Craftsman 172.67098 User Manual

Operator's Manual

18.0 Volt

51/2-in. Cordless Circular Saw

Model No.

172.67098 In Kit 9-11518

CHARGE BATTERY BEFORE FIRST USE

Read, understand and follow

CAUTION

all Safety Rules and Operating Instructions in this Manual before using this product.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.craftsman.com

Battery Pack is installed on Drill/Driver

• WARRANTY

• SAFETY

• UNPACKING

• DESCRIPTION

• OPERATION

• MAINTENANCE

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TABLE OF CONTENTS

SAFETY SYMBOLS

Warranty.....…………………………………………...............................Page 2

Safety Symbols....…………

Safety Instructions....……………

…………………..…….....

........................Page 3

…………………...............................

Pages 4-11

Glossary of Terms....………………………………...............................Pages 12-13

Unpacking.....………………

……………………...................................

Page 13

Description.........................................................................................Pages 14-15

Operation...........................

Maintenance....................

.....................................................

............Pages 16-27

...................................................................

Pages 27-30

Troubleshooting..................................................................................Page 30

Accessories...............................

....................................................

.....Page 31

Parts List............................................................................................Pages 31-33

Sears Repair Parts Phone Numbers..................................................Back Cover

ONE YEAR FULL WARRANTY ON CRAFTSMAN® PRODUCT

If this Craftsman product fails due to a defect in material or workmanship within one year from the date of purchase, RETURN IT TO THE NEAREST

SEARS STORE OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES FOR FREE REPLACEMENT.

This warranty does not include expendable parts such as lamps, batteries, bits or blades.

If this Craftsman product is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.

This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The symbol warnings DO NOT by themselves eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention measures.

WARNING:

manual, including all safety alert symbols such as “DANGER”, “WARNING” and “CAUTION”, BEFORE using this tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

SYMBOL MEANING

SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR

CAUTION. May be used in conjunction with other symbols or pictographs.

DANGER

WARNING

CAUTION

DAMAGE PREVENTION AND INFORMATION MESSAGES

These inform user of important information and/or instructions that could lead to equipment or other property damage if not followed. Each message is preceded by the word “NOTE:” as in the example below:

BE SURE to read and understand all safety instructions in this

DANGER: Failure to obey this safety warning WILL result in death or serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

Failure to obey this safety warning CAN result in death or serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

Failure to obey this safety warning MAY result in personal injury to yourself or others or property damage. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

SAVE THESE INSTRUCTIONS! READ ALL INSTRUCTIONS!

Some dust created by using power tools contains chemicals known to

WARNING:

the State of California to cause cancer and birth defects or other reproductive harm.

NOTE: Equipment and/or property damage may result if these instructions are not followed.

WARNING:

The operation of any power tool can result in

foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, ALWAYS wear safety goggles or safety glasses with side shield and a full-face shield when needed. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shield, available at Sears Stores or other Craftsman Outlets.

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SAFETY INSTRUCTIONS

SAFETY INSTRUCTIONS cont.

WARNING: BE SURE to read and understand all instructions in this manual

before using this circular saw. Failure to follow all instructions may result in hazardous radiation exposure, electric shock, fire and/or serious personal injury.

WORK AREA SAFETY

1. Keep your work area clean and well lit. Cluttered workbenches and dark areas invite accidents.

2. DO NOT operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

3. Keep bystanders, children and visitors away while operating a power tool. Distractions can cause you to lose control.

4. Make your workshop childproof with padlocks and master switches. Lock tools away when not in use.

5. MAKE SURE the work area has ample lighting so you can see the work and that there are no obstructions that will interfere with safe operation BEFORE using your saw.

PERSONAL SAFETY

1. KNOW your cordless saw. Read the operator's manual carefully. Learn the saw's applications and limitations, as well as the specific potential hazards related to this tool.

2. STAY ALERT, watch what you are doing and use common sense when operating a power tool.

3. DO NOT use tool while tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

4. DRESS properly. DO NOT wear loose clothing or jewelry. Pull back long hair. Keep your hair, clothing, and gloves away from moving parts. Air vents often cover moving parts and should also be avoided. Loose clothing, jewelry or long hair can be caught in moving parts.

5. AVOID accidental starting. Be sure switch is in “OFF” position before inserting the battery pack. DO NOT carry tools with your finger on the switch. Carrying tools with your finger on the switch or inserting battery pack in tools that have the switch in the “ON” position invites accidents.

6. REMOVE adjusting keys or wrenches before turning the tool “ON”. A wrench that is left attached to a rotating part of the tool may result in personal injury.

7. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.

8. ALWAYS SECURE YOUR WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and frees both hands to operate tool.

PERSONAL SAFETY cont.

9. USE SAFETY EQUIPMENT. Always wear eye protection. Dust mask, non-skid

shoes, hard hat, or hearing protection must be used for appropriate conditions.

10. DO NOT USE ON A LADDER or unstable support. Stable footing on a solid surface enables better control of the tool in unexpected situations.

safety

TOOL USE AND CARE SAFETY

WARNING: BE SURE to read and understand all instructions before operating

this tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

1. ALWAYS use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may

lead to loss of control.

2. DO NOT force the tool. Use the correct tool and blade for your application. The correct tool and blade will do the job better and safer at the rate for which it is designed.

3. DO NOT use the tool if switch does not turn it “On” or “Off”. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

4. Remove the battery pack from the saw before making any adjustments, changing accessories or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.

5. NEVER leave the tool running. ALWAYS turn it off. DO NOT leave the tool until the blade comes to a complete stop.

6. STORE idle tools out of the reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

7. ALWAYS remove battery pack and store separately when saw is not being used.

8. When battery pack is not in use, keep it away from other metal objects like: paper

clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to the other. Shorting the battery terminals together may

cause sparks, burns, or a fire.

9. MAINTAIN tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control.

10. CHECK for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

11. USE ONLY accessories that are recommended for this tool. Accessories that may be suitable for one tool may become hazardous when used on another tool.

12. Keep the tool and its handle dry, clean and free from oil and grease. Always use a

clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any strong solvents to clean your tool. Following this rule will reduce the

risk of loss of control and deterioration of the plastic enclosure of the circular saw.

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SAFETY INSTRUCTIONS cont.

ELECTRICAL SAFETY

WARNING:

operating this saw. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charging stand/transformer for the battery. A charger that may be suitable for one type of battery may create a risk of fire when used with another battery.

1. Use battery operated saw only with specifically designated battery packs. Use of any other batteries may create a risk of fire.

2. Use battery packs only with charging stand/ transformers listed.

BE SURE to read and understand all instructions before

Kit No. 9-11518 18.0 Volt Model No.

SAW CHARGING STAND / TRANSFORMER BATTERY PACK

172.67098 CDT218GU-103/BHY41-23.5V-200mA CDT218GU-104(ABP318GU)

Can also use 1426101 and 140295004

Can also use 1323509, 1323520, 130260001, 130139020 and 130139021

3. Do not abuse the cord on the charging stand. Never carry the charging stand/ transformer by its power cord. Never pull the power cord to remove the transformer from the power outlet. Damage to the cord or charging stand/transformer could occur and create an electric shock hazard. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.

SAFETY SYMBOLS FOR YOUR TOOL

The label on your tool may include the following symbols.

V.......................................................................Volts

A...................................................................... Amps

Hz....................................................................Hertz

W.....................................................................Watts

....................................................................Alternating current

.................................................................Direct current

no ....................................................................No-load speed

....................................................................Class II construction, Double Insulated

RPM……........................………………… . . .Revolutions per minute

SPM……..........................…………………....Strokes per minute

OPM………........................………………......Orbits per minute

.....................................................................Indicates danger, warning or caution.

It means attention! Your safety is involved.

SERVICE SAFETY

1. If any part of this cordless saw is missing or should break, bend, or fail in any way; or should any component fail to perform properly or failed parts replaced BEFORE resuming operation.

: have the missing, damaged

SERVICE SAFETY cont.

2. Tool service must be performed only at a Sears Parts and Repair Center. Service or maintenance performed by unqualified personnel could result in a risk of injury.

3. When servicing a tool, use only identical replacement parts. Follow instructions in the maintenance section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.

SAFETY RULES FOR CORDLESS CIRCULAR SAWS

Keep hands away from cutting area and blade. Keep your

DANGER:

second hand on the auxiliary handle or motor housing. If both hands are holding the saw, the blade cannot cut them.

CAUTION: Blades coast after saw is switched off.

1. KEEP your body positioned to either side of the saw blade and not in direct line with the saw blade. Kickback could cause the saw to jump backwards. (See

“Kickback…What Causes It and Ways to Prevent It” on pages 18 and 19).

2. DO NOT reach underneath the work. The guard cannot protect you from the blade beneath the workpiece.

DANGER:

When sawing through a workpiece, the lower blade guard

NOT cover the blade on the underside of the workpiece (Pg. 16 Fig. 4). your hands and fingers away from the cutting area.

3. CHECK lower guard for proper closing BEFORE each use. DO NOT operate the saw if the lower guard does not move freely and close instantly. Never clamp or tie the lower guard in the open position. If the saw is accidentally dropped, the lower guard may

be bent. Raise the lower guard with the retracting lever. The guard is operating properly when it moves freely, does not touch the blade or any other part in all angles and depths of cut, and readily returns to the closed position.

4. CHECK the operation and condition of the lower guard spring. If the guard and the spring are not operating properly, they MUST BE serviced before use. The lower guard may operate sluggishly, due to damaged parts, gummy deposits, or a buildup of debris. DO NOT operate your saw until the damage has been repaired or replaced.

5. The lower guard should be retracted manually ONLY for making special cuts, such

as pocket or compound cuts. ALWAYS raise the lower guard by retracting its lever. As soon as the blade enters the material, the lower guard MUST be released. For all

other sawing, the lower guard should operate automatically.

6. ALWAYS make sure that the lower guard is covering the blade BEFORE placing the saw down on a work bench or floor. An unprotected moving blade will cause the saw to walk backwards, cutting whatever is in its path. Make note of the time it takes for the blade to stop spinning after the switch is released.

7. NEVER hold the piece being cut in your hands or across your legs. It is important to support the workpiece properly in order to minimize body exposure, blade binding, or loss of control.

ALWAYS keep

DOES

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SAFETY INSTRUCTIONS cont.

SAFETY RULES FOR CORDLESS CIRCULAR SAWS cont.

8. HOLD TOOL by insulated gripping surfaces (handles) when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will make

the exposed metal parts of the tool “live” and shock the operator.

9. ALWAYS clamp the workpiece securely so it will not move when making the cut.

10. When ripping, ALWAYS USE a rip fence or straight edge guide. This improves the accuracy of the cut and reduces the chance of the blade binding.

11. ALWAYS USE blades that have the correct size and shape (diamond vs. round) arbor holes. Blades that do not match the mounting hardware of the saw will run erratically and cause loss of control.

12. NEVER use damaged or incorrect blade washers or bolts. The blade washers and bolts were specially designed for your saw, for optimum performance and safety of operation.

13. NEVER cut more than one piece at a time. DO NOT STACK more than one workpiece

on the worktable at a time.

14. AVOID awkward operations and hand positions where a sudden slip could cause your hand to move into the blade.

15. NEVER reach into the cutting path of the blade.

16. ONLY USE the specifically listed battery pack and charging stand listed on page 6 of

this manual. Use of any other battery pack or charging stand/ transformer can create risk of injury and fire.

17. Cordless tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery operated tool or when changing accessories. Following this rule will reduce the

risk of electric shock, fire, or serious personal injury.

18. Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosion and possible injury.

19. Do not crush, drop or damage battery pack. Never use a battery pack or charging stand/transformer that has been dropped or received a sharp blow. A damaged battery pack is subject to explosion. Properly dispose of a dropped or damaged battery pack immediately.

20. Batteries vent hydrogen gas and can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.

21. Do not charge battery in a damp or wet location. Following this rule will reduce the risk of electric shock.

22. For best results, your battery should be charged in a location where the temperature is more than 50°F but less that 80°F. Do not store battery outside or in vehicles.

SAFETY RULES FOR CORDLESS CIRCULAR SAWS cont.

23. Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following

this rule will reduce the risk of serious personal injury.

24. Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also to prevent misuse of the product and possible injury.

SAFETY RULES FOR BATTERY CHARGING STAND/ TRANSFORMER

READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to

WARNING:

follow all instructions listed below may result in electric shock, fire and / or serious personal injury.

NOTE: Before using battery charging stand / transformer, read all instructions and cautionary markings in this manual, on battery charging stand / transformer, battery pack, and circular saw using battery pack to prevent misuse of the products and possible injury or damage.

CAUTION:

USE ONLY the specifically designated battery charging stand / transformer that was supplied with this circular saw when charging the battery pack. The use of any other battery charging stand / transformer could damage the battery pack, and create a hazardous condition. See page 6.

To reduce the risk of electric shock or damage to the battery

CAUTION:

charging stand / transformer and battery pack, charge only the specifically designated battery pack that was included with this circular saw and charging stand / transformer. Charging other types of battery packs may cause them to burst, causing personal injury and damage.

1. Do not use the battery charging stand / transformer outdoors or expose to wet or damp conditions. Water entering charging stand will increase the risk of electric shock.

2. Use of an attachment with this battery charging stand / transformer that is not recommended may result in a risk of fire, electric shock, or injury to persons.

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SAFETY INSTRUCTIONS cont.

SAFETY RULES FOR BATTERY CHARGING STAND/ TRANSFORMER cont.

3. Do not abuse the cord on the battery charging stand / transformer. Never carry the charging stand / transformer by its power cord. Never pull the power cord to remove the transformer from the power outlet. Damage to the cord or charging stand / transformer could occur and create an electric shock hazard. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.

4. Make sure cord is located so that it will not be stepped on, tripped over, come in

contact with sharp edges or moving parts, heat, oil, or otherwise subjected to damage or stress. This will reduce the risk of accidental falls, which could cause injury,

and damage to the cord which could result in electric shock.

5. Keep cord and charging stand / transformer away from heat to prevent damage to

housing or internal parts.

6. Do not let gasoline, oils, petroleum-based products, etc. come in contact with plastic parts. They contain chemicals which can damage, weaken or destroy plastic.

7. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If an extension cord must be used, make sure: a) That pins on plug of extension cord are the same number, size and shape as those on the transformer, b) That extension cord is properly wired and in good electrical condition, and c) That you use a proper extension cord. ONLY use cords listed by Underwriters Laboratories (UL). Other extension cords can cause a drop in line voltage, resulting in a loss of power and overheating of charging stand/transformer. An AWG (American Wire Gauge) size of at least 14-gauge is recommended for an extension cord of 25-ft. or less in length. Use 12-gauge for an extension cord of 50-ft.

Extension cords 100-ft. or longer are not recommended.

8. INSPECT tool cords for damage. Do not operate charging stand with a damaged cord or

transformer, which could cause shorting and electric shock. Have damaged tool cords

repaired at a Sears Service Center.

9. Do not operate charging stand / transformer if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized serviceman for electrical check to determine if the charging stand / transformer is in good working order.

10. Do not disassemble charging stand / transformer. Take it to a Sears Parts and Repair Center when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.

11. Disconnect charging stand/transformer from the power supply when not in use. This will reduce the risk of electric shock or damage if metal items should fall into the opening in the charging stand. It also will help prevent damage during a power surge.

12. Risk of electric shock. Do not touch un-insulated portion of output connector or un-insulated battery terminal.

13. Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, also loan them these instructions to prevent misuse of the product and possible injury.

WARNING:

Some dust created by using power tools contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products.

• Arsenic and chromium, from chemically treated lumber.

Your risk from these exposures varies, depending upon how often you do this type of work. To reduce your exposure to these chemicals:

• Work in a well-ventilated area.

• Work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or

lay on the skin may promote absorption of harmful chemicals.

Use of this tool can generate and/or disburse dust, which may

WARNING:

cause serious and permanent respiratory or other injury. Always use approved respiratory protection appropriate for the dust exposure. away from face and body.

NIOSH/OSHA

Direct particles

ADDITIONAL RULES FOR SAFE OPERATION

BE SURE to read and understand all instructions. Failure to

WARNING:

follow all instructions listed may result in electric shock, fire and/or serious personal injury.

1. Know your power tool. Read operator’s manual carefully. Learn the applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire or serious injury.

2. ALWAYS wear safety glasses or eye shields when using this tool. Everyday eyeglasses have only impact-resistant lenses; they are NOT safety glasses.

3. PROTECT your lungs. Wear a face mask or dust mask if the operation is dusty.

4. PROTECT your hearing. Wear appropriate personal hearing protection during use. Under some conditions noise from this product may contribute to hearing loss.

5. ALL VISTORS AND BYSTANDERS MUST wear the same safety equipment that the operator of the tool wears.

6. ALWAYS check the tool for damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine if it will operate properly and perform its intended function. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. A guard or other part that is damaged should be properly repaired or replaced at a Sears Service center.

7. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct

others who may use this tool. If someone borrows this tool, make sure they have these instructions also.

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GLOSSARY OF TERMS FOR WOODWORKING GLOSSARY OF TERMS FOR WOODWORKING cont.

Spindle

The shaft on which a blade or cutting tool is mounted. Also called the Arbor.

Revolutions Per Minute (RPM)

The number of turns completed by a spinning object in one minute.

Saw Blade Path

The area over, under, behind or in front of the blade, as it applies to the workpiece. That area which will be or has been cut by the blade.

Set

The distance that the saw blade tooth is bent (or set) outward from the face of the blade.

Miter Cut

A cutting operation made with the blade at any angle other than 90o to the fence.

Compound Miter Cut

A compound miter cut is a cut made using a miter angle and a bevel angle at the same time.

Cross cut

A cutting or shaping operation made against the grain of the workpiece.

Bevel Cut

A cutting operation made with the blade at any angle other than 90o to the miter table.

Dado Cut

A non-through cut which produces a square-sided notch or trough in the workpiece (requires special blade).

Chamfer Cut

A cut removing a wedge from a block of wood so the end (or part of the end) is angled at other than 90o.

Ripping or Rip Cut

A cutting operation along the length of the workpiece.

Freehand Cut

Performing a cut without using a fence, miter gauge, fixture, work clamp, or other proper device to keep the workpiece from twisting or moving during the cut.

Through Sawing

Any cutting operation where the blade extends completely through the thickness of the workpiece.

Non-Through Cuts

Any cutting operation where the blade does not extend completely through the thickness of the workpiece, like a dado cut.

Leading Edge

The edge of the workpiece pushed into tool first.

Kerf

The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut.

Kickback

A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator.

Workpiece or Material

The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to as faces, ends and edges.

Gum

A sticky, sap-based residue from wood products.

Resin

A sticky, sap-based substance that has hardened.

UNPACKING

Your circular saw has been shipped completely assembled.

1. Remove the Saw from the Carton and Storage/Carry Bag and inspect carefully to make sure that no breakage or damage has occurred during shipping.

2. The saw’s cutting blade is installed at the factory.

3. Make sure that all items listed in the packing list are included.

4. Do not discard any of the packing materials until all parts are accounted for.

5. Included with the circular saw; hex key.

6. If any of the parts are damaged or missing (refer to PARTS LIST below), return the saw to your nearest Sears store or Craftsman outlet to have the tool replaced.

PARTS LIST (Fig. 1)

Charging Stand/ Transformer, Battery Pack and Storage/Carrying Bag are Shown in the Drill/Driver Manual, Model 172.64120

Hex Key Blade Wrench (installed on Saw)

Operator’s Manual

WARNING:

parts are replaced. Failure to do so could result in possible serious personal injury.

Do not attempt to modify this tool or create accessories not

WARNING:

recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury

WARNING:

injury, always remove the battery pack from the tool when assembling parts.

If any parts are missing do not operate this tool until the missing

To prevent accidental starting that could cause serious personal

Circular Saw with Blade installed, (Battery Pack installed on Drill/Driver)

67098 Final

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DESCRIPTION

DESCRIPTION cont.

KNOW YOUR CORDLESS CIRCULAR SAW (Fig. 2)

NOTE: Before attempting to use this product, familiarize yourself with all operating features and safety rules.

Fig. 2

Front Assist Handle

Bevel Adjustment Locking Knob

Spindle Lock

Power Lock-Off Button

Upper Blade Guard

Bevel Scale

Mounting Slots for Edge Guide

Battery Pack (installed on Drill/Driver)

Latch to Release Battery Pack

Depth-of-Cut Adjustment Knob

Depth-of-Cut Scale

Trigger Switch

Edge Guide Locking/Retaining Knob

Rear Handle

Lower Blade Guard

Spindle Clamping Screw

Blade

Trigger Switch

Hex Key

Base

Battery Pack (installed on Drill/Driver)

Sawdust Ejection Port with Cover Cap (Remove cap to attach 11/4-in. vac hose, sold separately)

Lower Blade Guard Lever

Base

Power Lock-Off Button

Front Assist Handle

Mounting Slot for Edge Guide

Safety, performance and dependability have been given top priority in the design of this product, making it easy to maintain and operate.

This Cordless Circular Saw has the following features:

1. 3400 RPM no-load speed provides power and torque for fast, sure cuts in wood, plywood, hardboard and wood-base materials.

2. Quick depth-of-cut adjustments with a maximum depth of cut:

13/16-inch at 45°; 15/8-inch at 90°

3. Easy-to-read bevel cut scale adjusts from 0° to 50° bevel capacity.

4. Aluminum Upper Guard and plastic Lower Guard for extra strength and durability.

5. Electric Brake stops blade rotation instantly when trigger is released.

6. Trigger Switch with Power Lock-Off Button helps protect against accidental starts.

7. Oversized stamped Steel Base provides stability, glides smoothly for maximum control during sawing applications.

8. Soft-Grip Ergonomically Designed Contoured Rear Handle and Front Assist Handle for positive gripping, control, balance and comfort.

9. Includes Craftsman® 24 Tooth Carbide-Tipped Steel General Purpose Blade for fast, smooth cuts.

10. Top Mounted Blade Spindle Lock for easy blade changes.

11. Built-In Sawdust Ejection Chute with Cover Cap. Remove cap to eject sawdust to the rear of saw or leave cap attached to eject sawdust downwards, from the blade guards. Remove cap to attach 1¼-in vac hose, sold separately (see page 27).

12. Permanently Lubricated 100% Ball Bearings for smooth operation and long life.

13. Heavy-duty Machined Gearing for efficient power transmission.

14. Durable impact-resistant housing helps protect tool from damage and reduces weight.

15. The Nickel-Cadmium battery pack recharges in 3 to 6 hours under normal use, and LED light on charger indicates when battery is charging.

PRODUCT SPECIFICATIONS

Motor

No-load Speed

Blade Diameter

Blade Arbor

Cutting Depth at 45°

Cutting Depth at 90°

Maximum Bevel Angle

Charger Input

Charge Rate

18.0 Volt DC

3400 RPM

51/2-in.

5/8-in.

13/16-in.

15/8-in.

50°

120V, 60Hz AC

3 to 6 Hours

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OPERATION

OPERATION cont.

WARNING:

A 5 1/2-inch blade is the maximum blade capacity of your saw. A larger than 5 1/2-inch blade will come in contact with the blade guards. Also, NEVER use a blade that is so thick that it prevents the outer blade washer from engaging with the flat side of the spindle. Blades that are too large or too thick can result in an accident causing serious injury.

SAW BLADES

All saw blades need to be kept clean,

sharp and properly set in order to cut efficiently. Using a dull blade places a heavy load on the saw and increases the danger of kickback. Keep extra blades on hand, so sharp blades are always available. Gum and wood pitch hardened on the blade slows the saw

Fig. 3

Lower Blade Guard lever is in UP position when making a cut

down. Use gum and pitch remover, hot water or kerosene to remove them.

DO NOT use gasoline.

BLADE GUARD SYSTEM (Fig. 3)

The lower blade guard, attached to your circular saw, is there for your protection and safety. It should NEVER be altered for any reason. If it becomes

Blade 1/4-in. or less is Exposed on Underside of Workpiece

damaged or begins to return slowly or sluggishly, DO NOT operate your saw until the damage has been repaired or replaced. ALWAYS leave the guard in its correct operating position when using the saw.

CAUTION: NEVER use the saw when the guard is not operating properly. The

guard should be checked for correct operation before each use. If you drop your saw, check the lower blade guard and bumper for damage at all depth settings before using. NOTE: The guard is operating properly when it moves freely and then readily returns to the closed position. If for any reason your lower blade guard and bumper does not close freely, take the saw to your nearest Sears Repair Center for service before using it.

Lower Blade Guard retracts automatically when cut is being made

KICKBACK…WHAT CAUSES IT AND WAYS TO HELP PREVENT IT (Fig. 4, 5 and 5a) cont.

The Causes of Kickback cont.

1. Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, which causes an uncontrolled saw to lift up and out of the workpiece and toward the operator.

2. When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back towards the operator.

3. If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood. This causes the blade to climb out of the kerf and jump back towards the operator.

4. Sawing into knots or nails in the workpiece can cause Kickback.

5. Forcing a cut, or not supporting the workpiece correctly can cause Kickback. (see Fig. 5)

6. Sawing into wet or warped lumber can cause Kickback. (see Fig. 5a)

7. Kickback is a result of tool misuse and/or incorrect operating procedures or conditions. It can be avoided by taking the proper precautions, on page 19.

Ways to Help Prevent Kickback (Fig. 6)

DANGER:

ALWAYS release trigger switch immediately if the blade binds or the saw stalls. Kickback could cause you to lose control of the saw. Loss of control can lead to serious injury.

Fig. 5

Right Support

Fig. 5a

Wrong Support

KICKBACK…WHAT CAUSES IT AND WAYS TO HELP PREVENT IT (Fig. 4, 5 and 5a)

The Causes of Kickback

1. ALWAYS maintain a firm grip with both (see Fig. 6) hands on the saw and position your body and arms to allow you to resist Kickback forces. Kickback forces can be controlled by the

Fig. 6

operator, if the proper precautions are taken.

2. If the blade is binding, or when you are interrupting a cut for any reason, ALWAYS release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. NEVER attempt to remove the saw from the work or pull the saw backward while

Blade is Set Too Deep

Fig. 4

Correct Blade Depth (Should not exceed 1/4-in. below work piece)

KICKBACK

the blade is in motion, or Kickback may occur. CHECK and take corrective action to eliminate the cause of blade binding.

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OPERATION cont.

Ways to Help Prevent Kickback cont.

3. Inspect the workpiece for knots or nails before cutting. Never saw into a knot or nail.

4. DO NOT cut warped or wet lumber. (see Fig. 5a)

5. ALWAYS support large panels to minimize the risk of blade pinching and Kickback. Large panels tend to sag under their own weight (see Fig. 5a). Supports MUST be placed under the panel, one near the line of cut and one near the edge of the panel (see Fig. 5).

6. When restarting the saw in the workpiece, CENTER the blade in the kerf and check to be sure that the saw teeth are not engaged into the material. If the saw blade is binding, it may walk up or Kickback from the workpiece when the saw is restarted.

7. DO NOT use a dull or damaged blade. Unsharpened, improperly set, or gummed-up blades produce narrow kerf which causes excessive friction, blade binding and Kickback.

8. USE EXTRA CAUTION when making a “Pocket Cut” into existing walls or other blind areas. The protruding blade may cut objects that can cause Kickback.

9. KEEP the blade at the correct depth setting. The depth setting should not exceed 1/4-inch below the material being cut (see Fig. 6a). BE SURE that the blade depth and adjusting locking levers are tight and secure BEFORE making a cut. If blade adjustment shifts while cutting it may cause binding and Kickback.

Fig. 6a

Blade is Set Too Deep

Correct Blade Depth (Should not exceed 1/4-in. below work piece)

KICKBACK

REMOVING BATTERY PACK FROM CIRCULAR SAW (Fig. 7)

WARNING:

pack from your saw when you are assembling parts, making adjustments, assembling or removing blades, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could cause serious personal injury.

1. Locate latches on sides of battery pack and depress. Pull back on battery pack while depressing latches to release battery pack from saw.

Always remove battery

Fig. 7

CHARGING THE BATTERY PACK (Fig. 8 and 8a)

The battery pack for this tool has been shipped in a low charge condition to prevent possible problems. Therefore, you should charge overnight prior to use.

NOTE: Batteries will not reach full charge the first time they are charged. Allow several cycles (operation followed by recharging) for them to become fully charged.

1. Charge battery pack only with the

charger/transformer that was supplied with this saw, or one of the other chargers listed on page 6.

2. Make sure power supply is normal household voltage, 120 volts, 60 Hz, AC-only.

3. Connect battery charger’s transformer to power supply.

4. Place battery pack in charging stand. Align raised rib on battery pack with groove in charging stand (See Fig. 8).

5. Press down on battery pack to be sure contacts on battery pack engage properly with contacts in charging stand.

6. The charging stand has two (LED) indicator lights, one green and one red (see Fig. 8a). When the battery pack is put into the charging stand, the red LED will light, indicating that the battery pack is charging properly. When the battery pack is charged and removed from the charging stand, the red light will go Off. The green LED will only come on when there is a problem with the battery or battery or charger.

7. After normal use, 3 hours or less of charging time is required to fully recharge battery pack. If battery pack is completely discharged, 6 hours or longer of charging time is required to fully recharge battery pack.

8. The battery pack will become slightly warm to the touch while charging. This is normal and does not indicate a problem.

9. Do not place the battery charging stand / transformer in an area of extreme heat or cold. It will work best at normal room temperature.

10. When battery pack becomes fully charged, unplug battery charging stand / transformer from power supply and remove the battery pack.

NOTE: Within the warranty period, if the charging stand LED lights do not operate properly, or the charging stand does not charge the battery pack, return the charging stand / transformer and battery pack to your nearest Sears Store or other Craftsman outlet for free replacement.

Fig. 8

Transformer

Red LED

Charging Stand

Fig. 8a

Green LED

Red LED

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OPERATION cont.

CHARGING A HOT BATTERY PACK

When using your tool continuously, the batteries in your battery pack will become hot. You should let a hot battery pack cool down for approximately 30 minutes before attempting to recharge.

NOTE: A hot battery pack only occurs when prolonged continuous use of your circular saw causes the batteries to become hot. It does not occur with typical use. Within the warranty period, if the battery pack becomes hot with typical use, return the charging stand/ transformer, and battery pack to your nearest Sears store or other Craftsman outlet for free replacement.

INSTALLING THE BATTERY PACK IN CIRCULAR SAW (Fig. 9)

1. Place the battery pack in the saw, aligning the raised rib on battery pack with groove inside the saw.

2. Make sure the latches on each side of the battery pack “snap” into place, and the battery pack is secured in the circular saw before beginning operation.

TRIGGER SWITCH WITH POWER LOCK-OFF BUTTON (Fig. 10)

To turn the saw ON, depress the power lock-off button and depress the trigger switch.

The saw will stay ON as long as the trigger switch is depressed.

To turn the saw OFF, release the trigger switch. the power lock-off button will return tothe center

OFF position

When placing battery pack in the tool, be sure raised rib on

CAUTION:

battery pack aligns with the bottom of the saw and latches into place properly. Improper installation of the battery pack can cause damage to internal components.

Cordless Battery Tools are always in operating condition when

WARNING:

the battery pack is installed in the tool. Therefore the Power Lock Button should always be in the center position, locking the power off, when the tool is not in use or when you are carrying it at your side.

Fig. 10

Power Lock-Off Button

Fig. 9

MAKING DEPTH-OF-CUT ADJUSTMENTS (Fig. 11 and 11a)

ALWAYS use the correct blade depth setting. The correct blade depth setting for all cuts should

not be more than 1/4-inch below the material being cut (see Fig. 4). Allowing more depth will increase the chance of kickback and cause the cut to be rough. Your saw is equipped with a depth-of-cut scale to help obtain depth-of-cut accuracy. The depth-of-cut scale is located on the inside back of the upper blade guard.

Fig.11

Bracket with Depth-Of-Cut Scale

Depth Adjust

Base

Knob

To Raise

To Lower

TO SET THE BLADE DEPTH (Fig. 11a)

1. Loosen the Depth Adjust Knob (see Fig. 11).

2. Locate the Depth-of-Cut Scale on the Bracket located behind the blade guard (see Fig. 11).

3. To determine the depth-of-cut, hold the base of the saw flat, on and against the edge of the workpiece.

4. Raise or lower the saw blade until the arrow indicator mark on the back of the upper blade guard aligns with the inch mark on the Depth-Of-Cut Scale on the Bracket at your desired depth (see Fig. 11a).

Arrow Indicator Mark on the back of blade guard

Fig. 11a

5. Tighten Depth Adjust Knob.

WARNING:

Cordless Battery Tools are always in operating condition when the battery pack is installed in the tool. Therefore the battery pack should be removed when the tool is not in use or when you are carrying it at your side.

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2”

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