Craftsman 16496 Operator's Manual
TM
20v Max* Power Unit &
Drill Attachment
ModeU" 16496
z_CAUTION: Read, understand and follow
all Safety Rules and Operating Instructions
in this manual before using this product.
Sears Brands Management Corporation,
Hoffman Estates, _L 60179 U,S,A°
See the full line of Craftsman ® products
at craftsman,corn
. SAFETY
. OPERATION
. MAmNTENANCE
. TROUBLESHOOTING
. ESPAt_OL PG, 13
*Maximum initial battery pack voltage
(measured without a workload) is 20
volts. The nominal voltage is 18.
Part No. 90587570 REV 01 AUG 12
CRAFTSMAN ONE YEAR LIMITED WARRANTY
FOR ONE YEAR from the date of purchase, this power tool and any supplied battery
pack and charger are warranted against defects in material or workmanship. With
proof of purchase, a defective product will be replaced free of charge.
For warranty coverage details to obtain free replacement, visit the web site:
www.craftsman.com
This warranty does not cover bits, which are expendable parts that can wear out
from normal use within the warranty period.
This warranty is void if this product is ever used whime providing commerciam
services or if rented to another person.
This warranty gives you specific megamrights, and you may arose have other rights
which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
SYMBOL SIGNAL MEANING
z_ SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR CAUTIONo
May be used in conjunction with ether symbols or pictographs.
Z_DANGER: indicates hazardous situation which, if not avoided, will result in death or serious injury.
Z_ WARNING: Indicates hazardous situation which, if not avoided, could result in death or
serious injury.
z_ CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury or property damage.
GeneraH Safety RuHes
AWARNING: Read aH safety warrJings and aH irJStructions, Failure to
follow the warnings and instructions may result in electric shock, fire and/br
senous injury.
SAVE ALL WARNUNGS AND UNSTRUCTUONS FOR FUTURE REFERENCE
The term "power tool" in the warnings refers to your mains-operated (corded)
power too/or battery-operated (cordless) power tool
SAVE THESE mNSTRUCTmONS
1) WORK AREA SAFETY
a} Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammaMe
liquids, gases or dust. Power tools create sparks w,_ich may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock ff your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entenng a power tool will
increase the risk of electric shock.
2
d)Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) if operating a power tool in a damp location is unavoidable, use a ground fault circuit
interrupter (GFCl) protected supply. Use of a GFCl reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tooJ while you are tired or under the influence of drugs, aJcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, nonskid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your finger on the switch or energizing power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on= A wrench or a key
left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
f} Dress property. Do not wear toose cJothing or jeweJry. Keep your hair, cJothing and g!ovee away
from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these
are connected and properly used. Use of dust collection can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The correct
power tool wifl do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Anypower tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) blaintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool's operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control
g} Use the power tool, accessories and tool bits, etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a hazardous situation.
5) BATTERY TOOL USE AND CARE
a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire when used with another battery pack.
b) Use power tools only with specifically designated battery packs. Use of any other battery
packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects like paper clips,
coins, keys, nails, screws, or other small metal objects that can make a connection from
one terminal to another. Shorting the battery terminals together may cause burns or a fire.
d) Under abusive conditions, liquid may be ejected from the battery, avoid contact, if
contact accidentally occurs, flush with water, if liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may cause irritation or burns.
6) SERVICE
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Specific Safety RuHes
. Hold power tool by insulated gripping surfaces, when performing an operation where the
cutting accessory may contact hidden wiring. Cutting accessory contacting a "live" wire may
make exposed metal parts of the power tool "live" and could give the operator an electric shock.
. Use auxiliary handle(s} if supplied with the tool. Loss of control can cause personal injury.
° Use clamps or another practical way to secure and support the work piece to a stable platform.
Holding the work by hand or against your body leaves it unstable and may lead to loss of control
o When not in use, place tool on its side on a stable surface where it will not cause a tripping or
failing hazard. Some tools wit,# large battery packs will stand upright but may be easily knocked over.
° Keep your hair, clothing, and gloves away from air vents. Air vents often cover moving parts in
which these items can be caughL
. Hold tool firmly with two hands, one hand on the handle, and the othergripping the bottom
around the battery area. Use auxiliary handle ff provided. Loss of control can cause personal injury.
zLWARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California to cause cancer,
birth defects or other reproductive harm. Some examples of these chemicals are:
, lead from lead-based paints,
, crystalline silica from bricks and cement and other masonry products, and
, arsenic and chromium from chemica@-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to filter out microscopic particles.
, Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other
construction activities. Wear protective clothing and wash exposed areas with soap and
water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of
harmfu! chemicals.
2_WARNING: use of this tool can generate and/or disperse dust, which may cause serious
and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory
protection appropriate for the dust exposure. Direct particles away from face and body.
° Wear appropriate hearing protection during use. Under some conditions and duration of use,
noise from this product may contribute to hearing loss.
z_WARNING: ALWAYS use safety glasses. Everyday eye glasses are NOT safety
glasses. Also use face or dust mask if cutting operation is dusty.
ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:
° ANSI Z87,1 eye protection (CAN/CPA Z94,3),
° ANSI S12,6 (S3,19) hearing protection,
° NOSH/OSHA respiratory protection,
SYMBOLS
The label on your tool may include the following symbols. The symbols andtheir definitions are as follows:
V,.................. volts
Hz ................ hertz
min ............... minutes
= = =, ............ direct current
(_)................. Class l Construction
(grounded)
[] ................. Class II Construction
(double insulated)
............ Read instruction manual before use
G ................. Use proper eye protection
A ................... amperes
W .................. watts
................ alternating current
no.................. no load speed
O .................. earthing terminal
Z_ ................ safetv alert symbol
,_/min or rpm_,revolutions or
reciprocation per minute
.................. Use proper respiratory protection
O .................. Use proper hearing protection
UMPORTANT SAFETY UNSTRUCTUONS FOR BATTERY CHARGERS
SAVE THESE iNSTRUCTiONS: This manual contains important safety instructions for
battery chargers=
° Before using charger, read all instructions and cautionary markings on charger, battery pack, and
product using battery pack.
Z_WARNING: Shock hazard. Do not allow any liquid to get inside charger.
z_CAUTION: Burn hazard. To reduce the risk of injury, charge only designated Craftsman _'R_
batteries. Other types of batteries may burst causing personal injury and damage.
z_CAUTION: Under certain conditions, with the charger plugged in to the power supply, the
charger can be shorted by foreign material. Foreign materials of aconductive nature such as, but not
limited to, steel woo!, aluminum foi!, or any buildup of metallic particles should be kept away from
charger cavities. Always unplug the charger from the power supply when there is no battery pack in the
cavity. Unplug charger before attempting to clean.
, DO NOT attempt to charge the battery pack with any chargers other than the ones in this
manual. The charger and battery pack are specifically designed to work together,
, These chargers are not intended for any uses other than charging designated Craftsman ®
rechargeabte batteries. Any other uses may result in risk of fire, electric shock or electrocution.
, Do not expose charger to rain or snow.
, Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to
electric plug and cord,
° Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise
subjected to damage or stress.
, Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord
could result in risk of fire, electric shock, or electrocution,
, An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety.
The snarler the gauge number of the wire, the greater the capacity of the cable, that is 16 gauge
has more capacity than 18 gauge, When using more than one extension to make up the total length,
be sure each individual extension contains at least the minimum wire size,
Minimum Gauge for Cord Sets
Volts TotaJ Length of Cord in Feet
120V 0=25 26-50 51-100 !01-150
(0=7,6m) (7,6-15,2m) (15,2o30,4m)(30,4=45,7m)
240V 0=50 51-100 101-200 201-300
(0=15,2m) (15,2-30,4m)(30,4=60,9m) (60,9-91,4m)
Ampere Rating
More Not more American Wire Gauge
Than Than
0 - 6 18 16 16 14
6 - 10 18 16 14 12
10 - 12 16 16 14 !2
12 = 16 14 12 Not Recommended
° Do not place any object on top of charger or place the charger on a soft surface that might
block the ventilation slots and result in excessive internal heat. Place the charger in a
position away from any heat source. The charger is ventilated through slots in the top and the
bottom of the housing.
° Do not mount charger on wail or permanently affix charger to any surface. The chargeris
intended to use on a flat, stable surface (Le., table top, bench top).
° Do not operate charger with damaged cord or plug -- have them replaced immediately.
° Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged
in any way. Take it to an authorized service center.
° Do not disassemble charger; take it to an authorized service center when service or repair is
required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
° Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk
of electric shock. Removing the battery pack will not reduce this risk.
° NEVER attempt to connect 2 chargers together.
° The charger is designed to operate on standard household electrical power
(120 Volts). Do not attempt to use it on any other voltage.
SAVE THESE UNSTRUCTUONS
UMPORTANT SAFETY UNSTRUCTUON FOR BATTERY PACKS
z_ WARNING: For safe operation, read this manual and manuals originally supplied with tool
before using the charger,
The battery pack is not fully charged out of the carton= Before using the battery pack and charger,
read the safety instructions below. Then follow charging procedures outlined.
READ ALL iNSTRUCTiONS
, Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The
battery pack can explode in a fire, Toxic fumes and materials are created when battery packs are burned,
• Do not charge or use battery in explosive atmospheres, such as in the presence of flammabJe
tiquids, gases or dust. inserting or removing the battery from the charger may ignite the dust or fumes.
, if battery contents come into contact with the skin, immediately wash area with mild soap
and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until
irritation ceases. If medical attention is needed, the battery electrolyte for Lithium=Ion batteries is
composed of a mixture of liquid organic carbonates and lithium salts.
° Contents of opened battery ceils may cause respiratory irritation. Provide fresh air. If
symptoms persist, seek medical attention.
Z_ WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.
° Charge the battery packs only in Craftsman chargers.
, DO NOT splash or immerse in water or other liquids. This may cause premature cell failure.
° Do not store or use the tool and battery pack in locations where the temperature may reach
or exceed 105°F (40°0) (such as outside sheds or metal buildings in summer).
Z_WARNING:Never attempt to open the battery pack for any reason./f battery pack case is
cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not
use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in
any way (Le. pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be
returned to service center for recycfing.
z_WARNING: Fire hazard. Do not store or carry battery so that metal objects can contact
exposed battery terminals. For example, do not place battery in aprons, pockets, tool boxes,
product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries can
possibly cause fires if the battery terminals inadvertently come in contact with conductive
materials such as keys, coins, hand tools and the like. The US Department of Transportation
Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on
airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are properly protected from
short circuits. So when transporting individual batteries, make sure that the battery terminals are
protected and weft insulated from materials that could contact them and cause a short circuiL NOTE:
Lithiumqon batteries should not be put in checked baggage.
STORAGE RECOMMENBATmONS
1, The best battery pack storage place is one that is cool and dry away from direct sunlight and excess
heat or cold.
2. Long storage will not harm the battery pack or charger.
BATTERY PACK CHARGmNG, INSTALMNG, AND REMOVING
CHARGING PROCEDURE
1=Plug the charger (8) into an appropriate outlet before inserting
the battery pack (6).
2. Insert the battery pack into the charger as shown in Figure A.
_3. The green LED will flash indicating that the battery is
being charged.
_4. The completion of charge is indicated by the green LED
remaining on continuously. The pack is fully charged and
may be used at this time or left on the charger.
IMPORTANT: Recharge discharged batteries as soon as
possible after use or battery life may be greatly diminished.
For longest battery life, do not discharge batteries fully. It is recommended that the batteries be
recharged after each use.
QUmOK BOOST CHARGE
When the Quick Boost button is pushed the charger "boosts" the charge current for 10 minutes and
starts blinking the blue LED while the green LED blinks=After 10 minutes the blue LED wi!l stay on and
the green LED will continue blinking until the battery pack is fully charged=Once the charge cycle is
complete, the green LED and blue LED wilt remain on continuously=
CHARGER DIAGNOSTICS
This charger is designed to detect certain problems that can arise with the battery packs or the
power source, Problems are indicated by one LED flashing in different patterns,
BAD BATTERY
_The charger can detect a weak or damaged battery. The red LED flashes in the pattern
indicated on the label. If you see this bad battery blink pattern, do not continue to charge the
battery= Return it to an appliance service center or a collection site for recycling=
HOT/COLD PACK DELAY
_When the charger detects a battery that is excessively hot or excessively cold, it automatically
starts a Hot/Cold Pack Delay, suspending charging until the battery has normalized. After this
happens, the charger automatically switches to the Pack Charging mode.This feature ensures maximum
battery life. The red LEDflashes inthe pattern indicated on the charger label.
7
IMPORTANTCHARGmNGNOTES
1.Longestlifeandbestperformancecanbeobtainedifthebatterypackischargedwhentheair
temperatureisbetween65°Fand75°F(18°°24°C).DONOTchargethebatterypackinanair
temperaturebelow40°F(4.5°C),orabove105°F(40.5°C).Thisisimportantandwiltprevent
seriousdamagetothebatterypack.
2.Thechargerandbatterypackmaybecomewarmtotouchwhilecharging.Thisisanormal
condition,anddoesnotindicateaproblem.Tofacilitatethecoolingofthebatterypackafteruse,
avoidplacingthechargerorbatterypackinawarmenvironmentsuchasinametalshed,oran
uninsulatedtrailer.
3,Ifthebatterypackdoesnotchargeproperly:
a.Checkcurrentatreceptaclebyplugginginalamporotherappliance
b.Checktoseeifreceptacleisconnectedtoalightswitchwhichturnspoweroff
whenyouturnoutthelights.
c.Movechargerandbatterypacktoalocationwherethesurroundingair
temperatureisapproximately65°F-75°F(18°°24°C).
d.Ifchargingproblemspersist,takethetool,batterypackandchargertoalocal
servicecenter.
4.Thebatterypackshouldberechargedwhenitfailstoproducesufficientpoweronjobswhichwere
easilydonepreviously.DONOTCONTINUEtouseundertheseconditions.Followthecharging
procedure.Youmayalsochargeapartiallyusedpackwheneveryoudesirewithnoadverseaffect
onthebatterypack.
5.Foreignmaterialsofaconductivenaturesuchas,butnotlimitedto,steelwool,aluminumfoil,orany
buildupofmetallicparticlesshouldbekeptawayfromchargercavities.Alwaysunplugthechargerfrom
thepowersupplywhenthereisnobatterypackinthecavity.Unplugchargerbeforeattemptingtoclean.
6.Donotfreezeorimmersechargerinwateroranyotherliquid.
z_WARNING: Shock hazard. Do not allow any liquid to get inside charger. Never attempt to open
the battery pack for any reason, If the plastic housing of the battery pack breaks or cracks, return to a
service center or coflection site for recycfing,
INSTALLING AND REMOVING THE BATTERY PACK FROM THE POWER UNiT
WARNING: Make certain the lock=offbutton is engaged toprevent switch actuation before
removing or installing battery.
TO INSTALL BATTERY PACK: Insert battery pack into the Power Unit until an audible click is heard
(Figure B), Make sure battery pack is fully seated and fully latched into position.
TO REMOVE BATTERY PACK: Depress the battery release button (7) as shown in Figure C and pull
battery pack out of the Power Unit.
PARTS AND FEATURES
1. Power Unit
2. Forward/reverse slider
3. Variable speed trigger
4. Attachment release button
5. Bit holder
6_20v Max battery
7. Battery release button
8. Battery charger
j J@
9. Drill attachment
10. Keyless chuck
11. Torque adjustment collar
@
OPERATMNG: POWER UNMT
TRmGGER SWITCH & FORWARD/REVERSE SLIDER
The Power Unit's (1) forward/reverse slider (2) is used to control the direction the chuck (10) spin:
Forward to drive screws; Reverse to remove screws. It is located above the variable speed trigger (3).
To reverse the motor, release the trigger FIRST, then push the slider to the right-hand side of the
tool (as viewed from rear of tool). After any reversing operations, return lever to the forward position.
Never change the direction of rotation while the motor is running.
° The Power Unit is turned ON and OFF by pulling and releasing the trigger. The more the trigger is
pulled, the higher the speed of the Power Unit.
° A forward/reverse control slider determines the direction of the too!.
° To select forward rotation, release the trigger switch and depress the forward/reverse control button
to the left.
, To select reverse, depress the forward/reverse contro! button to the right (as viewed from rear of too!).
NOTE: When changing the position of the control button, be sure the trigger is released.
INSTALMNG AND REMOVING ATTACHMENTS - FIGURE D
z_WARNING: Shock hazard. Under no circumstances should this product be used near water.
ZLWARNING: Burn hazard. Moving parts within the Power Unit become hot during use. Avoid
contact with moving parts within Power Unit when removing and installing accessories.
z_WARNING: Before assembly, Before assembly, lock the Power Unit by setting the forward/
reverse slider (2) to the center position and remove the battery from the Power UniL Remove
any accessory from the attachment before removing or installing the attachmenL
zLWARNING: To reduce the risk of injury, do not place fingers or other objects inside the Power
Unit, other than the attachments designed to work with the Power Unit.
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