Craftsman 152229020 Owner’s Manual

_truction anu
1 Horsepower (continuous duty)
2 Horsepower (maximum developed) 9°Speed, Step Pulley
150 - 2200 R.P.M. Drill Speed Range
iLL P ESS
Model No.
152.229020
CAUTION:
FOR YOUR OWN SAFETY; Read and follow all of the Safety and Operating Instructions before Operating this DdH Press.
Customer Helpline
1-800-897-7709
PRease have your Model No.
and SedaR No. availabUe.
Sears, Roebuck and Co.
Hoffman Estates, JL 60179 U.S.A.
Part No. 0R93514
EspaSoLpg, 29
SECTmON PAGE
Warranty..........................................................................................................................................................................2
ProductSpecifications...................................................................................................................................................3
Safetymnstructions.........................................................................................................................................................4
Guidelinesforextension cords ..................................................................................................................................... 5
Grounding mnstructions .................................................................................................................................................. 6
Specific Safety mnstructions .......................................................................................................................................... 7
Accessories and Attachments ...................................................................................................................................... 8
Know Your Machine ....................................................................................................................................................... 9
Carton Contents ............................................................................................................................................................ 11
AssembJy mnstructions ................................................................................................................................................. 13
Operations and Adjustments ...................................................................................................................................... 17
Maintenance .................................................................................................................................................................. 23
Troubleshooting Guide ................................................................................................................................................ 24
Part List ......................................................................................................................................................................... 25
EspaSol .......................................................................................................................................................................... 29
Service mnformation ........................................................................................................................................ Back Page
ONE-YEAR FULL WARRANTY ON CRAFTSMAN TOOL
if this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase, CALL 1-800-4-MY-HOME _)TO ARRANGE FOR FREE REPAIR,
This warranty applies only while this tool is in the United States,
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state,
Sears, Roebuck and Co,, Dept 817WA, Hoffman Estates, IL 60179
20qn. Drill Press
Motor Specifications:
Motor type induction Continuous duty HP 1 Maximum developed HP 2 Amps 12/6
Volts 120/240 Phase Single
Hertz 60 R,P,M, 1725 (no load)
Product Specifications: Belt Type
Pulley Type
V-Belt Step
Motor slide
Number of Speeds Drill Speeds
9
150, 275,325, 460, 500,
540, 1150, 1550, 2200 Spindle Taper Chuck TaperJacobs Taper
#3 Morse Taper
#3
Handb Operation 360 degree rotation Motor Control Industrial push button
ON/OFF switch with OFF paddb
Tabb Size 18-3/4" wide x 16-3/4"
depth
Table Tilt Yes Table Movement Rack and pinion
Table Material Cast iron Depth Stop Yes
Depth Stop Type Quick Set Depth Scab Yes
Column Diameter 3o5/8" (92mm) Base Work Area 16" wide x 13" depth
Depth of Throat 10" Height 68-1/2"
Width 18" Depth 34"
Weight 321 pounds
Chuck Type Chuck capacity
Chuck to Table dimension
Min,
Chuck to Table dimension
Max,
Chuck to Base dimension Quill Diameter
Quill Travel Quill Lock
Keyed
3/32" ° 3/4" (3 ° 19mm)
2o3/16"
23o5/8"
43"
4o3/4"
Yes
Convenience: Light
Yes
To avoid electrical shock to yourself and damage to the drill press, use proper circuit protection, Do not expose
to rain, or use in a damp environment,
The drill press is factory wired for 120V, 60 Hz, opera° tion, Connect to a 120V, 15 amp branch circuit and use a 15 amp time delay fuse or circuit breaker, The electri- cal circuit cannot have any wire size less than #14, To avoid shock or fire, replace power cord immediately if it is damaged in any way,
GENERAL SAFETY iNSTRUCTiONS
Operating a drill press can be dangerous if safety and common sense are ignored, The operator must be familiar with the operation of the tool, Read this manual to understand this drill press, DO NOT operate this drill press ifyou do not fully understand the limitations of this tool, DO NOT modify this drill press in any way, REMEMBER: Your personal safety is your responsibility,
BEFORE USUNG THE DF_ULL PRESS
7,
AVOID ACCIDENTAL STARTING, Make sure that the power switch is in the "OFF" position before plugging in the power cord to the electrical
receptacle,
8,
AVOID A DANGEROUS WORKING ENVIRON- MENT. DO NOT Use electrical tools in a damp
environment or expose them to rain.
9,
CHILDPROOF THE WORKSHOP AREA by remov- ing switch keys, unplugging tools from the electrical
receptacles, and using padlocks,
To avoid serious injury and damage to the tool, read and follow all of the Safety and Operating instructions before operating the drill press,
1, READ the entire instruction Manual, LEARN how to
use the tool for its intended applications,
2,
ALWAYS WEAR EYE PROTECTION, Any power tool can throw debris into the eyes during opera- tions, which could cause severe and permanent eye damage, Everyday eyeglasses are NOT safety glasses, ALWAYS wear Safety Goggles (that comply with ANSi standard Z87,1) when operating power tools, Safety Goggles are available at Sears
Retail Stores,
3, ALWAYS WEAR HEARING PROTECTION, Plain
cotton is not an acceptable protective device, Hearing equipment should comply with ANSi
$3,19 Standards,
4, ALWAYS WEAR A DUST MASK TO PREVENT
INHALING DANGEROUS DUST OR AIRBORNE PARTICLES, including wood dust, crystalline silica
dust and asbestos dust, Direct particles away from face and body, Always operate tool in well ventilat- ed area and provide for proper dust removal, Use dust collection system whenever possible, Exposure to the dust may cause serious and per- manent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death, Avoid breathing the dust, and avoid prolonged contact with dust, Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material, Always use properly fitting NIOSH/OBHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water,
5,
ALWAYS keep the work area clean, well lit, and organized, DO NOT work in an environment with floor surfaces that are slippery from debris, grease,
and wax,
6, ALWAYS unplug the tool from the electrical recep-
tacle when making adjustments, changing parts or performing any maintenance,
10,
DO NOT use electrical tools in the presence of flammable liquids or gasses,
11,
DO NOT FORCE THE TOOL to perform an opera- tion for which it was not designed, it wiii do a safer
and higher quality job by only performing operations for which the tool was intended,
12,
DO NOT stand on a tool, Serious injury could result if the tool tips over or you accidentally contact the
tool,
13,
DO NOT store anything above or near the tool where anyone might try to stand on the tool to
reach it,
14,
DO NOT operate tool if under the influence of drugs or alcohol,
15,
EACH AND EVERY TIME, CHECK FOR DAMAGED PARTS PRIOR TO USING THE TOOL. Carefully
check all guards to see that they operate properly, are not damaged, and perform their intended func- tions, Check for alignment, binding or breaking of
moving parts, A guard or other part that is damaged should be immediately repaired or replaced,
16,
GROUND ALL TOOLS, if the tool is supplied with a 3-prong plug, it must be plugged into a 3-contact electrical receptacle, The 3rd prong is used to ground the tool and provide protection against
accidental electric shock, DO NOT remove the 3rd prong, See Grounding instructions,
17,
KEEP VISITORS AND CHILDREN AWAY from the drill press, DO NOT permit people to be in the
immediate work area, especially when the electrical tool is operating,
18,
KEEP PROTECTIVE GUARDS IN PLACE AND IN WORKING ORDER,
19,
MAINTAIN YOUR BALANCE. DO NOT extend yourself over the tool. Wear oil resistant rubber-
soled shoes. Keep floor clear of debris, grease, and
wax,
20, MAINTAIN TOOLS WITH CARE, Always keep tools
clean and in good working order, Keep all blades and tool bits sharp,
21, NEVER LEAVE A RUNNING TOOL UNATTENDED,
Turn the power switch to the OFF position, DO NOT leave the tool until it has come to a complete stop,
22, REMOVE ALL MAINTENANCE TOOLS from the
immediate area prior to turning the tool ON,
23, SECURE ALL WORK, When it is possibb, use
damps or jigs to secure the workpbce, This is safer than attempting to hold the workpbce with your
hands,
24, STAY ALERT, watch what you are doing, and use
common sense when operating a power tool, DO NOT USE a tool wNe tired or under the influence
of drugs, abohol, or medication, A moment of inattention whib operating power tools may resWt in serious personal injury,
25, USE ONLY RECOMMENDED ACCESSORIES,
Use of incorrect or improper accessories could cause serious injury to the operator and cause damage to the tool, if in doubt, check the instruction manual that comes with that particular accessory,
GUIDEUNES FOR EXTENSUON CORDS
The smaller the gauge-number, the larger diameter of the extension cord, if in doubt of the proper size of an extension cord, use a shorter and thicker cord, An undersized cord wiii cause a drop in line voltage result- ing in a loss of power and overheating, USE ONLY A
3-WIRE EXTENSION CORD THAT HAS A 3-PRONG GROUNDING PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL'S PLUG.
if you are using an extension cord outdoors, be sure it is marked with the suffix "W-A" ("W" in Canada) to indicate that it is acceptable for outdoor use,
Be sure your extension cord is property sized, and in good electrical condition, Always replace a damaged extension cord or have it repaired by a qualified person before using it,
Protect your extension cords from sharp objects, excessive heat, and damp or wet areas,
120 VOLT OPERATION ONLY
26, USE A PROPER EXTENSION CORD IN GOOD
CONDITION, When using an extension cord, be sure to use one heavy enough to carry the current
your product will draw, Please see "MiNiMUM RECOMMENDED GAUGE FOR EXTENSION
CORDS (AWG)" table for correct sizing of an exten- sion cord, if in doubt, use the next heavier gauge,
27, WEAR PROPER CLOTHING. DO NOT wear loose
clothing, gloves, neckties, or jewelry, These items can get caught in the machine during operations
and pull the operator into the moving parts, Users must wear a protective cover on their hair, if the
hair is long, to prevent it from contacting any moving parts,
0 to 6 Amps
6 to 10 Amps 10to 12 Amps 12 to 15 Amps
0 to 6 Amps
6 to 10 Amps 10to 12 Amps 12 to 15 Amps
25'LONG 50' LONG 100' LONG
18 AWG 18 AWG 16 AWG 14 AWG
240 VOLT OPERATION ONLY
25' LONG
18 AWG 18 AWG 16 AWG 14 AWG
16 AWG 16 AWG 16 AWG 12 AWG
50' LONG
18 AWG 18 AWG 16 AWG 12 AWG
16 AWG 14 AWG 14 AWG
Not
recommended
100' LONG
16 AWG 14 AWG 14 AWG
Not
recommended
THINSTOOL MUST BE GROUNDED WHmLE mNUSE TO PROTECT THE OPERATOR FROM ELECTRmC
SHOCK. mNTHE EVENT OF A MALFUNCTmON OR BREAK-
DOWN, grounding provides the path of Ueastresistance for eUectriccurrent and reduces the risk of eUectric
shock. This tooUis equipped with an eUectric cord that has an equipment-grounding conductor and a ground-
ing pUug.The pUugMUST be pUuggedinto a matching eUectdcaUreceptacle that is properly installed and
grounded in accordance with ALL UocaUcodes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. ff it wHUnot fit the eUectdcaUreceptacUe, have the proper eUectdcaU receptacle installed by a qualified electrician.
IMPROPER ELECTRICAL CONNECTION of the equip° ment-grounding conductor can result in risk of electric
shock. The conductor with the green insulation (with or without yellow stripes) is the equipment-grounding
conductor. DO NOT connect the equipment-grounding conductor to a live terminal if repair or replacement of
the electric cord or plug is necessary.
USE ONLY A 3-WIRE EXTENSION CORD THAT HAS A 3-PRONG GROUNDING PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL'S PLUG.
REPLACE A DAMAGED OR WORN CORD IMMED- IATELY.
FOR GROUNDED, CORD-CONNECTED MACHINES INTENDED FOR USE ON A SUPPLY CIRCUIT HAVING
A NOMINAL RATING LESS THAN 150 VOLTS. This tool is intended for use on a circuit that has an
electrical receptacle as shown in FIGURE 1-1. FIGURE 1-1 shows a 3-wire electrical plug and electrical recep- tacle that has a grounding conductor. If a properly grounded electrical receptacle is not available, an adapter as shown in FIGURE 1-2 can be used to tem- porarily connect this plug to a 2-contact ungrounded receptacle. The adapter has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box. THIS
ADAPTER IS PROHIBITED IN CANADA.
CAUTION: In all cases, make certain the electrical receptacle in question is properly grounded. If you are not sure, have a certified electrician check the electrical receptacle.
CHECK with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded.
The motor supplied with your Drill Press is a dual voltage 120/240 volts, 60 hertz alternating current,
single phase motor, It is shipped wired for 120 volts application, Never connect the green or ground wire to
a live terminal,
Fig. 1-1 120 Volt
grounding conductor
3-prong electrical
receptacle
3-wire power cord
The motor supplied with your Drill Press is a dual volt- age, 120/240 volt, single phase motor. If it is desired to operate your drill press at 240 volts, it is necessary to reconnect the motor leads in the motor junction box by following the wiring diagram on the junction box cover.
MAKE CERTAIN the motor is disconnected from power source before reconnecting motor leads.
Fig. 1-2 120 Volt
grounding conductor
3-wire power cord
grounding
2-prong
electrical
receptacle
it is aUsonecessary to repUacethe 120 voUtpUug,sup- plied with the motor, with a UL/CSA Listed pUugsuitabb
for 240 voUtsand rated current of the drHUpress, Contact a bcaU qualified eUectrbian for proper procedures to
install the pUug,The drHUpress must compUy with aH bcaU and nationaU eUectrbaUcodes after the 240 voUt
pUugis installed, The drHUpress with a 240 voUtpUugshouUd onUybe
connected to an outlet having the same configuration as the pUugshown in FIGURE 1-3, No adapter is avaiP
able or should be used with the 240 volt plug,
Fig. 1-3
grounded outlet box
240 Volt
current carrying
prongs
(9
grounding blade is
longest of the 3 blades
MAKE CERTAIN the receptacle in question is properly grounded, If you are not sure have a qualified ebctric-
ian check the receptacle,
3,
CHECK all drill bits, cutting tools, sanding drums, or other accessories for damage before installing in
the drill press chuck, Damaged items can cause damage to the drill press and or serious injury,
4,
Before leaving the drill press, LOCK or REMOVE the ON/OFF switch/key to prevent unauthorized
use,
5,
DO NOT install or use any drill bit that exceeds 7-inches in length or that extends 6-inches below the chuck jaws, The drill bit can suddenly bend or
break,
6,
DO NOT try to drill a workpiece that is too small to be securely held to the table or in a vise,
7,
DO NOT operate this drill press until it is assembled and installed according to the instruction manual,
8,
DO NOT leave the drill press plugged into the elec- trical outlet, Unplug the drill press from the outlet
when not in use and before servicing, changing bits and cleaning,
9,
DO NOT USE router bits, shaper cutters, circle (fly) cutters, rotary planers or wire wheels in this drill press,
10,
FOLLOW all electrical and safety codes, including the National Electric Code (NEC) and the
Occupational Safety and Health Regulations (OSHA), All electrical connections and wiring should be made by qualified personnel only,
11,
LET THE CHUCK REACH FULL SPEED before starting drill operations,
This Drill Press is for indoor use only, Do not expose to rain or use in damp locations,
SPECIFIC SAFETY INSTRUCTIONS The operation of any drill press can result in debris
being thrown into your eyes, which can result in severe eye damage, ALWAYS WEAR EYE PROTECTION, Any
power tool can throw debris during operations, which could cause severe and permanent eye damage,
Everyday eyeglasses are NOT safety glasses, ALWAYS wear Safety Goggles (that comply with ANSI standard Z87,1) when operating power tools, Safety
Goggles are available at Sears Retail Stores, Basic precautions should always be followed when
using your drill press, To reduce the risk of injury, ebc- trical shock or fire, comply with the safety rules listed
below: 1, READ and understand the instruction manual
before operating the drill press,
2, AVOID AWKWARD OPERATIONS AND HAND
POSITIONS, A sudden slip could cause a serious injury,
12,
MAKE SURE there are no foreign objects, nails, stones in the workpiece,
13,
NEVER PERFORM LAYOUT, ASSEMBLY OR SETUP WORK on the table/work area when the
drill press is running,
14,
NEVER START THE DRILL PRESS BEFORE CLEANING THE TABLE OF ALL OBJECTS (tools,
scrap pieces, etc,), Debris can be thrown at high speed,
15,
NEVER START THE DRILL PRESS with the drill bit, cutting tool, or sanding drum against the work-
piece, Loss of control of the workpiece can cause serious injury,
16,
OBTAIN ADVICE FROM YOUR SUPERVISOR, instructor, or another qualified person if you are not
familiar with the operation of this drill press,
17,
PROPERLY SUPPORT long or wide workpiece and clamp to the table,
18,
PROPERLY SECURE the drill bit, cutting tool, or sanding drum in the chuck before operating the drill press,
19,REPLACEadamagedcordimmediately,DONOT
useadamagedcordorplug,iftheddllpressis not operatingproperly,orhasbeendamaged,bftout-
doorsorhasbeenincontactwithwater,returnitto aSearsServiceCenter,
20,SECUREthedrillpresstothefloororworkbench,
Vibrationcancausethedrillpresstoslide,walkor tipover,
21,SECUREtheworkpbcefirmlyagainstthetabb,
Donotattempttodrillaworkpbcethatdoesnot haveafiatsurfaceagainstthetabb,orthatisnot
securedbya vise, Preventtheworkpbcefrom rotatingbydampingit tothetabborbysecuringit
againstthedrillpresscolumn,Lossof controlof theworkpbcecancauseseriousinjury,
22,SECURELYLOCKtheheadandtabbsupportto
thecolumn,andthetabbtothetabbsupport beforeoperatingthedrillpress,
23,Thedrillpressisdesignedforhomeuseorlight
commercialdutyONLY,
24,TOREDUCETHERISKOFELECTRICAL
SHOCK,donotuseoutdoors,Donotexposeto rain,Storeindoorsinadryarea,
25,TURNTHEDRILLPRESSOFFandunplugfrom
powersource,Waitforthedrillbit,cuttingtool,or sandingdrumtocometoacompleteSTOPbefore
cleaningoffthetable/workarea,removingorsecur- ingworkpiece,orchangingsetup,
26,
USEonlydrillbits,cuttingtools,sandingdrums,or otheraccessorieswithpropershanksizerecom- mendedinthisinstructionmanual,Thewrongsize shankcancausedamagetothedrillpressand/or seriousinjury,
27,
USEonlyasdescribedinthisinstructionmanual, USEaccessoriesonlyrecommendedbySears,
28,
USERECOMMENDEDSPEEDSforalloperations, Otherspeedsmaycausethemachinetomalfunc-
tioncausingdamagetothedrillpressandor seriousinjury,
29,
informationregardingthesafeandproperoperation ofthistoolisalsoavailablefromthefollowing
sources: PowerToolinstitute
1300SummerAvenue Cleveland,OH44115o2851
www@owertoolinstitute,orq NationalSafetyCouncil
1121SpringLakeDrive Itasca,IL60143-3201
AmericanNationalStandardsinstitute 25West43rdStreet,4thfloor
NewYork,NY10036
ANSi01,1SafetyRequirementsfor WoodworkingMachines,andthe
U,S,DepartmentofLaborregulations www,osha,g£y_
AVAILABLE ACCESSORIES
Visit your Sears Hardware Department or see the Craftsman Power and Hand Tool Catalog for the following accessories,
ITEM STOCK NUMBER * Circle Cutter 25293 * Clamping Lit 26426
* 8-in, Vise 24077 * 4-in, Vise 24081
* 3-in, Vise 24071 * 21 pc, Sanding Drum Kit 25262
* 7 pc, Forstner Bit Set 25389
30,
SAVETHESEINSTRUCTIONS,Refertothem frequentlyandusethemto instructotherusers,
Sears may recommend other accessories not listed in this manual,
See your nearest Sears Hardware Department or Craftsman Power and Hand Tool Catalog for other
accessories,
Do not use any accessory unless you have completely read the instruction Manual for that accessory,
Use only accessories recommended for this drill press, Using other accessories may cause serious injury and
cause damage to the drill press,
Figure 2-1
1, BeHtcover
2, BeHttension handHe
11
3, Motor 4, QuHHHock 5, Feed handHes
6, Keyed chuck 7, CoHumn
8, TaMe
9, TaMe raise/Hower HandHe 1O, Base 11, ON/OFF switch
12, FHexibHeHamp
9
Figure 2-2
13, ON button 14, OFF paddHe
15, Depth scaHe 16, Depth scaHequick Hock
16
14
15
Figure 2-3
17, BeveHscaHe 18, TaMe HockhandHe
17
18
10
UNPACKUNG AND CHECKUNG CONTENTS
This drHUpress wHUrequire some amount of assemMy, Remove aHof the parts from the shipping box and Uay
them on a clean work surface, Remove any protective materiab and coatings from aH
of the parts and the drHUpress, The protective coatings can be removed by spraying WD°40 on them and wip- ing it off with a soft cloth, This may need redone severaU times before aHof the protective coatings are removed compbteUy, CAUTION: DO NOT use acetone, gasoline or Uacquer thinner to remove any protective coatings on your drHUpress,
After cleaning, apply a good quality automotive wax to any unpainted surfaces, Make sure to buff out the wax before assembly,
Figure 3-1
Compare the items to figures below; verify that all items are accounted for before discarding the shipping box, if there are any missing parts, call Customer Helpline
1°800°897°7709,
The drill press is a heavy machine, two people may be required to unpack and lift machine,
if any parts are missing, do not attempt to plug in the power cord and turn ON the drill press, The drill press
can only be turned ON after all the parts have been obtained and installed correctly,
C
A
D
rq
E
A, Drill press head and motor assembly B, Table
C, Light assembly D, Base
E, Column, rack and ring
11
Figure 3-2
F_
G
Q
H
L
m
J
K
N
P
M
Y
S
R Feed handHe(3) G, Chuck arbor
H, Keyed chuck H, Chuck key
J, Worm gear K, Knob
L, TaMe raise/Hower handHe M, TaMe HockhandHe
N, Hex head cap screw M8-1,25 x 25mm (4) O, 3mm Hex wrench
R 4mm Hex wrench
X
T U
Q, 5mm Hex wrench R, SpindHeadapter remover
S, Hex head screw M8-1,25 x 125mm (4) T, FHatWasher M8 (8)
U, Lock Washer M8 (4) V, Hex Nut M8-1,25 (4)
W, Adhesive cord champ (2) (not shown) X, Cord sHeeve
Y, Cord champ Z, Lock washers (2)
AA, Hex socket head screw M6 x 16mm (2)
12
TOOLS REQUIRED
The following toob are needed for assemMy and align- ment, Note: Hex wrenches are provided, The remaining toob are typbaU shop tooUsand are not included with your ddH press,
12mm Open end wrench 13mm Open end wrench #2 PhHHpsscrewdriver Hammer and Mock of wood
* The drHUpress is a heavy machine; two peopb may
be required for certain assemMy operations,
* DO NOT assembb the ddH press until you are sure
the tooUis unpUugged,
* DO NOT assembb the ddH press until you are sure
the power switch is in the "OFF" position,
* For your own safety, DO NOT connect the drHUpress
to the power source untiUthe machine is completely assembled and you read and understand the entire
Instruction Manual,
Figure 4-2
3, Place the worm gear (G) in the table bracket (H),
See Figure 4-2,
COLUMN, BASE and TABLE ASSEMBLY Figure 4-1
i i
I
I
C
Figure 4-3
1, Attach the column (A) to the base (B) using
the four M8x1,25 x 25mm hex head screws (C), See Figure 4-1,
2, Loosen the set screw (D) and remove the ring (E)
and rack (F),
K
NOTE: Place the small end of the worm gear (I) through hob (J), in the table bracket, See Figure 4-2
and 4-3, 4, insert the rack (F) in the table bracket groove (K),
See Figure 4-3,
13
Figure 4-4 Figure 4-6
L
The drill press is a heavy machine; two people may be required for certain assembly operations,
O
P
N
5, Slide the rack (F) and the table (L) onto the column
(A), See Figure 4-4,
Figure 4-5
7,
Attach the knob (N) to the table raising and lower- ing handle (O), See Figure 4-6,
8,
Attach the table raising and lowering handle on the worm gear shaft (I) and tighten the set screw (P)
against the fiat (R) on the worm gear shaft,
Figure 4-7
S
6, Place the ring (E) onto the column (A),
See Figure 4-5,
NOTE: Hace the rack under the bottom of the ring, but allow enough clearance so that the rack can rotate
around the column, Tighten the set screw (M), See Figure 4-5,
14
9,
Thread the table lock handle (S) into the hole (W) in the rear of the table bracket, See Figure 4-7,
DRILL PRESS HEAD AND Figure 5-3 MOTOR ASSEMBLY
The ddH press is a heavy machine; two peopb may be required for certain assemMy operations,
MAKE CERTAIN the ddH press is disconnected from the power source,
Figure 5-1
A
1, Seat the ddH press head (A) on the coUumn (B),
See Figure 5-1,
E
F
E
3, Thread the three feed handles (E) in the three
tapped hobs located in the pinion shaft (F),
Figure 5-4
Figure 5-2
IG
C
NOTE: Make certain that the chuck arbor taper (G) and the tapered hob in the chuck (H) are clean and free of
grease, lacquer, or rust preventive coatings, See Figure 5-4_ Household oven cleaner can effectively
remove any substance from the spindle and chuck, Carefully follow the manufacturer's safety rubs con- cerning its use,
2, Align the drill press head with the table (C) and
base and tighten the two head locking screws (D), See Figure 5-2,
15
4,
Open the chuck jaws completely, hold the top collar (I) and turn the chuck barrel (J) clockwise, Make
sure the jaws are completely recessed inside the chuck, See figure 5-4,
Figure 5-5
5,
Scat the chuck onto the drHUpress spindb as far as it wHUgo, Carefully drive the chuck onto the spindb
by pUacinga wooden Mock (K) under the chuck (L) and tap the Mock up with a hammer (M),
FASTENING DRILL PRESS
Figure 5-6
IMPORTANT: DO NOT tap the chuck directly with a mctaU hammer,
A
To help reduce the tendency of the drill press to tip over, slide, or walk, it can be fastened to the floor
surface, The machine base has four hobs (A), one at each corner where it can be fastened (hardware not included), See Figure 6-1,
16
,, DO NOT expose the drHHpress to rain or operate the
in damp Hocations.
,, MAKE SURE aHHparts have been assembHed correctly
and are in working order.
SWITCH OPERATION
CHILDPROOF THE WORKSHOP AREA by removing switch keys, unpHugging tooHsfrom the eHectricaHrecep- tacHes,and using padHocks.
Figure 7-1
p- ............... \
Figure 7-2
6. To use the Drill Press, unlock and remove the padlock from the "ON" button.
FLEXIBLE LAMP
1. The ON/OFF switch (A) is located on the front of the drill press head. See Figure 7-1.
2. To turn the Drill Press on, press the green ON button (B) in one-half inch. Note: There is a safety
feature on the switch to insure that the switch must be completely pressed before the motor wiil start.
3. To turn the Jointer/Pianer off, press the large red OFF paddle (C) or lift the paddle and press directly
on the red "OFF" button (D). See Figure 7-1 and 7-2.
IMPORTANT: When the machine is not in use, the switch shouHdbe Hockedin the OFF position to prevent
unauthorized use.
4,
When the Drill Press is not in use, the "ON" button should be Hockedso that it cannot be started.
5.
Using the padlock (E) included with your Drill Press, lift the red "OFF" paddle (C) and place the padlock through the holes in the side of the "ON" button and then Hockthe padlock. Make sure keys have been removed from padlock and placed where no children can get them. See Figure 7-2.
To reduce the risk of fire, use 40 watt or less, 120 volt, reflector track-type Hightbulb (not supplied). DO NOT use a standard household Hightbulb. The reflector track° type Hightbulb should not extend below the lamp shade.
Figuce 8-1
B
The fHexibHeHamp(A) operates independently of the drHH press and has its own power cord. To turn the HampON and OFF, rotate the switch (B) in the cHockwise direction onHy.See Figure 9-1.
CAUTION: The flexibHeHamphousing wiHHremain hot for a few minutes after turning it OFF. Avoid contact with
housing untiHit is cool
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