Craftsman 17267098 Owner’s Manual

Operator's Manual

18.0 Volt

5 h-in. Cordless Circular Saw

Battery Pack is installed on

Drill/Driver

CHARGE BATTERY BEFORE FIRST USE

z_ CAUTION Read, understand and follow

all Safety Rules and Operating Instructions in this Manual before using this product.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.craftsman.com

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• WARRANTY

• SAFETY

• UNPACKING

• DESCRiPTiON

• OPERATION =MAINTENANCE

Warranty. ................................................................................... Page 2

Safety Symbols .......................................................................... Page 3

Safety Instructions ....................................................................... Pages 4-11

Glossary of Terms ....................................................................... Pages 12-13

Unpacking .................................................................................. Page 13

Description ......................................................................................... Pages 14-15

Operation ............................................................................................ Pages 16-27

Maintenance ....................................................................................... Pages 27-30

Troubleshooting .................................................................................. Page 30

Accessories ........................................................................................ Page 31

Parts List ............................................................................................ Pages 31-33

Sears Repair Parts Phone Numbers .................................................. Back Cover

ONE YEAR FULL WARRANTY ON CRAFTSMAN ®PRODUCT If this Craftsman product fails clue to a defect in material or workmanship

within one year from the date of purchase, RETURN JTTO THE NEAREST

SEARS STORE OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES FOR FREE REPLACEMENT.

This warranty does not include expendable parts such as lamps, batteries,

bits or blades. If this Craftsman product is used for commercial or rental purposes, this

warranty applies for only 90 days from the date of purchase. This warranty gives you specific legal rights, and you may also have other

rights, which vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179

SAVE THESE INSTRUCTIONS!

READ ALL INSTRUCTIONS!

The purpose of safety symbols is to attract your attention to possible dangers.The safety symbols, and the explanations with them, deserve your careful attention and

understanding. The symbol warnings DO NOT by themselves eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention

measures.

Z_ WARNING: BE SURE to read and understand all safety instructions in this

manual, including all safety alert symbols such as "DANGER", "WARNING" and

"CAUTION", BEFORE using this tool. Failure to follow all instructions listed below may

result in electric shock, fire and/or serious personal injury.

SYMBOL MEANING

SAFETY ALERT SYMBOL: IndicatesDANGER,WARNING,OR CAUTION.May be usedin conjunctionwith othersymbolsorpictographs.

DANGER: Failureto obeythis safetywarningWILL resultindeath ]

or serious injurytoyourselfor to others.Alwaysfollow the safety precautionsto reducethe risk offire, electricshockandpersonal

injury.

|_z_WARNING i Failureto obeythis safetywarning CAN resultin deathor serious I

i Z_ CAUTION i Failureto obeythis safetywarning MAYresult in personalinjury to i

DAMAGEPREVENTIONANDINFORMATIONMESSAGES Theseinformuser ofimportant informationand/or instructionsthatcouldleadto equipment or

other property damage if notfollowed.Eachmessageis preceded by the word"NOTE:" as inthe

example below:

NOTE: Equipment and/or property damage may result if these instructions are not followed.

injuryto yourselfor to others.Alwaysfollow the safetyprecautions

to reduce the risk of fire, electric shockand personal injury. J

yourselfor others or propertydamage.Alwaysfollow the safety precautionsto reduce the riskof fire, electricshockand personal injury.

[Z_ WARNING: Some dust createdby using power tools containschemicalsknown to|

the State of California to cause cancer and birth defects or other reproductive harm.

WEAR YOUR

]

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Z_WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes, which can result

in severe eye damage. Before beginning power tool operation,

ALWAYS wear safety goggles or safety glasses with side shield and a full-face shield when needed. We recommend a

Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shield, available at Sears Stores or

other Craftsman Outlets.

PERSONAL SAFETY cont.

before using this circular saw. Failure to follow all instructions may result in

[ /_WARNING: BE SURE to read and understand all instructions in this manual |

WORK AREA SAFETY

1. Keep your work area clean and well lit. Cluttered workbenches and dark areas invite accidents.

2. DO NOT operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite

the dust or fumes.

3. Keep bystanders, children and visitors away while operating a power tool. Distractions can cause you to lose control.

4. Make your workshop childproof with padlocks and master switches. Lock tools away when not in use.

5. MAKE SURE the work area has ample lighting so you can see the work and that

there are no obstructions that will interfere with safe operation BEFORE using your saw.

PERSONAL SAFETY

1. KNOW your cordless saw. Read the operator's manual carefully. Learn the saw's applications and limitations, as well as the specific potential hazards related to this tool.

2. STAY ALERT, watch what you are doing and use common sense when operating a power tool.

3. DO NOT use tool while tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

4. DRESS properly. DO NOT wear loose clothing or jewelry. Pull back long hair. Keep your hair, clothing, and gloves away from moving parts. Air vents often cover moving

parts and should also be avoided. Loose clothing, jewelry or long hair can be caught in moving parts.

5. AVOID accidental starting. Be sure switch is in "OFF" position before inserting the battery pack. DO NOT carry tools with your finger on the switch. Carrying tools with your finger on

the switch or inserting battery pack in tools that have the switch in the "ON" position invites accidents.

6. REMOVE adjusting keys or wrenches before turning the tool "ON". A wrench that is left attached to a rotating part of the tool may result in personal injury.

7. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.

8. ALWAYS SECURE YOUR WORK. Use clamps or a vise to hold work when practical. It is

safer than using your hand and frees both hands to operate tool.

Jhazardous radiation exposure, electric shock, fire and/or serious personal injury.

9. USE SAFETY EQUIPMENT. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

10. DO NOT USE ON A LADDER or unstable support. Stable footing on a solid surface enables better control of the tool in unexpected situations.

TOOL USE AND CARE SAFETY

z_WARNING: BE SURE to read and understand all instructions before operating

this tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

1.ALWAYS use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may

lead to loss of control.

2. DO NOT force the tool. Use the correct tool and blade for your application. The correct tool and blade will do the job better and safer at the rate for which it is designed.

3. DO NOT use the tool if switch does not turn it "On" or "Off". Any tool that cannot be controlled with the switch is dangerous and must be repaired.

4. Remove the battery pack from the saw before making any adjustments, changing accessories or storing the tool. Such preventive safety measures reduce the risk of

starting the tool accidentally.

5. NEVER leave the tool running. ALWAYS turn it off. DO NOT leave the tool until the blade comes to a complete stop.

6. STORE idle tools out of the reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

7. ALWAYS remove battery pack and store separately when saw is not being used.

8. When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a

connection from one terminal to the other. Shorting the battery terminals together may cause sparks, burns, or a fire.

9. MAINTAIN tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control.

10. CHECK for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool's operation. If damaged, have the tool serviced

before using. Many accidents are caused by poorly maintained tools.

11. USE ONLY accessories that are recommended for this tool. Accessories that may be suitable for one tool may become hazardous when used on another tool.

12. Keep the tool and its handle dry, clean and free from oil and grease. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum=based

products, or any strong solvents to clean your tool. Following this rule will reduce the risk of loss of control and deterioration of the plastic enclosure of the circular saw.

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ELECTRICAL SAFETY

operating this saw. Failure to follow all instructions listed below may result in

Z_ WARNING: BE SURE to read and understand all instructions before |

electric shock, fire and/or serious personal injury.

A battery operated tool with integral batteries or a separate battery pack must be

recharged only with the specified charging stand/transformer for the battery. A

charger that may be suitable for one type of battery may create a risk of fire when

used with another battery.

1. Use battery operated saw only with specifically designated battery packs. Use of any other batteries may create a risk of fire.

2. Use battery packs only with charging stand/transformers listed.

SAW CHARGING STAND/TRANSFORMER BATTERYPACK

172.67098 CDT218GU-103/BHY41-23.5V-200mA CDT218GU-104(ABP318GU) Can also use 1426101 and 140295004 Can also use 1323509,

1323520, 130260001, 130139020and 130139021

3. Do not abuse the cord on the charging stand. Never carry the charging stand/transformer by its power cord. Never pull the power cord to remove the transformer

from the power outlet. Damage to the cord or charging stand/transformer could occur and

create an electric shock hazard. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric

shock.

SAFETY SYMBOLS FOR YOUR TOOL The label on your tool may include the following symbols.

V.......................................................................Volts

A......................................................................Amps

Hz....................................................................Hertz

W.....................................................................Watts

....................................................................Alternating current

--. ................................................................Direct current

no ....................................................................No-load speed

[] ....................................................................Class II construction, Double Insulated

RPM ...................................................... Revolutions per minute

SPM......................................................... Strokes per minute

OPM ......................................................... Orbits per minute

,4k....................................................................Indicates danger, warning or caution.

It means attention! Your safety is involved.

SERVICE SAFETY

1. If any part of this cordless saw is missing or should break, bend, or fail in any way; or should any component fail to perform properly: have the missing, damaged

or failed parts replaced BEFORE resuming operation.

SERVICE SAFETY cont.

2. Tool service must be performed only at a Sears Parts and Repair Center. Service or maintenance performed by unqualified personnel could result in a risk of injury.

3. When servicing a tool, use only identical replacement parts. Follow instructions in the maintenance section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.

SAFETY RULES FOR CORDLESS CIRCULAR SAWS

Keep hands away from cutting area and blade. Keep your

second hand on the auxiliary handle or motor housing. If both hands are holding the saw, the blade cannot cut them.

CAUTION: Blades coast after saw is switched off.

1.KEEP your body positioned to either side of the saw blade and not in direct line with the saw blade. Kickback could cause the saw to jump backwards. (See

"Kickback...What Causes itand Ways to Prevent it"on pages 18 and 19).

2. DO NOT reach underneath the work. The guard cannot protect you from the blade beneath the workpiece.

When sawing through a workpiece, the lower blade guard DOES

NOT cover the blade on the underside of the workpiece (Pg. 16 Fig. 4). ALWAYS keep

your hands and fingers away from the cutting area.

3. CHECK lower guard for proper closing BEFORE each use. DO NOT operate the saw if the lower guard does not move freely and dose instantly. Never clamp or tie the

lower guard in the open position. If the saw is accidentally dropped, the lower guard may be bent. Raise the lower guard with the retracting lever.The guard is operating properly

when it moves freely, does not touch the blade or any other part in all angles and depths of cut, and readily returns to the closed position.

4. CHECK the operation and condition of the lower guard spring. If the guard and the spring are not operating properly, they MUST BE serviced before use. The lower

guard may operate sluggishly, due to damaged parts, gummy deposits, or a buildup of debris. DO NOT operate your saw until the damage has been repaired or replaced.

5.The lower guard should be retracted manually ONLY for making special cuts, such as pocket or compound cuts. ALWAYS raise the lower guard by retracting its lever.

As soon as the blade enters the material, the lower guard MUST be released. For all other sawing, the lower guard should operate automatically.

6.ALWAYS make sure that the lower guard is covering the blade BEFORE placing the saw down on a work bench or floor. An unprotected moving blade will cause the saw to

walk backwards, cutting whatever is in its path. Make note of the time it takes for the blade to stop spinning after the switch is released.

7. NEVER hold the piece being cut in your hands or across your legs. It is important to support the workpiece properly inorder to minimize body exposure, blade binding, or loss

of control.

]

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SAFETY RULES FOR CORDLESS CIRCULAR SAWS cont.

8. HOLD TOOL by insulated gripping surfaces (handles) when performing an operation where the cutting tool may contact hidden wiring. Contact with a "live" wire will make the exposed metal parts of the tool "live" and shock the operator.

9. ALWAYS clamp the workpiece securely so it will not move when making the cut.

10. When ripping, ALWAYS USE a rip fence or straight edge guide. This improves the accuracy of the cut and reduces the chance of the blade binding.

11. ALWAYS USE blades that have the correct size and shape (diamond vs. round) arbor holes. Blades that do not match the mounting hardware of the saw will run erratically and

cause loss of control.

12. NEVER use damaged or incorrect blade washers or bolts. The blade washers and bolts were specially designed for your saw, for optimum performance and safety of operation.

13. NEVER cut more than one piece at a time. DO NOT STACK more than one workpiece on the worktable at a time.

14. AVOID awkward operations and hand positions where a sudden slip could cause your hand to move into the blade.

15. NEVER reach into the cutting path of the blade.

16. ONLY USE the specifically listed battery pack and charging stand listed on page 6 of this manual. Use of any other battery pack or charging stand/transformer can create risk of injury and fire.

17. Cordless tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery operated tool or when changing accessories. Following this rulewill reduce the

risk of electric shock, fire, or serious personal injury.

18. Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosion and possible injury.

19. Do not crush, drop or damage battery pack. Never use a battery pack or charging stand/transformer that has been dropped or received a sharp blow. A damaged battery pack is subject to explosion. Properly dispose of a dropped or damaged battery pack

immediately.

20. Batteries vent hydrogen gas and can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.

21. Do not charge battery in a damp or wet location. Following this rule will reduce the risk of electric shock.

22. For best results, your battery should be charged in a location where the temperature is more than 50°F but less that 80°R Do not store battery outside or in vehicles.

23. Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk of serious personal injury.

24. Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also to prevent misuse of the product and possible injury.

SAFETY RULES FOR BATTERY CHARGING STAND/TRANSFORMER

Z_ WARNING: READ AND UNDERSTAND ALL iNSTRUCTiONS. Failure to |

follow all instructions listed below may result in electric shock, fire and / or

serious personal injury.

NOTE: Before using battery charging stand / transformer, read all instructions | and cautionary markings in this manual, on battery charging stand /transformer, battery pack, and circular saw using battery pack to prevent misuse of the products and possibme injury or damage.

z_ CAUTION: USE ONLY the specifically designated battery charging

stand / transformer that was supplied with this circular saw when charging the battery pack.The use of any other battery charging stand / transformer could damage the battery pack, and create a hazardous condition. See page 6.

z_ CAUTION: To reduce the risk of electric shock or damage to the battery

charging stand /transformer and battery pack, charge only the specificalmy designated battery pack that was included with this circular saw and charging stand / transformer. Charging other types of battery packs may cause them to burst, causing personal injury and damage.

1.Do not use the battery charging stand / transformer outdoors or expose to wet or damp conditions. Water entering charging stand will increase the risk of electric shock.

2. Use of an attachment with this battery charging stand / transformer that is not recommended may resuff in a risk of fire, electric shock, or injury to persons.

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SAFETY RULES FOR BATTERY CHARGING STAND/TRANSFORMER cont.

3. Do not abuse the cord on the battery charging stand / transformer. Never carry the charging stand / transformer by its power cord. Never pull the power cord to remove the transformer from the power outlet. Damage to the cord or charging stand / transformer could occur and create an electric shock hazard. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of

electric shock.

4. Make sure cord is located so that it will not be stepped on, tripped over, come in contact with sharp edges or moving parts, heat, oil, or otherwise subjected to damage or stress. This will reduce the risk of accidental falls, which could cause injury, and damage to the cord which could result in electric shock.

5. Keep cord and charging stand / transformer away from heat to prevent damage to housing or internal parts.

6. Do not let gasoline, oils, petroleum-based products, etc. come in contact with plastic parts. They contain chemicals which can damage, weaken or destroy plastic.

7. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If an extension cord must be

used, make sure: a) That pins on plug of extension cord are the same number, size and shape as those on the transformer, b) That extension cord is properly wired and in good electrical condition, and c) That you use a proper extension cord. ONLY use cords listed by Underwriters Laboratories (UL). Other extension cords can cause a drop in line voltage, resulting in a loss of power and overheating of charging stand/transformer. An AWG (American Wire Gauge) size of at least 14-gauge is recommended for an extension cord of 25-ft. or less in length. Use 12-gauge for an extension cord of 50-ft. Extension cords 100-ft. or longer are not recommended.

8. iNSPECT tool cords for damage. Do not operate charging stand with a damaged cord or

transformer, which could cause shorting and electric shock. Have damaged tool cords

repaired at a Sears Service Center.

9. Do not operate charging stand / transformer if it has received a sharp blow, been dropped,

or otherwise damaged in any way. Take it to an authorized serviceman for electrical check to determine ifthe charging stand / transformer is in good working order.

10. Do not disassemble charging stand / transformer. Take it to a Sears Parts and Repair Center when service or repair is required. Incorrect reassembly may result in a risk of

electric shock or fire.

11. Disconnect charging standltransformer from the power supply when not in use. This will reduce the risk of electric shock or damage if metal items should fall into the opening in the charging stand. Italso will help prevent damage during a power surge.

12. Risk of electric shock. Do not touch un-insulated portion of output connector or un-insulated battery terminal

13. Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, also loan them these instructions to prevent misuse of the product and possible injury.

Z_ WARNING: Some dust created by using power tools contains chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm, Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products.

• Arsenic and chromium, from chemically treated lumber. Your risk from these exposures varies, depending upon how often you do

this type of work.To reduce your exposure to these chemicals:

• Work in a well-ventilated area.

• Work with approved safety equipment, such as those dust masks that are specially

designed to filter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding,

drilling and other construction activities, Wear protective clothing and wash

exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or

lay on the skin may promote absorption of harmful chemicals.

/_, WARNING: Use of this tool can generate and/or disburse dust, which may

cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

ADDITIONAL RULES FOR SAFE OPERATION

/_, WARNING: BE SURE to read and understand all instructions, Failure to i

follow all instructions listed may result in electric shock, fire and/or serious

1. Know your power tool. Read operator's manual carefully. Learn the applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire or serious injury.

ALWAYS wear safety glasses or eye shields when using this tool. Everyday

eyeglasses have only impact-resistant lenses; they are NOT safety glasses.

PROTECT your lungs. Wear a face mask or dust mask if the operation is dusty.

PROTECT your hearing. Wear appropriate personal hearing protection during use. Under

some conditions noise from this product may contribute to hearing loss.

ALL VlSTORS AND BYSTANDERS MUST wear the same safety equipment that the

operator of the tool wears.

ALWAYS check the tool for damaged parts. Before further use of the tool, a guard or

other part that is damaged should be carefully checked to determine if it will operate properly and perform its intended function. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool's operation.

A guard or other part that is damaged should be properly repaired or replaced at a Sears

Service center.

SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct

others who may use this tool. if someone borrows this tool, make sure they have

these instructions also.

1personal injury.

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Spindle The shaft on which a blade or cutting tool is mounted. Also called the Arbor.

Revolutions Per Minute (RPM)

The number of turns completed by a spinning object in one minute. Saw Blade Path

The area over, under, behind or in front of the blade, as it applies to the workpiece. That area which will be or has been cut by the blade.

Set The distance that the saw blade tooth is bent (or set) outward from the face of the blade.

Miter Cut

A cutting operation made with the blade at any angle other than 90° to the fence. Compound Miter Cut

A compound miter cut is a cut made using a miter angle and a bevel angle at the same time.

Cross cut A cutting or shaping operation made against the grain of the workpiece.

Bevel Cut

A cutting operation made with the blade at any angle other than 90° to the miter table.

Dado Cut

A non-through cut which produces a square-sided notch or trough in the workpiece

(requires special blade).

Chamfer Cut A cut removing a wedge from a block of wood so the end (or part of the end) is angled

at other than 90°.

Ripping or Rip Cut

A cutting operation along the length of the workpiece.

Freehand Cut Performing a cut without using a fence, miter gauge, fixture, work clamp, or other

proper device to keep the workpiece from twisting or moving during the cut.

Through Sawing Any cutting operation where the blade extends completely through the thickness of

the workpiece.

Non-Through Cuts

Any cutting operation where the blade does not extend completely through the thickness of the workpiece, like a dado cut.

Leading Edge

The edge of the workpiece pushed into tool first.

Kerf

The material removed by the blade in a through cut or the slot produced by the blade [

in a non-through or partial cut. Kickback

A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator.

The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to as faces, ends and edges, i

Gum

A sticky, sap-based residue from wood products. Resin

A sticky, sap-based substance that has hardened.

Your circular saw has been shipped completely assembled.

1. Remove the Saw from the Carton and Storage/Carry Bag and inspect carefully to make

sure that no breakage or damage has occurred during shipping.

2. The saw's cutting blade is installed at the factory.

3. Make sure that all items listed in the packing list are included.

4. Do not discard any of the packing materials until all parts are accounted for.

5. Included with the circular saw; hex key.

6. If any of the parts are damaged or missing (refer to PARTS LIST below), return the saw to your nearest Sears store or Craftsman outlet to have the tool replaced.

PARTS LiST (Fig. 1)

Charging Stand/Transformer, Battery Pack and Storage/Carrying Bag are Shown

in the Drill/Driver Manual, Model 172.64120

Hex Key Blade Wrench

(installed on Saw)

Operator's Manual

Circular Saw with Blade installed, (Battery Pack installed on Drill/Driver)

/_ WARNING: If any parts are missing do not operate this tool until the missing

parts are replaced. Failure to do so could result in possible serious personal injury.

Z_ WARNING: Do not attempt to modify this tool or create accessories not

recommended for use with this tool. Any such alteration or modification is misuse and

[Workpiece or Material

could result in a hazardous condition leading to possible serious personal injury

z_ WARNING: To prevent accidental starting that could cause serious personal

injury, always remove the battery pack from the tool when assembling parts.

[

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KNOWYOURCORDLESSCIRCULARSAW(Fig.2)

i OTE: Before attempting to use this product, familiarize yourself with all operating i

features and safety rules.

Fig. 2

Front Handle

Bevel Adjustment

LockingKnob

SpindleLock

Power Battery Pack Button (installed on Drill/Driver)

Upper Blade Guard

Bevel Scale

Mounting Slots for Edge Guide Edge Guide

Battery Pack (installed on Drill/Driver

Latch to Release Battery Pack

Depth-of-Cut Adj

Locking/Retaining Knob

Trigger Switch

Rear Handle

Lower Blade Guard

Spindle Clamping Screw

Blade

Trigger Switch

Hex Key

Port with Cover Cap (Remove cap to

attach 11/4-in, vac hose,

sold separately)

Guard Lever

Power Lock-Off

Button

Front Assist Handle

ljection

Mounting Slot for Edge Guide

This Cordless Circular Saw has the following features:

1.3400 RPM no-load speed provides power and torque for fast, sure cuts in wood, plywood, hardboard and wood-base materials.

2. Quick depth-of-cut adjustments with a maximum depth of cut: 13/1s-inch at 45°; lS/8-inch at 90°

3. Easy-to-read bevel cut scale adjusts from 0° to 50° bevel capacity.

4. Aluminum Upper Guard and plastic Lower Guard for extra strength and durability.

5. Electric Brake stops blade rotation instantly when trigger is released.

6. Trigger Switch with Power Lock-Off Button helps protect against accidental starts.

7. Oversized stamped Steel Base provides stability, glides smoothly for maximum control during sawing applications.

8. Soft-Grip Ergonomically Designed Contoured Rear Handle and Front Assist Handle for positive gripping, control, balance and comfort.

9. includes Craftsman ®24 Tooth Carbide-Tipped Steel General Purpose Blade for fast, smooth cuts.

10. Top Mounted Blade Spindle Lock for easy blade changes.

11. Built-in Sawdust Ejection Chute with Cover Cap. Remove cap to eject sawdust to the rear of saw or leave cap attached to eject sawdust downwards, from the blade guards. Remove cap to attach 11A-in vac hose, sold separately (see page 27).

12. Permanently Lubricated 100% Ball Bearings for smooth operation and long life.

13. Heavy-duty Machined Gearing for efficient power transmission.

14. Durable impact-resistant housing helps protect tool from damage and reduces weight.

15. The Nickel-Cadmium battery pack recharges in 3 to 6 hours under normal use, and LED light on charger indicates when battery is charging.

Motor 18.0 Volt DC No=load Speed 3400 RPM

Blade Diameter 51/2-in. Bmade Arbor 5/8-in.

Cutting Depth at 45 ° 13/16-in. Cutting Depth at 90 ° 15/8-in.

Maximum BevemAngme 50°

Charger Input 120V, 60Hz AC Charge Rate 3 to 6 Hours

Safety, performance and dependability have been given top priority in the design of this product, making it easy to maintain and operate.

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Z_ WARNING: A 51/2-inch blade is the maximum blade capacity of your saw. A

larger than 51/2-inch blade will come in contact with the blade guards. Also, NEVER use

a blade that is so thick that it prevents the outer blade washer from engaging with the flat side of the spindle. Blades that are too large or too thick can result in an accident

causing serious injury.

SAW BLADES

All saw blades need to be kept clean,

sharp and properly set in order to cut efficiently. Using a dull blade places a

heavy load on the saw and increases

the danger of kickback. Keep extra

blades on hand, so sharp blades are always available. Gum and wood pitch hardened on the blade slows the saw

down. Use gum and pitch remover, hot water or kerosene to remove them.

DO NOT use gasoline.

BLADE GUARD SYSTEM (Fig. 3)

The lower blade guard, attached to your circular saw, is there for your Blade 1/4-in. or less

protection and safety, it should NEVER isExposedon be altered for any reason. If it becomes Underside of Workpiece

damaged or begins to return slowly or sluggishly, DO NOT operate your saw until the damage has been repaired or replaced.

ALWAYS leave the guard in its correct operating position when using the saw.

Lower Blade Guard lever is in UP

position when

Fig. 3

Lower Blade Guard retracts

automatically

when cut is

being made

z_ CAUTION: NEVER use the saw when the guard is not operating properly.The

guard should be checked for correct operation before each use. If you drop your saw, check the lower blade guard and bumper for damage at all depth settings before using.

NOTE:The guard is operating properly when it moves freely and then readily returns to

the closed position. If for any reason your lower blade guard and bumper does not close

freely, take the saw to your nearest Sears Repair Center for service before using it.

KICKBACK...WHAT CAUSES iT AND WAYS TO HELP PREVENT iT

(Fig. 4, 5 and 5a) cont. The Causes of Kickback cont.

1.Kickback is a sudden reaction to a pinched, bound or

misaligned saw blade, which causes an uncontrolled saw to lift up and out of the workpiece and toward

the operator.

2. When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction

drives the unit rapidly back towards the operator.

3. If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into

the top surface of the wood. This causes the blade to climb out of the kerf and jump back towards the

operator.

4. Sawing into knots or nails in the workpiece can cause Kickback.

5. Forcing a cut, or not supporting the workpiece correctly can cause Kickback. (see Fig. 5)

6. Sawing into wet or warped lumber can cause Kickback. (see Fig. 5a)

7. Kickback is a result of tool misuse and/or incorrect operating procedures or conditions. Itcan be avoided

by taking the proper precautions, on page 19.

Ways to Help Prevent Kickback (Fig. 6)

saw stalls. Kickback could cause you to lose control of the saw. Loss of control can lead

_ ALWAYS release trigger switch immediately if the blade binds or the

to serious injury.

Fig. 5 __,_

Right Support

Fig.

KICKBACK...WHAT CAUSES iT AND WAYS TO HELP PREVENT iT

(Fig. 4, 5 and 5a) The Causes of Kickback

L_ ......

Blade is Set Too Deep Correct Blade Depth

Fig. 4 _ K,CKBACKm=_

(Should not exceed 1/4-in. below work piece)

1.ALWAYS maintain afirm grip with both (see Fig. 6) hands on the saw and position your

body and arms to allow you to resist Kickback forces. Kickback forces can be controlled by the

operator, if the proper precautions are taken. Ifthe blade is binding, or when you are

interrupting a cut for any reason, ALWAYS release the trigger and hold the saw motionless

in the material until the blade comes to a complete stop. NEVER attempt to remove the

saw from the work or pull the saw backward while the blade is in motion, or Kickback may occur.

CHECK and take corrective action to eliminate the cause of blade binding.

Fig. 6

Weys to Help Prevont KJckbnck con1

_pocI 1hewo_kp[#('.lo_o_"knot_Or_ b0]ofe cul]l_rj _voT D,'_wI_lo _ knotor _,11t

4 DO NOT culwarped _r w_l kimbor {_eoFig 5hi

5 ALWAYS _lip_o_l I_e _._nol_ lo n'__.imtz_ lh__ek ol blnde pinching nnd Kickl_,_k. Lr_rg0

p,_not_lend Io _g _ndol thei_own we_l_l (_ Fig. 5_). _ppOrl_ MU-_T b_ ptace_unde_

(_Wh_ te_,l_l_ng lho s_w In llte w_ikpfoc_, CENTER lhe blade In Ihr=k_ll _nd _h_Ck to bo

_ule thai lhe _aw le_lh ale noleng_O_t I_o Iho _'=_t_riat.ft fh_ _w _1_ i_ bil_llir_p,il _y

walk L_p_r Kickback k_m I110workpi_cl) whoetth_ e_w ts io_l_l_J

7 DO NOT u_o a dull or d_m_ bt_e, U_sh,_poned. tmp_op_lly _;ol,_I gummed.L_pbl_de_

8 U_E EXTRA CAUTION who_ m_ktnf__ *P_ck_ Cu "i_ o exts ng w_ _ 0 _ ,_rbl_ _tloes

Th_ p_otllidlng blade may c_ _bfoc s _1 c_n c_.o Kickback.

9 KEEP lh_ bl_o _I Iho ¢o_t0¢1_/oplll s_lli_[_ Th(_ (Jepths_lltltg sh_uflJ n_l _xc_Qd 1/4-Inch

bol_wthe malefiat botngcul (s_o Ft_. _). _IE SURE lh_l tho hi,do doplh ;_r_tJ_j_l_tlI_{l Io_kt_[__ve_ ._i_ ti_t_l _n'_ _e_:woBEFORE m_l_g _ _;ul 11bt_d_adjustll_l_l _hlIIs wl_lo

B!_d_!_SOtTOODoap Corre_lBtnIl_ D_plh

REMOVING BATTERY PACK FROM CIRCULAR SAW (Flg 7)

Z_ WARNING: Atwz_ysremovo bo:itory']

peck Imm your Gnw when you aro

_=_r_mbllng ]_r t_, ranking ndl_lment_. ] _embl[ng or romovtng blndo_

¢l_enlng, or when n_t In use Remr_vi_g _tlory p._ Will prevon! _CIII_tiZ| / starting thet €_uld c_use sortou_= /

porson_t Injury. J

Localo t_lcho_ On sideGo{ L_tlo_ p_:tck _nd dop_o_e, PUllback on b_ttery pack Wllife _Joprossillg ]a_cheslo rote_o i_itttory pack

i_oil,i_a\v

lghould r_otez=:eod1/4,1_b_fowworkple_:_l

CHARG|NGTHE BATTERY PACK (Fig 0 and 8_) Th_ Ll_ltOly pa_k l_" Ilzt_I0o] h_5 b_OI1shlppo_Jill _t klw ch_rg_ con_tl_onto p_'_v_nlp{_lL_!O

p_bIom_ Thot_foro, yotl 6hould chl]rgo ovetnlghl prior to rise

I NOTE: B_tl_'i_s wilt not roach Á_ll ch_rgo thoflr_| it/no Ibey _'_ ch_3rgod,Allow

_*vor_t| cyr:lo_ {oprzro,tlott foltowot_ by roch_l'glr tg) frK |horn to bocoml:, f*Jlly chn_gozJ>

I Charge balloty pack o_ty with II'_o

chaP_oi/li_flslo_rnoi thzz[was stippiir_dwith

3 CD_ne_:l b_tlely ch_rger'_ Imn_;l_Im_r Io

power _llppt_

4 PI_c_ _tle_ p_ck irt ch_r_ _l_n_, Al_n

ch_ln_ sland (So_ Ptg _l

wilh c_t_!_l_ In ch_igtn_ slar_

_, Th_ ch_ing P,ttzne;hrzstwo ILED} i_cn!_r

1_1t1.%_n_, _re_n P.ndon_ reel {_er_Pl_, l_aI,

WI',_n lh_ t:_tl_ry p_c_ t_ pill fnl_ I1_ _-ha_01_g _f_nd, _h_ _t_dLED wlfl tl_hl. Ir_d!cnllng lh_l

Wh_r_Ih_._llery p_k is ch_rg0d and _movx_ horn Ih_ ch,'lr_in_ eland> th_ _o_ I_hl _tl go Of_ Th_ gr_on LED will o_ 7 come on

IPn_ i_ r_ql_l_o_Io fully roch_lgo balleiy p_ck fi baito_y p_ck i_colnplol_ _hE_rg0_,

II hlliiil; or hlngllt' llt tlh;t f(lfl_tl ltmO I;,mqUtlocf Ill ttllt7 Itchal{iO balloiy p_lck

tt Th_ billloiy p_ck wl_fbecc_n_!slighlf7 wttl'lelIOlh_ lolJ_h wt_ikl cbnrglit_ Tbi_ is normtll

g Do i!ol placo I1_ b_llQly _llJll_ll lit_f_l ] Irllnr,!O_llll_r lrl llfl ti_o_ ol OXhom_tho_t _r cl_ld

]I witl woIk b _J_,l _I llll_liliil l_til lltt_ p_tt_lti_ll

&llllt pI;.W_r _lipplt, itilii _emllvrJ Ihil P_llo_ p_ck.

propolit'_ or the llhrir_ltn!] l_trind ifoe_ no! l:hltf!to th_ baltory pit,k, _tum Ihe _hli_'_lnll slllnd I lrarili_omloi" trod baltel_/p_ck Io yol_r _el_re_t Sel_ _loro lit" olher

NOTE; Wlthln Ihe w_rr=inly p_rlod, If Ihe cillirgt_tt elimd LED IlghLl do nol operltlo Crllftsmlin oulfo! ior froe rl!phtcement,

Fig.8

ChZilg_ftSidled/

Fig _n • .,-

CHARGING A HOT BATTERY PACK When using your tool continuously, the batteries in your battery pack will become hot.

You should let a hot battery pack cool down for approximately 30 minutes before attempting to recharge.

NOTE:A hot battery pack only occurs when prolonged continuous use of your circular saw

causes the batteries to become hot. it does not occur with typical use. Within the warranty

period, if the battery pack becomes hot with typical use, return the charging stand/transformer, and battery pack to your nearest Sears store or other Craftsman outlet for free replacement.

iNSTALLiNG THE BATTERY PACK iN

CIRCULAR SAW (Fig. 9)

1. Place the battery pack in the saw, aligning the raised rib on battery pack with groove

inside the saw.

2. Make sure the latches on each side of the battery pack "snap" into place, and the

battery pack is secured in the circular saw before beginning operation.

MAKING DEPTH-OF-CUT ADJUSTMENTS (Fig. 11 and 1l a)

ALWAYS use the correct blade depth setting. The correct blade depth setting for all cuts should not be more than 1/4-inch below the material being cut (see Fig. 4). Allowing more depth will increase the chance of kickback and cause the cut to be rough.Your saw is equipped with a depth-of-cut scale to help obtain depth-of-cut accuracy. The depth-of-cut scale is located on the inside back of the upper blade guard.

Fig.ll

Bracket with Depth-Of-Cut

Scale

TRIGGER SWITCH WiTH POWER

LOCK=OFF BUTTON (Fig. 10)

To turn the saw ON, depress the power lock-off button and depress the trigger switch.

The saw will stay ON as long as the trigger

switch is depressed.

To turn the saw OFF, release the trigger switch. the power lock-off button will return tothe center

OFF position

Pig. 10

Power Lock-Off, Button

z_ CAUTION: When placing battery pack in the tool, be sure raised rib on

battery pack aligns with the bottom of the saw and latches into place properly. Improper installation of the battery pack can cause damage to internal

components.

Z_ WARNING: Cordless Battery Tools are always in operating condition when

the battery pack is installed in the tool,Therefore the Power Lock Button should always be in the center position, locking the power off, when the tool is not in use or when you are carrying it at your side.

Depth

Adjust

Knob

TO SETTHE BLADE DEPTH (Fig. 11a)

1.Loosen the Depth Adjust Knob (see Fig. 11).

2. Locate the Depth-of-Cut Scale on the Bracket located behind the blade guard

(see Fig. 11).

3.To determine the depth-of-cut, hold the base of the saw flat, on and against the edge

of the workpiece.

4. Raise or lower the saw blade until the arrow indicator mark on the back of the upper blade guard aligns with the inch mark on the

Depth-Of-Cut Scale on the Bracket at your desired depth (see Fig. 1la).

5.Tighten Depth Adjust Knob.

To Raise

To Lower

back of blade _...._

guard

Fig. 11a

Base

A WARNING: Cordless Battery Tools are always in operating condition when the

battery pack is installed in the tool. Therefore the battery pack should be removed when the tool is not in use or when you are carrying it at your side.

I I I

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