Craftsman 171.926501, 171.0970874 Owner's Manual

Owner's Manual

Manuel du propri_taire Manual del Propietario

Router Table

Table & toupie

Mesa de fresadora

Model/Mod_le/Modelo:

U.S.: 171._26501/Canada: 171.°_70874

A WARNING:

Before operating product, read this manual and

follow all its Safety and Operating Instructions.

A MISE EN GARDE •

Avant de vous servir de ce produit, lisez ce manuel et suivez toutes ses consignes de s_curit_ et les

instructions de fonctionnement.

ADVERTENCIA:

Antes de utilizar este producto, lea este manual y acate todas las instrucciones sobre seguridad y uso.

• Safety Instructions

• Parts List

• Assembly

• Operation

• Frangais, p. 32

• Espa_ol, p. 62

Sears, Roebuck and Co., Hoffman Estates IL 60179 U.S.A.

Sears Canada, Inc., Toronto, Ontario M5B 2B8

www.sears.com/craftsman

U.S.A.: 171.26501 /Canada 171.70874 05/04 Printed in U.S.A. Impreso en E.U.A, Imprimd aux EUA 2 610 923 919 05/04

_NE YEAR FULL WARRANTY -'_

If any part of this Craftsman Router Table is defective in material or workmanship within

one year from the date of purchase, return it to your nearest Sears Parts & Repair Center,

and it will be replaced free of charge.

WARRANTY SERVICE IS AVAILABLE BY CONTACTING SEARS SERVICE AT

1-800-4-MY-HOME. ®

This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears Roebuck and Co. Dept. 817 WA Hoffman Estates, IL 60179

General Safety Instructions for Power Tools ... Additional Safety Instructions for Router Tables

Parts List .................................

Assembly ..............................

Operation ..............................

• • • • • • • • 12

• • • • • • • • 14

........ 8-11

..... 12-17

..... 18-30

J/k WARNING nRead and understand the tool manual and these instructions. Failure

to follow all instructions listed below may result inserious personal injury.

Work Area

Keep your work area clean and well lit. Cluttered benches and dark areas invite

accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust

or fumes.

Keep bystanders, children, and visitors

away while operating a power tool.

Distractions can cause you to lose control.

Electrical Safety

Grounded tools must be plugged into an

outlet properly installed and grounded in

accordance with all codes and ordinances.

Never remove the grounding prong or modify the plug in any way. Do not use

any adaptor plugs. Check with a qualified electdcian if you are in doubt as to whether the outlet is properly grounded.

If the tools should electrically malfunction or break down, grounding provides a low

resistance path to carry electricity away from the user. Improper grounding can shock, bum

or electrocute. Grounded tools are equipped with three conductor cord and three prong

type plugs.

Before plugging in the tool, be certain the outlet voltage supplied Is within the voltage marked on the nameplate. Do not use "AC only" rated tools with a DC power supply.

Double Insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If It still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double Insulation []

eliminates the need for the three wire grounded power cord and grounded power supply system.

Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. If operating the power tool in damp locations is unavoidable, a Ground Fault Circuit Interrupter must be used to supply the power to your tool. Electrician's rubber gloves and footwear will further enhance your

personal safety.

Don't expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

Donotabusethecord.Neverusathecord

to carrythetoolsor pullthe plugfroman

outlet.Keepcord awayfromheat,oil, sharpedgesor movingparts.Replace damagedcordsimmediately.Damaged

cordsincreasetheriskofelectricshock. Whenoperatingapowertooloutside,use

anoutdoorextensioncordmarked"W-A"

or "W." These cords are rated for outdoor use and reduce the risk of alectric shock.

Refer to "Important Information about

Extension Cords".

Personal Safety

Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use tool while tired or under the influence of drugs, alcohol, or

medication. A moment of inattention while operating power tools may result in serious

personal injury. Keep guards in place. Maintain the guards in

working order and in proper adjustment and

alignment.

Avoid accidental starting. Be sure switch

is "OFF" before plugging in. Carrying tools

with your finger on the switch or plugging

in tools that have the switch "ON" invites

accidents.

Remove adjusting keys or wrenches before turning the tool "ON". A wrench or a key that is left attached to a rotating part of

the tool may result in personal injury.

Do not overreach. Keep proper footing

and balance at all times. Proper footing and balance enables better control of the tool in

unexpected situations. Use safety goggles (head protection).

Wear safety goggles (must comply with ANSI Standard Z87.1 ) at all times. Wear non-slip

footwear and a hard hat, ifappropriate. Also, use face or dust mask if cutting operation is

dusty, and ear protectors (plugs or muffs) during extended periods of operation.

Tool Use and Care

Use clamps or other practical way to

secure and support the workpiece to a stable platform. Holding the work by hand

or against your body is unstable and may lead to loss of control.

Do not force tool. Use the correct tool for

your application. The correct tool will do the job better and safer at the rate for which it is

designed.

Do not use tool if switch does not turn it

"ON" or "OFF". Any tool that cannot be controlled with the switch is dangerous and

must be repaired.

Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool.

Such preventive safety measures reduce the

risk of starting the toot accidentally.

Keep guards In place. Maintain the guards in working order and in proper adjustment and

alignment.

Store idle tools out of reach of children and other untrained persons. Tools are

dangerous in the hands of untrained users. Never leave tools running unattended.

Turn the power OFF. DO NOT leave tool until it comes to a complete stop.

Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained

tools, with sharp cutting edges, are less likely to bind and are easier to control. Any alteration or modification is a misuse

and may result in a dangerous condition. Check for damaged guards or parts,

misalignment or binding of moving parts, breakage of parts, and any other condition

that may affect the tool's operation. If damaged, have the tool properly repaired

or replaced before using. Many accidents

are caused by poorly maintained tools. Develop a periodic maintenance schedule

for your tool.

Use only accessories that are recommended by the manufacturer for your model. Accessories that may

be suitable for one tool may become hazardous when used on another tool.

Service

Tool service must be performed only by qualified repair personnel. Service or

maintenance performed by unqualified personnel could result in a risk of injury.For

example: internal wires may be misplaced or pinched, safety guard return springs may be

improperly mounted. When servicing a tool, use only identical

replacement parts. Use of unauthorized parts or failure to follow Maintenance

Instructions may create a risk of electric shock or injury. Certain cleaning agents such

as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.

Read and understand table and router manual and accessory warnings. Failure to

follow all instructions and warnings may result in serious personal injury.

Fully assemble and tighten all fasteners required for this table and for mounting

the router to the plate. Do not use the router table until all assembly and installation steps have been completed.

Check the stand and the router to make sure fasteners are still tight before each

use. A loose stand is unstable and may

shift in use.

Make certain the router is not plugged

into a power outlet when installing into the table, removing from table, making adjustments or changing accessories.

Router could accidentally start. Power tool

switches and controls need to be within your

reach in emergency situations.

Before operating, make sure the entire unit

(table with router installed) is placed on

and secured to a solid, flat, level surface

and will not tip. Use of auxiliary in-feed

and out-feed supports is necessary for

long or wide workpieces. Long workpieces

without adequate support can flip off the table

or cause the table to tip over.

Be certain router motor is fully and

securely clamped in the router base.

Periodically check the base fastener clamping tightness. Router motor can vibrate loose from the base during use and

fall from table.

Do not use the router table without the

overhead guard or auxiliary bit guard.

Remove all dust, chips, and any other

foreign particles that can affect its

function. Adjust the guard height so that

it clears the router bit and the workpiece.

The guard will aid in keeping hands from

unintended contact with rotating bit.

Never place your fingers near a spinning

bit or under the guard when router is

plugged in. Never hold the workpiece

on the out-feed side of bit. Pressing the

workpiece against the out-feed side of the

fence may cause material binding and

possible kickback, pulling hand back into bit,

Guide workpiece by the fence to maintain control of workpiece. Do not place material

behveen router bit and fence while routing the edge. This placement will cause the material to become wedged, making kickback

possible. Routers are intended for working with

wood, woodlike products and plastic or laminates, not for cutting or shaping

metals. Be sure workpiece does not contain nails, etc. Cutting nails may

cause loss of control.

Do not use bits that have a cutting diameter that exceeds the clearance hole

in the tabletop insert. Bit could contact the

insert, throwing fragments.

Install bit in accordance with instructions

in router manual and securely clamp the router bit in the collet chuck before

making any cuts to avoid bit becoming loose during operation.

Never use dull or damaged bits. Sharp bits must he handled with care. Damaged bits

can snap during use. Dull bits require more

force to push the workpiece, possibly causing the bit to break or the material to kickback.

The router table is designed to cut flat, straight and squared materials. Do not

cut material that is warped, wobbly, or otherwise unstable. If the material is

slightly curved but otherwise stable, cut the material with the concave side against

the table or fence. Cutting the material with the concave side up or away from table may cause the warped or wobbly material to roll and kick back, causing user to lose control.

Never start the tool when the bit is engaged in the material. The bit cutting

edge may grab the material, causing loss of control of the workpiece.

Feed the workpiece against the rotation of

the bit. The bit rotates counterclockwise

as viewed from the top of table. Feeding

the work in the wrong directionwill cause the workpiece to =climb" up on the bit, pulling the

workplace and possibly your hands into the

rotating bit.

Use push sticks, vertically and horizontally mounted feather boards (spring sticks), and other jigs to hold down the workpiece.

Push sticks, feather boards, and jigs eliminate the need to hold the workpiece near the spinning bit.

Do not use the table as a workbench or work surface. Using it for purposes other

than routing may cause damage and make

it unsafe to use in routing.

Never stand on the table or use as ladder or scaffolding. Table could tip or the cutting

tool could be accidentally contacted,

Use only Craftsman replacement parts. Any others may create a hazard.

I WARNING Iffthe fence and/or Figure A

workpiece are improperly located

anytime, it would result in:

• The front of the bit is exposed during the actual cutting (Fig. A).

• "Climb-cutting'- The bit must not enter

the workpiece in the same direction as the feed direction, which is likely to

cause the workpiece to "climb" and may lead to loss of control during operation

(Fig. B).

"Fence Traps': One type of improper fence

location warrants special attention: "Fence

traps" happen when the fence is positioned so far back that front side (power switch

side) of the workpiece would be behind the

router bit.

I WARNING IFence traps are

dangerous for two reasons:

• Exposure of the bit on the front side (power switch side) of the workpiece.

• Likelihood of climb cut, which can cause loss of control.

Fig. A shows a fence trap.

Do not feed the workpiece from left to right:

(Fig. B)

• It would cause climb-cutting.

• It would be difficult to keep the

workpiece against the fence faces because the bit rotation would push

the workpiece away from the fence.

Figure B

I WARNING I If an extension cord is necessary, s cord with adequate size

conductors that is capable of carrying the current necessary for your tool must be used. This will prevent excessive voltage drop, loss of power or overheating. Grounded tools must

use 3-wire extension cords that have 3-prong plugs and receptacles. NOTE: The smallerthe gauge number,the heavierthe cord.

RECOMMENDED SIZES OF EXTENSION CORDS

120 VOLT ALTERNATING CURRENT TOOLS

Tool's

Ampere

Rating

3-6

6-8

8-10

10-12 12-16

Cord Size in A.W.G. Wire Sizes in mm=

Cord Length in Feet

25 50 100 150

18 16 16 14 18 16 14 12 18 16 14 12 16 16 14 12

14 12

Cord Length In Meters

15 38 60 120

,75 ,75 1.5 2.5

.75 1.0 2.5 4.0 .75 1.0 2.5 4,0

1.0 2,5 4.0

- SAVE THESE INSTRUCTIONS-

(_ his symbol designates that

this tool is listed by

Underwriters Laboratories.

This symbol designates that this _| I_1_ ) tool is listedto Canadian Standards "_' by Underwriters Laboratories.

This symbol designates that this tool is listed

by the Canadian

Standards Association.

This symbol designates that this

tool is listed by Underwriters

Laboratories, and listed to Canadian Standards by Underwriters Laboratories.

This symbol designates that this too! is a

recognized component by Underwriters Laboratories.

UOH-@

This symbol designates

that this tool complies to

NOM Mexican Standards.

c us

This symbol designates that this tool is a recognized component by Underwriters Laboratories, and recognized to Canadian Standards by Underwriters

Laboratories.

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the

tool better and safer.

Symbol Name Designation/Explanation V Volts Voltage (potential)

A Amperes Current Hz Hertz Frequency (cycles per second)

W Watt Power kg Kilograms Weight

rain ;Minutes []me

s Seconds Time O Diameter Size of drillbits, grindingwheels,

etc.

no No load speed Rotational speed, at no load .../min Revolutions or reciprocation Revolutions, strokes, surface

per minute speed, orbits, etc. per minute

0 Off position Zero speed, zero torque...

1, 2, 3.... Selector settings Speed, torque or position settings

I, II, III, Higher number means greater

speed

o._ Infinitelyvariable selector with off Speed is increasing from 0 setting

"_ Arrow Action in the direction of arrow

Alternating current Type or a characteristicof current

= Directcurrent Type or a characteristicof current

Alternating ordirect current Type or a characteristicof current

[] Class II construction Designates Double Insulated

Construction tools

(_) Earthing terminal Grounding terminal

Warning symbol Alerts user to warning messages

Ni-Cad RBRC seal Designates Ni-Cad battery

recycling program

The following Craftsman accessories are available separately for use with this router table:

9-25468 (9-70766 in Canada): Craftsman Guide Master Router Table

Push Shoe with Hold Down Stick

• Ideal for handling small workpieces on a router table

• Aids in accurate measurement and router table set-up

• Transforms into a miter gauge

• Provides a quick set-up for making 1/2" sliding dovetail joints

Refer to Parts List below and on pages 9-11.

I WARNING] IfANYparts are

missing, DO NOT attempt to assemble, install, or use your router table until the

missing parts have been found or replaced, and your router table has been properly and correctly assembled per this manual,

For missing parts or technical assistance,

call 1-800-624-0488.

• Inorder to simplify handling and to minimize

any damage that may occur during shipping, your router table comes unassembled.

• Separate all parts from the packaging materials and check each part against the illustrations and the parts list to make sure that all parts have been included. Do this before discarding any of the packaging

material.

Key No. Part No. Description Quantity

Router Table Assembly

1 2 610 923 889 Router Tabletop 1

2 1 609 441 801 Router Table Legs 2 3 2 610 923 888 Leg Mounting Rails 2 4 2 610 923 955 Miter Gauge Slot Insert 1

1 609 507 788 Fence Assembly (shipped preassembled) 1

5 2 610 923 913 Router Table Fence 1

6 2 610 923 914 Adjustable Jointing Fence 1

7 2 610 923 915 Right Fence Facing 1

8 2 610 923 916 Left Fence Facing 1

9 2 610 923 283 Clamping Knob (1 preinstalled on Jeinting Fence) 3

10 1 609 441 662 Overhead Guard Assembly 1

Table Assembly

The switch spacers are attached to the router table legs, 2 per leg (two spacers required for assembly).

Snap or cut them off before beginning assembly.

Fence Assembly

Key No. Part No. Description Quantity

Switch Assembly

11 1 609 441 560 Switch Assembly 1

12 1 609 441 663 Switch Key (replacement part) 1

Miter Gauge Assembly

13 1609444523 Miter Bar 1 14 1 609 441 658 Protractor Head 1 15 2 610 923 282 Small Knob (in hardware bag) 1

Items Not Illustrated

2 610 923 919 Operating/Safety Instructions 1

Bagged Fasteners

16 2610923439 #10-32"KEPS"Nut 13 17 2610 923 917 1i4-20"KEPS" Nut 5 18 1 609 443 623 13/64" I.D. x 9/16"O.D. Washer 12 19 1 609 443 561 9/32" I.D. x 3/4" O.D. Washer 11

20 2 610 923 896 #10-32 x 5/8" Countersunk Phillips Machine Screw 6

21 2 610 923 443 #10-16 x 1/2" Type BT Pan-Head Self-Tapping Phillips Screw 1 22 2 610 923 437 #10-24 x 3/4" Carriage Bolt 1 23 2 610 923 912 #10-32 x 1V2" Button-Head Machine Screw 8 24 2 610 923 911 #10-32 x 21/2" Button-Head Machine Screw 2 25 2 610 923 895 1/4-20 x 2"B_tton-Head Machine Screw 5 26 2610923918 1/4-20 x 2" Carriage Bolt 2

NOTE; The hardware bag contains fasteners for several models. Some fasteners may not be used in the assembly of this model. Refer to the parts list above for the correct sizes and quantities used with this table.

Switch Assembly

Miter Gauge

Assembly

(16) #10-32

KEPS Nut

(17) 1/4-20

KEPS Nut

(18) 13/64" I.D. x

9/I6" O.D. Washer

(19) 9/32" I.D. x 3/4"

O.D. Washer

(20) #10-32 x 5/8"

Countersunk Machine

Screw

(21) #10-16 x 1/2"

Type BT Phillips

Self-Tapping Screw

(22) #10-24 x 3/4"

Carriage Bolt

(23) #10-32 x 1W"

Button-Head Phillips

Machine Screw

(24) #10-32 x 2W" Button-Head

Phillips Machine Screw

(25) 1/4-20 x 2" Button-Head

Phillips Machine Screw

(26) 1/4-20 x 2" Carriage Bolt

TOOLS REQUIRED (not included)

• Phillips screwdriver

• 3/8" and 7/16" wrenches

ATTACH LEG MOUNTING RAILS (Figs. 1 and 2)

Assembly Hint: It may be easier to attach the leg mounting rails if you stand the tabletop on its back edge for this step.

1. From the top side, insert three 1/4-20 x 2" button-heed machine screws (25) through the holes at the rear of the tabletop (1) and through a leg

mounting rail (3) (Fig. 1). The dimpled holes in the leg mounting rail should face away from the tabletop,

2, Secure with a 9/32" I.D. x 3/4" O,D.

washer (19) and a 1/4-20 KEPS nut

(17) on each screw.

3. From the top side, insert two 1/4-20 x 2" button-head machine screws (25) through the holes at the front of the tabletop (1) and through a leg

mounting rail (3) (Fig. 2). Position the two offset holes in the sides of the

mounting rail on the left side of the table, and the dimpled holes in the leg mounting rail should face away from the tabletop.

4. Secure with a 9/32" I.D. x 3/4" O.D. washer (19) and a 1/4-20 KEPS nut

(17) on each screw.

LEVEL THE TABLETOP

For optimal routing performance, the tabletop must be flat from side to side,

Lay a straight edge across the tabletop to check that the tabletop is flat and level.

If it is not:

a) If the tabletop is higher in the center than

the ends, remove the nuts, washers, and screws at each end of the rear leg

mounting rail, and insert a 9/32" I.D.

x 3/4" O.D. washer (19) between the

leg mounting rail and the tabletop at each end. Reinstall the screws, nuts

and washers.

'url'

Figure 2

b) If the tabletop is higher at the ends than

the center, remove the nut, washer, and screw at the center of the rear leg mounting rail and insert a 9/32" I.D. x 3/4" O.D. washer (19) between the leg mounting rail and the tabletop in the center. Reinstall the screw, nut,

and washer.

ASSEMBLE THE LEGS TO THE MOUNTING RAILS (Fig. 3)

The switch spacers are attached to the

router table legs, 2 per leg. Snap or cut

them off before beginning assembly,

and set them aside.

NOTE: Both legs are identical and are interchangeable for assembly.

Assembly Hint: It may be easier to attach the legs if you turn the table upside down for this step.

1. Position a table leg (2) at one end of the leg mounting rails, aligning the

holes in the leg with the holes at the end of the leg mounting rail.

2. Place a 13/64" I.D. x 9/16" O.D. washer (18) on each of four #10-32 x

11/2"button-head machine screws (23) and insert the screws through the holes

in the leg and the leg mounting rail.

Figure 3

3. Secure the leg in place with four #10-32 KEPS nuts (16). "l]ghten the

nuts SECURELY.

4. Repeat for the other leg. NOTE: Use a screwdriver to hold the

screws in place while tightening the nuts with a wrench.

ATTACH MITER GAUGE SLOT INSERT (Fig, 4)

Assembly Hint: It may be easier to install

the miter gauge slot insert if you lay the table on its back edge for this step.

1. Position the miter gauge insert in the slot on the tabletop, making sure that

it is centered in the slot and does not extend past the rounded edges of

the tabletop.

2. From the top side of the tabletop (1), insert three #10-32 x 5/8" countersunk

Phillips machine screws (20) through

the holes in the miter gauge slot

insert (4).

3. Secure with a #10-32 KEPS nut (16) and a 13/64' I.D. x 9/16" O.D. washer

(18) on each screw.

ATrACHING THE SWITCH TO THE TABLE (Fig. 5)

1. Insert two #10-32 x 21/2"button-head machine screws (24) through the two

outermost holes on the front of the switch. Slide a switch spacer onto

each screw, with the small end of the spacers fitting into the hex-shaped

recesses on the switch. (Fig. 5).

2. Insert the two screws through the offset holes in the front leg mounting rail,

keeping the spacers between the rail

and the back of the switch, and secure

in place with a #10-32 KEPS nut on each screw.

Spacer

ATTACH THE FENCE (Fig. 6)

The fence for your router table comes

fully assembled with the adjustable jointing fence and overhead guard already in place.

1. Place the fence assembly on the router table, aligning the slotted holes in the

fence with the holes on the router

table, as shown in Fig. 6.

2. On the left end of the fence as seen

from the rear, as in Fig. 6 (the end WITHOUT the adjustable jcinting fence), insert a 1/4-20 x 2" carriage bolt (26) through the hole from the

bottom of the table.

3. Place a large washer (19) over the

end of the carriage bolt and thread a

clamping knob (9) onto the bolt. Do NOT tighten completely at thistime.

4. Repeat steps 2 and 3 on the right end

of the fence as shown in Fig. 6 (the end WITH the adjustable jointing fence).

me clamping knob on this end will also clamp the adjustable jointing

fence in place.

Figure 6

MOUNTING THE ROUTER TO THE ROUTER TABLE--THREE HOLE MOUNTING PATTERN

(Figs. 7 and 8)

I_WARNINGI Alwaysmakesure

that the router is NOT plugged into an electrical outlet or the switch when the

router is being installed on the router

table. If it is, UNPLUG the power cord from the outlet or the switch, and

UNPLUG the switch from the outlet.

With the fence moved toward the back of the table, mount the router to the table:

1. If held in place by screw fasteners, remove the plastic sub-base from the

router (see your router manual for

instructions).

2. While holding the router upside down, position the router against the bottom

of the router table, centering the collet in the hole. If the router has a vacuum

port, it should face the back of the table. Align the three threaded holes

in the router base with the three countersunk holes in the tabletop

(Figs. 7 and 8). It may help to support the router with a block of wood.

3. Mount the router to the tabletop with three #10-32 x 5/8" countersunk

Phillips head machine screws (20). Tighten the screws securely.

!Figure 7 _ _li._bi_

Craftsman Router_V"

model 17508 router shown

I Figure 8

p a oum

MITER GAUGE ASSEMBLY

1. Screw the #10-16 x 1/2" type BT self- tapping pan-head screw (21) through the

round hole in the miter bar (13) and into the protractor head (14), as shown in

Fig. 9.

2. "Nghten the screw so that the screw

head just touches the miter bar. The protractor head should turn easily. If not,

loosen the screw slightZy.

3. Insert the #10-24 x 3/4" carriage bolt (22) through the square hole in the miter bar and slot in the miter gauge and secure with the small knob (15), and

13/64" I.D. x 9/16" O.D. washer (18).

Figure 9 _[_9

MOUNTING THE ROUTER TABLE TO A

WORK SURFACE OR WORKBENCH

I_II_.WARNING, The router table

must always be FIRMLY and SECURELY mounted to a work surface before use.

Failure to do so could cause the muter

table to tip over or slide, resulting in

property damage and/or serious personal injury.

TOOLS REQUIRED (not included)

• Phillips screwdriver

• Small sized adjustable wrench

• Electric or hand drill with drill bits

(depending on mounting method used)

• Fasteners (not included):

• 4 #10-18 x 13/4" (rain. length)

pan-head wood screws and 4 washers (for solid wood work surfaces or workbenches), or

• 4 3/16" pan head machine screws, 8 washers, and hex nuts.

MOUNTING DIRECTLY TO A WORKBENCH OR WORK

SURFACE (Fig. 10)

1. Set the router table on a workbench or other stable and sturdy surface, with the FRONT (switch side) of the router

table facing toward you.

2. While holding the router table in the desired position, mark the location

of the four mounting holes (two on each leg).

3. Remove the router table from the

workbench and set it aside.

4. Drill a 1/8" pilot hole (for wood screws)

or an appropriately sized hole (for machine screws) at the marked locations.

5. Place the router table on the workbench and align the mounting

holes in the router table legs with the

holes drilled in the work bench.

6. Secure the router table in place

using wood screws and washers (not provided) or machine screws, washers, and nuts (not provided). If using wood screws, applying a thin coat of soap to

the screw threads will make it easier to thread the screws into the pilot holes.

7. TIGHTEN all screws SECURELY

Figure 10

Figure 1_

ALTERNATE METHOD (Fig. 11)

1. Cut a board 181/4"wide x 23" long from

a piece of 3/4" thickwood.

2. Center the router table on the board

and mark the location of the four mounting holes (two on each leg).

3. Remove the router table from the board and set it aside.

4. Drill a 1/8" pilot hole (for wood screws) at the marked locations.

5. Place the router table on the board and align the mounting holes in the router

table legs with the holes drilled in the workbench.

6. Secure the router table in place using wood screws and washers. Applying a

thin coat of soap to the screw threads will make it easier to thread the screws

into the pilot holes.

7. Secure the board to aworkbench or other sturdy, stable surface with screws or clamps during use.

SWITCH INSTRUCTIONS

ELECTRICAL REQUIREMENTS

A 14 gauge (or heavier) three-wire extension cord with a three-hole grounding receptacle and three-hole grounding plug is to be used

for connecting the switch to an electrical

outlet. Do not use an extension cord longer

than 25 feet (8 meters).

Damaged or worn extension cords are not to be used and are to be

replaced immediately, The electrical cord at the back of the switch

will accept three-hole extension cords. The electrical receptacles at the back of the

switch will accept either three-prong or two- prong plugs from a router or accessory.

In the event of a malfunction or breakdown,

grounding provides the path of least resistance for electrical current in order to

reduce the risk of electrical shock. This switch box is equipped with an electrical cord that

has an equipment grounding connector and a grounding plug.

The extension cord must be plugged into a matching outlet that has been installed by

a licensed electrician and grounded in accordance with all local codes and

ordinances.

DO NOT modify the plug from the switch if it

does not plug into the extension cord. Obtain

an extension cord with the proper outlet.

Improper connection of the equipment grounding conductor can result in risk of

an electrical shock. The conductor with insulationthat has a green outer surface, with

or without yellow stripes, is the equipment groundingconductor.

DO NOT CONNECT THE EQUIPMENT GROUNDING CONDUCTOR TO A LIVE TERMINAL.

Check with a licensed electrician if the grounding instructions are not completely

understood, or if there is doubt as to whether the electrical outlet or extension cord is

properly grounded.

Ii ,.,WARNING i Donotpermit

fingers to touch terminals of the plug when plugging it into or removing it

from the outlet.

J_WARNING J if notproperly

grounded, a power tool can present potential hazards of electrical shock, which can possibly result in SERIOUS BODILY INJURY OR death, particularly when used in a damp location, in proximity to plumbing or out of doors.

If an electrical shock occurs, there is always

the potential of a secondary hazard, such as

your hands contacting the router bit, or falling

down or against an object.

J_kWARNING Jusetheswitchbox

only when properly assembled to the router table. Use only with a router that has also been properly installed on a properly assembled router table.

Ii,.,WARNING i The switch has a

rating of 15 amps. Do NOT exceed a total combined rating of 15 amps when connecting the router and any accessories such as a light or wet/dry vacuum.

CONNECTING THE ROUTER POWER CORD TO THE SWITCH

I, /LWARNING ]

• Make sure that the switch power cord is not plugged into any electrical outlet at

this time. If it is, unplug it.

• Make sure that the router switch is in the OFF position.

1. Plug the router power cord into one of

the electrical outlets on the back of the switch case.

2. Form the excess power cord into a coil.

3. Wrap two pieces of friction tape or strong

cord around the coiled cord at opposite sides of the coil.

4. Allow some slack so that the cord does

not become stretched when it is plugged into the switch box outlets.

5. If desired, at this time plug the power

cord from an accessory, such as a wet/dry vac or light, into the other outlet.

I WARNING I Make sure that

power cords from the router, accessories, the switch case, and the extension cord DO NOT and CANNOT come in contact

with the router or any moving parts of the router.

• This switch has a 15 amp rating and is Intended only for turning the router and

connected accessories such as a wetJdry vacuum "ON" and "OFF".

GENERAL INFORMATION

The power switch is designed for use with

most Craftsman Router Tables, It provides the convenience of an ON (RESET)-OFF

switch at the front of the table, thus eliminating the need to reach underneath the

table to turn the router ON and OFF. The power switch also provides an optional

simultaneous ON-OFF control of an additional accessory, such as a light, wet/dry vac, etc.

The switch has an internal, resettable circuit breaker to provide overload protection.

Figure 12

!_ Safety ke_y

Switch box

Rear view of

switch box

3N (RESET)

With the safety key in place

and the cover raised, the switch can be toggled to

the ON (RESET) position.

Note that the red slide panel is fully retracted

from the switch.

ON (RESET)

With the safety key in place

and the cover raised, the

switch can be toggled to

the OFF position. The

switch can also be turned

OFF by pressing on the cover. Note that the red

slide panel is fully retracted

from the switch.

Red slide

panel

With the safety key removed,

the red slide panel covers the

top portion of the switch,

locking it in the OFF position.

The switch cannot be toggled

to the ON (RESET) position

without first fully inserting the

safety key.

SWITCH OPERATION

This section explains the operation and features of the switch prior to plugging the

power cord into an extension cord. The

intent is to familiarize the user with the

switch operation without actually turning ON the router.

The switch incorporates two positive features to prevent inadvertent switching ON of the

router and the unauthorized, and possibly hazardous, use by others:

There is a transparent cover over the actual switch to prevent the accidental

switching ON of the router. This cover allows you to see a small red light on the

switch toggle when the switch is turned ON. The switch can be turned OFF

quickly by pushing the cover.

• The light is ON when the switch is ON.

• The light is OFF when the switch is OFF. The safety key must be completely

inserted into the side of the switch case before the switchcan be turned ON.

To operate the switch:

Make sure that the switch power cord is not plugged into any electrical outlet at this time. If it is, unplug it.

1. Insert the safety key into the side of the switch case. See Figure 12 on page 19.

2. To turn the router ON, lift the switch cover and toggle switch to ON (RESET)

position. See A above. Gently lower the switch cover. Letting

the switch cover drop closed may cause the switch to turn OFF.

3. To turn the muter OFF, press the switch cover. The switch toggle will be in the OFF position, as shown in B above.

I WARNINGI NEVER leave the

router unattended while it is running or before it comes to a complete stop.

4. To lock switch in the OFF position, press the cover to turn the switch OFF and

remove the safety key completely from the side of the switch case. The red slide

panel should cover the top half of the switch, as shown in C above.

With the safety key removed and the red slide panel covering the top half of the switch

toggle, the switch CANNOT be toggled to the ON position.

I WARNING] Before proceeding

any further, make sure the switch on the router is in the OFF position and the switch is in the OFF position.

The switch power cord can now be

plugged into the extension cord.

J ,WARNING] Make sure that

power cords from the router, accessories, the switch case, and the extension cord DO NOT and CANNOT come in contact

with the router or any moving parts of the router.

ROUTER AND SWITCH OPERATION

This section explains operation of the

switch with the power cord plugged into the extension cord.

The router will turn ON when the toggle switch is toggled to the ON (RESET)

position.

1. Position the ON/OFF switch on the router in the ON position. On certain touters this

will require the use of the switch trigger and "LOCK-ON" button. (Consult router

owner's manual.) Make sure the switch on the switch case is in the OFF

position when doing this.

2. To turn the router ON, lift the switch cover and toggle the switch to the ON position.

See A on page 20.

3. To turn the router OFF, press the switch cover. See B on page 20.

[ IkWARNINGJ NEVER leave the

router unattended while It is running or before it comes to a complete stop.

NOTE: In the event of an overload, the internal switch circuit breaker will trip the

switch to the OFF position.This will interrupt

power to the router and any accessory plugged into the switch itself. If this occurs,

proceed as follows:

1. Unplug the switch cord from the

extension cord.

2. Remove the workpiece from the router table.

3. Correct the cause of the overload situation (i.e. the removal of too much

stock or use of too high a feed rate).

4. Plug the switch power cord into the extension cord.

5. Restart the router as described in the section ROUTER AND SWITCH

OPERATION.

WHEN THE ROUTER TABLE IS

NOT IN USE

1. Toggle the switch to the OFF position.

2. Remove the safety key.

3. Store the safety key in a safe location where it is not available to children

and other unauthorized parsons.

4. Unplug the switch power cord from the extension cord.

5. Remove the router bit from the router.

6. Positionthe router collet assembly below the top of the router table.

NOTE: If the key should become lost or damaged, replacement keys are available from your local Sears outlet.

ATTACHING AND USING A WET/DRY VACUUM

[ ILWARNING] Make sure that the

switch is OFF and UNPLUGGED before plugging in a wet/dry vacuum or reaching

in the area under the table or near the router bit]

The fence has a port for connecting a wet/dry vac hose with a 2V2"nozzle. To attach, simply

push the nozzle into the port while holding

the fence assembly in place. The vacuum

can be plugged into the router table switch. Be sure the cord does not interfere

with router operation.

II. CAUTION Operating the router

table without a wet/dry vec can result in an excessive buildup of sawdust and wood chips under the fence assembly and guard, reducing the performance of the router table and fence assembly.

RECOMMENDATION: To maximize performance, regardless of whether a wet/dry vec is being used, remove the sawdust and wood chips from under the fence assembly and guard as needed.

RECOMMENDATION: It is always a good

practice to keep the work area clean. As

necessary, remove any accumulated sawdust and wood chips from the top of the router table, as well as from the surrounding

work area and floor.

USING THE ROUTER TABLE

[ WARNINGJ Always make

sure that the router is turned OFF and UNPLUGGED before making any adjustments.

INSTALLING THE ROUTER BIT (cu'n'ER)

Because of the large variation of router bits, certain router bits may not always operate in

the desired manner with this router table. To simplify installation of the router bit,

release the clamp that secures the router motor assembly in the base and slide the motor out of the base.

To ensure that the most popular bits will perform satisfactorily, install the bit so that the router collet engages 3/4" of the router bit shank. If the shank of the router bit

bottoms out in the collet, back out the router bit approximately 1/16" to allow for proper tightening.

NEVER install router bits with less than

3/4" of shank engagement in the collet.

ADJUSTABLE JOINTING FENCE (Fig. 13)

I- WARNING IAlways make sure

that the router is turned OFF and the power cord UNPLUGGED before making any adjustments.

The fence for your router table comes fully

assembled with the adjustable jointing fence already in place.

To adjust the jolnting fence:

1. Loosen both the adjustable jointing fence clamping knob and the fence clamping knob on that side.

2. Slide the jointing fence forward or backward in the guides to the desired position.

3. 13ghten both clamping knobs.

To remove and reinstall the

jointing fence:

1. Loosen the fence clamping knobs

completely and remove the knobs and washers from the carriage bolts. Hold

the carriage bolts for the fence from

underneath the table to keep them

from dropping.

2. Loosen the clamping knob on the

adjustable jointing fence completely, and remove it and the washer from the

carriage bolt. Remove the carriage bolt from the bottom of the fence and lift the

jointing fence out of the grooves on the fence.

Figure 13

Fence Jointing fence clamping clamping knob

knob

Detail 13

Offset for jointing Workpiece

O O O

3. To reinstall the jointlng fence, align the guides on the jointing fence with the

grooves on the fence and attach with

the carriage bolt, washer and clamping

knob removed earlier.

4. Reinstall the fence as described on page 14.

I_'WARNING I Always make sure

that the router is turned OFF and the power cord UNPLUGGED before

making any adjustments.

I_WARNINGI For accuracy

in routing and improved control, the

workpiece should be held against the

router table fence when routing.

ADJUSTING THE FENCE FACING

The right and left fence facings, identified with "R" and "L" respectively, attach to the

front face of the router table fence, and

can be adjusted inward or outward from the router bit, to allow proper clearance for different sized bits. To provide the best

support during routing operations, the fence facings should be as close to the bit

as possible without being able to come in contact with the bit (typically about 1/4" from the bit is a suitable distance).

1. Loosen the two wingnuts on the backs of the fence facings and slide them inward or outward from the router bit,

as needed.

I _,WARNING I Alwaysmakesure

that the fence, fence facings, and guard

cannot come in contact with the router

bit. Failure to do so will result in damage to the routertable and can cause personal

injury.

2. Once the fence facings are in the desired position, tighten the wingnuts

SECURELY.

Figure 14

Wingnuts (on back of fence)

ADJUSTING DEPTH AND Figure15

HEIGHT OF CUT (Fig. 15)

I/kWARNING I Alwaysmake sure

that the router is turned OFF and the

power cord UNPLUGGED before making any adjustments,

1. Select a board that is smooth and straight, with good square edges.

2. Mark lines "A" and °B" on the end of

the board, as shown in Detail 15.

Line "A" indicates the desired

height-of-cut.

Line "B" indicates the desired final

depth-of-cut.

The area outlined by "A", "B" and the edge of the board is the area

that will be cut away.

3. If the desired depth-of-cut can be cut in a single pass, loosen the fence

clamping knobs and move the fence forward or backward until the

outermost cutting edge of the router bit is aligned with line =B".

It may be necessary to raise the

guard to provide clear access.

NOTE: For deeper cuts, do NOT attempt to make the cut in a single pass. Make multiple shallower passes,

progressively moving the fence backward until the desired

depth-of-cut is reached.

4. Use the scales on the tabletop

as a guide to align the fence, then SECURELY tighten both fence

clamping knobs. Rotate the bit to make

sure it will not contact the fence or guard.To provide the best support

during routing operations, the fence facings should be as close to the bit as possible without being able to come in contact with the bit.

I WARNING I Always make sure

that the fence, fence facings, and guard cannot come in contact with the router

bit. Failure to do so will result in damage to the router table and can cause personal

injury.

5. Following the instructions that came with your router, adjust the router

height-of-cut until the top of the router bit lines up with line "A".

Scrap wood

6. Once all adjustments have been made, double check that:

The router is SECURELY tightened in the router base.

The router bit is SECURELY tightened in the router collet,

with at least 3/4" shank engagement. The router base is SECURELY tightened to the router table

7. Remove the board from the table.

NOTE: When making adjustments, use a piece of scrap wood to make

trial cuts before making the cut with the actual workpiece.

ROUTING USING THE FENCE

FULL EDGE CU]-I'ING OR JOINTING (Figs. 16 and 17)

For maximum strength and accuracy, boards that are to be joined together should be smooth and true. The edges

should be true to the workpiece surface. You can true the edges using the router

table with a straight bit. NOTE: The adjustable jointing fence can

be used to provide continuous support for the workpiece as it is fed past the router

bit. The adjustable jointing fence should be set to match the depth-of-cut, so that it

compensates for the material removed from the workpiece.

] WARNING I ALWAYSMAKE

SURE THAT THE ROUTER IS TURNED

OFF AND TIlE POWER CORD

UNPLUGGED BEFORE MAKING ANY ADJUSTMENTS.

1. Install a straight bit in the router. Make sure that the router is

SECURELY in p_ace.

2. Loosen the adjustable jointing fence clamping knob and fence clamping

knob on that side.

3. Slide the adjustable jointing fence toward the front of the table so that the offset between the out-feed fence

facing and the in-feed fence facing is equal to the depth-of-cut through the

entire thickness of the workpiece (Fig. 16). Tighten the adjustable

jointing fence clamping knob.

IMPORTANT: For deep cuts, do not try

to cut the total depth all in one cut.

Repeat the cut, taking smaller cuts. For jointing, a depth of cut of 1/16" is

recommended.

4. Ptace a straight edge or a straight

piece of wood on the table so that it rests against the left fence facing.

5. Move the fence back until the straight edge lines up with the cutting edge of

the bit and is still in contact with the

left fence facing. _ghten the fence

clamping knobs SECURELY.

6. Position both fence facings so that they clear the bit by 1/4"_then tighten the

wingnuts on the fence facings.

7. Remove the straight edge or board.

8. Adjust the height of the bit so that it will cut the complete thickness of the workpiece.

•Figure 16

Offset fo_jointing

_=_ Straight bit

Figure 17

Workpiece

9. Remove the board from the table and lower the overhead guard to the

operating position.

NOTE: When making adjustments,

use a piece of scrap wood to make trial cuts before making the cut with

the actual workpiece.

10. Make sure that both the router and switch box are OFF, then plug the

router into the switch box.

11. While firmly holding a piece of scrap wood against the fence and down against the router table, feed

a piece of scrap wood toward the bit in the direction shown bythe arrow

in Fig. 17.

12.Using the switch box, turn the router OFF. If any adjustments are needed,

unplug the power cord and repeat steps 2-11 until all adjustments are correct. Once you are satisfied with

all settings, make the cut with the actual workpiece.

EDGE CUTTING WITH NON-PILOTED ROUTER BITS

(Figs. 18 and 19)

[ WARNING] ALWAYS MAKE

SURE THAT THE ROUTER IS TURNED OFF AND THE POWER CORD

UNPLUGGED BEFORE MAKING ANY ADJUSTMENTS.

NOTE: Make sure the adjustable jointing fence is flush with the right

fence facing before proceeding.

When using non-piloted router bits, the fence is used to set the depth-of-cut. For

deep cuts, do not try to cut the total depth all in one pass. Repeat the cut, taking

multiple smaller cuts.

1. Install the desired bit in the router.

2. Follow the instructions on page 25 to set the desired depth-of-cut and height-of-cut (Fig. 18). Make sure that the fence and router are SECURELY

in place.

3. Position both fence facings so that they clear the bit by 1/4", then tighten the

wingnuts on the fence facings.

4. Remove the board from the table and

lower the overhead guard to the operating position.

NOTE: When making adjustments,

use a piece of scrap wood to make

trial cuts before making the cut with the actual workpiece.

5. Make sure that both the router and

switch box are OFF, then plug the router into the switch box.

6. While firmly holding a piece of scrap

wood against the fence and down against the router table, feed a piece

of scrap wood toward the bit in the direction shown by the arrow in

Fig. 19.

7. Using the switch box, turn the router

OFF. If any adjustments are needed, unplug the power cord and repeat

steps 2-6 until all adjustments are correct. Once you are satisfied with all settings, make the cut with the actual workpiece.

Figure 18

Fence

facing

Router bit

Height of cut

Depth of cut

Guard shown in raised

position for clarity

Figure 19

Workpiece

EDGE CUTTING WITH PILOTED

Figure 20

ROUTER BITS (Figs. 20 and 21)

I -_WARNING t ALWAYSMAKE

SURE THAT THE ROUTER IS TURNED OFF AND THE POWER CORD

UNPLUGGED BEFORE MAKING ANY ADJUSTMENTS.

NOTE: Make sure the adjustable joinUng fence Is flush with the right

fence facing before proceeding.

1. Install the desired piloted bit in the router.

2. Follow the instructions on page 25 to set the desired height-of-cut (Fig. 20).

Make sure that the router is SECURELY in place.

3. Adjustthe router table fence back just enough that the pilot on the router bit will control the depth-of-cut. The router

bit pilot should just barely protrude past the fence facings. Tighten the fence clamping knobs SECURELY.

4. Position both fence facings so that they clear the bit by 1/4'_ then tighten the wingnuts on the fence facings.

5. Remove the board from the table and

lower the overhead guard to the operating position.

NOTE: When making adjustments, use a piece of scrap wood to make trial

cuts before making the cut with the actual workpiece.

6. Make sure that both the router and switch box are OFF, then plug the

muter into the switch box.

7. While firmly holding a piece of scrap

wood against the fence and down

against the router table, feed a piece of scrap wood toward the bit in the

direction shown by the arrow in Fig. 21.

8. Using the switch box, turn the router OFF. If any adjustments are needed,

unplug the power cord and repeat steps 2-7 until all adjustments are correct. Once you are satisfied with all settings, make the cut with the

actual workpiece.

Exposed

Router bit

F II pilot

I /II, P,o,%terb

I Height

Depth of cut _

Guard shown in raised

position for clarity

Figure 21

Workpiece

GROOVING, FLUTING, AND

VEINING (Figs. 22 and 23)

[ WARNING ] ALWAYSMAKE

SURE THAT THE ROUTER IS TURNED OFF AND THE POWER CORD

UNPLUGGED BEFORE MAKING ANY ADJUSTMENTS.

NOTE: Make sure the adjustable jointing fence is flush with the right fence facing before proceeding,

When performing these routing operations, the use of a push shoe is recommended

(see Optional Accessories on page 8). For best results and maximum accuracy,

the side of the workpiece that will be against the fence must be square and

straight.

1. Install the desired end-cutting bit in the router.

2. Follow the instructions on page 25 to set the desired location of cut (depth-

of-cut) and height-of-cut (Fig. 22). Make sure that the fence and router

are SECURELY in place. IMPORTANT: For deep cuts, do not try

to cut the total height (controlled by the

router bit height) all in one cut. Repeat the cut, taking shallower cuts until the

desired height is reached.

3. Position both fence facings so that

they provide continuous support of the workpiece, then tighten the

wingnuts on the fence facings.

4. Remove the board from the table and

lower the overhead guard to the operating position.

NOTE: When making adjustments,

use a piece of scrap wood to make trial cuts before making the cut with the actual workpiece.

5. Make sure that both the router and switch box are OFF, then plug the

router into the switch box.

6. While firmly holding a piece of scrap

wood against the fence and down against the router table, feed a piece

of scrap wood toward the bit in the direction shown by the arrow in Fig. 23.

Figure 22

Location of cut

Fence

-- _ "_ facing

End cutting router bit

_'/ Height

otcut

Guard shown in raised

position for clarity

Figure 23 Workpiece

(

7. Using the switch box, turn the router OFF. If any adjustments are needed, unplug the power cord and repeat

steps 2-6 until all adjustments are correct. Once you are satisfied with all settings, make the cut with the actual workpiece.

+ 67 hidden pages

Craftsman 171.926501, 171.0970874 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual