MOTOR
Estetractorcortacespedest_equipadocon unsistemade bloqueo
de seguridaddiseSadoparaprotegeral operador.Noopere eltractor cortacespedsialgunapartedelsistemade bloqueofuncionamal.Controle
peri6dicamentelasfuncionesdel sistemadebloqueoparaverificarque
funcionenadecuadamente.
Porrazonesde seguridadpersonal,eloperadordebeestar sentadoenel
asientodeltractorcortacespedal arrancarel motor.
1. Abralav_lvula de pasodecombustible.
2. Eloperadordebeestarsentadoenel asientodeltractorcortacesped con lasdospalancasde controldetransmisi6nen posici6nneutral/de arranque.
3. Coloqueel frenode mano_;_.
4. Verifiquequeelinterruptorde latomadefuerza(PTO)se encuentreen
posici6nDESENGANCHADO(abajo).
5. Tirede laperilladel cebadorhaciaarriba,a laposici6n I'_,1CEBADOR.
NOTA:Siel motorest&caliente,talvez nosea necesariocebarlo.
6. Muevaelcontroldelaceleradorala posici6nFAST_? (aceleradoral
m_ximo).
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7. GirelaIlavedeencendidoen elsentidodelas agujasdelreloja la posici6nARRANQUE@ y su@elacuandoarranqueel motor;sin
embargo,nodearranquecontinuamentedurantem_sde 10segundos porvez. Si el motornoarrancaen esteperiodo,gire la Ilaveala posici6n
APAGADO_ y esperepor Iomenos30segundosparadejarquese enfrieel motordearranquedel motor.Intentelodenuevodespuesde esperar.Sidespuesde unoscuantosintentosel motornoarranca,no
sigaintentandoyaqueconel cebadorcerradoseahogar_el motory el arranqueser_m_sdificil aL]n.
8. Unavezqueel motorsecaliente,empujela perilladelcebadorhacia abajoa la posici6nAPAGADO.
Arranque del motor en clima frio
AIarrancarel motoratemperaturascercanaso inferioresal puntode conge- lamiento,asegQresedeque se useaceitede motorde viscosidadcorrectay quela bateriatengacargacompleta.Arranqueel motorde la siguienteforma:
1. AsegQresedeque labateriaseencuentreenbuenestado.Adem_s,una bateriacalientetieneunacapacidaddearranquemuchomayorqueuna bateriafria.
2. Usecombustiblefrescoparausoinvernal.Lagasolinaparauso invernal tienemayorvolatilidada losefectosde mejorarelarranque.No use
gasolinaque le hayaquedadodelverano.
3. Sigalas instruccionespreviasparaARRANCAREL MOTOR.
Llso de cables de puente para arrancar el motor
Lasbateriascontienen_cidosulfQricoyproducengasesexplosivos. AsegQresedequeel _reaeste bienventilada,useguantesy protectoresde ojosy evitechispasollamascercade labateria.
Si lacargade la baterianoes suficienteparadar arranquealmotor,vuelva acargarlabateria.Si nodisponedeuncargadorde bateriaydebe arrancar eltractorcortacesped,puedeser necesariousaruna bateriadeurgencia.
Conectela bateriadeurgenciade lasiguienteforma:
1. Conecteel extremode uncableal bornepositivode la bateriadeltractor cortacespedquenofunciona;luegoconecteelotroextremode ese cableal bornepositivodela bateriadeurgencia.
2. Conecteunextremodel otrocableal bornenegativodela bateriade urgencia;luegoconecteel otto extremodeesecableal bastidordel tractorcortacespedquenofunciona,ala mayordistanciaposiblede
la bateria.
3. Arranqueeltractorcortacespedqueno funcionasegQnlasinstrucciones dearranquenormalesindicadasm_sarriba; luegodesconectelos cablesdepuenteenordenexactamenteinversoal de laconexi6n.
4. Hagacontrolary repararel sistemaelectricodeltractorcortacespedIo m_sprontoquefuere posible,paraeliminarla necesidadde usarcables
depuenteparaarrancarlo.
Detenci6n del motor
1. Presioneel interruptordela tomadefuerza(PTO)ala posici6n DESENGANCHADO.
2. Muevalaspalancasde controldetransmisi6ndel ladoderechoydel lado izquierdohaciaafuera,a laposici6nneutral.
3. Coloqueelfreno de manoO.
4. Muevaelcontroldelaceleradora distanciamediaentrelas posiciones VELOCIDADLENTAc:CC_y VELOCIDADR_,PIDA._.
5. GirelaIlavede encendidoala posici6nPARADA(_n)Yquitela Ilavedel interruptordeencendido.
NOTA:Siemprequitela Ilavedel interruptorde encendidoparaevitar el arran- queaccidentalo la descargadela bateriasi elequipoquedasin supervisi6n.
PRACTIQUE EL MODO DE OPERACION CON EL TRACTOR (USO INICIAL)
Operaruntractorcortacespedconradiodegirocero noes Io mismoqueoperar untractorcortacespedconvencional.Comountractorcortacespedconradio degiroceroesm_smaniobrable,es necesariopracticarla operaci6ndelas palancasdecontrolparaacostumbrarsealasmismas.
Recomendamosenf_ticamenteque encuentreun"_readepr_ctica"de superficierazonable,niveladayabierta,enla cualnohayaobstrucciones, peatonesni mascotas.Debepracticarla operaci6ndel tractorcortacesped durante30minutospor Iomenos.
Trasladeeltractorcortacespedconcuidado- o hagaque unusuario experimentadorealiceel traslado- al _reade pr_ctica.Cuandoeste practicando,latomadefuerza(PTO)nodebeestarenganchada.Mientras practica,hagafuncionareltractorcortacespedaaproximadamente1/2a 3/4
de aceleraci6ny a unavelocidadinferiora lam_ximatantoen marchadirecta comoen marchaatr_s.
Use equipode protecci6nparalosojos,las manos,auditivo,paralos pies, las piernas,la cabezay otras_reasdelcuerposi esnecesario- anteojosde seguridad,guantes,taponesparaoidos, botas,casco,etc.
Se necesitaprotecci6nauditivaparatodaexposici6ndeloperadorque superelas dos(2) horas.
Ejercitecuidadosamentelasmaniobrasconel tractor cortacesped,usando las instruccionesde lasecci6nsiguiente"Conducci6ndeltractor cortaces- ped".Practiquehastaque sesientaconfiadode podermanejarel tractor cortacespedconseguridad.
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CONDUCCION DEL TRACTOR CORTACC:SPED
Conduccion del tractor cortacesped hacia adelante
Evitearrancars0bitamente,desarrollarexcesivavelocidadydetenersede repente.
1. Ajusteelasiento deloperadorala posici6nm&sc6modaquele permita operarloscontroles.Consultelaformade hacerloen la secci6n MONTAJE.
2. Suelteelfreno de manoO.
3. Muevalaspalancasdecontroldetransmisi6ndelladoderechoy del ladoizquierdohaciaadentro,enposici6nneutral.Consultela Figura13.
La palanca de control se
mueve hacia adentro y
en posici6n neutral
Todoslosmovimientosde laspalancasde controldebenser lentosy suaves.Elmovimientoabruptodelas palancasdecontrolpuedeafectarla
estabilidaddeltractorcortacespedypodrfahacerqueel tractorsevoltee, cone resutado de esonesgraveso ncuso a muertede operador.
1. Muevalaspalancasde controllentay suavementehaciaadelante.El tractorcortacespedcomenzar_adesplazarsehaciaadelante.Veala
Figura14.
t,.. .j
Figura13
NOTA:Si laspalancasdecontrolnoest_nniveladasen posici6nneutral, consultela Secci6nServicioy Mantenimientoparaajustarlas palancasde maneraquequedenniveladas.
4. Muevalapalancade controldel aceleradorhaciaadelantea la posici6n FAST_ (aceleraci6nm_xima).
NOTA:Si bienel motordeltractorcortacespedsehadiseSadoparafuncionar am&ximaaceleraci6n,durantelapr&cticaeltractorcortacespeddebe funcionaraunavelocidadinferiorala m&ximaaceleraci6n.Estoseaplica
Onicamentealfuncionamientodel motordurantelapr_ctica.
Siempresujetelaspalancasde controlconfirmeza. NOsuelte laspalancas decontrolparadesplazarsem&sdespacioo paradetenereltractor
cortacesped;Ilevelaspalancasa la posici6nneutralcon lasmanos.
5,
Paraconducirel tractorcortacesped,tomefirmementelas palancasde controldetransmisi6nrespectivascon lasmanosderechaeizquierday
procedade laforma descriptaen lasiguientesecci6n,Conducci6ndel TractorCortacespedhaciaadelante.
Figura14
2,
A medidaquelaspalancasde controlseempujanm_shaciaadelante, aumentalavelocidaddeltractorcortacesped.
3.
Paraqueel tractorcortacespedsedesplacem&slentamente,muevala
palancadecontrolhaciaatr&shastaalcanzarla velocidaddeseada,o coloquelas palancasdecontrolenla posici6nneutralparadetenerel tractorcortacesped.
la posici6nneutral.
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Giro con el tractor cortac_sped mientras se avanzahaciaadelante
AIinvertirladirecci6ndeldesplazamiento,le recomendamosqueen Io
oosiblerealicegiros gradualesen"U". Losgiros m_sagudosaumentanla _osibilidaddeque se deterioreel cespedy podr[anafectarel controldel
Lractorcortacesped.ConduzcaSlEMPREel tractorcortacespedlentamente
antesde girarencurvascerradas.
Paraqueel tractorcortacespedgire mientrasse desplazahaciaadelante, muevalas palancasdecontrolsegQnsea necesarioparaque unapalanca quedem_sarrasquela otra.Eltractorcortacespedgirar_en ladirecci6nde
la palancaque quedam_sarras.
1. Paragirara la izquierda,muevalapalancadecontroldel ladeizquierdo haciaarrasrespectode lapalancaderecha.Veala Figura15.
3. Pararealizarun"girode radiocero",muevala palancade controldel lade degiroa la posici6nneutral,mientrasmuevelaotrapalancade
controlhaciaadelante.
NOTA:Los"girosderadio cero"sobreel pasteaumentansignificativamente el potencialde quese deterioreelcesped.
Conducci6n del tractor cortac_sped marcha atras
Siempremirehaciaatr_sy haciaabajoaambosladesdel tractorcortacesped antesdedesplazarsemarchaarras.Siempremirehaciaarrascuandose desplazaenmarchaarras.
1. Muevalasdos palancasdecontrollentay suavementehaciaatr_s.El tractorcortacespedcomenzaraa moversehaciaarras.Veala Figura17.
Gire hada la izquierda
desplaz,_ndose hada adelante
Figura15
2,
Paragirara laderecha,muevala palancadecontroldel ladederecho haciaarrasrespectode lapalancaizquierda.Veala Figura16.
Giro hacia la derecha
hacia adelante
desplaz,indose
-_o Posid6n neutral
o
Figura17
2,
Amedidaque laspalancasde controlseempujanm_shaciaarras, aumentalavelocidaddeltractorcortacesped.
3.
Paraqueel tractorcortacespedsedesplacem_s lentamente,muevala
palancadecontrolhaciaadelantehastaalcanzarlavelocidaddeseada, ocoloquelas palancasdecontrolenla posici6nneutralparadetenerel tractorcortacesped.
_ o '
Figura16
NOTA:Cuanto mayorseala distanciadeadelantehaciaatr&sentrelasdos palancas,m_scerradoser_el giroquedar_el tractorcortacesped. 100
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