Craftsman 247.203723, 247.203722, 247.203773 Operator's Manual

perator's Manual
CRRFrS;MRN
T1200 LAWN TRACTOR
420cc, Variation Speed 42" Deck
ModeJ No. 247.203723
= Espanol, P. 36
This product has a low emission engine which operates differently
understand this Operator's Manual.
For answers to your questions about
Before using this equipment, read this manual and follow
all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com FormNo.769-09448C
this product, call:
1=888=331 =4569
CraftsmanCustomerCareHotLine
(January19,2015)
Warranty Statement .......................................................... 2
Safety instructions ............................................................ 3
Slope Gauge ..................................................................... 8
Assem bly ........................................................................... 9
Operation ........................................................................ 11
Service and Maintenance .............................................. 17
Off-Season Storage ........................................................ 28
Trou bleshooting .............................................................. 29
Espa_ol ............................................................................ 36
Service Numbers ............................................. Back Cover
CRAFTSMANLIMITEDWARRANTY
FORTWOYEARSfromthedateofpurchase,allnon-expendablepartsofthisridingequipmentarewarrantedagainstanydefectsinmaterialorworkmanship. Withproofofpurchase,adefectivenon-expendablepartwill receivefreein-homerepairorreplacementatoptionofseller.
BATTERYLIMITEDWABBANTY FOR90DAYSfromthedateofpurchase,thebattery(anexpendablepart)ofthisridingequipmentiswarrantedagainstanydefectsinmaterialor workmanship.Withproofof purchase,anewbatterywill besuppliedfreeofcharge.Youareresponsibleforthelaborcostofbatteryinstallation.
ADDITIONALLIMITEDWARRANTIES
Inthefollowingadditionalwarranties,youareresponsibleforthelaborcostofpartinstallationafterthesecondyearfromthe dateof purchase. FORFIVEYEARSfromthedateof purchase,theframeofthisridingequipmentiswarrantedagainstanydefectsinmaterialorworkmanship.Withproofof
purchase,anewframewill besuppliedfreeofcharge. FORTENYEARSfromthedateofpurchase,thefrontaxleofthisridingequipmentiswarrantedagainstanydefectsinmaterialorworkmanship.Withproofof
purchase,anewfrontaxlewill besuppliedfreeofcharge. FORASLONGASITISUSEDbytheoriginalownerafterthetenthyearfromthedateofpurchase,thecastironfrontaxle(ifequipped)ofthisridingequipment
iswarrantedagainstanydefectsinmaterialorworkmanship.Withproofofpurchase,anewcastironfrontaxlewillbesuppliedfreeofcharge.
WARRANTYSERVICE
Forwarrantycoveragedetailstoobtainfreerepairorreplacement,call1-888-331-4569orvisitthewebpage:www.craftsman.com/warranty Inallcasesabove,ifpartrepairorreplacementisimpossible,theridingequipmentwill bereplacedfreeofchargewiththesameoranequivalentmodel. Alloftheabovewarrantycoverageisvoidif thisridingequipmentiseverusedwhileprovidingcommercialservicesorif rentedtoanotherperson.
ThiswarrantycoversONLYdefectsinmaterial and workmanship.WarrantycoveragedoesNOTinclude:
Expendableparts(exceptbattery)thatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnot limitedtoblades,sparkplugs,air
cleaners,belts,andoilfilters.
Standardmaintenanceservicing,oilchanges,ortune-ups.
Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass.
Tireorwheelreplacementorrepairresultingfromnormalwear,accident,orimproperoperationormaintenance.
Repairsnecessarybecauseofoperatorabuse,includingbutnotlimitedto damagecausedbytowingobjectsbeyondthecapabilityoftheriding
equipment,impactingobjectsthatbendtheframe,axleassemblyorcrankshaft,orover-speedingtheengine.
Repairsnecessarybecauseofoperatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproperstorage,failureto
usethepropergradeandamountofengineoff,failureto keepthedeckclearofflammabledebris,orfailuretomaintaintheridingequipmentaccording tothe instructionscontainedintheoperator'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontaminatedoroxidized(stale).Ingeneral,fuelshouldbeusedwithin30days
ofitspurchasedate.
Normaldeteriorationandwearoftheexteriorfinishes,orproductlabelreplacement. Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
SearsBrandsManagementCorporation,NoffmanEstates,IL 60179
Engine Oil: SAE30
Fuel: Unleaded Gasoline
© SearsBrands,LLC 2
Model Number: Serial Number:
Dateof Purchase:
Recordthe modelnumber,serialnumber,
anddateof purchaseabove.
Thissymbolpointsoutimportantsafetyinstructionswhich,if not
followed,couldendangerthe personalsafetyand/or propertyof yourselfandothers. Readandfollow all instructionsin this manual beforeattempting tooperatethis machine.Failuretocomplywith these instructionsmayresultin personalinjury.Whenyouseethissymbol,HEED
ITSWARNING!
Thismachinewasbuilt tobeoperated accordingto thesafeoperation practicesinthis manual.Aswith anytypeof powerequipment, carelessnessorerroronthe part ofthe operatorcanresultinseriousinjury. Thismachineiscapableofamputating fingers, hands,toesand feet and
throwingdebris.Failuretoobservethefollowing safety instructionscould resultinseriousinjuryordeath.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents, andcertainvehiclecomponents containoremit chemicalsknowntoStateof Californiato causecancerand
birth defectsor other reproductiveharm. Batteryposts,terminals,and relatedaccessoriescontain leadandlead compounds,chemicalsknownto the Stateof Californiatocausecancerand
reproductiveharm.Washhandsafter handling.
GENERAL OPERATION
Read,understand,andfollowall instructionsonthemachineandinthe manual(s)beforeattemptingtoassembleandoperate.Keepthismanualin asafeplaceforfutureandregularreferenceandfororderingreplacement parts.
Befamiliarwith allcontrolsandtheirproperoperation.Knowhowtostop themachineanddisengagethemquickly.
Neverallowchildrenunder14yearsold tooperatethismachine.Children14 yearsold andovershouldreadandunderstandtheoperationinstructions andsafetyrulesinthismanualandshouldbetrainedandsupervisedbya parent.
Neverallowadultstooperatethismachinewithout properinstruction. Tohelpavoidbladecontactora thrownobjectinjury,keepbystanders,
helpers,childrenandpetsatleast75feetfromthemachinewhileit isin operation.Stopmachineif anyoneentersthearea.
Thoroughlyinspecttheareawheretheequipmentistobeused.Remove allstones,sticks,wire,bones,toys,andotherforeignobjectswhichcould bepickedupandthrownbytheblade(s).Thrownobjectscancauseserious personalinjury.
Planyourmowingpatterntoavoiddischargeofmaterialtowardroads, sidewalks,bystandersandthelike.Also,avoiddischargingmaterialagainst awall orobstructionwhichmaycausedischargedmaterialto ricochetback towardtheoperator.
Alwayswearsafetyglassesorsafetygogglesduringoperationandwhile performinganadjustmentor repairtoprotectyoureyes.Thrownobjects whichricochetcancauseseriousinjurytotheeyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksandshirts. Loosefitting clothesandjewelrycanbecaughtinmovableparts.Never operatethis machineinbarefeetorsandals.
Your Responsibility--Restrict the useof thispowermachineto personswho read,understandandfollow thewarningsandinstructionsin
thismanualandonthemachine.
SAVETHESEINSTRUCTIONS!
Beawareof themowerandattachmentdischargedirectionanddonotpoint it atanyone.Donotoperatethemowerwithoutthedischargecoverorentire grasscatcherin itsproperplace.
Donotput handsorfeetnearrotatingpartsor underthecuttingdeck. Contactwiththeblade(s)canamputatehandsandfeet.
Amissingordamageddischargecovercancausebladecontactorthrown objectinjuries.
Stoptheblade(s)whencrossinggraveldrives,walks,orroadsandwhilenot cuttinggrass.
Watchfortrafficwhenoperatingnearorcrossingroadways.Thismachineis not intendedforuseonanypublicroadway.
Donotoperatethemachinewhileunderthe influenceofalcoholordrugs. Mowonlyindaylightorgoodartificiallight. Nevercarrypassengers.
Disengageblade(s)beforeshiftingintoreverse.Backupslowly.Alwayslook downandbehindbeforeandwhilebackingto avoidaback-overaccident.
Slowdownbeforeturning.Operatethemachinesmoothly.Avoiderratic operationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntil the blade(s)cometo acompletestopbeforeremovinggrasscatcher,emptying grass,uncloggingchute,removinganygrassordebris,or makingany adjustments.
Neverleavea runningmachineunattended.Alwaysturnoffblade(s),set parkingbrake,stopengineandremovekeybeforedismounting.
Useextracarewhenloadingor unloadingthemachineintoatrailerortruck. Thismachineshouldnotbedrivenupordownramp(s),becausethemachine couldtipover,causingseriouspersonalinjury.Themachinemustbepushed manuallyonramp(s)to loadorunloadproperly.
Mufflerandenginebecomehotandcancausea burn.Donottouch.
Checkoverheadclearancescarefullybeforedrivingunderlowhangingtree branches,wires,dooropeningsetc.,wheretheoperatormaybestruckor
pulledfromthemachine,whichcouldresultinseriousinjury. Disengageallattachmentclutchesanddepressthebrakepedalcompletely
beforeattemptingtostartengine. Yourmachineisdesignedto cutnormalresidentialgrassofa heightnomore
than10".Donotattempttomowthroughunusuallytall,drygrass(e.g., pasture)orpilesofdryleaves.Drygrassor leavesmaycontacttheengine exhaustand/orbuilduponthemowerdeckpresentingapotentialfire
hazard. Useonlyaccessoriesandattachmentsapprovedforthismachinebythe
machinemanufacturer.Read,understandandfollowall instructions providedwith theapprovedaccessoryorattachment.Foralistofapproved
accessoriesandattachments,call1-888-331-4569. Dataindicatesthatoperators,age60yearsandabove,areinvolvedin a
largepercentageofridingmower-relatedinjuries.Theseoperatorsshould evaluatetheirabilitytooperatetheridingmowersafelyenoughto protect themselvesandothersfromseriousinjury.
Ifsituationsoccurwhicharenotcoveredin thismanual,usecareandgood
judgment.
SLOPE OPERATION
Slopesareamajorfactorrelatedto lossof controlandtip-overaccidentswhichcan resultinsevereinjuryordeath.Allslopesrequireextracaution.Ifyoucannotback uptheslopeorif youfeeluneasyonit, donotmowit.
Foryoursafety,usetheSlopeGuideincludedaspartofthismanualtomeasure slopesbeforeoperatingthis machineonaslopedorhilly area.If theslopeisgreater than15degreesasshownontheSlopeGuide,donotoperatethismachineonthat areaorseriousinjurycouldresult.
Do;
Mowupanddownslopes,notacross.Exerciseextremecautionwhen changingdirectiononslopes.
Watchfor holes,ruts,bumps,rocks,orotherhiddenobjects.Uneventerrain couldoverturnthemachine.Tallgrasscanhideobstacles.
Useslowspeed.Choosealowenoughspeedsettingsothatyouwillnothave tostoporshiftwhileontheslope.Tiresmaylosetractiononslopeseven thoughthebrakesarefunctioningproperly.Alwayskeepmachineingear whengoingdownslopestotakeadvantageofenginebrakingaction.
Followthemanufacturer'srecommendationsfor wheelweightsor counterweightstoimprovestability.
Useextracarewith grasscatchersorotherattachments.Thesecanchange thestabilityofthemachine.
Keepallmovementontheslopesslowandgradual.Donotmakesudden changesinspeedordirection.Rapidengagementorbrakingcouldcause thefrontofthe machineto lift andrapidlyflip overbackwardswhichcould causeseriousinjury.
Avoidstartingorstoppingona slope.Iftireslosetraction,disengagethe blade(s)andproceedslowlystraightdowntheslope.
Do Not:
Donotturnonslopesunlessnecessary;then,turnslowlyandgradually
downhill,if possible.
Donotmowneardrop-offs,ditchesorembankments.Themowercould
suddenlyturnoverifa wheelisovertheedgeofacliff, ditch,orifanedge cavesin.
Donottry tostabilizethemachinebyputtingyourfootontheground. Donotuseagrasscatcheronsteepslopes. Donotmowonwetgrass.Reducedtractioncouldcausesliding. Donotattemptto coastdownhill.Over-speedingmaycausetheoperatorto
losecontrolofthe machineresultinginseriousinjuryordeath. Donottow heavypull behindattachments(e.g.loadeddumpcart,lawn
roller,etc.)onslopesgreaterthan5degrees.Whengoingdownhill,the
extraweighttendstopushthetractorandmaycauseyoutoloosecontrol
(e.g.tractormayspeedup,brakingandsteeringabilityarereduced,
attachmentmayjack-knifeandcausetractorto overturn).
CHILDREN
Tragicaccidentscanoccuriftheoperatorisnotalertto thepresenceofchildren.
Childrenareoftenattractedtothemachineandthemowingactivity.Theydonot understandthedangers.Neverassumethatchildrenwill remainwhereyoulastsaw
them.
Keepchildrenoutofthemowingareaandinwatchfulcareofaresponsible
adultotherthantheoperator.
Bealertandturnmachineoff ifachildentersthearea. Beforeandwhilebacking,lookbehindanddownforsmallchildren.
Nevercarrychildren,evenwith theblade(s)shutoff.Theymayfall offand be
seriouslyinjuredorinterferewith safemachineoperation.
Useextremecarewhenapproachingblindcorners,doorways,shrubs,trees
orotherobjectsthat mayblockyourvisionofachildwhomayrunintothe
machine.
Toavoidback-overaccidents,alwaysdisengagethecuttingblade(s)before shiftinginto Reverse.Ifequipped,the"ReverseCautionMode"(blades operatewhilemachineridesinreverse)shouldnotbeusedwhenchildrenor
othersarearound.
Keepchildrenawayfromhotorrunningengines.Theycansufferburnsfrom
ahotmuffler.
Removekeywhenmachineisunattendedtopreventunauthorized
operation.
Neverallowchildrenunder14yearsofagetooperatethismachine.Children14and overshouldreadandunderstandtheinstructionsandsafeoperationpracticesin thismanualandonthemachineandshouldbetrainedandsupervisedbyanadult.
TOWING
Towonlywitha machinethathasahitchdesignedfor towing.Donotattach towedequipmentexceptat thehitchpoint.
Followthe manufacturersrecommendationforweightlimitsfortowed
equipmentandtowingonslopes.
Neverallowchildrenorothersinorontowedequipment.
4
Onslopes,theweightofthetowedequipmentmaycauselossoftractionand lossofcontrol.
Alwaysuseextracautionwhentowingwith amachinecapableof making tight turns(e.g."zero-turn"ride-onmower).Makewideturnstoavoid
jack-knifing.
Travelslowlyandallowextradistancetostop. Donotcoastdownhill.
SERVICE
Safe Handling of Gasoline: Toavoidpersonalinjuryorpropertydamageuseextremecareinhandling
gasoline.Gasolineisextremely flammableandthe vaporsareexplosive. Seriouspersonalinjurycanoccurwhen gasolineisspilledonyourselforyour clotheswhichcanignite. Washyourskinandchangeclothesimmediately.
Useonlyanapprovedgasolinecontainer. Neverfill containersinsideavehicleoronatruckortrailerbedwithaplastic
liner.Alwaysplacecontainersonthegroundawayfromyourvehiclebefore filling.
Whenpractical,removegas-poweredequipmentfromthetruckor trailerandrefueliton theground.If thisisnotpossible,thenrefuelsuch equipmenton atrailerwithaportablecontainer,ratherthanfromagasoline dispensernozzle.
Keepthenozzlein contactwith therimof thefueltankorcontaineropening atalltimesuntilfuelingiscomplete.Donotuseanozzlelock-opendevice.
Extinguishallcigarettes,cigars,pipesandothersourcesofignition. Neverfuelmachineindoors.
Neverremovegascaporaddfuelwhiletheengineishotor running.Allow engineto coolatleasttwo minutesbeforerefueling.
Neveroverfill fueltank.Filltanktonomorethan1/2inchbelowbottomof fillernecktoallowspaceforfuelexpansion.
Replacegasolinecapandtightensecurely. Ifgasolineisspilled,wipeit off theengineandequipment.Movemachineto
anotherarea.Wait5minutesbeforestartingtheengine. Toreducefirehazards,keepmachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremoveanyfuelsoakeddebris. Neverstorethemachineorfuelcontainerinsidewherethereisanopen
flame,sparkorpilotlightasonawaterheater,spaceheater,furnace,clothes dryerorothergasappliances.
Allowamachineto coolat leastfiveminutesbeforestoring.
General Service
Neverrunanengineindoorsorinapoorlyventilatedarea.Engineexhaust containscarbonmonoxide,anodorless,anddeadlygas.
Beforecleaning,repairing,orinspecting,makecertaintheblade(s)andall movingpartshavestopped.Disconnectthesparkplugwireandground againsttheenginetopreventunintendedstarting.
Periodicallycheckto makesurethebladescometo completestopwithin approximately(5)fivesecondsafteroperatingthebladedisengagement control.Ifthebladesdonotstopwithinthethistimeframe,yourmachine shouldbeservicedprofessionallybyaSearsorotherqualifiedservicedealer.
Checkbrakeoperationfrequentlyasitissubjectedtowearduringnormal operation.Adjustandserviceasrequired.
Checktheblade(s)andenginemountingboltsatfrequentintervalsfor propertightness.Also,visuallyinspectblade(s)for damage(e.g.,excessive wear,bent,cracked).Replacetheblade(s)with theoriginalequipment manufacturer's(O.E.M.)blade(s)only,listedinthismanual.Useof parts whichdonotmeettheoriginalequipmentspecificationsmayleadto improperperformanceandcompromisesafety!
Mowerbladesaresharp.Wrapthebladeorweargloves,anduseextra cautionwhenservicingthem.
Keepallnuts,bolts,andscrewstight to besuretheequipmentisinsafe workingcondition.
Nevertamperwith thesafetyinterlocksystemorothersafetydevices.Check theirproperoperationregularly.
Afterstrikingaforeignobject,stoptheengine,disconnectthesparkplug wire(s)andgroundagainsttheengine.Thoroughlyinspectthemachinefor anydamage.Repairthedamagebeforestartingandoperating.
Neverattemptto makeadjustmentsorrepairstothe machinewhilethe engineis running.
Grasscatchercomponentsandthedischargecoveraresubjecttowear anddamagewhichcouldexposemovingpartsorallowobjectstobe thrown.Forsafetyprotection,frequentlycheckcomponentsandreplace immediatelywith originalequipmentmanufacturer's(O.E.M.)partsonly, listedinthismanual.Useofpartswhichdonotmeettheoriginalequipment specificationsmayleadtoimproperperformanceandcompromisesafety!
Donotchangetheenginegovernorsettingsorover-speedtheengine.The governorcontrolsthemaximumsafeoperatingspeedof theengine.
Maintainorreplacesafetyandinstructionlabels,asnecessary. Observeproperdisposallawsandregulationsforgas,oil,etc.toprotectthe
environment. AccordingtotheConsumerProductsSafetyCommission(CPSC)andtheU.S.
EnvironmentalProtectionAgency(EPA),thisproducthasanAverageUseful
Lifeof seven(7)years,or 270hoursofoperation.AttheendoftheAverage
UsefulLife,buyanewmachineorhavethemachineinspectedannuallyby aSearsorotherqualifiedservicedealertoensurethat allmechanicaland safetysystemsareworkingproperlyandnotwornexcessively.Failuretodo socanresultin accidents,injuriesordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryordeath,donotmodifyengineinanyway.Tampering
with thegovernorsetting canleadto arunawayengineandcauseitto operateat unsafespeeds.Nevertamperwith factorysetting ofengine governor.
NOTICE REGARDING EMISSIONS
Engineswhicharecertified to complywithCaliforniaandfederal EPA emissionregulationsfor SORE(SmallOffRoadEquipment)arecertified tooperateonregularunleadedgasoline,andmayincludethefollowing
emissioncontrolsystems:EngineModification (EM),OxidizingCatalyst(OC), SecondaryAirInjection (SAI)andThreeWayCatalyst(TWC)ifsoequipped.
WARNING: Your Responsibility--Restrict the use of this power machine to persons who read, understand and follow
the warnings and instructions in this manual and on the machine.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineandshould
not beusedonor nearanyunimprovedforest-covered,brushcoveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwith a sparkarrestormeetingapplicablelocalor statelaws(if any).
Ifa sparkarrestorisused,itshouldbemaintained ineffectiveworking orderbytheoperator.Inthe StateofCaliforniatheaboveisrequiredby law (Section4442ofthe CaliforniaPublicResourcesCode).Otherstatesmayhave similar laws.Federallawsapplyonfederallands. Asparkarrestorfor the muffler isavailablethroughyournearestSearsParts andRepairServiceCenter.
SAVETHESEINSTRUCTIONS!
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,and follow all instructionson themachinebefore
attempting toassembleandoperate.
! ! !
®
__) DANGER-- ROTATINGBLADES
_ WARNING--THROWN OBJECTS
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
Never carry passengers. Never carry children, even with the blades off.
DANGER-- ROTATINGBLADES
Mowing in reverse is not recommended.
DANGER-- ROTATINGBLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s)
can amputate hands and feet.
Always look down and behind before and while backing to avoid a back-over accident.
This machine may pick up and throw and objects which can cause serious personal injury.
6
A
DANGER -- SAFETY DEVICES Keep safety devices (guards, shields, switches, etc.) in place and working.
BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
WARNING-- SLOPE OPERATION Do not operate this machine on a slope greater than 15 degrees. Do not mow across slopes. Mow
up and down slopes no greater than 15 degrees. Avoid sudden turns. Use low speed. If machine stops going uphill, stop blades and back down slowly.
WARNING-- HOT SURFACE Engine parts, especially the muffler, become extremely hot during operation. Allow engine and
muffler to cool before touching.
DANGER- ROTATING BLADES To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass
catcher is in its proper place. If damaged, replace immediately.
WARNING -- FIREHAZARD Allow machine to cool before fueling or storing.
WARNING -- FIREHAZARD Do not drive through piles of dry leaves or tall grass. Keep machine free of debris.
WARNING -- FIREHAZARD Operation of this equipment may create sparks that can start fires around dry vegetation. A spark
arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. Do not allow debris to accumulate. The build up of debris
can lead to a fire.
15° Slope
15° Slope
X
(OK)
'_. _ Figure1
(TOO STEEP)
Figure2
15°
dashedline
USETHISSLOPEGAUGETODETERMINE
IFA SLOPEISTOOSTEEPFORSAFEOPERATION!
Tochecktheslope,proceedasfollows:
1. Removethis pageandfold alongthedashedline.
2. Locateaverticalobject onor behindthe slope (e.g.a pole, building,fence, tree,etc.)
3. Align eithersideof theslopegaugewith theobject(SeeFigure1and Figure2).
4. Adjust gaugeupor downuntilthe left cornertouchesthe slope (SeeFigure1andFigure2).
5.
If thereisagap belowthegauge,theslopeistoo steepfor safeoperation(SeeFigure2 above).
Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death. Do not operate machine on slopes in excess of 15 degrees. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not
mow it. Always mow up and down the face of slopes, never mow across the face of slopes.
IMPORTANT:Yourtractorisshippedwith motoroilin theengine.However,you MUSTchecktheoil levelbeforeoperating.RefertotheService&Maintenance sectionforinstructionsoncheckingtheoillevel.
Attachingthe Battery Cables
CaliforniaPreposition65
Batteryposts,terminals,andrelatedaccessoriescontainleadandlead
compounds,chemicalsknown to the Stateof Californiato causecancerand
reproductiveharm.Washhandsafter handling.
Whenattachingbattery cables,alwaysconnectthe POSITIVE(Red)wire to its terminalfirst, followedbythe NEGATIVE(Black)wire.
Forshippingreasons,bothbatterycablesonyourequipmenthavebeenleft disconnectedfromtheterminalsat thefactory.Toconnectthe batterycables, proceedasfollows:
NOTE:ThepositivebatteryterminalismarkedPos.(+).Thenegativebattery terminalismarkedNeg.(-).
I. Removetheplasticcover,ifpresent,fromthepositivebatteryterminaland
attachtheredcableto thepositivebatteryterminal(+) with theboltand hexnut.SeeFigureI.
2. Removetheplasticcover,ifpresent,fromthenegativebatteryterminaland attachtheblackcabletothenegativebatteryterminal(-) with theboltand hexnut.SeeFigureI.
r -.,
Shipping BraceRemoval
Makesuretheridingmower'sengineisoff,removetheignitionkey,and
setthe parkingbrakebeforeremovingthe shippingbrace.Refertothe Operatonsect onfor nstructonsonhow toset the park ng brake.
Locatetheshippingbrace,if present,andaccompanyingwarningtagfound ontherightsideofthemower,betweenthedischargechutedeflectorand thecuttingdeck.SeeFigure2.
Figure2 Placethedecklift leverinthehighestcuttingposition.RefertoSettingthe CuttingHeightintheOperationsectionofthismanual.
Whilepushingthedischargechutedeflectortowardsthemachinewithyourleft
hand,removetheshippingbracewithyourrighthandbygraspingitbetweenyour
thumbandindexfingerandrotatingitclockwise.
J
J
J
J
J
J
J
Figure1
3. Positiontheredrubberbootoverthepositivebatteryterminaltohelp protectitfromcorrosion.
flOTE:Ifthebatteryisput intoserviceafterthedateshownontopofbattery, chargethe batteryasinstructedin theService& Maintenancesectionofthis manualpriortooperatingthetractor.
Theshippingbrace,usedforpackagingpurposesonly,mustberemovedand discardedbeforeoperatingyourriding mower.
Themowingdeckiscapableof throwing objects. Failuretooperatethe
ridingmowerwithout the dischargecoverinthe properoperating position
Icoudresut nsetouspersona njury and/or property damage.
AttachingTheSteering Wheel
Ifthesteeringwheelforyourtractordidnotcomeattached,thehardwarefor
attachingithasbeenpackedwithin thesteeringwheel,beneaththesteeringwheel
J
cap.Carefullypryoffthe steeringwheelcapandremovethehardware.
1. Withthewheelsofthetractorpointingstraightforward,placethesteering wheeloverthesteeringshaft.
2. Placethewasher(withthecuppedsidedown)overthesteeringwheeland securewith thehexbolt.SeeFigure3.
3. Placethesteeringwheelcapoverthe centerofthe steeringwheeland
pushdownwarduntilit "clicks"intoplace.
9
F
\
Figure3
AttachingTheSeat
NOTE:Forshippingreasons,theseatiseitherfastenedto thetractorseat'spivot bracketwith a plastictie,ormountedbackwardto thepivotbracket.Ineithercase, freetheseatfromitsshippingpositionbeingcarefulnottobendorkinkthewiring
harnessandfollowtheinstructionsbelowto attachit.
Adjustingthe Seat
Toadjustthepositionof theseat,pull upandholdtheseatadjustmentlever.Slide theseatforwardorrearwardto thedesiredposition;thenreleasetheadjustment
lever.Makesureseatislockedintopositioninaseat-stopbeforeoperatingthe
tractor.SeeFigure5.
Beforeoperatingthe tractor, makesuretheseatisengagedin aseat-stop. Engagethe parkingbrake.Standbehindthe machineand pull backonseat
until it clicksinto place.
1. Removethetwohexscrewsandnutsfromtheseatpivotbracket.
2. Alignthefront holesoftheseatmountingbracketwith the holesintheseat pivotbracketonyourtractorandsecurewith previouslyremovedhexscrews andnuts.SeeAinFigure4.
3. Plugthewiringharnessintotheseatsafetyswitchinthebottomoftheseat, asshownin Bof Figure4.
NOTE:Thetractorwill notoperatewiththewiringharnessdisconnected.
Figure5
Tire Pressure
Maximumtire pressureunderanycircumstancesis30psi.Equaltire pressure shouldbemaintained atall times. Neverexceedthemaximuminflation
)ressureshownonthesidewallofthetire.
Therecommendedoperatingtirepressureis:
Approximately10psiforthereartires
Approximately14psiforthefronttires IMPORTANT:Referto thetiresidewallforexacttire manufacturer'srecommended ormaximumpsi.DonotoverJnflate.Uneventirepressurecouldcausethecutting
deckto mowunevenly.
Figure4
10
J
14
A
C
D
©
G
A ParkingBrakeLever
B Throttle/ChokeControlLever
C IgnitionSwitchModule
D Auto-drivePedal E DeckLift Lever
NOTE:AnyreferenceinthismanualtotheRIGHTorLEFTsideofthetractorisobservedfromoperator'sseatpositionfacingforward towardsthefrontoftractor.
CraftsmanTractorsconformto thesafetystandardoftheAmericanNationalStandardsInstitute (ANSI).
F
Figure6
F PTOLever(BladeEngage) G CupHolder
H ShiftLever I SeatAdjustmentLever
J BrakePedal
MeetsANSISafety Standards
11
ParkingBrakeLever
SeatAdjustmentLever
Tosettheparkingbrake:Fullydepressthebrakepedal.Movethe parkingbrakeleverintotheparkingbrakeposition.Releasethe brakepedaltoallowtheparkingbraketoengage.
Toreleasetheparkingbrake:Depressthebrakepedalandmove theparkingbrakeleveroutoftheONpositionandintotheOFF position.Theparkingbrakewill thenbereleased.Releasethe brakepedal.
NOTE:Theparkingbrakemustbesetif theoperatorleavestheseat with theenginerunningortheenginewillautomaticallyshutoff.
Throttle/chokeControl Lever
Thethrottle/chokecontrolleverislocatedonthe leftsideofthetractor'sdashpanel.Thislever
controlsthespeedoftheengineandwhenpushed
m
m
allthewayforward,thechokecontrolalso.When setinagivenposition,thethrottle will maintaina uniformenginespeed.
IMPORTANI_Whenoperating the tractor with the cutting deck engaged, the throttle/choke control lever must always be in the FAST (rabbit) position.
Ignition Switch Module
Tostarttheengine,insertthekeyintotheignitionswitchandturn
mmmmmmm
SLOW
IIViPORTANT: Priortooperatingthe tractor,refertoboththe"SafetyInterlock System"and"StartingTheEngine"laterinthis
sectionofthis manualfor detailedinstructions regardingtheIgnitionSwitchModule.
clockwisetotheSTARTposition.ReleasethekeyintotheNORMAL MOWINGMODEpositiononcetheenginehasfired.
Tostoptheengine,turntheignitionkeycounterclockwisetothe STOPposition.
Theseatadjustmentleverislocatedbelowthefront/left oftheseat.Thelever allowsforadjustmentof theforeandaft positionof theseat.RefertotheAssembly sectionofthemanualformoredetailedinstructionsforadjustingtheseatposition.
Auto-drivepedal
Thedrivepedalislocatedonthefight sideofthetractor,alongtherunningboard.
Depressthedrivepedalforwardandthetractorwill moveinthedirectionthatthe shiftleverisengagedin.Tocausethetractortotravelforward,whileata complete stop,movetheshift leverintotheForwardposition.Graduallysteponthedrive pedalandthetractorwill begintomoveforward.TomoveinReverse,follow the sameprocedureonlymovetheshiftleverintothereverseposition.
Thegroundspeediscontrolledwith thedrivepedal.Thefurtherforwardthat the pedalispivoted,thefasterthetractorwilltravel.Thepedalwill returnto itsoriginal positionwhenit'snotdepressed.RefertotheOperationsectionofthis manualfor detailedinstructionsregardingthe drivepedal.
IMPORTAfl_Always set the parking brake when leaving the tractor unattended.
DeckLiftLever
Foundonyourtractor'srightfender,thedecklift leverisusedto changetheheightofthecuttingdeck.Touse,movethelevertothe left, thenplaceinthenotchbestsuitedfor yourapplication.
PTO(Blade Engage)Lever
Foundonthetractor'srightfender,thePTO(bladeengage)lever isusedto engagepowertothecuttingdeckorother(separately available)attachments.Tooperate,movetheleveralltheway forward.Movingthe leverallthewayrearwardintothe PTOOFF positiondisengagespowertothecuttingdeck/attachment.
flOTE:ThePTO (blade engage) lever must be in the disengaged (PTO OFF) position when starting the engine.
CupHolder
Thetractor'scupholderislocatedonthefendertotheleftoftheseat.
Shift Lever
Neverleavearunningmachineunattended.AlwaysdisengagePTO(Blade EngageLever),moveshiftleverintoneutralposition,set parkingbrake, stopengineandremovekeytopreventunintendedstarting.
Theshiftleverislocatedon theleftside ofthefenderandhasthreepositions,
FORWARD,NEUTRALandREVERSE.The brakepedalmustbedepressedandthe
tractormustnotbeinmotionwhenthe movingshiftlever. IMPORTANT:Neverforcetheshiftlever.
Doingsomayresultinseriousdamageto thetractor'stransmission.
BrakePedal
Thebrakepedalislocatedontheleftsideofthelawntractor,alongtherunning board.Depressthebrakepedalto engagethediscbrakeandbringthetractortoa completestop.
NOTE:Thepedalmustbedepressedtostart theengine.Referto SafetyInterlock Switcheslaterin thissectionofthismanual.
12
Gasand OilFill-up
Oil
IMPORTANT:Yourtractorisshippedwith motoroil intheengine.However,you MUSTchecktheoillevelbeforeoperating.Becarefulnottooverfill.
Forinstructionsonhowtochecktheengineoil,refertoCheckingTheEngineOilin theServiceandMaintenancesectionofthismanual.
Gasoline
Thegasolinetankislocatedunderthehood.Donotoverfill.
Useextremecarewhenhandlinggasoline.Gasolineis extremelyflammable andthe vaporsareexplosive.Neverfuelmachineindoorsorwhile the
engineishot or running. Extinguishcigarettes,cigars,pipes,andother sourcesof gnt on.
NOTE:Purchasegasolineinsmallquantities.Donotusegasolineleftoverfromthe previousseason,to minimizegumdepositsin thefuelsystem.
Thisengineiscertifiedtooperateonunleadedgasoline.Forbestresults,fill thefueltankwithonlyclean,fresh,unleadedgasolinewith apumpsticker octaneratingof 87orhigher.
Gasohol(upto 10%ethylalcohol,90%unleadedgasolinebyvolume)isan approvedfuel.Othergasoline/alcoholblends,suchasE85,arenotapproved.
MethylTertiaryButylEther(MTBE)andunleadedgasolineblends(uptoa maximumof 15%MTBEbyvolume)areapprovedfuels.Othergasoline/ether blendsarenotapproved.
Fillfueltankoutdoorsorinwell-ventilatedarea. Donotoverfillfueltank.Filltankto nomorethan1/2inchbelowbottomof
fillerneckto allowspaceforfuelexpansion. Neverremovegascaporaddfuelwhiletheengineishotor running.Allow
engineto coolatleasttwo minutesbeforerefueling. Ifgasolineisspilled,wipeit off theengineandequipment.Movemachineto
anotherarea.Wait5minutesbeforestartingtheengine.
ToAddGasoline
1. Turntheengineoffandletenginecoolat least2minutesbeforeremoving thefuelcap.Thegasolinetankislocatedunderthehood.Removethefuel capbyturningit counterclockwise.
2. Fillthefueltankwithgasoline.Useonlyclean,fresh(nomorethan30days old),unleadedgasoline.Filltanktonomorethan1/2inchbelowbottomof fillernecktoallowspaceforfuelexpansion.
3. Reinstallthefuelcap.
IMPORTAN#Donotoverfillthetank.Filltanktonomorethan1/2inchbelow bottomoffiller necktoallowspaceforfuelexpansion.SeeFigure7.
Figure7
Avoid Serious Injury or Death
Goupanddownslopes,notacross. Avoidsuddenturns.
Donotoperatetheunitwhereit couldsliportip. Ifmachinestopsgoinguphill,stopbladesandbackdownhillslowly.
Donotmowwhenchildrenorothersarearound. Nevercarrychildren,evenwith bladesoff.
Lookdownandbehindbeforeandwhilebacking. Keepsafetydevices(guards,shields,andswitches)inplaceandworking. Removeobjectsthat couldbethrownbytheblades.
Knowlocationandfunctionofallcontrols. Besurebladesandenginearestoppedbeforeplacinghandsorfeet near
blades. Beforeleavingoperator'sposition,stoptractor,disengageblades,engage
parkingbrake,shutengineoff,andremovekey.
Read Operator's Manual
SafetyInterlock System
Thesafetyinterlocksystemisdesignedforsafeoperationofthetractor.Ifthis systemshouldevermalfunction,donotoperatethetractor,Immediatelycontact
1-888-331-4569to havethesystemserviced.
Thesafetyinterlocksystempreventstheenginefromstartingunless theparkingbrakeisengagedandthePTO(BladeEngage)leverisinthe disengaged(OFF)position.
Thesafetyinterlocksystemwill automaticallyshutoff theengineifthe operatorleavestheseatbeforeengagingtheparkingbrake.
Thesafetyinterlocksystemwill automaticallyshutoff theengineifthe operatorleavesthetractor'sseatwiththe PTO(BladeEngage)leverengaged, regardlessofwhethertheparkingbrakeisengaged.
13
Withthe ignitionkeyintheNORMALMOWINGposition,theelectricPTO (BladeEngage)clutchwill automaticallyshutoff if thePTO(BladeEngage) knobismovedintotheengaged(ON)positionwiththedrivepedalin positionforreversetravel.
Donotoperatethetractor iftheinterlocksystemismalfunctioning.This systemwasdesignedfor yoursafetyandprotection.
Engagingthe ParkingBrake
Toengagethe parkingbrake:
1. Fullydepressthe brakepedalandholditdownwith yourfoot.
2. Movethespeedcontrolleverallthewaydownandintotheparkingbrake position.
3. Releasethebrakepedaltoallowtheparkingbraketoengage.
Toreleasethe parkingbrake:
1. Depressthebrakepedalandmovethespeedcontrolleveroutof theparking brakepositionandintoadesiredspeed.
NOTE:Thedeckwheelsareananti-scalpfeatureofthedeckandarenotdesigned tosupporttheweightof thecuttingdeck.RefertoLevelingintheMaintenanceand Servicesectionof thismanualformoredetailedinstructionsregardingvariousdeck adjustments.
Starting the Engine
Donotoperatethe tractor ifthe interlocksystemismalfunctioning. This
systemwasdesignedfor your safetyandprotection.
NOTE:RefertotheGasolineandOilfill-up instructionsearlierinthissection.
1. Insertthetractorkeyintotheignitionswitch.
2. PlacethePTO(BladeEngage)leverinthedisengaged(OFF)position.
3. Engagethetractor'sparkingbrake.
4. Activatethechokecontrolbymovingthethrottle/chokeleverallthewayup intothechokeposition.
5. TurntheignitionkeyclockwisetotheSTARTposition.Aftertheenginestarts, releasethekey.Itwill returntotheON(orNormalMowing)position.
Setting the Cutting Height
1. Selecttheheightpositionof thecuttingdeckbyplacingthedecklift leverin anyof thedifferentcuttingheightnotchesontheright sideofthefender.
2. Adjustthedeckwheelssothat theyarebetween1A-inchand1A-inchabove thegroundwhenthetractorisonasmooth,flat surfacesuchasadriveway.
Toadjust Deck Wheels:
1. Removetheflangelocknutontheshoulderboltsecuringthedeckwheel.
2. Positionthewheeltothedesiredheightaslistedabove.SeeFigure8.
f
DoNOTholdthe keyin the STARTpositionfor longer than ten seconds
at atime. Doingso maycause damageto your engine's electric starter.
6. Aftertheenginestarts,deactivatethechokecontrolandplacethethrottle controlintheFASTposition.
NOTE:DoNOTleavethechokecontrolonwhileoperatingthetractor.Doingsowill resultina"rich"fuelmixtureandcausetheenginetorunpoorly.
Stoppingthe Engine
Ifyou strike a foreign object, stop the engine, disconnect the spark
plugwire(s)and ground againstthe engine. Thoroughlyinspectthe
machine for any damage. Repairthe damagebeforerestarting and operating
1. Ifthebladesareengaged,placethePTO(BladeEngage)leverin the disengaged(OFF)position.
2. TurntheignitionkeycounterclockwisetotheSTOPposition.
3. Removethekeyfromtheignitionswitchtopreventunintendedstarting.
DrivingTheTractor
Figure8
Securetheshoulderboltwith theflangelocknut.
Keephandsandfeet awayfrom the dischargeopeningof the cutting
deck.
Avoidsuddenstarts,excessivespeedandsuddenstops.
Donotleavetheseatofthe tractor without first placingthe PTO(Blade Engage)leverinthe disengaged(OFF)position,depressingthebrakepedal
andengaging the parkingbrake.Ifleavingthetractor unattended,also turn the ignitionkeyoffandremovethe key.
14
Alwayslookdownandbehindbeforeandwhile backinguptoavoida back- overaccident.
Indicator_, ; Light _ _ Z_
Reverse Push Button
1. Depressthebrakepedaltoreleasetheparkingbrakeandthenletthepedal up.
2. Movethethrottle leverintothe FAST(rabbit)position.
3. Placetheshift leverineithertheFORWARDorREVERSEposition.
IMPOR@NT_DoNOTusetheshift levertochangethedirectionoftravelwhenthe tractorisinmotion.Alwaysusethebrakepedaltobringthetractortoacomplete stopbeforeshifting.
4. Graduallybegintoapplypressuretothedrivepedal.Thefurtherdownthe pedalispushed,thefasterthetractorwill travelin thedesireddirection basedonthepositionoftheshiftlever.
5. Thelawntractorisbroughttoastopbyreleasingthedrivepedalandthen depressingthebrakepedal.
Beforeleavingthe operator'spositionfor anyreason,disengagetheblades, placethe shift leverinneutral,engagetheparkingbrake,shut engineoff andremovethe key.
Whenstopping the tractor for any reasonwhiJeona grasssurface, always:
1.
Placetheshiftleverinneutral,
2.
Engagetheparkingbrake,
3.
Shutengineoffandremovethekey.Doingsowill minimizethe possibility ofhavingyourlawn"browned"byhotexhaustfromyourtractor'srunning engine.
ReverseCautionMode
TheREVERSECAUTIONMODEpositionofthe keyswitchmoduleallowsthetractorto maneuverinreversewith theblades(PTO)engaged.
NOTE:Mowinginreverseisnotrecommended.
Useextremecautionwhile operating thetractor inthe REVERSECAUTION MODE.Alwayslookdownandbehindbeforeandwhile backing.Donot operatethe tractorwhen childrenorothersare around.Stopthetractor
immediatelyifsomeoneentersthearea.
Tousethe REVERSECAUTIONMODE:
NOTE:TheoperatorMUSTbeseatedinthetractorseat.
1. Starttheengineaspreviouslyinstructedon thepreviouspage.
2. TurnthekeyfromtheNORMALMOWING(Green)positiontotheREVERSE CAUTIONMODE(Yellow)positionofthekeyswitchmodule.SeeFigure9.
3. Pressthe REVERSEPUSHBUTTON(Orange,TriangularButton)at thetop, rightcornerofthekeyswitchmodule.Theredindicatorlightatthetop,left cornerof thekeyswitchmodulewill beONwhileactivated.SeeFigure9.
Reverse G R Caution
J;
F
Mode Position
Driving
Mode
Stop
position
position
J
Figure9
4. Onceactivated(indicatorlightON),thetractorcanbedriveninreversewith thecuttingblades(PTO)engaged.
5. Alwayslookdownandbehindbeforeandwhilebackingto makesureno childrenarearound.Afterresumingforwardmotion,returnthekeytothe NORMALMOWINGposition.
TheREVERSECAUTIONMODEwill remainactivateduntil:
a. ThekeyisplacedineithertheNORMALMOWINGpositionor STOP
positionor
b. Theoperatorleavestheseat.
DrivingOnSlopes
Referto theSLOPEGAUGEin theSafetyInstructionssectionofthemanualto help
determineslopeswhereyoumayoperatethistractorsafely.
Donotmowoninclineswith aslopein excessof15degrees(ariseof approximately2-112feet every10feet). Thetractorcouldoverturn and causeseriousinjury.
Mowupanddownslopes,NEVERacross.
Exerciseextremecautionwhenchangingdirectiononslopes.
Watchforholes,ruts,bumps,rocks,orotherhiddenobjects.Uneventerrain couldoverturnthemachine.Tallgrasscanhideobstacles.
Avoidturnswhendrivingonaslope.Ifaturn mustbemade,turndownthe slope.Turningupaslopegreatlyincreasesthechanceof a rollover.
Avoidstoppingwhendrivingupa slope.If it isnecessaryto stopwhile drivingupa slope,start upsmoothlyandcarefullyto reducethepossibility offlippingthetractoroverbackward.
15
Engagingthe 8lades
Engagingthe PTO(BladeEngage)transferspowertothecuttingdeckorother (separatelyavailable)attachments.Toengagetheblades,proceedasfollows:
1. Movethethrottle/chokecontrollevertotheFAST(rabbit)position.
2. GraspthePTO(BladeEngage)leverandpivotit allthewayforwardintothe engaged(ON)position.
3. Keepthethrottleleverinthe FAST(rabbit)positionfor themostefficientuse ofthecuttingdeckorother(separatelyavailable)attachments.
NOTE:Theenginewill automaticallyshutoff if thePTOisengagedwith theshiftleverinpositionforreversetravelwiththeignitionkeyintheON position.
Mulching
Mowing
Tohelpavoidbladecontactor athrown object injury,keepbystanders, helpers,childrenandpetsat least7Sfeetfrom the machinewhileit isin operation.Stopmachineifanyoneentersthe area.
Thefollowinginformationwill behelpfulwhenusingthecuttingdeckwith your tractor:
Planyourmowingpattern to avoiddischargeof materialstoward roads, sidewalks,bystandersandthe like.Also,avoiddischargingmaterial against awall or obstructionwhich maycausedischargedmaterialto ricochetback towardthe operator.
Amulchkitisavailableasanattachment.Mulchingisaprocessofrecirculating grassclippingsrepeatedlybeneaththecuttingdeck.Theultra-fineclippingsare thenforcedbackintothe lawnwheretheyactasanaturalfertilizer.
Amulchkitcanbepurchasedthroughtheretaillocationinwhichyoupurchased thistractor.Formoreinformation,simplycontactSearsat1-888-331-4569.
Usingthe DeckI.ift lever
Toraisethecuttingdeck,movethedecklift leverto theleft,then placeit inthe notchbestsuitedfor yourapplication.RefertoSettingTheCuttingHeightearlierin
thissection.
Donotmowat highgroundspeed,especiallyira mulchkitorgrasscollector isinstalled.
Forbestresultsit isrecommendedthatthefirsttwo lapsbecutwiththe dischargethrowntowardsthecenter.Afterthefirst twolaps,reversethe directiontothrowthedischargetotheoutsideforthebalanceof cutting. Thiswill giveabetterappearanceto thelawn.
Donotcutthegrasstooshort.Shortgrassinvitesweedgrowthandyellows quicklyindryweather.
Mowingshouldalwaysbedonewiththeengineatfull throttle.
Underheavierconditionsit maybenecessarytogobackoverthecutareaa secondtimeto getacleancut.
DoNOTattemptto mowheavybrushandweedsandextremelytall grass. Yourtractorisdesignedto mowlawns,NOTclearbrush.
Keepthebladessharpandreplacethebladeswhenworn.RefertoCutting
Bladesin theServicesectionofthismanualforproperbladesharpening
instructions.
Headlights
ThelampsareONwheneverthetractor'sengineisrunning. Thelampsturn OFFwhentheignitionkeyismovedtotheSTOPposition.
16
MAINTENANCESCHEDULE
Beforeperforminganytypeof maintenance/service,disengageall controls andstopthe engine.Waituntil all moving partshavecometoacomplete stop.Disconnectsparkplugwireandgroundit againstthe enginetoprevent unintendedstarting. Alwayswearsafety glassesduring operationorwhile performing anyadjustmentsor repairs.
BeforeEachUse
Inthe FirstFiveHours Every10Hours
Every25hours
1.
Engineoil level
2.
Mufflerareaandcontrols
3.
Fingerguard
I.
EngineOil
I.
Hood/Dashairvents
2.
Batteryterminals
3.
Deckspindlesandidlerbracket
I.
Airfilter'sprecleaner*
2.
Airfilter*
3.
Midsteeringarms,pivotshafts,
1. Check
2. Clean
3. Clean
1. Change
1. Clean
2. Clean
3. Lubricate
1. Clean
2. Clean
3. Lubricate
andaxles
Every50hours
Annually
BeforeStorage
4.
Frontwheelbearings
5.
Frontdeckwheels
1.
Engineoil/Oil filter
2.
Muffler
1.
Airfilter
2.
Airfilter'spre-deaner
3.
Sparkplug
4.
Aircoolingsystem*
5.
Fuelfilter
6.
SteeringGears
7.
RearWheels
1.
Hood/Dashairvents
2.
Batteryterminals
3.
Midsteeringarms,pivotshafts,
4. Lubricate
5. Lubricate
1. Change/Replace
2. Check
1. Replace
2. Replace
3. Replace
4. Clean
5. Replace
6. Clean
7. Removeandgreaseaxles
1. Clean
2. Clean
3. Lubricate
andaxles
4.
Frontwheelbearings
5.
Frontdeckwheels
6.
Deckspindlesandidlerbracket
7.
Pedalpivotpoints
4. Lubricate
5. Lubricate
6. Lubricate
7. Lubricate
*Servicemorefrequentlyunderdustyconditions.EngineMaintenance
Followthe maintenanceschedulegivenbelow.Thischartdescribesservice
guidelinesonly.UsetheServiceLogcolumnto keeptrackofcompleted
maintenancetasks.Tolocatethe nearestParts& RepairServiceCenteror to
scheduleservice,simply contact1-888-331-4569.
Beforeperforminganymaintenanceorrepairs,disengagethe PTO(Blade EngageLever),engagethe parkingbrake,stopthe engineandremovethe keyto preventunintendedstarting.
Ifthe enginehasbeenrecentlyrun,the engine,muffler and surrounding metalsurfaceswill behot andcancauseburnstothe skin.Exercisecaution
to avoidburns.
17
Checkingthe EngineOil
Usea4-stroke,oranequivalenthighdetergent,premiumqualitymotoroilcertified tomeetorexceedU.S.automobilemanufacturer'srequirementsforservice classificationof aminimumlevelSJ(higherletterratingsareacceptablesuchasSL andSMgrades).Motoroilwilldisplaythisdesignationonthecontainer.SAE10W-30 isrecommendedforgeneral,alltemperatureuse.Ifsingleviscosityoil isused,select theappropriateviscosityfortheaveragetemperatureinyourareafromthechart
below.
Colder _ 32°F _Warmer
Changingthe EngineOiland Filter
Ifthe enginehasbeenrecentlyrun,the engine,muffler andsurrounding metalsurfaceswill behot andcancauseburnsto theskin. Exercisecaution
toavoidburns.
NOTE:Theoilfiltershouldbechangedat everyoilchangeinterval. Theengineoilshouldbechangedin thefirst5hoursandthenevery50hoursor
onceaseason.Tochangetheengineoil,proceedasfollows:
1. Runtheengineforafewminutestoallowtheoilinthecrankcasetowarm up.Warmoilwill flow morefreelyandcarryawaymoreoftheengine
sedimentwhichmayhavesettledatthe bottomofthecrankcase.Usecareto avoidburnsfromhotoil.
Oil Viscosity Chart
Tochecktheengineoil,proceedasfollows:
Ensurethatthetractorisonalevelsurface.
Cleantheoilfill areaofanydebris.
1. Removethedipstick,seeFigure10,andwipewith acleancloth.
2. Reinsertdipstickandpresscompletelydown.
3. Removethedipstickandchecktheoillevel.ItshouldbeattheFullmarkon thedipstick.
2. Openthetractor'shoodandlocatetheoildrainportontherightsideofthe engine.SeeFigure11.
3. Disconnectsparkplugwireandkeepitawayfromsparkplug.
4. Removetheoilfill cap/dipstickfromtheoilfill tube.SeeFigure10.
5. Turnthesteeringwheelallthewaytothe righttobetterexposethedrain
plug.
6. Snapthesmallendofoildrainsleeveontothespaceprovidearoundtheoil drainplug.SeeFigure11.
OilDrain
Figure10
4. Iflow,addoilslowlyintotheengineoilfill. Donotoverfill.Afteraddingoil, waitoneminuteandthenrechecktheoillevel.
Donotoverfill. Overfillingwith oil maycausethe engineto not start, hard starting, orenginesmoking.IfovertheFULLmark onthe dipstick,drain oil to reduceoil levelto FULLmarkondipstick.
5. Replacedipstick,andtighten.
18
Figure11
7.
Removeoildrainpluganddraintheoil.
8.
Removetheoildrainsleeveandstoreinasafelocationforlateruse.
9.
Replacetheoildrainplug.
10.
Removetheoilfilter,seeFigure12,and disposeofit properly.
11.
Partiallyfillthenewoilfilter approximately3/4ofthewayfull with clean freshoil.Beforeyouinstallthenew oilfilter, lightly lubricatethe oilfilter gasketwithsomeoftheoilbysimplydippingyourfingerintheoiland
runningitaroundthegasket.
f
Beforereplacingthefuelfilter,drainthefueltank.Otherwise,fuelcanleak outandcauseafireorexplosion.
ToDrain the fuel:
Locatethefuelfilter,seeFigure11,whichisroutedontheleftsideofthe enginebetweenthefueltankandthecarburetor,andmaybeattachedtothe enginewithatie strap.Cutthetiestrap,if present,thenpinchthetabsonthe in-lineclamponthefuelfilterwithapairofpliers,slidetheclampupthefuel line.Pullthefuellinefreefromthefilterandplacetheopenendofthelineinto anapprovedcontainertodrainthefuel.
Tochangethe fuel filter:
1. Useplierstosqueezethetabsontheotherclamp(theout-linesideofthe fuelfilter),thenslidetheclampawayfromthefuelfilter.Twistandpullthe fuellineoffofthefuelfilter.SeeFigure13.
Oil Filter
Figure12
12. Installtheoil filterbyhanduntilthegasketcontactstheoilfilter adapter, thentightentheoilfilter 1/2to 3/4turns.
13. Refilltheenginewithnewmotoroiluntiltheoillevelonthedipstickreads FULL.Replacetheoilfill cap/dipstick.
Usedoil isahazardouswasteproduct.Disposeof usedoil properly.Donot discardwith householdwaste.Checkwithyourlocalauthoritiesororcontact 1-888-331-4569for alist ofsafedisposal/recyclingfacilities.
14. Startandruntheengine.Astheenginewarmsup,checkforoilleaks.
15. Stoptheengineandchecktheoillevel.Itshouldbeat theFULLmarkonthe dipstick.
FuelFilter
Gasolineanditsvaporsareextremely flammableand explosive.Fireor explosioncancausesevereburnsordeath.
Keepgasolineawayfromsparks,openflames,pilotlights,heat,andother ignitionsources.
Checkfuellines,tank,cap,andfittingsfrequentlyforcracksor leaks.Replace ifnecessary.
Beforereplacingthefuelfilter, drainthefuel tankaspertheinstructions below.
Donotdrainfuelwhentheengineishot.Allowtheengineadequatetimeto cool.Drainfuelintoanapprovedcontaineroutdoors,awayfromopenflame.
Drainanylargevolumeoffuelfromthetankbydisconnectingthefuelline fromthe in-linefuelfilter neartheengine.
RemovethefuellinefromtheIn-lineside(sidetowardsthefueltank)ofthe fuelfilter.
Replacementpartsmustbethesameandinstalledinthesamepositionas theoriginalparts.
Iffuelspills,wait untilit evaporatesbeforestartingengine.
Fuel Filter
\
Tab
Fuel Line
Clamp
j/
Figure1]
2. Checkthefuellinesforcracksorleaks.Replaceifnecessary.
3. Replacethefuelfilter withanoriginalequipmentreplacementfilter. Call 1-888-331-4569to purchasetheoriginalequipmentreplacementfilter.
4. Securethefuellineswith theclamps.
Iffilters, orcoversarenot installedcorrectlyseriousinjuryordeathcould
resultfrom backfire.Donot attempt to start the enginewith them removed,
Donotusepressurizedair orsolventsto cleanthe aircleanercartridge.
19
Air Cleaner
Paperfilterscannotbecleanedandshouldbereplacedevery100operatinghours; moreoftenifusedinextremelydustyconditions.
Neverusegasolineor low flashpoint solventsfor cleaningthe airfilter element.A fire orexplosioncouldresult.
IMPORTANT:Neverruntheenginewithouttheairfilter.Rapidenginewearwill result.
1.
Unscrewthethumbscrewsandremovetheairfilter cover.SeeFigure14.
Thumb
Screw
Air Filter
Figure14
2.
Removetheairfilter. SeeFigure15.
Removethefoampre-filterfromaroundthepaperairfilter. SeeFigure
16.Replacepaperelementwhendirtyordamaged.Cleanfoamelementor replacewhendamaged.
Air Filter
Figure16
Tocleanfoamelement,washinamildliquiddetergentandwater.Squeeze orpressthefoamelementtorinseoutdirtandwater.Donottwist;this coulddamageortearthefoamelement.Allowtodrythoroughlybefore
using.DONOToil thefoamelement.
5.
Attachthenewairfilterwith foamelement,aligningtheholeintheairfilter with theintakemanifold.SeeFigure17.
f
Figure15
20
/
/ i
Manifold
J
Figure17
6.
Attachtheairfilter cover,makingsuretoalignplasticribfeaturesonthe shroudtotheplasticfeatureson theairfilter cover.SeeFigure18.Turn thumbscrewsclockwiseuntilsnug.Checkfor anymisalignment.
Air Filter
Cover
Plastic
Feature
Shroud
P
Feature
Figure18
SparkPlugService
Toensureproperengineoperation,thesparkplugmustbeproperlygappedand freeofdeposits.
1. Removethesparkplugbootandusea sparkplugwrenchtoremovethe plug.SeeFigure19.
Measurethepluggapwithafeelergauge.Correctasnecessarybybending sideelectrode.SeeFigure20.Thegapshouldbesetto0.024-0.031in.
Electrode
Figure20
4. Checkthatthesparkplugwasherisingoodconditionandthreadthespark pluginbyhandtopreventcross-threading.
5. Afterthesparkplugisseated,tightenwith asparkplugwrenchtocompress thewasher.
NOTE:Wheninstallinganewsparkplug,tighten1/2turn afterthespark plugseatstocompressthewasher.Whenreinstallinga usedsparkplug, tighten1/8-1/4turn afterthesparkplugseatstocompressthewasher.
IMPORTANT:Thesparkplugmustbesecurelytightened.Animproperly tightenedsparkplugcanbecomeveryhotandmaydamagetheengine.
Muffler
Temperatureof muffler and nearbyengineareasmayexceed150°F(65°C). Avoidcontactwith theseareas.
Spark Plug
Spark Plug Boot
Figure19
Ifthe enginehasbeenrunning,themuffler will beveryhot.Becarefulnot
totouchthemuffler.
2.
Visuallyinspectthesparkplug.Discardthesparkplugifthereisapparent wear,orif theinsulatoriscrackedorchipped.Cleanthesparkplugwitha
wirebrushifit istobereused.
Inspectmufflerperiodically,andreplaceif necessary.Replacementparts forthe mufflermustbethesameandinstalledin thesamepositionasthe originalparts.
CleanEngine
Dailyorbeforeeveryuse,cleangrass,chafforaccumulateddebrisfrom engine.Keeplinkage,spring,andcontrolsclean.
Keepareaaroundandbehindmufflerfreeofanycombustibledebris.
Keepingenginecleanallowsairmovementaroundengine.
Enginepartsshouldbekeptcleantoreducetheriskofoverheatingand ignitionof accumulateddebris.
Donotusewater tocleanengineparts.Watercouldcontaminatefuel
system.Usea brushor drycloth.
CarburetorAdjustment
Thecarburetoronthisengineisnotadjustable.
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