Craftsman 247.203712, 247.203702, 247203704 Operator's Manual

perator's nual
T
TIO00 LAWN TRACTOR
7 Speed, Shift=on=the=Go
42" Deck
Model No. 247.203712
This product has a low emission engine which operates differently
from previously built engines. Before you start the engine, read and
Before using this equipment, read this manual and follow
all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com FormNo.769-09447B
For answers to your questions about
this product, call:
1=888=331 =4569
CraftsmanCustomerHotLine
(December9,2014)
Warranty Statement .......................................................... 2
Safety Instructions ............................................................ 3
Slope Gauge ..................................................................... 8
Assembly ........................................................................... 9
Operation ........................................................................ 11
CRAFTSMANLIMITEDWARRANTY
FORTWOYEARSfromthedateofpurchase,allnon-expendablepartsofthisridingequipmentarewarrantedagainstanydefectsinmaterialorworkmanship. Withproofofpurchase,adefectivenon-expendablepartwill receivefreein-homerepairorreplacementatoptionof seller.
BATTERYLIMITEDWARRANTY
FOR90DAYSfromthedateofpurchase,thebattery(anexpendablepart)ofthisridingequipmentiswarrantedagainstanydefectsinmaterialor workmanship.Withproofofpurchase,anewbatterywill besuppliedfreeofcharge.Youareresponsibleforthelaborcostofbatteryinstallation.
ADDITIONALLIMITEDWARRANTIES
inthefollowingadditionalwarranties,youareresponsibleforthelaborcostofpartinstallationafterthesecondyearfromthedateofpurchase. FORFIVEYEARSfromthedateofpurchase,theframeofthisridingequipmentiswarrantedagainstanydefectsinmaterialorworkmanship.Withproofof
purchase,anewframewillbesuppliedfreeofcharge. FORTENYEARSfromthedateofpurchase,thefrontaxleofthisridingequipmentiswarrantedagainstanydefectsinmaterialorworkmanship.Withproofof
purchase,anewfrontaxlewill besuppliedfreeofcharge. FORASLONGASITISUSEDbytheoriginalownerafterthetenthyearfromthedateofpurchase,thecastironfrontaxle(ifequipped)ofthisridingequipment
iswarrantedagainstanydefectsinmaterialorworkmanship.Withproofofpurchase,anewcastironfrontaxlewill besuppliedfreeofcharge.
WARRANTYSERVICE
Forwarrantycoveragedetailstoobtainfreerepairorreplacement,call1-888-331-4569orvisitthewebpage:www.craftsman.com/warranty Inallcasesabove,if partrepairorreplacementisimpossible,theridingequipmentwillbereplacedfreeofchargewiththesameoranequivalentmodel.
Alloftheabovewarrantycoverageisvoidifthisridingequipmentiseverusedwhileprovidingcommercialservicesorif rentedtoanotherperson. ThiswarrantycoversONLYdefectsinmaterial and workmanship.WarrantycoveragedoesNOTinclude:
Expendableparts(exceptbattery)thatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedto blades,sparkplugs,air cleaners,belts,andoilfilters.
Standardmaintenanceservicing,oilchanges,ortune-ups.
Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass.
Tireorwheelreplacementorrepairresultingfromnormalwear,accident,orimproperoperationormaintenance.
Repairsnecessarybecauseofoperatorabuse,includingbutnotlimitedto damagecausedbytowingobjectsbeyondthecapabilityoftheriding equipment,impactingobjectsthatbendtheframe,axleassemblyorcrankshaft,orover-speedingtheengine.
Repairsnecessarybecauseofoperatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproperstorage,failureto usethepropergradeandamountofengineoil,failureto keepthedeckclearofflammabledebris,orfailuretomaintaintheridingequipmentaccording tothe instructionscontainedintheoperator'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedtobecontaminatedoroxidized(stale).Ingeneral,fuelshouldbeusedwithin30days ofitspurchasedate.
Normaldeteriorationandwearoftheexteriorfinishes,orproductlabelreplacement.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstateto state.
SoarsBrandsManagementCorporation,NoffmanEstates,IL60179
EngineOil: SAE30
Fuel: UnleadedGasoline
© SearsBrands,LLC 2
Model Number: Serial Number:
Dateof Purchase:
Recordthe modelnumber,serialnumber,
anddateof purchaseabove.
Thissymbolpoints out importantsafety instructionswhich,if not followed,couldendangerthe personalsafetyand/or propertyof yourselfandothers.Readandfollow all instructionsin this manual beforeattempting to operatethis machine.Failuretocomplywith these instructionsmayresultin personalinjury.Whenyouseethissymbol,HEED
ITSWARNING!
Thismachinewasbuilt tobeoperatedaccordingto thesafeoperation practicesinthis manual.Aswith anytype of powerequipment, carelessnessorerroronthe part ofthe operatorcanresultinseriousinjury. Thismachineiscapableofamputating fingers, hands,toesand feet and
throwingdebris.Failuretoobservethefollowing safetyinstructionscould resultinseriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehiclecomponents containoremit chemicalsknowntoStateofCaliforniato causecancerand
birth defectsor other reproductiveharm. Batteryposts,terminals,and relatedaccessoriescontain leadandlead compounds,chemicalsknownto the Stateof Californiatocausecancerand
reproductiveharm.Washhandsafter handling.
GENERAL OPERATION
Read,understand,andfollowall instructionsonthemachineandinthe manual(s)beforeattemptingtoassembleandoperate.Keepthismanualin asafeplaceforfutureandregularreferenceandfororderingreplacement parts.
Befamiliarwith allcontrolsandtheirproperoperation.Knowhowtostop themachineanddisengagethemquickly.
Neverallowchildrenunder14yearsoldto operatethismachine.Children14 yearsold andovershouldreadandunderstandtheoperationinstructions andsafetyrulesinthismanualandshouldbetrainedandsupervisedbya parent.
Neverallowadultstooperatethismachinewithout properinstruction. Tohelpavoidbladecontactorathrownobjectinjury,keepbystanders,
helpers,childrenandpetsatleast75feetfromthemachinewhileit isin operation.Stopmachineif anyoneentersthearea.
Thoroughlyinspecttheareawheretheequipmentisto beused.Remove allstones,sticks,wire,bones,toys,andotherforeignobjectswhichcould bepickedupandthrownbytheblade(s).Thrownobjectscancauseserious personalinjury.
Planyourmowingpatterntoavoiddischargeofmaterialtowardroads, sidewalks,bystandersandthelike.Also,avoiddischargingmaterialagainst awall orobstructionwhichmaycausedischargedmaterialto ricochetback towardtheoperator.
Alwayswearsafetyglassesorsafetygogglesduringoperationandwhile performinganadjustmentor repairtoprotectyoureyes.Thrownobjects whichricochetcancauseseriousinjurytotheeyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksandshirts. Loosefitting clothesandjewelrycanbecaughtinmovableparts.Never operatethis machineinbarefeetorsandals.
Your Responsibility--Restrict the useof thispowermachineto personswho read,understandandfollow thewarningsand instructionsin
thismanualandonthemachine.
SAVETHESEINSTRUCTIONS!
Beawareof themowerandattachmentdischargedirectionanddonotpoint it atanyone.Donotoperatethemowerwithoutthedischargecoverorentire grasscatcherin itsproperplace.
Donotput handsorfeetnearrotatingpartsor underthecuttingdeck. Contactwiththe blade(s)canamputatehandsandfeet.
Amissingordamageddischargecovercancausebladecontactorthrown objectinjuries.
Stoptheblade(s)whencrossinggraveldrives,walks,orroadsandwhilenot cuttinggrass.
Watchfortrafficwhenoperatingnearorcrossingroadways.Thismachineis not intendedforuseon anypublicroadway.
Donotoperatethemachinewhileunderthe influenceofalcoholordrugs. Mowonlyindaylightorgoodartificiallight. Nevercarrypassengers.
Disengageblade(s)beforeshiftingintoreverse.Backupslowly.Alwayslook downandbehindbeforeandwhilebackingtoavoidaback-overaccident.
Slowdownbeforeturning.Operatethemachinesmoothly.Avoiderratic operationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntilthe blade(s)cometo acompletestopbeforeremovinggrasscatcher,emptying grass,uncloggingchute,removinganygrassordebris,or makingany adjustments.
Neverleavea runningmachineunattended.Alwaysturnoffblade(s),set parkingbrake,stopengineandremovekeybeforedismounting.
Useextracarewhenloadingor unloadingthemachineintoa trailerortruck. Thismachineshouldnotbedrivenupordownramp(s),becausethemachine couldtipover,causingseriouspersonalinjury.Themachinemustbepushed manuallyonramp(s)to loadorunloadproperly.
Mufflerandenginebecomehotandcancausea burn.Donottouch.
Checkoverheadclearancescarefullybeforedrivingunderlowhangingtree branches,wires,dooropeningsetc.,wheretheoperatormaybestruckor
pulledfromthemachine,whichcouldresultinseriousinjury. Disengageallattachmentclutchesanddepressthebrakepedalcompletely
beforeattemptingto startengine. Yourmachineisdesignedtocutnormalresidentialgrassofa heightnomore
than10".Donotattemptto mowthroughunusuallytall,drygrass(e.g., pasture)orpilesofdryleaves.Drygrassor leavesmaycontacttheengine exhaustand/orbuilduponthemowerdeckpresentingapotentialfire
hazard. Useonlyaccessoriesandattachmentsapprovedforthismachinebythe
machinemanufacturer.Read,understandandfollowall instructions providedwith theapprovedaccessoryorattachment.Foralist ofapproved
accessoriesandattachments,call1-888-331-4569. Dataindicatesthatoperators,age60yearsandabove,areinvolvedin a
largepercentageofridingmower-relatedinjuries.Theseoperatorsshould evaluatetheirabilitytooperatetheridingmowersafelyenoughto protect themselvesandothersfromseriousinjury.
Ifsituationsoccurwhicharenotcoveredin thismanual,usecareandgood
judgment.
SLOPE OPERATION
Slopesareamajorfactorrelatedtolossofcontrolandtip-overaccidentswhichcan resultinsevereinjuryordeath.Allslopesrequireextracaution.Ifyoucannotback uptheslopeorif youfeeluneasyon it, donotmowit.
Foryoursafety,usetheSlopeGuideincludedaspartofthismanualto measure slopesbeforeoperatingthis machineonaslopedorhillyarea.If theslopeisgreater than15degreesasshownonthe SlopeGuide,donotoperatethismachineonthat areaorseriousinjurycouldresult.
Do;
Mowupanddownslopes,notacross.Exerciseextremecautionwhen changingdirectiononslopes.
Watchfor holes,ruts,bumps,rocks,orotherhiddenobjects.Uneventerrain couldoverturnthemachine.Tallgrasscanhideobstacles.
Useslowspeed.Choosealowenoughspeedsettingsothatyouwill nothave tostoporshiftwhileontheslope.Tiresmaylosetractiononslopeseven thoughthebrakesarefunctioningproperly.Alwayskeepmachineingear whengoingdownslopestotakeadvantageof enginebrakingaction.
Followthemanufacturer'srecommendationsforwheelweightsor counterweightstoimprovestability.
Useextracarewith grasscatchersorotherattachments.Thesecanchange thestabilityofthemachine.
Keepallmovementontheslopesslowandgradual.Donotmakesudden changesinspeedordirection.Rapidengagementorbrakingcouldcause thefrontofthe machineto lift andrapidlyflip overbackwardswhichcould causeseriousinjury.
Avoidstartingorstoppingonaslope.Iftireslosetraction,disengagethe blade(s)andproceedslowlystraightdowntheslope.
Do Not:
Donotturnonslopesunlessnecessary;then,turnslowlyandgradually
downhill,if possible.
Donotmowneardrop-offs,ditchesorembankments.Themowercould
suddenlyturnoverifa wheelisovertheedgeof acliff, ditch,orifan edge cavesin.
Donottry tostabilizethemachinebyputtingyourfootontheground. Donotuseagrasscatcheronsteepslopes. Donotmowonwetgrass.Reducedtractioncouldcausesliding. Donotattempttocoastdownhill.Over-speedingmaycausetheoperatorto
losecontrolofthe machineresultinginseriousinjuryordeath. Donottow heavypull behindattachments(e.g.loadeddumpcart,lawn
roller,etc.)onslopesgreaterthan5 degrees.Whengoingdownhill,the
extraweighttendstopushthetractorandmaycauseyoutoloosecontrol
(e.g.tractormayspeedup,brakingandsteeringabilityarereduced,
attachmentmayjack-knifeandcausetractorto overturn).
CHILDREN
Tragicaccidentscanoccuriftheoperatorisnotalertto thepresenceofchildren.
Childrenareoftenattractedtothemachineandthemowingactivity.Theydonot understandthedangers.Neverassumethatchildrenwillremainwhereyoulastsaw
them.
Keepchildrenoutofthemowingareaandinwatchfulcareofaresponsible
adultotherthantheoperator.
Bealertandturnmachineoff ifachildentersthearea. Beforeandwhilebacking,lookbehindanddownforsmallchildren.
Nevercarrychildren,evenwith theblade(s)shutoff.Theymayfall offand be
seriouslyinjuredorinterferewith safemachineoperation.
Useextremecarewhenapproachingblindcorners,doorways,shrubs,trees
orotherobjectsthat mayblockyourvisionofa childwhomayrunintothe
machine.
Toavoidback-overaccidents,alwaysdisengagethecuttingblade(s)before shiftinginto Reverse.Ifequipped,the"ReverseCautionMode"(blades operatewhilemachineridesinreverse)shouldnotbeusedwhenchildrenor
othersarearound.
Keepchildrenawayfromhotorrunningengines.Theycansufferburnsfrom
ahotmuffler.
Removekeywhenmachineisunattendedtopreventunauthorized
operation.
Neverallowchildrenunder14yearsofagetooperatethismachine.Children14and overshouldreadandunderstandtheinstructionsandsafeoperationpracticesin thismanualandonthemachineandshouldbetrainedandsupervisedbyanadult.
TOWING
Towonlywith amachinethathasa hitchdesignedfor towing.Donotattach towedequipmentexceptat thehitchpoint.
Followthe manufacturersrecommendationforweightlimitsfor towed
equipmentandtowingonslopes.
Neverallowchildrenorothersinorontowedequipment.
4
Onslopes,theweightofthetowedequipmentmaycauselossoftractionand lossofcontrol.
Alwaysuseextracautionwhentowingwith amachinecapableofmaking tight turns(e.g."zero-turn"ride-onmower).Makewideturnstoavoid
jack-knifing.
Travelslowlyandallowextradistancetostop. Donotcoastdownhill.
SERVICE
Safe Handling of Gasoline: Toavoidpersonalinjuryorproperty damageuseextremecareinhandling
gasoline.Gasolineisextremely flammableandthe vaporsareexplosive. Seriouspersonalinjurycanoccurwhengasolineisspilledonyourselforyour clotheswhichcanignite. Washyourskinand changeclothesimmediately.
Useonlyanapprovedgasolinecontainer. Neverfill containersinsideavehicleoronatruckortrailerbedwithaplastic
liner.Alwaysplacecontainersonthegroundawayfromyourvehiclebefore filling.
Whenpractical,removegas-poweredequipmentfromthetruckor trailerandrefuelitontheground.Ifthisisnotpossible,thenrefuelsuch equipmentonatrailerwitha portablecontainer,ratherthanfromagasoline dispensernozzle.
Keepthenozzlein contactwith therimofthefueltankorcontaineropening atalltimesuntilfuelingiscomplete.Donotuseanozzlelock-opendevice.
Extinguishallcigarettes,cigars,pipesandothersourcesofignition. Neverfuelmachineindoors.
Neverremovegascaporaddfuelwhiletheengineishotor running.Allow engineto coolatleasttwominutesbeforerefueling.
Neveroverfill fueltank.Filltanktonomorethan1/2inchbelowbottomof fillernecktoallowspaceforfuelexpansion.
Replacegasolinecapandtightensecurely. Ifgasolineisspilled,wipeit off theengineandequipment.Movemachineto
anotherarea.Wait5minutesbeforestartingtheengine. Toreducefirehazards,keepmachinefreeof grass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremoveanyfuelsoakeddebris. Neverstorethemachineorfuelcontainerinsidewherethereisanopen
flame,sparkorpilotlightasonawaterheater,spaceheater,furnace,clothes dryerorothergasappliances.
Allowamachineto coolat leastfiveminutesbeforestoring.
General Service
Neverrunanengineindoorsorinapoorlyventilatedarea.Engineexhaust containscarbonmonoxide,anodorless,anddeadlygas.
Beforecleaning,repairing,orinspecting,makecertaintheblade(s)andall movingpartshavestopped.Disconnectthesparkplugwireandground againsttheenginetopreventunintendedstarting.
Periodicallycheckto makesurethebladescometo completestopwithin approximately(5)fivesecondsafteroperatingthebladedisengagement control.Ifthebladesdonotstopwithinthethistimeframe,yourmachine shouldbeservicedprofessionallybyaSearsorotherqualifiedservicedealer.
Checkbrakeoperationfrequentlyasitissubjectedtowearduringnormal operation.Adjustandserviceasrequired.
Checktheblade(s)andenginemountingboltsatfrequentintervalsfor propertightness.Also,visuallyinspectblade(s)for damage(e.g.,excessive wear,bent,cracked).Replacetheblade(s)with theoriginalequipment manufacturer's(O.E.M.)blade(s)only,listedinthismanual.Useofparts whichdonotmeettheoriginalequipmentspecificationsmayleadto improperperformanceandcompromisesafety!
Mowerbladesaresharp.Wrapthebladeorweargloves,anduseextra cautionwhenservicingthem.
Keepallnuts,bolts,andscrewstight tobesuretheequipmentisinsafe workingcondition.
Nevertamperwith thesafetyinterlocksystemorothersafetydevices.Check theirproperoperationregularly.
Afterstrikingaforeignobject,stoptheengine,disconnectthesparkplug wire(s)andgroundagainsttheengine.Thoroughlyinspectthemachinefor anydamage.Repairthedamagebeforestartingandoperating.
Neverattemptto makeadjustmentsorrepairsto the machinewhilethe engineis running.
Grasscatchercomponentsandthedischargecoveraresubjecttowear anddamagewhichcouldexposemovingpartsorallowobjectsto be thrown.Forsafetyprotection,frequentlycheckcomponentsandreplace immediatelywith originalequipmentmanufacturer's(O.E.M.)partsonly, listedinthis manual.Useof partswhichdonotmeettheoriginalequipment specificationsmayleadtoimproperperformanceandcompromisesafety!
Donotchangetheenginegovernorsettingsorover-speedtheengine.The governorcontrolsthemaximumsafeoperatingspeedof theengine.
Maintainorreplacesafetyandinstructionlabels,asnecessary. Observeproperdisposallawsandregulationsforgas,oil,etc.to protectthe
environment. AccordingtotheConsumerProductsSafetyCommission(CPSC)andtheU.S.
EnvironmentalProtectionAgency(EPA),thisproducthasanAverageUseful
Lifeof seven(7)years,or 270hoursofoperation.AttheendoftheAverage
UsefulLife,buyanewmachineorhavethemachineinspectedannuallyby aSearsorotherqualifiedservicedealertoensurethat allmechanicaland safetysystemsareworkingproperlyandnotwornexcessively.Failureto do socanresultin accidents,injuriesordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryordeath,donotmodifyengineinanyway.Tampering
with thegovernorsetting canleadto a runawayengineandcauseitto operateat unsafespeeds.Nevertamperwith factorysetting ofengine governor.
NOTICE REGARDING EMISSIONS
Engineswhicharecertified to complywithCaliforniaandfederal EPA emissionregulationsfor SORE(SmallOffRoadEquipment)arecertified tooperateonregularunleadedgasoline,andmayincludethefollowing
emissioncontrolsystems:EngineModification (EM),OxidizingCatalyst(OC), SecondaryAirInjection (SAI)andThreeWayCatalyst(TWC)ifsoequipped.
WARNING: Your Responsibility--Restrict the use of this power machine to persons who read, understand and follow
the warnings and instructions in this manual and on the machine.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineandshould
not beusedonor nearanyunimprovedforest-covered,brushcoveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwith a sparkarrestormeetingapplicablelocalor statelaws(if any).
Ifa sparkarrestorisused,it shouldbemaintained ineffectiveworking orderbytheoperator.Inthe StateofCaliforniatheaboveisrequiredby law (Section4442ofthe California PublicResourcesCode).Otherstatesmayhave similar laws.Federallawsapplyonfederal lands. Asparkarrestorforthe muffler isavailablethroughyournearestSearsParts andRepairServiceCenter.
SAVETHESEINSTRUCTIONS!
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearon thisproduct. Read,understand,and follow all instructionsonthemachinebefore
attempting toassembleandoperate.
! ! !
®
__) DANGER-- ROTATINGBLADES
_ WARNING--THROWN OBJECTS
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
Never carry passengers. Never carry children, even with the blades off.
DANGER-- ROTATINGBLADES
Mowing in reverse is not recommended.
DANGER-- ROTATINGBLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s)
can amputate hands and feet.
Always look down and behind before and while backing to avoid a back-over accident.
This machine may pick up and throw and objects which can cause serious personal injury.
6
A
DANGER -- SAFETY DEVICES Keep safety devices (guards, shields, switches, etc.) in place and working.
BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
WARNING-- SLOPE OPERATION Do not operate this machine on a slope greater than 15 degrees. Do not mow across slopes. Mow
up and down slopes no greater than 15 degrees. Avoid sudden turns. Use low speed. If machine stops going uphill, stop blades and back down slowly.
WARNING-- HOT SURFACE Engine parts, especially the muffler, become extremely hot during operation. Allow engine and
muffler to cool before touching.
DANGER- ROTATING BLADES To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass
catcher is in its proper place. If damaged, replace immediately.
WARNING -- FIREHAZARD Allow machine to cool before fueling or storing.
WARNING -- FIREHAZARD Do not drive through piles of dry leaves or tall grass. Keep machine free of debris.
WARNING -- FIREHAZARD Operation of this equipment may create sparks that can start fires around dry vegetation. A spark
arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. Do not allow debris to accumulate. The build up of debris
can lead to a fire.
(OK)
15° Slope
X
(TOO STEEP)
15° Slope
'_. _ Figure1
USETHISSLOPEGAUGETODETERMINE
IFA SLOPEIS TOOSTEEPFORSAFEOPERATION!
Tochecktheslope,proceedasfollows:
1. Removethis pageandfold alongthedashedline.
2. Locatea verticalobject onor behindtheslope(e.g.a pole,building,fence, tree,etc.)
3. Align eithersideof theslopegaugewith the object(SeeFigure1and Figure2).
4. Adjust gaugeupor downuntil the left cornertouchestheslope(SeeFigure1and Figure2).
5.
15°
dashedline
If thereisagap belowthegauge,theslope istoo steepfor safeoperation(SeeFigure2 above).
Figure2
Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death. Do not operate machine on slopes in excess of 15 degrees. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not
mow it. Always mow up and down the face of slopes, never mow across the face of slopes.
IM PORTANT: Yourtractorisshippedwith motoroil intheengine.However, youMUSTchecktheoillevelbeforeoperating.RefertotheService&Maintenance sectionforinstructionson checkingtheoillevel.
Attaching the Battery Cables
Shipping BraceRemoval
Makesurethe ridingmower'sengineisoff, removethe ignition key,and
setthe parkingbrakebefore removingthe shipping brace.Refertothe
CALIFORNIA PROPOSITION 65
Batteryposts,terminals, andrelatedaccessoriescontainleadandlead
compounds,chemicalsknown to the Stateof Californiato causecancerand
reproductiveharm.Washhandsafter handling.
Whenattachingbattery cables,alwaysconnectthe POSITIVE(Red)wire to its terminalfirst, followed bythe NEGATIVE(Black)wire.
Forshippingreasons,bothbatterycablesonyourequipmentmayhavebeenleft disconnectedfromtheterminalsatthefactory.Toconnectthe batterycables, proceedasfollows:
NOTE:ThepositivebatteryterminalismarkedPos.(+).Thenegativebattery terminalismarkedNeg.(-).
1. Removetheplasticcover,ifpresent,fromthepositivebatteryterminaland attachtheredcabletothepositivebatteryterminal(+)with theboltand hexnut.SeeFigure1.
2. Removetheplasticcover,ifpresent,fromthenegativebatteryterminaland attachtheblackcableto thenegativebatteryterminal(-) with theboltand hexnut.SeeFigure1.
f
Operatonsectonfor nstructonsonhowto setthe parkng brake.
Locatetheshippingbrace,if present,andaccompanyingwarningtagfound ontherightsideofthemower,betweenthedischargechutedeflectorand thecuttingdeck.SeeFigure2.
Figure2
Placethedecklift leverin thehighestcutting position.RefertoSettingthe
CuttingHeightintheOperationsectionofthismanual. Whilepushingthedischargechutedeflectortowardsthemachinewithyourleft
hand,removetheshippingbracewithyourrighthandbygraspingitbetweenyour thumbandindexfingerandrotatingitclockwise.
J
J
J
J
J
Figure1
3. Positionthe redrubberbootoverthepositivebatteryterminalto help protectitfromcorrosion.
NOTE:Ifthebatteryisput intoserviceafterthedateshownon topofbattery, chargethe batteryasinstructedin theService&Maintenancesectionofthis manualpriortooperatingthetractor.
Theshippingbrace,usedfor packagingpurposesonly,must beremovedand discardedbeforeoperatingyour riding mower.
Themowingdeckiscapableof throwing objects. Failuretooperatethe
ridingmowerwithout the dischargecoverinthe properoperating position
coud resut n setouspersona njuryand/orproperty damage.
Attaching TheSteeringWheel
J
Ifthesteeringwheelforyourtractordidnotcomeattached,thehardwarefor attachingithasbeenpackedwithinthesteeringwheel,beneaththesteeringwheel cap.Carefullypryoffthe steeringwheelcapandremovethehardware.
I. Withthewheelsof thetractorpointingstraightforward,placethesteering
wheeloverthesteeringshaft.
2. Placethewasher(withthecuppedsidedown)overthesteeringwheeland
securewith thehexbolt.SeeFigure3.
9
F
\
Figure3
3.
Placethesteeringwheelcapoverthecenterofthesteeringwheeland pushdownwarduntilit"clicks"intoplace.
Attaching TheSeat
Iftheseatforyourtractorwasnotattachedat thefactory,refertothefollowing steps.
NOTE:Forshippingreasons,seatsareeitherfastenedtothetractorseat'spivot bracketwith a plastictie,ormountedbackwardtothepivotbracket.Ineithercase, freetheseatfromitsshippingpositionandremovetheadjustmentknobfromthe bottomofseatbeforeproceedingwith theinstructionsbelow.
1. Asalreadyinstructed,removetheseatadjustmentknobinstalledbythe factoryin thebottomoftheseat.See"a"in Figure4.
Slidetheseatrearwardin theseatpivotbracket(c),liningupthecenter rearslotinthepivotbracketwith theremainingholeintheseat'sbase.See
Figure5.
Note:Becertainthetwoseattabsengaugethepivotbracketasshownin thebottominsetofFigure5.
Figure5
4. Selectdesiredpositionfortheseat,andsecurewith theadjustmentknob removedearlier(dinFigure5).
5. Toadjustthepositionof theseat,removetheadjustmentknobonthe bottomof theseat.Slidetheseatforwardor backwardasdesired.Reinstall
theadjustmentknob.SeeFigure5.
Tire Pressure
®
Figure4
2.
Aligntheseatovertheseatpivotbracketasshownin Figure4andfit the seatontothepivotbracketinsertingthetwo tabsontheseatbottominto theslotsonthepivotbracket.
Maximumtire pressureunderanycircumstancesis30psi.Equaltire pressure shouldbemaintained atall times.Neverexceedthemaximum inflation
)ressureshownonthe sidewallofthe tire,
Therecommendedoperatingtirepressureis:
Approximately10psiforthereartires Approximately14psiforthefronttires
IMPORTANT: Refertothetire sidewallforexacttire manufacturer's recommendedormaximumpsi.Donot overinflate.Uneventire
pressurecouldcausethecuttingdeckto mowunevenly.
10
B
H
G
A
C
©
D
F
Rgure6
A SpeedControlLever/ ParkingBrakeLever
B Throttle/chokecontrollever
C IgnitionSwitch
D DeckLiftLever E PTOLever(BladeEngage) F CupHolder
G ShiftLever
H Clutch-BrakePedal
NOTE:Anyreferenceinthis manualto theRIGHTor LEFTsideofthetractorisobservedfromoperator'sseatpositionfacingforward towardsthefrontof tractor.
MeetsANSISafety Standards
CraftsmanTractorsconformto thesafetystandardoftheAmericanNationalStandardsInstitute(ANSI).
11
E
SpeedControlLever
Thespeedcontrollever,locatedontheleft sideofthetractor's dashconsole,allowsyoutoregulatethegroundspeedofthelawn tractor.Touse,depresstheclutch-brakepedalandmovethelever outofthe parkingbrakenotchandforwardtoincreasethetractor's groundspeed.Whenadesiredspeedhasbeenreached,releasethe leverintoanappropriatenotchtomaintainthatspeed.
Toslowthetractor'sgroundspeed,depresstheclutch-brakepedal andmovethespeedcontrolleverrearwardandreleaseit intoa
notch.
Parking Brake
Tosettheparkingbrake,fully depresstheclutch-brakepedal.Move thespeedcontrolleverallthewaydownandintothe parkingbrake position.Releasetheclutch-brakepedaltoallowtheparkingbrake toengage.
Toreleasetheparkingbrake,depresstheclutch-brakepedalandmovethespeed controlleveroutofthenotchestothedesiredposition.Releasethespeedcontrol leverandtheclutch-brakepedal.
NOTE:Theparkingbrakemustbesetif theoperatorleavestheseatwiththeengine runningortheenginewill automaticallyshutoff.
7_
2-
1=
PARK
BRAKE
Throttle/Choke ControlLever
Thethrottle/chokecontrolleverislocatedontherightsideofthe tractor'sdashpanel.Thislevercontrolsthespeedoftheengine andwhenpushedallthewayforward,thechokecontrolalso. Whensetinagivenposition,thethrottlewill maintainauniform enginespeed.
IMPORTANT:Whenoperatingthetractorwith thecuttingdeck
engaged,thethrottle/chokecontrollevermustalwaysbeinthe
FAST(rabbit)position.
Ignition Switch
Thekeyswitch moduleisusedto
startandstopthe engine.Insertkey intothekeyswitch
moduleandturnclockwiseto the STARTposition.Releasethekeyinto
thenormalmowingpositiononce enginehasstarted.Theheadlightswill beactivatedautomatically.
Tostoptheengine,turn theignitionkeycounterclockwisetotheSTOPposition. IMPORTANT:Priortooperatingthetractor,refertoboththe"SafetyInterlock
System"and"StartingTheEngine"laterinthissectionofthismanualfordetailed instructionsregardingthe IgnitionSwitchModule.
Shift Lever
Theshiftleverislocatedontheleft side ofthefenderandhasthreepositions,
FORWARD,NEUTRALandREVERSE.The
clutch-brakepedalmustbedepressed andthetractormustnotbeinmotion
whenthemovingshiftlever.
IMPORTANT:Neverforcetheshift lever. Doingsomayresultin
seriousdamageto thetractor's transmission.
DeckLift Lever
Foundonyourtractor'srightfender,thedecklift leverisusedto changetheheight ofthecuttingdeck.Touse,movethelevertotheleft,thenplaceinthenotchbest suitedforyourapplication.
PTO(Blade Engage)Lever
Foundonthetractor'srightfender,thePTO(bladeengage)lever isusedto engagepowertothecuttingdeckorother(separately available)attachments.Tooperate,movetheleveralltheway forward.Movingthe leverallthewayrearwardintothe PTOOFF positiondisengagespowertothecuttingdeck/attachment.
NOTE:ThePTO(bladeengage)levermustbeinthedisengaged(PTO OFF)positionwhenstartingtheengine.
CupHolder Thetractor'scupholderislocatedonthefendertotheleftofthe
seat.
Seat Adjustment Knob Theseatadjustmentknobislocatedonthebottomsideoftheseat.
Usethisknobtoadjusttheseatforwardorrearwardto acomfortable operatingpositionbylooseningtheknob,positioningtheseatto the desiredpreference,thenretighteningtheknob.
Clutch-BrakePedal
Theclutch-brakepedalislocatedon theleftsideofthelawntractor,alongthe runningboard.Depresstheclutch-brakepedalpartwaydownwhenslowingthe tractorbychangingspeeds(Referto SpeedControlLever).Depressthe pedalallthe waydowntoengagethediscbrakeandbringthetractortoacompletestop.
NOTE:Thepedalmustbedepressedtostart theengine.Referto SafetyInterlock Switcheslaterin thissectionofthismanual.
Neverleavearunningmachineunattended.AlwaysdisengagePTO(Blade EngageLever),moveshift leverinto neutral position,setparking brake, stopengineand removekeytopreventunintendedstarting.
12
Gasand OilFill-up
Oil
IMPORTANT:Yourtractorisshippedwith motoroil intheengine.However,you MUSTchecktheoillevelbeforeoperating.Becarefulnottooverfill.
Forinstructionsonhowtochecktheengineoil,refertoCheckingTheEngineOilin theServiceandMaintenancesectionof thismanual.
Gasoline
Thegasolinetankislocatedunderthehood.Donotoverfill.
Useextremecarewhenhandling gasoline.Gasolineisextremelyflammable andthe vaporsareexplosive.Neverfuelmachineindoorsorwhilethe
engineishotor running. Extinguishcigarettes,cigars,pipes,andother sourcesof gnt on.
NOTE:Purchasegasolineinsmallquantities.Donotusegasolineleftoverfromthe previousseason,to minimizegumdepositsin thefuelsystem.
Thisengineiscertifiedtooperateonunleadedgasoline.Forbestresults,fill thefueltankwith onlyclean,fresh,unleadedgasolinewith apumpsticker octaneratingof 87orhigher.
Gasohol(upto 10%ethylalcohol,90%unleadedgasolinebyvolume)isan approvedfuel.Othergasoline/alcoholblends,suchasE85,arenotapproved.
MethylTertiaryButylEther(MTBE)andunleadedgasolineblends(uptoa maximumof 15%MTBEbyvolume)areapprovedfuels.Othergasoline/ether blendsarenotapproved.
Fillfueltankoutdoorsorinwell-ventilatedarea. Donotoverfillfueltank.Filltankto nomorethan1/2inchbelowbottomof
fillerneckto allowspaceforfuelexpansion. Neverremovegascaporaddfuelwhiletheengineishotor running.Allow
engineto coolatleasttwominutesbeforerefueling. Ifgasolineisspilled,wipeit off theengineandequipment.Movemachineto
anotherarea.Wait5minutesbeforestartingtheengine.
ToAddGasoline
1. Turntheengineoffandletenginecoolatleast2minutesbeforeremoving thefuelcap.Thegasolinetankisundertherearfender,withthefuelfill cap locatedin thecenteroftherearfender.Thefuelcapistetheredtothetractor topreventitsloss.Donotattempttoremovethecapfromthetractor.
2. Fillthefueltankwithgasoline.
3. Reinstallthefuelcap.
Note:Thetractorisfitted with atethered,ratchetingfuel cap.STOPfilling thetank oncethefuelisseeninsidethefiller neck.Thisensuresthat aproperexpansion volumeiscreated,otherwisethefuelcanoverflowcreatinga hazardoussituation. DoNOTtopoffthe fueltank.SeeFigure7.
Figure7
Avoid Serious Injury or Death
Goupanddownslopes,notacross. Avoidsuddenturns.
Donotoperatetheunitwhereit couldsliportip. Ifmachinestopsgoinguphill,stopbladesandbackdownhillslowly. Donotmowwhenchildrenorothersarearound.
Nevercarrychildren,evenwith bladesoff. Lookdownandbehindbeforeandwhilebacking.
Keepsafetydevices(guards,shields,andswitches)inplaceandworking. Removeobjectsthat couldbethrownbytheblades.
Knowlocationandfunctionofallcontrols. Besurebladesandenginearestoppedbeforeplacinghandsorfeetnear
blades. Beforeleavingoperator'sposition,stoptractor,disengageblades,engage
parkingbrake,shutengineoff,andremovekey.
Read Operator's Manual
SafetyInterlock System
Thesafetyinterlocksystemisdesignedfor safeoperationofthetractor.Ifthis systemshouldevermalfunction,donotoperatethetractor.Immediatelycontact
1-888-331-4569to havethesystemserviced.
Thesafetyinterlocksystempreventstheenginefromstartingunless theparkingbrakeisengagedandthePTO(BladeEngage)leverisinthe disengaged(OFF)position.
Thesafetyinterlocksystemwill automaticallyshutoff theengineifthe operatorleavestheseatbeforeengagingtheparkingbrake.
Thesafetyinterlocksystemwill automaticallyshutoff theengineifthe operatorleavesthetractor'sseatwiththe PTO(BladeEngage)leverengaged, regardlessofwhethertheparkingbrakeisengaged.
13
Theenginewill automaticallyshutoffif thePTO(BladeEngage)leveris movedintotheengaged(ON)positionwith theshift leverinReverse.
Ignition Switch
Theignitionswitchisactivatedtostarttheengine.Insertkeyintotheignition switchandturnclockwiseto the STARTposition.ReleasethekeyintotheON positiononceenginehasfired.SeeFigure8.
Tostoptheengine,turn theignitionkeycounterclockwiseto theOFFposition.See Figure8.
Setting the CuttingHeight
1. Selecttheheightpositionofthecuttingdeckbyplacingthedecklift leverin anyofthesixdifferentcuttingheightnotchesonthe rightsideofthefender.
Keephandsand feet away from the discharge opening of the cutting
deck.
Starting the Engine
Neverleavea running machine unattended. Always disengage PTO, move shift lever intoneutral position, set parking brake, stop engine
land remove key to prevent un ntended start ng. IMPORTANT:Priortooperatingthetractor,refertobothSafetyInterlockSwitches
andStartingTheEngineintheOperationsectionof thismanualforfurtherdetailed instructions.
Off
Start
Off
J
Figure8
Donotoperatethe tractor ifthe interlocksystemismalfunctioning. This
systemwasdesignedforyoursafetyand protection.
NOTE:Referto theGasolineandOilfill-upinstructionsearlierinthissection.
I. Insertthetractorkeyintotheignitionswitch.
2. PlacethePTO(BladeEngage)leverinthedisengaged(OFF)position.
3. Engagethetractor'sparkingbrake.
4. Activatethechokecontrolbymovingthethrottle/chokeleverallthewayup intothechokeposition.
5. TurntheignitionkeyclockwisetotheSTARTposition.Aftertheenginestarts, releasethekey.Itwill returntotheON(orNormalMowing)position.
DoNOTholdthekeyinthe STARTpositionforlongerthanten
secondsat atime. Doingsomaycausedamagetoyourengine's electricstarter.
6. Aftertheenginestarts,deactivatethechokecontrolandplacethethrottle
controlintheFASTposition.
NOTE:DoNOTleavethechokecontrolonwhileoperatingthetractor.Doingsowill resultina"rich"fuel mixtureandcausetheenginetorun poorly.
Engagingthe ParkingBrake
Toengagethe parking brake:
I. Fullydepresstheclutch-brakepedalandholditdownwithyourfoot.
2. Movethespeedcontrolleverallthewaydownandintotheparkingbrake position.
3. Releasethedutch-brakepedalto allowtheparkingbraketo engage.
Toreleasethe parking brake:
I. Depresstheclutch-brakepedalandmovethespeedcontrolleveroutofthe
parkingbrakepositionandintoadesiredspeed.
14
Stoppingthe Engine
If you strike a foreign object, stop the engine, disconnect the spark plug wire(s) andground against the engine. Thoroughly inspect the machine for anydamage. Repairthe damage before restarting and operating
Ifthebladesareengaged,placethe PTO(BladeEngage)leverinthe disengaged(OFF)position.
2_
TurntheignitionkeycounterclockwisetotheSTOPposition.
3.
Removethekeyfromtheignitionswitchto preventunintendedstarting.
Driving TheTractor
Avoidsuddenstarts,excessivespeedandsuddenstops.
Donotleavethe seatofthe tractorwithout first placingthe PTO(Blade Engage)leverinthe disengaged(OFF)position, depressingthe brakepedal andengagingthe parking brake.If leavingthe tractorunattended,also turn the ignition keyoff andremovethe key.
Alwayslookdownand behindbeforeandwhile backingupto avoida back- overaccident.
1. Depresstheclutch-brakepedaltoreleasetheparkingbrakeandthenlet the pedalup.
2. Movethethrottle leverintothe FAST(rabbit)position.
3. Placetheshift leverineithertheFORWARDorREVERSEposition.
IMPORTANT: DoNOTusetheshift levertochangethedirectionoftravelwhen thetractorisinmotion.Alwaysusetheclutch-brakepedaltobringthetractorto a completestopbeforeshifting.
4. Releasetheparkingbrakebydepressingtheclutch-brakepedaland positioningthespeedcontrolleverinthedesiredposition.
IMPORTANT: First-timeoperatorsshouldusespeedpositions1or2.Become completelyfamiliarwith thetractor'soperationandcontrolsbeforeoperatingthe tractorinhigherspeedpositions.
5. Releaseclutch-brakepedalslowlytoputunitintomotion.
6. Thelawntractorisbroughttoastopbydepressingtheclutch-brakepedal.
flOTE:Whenoperating the unit initially, there will be little difference between the highest two speeds until after the belts have seated themselves into the pulleys during the break-in period.
Before leaving the operator's position for any reason, disengage the blades, place the shift lever in neutral, engage the parking brake, shut engine off and remove the key.
2. Engagetheparkingbrake.
3. Shutengineoffandremovethekey.Doingsowill minimizethepossibility ofhavingyourlawn"browned"byhotexhaustfromyourtractor'srunning engine.
Ifunitstallswithspeedcontrolinhighspeed,orif unitwill notoperatewith speed
controlleverinalowspeedposition,proceedasfollows:
1. PlaceshiftleverinNEUTRAL
2. Restartengine.
3. Placespeedcontrolleverin highestspeedposition.
4. Releaseclutch-brakepedalfully.
5. Depressclutch-brakepedal.
6. Placespeedcontrolleverin desiredposition.
7. PlaceshiftleverineitherFORWARDorREVERSE,andfollownormaloperating procedures.
Driving OnSlopes
Referto theSLOPEGAUGEintheSafetyInstructionssectionofthemanualtohelp
determineslopeswhereyoumayoperatethistractorsafely.
Donotmowoninclineswith aslopein excessof 15degrees(ariseof approximately2412feet every10feet). Thetractorcouldoverturn and causeseriousinjury.
Mowupanddownslopes,NEVERacross.
Exerciseextremecautionwhenchangingdirectiononslopes.
Watchforholes,ruts,bumps,rocks,orotherhiddenobjects.Uneventerrain couldoverturnthemachine.Tallgrasscanhideobstacles.
Avoidturnswhendrivingonaslope.Ifaturnmustbemade,turndownthe slope.Turningupaslopegreatlyincreasesthechanceofarollover.
Avoidstoppingwhendrivingupa slope.Ifit isnecessarytostopwhile drivingupa slope,start upsmoothlyandcarefullyto reducethepossibility offlippingthetractoroverbackward.
Engagingthe Blades
Engagingthe PTO(BladeEngage)transferspowertothecuttingdeckorother (separatelyavailable)attachments.Toengagetheblades,proceedasfollows:
1. MovethethrotNe/chokecontrolleverto theFAST(rabbit)position.
2. Graspthe PTO(BladeEngage)leverandpivotitallthewayforwardintothe engaged(ON)position.
3. KeepthethrottleleverintheFAST(rabbit)positionforthemostefficientuse ofthecuttingdeckorother(separatelyavailable)attachments.
NOTE:Theenginewill automaticallyshutoff ifthe PTO(BladeEngage)leveris
movedintotheengaged(ON)positionwiththeshiftleverinReverse.
IMPORTANT: Whenstoppingthetractorforanyreasonwhileonagrass surface,always:
1. Placetheshift leverinneutral.
15
Mukhing
Amulchkitisavailableasanattachment.Mulchingisaprocessofrecirculating grassclippingsrepeatedlybeneaththecuttingdeck.Theultra-fineclippingsare thenforcedbackintothe lawnwheretheyactasanaturalfertilizer.
Amulchkitcanbepurchased.Seethe ReplacementParts&Attachmentssectionof thismanualformoreinformation.
Using the Deck Lift Lever Toraisethecuttingdeck,movethedecklift leverto theleft,then placeitinthe
notchbestsuitedfor yourapplication.RefertoSettingTheCuttingHeightearlierin thisOperationsection.
MOWING
Tohelpavoidbladecontact ora thrown object injury,keepbystanders,
I helpers,childrenand petsatleast7Sfeet from the machinewhileit isin [operation. Stopmachineifanyoneentersthe area.
Thefollowinginformationwill behelpfulwhenusingthecuttingdeckwith your tractor:
Planyourmowing pattern toavoiddischargeofmaterialstoward roads, sidewalks,bystandersandthe like.Also,avoiddischargingmaterial against awall orobstruction which maycausedischargedmaterial to ricochetback towardthe operator.
Headlights
ThelampsareONwheneverthetractor'sengineisrunning. Thelampsturn OFFwhentheignitionkeyismovedto theSTOPposition.
Donotmowathighgroundspeed,especiallyira mulchkitorgrasscollector isinstalled.
Forbestresultsit isrecommendedthat thefirsttwo lapsbecutwith the dischargethrowntowardsthecenter.Afterthefirsttwolaps,reversethe directiontothrowthedischargetotheoutsideforthe balanceofcutting. Thiswill givea betterappearanceto thelawn.
Donotcutthegrasstooshort.Shortgrassinvitesweedgrowthandyellows quicklyindryweather.
Mowingshouldalwaysbedonewiththeengineat full throttle. Underheavierconditionsitmaybenecessarytogobackoverthecutareaa
secondtimetogetacleancut. DoNOTattempttomowheavybrushandweedsandextremelytallgrass.
Yourtractorisdesignedtomowlawns,NOTclearbrush. Keepthebladessharpandreplacethebladeswhenworn.RefertoCutting
BladesintheServicesectionof thismanualforproperbladesharpening
instructions.
16
MAINTENANCESCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageallcontrols andstoptheengine.Waituntilallmovingpartshavecometoacomplete stop.Disconnectsparkplugwireandgrounditagainsttheengineto prevent unintendedstarting.Alwayswearsafetyglassesduringoperationorwhile performinganyadjustmentsorrepairs.
BeforeEachUse 1. Engineoil level 1.
2. Mufflerareaandcontrols 2.
3. Fingerguard 3.
Inthe FirstFiveHours 1. EngineOil 1. Every10Hours 1. Hood/Dashairvents 1.
2. Batteryterminals 2.
3. Deckspindlesandidlerbracket 3.
Every25hours 1. Airfilter'spre-cleaner* 1.
2. Airfilter* 2.
3. Midsteeringarms,pivotshafts, 3. andaxles
4. Frontwheelbearings 4.
5. Frontdeckwheels 5.
Every50hours 1. Engineoil/Oil filter 1.
2. Muffler 2.
Annually 1. Airfilter 1.
2. Airfilter'spre-cleaner 2.
3. Sparkplug 3.
4. Aircoolingsystem* 4.
5. Fuelfilter 5.
6. SteeringGears 6.
7. RearWheels 7.
BeforeStorage 1. Hood/Dashair vents 1.
2. Batteryterminals 2.
3. Midsteeringarms,pivotshafts, 3. andaxles
4. Frontwheelbearings
5. Frontdeckwheels
6. Deckspindlesandidlerbracket
7. Pedalpivotpoints
*Servicemorefrequentlyunderdustyconditions.
Followthe maintenanceschedulegivenbelow.Thischartdescribesservice
guidelinesonly.UsetheServiceLogcolumnto keeptrackofcompleted
maintenancetasks.Tolocate the nearest Parts& RepairServiceCenterorto
scheduleservice,simplycontact1-888-331-4569.
Check Clean
Clean Change
Clean Clean
Lubricate
Clean Clean
Lubricate
Lubricate Lubricate
Change/Replace Check
Replace Replace Replace
Clean
Replace
Clean
Removeandgreaseaxles
Clean Clean
Lubricate
4. Lubricate
5. Lubricate
6. Lubricate
7. Lubricate
Beforeperforminganymaintenanceor repairs,disengagethe PTO(Blade EngageLever),engagethe parkingbrake,stopthe engineandremovethe keyto preventunintendedstarting.
Ifthe enginehasbeenrecentlyrun,the engine,muffler and surrounding metalsurfaceswill behot andcancauseburnstothe skin. Exercisecaution
to avoidburns.
17
EngineMaintenance
Checkingthe Engine Oil
Usea4-stroke,oranequivalenthighdetergent,premiumqualitymotoroilcertifiedto meetorexceedU.S.automobilemanufacturer'srequirementsfor serviceclassification ofaminimumlevelSJ(higherletterratingsareacceptablesuchasSLandSMgrades). Motoroilwill displaythisdesignationonthecontainer.SAE10W-30isrecommended forgeneral,alltemperatureuse.Ifsingleviscosityoilisused,selecttheappropriate viscosityfortheaveragetemperatureinyourareafromthechartbelow.
E
Colder _ 32°F _Warmer
Changingthe EngineOiland Filter
Ifthe enginehasbeenrecentlyrun,the engine,muffler andsurrounding metalsurfaceswill be hot andcancauseburnsto theskin.Exercisecaution
toavoidburns.
NOTE:Theoilfilter shouldbechangedat everyoilchangeinterval. Theengineoilshouldbechangedinthefirst5hoursandthenevery50hoursor
onceaseason.Tochangetheengineoil,proceedasfollows:
1. Runtheengineforafew minutestoallowtheoilinthecrankcaseto warm up.Warmoilwill flow morefreelyandcarryawaymoreoftheengine
sedimentwhichmayhavesettledatthe bottomofthecrankcase.Usecareto avoidburnsfromhotoil.
Oil Viscosity Chart
Checkyourengineoillevelmorefrequentlyto avoidpossibleenginedamagefrom runninglowonoil.
Tochecktheengineoil,proceedasfollows:
Ensurethatthetractorisonalevelsurface. Cleantheoilfill areaofanydebris.
1. Removethedipstick,seeFigure9,andwipewith acleancloth.
2. Reinsertdipstickandpresscompletelydown.
3. Removethedipstickandchecktheoillevel.ItshouldbeattheFullmarkon thedipstick.
Di
2. Openthetractor'shoodandlocatetheoildrainportontherightsideofthe engine.SeeFigure9.
3. Disconnectsparkplugwireandkeepit awayfromsparkplug.
4. Removetheoilfill cap/dipstickfromtheoilfill tube.SeeFigure9.
5. Turnthesteeringwheelallthewaytothe rightto betterexposethedrain
plug.
6. Attachtheoildrainhose(packedwiththismanual)onthedrainportas showninFigure10.Placetheoppositeendofthesleeveinacontainer suitableforcollectingoilwith acapacityofnotlessthan64oz.
OilDrain
Figure9
4. Iflow,addoil slowlyintotheengineoilfill. Donotoverfill.Afteraddingoil, waitoneminuteandthenrechecktheoillevel.
Donotoverfill. Overfillingwith oil maycausethe engineto notstart, hard starting, orenginesmoking.IfovertheFULLmarkonthe dipstick,drainoil to reduceoillevelto FULLmarkondipstick.
5. Replacedipstick,andtighten.
18
Figure10
7.
Removeoildrainpluganddraintheoil.
8.
Removetheoildrainsleeveandstoreinasafelocationforlateruse.
9.
Replacetheoildrainplug.
10.
Removetheoilfilter,seeFigure11,and disposeofit properly.
11.
Partiallyfillthenewoilfilter approximately3/4ofthewayfull with clean freshoil.Beforeyouinstallthenewoilfilter, lightly lubricatethe oilfilter gasketwithsomeof theoilbysimplydippingyourfingerintheoiland
runningitaroundthegasket.
f
Beforereplacingthefuel filter,drainthefueltank.Otherwise,fuelcanleak outandcauseafire orexplosion.
ToDrain the fuel:
Locatethefuelfilter,seeFigure12,whichisroutedontheleftsideofthe enginebetweenthefueltankandthecarburetor,andmaybeattachedtothe enginewithatiestrap.Cutthetiestrap,if present,thenpinchthetabsonthe in-lineclamponthefuelfilterwith apairofpliers,slidetheclampupthefuel line.Pullthefuellinefreefromthefilterandplacetheopenendofthelineinto anapprovedcontainertodrainthefuel.
Tochangethe fuel filter:
1. Useplierstosqueezethetabsontheotherclamp(theout-linesideofthe fuelfilter),thenslidetheclampawayfromthefuelfilter.Twistandpullthe fuellineoffofthefuelfilter.SeeFigure12.
Oil Filter
Figure11
12. Installtheoil filter byhanduntilthegasketcontactstheoilfilter adapter, thentightentheoilfilter 1/2to3/4turns.
13. Refilltheenginewithnewmotoroiluntiltheoillevelonthedipstickreads FULL.Replacetheoilfill cap/dipstick.
Usedoil isahazardouswasteproduct.Disposeof usedoil properly.Donot discardwith householdwaste.Checkwithyourlocalauthoritiesorcontact 1-888-331-4569for alist ofsafedisposal/recyclingfacilities.
14. Startandruntheengine.Astheenginewarmsup,checkforoilleaks.
15. Stoptheengineandchecktheoil level.Itshouldbeat theFULLmarkonthe dipstick.
FuelFilter
Gasolineanditsvaporsareextremely flammableand explosive.Fireor explosioncancausesevereburnsordeath.
Keepgasolineawayfromsparks,openflames,pilotlights,heat,andother ignitionsources.
Checkfuellines,tank,cap,andfittingsfrequentlyforcracksor leaks.Replace if necessary.
Beforereplacingthefuelfilter,drainthefueltankaspertheinstructions below.
Donotdrainfuelwhentheengineishot.Allowtheengineadequatetimeto cool.Drainfuelinto anapprovedcontaineroutdoors,awayfromopenflame.
Drainanylargevolumeoffuelfromthetankbydisconnectingthefuelline fromthe in-linefuelfilter neartheengine.
Removethefuellinefromthe In-lineside(sidetowardsthefueltank)of the fuelfilter.
Replacementpartsmustbethesameandinstalledinthesamepositionas theoriginalparts.
Iffuelspills,wait untilit evaporatesbeforestartingengine.
Fuel Filter
\
Tab
Fuel Line
Clamp
j/
Figure12
2. Checkthefuellinesforcracksorleaks.Replaceif necessary.
3. Replacethefuelfilter withanoriginalequipmentreplacementfilter. Call 1-888-331-4569to purchasetheoriginalequipmentreplacementfilter.
4. Securethefuellineswith theclamps.
Iffilters, orcoversarenot installedcorrectlyseriousinjuryordeathcould
resultfrom backfire.Donotattempt to startthe enginewith them removed,
Donotusepressurizedair orsolventsto cleanthe airfilter cartridge.
19
AirFilter
Paperfilterscannotbecleanedandshouldbereplacedevery100operatinghours;
moreoftenif usedin extremelydustyconditions.
Neverusegasolineor low flashpoint solventsfor cleaningthe airfilter element.A fire orexplosioncouldresult.
IMPORTANT:Neverruntheenginewithout theairfilter.Rapidenginewearwill result.
1. Unscrewthethumbscrewsandremovetheairfilter cover.SeeFigure13.
Thumb
Screw
Air Filter
Removethefoampre-filterfromaroundthepaperairfilter. SeeFigure
15.Replacepaperelementwhendirtyordamaged.Cleanfoamelementor replacewhendamaged.
Air Filter
2.
Removetheairfilter. SeeFigure14.
Figure13
//
Figure15
4. Tocleanfoamelement,washinamildliquiddetergentandwater.Squeeze orpressthefoamelementto rinseout dirtandwater.Donottwist;this coulddamageortearthefoamelement.Allowto drythoroughlybefore
using.DONOToil thefoamelement.
5. Attachthenewairfilterwith foamelement,aligningtheholeintheairfilter with theintakemanifold.SeeFigure16.
/// i
/
Figure14
Figure16
20
6.
Attachtheairfilter cover,makingsuretoalignplasticribfeaturesonthe shroudtotheplasticfeaturesontheairfilter cover.SeeFigure17.Turn thumbscrewsclockwiseuntilsnug.Checkfor anymisalignment.
Air Filter
Cover
Plastic
Feature
Shroud
P
Feature
Figure17
SparkPlugService
Toensureproperengineoperation,thesparkplugmustbeproperlygappedand freeofdeposits.
I. Removethesparkplugbootandusea sparkplugwrenchtoremovethe
plug.SeeFigure18.
f
Measurethepluggapwithafeelergauge.Correctasnecessarybybending sideelectrode.SeeFigure19.Thegapshouldbesetto0.024-0.031in.
Electrode
J
Figure19
4. Checkthatthesparkplugwasherisingoodconditionandthreadthespark pluginbyhandtopreventcross-threading.
5. Afterthesparkplugisseated,tightenwith asparkplugwrenchtocompress thewasher.
NOTE:Wheninstallinganewsparkplug,tighten1/2turnafterthespark plugseatstocompressthewasher.Whenreinstallingausedsparkplug, tighten1/8-1/4turnafterthesparkplugseatstocompressthewasher.
IMPORTANT:Thesparkplugmustbesecurelytightened.Animproperly tightenedsparkplugcanbecomeveryhotandmaydamagetheengine.
Muffler
Temperatureof muffler and nearbyengineareasmayexceed150° F(65°C). Avoidcontactwith theseareas.
Spark Plug
k,_ Spark Plug Boot
Figure18
Ifthe enginehasbeenrunning,the muffler will beveryhot.Becarefulnot
to touchthe muffler.
2.
Visuallyinspectthesparkplug.Discardthesparkplugifthereisapparent wear,orif theinsulatoriscrackedorchipped.Cleanthesparkplugwith a
wirebrushifit istobereused.
Inspectmufflerperiodically,andreplaceif necessary.Replacementparts forthe mufflermustbethesameandinstalledinthesamepositionasthe originalparts.
CleanEngine
Dailyorbeforeeveryuse,cleangrass,chafforaccumulateddebrisfrom engine.Keeplinkage,spring,andcontrolsclean.
Keepareaaroundandbehindmufflerfreeofanycombustibledebris.
Keepingenginecleanallowsairmovementaroundengine.
Enginepartsshouldbekeptcleantoreducetheriskofoverheatingand ignitionof accumulateddebris.
J
Donotusewater tocleanengineparts.Watercouldcontaminatefuel
system.Usea brushor drycloth.
CarburetorAdjustment
Thecarburetoron thisengineisnotadjustable.
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