Craftsman 247.203701, 247.203700 Operator's Manual

perator's
£RnFrSMRN°
T1000 LAWN TRACTOR 7 Speed, Shift-on-the=Go
42" Deck
Model No. 247.203701
Espanol, P. 32
This product has a low emission engine which operates differently
understand this Operator's Manual.
Before using this equipment, read this manual and follow
all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com FormNo.769-09446A
For answers to your questions about
this product, call:
1-888 -331-4569
CraftsmanTractorHelpLine
7 am =7 pm CT, Mort. =Sun.
(January21,2014)
Warranty Statement .......................................................... 2
Safety Instructions ............................................................ 3
Slope Gauge ..................................................................... 8
Assembly ........................................................................... 9
Operation ........................................................................ 11
Service and Maintenance .............................................. 17
Off-Season Storage ........................................................ 27
Trou bleshooting .............................................................. 28
Espa_ol ............................................................................ 32
Service Numbers ............................................. Back Cover
CRAFTSMAN FULL WARRANTY
FORTWOYEARSfromthedateof purchase,all non-expendablepartsofthis ridingequipmentarewarrantedagainstanydefectsinmaterialor workmanship.A defectivenon-expendablepartwill receivefreein-homerepairorreplacementif repairisunavailable.
BATTERYLIMITEDWARRANTY
FOR90 DAYSfromthedateofpurchase,thebattery(anexpendablepart)ofthis ridingequipmentiswarrantedagainstanydefectsinmaterialor workmanship.A newbatterywillbesuppliedfreeof charge.Youareresponsibleforthelaborcostof batteryinstallation.
ADDITIONALLIMITEDWARRANTIES
inthefollowingadditionalwarranties,you are responsibleforthe laborcost ofpartinstallationafterthe secondyearfromthedateof purchase. FORFiVEYEARSfromthedateof purchase,theframeof this ridingequipmentiswarrantedagainstanydefectsinmaterialorworkmanship.A
newframewill be suppliedfreeofcharge. FORTENYEARSfromthedateof purchase,thefrontaxleof thisridingequipmentiswarrantedagainstany defectsinmaterialorworkmanship.
A newfrontaxle willbe suppliedfreeof charge. FORASLONGASIT iSUSEDbytheoriginalownerafterthetenthyearfromthedateofpurchase,thecastironfrontaxle(ifequipped)ofthisriding
equipmentiswarrantedagainstanydefectsinmaterialorworkmanship.Withproofofpurchase,a newcastironfrontaxlewillbesuppliedfreeofcharge.
WARRANTYSERVICE
Forwarrantycoveragedetailsto obtainfreerepairor replacement,call 1-800-659-5917orvisitthe website:www.craftsman.com inallcasesabove,ifpartrepairor replacementisimpossible,theridingequipmentwill be replacedfreeof chargewiththesameor anequivalent
model. Alloftheabovewarrantycoverageis voidifthisridingequipmentiseverusedwhileprovidingcommercialservicesorif rentedtoanotherperson.
ThiswarrantycoversONLYdefectsin materialandworkmanship.Warrantycoveragedoes NOTinclude:
Expendableparts(exceptbattery)thatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedto blades,spark plugs,air cleaners,belts,andoil filters.
Standardmaintenanceservicing,oilchanges,or tune-ups.
Tirereplacementor repaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass.
Tireorwheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationormaintenance.
Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedto damagecausedbytowingobjectsbeyondthecapabilityofthe ridingequipment,impactingobjectsthatbendtheframe,axleassemblyorcrankshaft,orover-speedingtheengine.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproper storage,failureto usethepropergradeandamountofengineoil,failuretokeepthedeckclearofflammabledebris,orfailuretomaintainthe ridingequipmentaccordingto theinstructionscontainedintheoperator'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontaminatedoroxidized(stale).Ingeneral,fuelshouldbeused within30 daysof itspurchasedate.
Normaldeteriorationandweard the exteriorfinishes,or productlabelreplacement.
Thiswarrantygivesyouspecificlegalrights,andyou mayalsohaveotherrightswhichvaryfromstatetostate.
Sears Brands ManagementCorporation, Hoffman Estates,IL 60179
EngineOil: SAE30 Serial Number: Fuel: UnleadedGasoline Dateof Purchase:
SparkPlug: F6RTC(951-10292) Recordthe modelnumber,serialnumber,
© SearsBrands,LLC 2
Model Number:
anddateof purchaseabove.
Thissymbolpointsoutimportantsafety instructionswhich,if not
followed,couldendangerthe personalsafetyand/orpropertyof yourselfandothers. Readandfollow all instructionsinthismanual beforeattempting to operatethis machine.Failuretocomplywith these
instructionsmayresultinpersonalinjury.Whenyouseethissymbol,HEED ITSWARNING!
Thismachinewasbuilt to beoperatedaccordingto thesafeoperation
practicesinthis manual.Aswith anytype of powerequipment, carelessnessorerroronthe partoftheoperatorcanresultinseriousinjury. Thismachineiscapableof amputatingfingers, hands,toesandfeet and
throwingdebris.Failuretoobservethefollowing safety instructionscould resultinseriousinjuryordeath.
CALiFORNiA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehidecomponents
containoremitchemicalsknowntoStateofCaliforniatocausecancerand birth defectsorother reproductiveharm.
Batteryposts,terminals,and relatedaccessoriescontain leadand lead compounds,chemicalsknownto the Stateof Californiatocausecancerand reproductiveharm.Washhandsafter handling.
GENERAL OPERATION
Read,understand,andfollowall instructionsonthemachineandinthe manual(s)beforeattemptingtoassembleandoperate.Keepthismanualin asafeplaceforfutureandregularreferenceandfororderingreplacement parts.
Befamiliarwith allcontrolsandtheirproperoperation.Knowhowtostop themachineanddisengagethemquickly.
Neverallowchildrenunder14yearsold to operatethismachine.Children14 yearsoldandovershouldreadandunderstandtheoperationinstructions andsafetyrulesinthismanualandshouldbetrainedandsupervisedbya parent.
Neverallowadultstooperatethismachinewithout properinstruction. Tohelpavoidbladecontactorathrownobjectinjury,keepbystanders,
helpers,childrenandpetsatleast75feetfromthemachinewhileitisin operation.Stopmachineifanyoneentersthearea.
Thoroughlyinspecttheareawheretheequipmentistobeused.Remove allstones,sticks,wire,bones,toys,andotherforeignobjectswhichcould bepickedupandthrownbytheblade(s).Thrownobjectscancauseserious personalinjury.
Planyourmowingpatterntoavoiddischargeof materialtowardroads, sidewalks,bystandersandthelike.Also,avoiddischargingmaterialagainst awall orobstructionwhichmaycausedischargedmaterialto ricochetback towardtheoperator.
Alwayswearsafetyglassesorsafetygogglesduringoperationandwhile performinganadjustmentor repairtoprotectyoureyes.Thrownobjects whichricochetcancauseseriousinjuryto theeyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksandshirts. Loosefitting clothesandjewelrycanbecaughtin movableparts.Never operatethis machineinbarefeetorsandals.
Your Responsibility--Restrict the useof this powermachineto personswho read,understandandfollow thewarningsandinstructionsin
thismanualandonthemachine.
SAVETHESEINSTRUCTIONS!
Beawareof themowerandattachmentdischargedirectionanddonotpoint itatanyone.Donotoperatethemowerwithoutthedischargecoverorentire grasscatcherinitsproperplace.
Donotput handsorfeetnearrotatingpartsorunderthecuttingdeck. Contactwiththeblade(s)canamputatehandsandfeet.
Amissingordamageddischargecovercancausebladecontactorthrown objectinjuries.
Stoptheblade(s)whencrossinggraveldrives,walks,orroadsandwhilenot cuttinggrass.
Watchfortrafficwhenoperatingnearorcrossingroadways.Thismachineis not intendedforuseonanypublicroadway.
Donotoperatethemachinewhileunderthe influenceofalcoholordrugs. Mowonlyindaylightorgoodartificiallight. Nevercarrypassengers.
Disengageblade(s)beforeshiftingintoreverse.Backupslowly.Alwayslook downandbehindbeforeandwhilebackingto avoidaback-overaccident.
Slowdownbeforeturning.Operatethemachinesmoothly.Avoiderratic operationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntilthe blade(s)cometo acompletestopbeforeremovinggrasscatcher,emptying grass,uncloggingchute,removinganygrassordebris,ormakingany adjustments.
Neverleavea runningmachineunattended.Alwaysturnoffblade(s),set parkingbrake,stopengineandremovekeybeforedismounting.
Useextracarewhenloadingor unloadingthemachineintoa trailerortruck. Thismachineshouldnotbedrivenupordownramp(s),becausethemachine couldtipover,causingseriouspersonalinjury.Themachinemustbepushed manuallyonramp(s)to loadorunloadproperly.
Mufflerandenginebecomehotandcancauseaburn.Donottouch.
Checkoverheadclearancescarefullybeforedrivingunderlowhangingtree branches,wires,dooropeningsetc.,wheretheoperatormaybestruckor pulledfromthemachine,whichcouldresultinseriousinjury.
Disengageallattachmentclutchesanddepressthebrakepedalcompletely beforeattemptingtostartengine.
Yourmachineisdesignedtocutnormalresidentialgrassofaheightnomore than10".Donotattempttomowthroughunusuallytall,drygrass(e.g., pasture)orpilesofdryleaves.Drygrassorleavesmaycontacttheengine exhaustand/orbuilduponthemowerdeckpresentingapotentialfire
hazard. Useonlyaccessoriesandattachmentsapprovedforthismachinebythe
machinemanufacturer.Read,understandandfollowallinstructions providedwiththeapprovedaccessoryorattachment.Foralistofapproved
accessoriesandattachments,call1-800-659-5917. Dataindicatesthatoperators,age60yearsandabove,areinvolvedina
largepercentageofridingmower-relatedinjuries.Theseoperatorsshould evaluatetheirabilitytooperatetheridingmowersafelyenoughtoprotect themselvesandothersfromseriousinjury.
Ifsituationsoccurwhicharenotcoveredinthismanual,usecareandgood
judgment.
SLOPE OPERATION
Slopesareamajorfactorrelatedtolossofcontrolandtip-overaccidentswhichcan resultinsevereinjuryordeath.Allslopesrequireextracaution.Ifyoucannotback uptheslopeorif youfeeluneasyonit,donotmowit.
Foryoursafety,usetheSlopeGuideincludedaspartofthismanualtomeasure slopesbeforeoperatingthis machineonaslopedorhillyarea.If theslopeisgreater than15degreesasshownonthe SlopeGuide,donotoperatethis machineonthat areaorseriousinjurycouldresult.
Do:
Mowupanddownslopes,notacross.Exerciseextremecautionwhen changingdirectiononslopes.
Watchforholes,ruts,bumps,rocks,orotherhiddenobjects.Uneventerrain couldoverturnthemachine.Tallgrasscanhideobstacles.
Useslowspeed.Choosea lowenoughspeedsettingsothatyouwill nothave tostoporshiftwhileontheslope.Tiresmaylosetractiononslopeseven thoughthebrakesarefunctioningproperly.Alwayskeepmachineingear whengoingdownslopestotakeadvantageof enginebrakingaction.
Followthemanufacturer'srecommendationsfor wheelweightsor counterweightstoimprovestability.
Useextracarewith grasscatchersorotherattachments.Thesecanchange thestabilityof themachine.
Keepallmovementontheslopesslowandgradual.Donotmakesudden changesinspeedordirection.Rapidengagementorbrakingcouldcause thefrontofthe machineto lift andrapidlyflipoverbackwardswhichcould causeseriousinjury.
Avoidstartingorstoppingona slope.Iftireslosetraction,disengagethe blade(s)andproceedslowlystraightdowntheslope.
Do Not:
Donotturnonslopesunlessnecessary;then,turnslowlyandgradually
downhill,if possible.
Donotmowneardrop-offs,ditchesorembankments.Themowercould
suddenlyturn overira wheelisovertheedgeof acliff,ditch,orifanedge cavesin.
Donottry tostabilizethemachinebyputtingyourfootontheground. Donotuseagrasscatcheronsteepslopes. Donotmowonwetgrass.Reducedtractioncouldcausesliding. Donotattempttocoastdownhill.Over-speedingmaycausetheoperatorto
losecontrolofthe machineresultinginseriousinjuryordeath. Donottowheavypullbehindattachments(e.g.loadeddumpcart,lawn
roller,etc.)onslopesgreaterthan5 degrees.Whengoingdownhill,the
extraweighttendstopushthetractorandmaycauseyoutoloosecontrol
(e.g.tractormayspeedup,brakingandsteeringabilityarereduced,
attachmentmayjack-knifeandcausetractortooverturn).
CHILDREN
Tragicaccidentscanoccuriftheoperatorisnotalerttothe presenceofchildren.
Childrenareoftenattractedtothemachineandthemowingactivity.Theydonot understandthedangers.Neverassumethatchildrenwill remainwhereyoulastsaw
them.
Keepchildrenoutof themowingareaandinwatchfulcareofaresponsible
adultotherthantheoperator.
Bealertandturnmachineoff ifachildentersthearea. Beforeandwhilebacking,lookbehindanddownforsmallchildren.
Nevercarrychildren,evenwith theblade(s)shutoff.Theymayfalloffand be
seriouslyinjuredorinterferewithsafemachineoperation.
Useextremecarewhenapproachingblindcorners,doorways,shrubs,trees
orotherobjectsthat mayblockyourvisionofa childwhomayrunintothe
machine.
Toavoidback-overaccidents,alwaysdisengagethecuttingblade(s)before shiftinginto Reverse.Ifequipped,the"ReverseCautionMode"(blades operatewhilemachineridesinreverse)shouldnotbe usedwhenchildrenor
othersarearound.
Keepchildrenawayfromhotorrunningengines.Theycansufferburnsfrom
ahotmuffler.
Removekeywhenmachineisunattendedto preventunauthorized
operation.
Neverallowchildrenunder14yearsofagetooperatethismachine.Children14and overshouldreadandunderstandtheinstructionsandsafeoperationpracticesin thismanualandonthemachineandshouldbetrainedandsupervisedbyanadult.
TOWING
Towonlywitha machinethathasahitchdesignedfortowing.Donotattach towedequipmentexceptatthehitchpoint.
Followthe manufacturersrecommendationforweightlimitsfortowed
equipmentandtowingonslopes.
Neverallowchildrenorothersinorontowedequipment.
4
Onslopes,theweightofthetowedequipmentmaycauselossoftractionand lossofcontrol.
Alwaysuseextracautionwhentowingwithamachinecapableof making tight turns(e.g."zero-turn"ride-onmower).Makewideturnstoavoid
jack-knifing.
Travelslowlyandallowextradistanceto stop. Donotcoastdownhill.
SERVICE
Safe Handling of Gasoline: Toavoidpersonalinjuryorproperty damageuseextremecareinhandling
gasoline.Gasolineisextremelyflammableandthe vaporsareexplosive. Seriouspersonalinjurycanoccurwhen gasolineisspilled on yourselforyour clotheswhichcanignite.Washyourskinandchangeclothesimmediately.
Useonlyan approvedgasolinecontainer. Neverfill containersinsideavehicleoronatruckortrailerbedwithaplastic
liner.Alwaysplacecontainersonthegroundawayfromyourvehiclebefore filling.
Whenpractical,removegas-poweredequipmentfromthetruckor trailerandrefuelitontheground.If thisisnotpossible,thenrefuelsuch equipmentonatrailerwithaportablecontainer,ratherthanfroma gasoline dispensernozzle.
Keepthenozzlein contactwith therimofthefueltankorcontaineropening atalltimesuntilfuelingiscomplete.Donotuseanozzlelock-opendevice.
Extinguishallcigarettes,cigars,pipesandothersourcesof ignition. Neverfuelmachineindoors.
Neverremovegascaporaddfuelwhiletheengineishotorrunning.Allow engineto coolatleasttwominutesbeforerefueling.
Neveroverfill fueltank.Filltanktonomorethan1/2inchbelowbottomof fillernecktoallowspaceforfuelexpansion.
Replacegasolinecapandtightensecurely. Ifgasolineisspilled,wipeit offtheengineandequipment.Movemachineto
anotherarea.Wait5minutesbeforestartingtheengine. Toreducefirehazards,keepmachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremoveanyfuelsoakeddebris. Neverstorethemachineorfuelcontainerinsidewherethereisan open
flame,sparkorpilotlight asonawaterheater,spaceheater,furnace,clothes dryerorothergasappliances.
Allowamachinetocoolatleastfiveminutesbeforestoring.
General Service
Neverrunan engineindoorsorinapoorlyventilatedarea.Engineexhaust containscarbonmonoxide,anodorless,anddeadlygas.
Beforecleaning,repairing,orinspecting,makecertaintheblade(s)andall movingpartshavestopped.Disconnectthesparkplugwireandground againsttheenginetopreventunintendedstarting.
Periodicallychecktomakesurethebladescometo completestopwithin approximately(5)fivesecondsafteroperatingthebladedisengagement control.Ifthebladesdonotstopwithinthethistimeframe,yourmachine shouldbeservicedprofessionallybya Searsorotherqualifiedservicedealer.
Checkbrakeoperationfrequentlyasit issubjectedtowearduringnormal operation.Adjustandserviceasrequired.
Checktheblade(s)andenginemountingboltsatfrequentintervalsfor propertightness.Also,visuallyinspectblade(s)for damage(e.g.,excessive wear,bent,cracked).Replacetheblade(s)with theoriginalequipment manufacturer's(O.E.M.)blade(s)only,listedinthismanual.Useofparts whichdonotmeettheoriginalequipmentspecificationsmayleadto improperperformanceandcompromisesafety!
Mowerbladesaresharp.Wrapthebladeorweargloves,anduseextra cautionwhenservicingthem.
Keepallnuts,bolts,andscrewstight tobesuretheequipmentisinsafe workingcondition.
Nevertamperwith thesafetyinterlocksystemorothersafetydevices.Check theirproperoperationregularly.
Afterstrikingaforeignobject,stoptheengine,disconnectthesparkplug wire(s)andgroundagainsttheengine.Thoroughlyinspectthemachinefor anydamage.Repairthedamagebeforestartingandoperating.
Neverattemptto makeadjustmentsorrepairstothe machinewhilethe engineis running.
Grasscatchercomponentsandthedischargecoveraresubjectto wear anddamagewhichcouldexposemovingpartsorallowobjectsto be thrown.Forsafetyprotection,frequentlycheckcomponentsandreplace immediatelywithoriginalequipmentmanufacturer's(O.E.M.)partsonly, listedinthismanual.Useofpartswhichdonotmeettheoriginalequipment specificationsmayleadtoimproperperformanceandcompromisesafety!
Donotchangetheenginegovernorsettingsorover-speedtheengine.The governorcontrolsthemaximumsafeoperatingspeedoftheengine.
Maintainorreplacesafetyandinstructionlabels,asnecessary. Observeproperdisposallawsandregulationsforgas,oil,etc.toprotectthe
environment. AccordingtotheConsumerProductsSafetyCommission(CPSC)andtheU.S.
EnvironmentalProtectionAgency(EPA),thisproducthasanAverageUseful
Lifeof seven(7)years,or 270hoursofoperation.AttheendoftheAverage
UsefulLife,buya newmachineorhavethemachineinspectedannuallyby aSearsorotherqualifiedservicedealertoensurethat allmechanicaland safetysystemsareworkingproperlyandnotwornexcessively.Failuretodo socanresultin accidents,injuriesordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryordeath,donotmodify engineinanyway.Tampering
with thegovernorsetting canleadto arunawayengineandcauseitto operateat unsafespeeds.Nevertamperwith factorysetting ofengine governor.
NOTICE REGARDING EMiSSiONS
Engineswhich arecertified to complywith Californiaandfederal EPA emissionregulationsforSORE(SmallOffRoadEquipment)arecertified tooperateonregularunleadedgasoline,andmayincludethefollowing
emissioncontrolsystems:EngineModification(EM),OxidizingCatalyst(0C), SecondaryAirinjection(SAI)andThreeWayCatalyst(TWC)ifsoequipped.
SPARK ARRESTOR
Thismachineisequippedwith aninternalcombustionengineand should
not beusedonornearanyunimprovedforest-covered,brushcoveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwith a
sparkarrestor meetingapplicablelocalorstate laws(ifany).
Ifa sparkarrestorisused,it shouldbemaintainedineffectiveworking order bythe operator.Inthe StateofCaliforniathe aboveisrequiredbylaw (Section 4442ofthe CaliforniaPublicResourcesCode).Otherstatesmayhavesimilar laws.Federallawsapplyonfederal lands. Asparkarrestorfor the muffler isavailablethrough your nearestSearsParts andRepairServiceCenter.
WARNING: Your Responsibility--Restrict the use of this power machine to persons who read, understand and follow
the warnings and instructions in this manual and on the machine.
SAVETHESEINSTRUCTIONS!
6
SAFETY SYMBOLS
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before
attempting to assemble and operate.
P I I
I
0
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READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
DANGER-- ROTATING BLADES Never carry passengers. Never carry children, even with the blades off.
DANGER-- ROTATING BLADES Always look down and behind before and while backing to avoid a back-over accident.
WARNING-- ROTATING BLADES Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s)
can amputate hands and feet.
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
®
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A
BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
WARNING-- SLOPE OPERATION Do not operate this machine on a slope greater than 15 degrees.
WARNING-- HOT SURFACE Engine parts, especially the muffler, become extremely hot during operation. Allow engine and
muffler to cool before touching.
DANGER- ROTATING BLADES To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass
catcher is in its proper place. If damaged, replace immediately.
(OK)
15° Slope
X
(TOO STEEP)
15° Slope
'_. _ Figure1
USETHISSLOPEGAUGETODETERMINE
IFASLOPEISTOOSTEEPFORSAFEOPERATION!
Tocheckthe slope,proceedasfollows:
1. Removethis pageandfold alongthedashedline.
2. Locateaverticalobject onor behindtheslope(e.g.apole,building,fence, tree,etc.)
3. Align eitherside of the slope gaugewith theobject(SeeFigure1 and Figure2).
4. Adjust gaugeupor downuntilthe left cornertouchestheslope(SeeFigure1and Figure2).
5.
15°
dashedline
If there is agapbelowthe gauge,theslopeistoo steepfor safeoperation(SeeFigure2above).
Figure2
Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death. Do not operate machine on slopes in excess of 15 degrees. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not
mow it. Always mow up and down the face of slopes, never mow across the face of slopes.
IM PORTANT: Yourtractorisshippedwith motoroil intheengine.However, youMUSTchecktheoillevelbeforeoperating.RefertotheService&Maintenance sectionforinstructionsoncheckingtheoillevel.
Attaching the Battery Cables
Shipping BraceRemoval
Makesurethe riding mower'sengineisoff, removethe ignition key,and
setthe parkingbrakebeforeremovingthe shippingbrace.Refertothe
CALIFORNIA PROPOSITION 65
Batteryposts,terminals,andrelatedaccessoriescontainleadandlead
compounds,chemicalsknown to the StateofCaliforniato causecancerand
reproductiveharm.Washhandsafter handling.
Whenattachingbattery cables,alwaysconnectthePOSITIVE(Red)wire to its terminalfirst, followed bythe NEGATIVE(Black)wire.
Forshippingreasons,bothbatterycablesonyourequipmentmayhavebeenleft disconnectedfromtheterminalsat thefactory.Toconnectthe batterycables, proceedasfollows:
NOTE:ThepositivebatteryterminalismarkedPos.(+).Thenegativebattery terminalismarkedNeg.(-).
1. Removetheplasticcover,ifpresent,fromthepositivebatteryterminaland attachtheredcableto thepositivebatteryterminal(+) with theboltand hexnut.SeeFigure1.
2. Removetheplasticcover,ifpresent,fromthenegativebatteryterminaland attachtheblackcabletothenegativebatteryterminal(-) withtheboltand hexnut.SeeFigure1.
f
Operatonsectonfor nstructonsonhowtosetthe parkng brake.
Locatetheshippingbrace,if present,andaccompanyingwarningtagfound ontherightsideofthemower,betweenthedischargechutedeflectorand thecuttingdeck.SeeFigure2.
Figure2
Placethedecklift leverin thehighestcutting position.RefertoSettingthe
CuttingHeightintheOperationsectionofthismanual. Whilepushingthedischargechutedeflectortowardsthemachinewithyourleft
hand,removetheshippingbracewithyourrighthandbygraspingitbetweenyour thumbandindexfingerandrotatingitclockwise.
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J
J
J
J
Figure1
3. Positionthe redrubberbootoverthepositivebatteryterminaltohelp protectitfromcorrosion.
NOTE:Ifthebatteryisputintoserviceafterthedateshownontopofbattery, chargethe batteryasinstructedintheService&Maintenancesectionof this manualpriortooperatingthetractor.
Theshippingbrace,usedforpackagingpurposesonly,must beremovedand discardedbeforeoperatingyourriding mower.
Themowingdeckis capableof throwing objects. Failuretooperatethe
ridingmowerwithout the dischargecoverinthe properoperatingposition
coudresut n setouspersona njury and/or property damage.
Attaching TheSteeringWheel
J
Ifthesteeringwheelforyourtractordidnotcomeattached,thehardwarefor attachingithasbeenpackedwithinthesteeringwheel,beneaththesteeringwheel cap.Carefullypryoffthe steeringwheelcapandremovethehardware.
1. Withthewheelsofthetractorpointingstraightforward,placethesteering wheeloverthesteeringshaft.
2. Placethewasher(withthecuppedsidedown)overthesteeringwheeland securewith thehexbolt.SeeFigure3.
9
F
\
Figure3
3.
Placethesteeringwheelcapoverthecenterofthesteeringwheeland pushdownwarduntilit"clicks"intoplace.
Attaching The Seat
Iftheseatforyourtractorwasnotattachedatthefactory,refertothefollowing steps.
NOTE:Forshippingreasons,seatsareeitherfastenedtothetractorseat'spivot bracketwith a plastictie, ormountedbackwardtothepivotbracket.Ineithercase, freetheseatfromitsshippingpositionandremovetheadjustmentknobfromthe bottomofseatbeforeproceedingwith theinstructionsbelow.
1. Asalreadyinstructed,removetheseatadjustmentknobinstalledbythe factoryin thebottomoftheseat.See"a"in Figure4.
Slidetheseatrearwardin theseatpivotbracket(c),liningupthecenter rearslotinthepivotbracketwith theremainingholeintheseat'sbase.See
Figure5.
Note:Becertainthetwo seattabsengaugethepivot bracketasshownin thebottominsetofFigure5.
Figure5
4. Selectdesiredpositionfortheseat,andsecurewiththeadjustmentknob removedearlier(din Figure5).
5. Toadjustthepositionof theseat,removetheadjustmentknobonthe bottomof theseat.Slidetheseatforwardor backwardasdesired.Reinstall
theadjustmentknob.SeeFigure5.
Tire Pressure
®
Figure4
2.
Aligntheseatovertheseatpivot bracketasshowninFigure4andfit the seatontothepivotbracketinsertingthetwotabsontheseatbottominto theslotsonthepivotbracket.
Maximumtire pressureunderanycircumstancesis30psi.Equaltire pressure
shouldbe maintainedatall times. Neverexceedthemaximum inflation
)ressureshownon the sidewallofthe tire.
Therecommendedoperatingtirepressureis:
Approximately10psiforthereartires Approximately14psiforthefronttires
IMPORTANT: Refertothe tiresidewallforexacttiremanufacturer's recommendedormaximumpsi.Donotoverinflate.Uneventire
pressurecouldcausethecuttingdeckto mowunevenly.
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13
H
G
A
C
©
D
F
Figure6
A SpeedControlLever/ ParkingBrakeLever
B Throttle/chokecontrollever
C IgnitionSwitch
D DeckLiftLever E PTOLever(BladeEngage) F CupHolder
G ShiftLever
H Clutch-BrakePedal
NOTE:Anyreferenceinthis manualto theRIGHTorLEFTsideofthetractorisobservedfromoperator'sseatpositionfacingforward towardsthefrontoftractor.
MeetsANSISafety Standards
CraftsmanTractorsconformto thesafetystandardoftheAmericanNationalStandardsInstitute(ANSI).
11
I:
SpeedControlLever
Thespeedcontrollever,locatedontheleftsideofthetractor's dashconsole,allowsyouto regulatethegroundspeedofthelawn tractor.Touse,depresstheclutch-brakepedalandmovethelever outofthe parkingbrakenotchandforwardtoincreasethetractor's groundspeed.Whenadesiredspeedhasbeenreached,releasethe leverintoanappropriatenotchtomaintainthat speed.
Toslowthetractor'sgroundspeed,depresstheclutch-brakepedal andmovethespeedcontrolleverrearwardandreleaseit intoa
notch.
Parking Brake
Tosettheparkingbrake,fully depresstheclutch-brakepedal.Move thespeedcontrolleverallthewaydownandintothe parkingbrake position.Releasetheclutch-brakepedalto allowtheparkingbrake toengage.
Toreleasetheparkingbrake,depressthedutch-brakepedalandmovethespeed controlleveroutofthenotchestothedesiredposition.Releasethespeedcontrol leverandtheclutch-brakepedal.
NOTE:Theparkingbrakemustbesetiftheoperatorleavestheseatwith theengine runningortheenginewillautomaticallyshutoff.
0
7_
2-
1_
((2))
PARK
BRAKE
Throttle/ChokeControlLever
Thethrottle/chokecontrolleverislocatedontherightsideofthe tractor'sdashpanel.Thislevercontrolsthespeedoftheengine andwhenpushedallthewayforward,thechokecontrolalso. Whensetinagivenposition,thethrottlewill maintainauniform enginespeed.
IMPORTANT:Whenoperatingthetractorwith thecuttingdeck
engaged,thethrottle/chokecontrollevermustalwaysbeinthe
FAST(rabbit)position.
Ignition Switch
Thekeyswitch moduleisusedto
startandstopthe engine.Insertkey intothekeyswitch
moduleandturnclockwisetothe STARTposition.Releasethekeyinto
thenormalmowingpositiononce enginehasstarted.Theheadlightswill beactivatedautomatically.
Tostoptheengine,turntheignitionkeycounterclockwisetotheSTOPposition. IMPORTANT:Priortooperatingthetractor,refertoboththe"SafetyInterlock
System"and"StartingTheEngine"laterinthissectionof thismanualfordetailed instructionsregardingthe IgnitionSwitchModule.
Shift Lever Theshiftleverislocatedon theleftside
ofthefenderandhasthreepositions,
FORWARD,NEUTRALandREVERSE.The
clutch-brakepedalmustbedepressed andthetractormustnotbein motion
whenthemovingshiftlever.
IMPORTANT:Neverforcetheshiftlever. Doingsomayresultin
seriousdamagetothetractor's transmission.
DeckLiftLever
Foundon yourtractor'srightfender,thedecklift leverisusedto changetheheight ofthecuttingdeck.Touse,movethelevertotheleft,thenplaceinthenotchbest suitedforyourapplication.
PTO(Blade Engage)Lever
Foundon thetractor'srightfender,thePTO(bladeengage)lever isusedtoengagepowertothecuttingdeckorother(separately available)attachments.Tooperate,movetheleveralltheway forward.Movingthe leverallthewayrearwardintothe PTOOFF positiondisengagespowertothecuttingdeck/attachment.
NOTE:ThePTO(bladeengage)levermustbeinthedisengaged(PTO OFF)positionwhenstartingtheengine.
CupHolder Thetractor'scupholderislocatedonthefendertotheleftofthe
seat.
Seat Adjustment Knob Theseatadjustmentknobislocatedonthebottomsideoftheseat.
Usethisknobtoadjusttheseatforwardorrearwardtoacomfortable operatingpositionbylooseningtheknob,positioningtheseatto the desiredpreference,thenretighteningtheknob.
Clutch-BrakePedal
Theclutch-brakepedalislocatedontheleftsideof thelawntractor,alongthe runningboard.Depresstheclutch-brakepedalpartwaydownwhenslowingthe tractorbychangingspeeds(Referto SpeedControlLever).Depressthe pedalallthe waydowntoengagethediscbrakeandbringthetractortoacompletestop.
NOTE:Thepedalmustbedepressedtostart theengine.RefertoSafetyInterlock Switcheslaterinthissectionofthismanual.
Neverleavearunningmachineunattended.AlwaysdisengagePTO(Blade EngageLever),moveshift leverintoneutralposition,setparking brake, stopengineandremovekeyto preventunintendedstarting.
12
Gasand Oil Fill-up
Oil
IMPORTANT:Yourtractorisshippedwith motoroil intheengine.However,you MUSTchecktheoillevelbeforeoperating.Becarefulnottooverfill.
Forinstructionsonhowtochecktheengineoil,refertoCheckingTheEngineOilin theServiceandMaintenancesectionof thismanual.
Gasoline
Thegasolinetankislocatedunderthehood.Donotoverfill.
Useextremecarewhenhandling gasoline.Gasolineisextremelyflammable andthe vaporsareexplosive.Neverfuel machineindoorsorwhile the
engineishotor running. Extinguishcigarettes,cigars,pipes,andother sourcesof gnt on.
NOTE:Purchasegasolinein smallquantities.Donotusegasolineleftoverfromthe previousseason,to minimizegumdepositsin thefuelsystem.
Thisengineiscertifiedtooperateonunleadedgasoline.Forbestresults,fill thefueltankwithonlyclean,fresh,unleadedgasolinewith apumpsticker octaneratingof 87orhigher.
Gasohol(upto10%ethylalcohol,90%unleadedgasolinebyvolume)isan approvedfuel.Othergasoline/alcoholblends,suchasE85,arenotapproved.
MethylTertiaryButylEther(MTBE)andunleadedgasolineblends(upto a maximumof15%MTBEbyvolume)areapprovedfuels.Othergasoline/ether blendsarenotapproved.
Fillfueltankoutdoorsorinwell-ventilatedarea. Donotoverfillfueltank.Filltankto nomorethan1/2inchbelowbottomof
fillerneckto allowspaceforfuelexpansion. Neverremovegascaporaddfuelwhiletheengineishotorrunning.Allow
engineto coolatleasttwominutesbeforerefueling. Ifgasolineisspilled,wipeit offtheengineandequipment.Movemachineto
anotherarea.Wait5minutesbeforestartingtheengine.
ToAddGasoline
1. Turntheengineoffandletenginecoolat least2minutesbeforeremoving thefuelcap.Thegasolinetankisundertherearfender,withthefuelfill cap locatedinthecenteroftherearfender.Thefuel capistetheredtothetractor topreventitsloss.Donotattempttoremovethecapfromthetractor.
2. Fillthefueltankwith gasoline.
3. Reinstallthefuelcap.
Note:Thetractorisfittedwith atethered,ratchetingfuelcap.STOPfilling thetank oncethefuelisseeninsidethefillerneck.Thisensuresthataproperexpansion volumeiscreated,otherwisethefuelcanoverflowcreatinga hazardoussituation. DoNOTtopoffthe fueltank.SeeFigure7.
Figure7
Avoid Serious Injury or Death
Goupanddownslopes,notacross. Avoidsuddenturns.
Donotoperatetheunitwhereitcouldsliportip. Ifmachinestopsgoinguphill,stopbladesandbackdownhillslowly. Donotmowwhenchildrenorothersarearound.
Nevercarrychildren,evenwithbladesoff. Lookdownandbehindbeforeandwhilebacking.
Keepsafetydevices(guards,shields,andswitches)inplaceandworking. Removeobjectsthatcouldbethrownbytheblades.
Knowlocationandfunctionofallcontrols. Besurebladesandenginearestoppedbeforeplacinghandsorfeetnear
blades. Beforeleavingoperator'sposition,stoptractor,disengageblades,engage
parkingbrake,shutengineoff,andremovekey.
Read Operator's Manual
SafetyInterlock System
Thesafetyinterlocksystemisdesignedfor safeoperationofthetractor.Ifthis systemshouldevermalfunction,donotoperatethetractor.Immediatelycontact
1-800-659-5917to havethesystemserviced.
Thesafetyinterlocksystempreventstheenginefromstartingunless theparkingbrakeisengagedandthePTO(BladeEngage)leverisinthe disengaged(OFF)position.
Thesafetyinterlocksystemwill automaticallyshutofftheengineif the operatorleavestheseatbeforeengagingtheparkingbrake.
Thesafetyinterlocksystemwill automaticallyshutofftheengineif the operatorleavesthetractor'sseatwiththePTO(BladeEngage)leverengaged, regardlessofwhetherthe parkingbrakeisengaged.
13
Theenginewill automaticallyshutoffif thePTO(BladeEngage)leveris movedintotheengaged(ON)positionwith theshiftleverin Reverse.
Ignition Switch
Theignitionswitchisactivatedto starttheengine.Insertkeyintotheignition switchandturnclockwisetotheSTARTposition.ReleasethekeyintotheON positiononceenginehasfired.SeeFigure8.
Tostoptheengine,turntheignitionkeycounterclockwisetotheOFFposition.See Figure8.
Setting the Cutting Height
I. Selecttheheightpositionofthecuttingdeckbyplacingthedeckliftleverin
anyofthesixdifferentcuttingheightnotchesontherightsideofthefender.
Keephandsandfeet away from the dischargeopening of the cutting
deck.
Starting the Engine
Neverleavea running machine unattended. Always disengage PTO, move shift lever into neutral position, set parking brake, stop engine
land remove key to prevent un ntended start ng. IMPORTANT:Priortooperatingthetractor,refertobothSafetyInterlockSwitches
andStartingTheEngineintheOperationsectionofthismanualforfurtherdetailed instructions.
On
Start
Off
J
Figure8
Donotoperatethe tractor if the interlocksystemismalfunctioning. This
systemwasdesignedforyour safetyand protection.
NOTE:RefertotheGasolineandOilfill-up instructionsearlierinthissection.
1. Insertthetractorkeyintotheignitionswitch.
2. PlacethePTO(BladeEngage)leverinthedisengaged(OFF)position.
3. Engagethetractor'sparkingbrake.
4. Activatethechokecontrolbymovingthethrottle/chokeleverallthewayup intothechokeposition.
5. Turntheignitionkeyclockwiseto theSTARTposition.Aftertheenginestarts, releasethekey.Itwill returntotheON(orNormalMowing)position.
DoNOTholdthekeyintheSTARTpositionforlongerthanten
secondsat atime.Doingsomaycausedamagetoyourengine's electricstarter.
6. Aftertheenginestarts,deactivatethechokecontrolandplacethethrottle
controlintheFASTposition.
/VOTE:DoNOTleavethechokecontrolonwhileoperatingthetractor.Doingsowill resultina"rich"fuelmixtureandcausetheenginetorun poorly.
Engaging the Parking Brake
Toengagethe parking brake:
I. Fullydepresstheclutch-brakepedalandholditdownwithyourfoot.
2. Movethespeedcontrolleverallthewaydownandintotheparkingbrake position.
3. Releasetheclutch-brakepedaltoallowtheparkingbraketoengage.
Toreleasethe parking brake:
I. Depresstheclutch-brakepedalandmovethespeedcontrolleveroutof the
parkingbrakepositionandintoadesiredspeed.
14
Stoppingthe Engine
Ifyoustrikeaforeign object,stop theengine,disconnectthesparkplug
wire(s)andgroundagainsttheengine.Thoroughlyinspectthe machinefor
anydamage.Repairthedamagebefore restartingandoperating
I. If thebladesareengaged,placethe PTO(BladeEngage)leverinthe
disengaged(OFF)position.
2. TurntheignitionkeycounterclockwisetotheSTOPposition.
3. Removethekeyfromtheignitionswitchto preventunintendedstarting.
Driving TheTractor
Avoidsuddenstarts,excessivespeedandsuddenstops.
Donotleavethe seatofthe tractor without first placingthe PTO(Blade Engage)leverinthedisengaged(OFF)position,depressingthe brakepedal andengagingtheparking brake.Ifleavingthetractorunattended, also turn the ignitionkeyoff andremovethe key.
Alwayslookdownandbehindbeforeandwhile backingup toavoidaback- overaccident.
1. Depresstheclutch-brakepedaltoreleasetheparkingbrakeandthenlet the pedalup.
2. Movethethrottle leverintothe FAST(rabbit)position.
3. PlacetheshiftleverineithertheFORWARDorREVERSEposition.
IMPORTANT: DoNOTusetheshiftlevertochangethedirectionoftravelwhen thetractoris inmotion.Alwaysusetheclutch-brakepedalto bringthetractortoa completestopbeforeshifting.
4. Releasetheparkingbrakebydepressingtheclutch-brakepedaland positioningthespeedcontrolleverinthedesiredposition.
IMPORTANT: First-timeoperatorsshouldusespeedpositions1or2.Become completelyfamiliarwiththetractor'soperationandcontrolsbeforeoperatingthe tractorinhigherspeedpositions.
5. Releaseclutch-brakepedalslowlyto putunitintomotion.
6. Thelawntractorisbroughtto astopbydepressingtheclutch-brakepedal.
NOTE:Whenoperating the unit initially, there will be little difference between the highest two speeds until after the belts have seated themselves into the pulleys during the break-in period.
Before leaving the operator's position for any reason, disengage the blades, place the shift lever in neutral, engage the parking brake, shut engine off and remove the key.
2. Engagetheparkingbrake.
3. Shutengineoffandremovethekey.Doingsowillminimizethepossibility ofhavingyourlawn"browned"byhotexhaustfromyourtractor'srunning engine.
Ifunitstallswith speedcontrolin highspeed,orif unitwillnotoperatewith speed
controlleverinalowspeedposition,proceedasfollows:
1. PlaceshiftleverinNEUTRAL
2. Restartengine.
3. Placespeedcontrolleverinhighestspeedposition.
4. Releaseclutch-brakepedalfully.
5. Depressclutch-brakepedal.
6. Placespeedcontrolleverin desiredposition.
7. PlaceshiftleverineitherFORWARDorREVERSE,andfollownormaloperating procedures.
Driving OnSlopes
RefertotheSLOPEGAUGEintheSafetyInstructionssectionof themanualto help
determineslopeswhereyoumayoperatethistractorsafely.
Donotmowoninclineswith aslopeinexcessofISdegrees(ariseof approximately2-112feet every10feet).Thetractorcouldoverturnand causeseriousinjury.
Mowupanddownslopes,NEVERacross.
Exerciseextremecautionwhenchangingdirectiononslopes.
Watchforholes,ruts,bumps,rocks,orotherhiddenobjects.Uneventerrain couldoverturnthemachine.Tallgrasscanhideobstacles.
Avoidturnswhendrivingonaslope.Ifaturnmustbemade,turndownthe slope.Turningupaslopegreatlyincreasesthechanceofa rollover.
Avoidstoppingwhendrivingupa slope.If itisnecessarytostopwhile drivingupa slope,start upsmoothlyandcarefullyto reducethepossibility offlippingthetractoroverbackward.
Engagingthe Blades
EngagingthePTO(BladeEngage)transferspowertothecuttingdeckorother (separatelyavailable)attachments.Toengagetheblades,proceedasfollows:
1. Movethethrottle/chokecontrolleverto theFAST(rabbit)position.
2. Graspthe PTO(BladeEngage)leverandpivotitallthewayforwardinto the engaged(ON)position.
3. KeepthethrottleleverintheFAST(rabbit)positionforthemostefficientuse ofthecuttingdeckorother(separatelyavailable)attachments.
flOTE_Theenginewill automaticallyshutoff ifthe PTO(BladeEngage)leveris
movedintotheengaged(ON)positionwiththeshiftleverinReverse.
IMPORTANT: Whenstoppingthetractorforanyreasonwhileonagrass surface,always:
1. Placetheshiftleverinneutral.
15
Mukhing
Amulchkitisavailableasanattachment.Mulchingisaprocessof recirculating grassclippingsrepeatedlybeneaththecuttingdeck.Theultra-fineclippingsare thenforcedbackintothe lawnwheretheyactasanaturalfertilizer.
Amulchkitcanbepurchased.SeetheReplacementParts&Attachmentssectionof thismanualformoreinformation.
Usingthe DeckLift Lever
Toraisethecuttingdeck,movethedecklift levertotheleft,thenplaceit inthe notchbestsuitedfor yourapplication.Referto SettingTheCuttingHeightearlierin thisOperationsection.
MOWING
Tohelpavoidbladecontactorathrown objectinjury,keepbystanders,
I helpers,childrenand petsatleast75feetfrom themachinewhileitisin [ operation.Stopmachineifanyoneentersthearea.
Thefollowinginformationwill behelpfulwhenusingthecuttingdeckwith your tractor:
Planyourmowingpattern toavoiddischargeofmaterialstowardroads, sidewalks,bystandersandthelike.Also,avoiddischargingmaterialagainst awallorobstruction which maycausedischargedmaterial to ricochetback towardtheoperator.
Headlights
ThelampsareONwheneverthetractor'sengineisrunning. ThelampsturnOFFwhentheignitionkeyismovedtotheSTOPposition.
Donotmowathighgroundspeed,especiallyiramulchkit orgrasscollector isinstalled.
Forbestresultsit isrecommendedthat thefirsttwolapsbecutwiththe dischargethrowntowardsthecenter.Afterthefirsttwolaps,reversethe directiontothrowthedischargeto theoutsideforthebalanceofcutting. Thiswill giveabetterappearancetothelawn.
Donotcutthegrasstooshort.Shortgrassinvitesweedgrowthandyellows quicklyindryweather.
Mowingshouldalwaysbedonewiththeengineat full throttle. Underheavierconditionsit maybenecessaryto gobackoverthecutareaa
secondtimetogetacleancut. DoNOTattemptto mowheavybrushandweedsandextremelytallgrass.
Yourtractorisdesignedtomowlawns,NOTclearbrush. Keepthebladessharpandreplacethebladeswhenworn.Referto Cutting
BladesintheServicesectionof thismanualforproperbladesharpening
instructions.
16
MAINTENANCESCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageallcontrols andstoptheengine.Waituntilallmovingpartshavecometoacomplete
stop.Disconnectsparkplugwireandgrounditagainsttheenginetoprevent unintendedstarting.Alwayswearsafetyglassesduringoperationorwhile performinganyadjustmentsorrepairs.
BeforeEachUse 1. Engineoil level 1.
2. Mufflerareaandcontrols 2.
3. Fingerguard 3.
Inthe FirstFiveHours 1. EngineOil 1. Every10Hours 1. Hood/Dashairvents 1.
2. Batteryterminals 2.
3. Deckspindlesandidlerbracket 3.
Every25hours 1. Airfilter'sprecleaner* 1.
2. Airfilter* 2.
3. Midsteeringarms,pivotshafts, 3. andaxles
4. Frontwheelbearings 4.
5. Frontdeckwheels 5.
Every50hours 1. Engineoil/Oil filter 1.
2. Muffler 2.
Annually 1. Airfilter 1.
2. Airfilter'spre-cleaner 2.
3. Sparkplug 3.
4. Aircoolingsystem* 4.
5. Fuelfilter 5.
6. SteeringGears 6.
7. RearWheels 7.
BeforeStorage 1. Hood/Dashairvents 1.
2. Batteryterminals 2.
3. Midsteeringarms,pivotshafts, 3. andaxles
4. Frontwheelbearings
5. Frontdeckwheels
6. Deckspindlesandidlerbracket
7. Pedalpivotpoints
*Servicemorefrequentlyunderdustyconditions.
Followthe maintenanceschedulegivenbelow.Thischartdescribesservice
guidelinesonly.UsetheServiceLogcolumnto keeptrackofcompleted
maintenancetasks.Tolocatethe nearest Parts& RepairServiceCenteror to
scheduleservice,simplycontact1-800-659-5917.
Check Clean
Clean Change
Clean Clean
Lubricate
Clean Clean
Lubricate
Lubricate Lubricate
Change/Replace Check
Replace Replace Replace
Clean
Replace
Clean
Removeandgreaseaxles
Clean Clean
Lubricate
4. Lubricate
5. Lubricate
6. Lubricate
7. Lubricate
Beforeperforminganymaintenanceor repairs,disengagethe PTO(Blade EngageLever),engagethe parkingbrake,stopthe engineandremovethe keyto preventunintendedstarting.
Ifthe enginehasbeenrecentlyrun,the engine,muffler and surrounding metalsurfaceswill behotandcancauseburnsto the skin. Exercisecaution
to avoidburns.
17
Engine Maintenance
Checkingthe Engine Oil OnlyusehighqualitydetergentoilratedwithAPIserviceclassificationSF,SG,SH,
SJorhigher.Selecttheoil'sSAEviscositygradeaccordingtotheexpectedoperating temperature.Followthechartbelow.Althoughmulti-viscosityoils(5W20,10W30, etc.)improvestartingin coldweather,theywill resultinincreasedoilconsumption whenusedabove32°I.Checkyourengineoillevelmorefrequentlyto avoidpossible enginedamagefromrunninglowonoil.
E
Colder _ 32°F _Warmer
Changingthe EngineOiland Filter
Ifthe enginehasbeenrecentlyrun,the engine,muffler andsurrounding metalsurfaceswill behot andcancauseburnsto theskin,Exercisecaution
toavoidburns,
NOTE:Theoilfiltershouldbechangedateveryoilchangeinterval. Theengineoilshouldbechangedin thefirst5hoursandthenevery50hoursor
onceaseason.Tochangetheengineoil,proceedasfollows:
1. Runtheengineforafew minutestoallowtheoilinthecrankcasetowarm up.Warmoilwill flow morefreelyandcarryawaymoreoftheengine
sedimentwhichmayhavesettledatthe bottomofthecrankcase.Usecareto avoidburnsfromhotoil.
Oil Viscosity Chart
Tochecktheengineoil,proceedasfollows:
Ensurethatthetractorisonalevelsurface. Cleantheoilfill areaofanydebris.
1.
Removethedipstick,seeFigure9,andwipewith acleancloth.
2.
Reinsertdipstickandpresscompletelydown.
3.
Removethedipstickandchecktheoillevel.ItshouldbeattheFullmarkon thedipstick.
F
Dipstick
2. Openthetractor'shoodandlocatetheoildrainportontherightsideof the
J
engine.SeeFigure9.
3. Disconnectsparkplugwireandkeepit awayfromsparkplug.
4. Removetheoil fill cap/dipstickfromtheoilfill tube.SeeFigure9.
5. Turnthesteeringwheelallthewaytotherighttobetterexposethedrain plug.
6. Sujeteel manguitodedrenajedeaceite(empaquetadaconestemanual)en
el puertodedrenajecomosemuestraenlaFigure10.Coloqueelextremo opuestodelmanguitoenunredpientederecolecd6ndeaceiteadecuado conunacapaddaddenomenosde64oz
OilDrain
.. j
Figure9
4. Iflow,addoii slowlyintotheengineoiifill. Donotoverfill.Afteraddingoii, waitoneminuteandthenrechecktheoillevel.
Donotoverfill. Overfilling with oii maycausethe engineto notstart, hard starting, orenginesmoking.IfovertheFULLmarkonthe dipstick,drainoil to reduceoii levelto FULLmarkondipstick.
5. Replacedipstick,andtighten.
18
Figure10
7.
Removeoildrainpluganddraintheoil.
8.
Removetheoildrainsleeveandstoreinasafelocationfor lateruse.
9.
Replacetheoildrainplug.
10.
Removetheoilfilter,seeFigure11,and disposeofit properly.
11.
Partiallyfillthenewoilfilter approximately3/4ofthewayfullwith clean, freshoil.Beforeyouinstallthenewoilfilter,lightly lubricatethe oilfilter gasketwithsomeoftheoilbysimplydippingyourfingerintheoiland
runningitaroundthegasket.
f
Beforereplacingthefuelfilter,drainthefueltank.Otherwise,fuelcanleak outandcauseafireorexplosion.
ToDrainthe fuel:
Locatethefuelfilter,seeFigure12,whichisroutedon theleft sideofthe enginebetweenthefueltankandthecarburetor,andmaybeattachedtothe enginewithatie strap.Cutthetiestrap,ifpresent,thenpinchthetabsonthe in-lineclamponthefuelfilterwithapairofpliers,slidetheclampupthefuel line.Pullthefuellinefreefromthefilterandplacetheopenendofthelineinto anapprovedcontainertodrainthefuel.
Tochangethe fuel filter:
1. Useplierstosqueezethetabsontheotherclamp(theout-linesideofthe fuelfilter),thenslidetheclampawayfromthefuelfilter. Twistandpullthe fuellineoffof thefuelfilter.SeeFigure12.
Oil Filter
Figure11
12. Installtheoil filter byhanduntil thegasketcontactstheoilfilter adapter, thentightentheoilfilter 1/2to3/4turns.
13. Refilltheenginewithnewmotoroiluntiltheoillevelonthedipstickreads FULL.Replacetheoilfill cap/dipstick.
Usedoilisahazardouswasteproduct.Disposeof usedoil properly.Donot discardwith householdwaste.Checkwithyourlocalauthorities or orcontact 1-800-659-5917for a list of safedisposal/recyclingfacilities.
14. Startandruntheengine.Astheenginewarmsup,checkforoilleaks.
15. Stoptheengineandchecktheoillevel.ItshouldbeattheFULLmarkonthe dipstick.
FuelFilter
Gasolineanditsvaporsareextremely flammable andexplosive.Fireor explosioncancausesevereburnsordeath.
Keepgasolineawayfromsparks,openflames,pilotlights,heat,andother ignitionsources.
Checkfuellines,tank,cap,andfittingsfrequentlyforcracksor leaks.Replace ifnecessary.
Beforereplacingthefuelfilter,drainthefueltankaspertheinstructions below.
Donotdrainfuelwhentheengineishot.Allowtheengineadequatetimeto cool.Drainfuelintoanapprovedcontaineroutdoors,awayfromopenflame.
Drainanylargevolumeoffuelfromthetankbydisconnectingthefuelline fromthe in-linefuelfilter neartheengine.
RemovethefuellinefromtheIn-lineside(sidetowardsthefuel tank)ofthe fuelfilter.
Replacementpartsmustbethesameandinstalledinthesamepositionas theoriginalparts.
Iffuelspills,waituntilitevaporatesbeforestartingengine.
Fuel Filter
\
Tab
Fuel Line
_J
Figure12
2. Checkthefuellinesforcracksorleaks.Replaceifnecessary.
3. Replacethefuelfilter withanoriginalequipmentreplacementfilter.Call 1-800-659-5917topurchasetheoriginalequipmentreplacementfilter.
4. Securethefuellineswith theclamps.
Iffilters, orcoversarenotinstalledcorrectlyseriousinjuryordeathcould
resultfrom backfire.Donot attempt to start the enginewith them removed
Donotusepressurizedair orsolventsto cleantheaircleanercartridge.
19
Air Cleaner
Paperfilterscannotbecleanedandshouldbe replacedevery100operatinghours; moreoftenif usedin extremelydustyconditions.
Neverusegasolineor low flash point solventsfor cleaningtheair filter element.A fire orexplosioncouldresult.
iMPORTANT:Neverruntheenginewithouttheairfilter. Rapidenginewearwill result.
1. Unscrewthethumbscrewsandremovetheairfilter cover.SeeFigure13.
Thumb
Screw
Air Filter
Removethefoampre-filterfromaroundthepaperairfilter. SeeFigure
15.Replacepaperelementwhendirty ordamaged.Cleanfoamelementor replacewhendamaged.
Air Filter
2.
Removetheairfilter. SeeFigure14.
Figure13
//
Figure15
4. Tocleanfoamelement,washinamildliquiddetergentandwater.Squeeze orpressthefoamelementto rinseoutdirt andwater.Donottwist;this coulddamageortearthefoamelement.Allowtodrythoroughlybefore
using.DONOToil thefoamelement.
5. Attachthenewairfilterwith foamelement,aligningtheholeintheairfilter with theintakemanifold.SeeFigure16.
/// i
Manifold
Figure14
Figure16
2O
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