Craftsman 172.276700 Operator's Manual

Operator's Manual
2.4 Amp 1/4 Sheet
Finishing Sander
Model No. 172.276700
CAUTION: Read, understand and follow all Safety Rules and Operating Instructions in this manual before using this product.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
See the full line of Craftsman ®products at craftsman.com
Intertek
3025736
Double Insulated
* WARRANTY * SAFETY * UNPACKING * DESCRIPTION * ASSEMBLY * OPERATION * MAINTENANCE
6/28/12
Warranty .................................................................................... Page 2
Safety Symbols ........................................................................... Page 3
Safety instructions ....................................................................... Pages 4- 10
Unpacking .................................................................................. Page 10
Description .......................................................................................... Pages 11 - 12
Assembly. ............................................................................................ Pages 13- 17
Operation ............................................................................................ Pages 18 - 21
Maintenance ....................................................................................... Pages 22 - 23
Accessories ......................................................................................... Page 24
Parts List............................................................................................. Pages 25 - 26
CRAFTSMAN PROFESSIONAL ONE YEAR LiMiTED WARRANTY FOR ONE YEAR from the date of purchase, this product is warranted
against any defects in material or workmanship. With proof of purchase, a defective product will be replaced free of charge.
For warranty coverage details to obtain free replacement, visit the web
site: www.craftsman.com This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state. Sears Brands Management Corporation, Hoffman Estates, IL 60179
SAVE THESE INSTRUCTIONS! READ ALL INSTRUCTIONS!
I _WARNING: Some dust created by using power tools contains chemicals
known to the State of California to cause cancer and birth defects or other reproductive harm.
Thepurposeofsafetysymbolsistoattractyourattentiontopossibledangers.
Thesafetysymbolsandtheexplanationswiththemdeserveyourcarefulattention
andunderstanding.Thesymbolwarningsdonot,bythemselves,eliminateany
danger.Theinstructionsandwarningstheygivearenosubstitutesforproper
accidentpreventionmeasures. _,WARNING:Besuretoreadandunderstandallsafetyinstructionsinthis
manual,includingallsafetyalertsymbolssuchas"DANGER,""WARNING,"and
"CAUTION"beforeusingthisfinishingsander.Failuretofollowallinstructions
listedinthismanualmayresultinelectricshock,fireand/orseriouspersonalinjury.
SYMBOL SIGNAL MEANING
,_ SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR CAUTION.
May be used in conjunction with other symbols or pictographs. _i, DANGER: Indicates a hazardous situation which, if not avoided, will result
in death or serious injury.This signal word is to be limited to the most extreme situations. Always follow the safety precautions to reduce the risk of fire, electric
shock, and personal injury.
,_ WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Always follow the safety precautions to reduce the risk
of fire, electric shock, and personal injury.
,_ CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Damage Prevention and Information Messages
These inform the user of important information and/or instructions that could lead to equipment or other property damage if they are not followed. Each message is
preceded by the word "NOTE;' as in the example below: NOTE: Equipment and/or property damage may result if these instructions are not
followed.
WARNING: To ensure safety and reliability, all repairs
should be performed by a qualified service technician. ,_ WARNING: The operation of any power tools can result in
foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation,
always wear safety goggles or safety glasses with side shield and a full face shield when needed. We recommend a Wide
Vision Safety Mask for use over eyeglasses or standard safety glasses with side
shields. Always use eye protection which is marked to comply with ANSI Z87.1
shields.
,4k WARNING: Read all safety warnings and instructions. Failure to follow ]
the warnings and instructions may result in electric shock, fire and/or
J
serious injury.
Save all warnings and instructions for future reference.
The term power tool in the warnings refers to your electric (corded) power too! or
battery-operated (cordless) power tool.
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
4. Make your workshop childproof with padlocks and master switches. Lock tools away when not in use.
5. MAKE SURE the work area has ample lighting so you can see the work and that there are no obstructions that will interfere with safe operation BEFORE using your power tool.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
7. if devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
TOOLUSEANDCARESAFETY
Z_ WARNING: BE SURE to read and understand all instructions before
operating this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.
1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or the battery pack from the power
tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool,
taking into account the working conditions and the work to be performed. Use of
the power tool for operations different from those intended could result in a hazardous situation.
8. Use clamps or another practical way to secure and support the workpiece to a stable platform.
9. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
Z_ WARNING: Empty dust bag before storage to help prevent possible fire hazard, especially when resin coating or linseed oil finishes have been sanded.
ELECTRICAL SAFETY
/_, WARNING: Do not permit fingers to touch
the terminals of plug when installing or removing the plug from the outlet.
1. Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug
will fit in a polarized outlet only one way. If the plug
does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way.
Or°o_er_e_d
Outlet Box --_
ELECTRICAL SAFETY
2 Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with grounded power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
/_, WARNING: Double insulation DOES NOT take the place of normal safetyprecautions when operating this tool.
3. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.
4. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
5. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
6. When operating a power tool outdoors, use an extension cord suitable for outdoor use marked "W-A" or "W". Use of a cord suitable for outdoor use reduces the risk of electric shock.
7. If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
EXTENSION CORDS USE PROPER EXTENSION CORD. Make sure your extension cord is in good
condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a c]rop in line voltage resulting in loss of power and overheating.Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
Table 1:Minimum Gage for Cord
Rating Volts I Totalcord length (in feet)
Ampere
MoreThan Not More
Than
6
10
12
120vi 25i i leoI
AWG
0 18 16 16 I 14
6 18 16 14 ! 12
10 16 16 14 12 12 16 14 12 Not recommended
Z_ CAUTION: Keep the extension cord clear of the working area. ]
Position the cord so that it will not get caught on lumber, tools or other
J
obstructions while you are working with a power tool.
Z_ WARNING: Check extension cords before each use. If damaged replace ]
immediately. Never use tool with a damaged cord since touching the damaged
J
area could cause electrical shock, resulting in serious injury.
6
SAFETY SYMBOLS FOR YOUR TOOL
The label or= your tool may include the following symbols.
V....................................................................... Volta
A ...................................................................... Amps
Hz.................................................................... Hertz
W..................................................................... Watts
min .................................................................. Minutes
.................................................................... Alternating current
................................................................... Direct current
no .................................................................... No-load speed
[] .................................................................... Class II construction, Double Insulated
RPM .......................................................... Revolutions per minute
SPM ........................................................... Strokes per minute
OPM .......................................................... Orbits per minute
z_ .................................................................... Indicates danger, warning or caution
It means attention! Your safety is involved.
SERVICE SAFETY
1. If any part of this tool is missing or should break, bend, or fail in any way; or should any electrical component fail to perform properly: SHUT OFF the power switch and remove the tool's plug from the power source and have the missing, damaged or failed parts replaced BEFORE resuming operation.
2. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
3. If the replacement of the supply cord is necessary, this has to be done by the manufacturer or his agent in order to avoid s safety hazard.
SAFETY RULES FOR POWER SANDERS
1. HOLD TOOL by insulated gripping surfaces when sanding where tool may contact hidden wiring, such as walls, floors, or its own power cord. Contact with a "live" wire will make exposed metals parts of the tool "live" and shock the operator.
2. INSPECT FOR AND REMOVE all nails, screws, staples or any embedded pieces of metal from surface to be sanded. These protrusions could damage the sandpaper, the cushion of the sander and cause loss of control. Following this rule will reduce the risk of serious personal injury and damage to the sander.
3. NEVER use this or any power sander for wet sanding or liquid polishing. Failure to follow this rule will increase the risk of electric shock.
4. ALWAYS clamp the workpiece securely so it will not move under the sander. Unsecured work could be thrown towards the operator, causing injury.
5. DO NOT force the sander. The weight of the sander supplies adequate pressure. Let the sander and the grit on the sandpaper do the work.
6. DO NOT sand in any one place for too long. The sander's rapid action may remove too much material and make the surface uneven.
Z_ WARNING: Some dust crested by using power tools contains chemicals
known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
° Lead from lead-based paints.
Crystalline silica from bricks and cement and other masonry products. , Arsenic and chromium, from chemically treated lumber.
Your risk from these exposures varies, depending upon how often you do this type of work. To reduce your exposure to these chemicals:
Work in a well-ventilated area. , Work with approved safety equipment, such as those dust masks that
are specially designed to filter out microscopic particles.
Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling and other construction activities. Wear protective clothing and wash
exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.
Z_ WARNING: Use of this tool can generate and/or disburse dust, which may
cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.
z_ WARNING: Collected sanding dust from sanding surface coatings
(polyurethane, linseed oil, etc.) can self-ignite in sander dust bag or elsewhere and cause fire. To reduce risk, empty dust bag frequently and strictly follow sander manual and coating manufacturer's instructions.
z_ CAUTION: When working on metal surfaces, DO NOT use the dust bag or
a vacuum cleaner because sparks are generated. Wear safety glasses and s dust mask. Due to the danger of fire, do not use your sander to sand magnesium surfaces. Do not use for wet sanding.
SANDING PAINTS SANDING LEAD BASED PAINT is NOT RECOMMENDED due to the difficulty of
controlling the contaminated dust. The greatest danger of lead poisoning isto children
and pregnant women.
Since it is difficult to identify whether or not a paint contains lead without a chemical analysis we recommend the following precautions when sanding any paint:
NO children or pregnant women should enter the work area where the paint sanding is being done until all clean up is completed.
A dust mask or respirator should beworn by all persons entering the work
area. The filter should be replaced daily, or whenever (if) the wearer has difficulty breathing.
NOTE:Onlythosedustmaskssuitableforworkingwithleadpaintdustandfumesshould
beused.Ordinarypaintingmasksdonotofferthisprotection.Seeyourlocalhardware
dealerfortheproper(NIOSHapproved)mask.
NOEATING,DRINKINGORSMOKINGshouldbedoneintheworkareato
preventingestingcontaminatedpaintparticles.Workersshouldwashand
cleanupBEFOREeatingdrinkingorsmoking.Articlesoffood,drink,or
smokingshouldNOTbeleftintheworkareawherecontaminateddustwould
settleonthem.
Paintshouldberemovedinsuchamannerastominimizetheamountofdust
generated.
Areaswherepaintremovalisoccurringshouldbesealedwithplasticsheeting
of4milsthickness.
Sandingshouldbedoneinamannertoreducetrackingofpaintdustoutside
theworkarea.
Allsurfacesintheworkareashouldbevacuumedandthoroughlycleaneddaily
forthedurationofthesandingproject.Vacuumfilterbagsshouldbechanged
frequently.
Plasticdropclothsshouldbegatheredupanddisposedofalongwithanydust
chipsorotherremovaldebris.Theyshouldbeplacedinsealedrefusereceptacles
anddisposedofthroughregulartrashpick-upprocedures.Duringcleanup,children
andpregnantwomenshouldbeKEPTAWAYfromtheimmediateworkarea.
Alltoys,washablefurnitureandutensilsusedbychildrenshouldbewashed
thoroughlybeforebeingusedagain.
ADDITIONALRULESFORSAFE OPERATION
I _ WARNING: BE SURE to read and understand all instructions. Failure to
follow all instructions listed below may result in electric shock, fire and/or serious personal injury.
1. Harmful/toxic dusts will arise from sanding e.g. lead painted surfaces, woods and metals. Contact with or inhalation of these dusts can endanger the health of operator
and bystanders. Always use eye glasses and dust mask.
2. Hearing protection should be worn when using the sander.
3. Always wear safety glasses or eye shields when using the sander. Everyday eyeglasses have only impact-resistant lenses; they are not safety glasses. Following this rule will reduce the risk of serious personal injury.
4. Remove the plug from the socket before carrying out any adjustment, servicing or maintenance.
5. Fully unwind cable drum extensions to avoid potential overheating.
6. When an extension cable is required you must ensure it has the correct ampere rating for your power tool and is in a safe electrical condition.
7. Ensure your mains supply voltage is same as indicated on the rating plate.
8. Your tool is double insulated for additional protection against a possible electrical insulation failure within the tool.
9. Always check walls, floors and ceilings to avoid hidden power cables and pipes.
10. After long working periods external metal parts and accessories could be hot
11. If possible, ensure the work-piece is firmly clamped to prevent movement
12, Your sander is a hand held tool. do not clamp your sander.
13. Before sanding check the area is free of nails screws etc. 14 Never stop the sander by applying a force to the base plate.
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