Owner'sManual
71/4-in.CIRCULAR SAWS
Model Nos.
172.10851
172.10852
• SAFETY
CAUTION: Read, understand and follow
all Safety Rules and Operating Instructions
in this manual before using this product.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
• OPERATION
• MAINTENANCE
• ESPANOL
Warranty .................................................... Page 2
Safety Instructions ..................................... Pages 3-10
Safety Symbols ......................................... Page 10
Description ................................................ Page 11
Assembly ................................................... Pages 12-13
Operation ................................................... Pages 14-22
Maintenance .............................................. Pages 23-24
Accessories ............................................... Page 24
Service Numbers ....................................... Page 26
FULL ONEYEAR WARRANTY ON CRAFTSMAN
CIRCULAR SAW
If 1his CRAFTSMAN Circular Saw fails to give complete
satisfaction within one year from the date of purchase,
RETURN ITTOTHE NEAREST SEARS STORE INTHE
UNITED STATES, and Sears will replace it, free of charge.
If this CRAFTSMAN Circular Saw is used for commercial or rental
purposes, this warranty applies for only 90 days from the date
of purchase.
This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179
SAVETHESE INSTRUCTIONS!
READ ALL INSTRUCTIONS!
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/_, WARNING: BE SURE to read and understand all instructions.
Failure to follow all instructions listed below may result in electric
shock, fire and/or serious personal injury.
WORK AREA SAFETY
1. ALWAYS keep your work area clean and well lit. Cluttered benches and
dark areas invite accidents.
2. DO NOT operate power tools in explosive atmospheres, such as in
tne presence of flammable liquids, gases, or dust. Power tools create
sparks which may ignite the dust or fumes.
3. ALWAYS keep bystanders, children, and visitors away while
operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Double insulated tools are equipped with a polarized plug (one blade
is wider than the other.)This plug will fit in a polarized outlet only one
way. If the plug does not fit fully in the outlet, reverse the plug. If it
still does not fit, contact a qualified electrician to install a polarized
outlet. Do not change the plug in any way.
2. Double insulation [] eliminates the need for the three-wire grounded power
cord and grounded power supply system. Applicable only to Class II
(double insulated) tools.
3. Before plugging in the tool, BE SURE that the outlet voltage supplied is
within the voltage marked on the tool's data plate. DO NOT use "AC only"
rated tools with a DC power supply.
4. ALWAYS avoid body contact with grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is grounded.
5. If operating the power tool in damp locations is unavoidable, ALWAYS
use a Ground Fault Circuit Interrupter to supply power to your tool.
ALWAYS wear electrician's rubber gloves and footwear In
damp conditions.
6. DO NOT expose power tools to rain or wet conditions. Water entering
a power tool will increase the risk of electric shock.
7. DO NOT abuse the cord. NEVER use the cord to carry the tools or pull
the plug from the outlet. Keep cord away from heat, od, sharp edges
or moving parts. Replace damaged cords immediately.
Damaged cords increase the risk of electric shock.
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ELECTRICAL SAFETY cont.
8. When operating a power tool outside, ALWAYS use an outdoor extension
cord marked "W-A"or "W". These cords are rated for outdoor use and
reduce the risk of electric shock.
NOTE: The extension cord must have adequate wire size AWG
(American Wire Gauge) for safe, efficient use. Smaller gauge wires
have greater capacity (16 gauge w re has more capacity than !8 gauge wire).
MinimumGauge forExtensionCords(AWG)
Volts
120V
Ampere Rating
More than 0
Not more than 6
More than 6
Not more than 10
More than 10
Not more than 12
Morethan 12
Not more than 16
PERSONAL SAFETY
1. ALWAYS stay alert, watch what you are doing and use common sense
when operating a power tool. DO NOT use tool while tired or under
the influence of drugs, alcohol, or medication. A moment of inattention
while operating power tools may result in serious personal injury.
2. ALWAYS dress properly. DO NOT wear loose clothing or jewelry. Pull
back long hair. Keep your hair, clothing, and gloves away from moving
parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
3. ALWAYS avoid accidental starting. BE SURE switch is "Off" before
plugging in. Carrying tools with your fin_er on the switch or plugging in
tools that have the switch in the "On" position invites accidents.
4. ALWAYS remove adjusting keys or wrenches before turning the
tool "On". A wrench or a key that is left attached to a rotating part of the
tool may result in personal injury.
5. DO NOT overreach. ALWAYS keep proper footing and balance at all
times. Proper footing and balance enables better control of the tool in
unexpected situations.
6. ALWAYS use safety equipment. Always wear eye protection. Dust mask.
non-skid safety shoes, hardhat, or hearing protechon must be used for
appropriate conditions.
Total Length of Cord in Feet
.
25ft.
AWG
16
16
16
14
26- 51 -
50ft. 10Off,
AWG AWG
16 16
16 14
16 14
12 Not Recommended
101-
150 _.
AWG
14
12
12
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TOOLUSEANDCARESAFETY
1.ALWAYSuseclamps or other practical ways to secure and support the
workplece to a stable platform. Holdingtheworkbyhandor againstyour
body is unstable and may lead to loss of control.
2. DO NOT force tool. Use the correct tool and blade for your application.
The correct tool and blade will do the job better and safer at the rate for which
itis designed.
3. DO NOT use tool if switch does not turn It "On" or "Off". Any tool that
cannot be controlled with the switch is dangerous and must be repaired.
4. ALWAYS disconnect the plug from the power source before making any
adjustments, changing accessories,or storing the tool. Such preventive
safety measures reduce the risk of starting the tool accidentally.
5. ALWAYS store idle tools out of reach of children and other untrained
persons. Tools are dangerous in the hands of untrained users.
6. ALWAYS maintain tools with care. Keep cutting tools sharp and clean.
Properly maintained tools with sharp cutting edges are less likely to bind
and are easier to control.
7. ALWAYS check for misalignment or binding of moving parts, breakage
of parts, and any other condition that may affect the tool's operation. If
damaged, have the tool serviced before using, Many accidents are
caused by poorly maintained tools.
RECOMMENDED FOR USE WITH THIS TOOL MAY CREATE
/iN WARNING: USE OF ACCESSORIES THAT ARE NOT I
A HAZARDOUS CONDITION.
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8. ALWAYS use only accessories that are recommended for this tool.
Accessories that may be suitable for one tool may become hazardous
when used on another tool,
SERVICE SAFETY
1. Tool service MUST BE performed only by Sears or other qualified repair
personnel, Service or maintenance performed by unqualified personnel could
result in a risk of injury.
2. When servicing a tool, ALWAYS use only identical replacement parts.
Follow instructions in the Maintenance section of this manual. Use of
unauthorized parts or failure to follow Maintenance Instructions may create
a risk of electric shock or injury.
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SAFETYRULESFORCIRCULARSAWS
Keep your second hand on the auxihary handle or motor housing.
I Z_ DANGER! Keep hands away from cutting area and blade. I
If both hands are holding the saw, they cannot be cut by the blade.
1. ALWAYS keep your body positioned to either side of the saw blade, but
not in line with the saw blade. Kickback could cause the saw to jump
backwards.
(See Kickback...What Causes It and Ways to Prevent It on pages 7-8).
2. DO NOT reach underneath the work. The guard cannot protect you from
the blade beneath the work.
3. ALWAYS check lower guard for proper closing BEFORE each use.
DO NOT operate the saw if the lower guard does not move freely and
close instantly. Never clamp or tie the lower guard in the open position.
_fthe saw is accidentally dropped, the _ower guard may be bent. Raise the
lower guard with the retracting handle. Make sure that it moves freely and
does not touch the blade or any other part in all angles and depths of cut.
4, ALWAYS check the operation and condition of the lower guard spring.
If the guard and the spring are not operating properly, they MUST be
serviced before use. The lower guard may operate sluggishly, due to
damaged parts, gummy deposits, or a buildup of debris.
5.The lower guard should be retracted manually ONLY for making special
cuts, such as pocket or compound cuts. ALWAYS raise the lower guard
by retracting the handle. As soon as the blade enters the material, the
lower guard MUST be released. For all other sawing, the lower guard
should operate automatically.
6. ALWAYS make sure that the lower guard is covering the blade BEFORE
_lacing the saw down on a work bench or floor. An unprotected moving
Lade will cause the saw to walk backwards, cutting whatever is in its path,
Make note of the time it takes for the blade to stop spinning after the
switch is released.
7. NEVER hold the piece being cut in your hands or across your legs.
It is important to support the work properly in order to minimize body
exposure, blade binding, or loss of control
8. ALWAYS hold tool by insulated gripping surfaces when performin,g
an operation where the cutt!ng tool may contact hidden wiring or its
own cord. Contact with a 'live' wire will make the exposed metal parts of
the tool "live" and shock the operator.
9. When ripping, ALWAYS use a rip fence or straight edge guide, This
improves the accuracy of the cut and reduces the chance of the blade binding,
10. ALWAYS use blades that have the correct size and shape (diamond
vs. round) arbor holes. Blades that do not match the mounting hardware
of the saw will run erratically and will cause loss of control.
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SAFETY RULES FOR CIRCULAR SAWS cont.
11. ALWAYS BE SURE that all a.diustingscrews and the blade holderare
fastened tightly BEFORE making a cut. Loose adjusting screws and holders
can cause the tool or blade to slip and loss of control may result.
12. When removing the blade from the tool, ALWAYS avoid contact with skin
and ALWAYS wear protective gloves when grasping the blade oraccessory.
Accessories may be hot after prolonged use.
KICKBACK..,WHAT CAUSES IT AND WAYS TO PREVENT IT
The Causes of Kickback
1. Kickback is a sudden reaction to a pinched, bound or misaligned saw blade,
which causes the uncontrolled saw to lift up and out of the workpiece and
towards the operator.
2. When the blade is pinched or bound tightly by the kerf closing down, the
blade stalls and the motor reaction drives the unit rapidly back towards
the operator.
3. If the blade becomes twisted or misaligned in the cut, the teeth at the back
edge of the blade can diginto the top surface of the wood. This causes the
blade to climb out of thekerf and jump back towards the operator.
4. Kickback is a result of tool misuse and/or incorrect operating procedures or
conditions. It can be avoided by taking the proper precautions, as listed below.
Ways to Prevent Kickback
1. ALWAYS maintain a firm grip with both hands on the saw and position
_OcUrbody and arms to allow you to resist KICKBACK forces.
KBACK forces can be controlled by the operator, if the proper
precautions are taken.
2. If the blade is binding, or when you are interrupting a cut for any
reason, ALWAYS release the trigger and hold the saw motionless in
the material until the blade comes to a complete stop. NEVER attempt
to remove the saw from the work or pull the saw backward while the
blade is in motion or KICKBACK may occur. ALWAYS check and be
ready to take corrective action to eliminate the cause of blade binding,
3. When restarting the saw in the workpiece, ALWAYS center the blade
in the kerr and check to be sure that the saw teeth are not engaged
into the material. It the saw blade is binding, it may walk up or KICKBACK
from the workpiece when the saw is restarted.
4. ALWAYS support large panels to minimize the risk of blade pinching
and KICKBACK. Large panels tend to sag under their own weight.
Supports MUST be placed under the panel on both sides, near the line
of cut and near the edge of the panel.
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Waysto Prevent Kickback cont.
5.DONOTuse adull or damaged blade.Unsharpenedor improperlyset
blades produce narrow kerf which causes excessive friction, blade
bindingand KICKBACK.
6. ALWAYS be sure that the blade depth and adjusting locking levers are
tight and secure BEFORE making a cut. If blade adjustment shiftswhile
cutting,it may cause binding and KICKBACK.
7. ALWAYS use extra caution when making a "Pocket Cut" into existing
walls or other blind areas. The protruding blade may cut objects that
can cause KICKBACK.
8. ALWAYS have saw blade at full speed before contacting workpiece.
ALWAYS hold tool by insulated gripping surfaces when performing an
operation where the cutting tool may contact hidden wiring or its own
cord. Contact with a 'live" wire will make the exposed metal parts of the tool
"live" and shock the operator.
ADDITIONAL RULES FOR SAFE OPERATION
Z_ WARNING: BE SURE to read and understand all instructions.
Failure to follow all instructions listed below may result in electric shock,
fire and/or serious personal injury.
1. Know your power tool. Read operator's manual carefully. Learn the
applications and limitations, as well as the specific potential hazards
related to this tool. Following this rule will reduce the risk of electric shock,
fire or serious injury.
2. ALWAYS wear safety glasses or eye shields when using this saw,
Everyday eyeglasses have only impact-resistant lenses; they are
NOT safety glasses. Following this rule will reduce the risk of serious
personal injury.
3. ALWAYS protect your lungs. Wear a face mask or dust mask if the
operation is dusty. Following this rule will reduce the risk of serious
personal injury.
4. ALWAYS protect your hearing.Wear hearing protection during
extended periods of operation. Following this rule will reduce the risk
of serious personal injury.
5. ALWAYS inspect the tool cords periodically and it damaged have them
repaired at your nearest Sears Service Center or other Authorized
Service Facility. ALWAYS be aware of the cord location.
Following this rule will reduce the risk of electric shock or fire.
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