Craftsman 172.11702 Operator's Manual

Operator’s Manual

1/3 Sheet

Pad Sander

Model No. 172.11702

®

CAUTION: Read, understand and follow

all Safety Rules and Operating Instructions
in this manual before using this product.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman

®

website: www.sears.com/craftsman

3025736
Certified to
CAN/CSA-C22.2
No. 745-1,745-2-4
Conforms to UL
STD 745-1,745-2-4

Double Insulated

• WARRANTY

• SAFETY

• UNPACKING

• DESCRIPTION

• ASSEMBLY

• OPERATION

• MAINTENANCE

TABLE OF CONTENTS

Warranty……………………………...................................……………...Page 2

Safety Symbols……………………………...................................……... Page 3

Safety Instructions…………………………...................................……..Pages 4-9

Unpacking ………………………………..................................……........Page 9

Description............................................................................................Pages 10-11

Assembly...............................................................................................Pages 12-17

Operation..............................................................................................Pages 18-21

Maintenance.........................................................................................Page 22

Accessories...........................................................................................Page 23

Sears Repair Parts Phone Numbers.....................................................Back Cover

ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL

If this Craftsman Tool fails due to a defect in material or workmanship within one year
from the date of purchase, RETURN IT TO ANY SEARS STORE OR OTHER

CRAFTSMAN OUTLET IN THE UNITED STATES FOR FREE REPLACEMENT.

This warranty does not include expendable parts such as lamps, batteries, bits,
blades or sandpaper.

If this Craftsman product is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.

This warranty gives you specific legal rights, and you may have other rights, which
vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

SAVE THESE INSTRUCTIONS!
READ ALL INSTRUCTIONS!

!

WARNING:

known to the State of California to cause cancer and birth defects or other
reproductive harm.

Some dust created by using power tools contains chemicals

2

SAFETY SYMBOLS

The purpose of safety symbols is to attract your attention to possible dangers.
The safety symbols, and the explanations with them, deserve your careful
attention and understanding. The symbol warnings DO NOT by themselves
eliminate any danger. The instructions and warnings they give are no substitutes
for proper accident prevention measures.

!

WARNING:

this manual, including all safety alert symbols such as “DANGER”, “WARNING”
and “CAUTION”, BEFORE using this tool. Failure to follow all instructions
listed below may result in electric shock, fire and/or serious personal injury.

SYMBOL MEANING

BE SURE to read and understand all safety instructions in

CAUTION. May be used in conjunction with other symbols or pictographs.

!

DANGER

!

WARNING

CAUTION

!

DAMAGE PREVENTION AND INFORMATION MESSAGES

These inform user of important information and/or instructions that could lead to
equipment or other property damage if not followed. Each message is preceded
by the word “NOTE:” as in the example below:

SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR

!

Failure to obey this safety warning WILL result in death or
serious injury to yourself or to others. Always follow the
safety precautions to reduce the risk of fire, electric shock
and personal injury.

Failure to obey this safety warning CAN result in death or
serious injury to yourself or to others. Always follow the
safety precautions to reduce the risk of fire, electric shock
and personal injury.

Failure to obey this safety warning MAY result in personal
injury to yourself or others or property damage. Always
follow the safety precautions to reduce the risk of fire,
electric shock and personal injury.

NOTE: Equipment and/or property damage may result if these instructions are
not followed.

!

WARNING:

The operation of any power tool can result

in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool
operation, ALWAYS wear safety goggles or safety glasses
with side shield and a full-face shield when needed.
We recommend a Wide Vision Safety Mask for use over
eyeglasses or standard safety glasses with side shield,
available at Sears Stores or other Craftsman Outlets.

3

SAFETY INSTRUCTIONS

!

WARNING:

before using this power tool. Failure to follow all instructions may result in electric
shock, fire and / or serious personal injury.

WORK AREA SAFETY

1. Keep your work area clean and well lit. Cluttered workbenches and dark areas
invite accidents.

2. DO NOT operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may ignite the
dust or fumes.

3. Keep bystanders, children and visitors away while operating a power tool.
Distractions can cause you to lose control.

4. Make your workshop childproof with padlocks and master switches. Lock
tools away when not in use.

5. MAKE SURE the work area has ample lighting so you can see the work and that
there are no obstructions that will interfere with safe operation BEFORE using your
power tool.

BE SURE to read and understand all instructions in this manual

PERSONAL SAFETY

1. KNOW your power tool. Read the operator’s manual carefully. Learn the tool’s
applications and limitations, as well as the specific potential hazards related to this tool.

2. STAY ALERT, watch what you are doing and use common sense when operating a
power tool.

3. DO NOT use tool while tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal
injury.

4. DRESS properly. DO NOT wear loose clothing or jewelry. Pull back long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothing, or long hair can
be caught in moving parts. Air vents often cover moving parts and should also be
avoided.

5. AVOID accidental starting. Be sure switch is in “OFF” position before plugging in.
DO NOT carry tools with your finger on the switch. Carrying tools with your finger on the
switch or plugging in tools that have the switch in the “ON” position invites accidents.

6. REMOVE adjusting keys or blade wrenches before turning a tool “ON”. A wrench that
is left attached to a rotating part of a tool may result in personal injury.

7. Do not overreach. Keep proper footing and balance at all times. Proper footing and
balance enables better control of the tool in unexpected situations.

8. ALWAYS SECURE YOUR WORK. Use clamps or a vise to hold work when practical.
It is safer than using your hand and frees both hands to operate tool.

9. USE SAFETY EQUIPMENT. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.

4

SAFETY INSTRUCTIONS cont.

TOOL USE AND CARE SAFETY

!

WARNING:

operating this power tool. Failure to follow all instructions listed below may
result in electric shock, fire and/or serious personal injury.

1. ALWAYS use clamps or other practical ways to secure and support the
workpiece to a stable platform. Holding the work by hand or against your body

is unstable and may lead to loss of control.

2. DO NOT force the tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which it is designed.

3. DO NOT use the tool if switch does not turn it “On” or “Off”. Any tool that
cannot be controlled with the switch is dangerous and must be repaired.

4. DISCONNECT the plug from the power source before making any
adjustments, changing accessories or storing the tool. Such preventive
safety measures reduce the risk of starting the tool accidentally.

5. STORE idle tools out of the reach of children and other untrained persons.
Tools are dangerous in the hands of untrained users.

BE SURE to read and understand all instructions before

6. MAINTAIN tools with care. Keep cutting tools sharp and clean. Properly maintained
tools with sharp cutting edges are less likely to bind and are easier to control.

7. Keep sandpaper clean, remove excess build-up of dust and debris. Replace
sandpaper when worn, this will provide better sanding results.

8. Punch holes in sandpaper with template included. Keep holes in sandpaper, cushion
and platen clear of dust and debris so the dust collection system works properly.

9. CHECK for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tool’s operation. If damaged, have the
tool serviced before using. Many accidents are caused by poorly maintained tools.

10. USE ONLY accessories that are recommended for this tool. Accessories that
may be suitable for one tool may become hazardous when used on another tool.

!

WARNING:

hazard, especially when resin coating or linseed oil finishes have been sanded.

Empty dust bag before storage to help prevent possible fire

ELECTRICAL SAFETY

!

WARNING:

the terminals of plug when installing or removing
the plug from the outlet.

1. Double insulated tools are equipped with a polarized
plug (one blade is wider than the other). This plug
will fit in a polarized outlet only one way. If the plug

does not fit fully in the outlet, reverse the plug. If it still
does not fit, contact a qualified electrician to install a
polarized outlet. Do not change the plug in any way.

Do not permit fingers to touch

Cover of
Grounded
Outlet Box

5

SAFETY INSTRUCTIONS cont.

ELECTRICAL SAFETY

!

WARNING:

installing or removing the plug from the outlet.

2. Double insulation eliminates the need for the three-wire grounded power cord and
grounded power supply system. Applicable only to Class II (double-insulated) tools.

This tool is a double insulated tool.

!

WARNING:

precautions when operating this tool.

3. BEFORE plugging in the tool, BE SURE that the outlet voltage supplied is within the
voltage marked on the tool’s data plate. DO NOT use “AC only” rated tools with
a DC power supply.

4. AVOID body contact with grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is grounded.

5. DO NOT expose power tools to rain or wet conditions or use power tools in wet

or damp locations. Water entering a power tool will increase the risk of electric shock.

Do not permit fingers to touch the terminals of plug when

Double insulation DOES NOT take the place of normal safety

6. INSPECT tool cords for damage. Have damaged tool cords repaired at a Sears
Service Center. BE SURE to stay constantly aware of the cord location and keep it well

away from moving parts.

7. DO NOT abuse the cord. NEVER use the cord to carry the tool by or to pull the
plug from the outlet. Keep cord away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged cords increase the risk of electric shock.

EXTENSION CORDS

Use a proper extension cord. ONLY use cords listed by Underwriters Laboratories (UL).

Other extension cords can cause a drop in line voltage, resulting in a loss of power and
overheating of tool. For this tool an AWG (American Wire Gauge) size of a least 14-gauge
is recommended for an extension cord of 25 - ft. or less in length. Use 12-gauge for an
extension cord of 50-ft. Extension cords 100-ft. or longer are not recommended.
Remember, a smaller wire gauge size has greater capacity than a larger number
(14- gauge wire has more capacity than 16-gauge wire; 12-gauge wire has more capacity
than 14- gauge). When in doubt use the smaller number. When operating a power tool
outdoors, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for
outdoor use and reduce the risk of electric shock.

!

CAUTION:

Position the cord so that it will not get caught on lumber, tools or other
obstructions while you are working with a power tool.

Keep the extension cord clear of the working area.

!

WARNING:

immediately. Never use tool with a damaged cord since touching the damaged
area could cause electrical shock, resulting in serious injury.

Check extension cords before each use. If damaged replace

6

SAFETY INSTRUCTIONS cont.

SAFETY SYMBOLS FOR YOUR TOOL

The label on your tool may include the following symbols.

V.......................................................................Volts

A......................................................................Amps

Hz....................................................................Hertz

W.....................................................................Watts

min..................................................................Minutes

....................................................................Alternating current

...............................................................Direct current

n

....................................................................No-load speed

o

....................................................................Class II construction, Double Insulated

.../min..............................................................Revolutions or Strokes per minute

OPM.................................................................Orbits Per Minute

....................................................................Indicates danger, warning or caution.

!

It means attention! Your safety is involved.

SERVICE SAFETY

1. If any part of this tool is missing or should break, bend, or fail in any way;
or should any electrical component fail to perform properly: SHUT OFF the

power switch and remove the tool’s plug from the power source and have the
missing, damaged or failed parts replaced BEFORE resuming operation.

2. Tool service must be performed only at a Sears Service Center. Service or
maintenance performed by unqualified personnel could result in a risk of injury.

3. When servicing a tool, use only identical replacement parts. Follow
instructions in the maintenance section of this manual. Use of unauthorized
parts or failure to follow maintenance instructions may create a risk of
electric shock or injury.

SAFETY RULES FOR POWER SANDERS

1. HOLD TOOL by insulated gripping surfaces when sanding where tool may contact
hidden wiring, such as walls, floors, or its own power cord. Contact with a “live” wire will
make exposed metals parts of the tool “live” and shock the operator.

2. INSPECT FOR AND REMOVE all nails, screws, staples or any embedded pieces
of metal from surface to be sanded. These protrusions could damage the sandpaper,
the cushion of the sander and cause loss of control. Following this rule will reduce the
risk of serious personal injury and damage to the sander.

3. NEVER use this or any power sander for wet sanding or liquid polishing.
Failure to follow this rule will increase the risk of electric shock.

4. ALWAYS clamp the workpiece securely so it will not move under the sander.
Unsecured work could be thrown towards the operator, causing injury.

5. DO NOT force the sander. The weight of the sander supplies adequate
pressure. Let the sander and the grit on the sandpaper do the work.

6. DO NOT sand in any one place for too long. The sander’s rapid action may
remove too much material and make the surface uneven.

7

SAFETY INSTRUCTIONS cont.

!

WARNING:

known to the State of California to cause cancer and birth defects or other
reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products.

• Arsenic and chromium, from chemically treated lumber.

Your risk from these exposures varies, depending upon how often you do
this type of work. To reduce your exposure to these chemicals:

• Work in a well-ventilated area.

• Work with approved safety equipment, such as those dust masks that
are specially designed to filter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling and other construction activities. Wear protective clothing and wash
exposed areas with soap and water. Allowing dust to get into your mouth,
eyes, or lay on the skin may promote absorption of harmful chemicals.

!

WARNING:

cause serious and permanent respiratory or other injury. Always use
NIOSH/OSHA approved respiratory protection appropriate for the dust exposure.
Direct particles away from face and body.

Some dust created by using power tools contains chemicals

Use of this tool can generate and/or disburse dust, which may

ADDITIONAL RULES FOR SAFE OPERATION

!

WARNING:

Failure to follow all instructions listed below may result in electric shock, fire
and/or serious personal injury.

!

WARNING:

linseed oil, etc. can self-ignite in sander dust bag or elsewhere and cause fire.
When sanding surface coatings such as polyurethane, linseed oil, etc., EMPTY
dust bag frequently and follow sander manual and coating manufacturer’s
instructions.

!

CAUTION:

DO NOT use the dust bag or a vacuum cleaner because sparks are generated.
DO NOT use your sander to sand magnesium surfaces. DO NOT use for wet
sanding. Wear safety glasses and a dust mask.

SANDING LEAD BASED PAINT is NOT RECOMMENDED due to the difficulty of

controlling the contaminated dust. The greatest danger of lead poisoning is to children
and pregnant women.

BE SURE to read and understand all instructions.

Sanding Dust from sanding surface coatings like polyurethane,

Due to the danger of fire, when working on metal surfaces,

8

SAFETY INSTRUCTIONS cont.

Since it is difficult to identify whether or not a paint contains lead without a chemical
analysis, we recommend the following precautions when sanding any paint:

• NO children or pregnant women should enter the work area where the
paint sanding is being done until all clean up is completed.

• A dust mask or respirator should be worn by all persons entering the work
area. The filter should be replaced daily, or whenever (if) the wearer has
difficulty breathing.

NOTE: Only those dust masks suitable for working with lead paint dust and fumes should
be used. Ordinary painting masks do not offer this protection. See your local hardware
dealer for the proper (NIOSH approved) mask.

prevent ingesting contaminated paint particles. Workers should wash and
clean up BEFORE eating, drinking or smoking. Articles of food, drink, or
smoking should NOT be left in the work area where contaminated dust would
settle on them.

• Paint should be removed in such a manner as to minimize the amount of dust
generated.

• Areas where paint removal is occurring should be sealed with plastic sheeting
of 4 mils thickness.

• Sanding should be done in a manner to reduce tracking of paint dust outside
the work area.

• All surfaces in the work area should be vacuumed and thoroughly cleaned daily
for the duration of the sanding project. Vacuum filter bags should be changed
frequently.

• Plastic drop cloths should be gathered up and disposed of along with any dust
chips or other removal debris. They should be placed in sealed refuse receptacles
and disposed of through regular trash pick-up procedures. During clean up,
children and pregnant women should be KEPT AWAY from the immediate work
area.

• All toys, washable furniture and utensils used by children should be washed
thoroughly before being used again.

• NO EATING, DRINKING OR SMOKING should be done in the work area to

ADDITIONAL RULES FOR SAFE OPERATION cont.

1. Know your power tool. Read operator’s manual carefully. Learn the applications and

limitations, as well as the specific potential hazards related to this tool. Following this rule
will reduce the risk of electric shock, fire or serious injury.

2. ALWAYS wear safety glasses or eye shields when using this tool. Everyday
eyeglasses have only impact-resistant lenses; they are NOT safety glasses.

3. PROTECT your lungs. Wear a face mask or dust mask if the operation is dusty.

4. PROTECT your hearing. Wear appropriate personal hearing protection during use.
Under some conditions noise from this product may contribute to hearing loss.

5. ALL VISTORS AND BYSTANDERS MUST wear the same safety equipment that the
operator of the tool wears.

9

SAFETY INSTRUCTIONS cont.

ADDITIONAL RULES FOR SAFE OPERATION cont.

6. INSPECT the tool cords periodically and if damaged have them repaired
at your nearest Sears Service Center. ALWAYS BE AWARE of the cord location.

7. ALWAYS check the tool for damaged parts. Before further use of the tool,
a guard or other part that is damaged should be carefully checked to
determine if it will operate properly and perform its intended function. Check
for misalignment or binding of moving parts, breakage of parts, and any other
condition that may affect the tool’s operation. A guard or other part that is
damaged should be properly repaired or replaced at a Sears Service center.

8. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to

instruct others who may use this tool. If someone borrows this tool, make
sure they have these instructions also.

UNPACKING

!

WARNING:

source when you are assembling parts, making adjustments, installing or
removing sandpaper, cleaning or when it is not in use. Disconnecting the sander
will prevent accidental starting, which could cause serious personal injury.

This power tool should NEVER be connected to the power

1. Remove the sander from the carton and inspect it carefully to make sure that no
breakage or damage has occurred during shipping.

2. Do not discard any of the packing materials until all parts are accounted for.

3. Included with your sander is a dust bag assembly.

4.

3 sheets of sandpaper

5. Also included is a paper punch template, and a vac adapter for hook-up to a wet /dry
vac, sold separately.

6. If any of the parts are damaged or missing (refer to PARTS LIST below), return the
sander to your nearest Sears store or Craftsman outlet to have the sander replaced.

!

WARNING:

the missing parts are replaced. Failure to do so could result in possible serious
personal injury.

If any parts are missing, DO NOT operate this power tool until

are included; one 80 grit, one 100 grit, and one 120 grit.

10

UNPACKING cont.

PARTS LIST (Fig. 1)

2. Dust Bag Assembly
(comes attached to sander)

3. Vac Adapter

4. Three Sanding Sheets

1. Sander

5. Paper Punch Template

6. Storage/Carrying Case

7. Operator’s Manual

DESCRIPTION

KNOW YOUR PAD SANDER (Fig. 2)

NOTE: Before attempting to use your sander, familiarize yourself with all of the
operating features and safety requirements.

Your 1/3-sheet pad sander has a precision-built electric motor and it should be connected
to a 120-volt, 60-Hz AC ONLY power supply (normal household current). DO NOT operate
on direct current (DC). The large voltage drop will cause a loss of power and the motor
will overheat. If the sander does not operate when plugged into correct 120-volt, 60-Hz
AC ONLY outlet, check the power supply. This sander has a 8-ft., 2-wire power cord
(no adapter needed).

This Pad Sander has the following features:

1. Powerful 2.0 amp motor provides the torque, power and durability for a variety of
continuous sanding applications.

2. 12,000 orbits per minute with 1/16-in. orbit diameter matched with the correct
sandpaper grit for the surface being sanded provides fast material removal and/or a
fine, smooth finish.

3. Ergonomically designed rear handle and front assist handle with molded-in
comfort grip for maximum balance, control and gripping comfort.

4. Precision-tuned counterbalanced system reduces vibration for smooth operation
and less operator fatigue.

11

DESCRIPTION cont.

This Pad Sander has the following features cont.:

5. On/Off slide switch is conveniently located for easy control. Sealed to keep out
dust for long life. Lock-on for continuous sanding.

6. Live Tool Indicator green LED light comes on when sander is plugged into a power outlet.

7. Die-cast aluminum sanding base stands up to heavy-duty use.

8. Two paper clamps, one located at the front of the sander and the other at the back,
provide secure paper retention and simple, fast paper changes.

The cushion located on the bottom of the sander accepts both standard non-adhesive

9.
sandpaper and pressure sensitive adhesive-backed paper.

10. Uses 1/3-sheet sandpaper to provide a 25-sq. in. sanding surface.
3 sandpaper sheets included (80, 100 and 120 grit).

11. Built-in dust collection system with removable dust bag assembly. This system collects
dust from work surface through the 10 holes located in the platen and cushion on the
bottom of the sander. A paper punch template is included for accurately punching holes
in the 1/3-sheet sandpaper.

12. Vac adapter allows hook-up to wet/dry vac (sold separately)

13. High impact-resistant housing helps protect tool from damage and reduces weight

14. Permanently lubricated 100% ball bearings for smooth operation and long life.

15. Storage/Carrying Case for easy carrying and storage of sander and accessories.

On / Off Slide Switch

Fig 2

Rear Handle

Front
Assist
Handle

Paper Clamp

Live Tool
Indicator
green LED
light

Sandpaper

Platen
Slot

12

Paper
Clamp Lever

Cushion

Dust Bag
Assembly

Platen

Paper
Clamp

Platen

Platen
Slot

Paper
Clamp
Lever

Non-Adhesive
Sandpaper

Cushion

Paper
Clamp

PRODUCT SPECIFICATIONS

No-load Speed 12,000 OPM (Orbits Per Minute)
Rating 120 Volts, 60 Hz AC
Input 2.0 Amps
Orbit Diameter 1/16 in.
Paper Size 1/3 Sheet
Paper Type Non-Adhesive Sandpaper and Adhesive Sandpaper

ASSEMBLY

WARNING: Your sander should NEVER be connected to the power source

!

when you are assembling parts, making adjustments, installing or removing
sandpaper, cleaning or when it is not in use. Disconnecting the sander will prevent
accidental starting, that could cause serious personal injury.

INSTALLING THE SANDPAPER (See Figs. 3, 3a, 3b and 4)

This sander has a cushion that allows you to use either non-adhesive sandpaper or
pressure sensitive adhesive-backed sandpaper. The non-adhesive sandpaper clamps to
the front and back of the platen and cushion. Adhesive backed sandpaper is applied
directly onto the cushion.

This sander has a dust collection system that collects dust from the worksurface through
10 holes located in the platen and cushion on the bottom of the sander. A paper punch
template is included for accurately punching holes into the 1/3-sheet sandpaper.

NOTE: Holes must be punched into the paper for the dust collection system to
work properly. See instructions on page 15 to punch holes.

Installing Non-Adhesive Sandpaper (See Figs. 3, 3a and 3b)

Fig 3

Paper Goes
Under Clamp

Paper
Goes
Under
Clamp

13

ASSEMBLY cont.

ALWAYS inspect the sandpaper before installing. DO NOT use if broken or defective.

1. Unplug the sander.

WARNING: Failure to unplug the sander could result in accidental starting

!

causing possible serious personal injury.

Installing Non-Adhesive Sandpaper (See Figs. 3 , 3a and 3b)

NOTE: Remove dust bag assembly when installing non-adhesive and/or pressure
sensitive adhesive-backed paper. ALWAYS remember to reattach the dust bag
assembly before beginning sanding operation (see pages 16, Fig. 6).

Fig 3a

Clamp

Move lever
down to
raise clamp

Fig 3b

Paper Goes
Under Clamp

Raise lever
up to clamp
paper

2. If replacing sandpaper, remove old sandpaper.

3. Two paper clamp levers are located on each side of the sander and are locked into
a slot on top of the platen (see Fig. 3).

4. Raise these two levers “UP” and disengage them from the slots in the platen.
This will release the tension on the paper clamps located at the front and back of the sander
that hold the paper in position on the cushion (see Fig. 3a).

5. Remove old paper.

6. Insert front end of a new sheet of paper approximately 1/2-inch under the front paper clamp
(see Fig. 3b).

7. Lift up on the lever that controls the front paper clamp and lock it back into the slot on the
platen. This will securely clamp the paper to the front of the sander’s cushion.

8. Smooth out the sheet of paper by pressing it tightly against the bottom of the cushion
(front to back).

9. Insert back end of paper approximately 1/2-inch under the paper clamp located at the back
of the sander.

10. Lift up on the lever that controls the paper clamp located at the back of the sander and lock it
back into the slot on the platen. This will securely clamp the paper to the back of the sander’s
cushion.

The sandpaper should now be positioned tightly against the cushion from front to back,
securely clamped in place.

NOTE: ALWAYS be sure that both paper clamp levers are in the locked position on
the platen and both paper clamps have the sandpaper securely clamped to the bottom
of the cushion before starting sanding operation.

14

ASSEMBLY cont.

NOTE: Never use the sander without paper attached to the cushion. This will cause
damage to the cushion.

Installing Adhesive-Backed Pressure Sensitive Sandpaper (See Fig. 4)
ALWAYS inspect the sandpaper before installing. DO NOT use if broken or defective.

1. Unplug the sander.

WARNING: Failure to unplug the sander could result in accidental starting

!

causing possible serious personal injury.

2. If replacing adhesive-backed pressure sensitive sandpaper, always remove old sandpaper
by peeling it off the cushion.

3. If replacing non-adhesive sandpaper with adhesive-backed paper, release paper clamps
by lifting up on each paper clamp lever. Then remove non-adhesive sandpaper.

4. Place levers back in locked position in platen slot.

5. CAREFULLY peel adhesive backing paper from the new 1/3 sheet of adhesive-backed paper.

6. Place sandpaper in position on cushion. ALWAYS make sure that the front edge of the
sandpaper is carefully aligned with the front edge of the cushion. Then carefully press
the sticky side of the sandpaper onto the cushion.

NOTE: The sandpaper MUST be aligned with the front edge of the cushion in
order for the sander to properly function when flush sanding.

NOTE: We recommend that you clean the cushion occasionally by brushing it gently
with a small brush or wiping it with a soft, damp cloth. Dust build-up on the cushion
will cause the sandpaper to not stick properly.

Fig 4

Make sure
front
edge is
aligned

Cushion

Adhesive­backed
pressure
sensitive
sandpaper

15

Remove backing paper
and apply directly to cushion

ASSEMBLY cont.

PAPER PUNCH (See Figure 5)

A paper punch template is included with sander so you can punch properly aligned holes
into the sandpaper. This is done after the paper is installed onto the sander.

To punch holes, line up the front and side of the sander over the paper punch template as
shown in Fig. 5, then lower the sander onto the template while applying pressure. Make sure
the holes are punched all the way through the paper and clear the holes in the sander’s
cushion and platen.

NOTE: Punching holes properly is a necessary step for the dust collection
system to operate properly.

Fig 5

TO REMOVE AND EMPTY DUST BAG (See Fig. 6, page 16)

1. Unplug the sander.

WARNING: Failure to unplug the sander could result in accidental starting

!

causing poss ble serious personal injury.

2. Remove dust bag assembly from the sander by pulling it straight back and out of the
sander (see Fig. 6, page 16).

Orient Paper Punch
as shown

16

ASSEMBLY cont.

Dust
Exhaust Hole

Dust Bag
Assembly

Dust Bag

TO REMOVE AND EMPTY DUST BAG cont. (See Fig. 6)

3. Remove the dust bag / wire adapter from the dust bag assembly by sliding it down
and out of the slots in the assembly (see Fig. 6a).

4. Remove the bag from the wire frame and shake aggressively to completely empty the bag.
(see Fig. 6b)

Fig 6

Adapter

Fig 6a

Fig 6b

5. When the bag is empty attach bag back onto the wire frame adapter (see Fig. 6b).
Make sure the bag is fastened up to, and tightly around, the adapter.

6. Slide dust bag / wire adapter up into the slots on the dust bag assembly (see Fig. 6a)
until they snap into position.

7. Attach dust bag assembly back into the sander.

8. Your sander is now ready to use.

NOTE: Empty dust bag frequently when sanding so dust collection system
works properly

17

ASSEMBLY cont.

!

WARNING:

hazard, especially when resin coating or linseed oil finishes have been sanded.

NOTE: For more efficient operation, we recommend that you empty the dust bag when

it is no more than half full. This will allow the air to flow through the bag better. ALWAYS
empty and clean the dust bag thoroughly when you've finished sanding and before you
store the sander.

ATTACHING THE VAC HOSE ADAPTER (See Fig. 7)

Your sander includes a vac hose adapter that easily attaches to the sander.
The adapter allows you to hook your sander up to your wet/dry vac (sold separately).

1. Unplug the sander.

WARNING: Failure to unplug the sander could result in accidental starting

!

causing possible serious personal injury.

Empty dust bag before storage to help prevent possible fire

2. Remove dust bag assembly from the sander by firmly holding the dust bag assembly
and pulling it straight out.

3. Insert vac hose adapter into the dust exhaust hole.

4. Push in adapter until the raised edges on the top and bottom of the adapter snap
into the grooves in the dust exhaust hole.

5. Firmly attach the vac hose adapter to your vac hose.

6. Attach vac hose to your wet/dry vac.

Fig 7

Dust Exhaust Hole

Vac
Hose Adapter

18

OPERATION

Before attempting to use any tool, be sure to familiarize yourself with all the
operating features and safety instructions.

WARNING: IF ANY PARTS ARE MISSING, DO NOT OPERATE YOUR

!

SANDER UNTIL THE MISSING PARTS ARE REPLACED. FAILURE TO FOLLOW
THIS RULE COULD RESULT IN SERIOUS PERSONAL INJURY.

WARNING: DO NOT let familiarity with your sander make you careless.

!

Remember that a careless fraction of a second is sufficient to cause severe injury.

ON/OFF SLIDE SWITCH
This switch is conveniently located on the top, front of the rear handle.
Start the sander by sliding the switch forward to the On position and letting the

motor build to its maximum speed before starting sanding operation.

APPLICATIONS
Only use your sander for the applications listed below.

• Sanding wood surfaces with various grits of sandpaper.

• Removing rust from steel surfaces with special sandpaper.

CAUTION: ALWAYS be careful not to let your hand cover the air vents.

!

WARNING: Unsecured work could be thrown towards the operator causing injury.

!

Fig 8

19

OPERATION cont.

USING YOUR SANDER (See Fig. 8)

1. ALWAYS clamp and secure the workpiece to prevent it from moving under sander.

2. ALWAYS hold your sander in front and away from you, keeping it clear of the workpiece.

3. Start the sander and let the motor build to its maximum speed.

4. Gradually lower the sander onto the workpiece with a slight forward movement.

5. Move the sander slowly, guiding it in a forward and backward motion.

SANDING TIPS

1. DO NOT force the sander. The weight of the sander supplies adequate pressure on
the workpiece. Let the sander and the sandpaper’s grit do the work.

• Applying additional pressure will only slow down the motor, wear the sandpaper
out faster and reduce the sander’s orbital speed.

• Excessive pressure will overload the motor and cause possible damage to the
sander from the motor overheating.

• Excessive pressure will also result in a poor quality finish.

2. Any existing finish or resin on wood may soften from the heat of the friction and cause
the sandpaper to load-up faster.

3. Inspect sandpaper frequently and change paper when grit is worn and not able to
perform properly.

4. DO NOT sand in one spot for too long a time because the sander’s rapid action may
remove too much material and make the surface uneven.

SELECTING THE RIGHT SANDPAPER

Selecting the correct grit and type of sandpaper is an extremely important decision that
will allow you to achieve the best quality sanding finish.

1. Aluminum oxide, silicon carbide and other synthetic abrasives are best for power
sanding.

2. Natural abrasives such as flint and garnet are too soft for economical use in power
sanding.

3. Coarse grit will remove the most material and finer grit will give you the best finish in all
sanding operations.

4. The condition of the surface to be sanded will determine which grit will do the job.

5. If the surface is rough:
A. Start with a coarse grit and sand until the surface is uniform.
B. Then use medium to remove any scratches left by the coarse grit.
C. Then use a finer grit for finishing the surface.

20

NOTE: ALWAYS continue sanding with each grit until the surface is uniform.

NOTE: DO NOT use the sander without sandpaper. This will damage the cushion.

WARNING:DO NOT wear loose clothing or jewelry when operating sander.

!

They could get caught in moving parts, causing serious injury. Keep head away from
sander and sanding area. Hair could be drawn into sander, causing serious injury.

WARNING:Empty dust bag before storage to help prevent possible fire

!

hazard, especially when resin coating or linseed oil finishes have been sanded.

NOTE: Empty dust bag frequently when sanding so dust collection system
works properly.

ORBITAL MOTION (See Fig. 9)

As shown in Figure 9, the orbit of the sander is 1/16-inch in diameter so the sandpaper
moves in tiny circles at high speed.

This orbital action duplicates a “hand sanding” motion for more aggressive sanding as you
push the sander forward. This powerful orbital action is ideal for heavy-duty sanding
applications, such as:

1. Removing old finishes

2. Smoothing rough wood

3. Sanding stock down to

required dimensions

4. Finishing surfaces that
are to be painted

Fig 9

1/16-in Orbital
Diameter

21

OPERATION cont.

FLUSH SANDING (See Fig. 10)

Your sander will allow you to flush sand corners. You can use the front and sides of your
sander for flush sanding. DO NOT use the rear of the sander for flush sanding.

ALWAYS remove the sander from the workpiece before turning it off.

Fig 10

REMOVE PRESSURE-SENSITIVE SANDPAPER BEFORE STORAGE
DO NOT store your sander with pressure-sensitive sandpaper still attached. The heat

generated by sanding causes the pressure-sensitive adhesive to flow and form a tight
bond between the cushion and the sandpaper.

ALWAYS remove the sandpaper soon after you have finished sanding to avoid adhesive set
up. When sandpaper is left on the cushion for an extended period of time after use, the
adhesive will set up and make the sandpaper difficult to remove.

The sandpaper may tear when removing it. If this happens it makes it difficult to clean the
cushion for the next piece of sandpaper.

NOTE: If you do forget to remove the sandpaper after sanding, run your sander for
a few minutes to soften the adhesive backing before you try to remove the sandpaper

22

MAINTENANCE

!

WARNING:

adjustments MUST be performed by a qualified service technician at a
Sears Service Center.

!

WARNING:

from the power source before performing any maintenance or cleaning.

It has been found that electric tools are subject to accelerated wear and possible
premature failure when they are used to work on fiber glass boats and sports cars,
wallboard, spackling compounds or plaster. The chips and grindings from these materials
are highly abrasive to electrical tool parts, such as bearings, brushes, commutators, etc.
Consequently, it is not recommended that this tool be used for extended work on any
fiberglass material, wallboard, spackling compound or plaster. During any use on these
materials, it is extremely important that the tool is cleaned frequently by blowing with
an air jet.

!

WARNING:

during power tool operations, or when blowing dust. If operation is dusty, also
wear a dust mask.

To ensure safety and reliability, repairs, maintenance and

For your safety, ALWAYS turn off switch and unplug sander

Always wear safety goggles or safety glasses with side shields

ROUTINE MAINTENANCE

!

WARNING:

based products, penetrating oils, etc. come in contact with plastic parts.
Chemicals can damage, weaken or destroy plastic, which may result in serious
personal injury.

Periodic maintenance allows for long life and trouble-free operation. A cleaning and
maintenance schedule should be maintained. As a common preventive maintenance
practice, follow these recommended steps:

!

WARNING:

from the power source before performing any maintenance or cleaning.

1. When work has been completed, clean the tool to allow smooth functioning of the tool
over time. Clean the tool with compressed air.

2. Use clean damp cloths to wipe the tool.

3. Keep the motor air openings free from oil, grease and sawdust or woodchips, and store
tool in a dry place.

LUBRICATION

Your Craftsman
No further lubrication is needed under normal operating conditions. All bearings in the
sander are lubricated for the life of the tool.

DO NOT at any time let brake fluids, gasoline, petroleum-

For your safety, ALWAYS turn off switch and unplug sander

®

Pad Sander has been properly lubricated and is ready to use.

23

ACCESSORIES

!

WARNING:

recommended for this tool might be dangerous and could result in serious injury.

Sears and other Craftsman® outlets offer a large selection of Craftsman pad sander
accessories designed for all your sanding applications.

The following papers come in X-Fine, Fine, Medium and Coarse Grit
ALUMINUM OXIDE SANDING SHEETS WITH PAPER BACKING

PRESSURE-SENSITIVE ADHESIVE-BACKED SANDPAPER SHEETS
NON-LOADING ALUMINUM OXIDE SANDING SHEETS

Visit your local Sears store or other Craftsman outlets
or shop sears.com/craftsman for all of the accessories for your pad sander.

The use of attachments or accessories that are not

24

PARTS LIST cont.

The model number will be found on the nameplate of the pad sander.
Always mention the model number in all correspondence regarding your tool.

1/3 Sheet Pad Sander

MODEL NUMBER 172.11702

PFS220BU-1
PFS220BU-2
PFS220BU-3
PFS220BU-4
PFS220BU-5
PFS220BU-6
PFS220BU-7
PFS220BU-8

1
2
3
4
5
6
7
8

Power plug and cord
Cord protector
Cable clamp
Connection pole
Switch
Slider switch pole
Carbon brush
Bearing

1
1
1
1
1
1
2
1

22
23
24
25
26
27
28
29

Screw
Washer
Paper clamp
Base plate
Aluminium plate
Sponge plate
Washer
Spring washer

PFS220BU-22
PFS220BU-23
PFS220BU-24
PFS220BU-25
PFS220BU-26
PFS220BU-27
PFS220BU-28
PFS220BU-29

2
2
2
1
1
1
1
1

Item No. Parts No. Part Description Qty.

Item No. Parts No. Part Description Qty.