Craftsman 152.221240 Owner's Manual

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Part No. OR91552 Revised: REV. C

CAUTION:

FOR YOUR OWN SAFETY; Read and follow all of the Safety and Operating Instructions before Operating this Table Saw.

CUS

Español pg. 48

Customer Helpline

1-800-897-7709

Please have your Model No.

and Serial No. available.

Owner’s Manual

1.75 Horsepower (continuous duty)

2.4 Horsepower (maximum developed) 3450 R.P.M. (no load R.P.M.)

10-in. TABLE SAW

Model No.

152.221240

TABLE OF CONTENTS

WARRANTY

PRODUCT SPECIFICATIONS

WARNING

SECTION PAGE

Warranty..........................................................................................................................................................................2

Product Specifications ..................................................................................................................................................2

Glossary of Terms..........................................................................................................................................................3

Safety Instructions.........................................................................................................................................................4

Guidelines for Extension Cords ...................................................................................................................................5

Grounding Instructions .................................................................................................................................................6

Specific Safety Instructions for Table Saw..................................................................................................................7

Accessories and Attachments ......................................................................................................................................9

Carton Contents ...........................................................................................................................................................11

Know Your Table Saw..................................................................................................................................................15

Assembly Instructions.................................................................................................................................................16

Operations and Adjustment to the Table Saw...........................................................................................................26

Maintenance..................................................................................................................................................................38

Troubleshooting Guide................................................................................................................................................40

Part List.........................................................................................................................................................................41

Espanol .........................................................................................................................................................................48

Service Information......................................................................................................................................................88

FULL ONE YEAR WARRANTY If this product fails due to a defect in material or workmanship within one year from the date of purchase, return it

to the nearest Sears Service Center for repair, free of charge. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co., Dept 817 WA, Hoffman Estates, IL 60179

10-in. Table Saw

Motor type Induction Continuous duty HP 1.75 Maximum developed HP 2.4 Amps 15/7.5 Volts 120/240 Hertz 60 RPM 3450 R.P.M. (no load R.P.M.) Blade tilt Left tilt Blade drive Poly-V Belt Blade diameter 10-in. Blade arbor 5/8-in. Number of teeth 40 Blade speed 3450 R.P.M. Fence type Biesemeyer, Commercial

Fence System Max depth-of-cut at 90-degree 3-3/8-in. Max depth-of-cut at 45-degree 2-1/4-in. Max rip to the right of the blade 30-in. Max rip to the left of the blade 18-in.

To avoid electrical shock to yourself and damage to the Table Saw, use proper circuit protection. Do not expose to rain, or use in a damp environment.

The Table Saw is factory wired for 120V, 60 Hz, operation. Connect to a 120V, 15 amp branch circuit and use a 15 amp time delay fuse or circuit breaker. The electrical circuit cannot have any wire size less than #14. To avoid shock or fire, replace power cord immediately if it is damaged in any way.

Table in front of blade at max depth-of-cut 12-1/2-in. Max dado width 13/16-in. Max dado blade diameter 8-in. Left and right table wing 12-in, Cast Iron Weight of table saw 330 lbs. Weight of fence assembly 70 lbs.

GLOSSARY OF TERMS

Anti-Kickback Fingers – A safety device attached to the

blade guard and splitter assembly designed to stop a workpiece from being thrown back during a cutting operation.

Arbor – The shaft on which the blade or accessory cutting-tool is mounted.

Bevel Cut – The operation of making any cut with the blade set on a degree other than 90 degrees.

Compound Cut – The operation of making both a bevel and a miter cut at one time.

Crosscut – The operation of making a cut across the grain or width of a workpiece.

Dado – A non-through cut that produces a square notch. A dado is typically from 1/8-in. to 13/16-in. wide. A dado requires a special set of blades, not included with this table saw.

Featherboard – An accessory device that can be made or purchased to help guide or hold down a workpiece during cutting operations.

Freehand – A very dangerous operation of making a cut without using the fence or miter gauge in a cutting operation. Freehand cuts must never be performed on a Table Saw.

Gum, Pitch or Resin – A sticky, sap based residue that comes from wood products.

Heel – The misalignment of the blade to the miter slots; when the blade is not parallel to the miter slots.

Kerf – The material removed by the blade in the workpiece during any cutting operation.

Kickback – When the workpiece is thrown back towards the operator during a cutting operation when the workpiece initially contacts the blade or if the workpiece pinches the blade. Kickback is dangerous and can result in serious injury.

Miter Cut – The operation of making a cut using the miter gauge at any angle other than zero degrees.

Push Stick – An accessory device that can be made or purchased to help push the workpiece through the blade. A push stick is used to keep the operator’s hands away from the blade when ripping a narrow workpiece.

Rabbet – A square notch in the edge of the workpiece.

Resaw – The operation of making a cut to reduce the

thickness of the workpiece.

Rip Cut – The operation of making a cut with the grain of the workpiece.

Saw Blade Path – The area that is directly in line with the blade, including area over, under, behind and in front of it.

Set of the Saw Blade – The distance that the tips of the saw blade are angled outwards from the thickness of the blade. The set of the saw blade teeth allows for the blade body to pass safely through all cuts.

T able/Work Area – The total surface of the top of the table saw on which the workpiece rests while set-up or cutting operations are being performed.

SAFETY INSTRUCTIONS

GENERAL SAFETY INSTRUCTIONS

Operating a Table Saw can be dangerous if safety and common sense are ignored. The operator must be familiar with the operation of the tool. Read this manual to understand this Table Saw. DO NOT operate this Table Saw if you do not fully understand the limitations of this tool. DO NOT modify this Table Saw in any way. REMEMBER: Your personal safety is your responsibility.

BEFORE USING THE TABLE SAW

To avoid serious injury and damage to the tool, read and follow all of the Safety and Operating Instructions before operating the Table Saw.

1. READ the entire Owner’s Manual. LEARN how to

use the tool for its intended applications.

2. GROUND ALL TOOLS. If the tool is supplied with

a 3-prong plug, it must be plugged into a 3-contact electrical receptacle. The 3rd prong is used to ground the tool and provide protection against accidental electric shock. DO NOT remove the 3rd prong. See Grounding Instructions.

3. AVOID A DANGEROUS WORKING ENVIRON-

MENT. DO NOT Use electrical tools in a damp environment or expose them to rain.

4. DO NOT use electrical tools in the presence of

flammable liquids or gasses.

5. ALWAYS keep the work area clean, well lit, and

organized. DO NOT work in an environment with floor surfaces that are slippery from debris, grease, and wax.

6. KEEP VISITORS AND CHILDREN AWAY from the

table saw. DO NOT permit people to be in the immediate work area, especially when the electrical tool is operating.

7. DO NOT FORCE THE TOOL to perform an opera-

tion for which it was not designed. It will do a safer and higher quality job by only performing operations for which the tool was intended.

8. WEAR PROPER CLOTHING. DO NOT wear loose

clothing, gloves, neckties, or jewelry. These items can get caught in the machine during operations and pull the operator into the moving parts. Users must wear a protective cover on their hair, if the hair is long, to prevent it from contacting any moving parts.

9. ALWAYS WEAR EYE PROTECTION. Any power tool can throw debris into the eyes during operations, which could cause severe and permanent eye damage. Everyday eyeglasses are NOT safety glasses. ALWAYS wear Safety Goggles (that comply with ANSI standard Z87.1) when operating power tools. Safety Goggles are available at Sears Retail Stores. Hearing equipment should comply with ANSI S3.19 Standards

10. ALWAYS UNPLUG THE TOOL FROM THE ELEC- TRICAL RECEPTACLE when making adjustments, changing parts or performing any maintenance.

11. KEEP PROTECTIVE GUARDS IN PLACE AND IN WORKING ORDER.

12. AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical receptacle.

13. REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the tool “ON”.

14. USE ONLY RECOMMENDED ACCESSORIES. Use of incorrect or improper accessories could cause serious injury to the operator and cause damage to the tool. If in doubt, check the instruction manual that comes with that particular accessory.

15. NEVER LEAVE A RUNNING TOOL UNATTENDED . Turn the power switch to the “OFF” position. DO NOT leave the tool until it has come to a complete stop.

16. DO NOT STAND ON A TOOL. Serious injury could result if the tool tips over or you accidentally contact the tool.

17. DO NOT store anything above or near the tool where anyone might try to stand on the tool to reach it.

18. MAINTAIN YOUR BALANCE. DO NOT extend yourself over the tool. Wear oil resistant rubbersoled shoes. Keep floor clear of debris, grease, and wax.

19. MAINTAIN TOOLS WITH CARE. Always keep tools clean and in good working order. Keep all blades and tool bits sharp.

WARNING

20. EACH AND EVERY TIME, CHECK FOR DAM- AGED PARTS PRIOR TO USING THE TOOL. Carefully check all guards to see that they operate properly, are not damaged, and perform their intended functions. Check for alignment, binding or breaking of moving parts. Aguard or other part that is damaged should be immediately repaired or replaced.

21. CHILDPROOF THE WORKSHOP AREA by removing switch keys, unplugging tools from the electrical receptacles, and using padlocks.

22. DO NOT OPERATE TOOL IF UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.

23. SECURE ALL WORK. When it is possible, use clamps or jigs to secure the workpiece. This is safer than attempting to hold the workpiece with your hands.

24. STAYALERT, WATCH WHAT YOU ARE DOING,

AND USE COMMON SENSE WHEN OPERATING A POWER TOOL. DO NOT USE A TOOL WHILE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. Amoment of

inattention while operating power tools may result in serious personal injury.

25. Use of this tool can generate and disburse dust or other airborne particles, including wood dust, crystalline silica dust and asbestos dust. Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.

26. USE A PROPER EXTENSION CORD IN GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. Please see “MINIMUM

RECOMMENDED GAUGE FOR EXTENSION CORDS (AWG)” table for correct sizing of an

extension cord. If in doubt, use the next heavier gauge.

27. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

GUIDELINES FOR EXTENSION CORDS

The smaller the gauge-number, the larger diameter of the extension cord. If in doubt of the proper size of an extension cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating. USE ONLY A

3-WIRE EXTENSION CORD THAT HAS A 3-PRONG GROUNDING PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.

If you are using an extension cord outdoors, be sure it is marked with the suffix “W-A” (“W” in Canada) to indicate that it is acceptable for outdoor use.

Be sure your extension cord is properly sized, and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.

Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.

MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS (AWG)

120 VOLT OPERATION ONLY

25’ LONG 50’ LONG 100’ LONG

0 to 6 Amps 18 AWG 16 AWG 16 AWG

6 to 10 Amps 18 AWG 16 AWG 14 AWG 10 to 12 Amps 16 AWG 16 AWG 14 AWG 12 to 15 Amps 14 AWG 12 AWG Not

recommended

MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS (AWG)

240 VOLT OPERATION ONLY

25’ LONG 50’ LONG 100’ LONG

0 to 6 Amps 18 AWG 18 AWG 16 AWG

6 to 10 Amps 18 AWG 18 AWG 14 AWG 10 to 12 Amps 16 AWG 16 AWG 14 AWG 12 to 15 Amps 14 AWG 12 WG Not

recommended

WARNING

GROUNDING INSTRUCTIONS

WARNING

THIS TOOL MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.

IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance

for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment-grounding conductor and a grounding plug. The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.

DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the electrical receptacle, have the proper electrical receptacle installed by a qualified electrician.

IMPROPER ELECTRICAL CONNECTION of the equipment-grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment-grounding conductor. DO NOT connect the equipment-grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary.

CHECK with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded.

The motor supplied with your Table Saw is a dual voltage 120/240 volts, 60 hertz alternating current, single phase motor. It is shipped wired for 120 volts application. Never connect the green or ground wire to a live terminal.

Fig. 1B

120 Volt

grounding conductor

grounding adapter lug

2-prong

electrical

receptacle

3-wire electrical cord

USE ONLY A 3-WIRE EXTENSION CORD THAT HAS A 3-PRONG GROUNDING PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.

REPLACE A DAMAGED OR WORN CORD IMMEDIATELY.

FOR GROUNDED, CORD-CONNECTED MACHINES INTENDED FOR USE ON A SUPPLY CIRCUIT HAVING A NOMINAL RATING LESS THAN 150 VOLTS.

This tool is intended for use on a circuit that has an electrical receptacle as shown in FIGURE “1A”. FIGURE “1A” shows a 3-wire electrical plug and electrical receptacle that has a grounding conductor. If a properly grounded electrical receptacle is not available, an adapter as shown in FIGURE “1B” can be used to temporarily connect this plug to a 2-contact ungrounded receptacle. The adapter has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box. THIS

ADAPTER IS PROHIBITED IN CANADA. CAUTION: In all cases, make certain the electrical

receptacle in question is properly grounded. If you are not sure have a certified electrician check the electrical receptacle.

Fig. 1A

120 Volt

3-wire electrical cord

3-prong electrical receptacle

grounding conductor

The motor supplied with your Table Saw is a dual voltage, 120/ 240 volt, single phase motor. If it is desired to operate your table saw at 240 volts, it is necessary to reconnect the motor leads in the motor junction box by following the wiring diagram on the junction box cover.

MAKE CERTAIN the motor is disconnected from power source before reconnecting motor leads.

WARNING

It is also necessary to replace the 120 volt plug, supplied with the motor, with a UL/CSAListed plug suitable for 240 volts and rated current of the saw. Contact a local qualified electrician for proper procedures to install the plug. The table saw must comply with all local and national electrical codes after the 240 volt plug is installed.

The table saw with a 240 volt plug should only be connected to an outlet having the same configuration as the plug shown in Figure "1C". No adapter is available or should be used with the 240 volt plug.

Fig. 1C

240 VOLT

MAKE CERTAIN the receptacle in question is properly

grounded. If you are not sure have a qualified electrician check the receptacle.

WARNING

This Table Saw is for indoor use only. Do not expose to rain or use in damp locations.

grounded outlet box

current carrying prongs

grounding blade is longest of the 3 blades

SPECIFIC SAFETY INSTRUCTIONS FOR TABLE SAWS

CALIFORNIA PROPOSITION 65

SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to

cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

•lead from lead-based paints,

•crystalline silica from bricks and cement and other masonry products, and

•arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

WARNING

MAKE CERTAIN that masks or respirators are

MSHA/NIOSH approved. The operation of any Table Saw can result in debris

being thrown into your eyes, which can result in severe eye damage. ALWAYS wear Safety Goggles (that comply with ANSI standard Z87.1) when operating the Table Saw. Safety Goggles are available at Sears Retail Stores. Keep your thumbs and fingers away from the blade while it is spinning.

Basic precautions should always be followed when using your Table Saw. To reduce the risk of injury, electrical shock or fire, comply with the safety rules listed below:

1. READ and understand the instruction manual before operating the Table Saw.

2. DO NOT OPERATE THIS MACHINE until it is as- sembled and installed according to the instructions.

3. OBTAIN ADVICE FROM YOUR SUPERVISOR, instructor, or another qualified person if you are not familiar with the operation of this machine.

4. DO NOT leave the Table Saw plugged into the electrical outlet. Unplug Table Saw from the outlet when not in use and before servicing, changing blades and cleaning.

5. ALWAYS turn the power switch “OFF” before unplugging the Table Saw.

6. TO REDUCE THE RISK OF ELECTRICAL SHOCK, do not use outdoors. Do not expose to rain. Store indoors.

7. FOLLOW all electrical and safety codes, including the National Electric Code (NEC) and the Occupational Safety and Health Regulations (OSHA). All electrical connections and wiring should be made by qualified personnel only.

8. DO NOT handle the plug or Table Saw with wet hands.

9. USE only as described in this manual. USE accessories only recommended by Sears.

10. DO NOT pull the Table Saw by the power cord. NEVER allow the power cord to come in contact with sharp edges, hot surfaces, oil or grease.

11. DO NOT unplug the Table Saw by pulling on the power cord. ALWAYS grasp the plug, not the cord.

12. REPLACE a damaged cord immediately. DO NOT use a damaged cord or plug. If the Table Saw is not operating properly, or has been damaged, left outdoors or has been in contact with water, return it to a Sears Service Center.

13. DO NOT use the Table Saw as a toy. DO NOT use near or around children.

14. The Table Saw is designed for home use or light commercial duty ONLY.

15. CONNECT Table Saw to a properly grounded outlet only. See grounding instructions.

16. ALWAYS USE the guards whenever possible. Check to see that they are in place, secured and working correctly.

17. AVOID KICKBACK by:

• Keeping blade sharp and free of rust and pitch.

• Keeping rip fence parallel to saw blade.

• Using saw blade guard and splitter assembly for

every possible operation, including all throughsawing.

• Pushing the workpiece past the saw blade prior to

release.

• Never rip a workpiece that is twisted or

warped, or does not have a straight edge to guide along the fence.

• Using featherboards when the blade guard and

splitter assembly cannot be used.

• Never sawing a large workpiece that cannot be

controlled.

• Never using the fence as a guide when cross-

cutting.

• Never sawing a workpiece with loose knots or

other flaws.

18. REMOVE cut-off pieces and debris from the table before starting the saw. The vibration of the saw may cause them to move into the saw blade and be thrown out. After cutting, turn the saw off. When the blade has come to a complete stop, unplug the saw and remove all debris.

19. NEVER START the saw with the workpiece against the blade.

20. NEVER perform “free-hand” operations. Use either the fence or miter gauge to position and guide the workpiece. Hold the workpiece firmly against the miter gauge or fence.

21. USE a push stick(s) for ripping a narrow workpiece.

22. AVOID AWKW ARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause a hand to move into the blade.

23. KEEP arms, hands and fingers away from the blade.

24. NEVER have any part of your body in line with the path of the saw blade.

25. NEVER reach around or over the blade.

26. NEVER attempt to free a stalled blade without first turning the machine “OFF” and unplugging it from the power source.

27. NEVER perform layout, assembly or set-up work on the table/work area when the machine is running.

28. NEVER reset the thermal-overload button before you have turned the table saw “OFF”.

29. PROPERLY SUPPORT long or wide workpiece.

30. TURN THE SAW “OFF” and unplug from power source. Clean off the table/work area before leaving the saw. LOCK the START/STOP switch with padlock provided to prevent unauthorized use.

31. ALWAYS position auxiliary fence at least 2-inches in front of saw blade when using auxiliary fence as a stop when cross-cutting.

32. The right extension wing MUST BE completely assembled and motor cover closed and fastened before table saw is to be connected to the power source.

33. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201 in the Accident Prevention Manual for Industrial Operation and also in the Safety Data Sheets provided by the NSC. Please also refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machinery and the U.S. Department of Labor OSHA 1910.213 Regulations.

34. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct other users.

Information regarding the safe and proper operation of this tool is available from the following sources:

Power Tool Institute 1300 Summer Avenue Cleveland, OH 44115-2851 www.powertoolinstitute.org

National Safety Council 1121 Spring Lake Drive Itasca, IL 60143-3201

American National Standards Institute 25 West 43rd Street 4th floor New York, NY 10036 www.ansi.org

ANSI 01.1 Safety Requirements for Woodworking Machines, and the U.S. Department of Labor regulations www.osha.gov

ACCESSORIES AND ATTACHMENTS

AVAILABLE ACCESSORIES

Visit your Sears Hardware Department or see the Sears Power and Hand Tool Catalog for the following accessories.

ITEM STOCK NUMBER

* Miter Gauge Extension & Stop 29879 * Stock Clamp, Miter Gauge 29880 * Table Insert - Standard 29882 * Table Insert - Dado 29885 * Table Insert - Molding Cutterhead 29887 * Saw Blade - Leitz; 10-in. x 40 tooth,

Variable Pitch Blade 29888

* Fence Guide System 32371

Sears may recommend other accessories not listed in this manual.

See your nearest Sears Hardware Department or Sears Power and Hand Tool Catalog for other accessories.

Do not use any accessory unless you have completely read the Owner’s Manual for that accessory.

Use only accessories recommended for this table saw. Using other accessories may cause serious injury and cause damage to the table saw.

WARNING

CONSTRUCTING A FEATHERBOARD

Figure 2A illustrates dimensions for making a typical featherboard. The material, which the featherboard is constructed of, should be straight piece of wood that is free of knots and cracks. Featherboards are used to keep the work in contact with the fence and table and help prevent kickbacks. Clamp the featherboard to the fence and table so that the leading edge of the featherboard will support the workpiece until the cut is completed.

Use featherboards for all non-through cutting operations where the guard and splitter assembly must be removed. Always replace the guard and splitter assembly when the non-through cutting operations are finished. See figure 2B.

Fig. 2A

Fig. 2B

WARNING

CONSTRUCTING A PUSHSTICK

WARNING

Fig. 2C

When ripping work less than 4 inches wide, a pushstick should be used to complete the feed and could easily be made from scrap material by following the pattern shown in figure 2C.

The Pushstick should be made of 3/4 or 1/2 inch wood or a thickness less than the width of the workpiece to be cut.

Figure 2C should be copied and scaled so the grids are 1/2 inch square. This copy can be used to make your pushstick.

UNPACKING AND CHECKING CONTENTS

The table saw is a heavy machine, two people are required to unpack and lift the table saw.

This table saw will require some amount of assembly. This table saw is shipped in two separate cartons, one for the saw and one for the fence. The saw carton also contains a box of saw parts.

1. Remove parts from all of the cartons and lay them on a clean work surface.

2. Two or more people are required to lift the table saw off of the shipping pallet.

3. Remove any protective materials and coatings from all of the parts and the table saw. The protective coatings can be removed by spraying WD-40 on them and wiping it off with a soft cloth. This may need redone several times before all of the protective coatings are removed completely.

CAUTION: DO NOT use acetone, gasoline or lacquer thinner to remove any protective coatings on your table saw.

4. After cleaning, apply a good quality paste wax to any unpainted surfaces. Make sure to buff out the wax before assembly.

5. Compare the items to figures below; verify that all items are accounted for before discarding the shipping box. If there are any missing parts, call Customer Helpline 1-800-897-7709.

The right extension wing must be completely assembled and motor cover closed and fastened before table saw is to be connected to the power source.

If any parts are missing, do not attempt to plug in the power cord and turn “ON” the table saw. The table saw can only be turned “ON” after all the parts have been obtained and installed correctly.

CARTON CONTENTS

Fig. 3-1

WARNING

TABLE SAW

1. Table saw assembly

2. Extension wing (2)

3. Handwheel (2)

4. Handwheel lock knob (2)

5. Splitter mounting rod

6. Splitter bracket assembly

7. Wrench hook

8. Leveling foot (4)

9. Fence hook (2)

10. Polly-V belt

11. Blade guard and splitter assembly

12. Dust Port

13. Switch

14. Saw blade (not shown)

WARNING

Fig. 3-2

Fig. 3-3

FENCE

20. Rear rail

21. Front rail

22. Guide tube

23. Extension table assembly

24. T-Square®fence assembly

25. Locking handle knob

26. Cursor (2)

27. Template

MITER GAUGE

40. Miter gauge

41. Cross cut fence

42. Depth stop

43. Clamp assembly

44. M5 x 20mm Hex socket head screw (3)

45. M5 Flat washer (3)

46. M5 Square nut (3)

47. Elevating rod

48. Knob (2)

Fig. 3-4

OUTFEED TABLE

50. Outfeed table assembly

51. Hinge assembly (2)

52. Clamp knob

53. Upper support assembly

54. Lower support

55. Support retainer

Hardware packs are not identified or labeled. See hardware diagram to help in finding the correct part. See figure 3-5.

• Hardware Pack for Biesemeyer Fence Rails

(#OR91669) includes: (Hardware finish is Zinc)

Flat Washer M8 (2) Flat Washer 5/16" (9) Lock Washer M8 (2) Lock Washer 5/16" (9) Lock Washer 1/4" (6) Flat Head Screw 5/16-18 x 2" (6) Hex Head Screw M8 x 25mm (2) Hex Head Screw 5/16-18 x 1-1/2" (3) Hex Head Screw 1/4-20 x 1/2" (4) Hex Head Screw 1/4-20 x 3/4" (2) Hex nut 5/16-18 (9)

• Hardware Pack for Biesemeyer Fence (#OR91666)

includes: (Hardware finish is Zinc)

Flat Washer #10 (4) Round head Screw 10-32 x 3/8" (4) Knob (Black) (not shown) Cursor (not shown) (2)

• Hardware Pack for Extension Wings (#OR92013) includes: (Hardware finish is Black Oxide)

Flat Washer M8 (8) Lock Washer M8 (8) Hex Head Screw M8x1.25 x 30mm (8)

• Hardware Pack for Outfeed Table (#OR92015) includes: (Hardware finish is Black Oxide)

Clamp Knob Flat washer M5 (16) Flat Washer M6 (2) Lock Washer M5 (8) Lock Washer M6 (2) Hex Head Screw M5 x 16mm (8) Hex Head Screw M6 x 25mm (2) Hex Head Screw 6 x 35mm (2) Hex Nut M5 (8) Hex Nut M6, Nylok (2)

• Miscellaneous Hardware: (Hardware finish is Black Oxide)

Sheet Metal Screw M4 x 8mm (6) Sheet Metal Screw 1/4-20 x 3/8" (4)

Fig. 3-5

KNOW YOUR TABLE SAW

1. Splitter assembly

2. Anti-kickback fingers

3. Blade

4. Blade guard

5. Align-a-cut insert

6. Rear out-feed table

7. Table surface

8. 12-in. cast iron wing

9. Biesemeyer commercial T-square fence

10. Accessory Biesemeyer extension table

11. Front rail with scale

12. Rip fence handle

13. Motor cover

14. Bevel scale

15. Full cabinet

16. Leveling foot

17. Rip fence holder bracket

18. Blade height handwheel

19. Handwheel lock

20. Bevel height handwheel

21. Bevel handwheel lock

22. On/Off switch

23. Deluxe Miter gauge

24. Miter gauge groove

ASSEMBLY INSTRUCTIONS

WARNING

• The table saw is a heavy machine; two people may be required for certain assembly operations.

• DO NOT assemble the table saw until you are sure the tool is unplugged.

• DO NOT assemble the table saw until you are sure the power switch is in the “OFF” position.

• For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand this entire Owner’s Manual.

LEVELING FEET ASSEMBLY

MAKE CERTAIN the table saw is disconnected from

the power source.

Figure 4-1

WARNING

1. With two people, tip the front of the table saw (A) back and block the table saw up using two small blocks of scrap 2x4 lying horizontal (B). CAUTION: The table saw is heavy; two people are required for this operation. Make sure the table saw is sturdily supported before proceeding. See figure 4-1.

2. Make sure M8 hex nut (C) is completely threaded down on each of the four leveling feet (D). See figure 4-1.

3. Thread one leveling foot with hex nut to the bottom of both front corners of the cabinet (E). See figure 4-1.

4. Remove the scrap 2x4 blocks under the front of the table saw and place them under the back of the saw. Repeat these steps to attach two leveling feet to the rear corners of the cabinet.

DUST PORT ASSEMBLY

MAKE CERTAIN the table saw is disconnected from

the power source.

Figure 5-1

WARNING

1. Attach the dust port (A) to the opening (B) in the bottom rear of the cabinet with four 1/4-20 x 3/8” round head tap screws, not shown. See figure 5-1.

TOOLS REQUIRED

The following tools are needed for assembly and alignment. Note: Two blade wrenches and five hex wrenches are provided with your table saw. The remaining tools are typical shop tools and are not included withyour table saw.

18mm wrench 3/16-in. hex wrench 13mm wrench #2 Phillips screwdriver 10mm wrench #3 Phillips screwdriver 8mm wrench Pipe clamp 1/2-in. wrench C-clamp (2) 7/16-in. wrench Power drill with 5/16-in. drill bit

NOTE: If you will be permanently attaching your table saw to the floor, DO NOT assemble leveling feet and go on to the next step.

EXTENSION WING ASSEMBLY

MAKE CERTAIN the table saw is disconnected from

the power source.

The right extension wing must be completely assembled and motor cover closed and fastened before table saw is to be connected to the power source.

Figure 7-1

WARNING

1. CAUTION: The extension wings are heavy; two people are required to assemble both extension wings to the table saw.

2. Assemble one of the extension wings (A) to the left side of the table saw. Align the four holes (B) in the extension wing with the four holes in the left side of the saw table. Use four M8 x 30mm hex head screws, M8 lock washers and M8 flat washers. Do not completely tighten hardware at this time. See figure 7-1.

Figure 7-2

3. Lay a straight edge (C) across the saw table (D) and extension wing (E). Make sure that the front face of the extension wing (F) is flat to the front face of the saw table (G). Adjust the extension wing so that its top surface is exactly flat to the saw table and securely tighten hardware. See figure 7-2.

4. Repeat steps 2 and 3 above to assemble the other extension wing to the right side of the table saw.

HANDWHEEL ASSEMBLY

MAKE CERTAIN the table saw is disconnected from

the power source.

Figure 8-1

WARNING

POLY-V BELT ASSEMBLY

MAKE CERTAIN the table saw is disconnected from

the power source.

Figure 6-1

WARNING

1. Make sure all packaging material has been removed from inside the cabinet.

2. Open the motor cover and place the motor Poly-V belt (A) over the blade pulley (B). See figure 6-1.

3. Carefully lift the motor (C) and place the belt under the motor pulley (not shown). Make sure all the v-notches in the belt are mated with the v-notches of the blade and motor pulley. See figure 6-1.

4. Carefully let the motor down and close motor cover.

WRENCH AND FENCE HOOK ASSEMBLY

MAKE CERTAIN the table saw is disconnected from

the power source.

Figure 9-1

WARNING

1. Assemble both of the fence hooks (A) to the left side of the cabinet (B) using four M4 x 8mm sheet metal screws, not shown. See figure 9-1.

2. Assemble the wrench hook (C) above the fence hooks using two M4 x 8mm sheet metal screws, not shown. See figure 9-1.

BLADE GUARD AND SPLITTER ASSEMBLY

MAKE CERTAIN the table saw is disconnected from

the power source.

1. Remove the table insert. Note: Remove the table insert retaining bolt used to secure the table insert to the saw table.

Figure 10-1

WARNING

2. Place the threaded end of the mounting splitter rod (A) through the hole (B) in the rear of the cabinet. Place a M12 hex nut (not shown) onto the threaded end of the mounting splitter rod inside of the cabinet and tighten securely. See figure 10-1 and 10-2.

Note: Place an 18mm wrench on 12mm hex nut and a 13mm wrench on flats of the splitter rod and tighten.

Figure 10-2

3. Place the splitter bracket assembly (C) onto the mounting splitter rod. See figure 10-2 and 10-3.

1. Place one of the handwheels (A) onto the bevel shaft (B) located on the side of the cabinet. Align the groove (C) in the back of the handwheel with the pin (D). See figure 8-1.

Figure 8-2

2. Thread the locking knob (E) onto the threaded end of the shaft (F). See figure 8-2.

3. Repeat the steps above to assemble the remaining handwheel and locking knob onto the blade raise/ lower shaft located on the front of the cabinet.

Figure 10-4

6. Place 10” saw blade (Z) onto blade arbor (I); make sure the teeth of the blade are pointing down in the front of the table saw. Place the outer flange (J) and hex nut (K) onto the blade arbor and snug hex nut by hand. Place the open-end blade wrench (L) on the flats of the inner blade flange (not shown) and the box-end blade wrench (M) onto the hex nut and securely tighten. Note: The blade arbor has a right hand thread; to tighten the hex nut turn it clockwise. See figure 10-4.

7. Place a square (N) onto the saw table and against the splitter assembly (O) behind the kickback fingers (P). Make adjustments to the splitter bracket assembly (Q) so that the splitter is square to the saw table. Once square, tighten the two hex socket head screws on the bottom of the splitter bracket assembly. See figure 10-5.

Figure 10-6

8. Lay a straight edge (R) against the left side of the saw blade (S). Align the splitter (T) so that it is in a straight line with the blade and tighten the one hex socket head screw (U) on top of the splitter bracket assembly. See figure 10-6.

9. Replace table insert and tighten table insert retaining bolt removed in step 1.

10. If there is any problem with the front splitter attachment bracket being out-of-square to the saw table or blade alignment, see “ALIGNING SPLITTER BRACKET” in the Operations and Adjustments section of this manual.

4. Place the front attachment point (D) of the blade guard and splitter assembly (H) down into the tool-less front attachment point (E). Place the rear attachment slot (F) onto the threads of the splitter bracket knob (G); securely tighten splitter bracket knob. Note: The splitter bracket assembly will need to be positioned to fit the blade guard and splitter assembly on the mounting splitter rod. See figure 10-3.

5. Remove the hex nut (K) and outer flange (J) from the blade arbor (I). Note: The arbor has a right hand thread; to loosen the hex nut turn it counterclockwise. See figure 10-4.

Figure 10-3 Figure 10-5

1. Position front rail (A) against front edge of saw table. Align the two holes on the front rail (B) with the two holes in the saw table and fasten the rail to the table using two 5/16-18 x 2” flat head screws, 5/16” flat washers, 5/16” lock washers and 5/16-18 hex nuts. Do not completely tighten the mounting hardware at this time. See figure 11-1.

2. Make sure the top edge (C) of the front rail is below the top of the saw table (D) and that the front rail is not blocking the ends of the miter gauge grooves (E).

3. Finish fastening the front rail to the extension wings with two 5/16-18 x 2” flat head screws, 5/16” flat washers, 5/16” lock washers and 5/16-18 hex nuts through the two holes (F) in the extension wings. Do not completely tighten the mounting hardware at this time. See figure 11-1.

4. Using the template (G), check and adjust front rail parallel to the table surface on both sides of the saw table. See figure 11-3.

5. When you are sure that the front rail is exactly parallel to the table surface, securely tighten front rail mounting hardware.

Figure 11-4

SAW TABLE

FRONT RAIL

6. Position rear rail (H) against back edge of saw table. Align the two holes (I) on the rear rail with the two holes in the saw table and fasten the rail to the table using two M8 x 25mm hex head screws, M8 lockwashers, and M8 flat washers. Do not completely tighten the mounting hardware at this time. See figure 11-4.

WARNING

BIESEMEYER®T-SQUARE®COMMERCIAL RIP FENCE SYSTEM ASSEMBLY

FRONT AND REAR RAIL ASSEMBLY

MAKE CERTAIN the table saw is disconnected from

the power source.

Figure 11-1

Fig. 11-3

7. Align the one hole on the rear rail (J) with the hole in the right extension wing and fasten the rail using 5/16-18 x 1-1/2” hex head screw, 5/16” flat washer, 5/16” lock washer and 5/16-18 hex nut. Do not completely tighten the mounting hardware at this time. See figure 11-4.

BIESEMEYER EXTENSION TABLE ASSEMBLY

Figure 11-6

1. Place the Biesemeyer extension table assembly (A) in position between the front and rear rails. Make sure the edge of the extension table assembly is flush against the right side of the extension wing (B). Using a straight edge or level (C) make certain the extension table is level to the saw table. Using a pipe clamp (not supplied) (D) snug up the ends of rails to hold the extension table in position. It may be necessary to clamp extension wing (B) and the extension table (A) together; use two c-clamps underneath the table surface. See figure 11-6.

2. Drill four 5/16” holes (E) through extension table assembly using existing holes in the front and rear rails. See figure 11-6.

PROFESSIONAL

GUIDE TUBE AND SWITCH ASSEMBLY Figure 11-7

1. Align the four threaded holes in the bottom of the guide tube (A) with the four holes in the right side of the front rail (B). Fasten the guide tube to the front rail with four 1/4-20 x 1/2” hex head screws and 1/4” lock washers. Do not tighten screws at this time. See figure 11-7.

IMPORTANT: Do not use template supplied to set the

rear rail.

8. Make sure the top edge of the front rail is below the top of the saw table and that the front rail is not blocking the ends of the miter gauge grooves.

9. When you are sure that the rear rail is properly aligned and it is parallel to the table surface, securely tighten rear rail mounting hardware.

3. After the holes have been drilled, fasten the front rail to the extension table using two 5/16-18 x 1-1/2” flat head screws, 5/16” flat washers, 5/16” lock washers and 5/16-18 hex nuts. Fasten the rear rail to the extension table using two 5/16-18 x 1-1/2” hex head screws, 5/16” flat washers, 5/16” lock washers and 5/16-18 hex nuts. Make sure the extension table is still level with the saw table before securely tightening hardware. Remove all clamps.

2. Attach switch (C) to the two tapped holes (D) in the far left bottom of the guide tube with two 1/4-20 x 3/4” hex head screws and 1/4” lock washers. See figure 11-8.

3. Make sure the guide tube is parallel to the front rail before tightening all six screws.

Figure 11-8

10 20

30 40

80 90

KNOB AND CURSOR ASSEMBLY Figure 11-9

1. Thread knob (A) onto fence locking handle (B). Turn knob clockwise to screw it onto threads of fence locking handle. See figure 11-9.

2. Align left fence side (C) at a distance from the right side (D) of the right miter gauge groove and lock the fence.

3. Use a measuring tape to measure the distance from the saw blade right side to the left fence side.

4. Assemble the cursor (E) to the right side of the fence cross arm (F) with two #10-32 x 3/8” round head screws and #10 flat washers (I). Do not completely tighten screws.

OUTFEED TABLE ASSEMBLY Figure 11-10

1. Attach support retainer (A) to the lower rear of the cabinet with two M6 x 25mm hex head screws, M6 lock washers and M6 flat washers. Do not completely tighten hardware. See figure 11-10.

2. Assemble the lower support (B) to the support retainer with one M6 x 35mm hex head screw and M6 Nylok hex nut. Be sure that the notch (H) in the lower support is facing up. Do not completely tighten hex nut. Allow lower support to move freely. See Figure 11-10 and 11-11.

5. Align cursor with the guide tube measuring scale (H) so that the thin black line (G) is on the same number as the distance measured in Step 3. Tighten the cursor screws.

6. Remove fence from table and reposition it on left side of saw blade. Align right fence side at a distance from the left side of left miter gauge groove and lock the fence.

7. Use a measuring tape to measure the distance from the saw blade left side to the right fence side.

8. Assemble the second cursor to left side of fence cross arm with two #10-32 x 3/8” round head screws and #10 flat washers. Do not completely tighten screws.

9. Align cursor with the guide tube measuring scale so that the thin black line is on the same number as the distance measured in Step 7. Tighten the cursor screws.

3. Place clamp knob (C) through slot (D) of upper support assembly (E), making sure that the rounded corner (M) of the upper support is facing towards notch (H) in lower support. Thread clamp knob into threaded hole of lower support.

Figure 11-11

CONNECTING SWITCH CORD TO MOTOR CORD

MAKE CERTAIN the table saw is disconnected from

the power source.

WARNING

1. Place the switch cord (A) through hole (B) in front of cabinet. See figure 12-1.

2. Open motor cover, plug switch cord (C) into motor cord (D). See figure 12-2.

3. Pull slack in switch cord into the cabinet.

Fig. 12-1

4. Fold out lower and upper support arms straight, so that the pin (G) in the upper support goes into notch (H) of lower support and securely tighten clamp knob.

5. Assemble both hinge assemblies (I) to the outfeed table assembly (J) with four M5 x 16mm hex head screws, M5 lock washers, M5 flat washers. Secure the hex head screws with four M5 flat washers and M5 hex nuts placed under the outfeed table. Do not completely tighten hardware.

6. Assemble the hinges on the outfeed table to the top of the rear rail through existing holes with four M5 x 16mm hex head screws, M5 lock washers, M5 flat washers. Secure the hex head screws with four M5 flat washers and M5 hex nuts placed under the rear rail. Do not completely tighten hardware.

7. Attach upper support assembly to tab (L) underneath outfeed table using one M6 x 35 hex head screw (N) and one M6 Nylok hex nut (O). Do not completely tighten hex nut. Allow upper support to move freely. See figure 11-12.

8. Tighten hardware attaching the hinges to both rear rail and outfeed table.

9. Make sure the clearance miter gauge grooves (K) in the outfeed table align with the table saw’s miter gauge grooves. Place a straight edge on the saw table overhanging the outfeed table. Make sure the outfeed table is level or slightly below the saw table and securely tighten hardware attaching support retainer to cabinet.

Fig. 11-12

Fig. 12-2

4. Make a loop (E) from the slack of the switch cord and place it behind cord retaining bar (F). See figure 12-2.

7. Place one M5 flat washer onto one M5 x 20mm hex socket head screw (J). Place this through the hole in the top of the depth stop (K). Thread one M5 square nut onto the hex socket head screw until the tip of the screw is flush with the back of the square nut. See figure 13-3.

8. Slide the square nut and depth stop into the top T-slot (L) of the cross cut fence. See figure 13-3.

9. Position depth stop as desired and tighten the hex socket head screw.

Note: Storage hooks for crosscut fence are located under motor cover.

4. Slide both of the square nuts with hex socket head screw and flat washer (F) into the lower T-slot (G) of the cross cut fence (H). See figure 13-2.

5. Place the thread section of the hex socket head screws into the grooves (I) of the miter gauge body. Make sure the flat washers are against the heads of the hex socket head screws. See figure 13-2.

6. Position the cross cut fence so that no part of the fence is in the path of the saw blade. Allow the cross cut fence to rest on the saw table and securely tighten both hex socket head screws.

Figure 13-2

Figure 13-3

MITER GAUGE ASSEMBLY

MAKE CERTAIN the table saw is disconnected from

the power source.

Figure 13-1

WARNING

1. Thread elevating rod (A) into the top threaded hole in the miter gauge body (B). See figure 13-1.

2. Place clamp assembly (C) on top of the miter gauge knob (D) and elevating rod. Place two knobs (E) through the slot in the clamp assembly and thread one knob into miter gauge knob and one into the elevating rod. Position clamp assembly as shown and tighten both knobs. See figure 13-1.

3. Place one M5 flat washer onto one M5 x 20mm hex socket head screw. Thread one M5 square nut onto the hex socket head screw until the screw is flush with the back of the square nut. Repeat this for one more flat washer, head socket head screw and square nut.

BOLTING TABLE SAW TO THE FLOOR

MAKE CERTAIN the table saw is disconnected from

the power source. If you wish, the table saw can be permanently mounted

to the floor. To attach to the floor, see instructions below.

WARNING

Figure 13A-1

1. Remove the four leveling feet (A) from the table saw (B). See Figure 13A-1.

2. Remove six Phillip head screws (C) and remove dust spout (D) from the back of the cabinet.

Figure 13A-2

3. Remove four Phillip head screws (E) from the left side of the cabinet. See figure 13A-2.

4. Open the motor cover (F) and remove the two Phillip head screws (G) from the CRAFTSMAN nameplate (H). NOTE: These two Phillip head screws have hex nuts on the inside of the cabinet.

Figure 13A-3

5. Remove nine Phillip head screws (I) from the right side of the cabinet. Remove the two miter gauge fence hooks and the side panel (J). See figure 13A-3.

6. Open motor cover and remove dust chute (K).

7. Position the table saw where you want it permanently mounted.

8. Mark the floor through the holes in the four bottom corner brackets (L).

9. Move the table saw out of the way and drill pilot holes at the four locations marked.

10. Attach the table saw to the floor using appropriate hardware (not included).

Figure 13A-4

STARTING AND STOPPING THE SAW Figure 14-1

CAUTION

• A separate electrical circuit should be used for your table saw. The table saw comes pre-wired for 120-volt use. The circuit should not be less than #14 AWG wire and should be protected with a 15-amp time lag fuse.

• Have a qualified electrician repair or replace damaged or worn cord immediately.

• Before connecting the motor to the power line, make certain the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as the motor nameplate. All line connections should make good contact.

• Running on low voltage or long extension cords will damage the motor.

WARNING

• DO NOT expose the table saw to rain or operate the in damp locations.

• MAKE SURE all parts have been assembled correctly and are in working order.

• KEEP table surface clear of tools and debris before starting table saw.

LOCKING ON/OFF SWITCH

1. When the table saw is not in use, the “ON” button should be locked so that it cannot be started.

2. Using the padlock included with your table saw, lift the red “OFF” paddle and place the padlock through the holes (C) in the side of the “ON” button and then lock the padlock. Make sure keys have been removed from padlock and placed where no children can get them. See figure 14-1.

3. To use the table saw, unlock and remove the padlock from the “ON” button.

THERMAL-OVERLOAD PROTECTION

• Turn the power switch “OFF” and unplug the power

cord from its power source prior to doing or performing any maintenance.

• Make certain that the “OFF” button has been de-

pressed before pushing the thermal-overload reset button.

The motor supplied with your table saw has a resettable thermal-overload relay (D), see figure 14-1. If the motor shuts off during an operation (cutting a workpiece too fast or using a dull blade, using the saw beyond its capacity, or low voltage) press the “OFF” button and let the motor cool three to five minutes. Push the reset thermal-overload button on the side of the ON/OFF switch assembly. Make certain that the saw blade and work area has been cleared of debris before restarting saw. The motor can now be turned on again.

RAISING AND LOWERING THE BLADE Figure 15-1

1. The ON/OFF switch is located under the front rail on the table saw.

2. To turn the table saw on, press the green “ON” button (A) in one-half inch. Note: There is a safety feature on the switch to insure that the switch must be completely pressed before the saw will START. See figure 14-1.

3. To turn the table saw off, press the large red “OFF”

paddle (B) or lift the paddle and press directly on

the red “OFF” button. See figure 14-1.

WARNING

The blade height adjustment handwheel and handwheel lock knob are located on the front of the cabinet above the blade bevel scale. To raise the saw blade, loosen the handwheel lock knob (A) (counterclockwise) and turn the handwheel (B) clockwise. When the saw blade is at its desired height, tighten the handwheel lock knob (clockwise) until it is securely tightened. See figure 15-1.

OPERATIONS AND ADJUSTMENTS

To lower the saw blade, loosen the handwheel lock knob (counterclockwise) and turn the handwheel counterclockwise. When the saw blade is at its desired height, tighten the handwheel lock knob (clockwise) until it is securely tightened.

TILTING THE BLADE

The blade bevel handwheel and handwheel lock knob are located on the left side of the cabinet. To increase the saw blade bevel, loosen the handwheel lock knob (A) (counterclockwise) and turn the handwheel (B) clockwise. When the saw blade is at its desired degree, tighten the handwheel lock knob (clockwise) until it is securely tightened. See figure 15-1.

To return the saw blade bevel to zero degrees, loosen the handwheel lock knob (counterclockwise) and turn the handwheel counterclockwise. When the saw blade is back to zero degrees it will come into contact with the adjustable positive stop which will cause the blade to stop. Tighten the handwheel lock knob (clockwise) until it is securely tightened.

To tilt the blade bevel to 45-degrees, loosen the handwheel lock knob (counterclockwise) and turn the handwheel clockwise. When the saw blade is at 45-degrees it will come into contact with the adjustable positive stop which will cause the blade to stop. Tighten the handwheel lock knob (clockwise) until it is securely tightened.

ADJUSTING BLADE BEVEL POSITIVE STOPS

Figure 16-1

1. To adjust blade to a 90-degree blade bevel positive stop, raise the saw blade (A) to its highest position. See figure 16-1.

2. Using a combination square (B) check that the blade is 90-degrees to the saw table (zero degrees on bevel scale). See figure 16-1.

Figure 16-2

5. To adjust blade to a 45-degree blade bevel positive stop, raise the saw blade to its highest position.

6. Using a combination square (D) check that the blade is 45-degrees to the saw table (45-degrees on bevel scale). See figure 16-2.

7. If the blade will not tilt to 45-degrees, turn (counterclockwise) the set screw (E) in the right hand side of the saw table until the blade can be positioned to 45-degrees. Tighten bevel handwheel lock knob, located on the left side of the cabinet. This will keep the blade from further tilting and check that the set screw is contacting positive stop. See figure 16-2.

8. Once the blade has been tilted to 45-degrees, tighten bevel handwheel lock knob, located on the left side of the cabinet. This will keep the blade from further tilting. Turn the set screw clockwise until it comes in contact with the positive stop.

BEVEL ARROW ADJUSTMENT

1. Make certain that the blade is at 90-degrees to the table surface with a combination square. See figure 16-1.

3. If the blade will not tilt to 90-degrees, turn (counterclockwise) the set screw (C) in the left hand side of the saw table until the blade can be positioned to 90-degrees. Tighten bevel handwheel lock knob, located on the left side of the cabinet. This will keep the blade from further tilting and check that the set screw is contacting positive stop. See figure 16-1.

4. Once the blade has been tilted to 90-degrees, tighten bevel handwheel lock knob, located on the left side of the cabinet. This will keep the blade from further tilting. Turn the set screw clockwise until it comes in contact with the positive stop.

+ 61 hidden pages

Craftsman 152.221240 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual