Craftsman 152.22018 User Manual

Owner’s Manual

8-in. Wheel 3/4 Horsepower (continuous duty) 3450 R.P.M. (no load speed)

8-in. BENCH GRINDER

Model No.

152.220180

CAUTION:

CUS

FOR YOUR OWN SAFETY; Read and follow all of the Safety and Operating Instructions before Operating this Bench Grinder

10-in. Wheel 1 Horsepower (continuous duty) 1725 R.P.M. (no load speed)

10-in. BENCH GRINDER

Model No.

152.220600

Customer Helpline

1-800-897-7709

Please have your Model No.

and Serial No. available.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Part No. OR94750

Español pg. 19

TABLE OF CONTENTS

ECTION PAGE

arranty ..........................................................................................................................................................................2

roduct Specifications...................................................................................................................................................2

afety Instructions .........................................................................................................................................................3

rounding Instructions..................................................................................................................................................5

pecific Safety Instructions for Bench Grinders ........................................................................................................6

Accessories and Attachments ......................................................................................................................................6

Carton Contents..............................................................................................................................................................7

Know Your Bench Grinder.............................................................................................................................................8

Assembly Instructions ...................................................................................................................................................9

Operating the Bench Grinder ......................................................................................................................................11

Maintenance..................................................................................................................................................................13

Troubleshooting Guide ................................................................................................................................................13

Parts List .......................................................................................................................................................................14

Español..........................................................................................................................................................................19

WARRANTY

FULL ONE YEAR WARRANTY If this product fails due to a defect in material or workmanship within one year from the date of purchase, return it

to the nearest Sears Service Center for repair, free of charge. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179

PRODUCT SPECIFICATIONS

8-in. Bench Grinder

Motor

Continuous duty HP 3/4 Volts 120 Hertz 60 RPM

Grinding

Grinding Wheel Grit 60, 120 Shaft diameter 5/8" diameter Arbor Bushing 1" diameter x 1" face by

Lamp 120V, 40 watt Type A or

Tool Rests Left and Right Drill bit sharpening plate Eye Shield Assemblies Clear Lexan Left and Right Spark Quench tray Yes Wheel Dresser Yes

Wheel

Arrestors

Size 8" diameter x 1" face x

3450 R.P.M. (no load speed)

1" bore

5/8" bore

smaller bulb-Medium Base (bulb not included)

Right only

Left and Right

10-in. Bench Grinder

Motor

Continuous duty HP 1 Volts 120 Hertz 60 RPM

Grinding

Grinding Wheel Grit 60, 120 Shaft diameter 3/4" diameter Arbor Bushing 1-1/4" diameter x 1" face by

Lamp 120V, 40 watt Type A or

Tool Rests Left and Right Drill bit sharpening plate Eye Shield Assemblies Clear Lexan Left and Right Spark Quench tray Yes Wheel dresser Yes

Wheel

Arrestors

Size 10" diameter x 1" face x

1725 R.P.M. (no load speed)

1-1/4" bore

3/4" bore

smaller bulb-Medium Base (bulb not included)

Right only

Left and Right

WARNING

o avoid electrical shock to yourself and damage to the

T Bench Grinder, use proper circuit protection.

The Bench Grinder is factory wired for 120V, 60 Hz,

peration. Connect to a 120V, 15 amp branch circuit

SAFETY INSTRUCTIONS

GENERAL SAFETY INSTRUCTIONS

Operating a Bench Grinder can be dangerous if safety and common sense are ignored. The operator must be familiar with the operation of the tool. Read this manual to understand this Bench Grinder. Bench Grinder if you do not fully understand the limitations of this tool. any way.

DO NOT modify this Bench Grinder in

BEFORE USING THE BENCH GRINDER

WARNING

To avoid serious injury and damage to the tool, read and follow all of the Safety and Operating Instructions before operating the Bench Grinder.

DO NOT operate this

nd use a 15 amp time delay fuse or circuit breaker.

a The electrical circuit cannot have any wire size less than #14. To avoid shock or fire, replace power cord immediately if it is damaged in any way.

8. WEAR PROPER CLOTHING. DO NOT wear loose

clothing, gloves, neckties, or jewelry. These items can get caught in the machine during operations and pull the operator into the moving parts. The user must wear a protective cover on their hair, if the hair is long, to prevent it from contacting any moving parts.

ALWAYS WEAR EYE PROTECTION. Any power

9. tool can throw debris into the eyes during operations, which could cause severe and permanent eye damage. comply with ANSI standard Z87.1) when operating power tools. Safety Goggles are available at Sears Retail Stores.

ALWAYS wear Safety Goggles (that

1. READ the entire Owner’s Manual. LEARN how to

use the tool for its intended applications.

2. GROUND ALL TOOLS. If the tool is supplied with a

3-prong plug, it must be plugged into a 3-contact electrical receptacle. The 3rd prong is used to ground the tool and provide protection against accidental electric shock. DO NOT remove the 3rd prong. See Grounding Instructions on page 5.

3. AVOID A DANGEROUS WORKING ENVIRON- MENT. DO NOT use electrical tools in a damp environment or expose them to rain.

4. DO NOT use electrical tools in the presence of flammable liquids or gasses.

5. ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an environment with floor surfaces that are slippery from debris, grease, and wax.

6. KEEP VISITORS AND CHILDREN AWAY. DO NOT permit people to be in the immediate work area, especially when the electrical tool is operating.

OOL

FORCE

7. DO

NOT

tion for which it was not designed. It will do a safer and higher quality job by only performing operations for which the tool was intended.

THE

to perform an opera

10. WEAR A DUST MASK TO PREVENT INHALING

DANGEROUS DUST OR PARTICLES.

11. ALWAYS UNPLUG THE TOOL FROM THE ELECTRICAL RECEPTACLE when making adjustments,

changing parts or performing any maintenance.

12. KEEP PROTECTIVE GUARDS IN PLACE AND IN WORKING ORDER.

13.

AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical receptacle.

REMOVE ALL MAINTENANCE TOOLS from the

14. immediate area prior to turning “ON” the Bench Grinder.

15. USE ONLY Use of incorrect or improper accessories could cause serious injury to the operator and cause damage to the tool. If in doubt, check the instruction manual that comes with that particular accessory.

16. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to the “OFF” position. DO NOT leave the tool until it has come to a complete stop.

RECOMMENDED

ACCESSORIES

SAFETY INSTRUCTIONS (cont.)

O NOT STAND ON A TOOL.Serious injury could

result if the tool tips over or you accidentally contact the tool.

18. DO NOT store anything above or near the tool

here anyone might try to stand on the tool to

w reach it.

MAINTAIN YOUR BALANCE. DO NOT extend

19. yourself over the tool. Wear oil resistant rubbersoled shoes. Keep floor clear of debris, grease, and wax.

MAINTAIN TOOLS WITH CARE. Always keep tools

20. clean and in good working order. Keep all blades and tool bits sharp.

EACH AND EVERY TIME, CHECK FOR DAMAGED

21. PARTS PRIOR TO USING THE TOOL. Carefully check all guards to see that they operate properly, are not damaged, and perform their intended functions. Check for alignment, binding or breaking of moving parts. A guard or other part that is damaged should be immediately repaired or replaced.

CHILDPROOF THE WORKSHOP AREA by remov-

22. ing switch keys, unplugging tools from the electrical receptacles, and using padlocks.

ALIFORNIA PROPOSITION 65

26.C

SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING AND OTHER CONSTRUCTION ACTIVITIES

nown to cause cancer, birth defects or other repro-

k ductive harm.

contains chemicals

GUIDELINES FOR EXTENSION CORDS

If you are using an extension cord outdoors, be sure

it is marked with the suffix “W-A” (“W” in Canada) to indicate that it is acceptable for outdoor use.

Be sure your extension cord is properly sized, and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.

Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.

23. DO NOT OPERATE TOOL IF UNDER THE INFLU- ENCE OF DRUGS OR ALCOHOL.

24. SECURE ALL WORK. When it is possible, use clamps or jigs to secure the workpiece. This is safer than attempting to hold the workpiece with your hands.

25. USE A PROPER EXTENSION CORD IN GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. correct size to use depending on cord length and nameplate amperage rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the larger diameter of the extension cord. If in doubt of the proper size of an extension cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating.

CORD THA PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.

USE ONLY A 3-WIRE EXTENSION

T HAS A 3-PRONG GROUNDING

The table at right shows the

MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS (AWG)

120 VOLT OPERATION ONLY

25’ LONG 50’ LONG 100’ LONG 150’ LONG

0 to 6 Amps 18 AWG 16 AWG 16 AWG 14 AWG

6 to 10 Amps 18 AWG 16 AWG 14 AWG 12 AWG

10 to 12 Amps 16 AWG 16 AWG 14 AWG 12 AWG

GROUNDING INSTRUCTIONS

N THE EVENT OF A MALFUNCTION OR BREAK-

I DOWN, grounding provides the path of least resistance

for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that

as an equipment grounding conductor and a ground-

h ing plug. The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with

DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the electrical receptacle, have the proper electrical receptacle installed by a qualified electrician.

IMPROPER ELECTRICAL CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. conductor to a live terminal if repair or replacement of the electric cord or plug is necessary.

CHECK with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded.

DO NOT connect the equipment grounding

ALL local codes and ordinances.

SE ONLY A 3-WIRE EXTENSION CORD THAT HAS

U A 3-PRONG GROUNDING PLUG AND A 3-POLE RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.

EPLACE A DAMAGED OR WORN CORD

R IMMEDIATELY.

This tool is intended for use on a circuit that has an electrical receptacle as shown in shows a 3-wire electrical plug and electrical receptacle that has a grounding conductor. If a properly grounded electrical receptacle is not available, an adapter as shown in nect this plug to a 2-contact ungrounded receptacle. The adapter has a rigid lug extending from it that be connected to a permanent earth ground, such as a properly grounded receptacle box. THIS ADAPTER IS

PROHIBITED IN CANADA.

CAUTION:

receptacle in question is properly grounded. If you are not sure have a certified electrician check the electrical receptacle.

This Bench Grinder is for indoor use only. Do not expose to rain or use in damp locations.

FIGURE B can be used to temporarily con-

In all cases, make certain the electrical

WARNING

FIGURE A. FIGURE A

MUST

Fig. A

3-prong

electrical receptacle

grounding conductor

3-wire electrical cord

Fig. B

grounding conductor

3-wire electrical cord

grounding

adapter lug

2-prong

electrical

receptacle

SPECIFIC SAFETY INSTRUCTIONS FOR BENCH GRINDERS

The operation of any grinder can result in debris being thrown into your eyes, which can result in severe eye damage. ALWAYS wear Safety Goggles (that comply with ANSI standard Z87.1) when operating the grinder.

afety Goggles are available at Sears Retail Stores.

S Keep your thumbs and fingers away from the grinding

heels.

1. ALWAYS USE THE EYE SHIELDS AND WHEEL GUARDS provided with the grinder.

REPLACE A CRACKED OR DAMAGED GRINDING WHEEL IMMEDIATELY. A damaged wheel can

discharge debris at a high velocity towards the operator. Carefully handle the grinding wheels since they are abrasive. Prior to replacing a grinding wheel, check it for cracks. blotter or label on both sides of the grinding wheel. Tighten the spindle nut just enough to hold the grinding wheel firmly to the Bench Grinder. Do not over-tighten the nut. Excessive clamping force can damage the grinding wheel. Only use the wheel flanges provided with the grinder. When selecting a replacement grinding wheel, verify that the grinding wheel has a higher R.P.M. rating than the maximum R.P.M. of the Bench Grinder.

DO NOT remove the

THE DIAMETER OF THE GRINDING WHEELS

ILL DECREASE WITH USE.Adjust the tool rests

and spark arrestors to maintain a distance of 1/16” from the wheel.

4. DO NOT STAND IN FRONT OF THE BENCH

RINDER WHEN STARTING IT.Stand to one side

of the Bench Grinder and turn it “ON”. Wait at the side for one minute until the grinder comes up to full speed. There is always a possibility that debris from a damaged grinding wheel may be discharged towards the operator.

5. THE BENCH GRINDER WILL PRODUCE SPARKS

AND DEBRIS DURING GRINDING OPERATIONS

Be sure that there are not any flammable materials in the vicinity. Frequently clean grinding dust from the back of the Bench Grinder.

NEVER FORCE THE WORKPIECE AGAINST A

GRINDING WHEEL, especially if the wheel is cold. Apply the workpiece slowly, allowing the grinding wheel an opportunity to warm up. This will minimize the chance of wheel breakage. DO NOT grind using the sides of the grinding wheels. DO NOT apply coolant directly to the grinding wheel.

7. KEEP ALL WHEEL GUARDS IN PLACE. DO NOT

USE THE BENCH GRINDER WITH THE WHEEL GUARDS REMOVED.

8. KEEP THE TOOL RESTS FIRMLY TIGHTENED.

9. ALWAYS USE THE SUPPLIED WHEEL DRESSER

TO RESURFACE THE FACE OF THE GRINDING WHEEL.

ACCESSORIES AND ATTACHMENTS

AVAILABLE ACCESSORIES

Visit your Sears Hardware Department or see the Sears Power and Hand Tool Catalog for the following accessories.

ITEM STOCK NUMBER

Replacement grinding wheels See catalog or store Wire and Buffing wheels See catalog or store Spacers See catalog or store Wheel dressers See catalog or store Stand See catalog or store

Sears may recommend other accessories not listed in this manual.

See your nearest Sears Hardware Department or Sears Power and Hand

Do not use any accessory unless you have completely read the Owner’s Manual for that accessory.

WARNING

Use only accessories recommended for this Bench Grinder. Using other accessories may cause serious injury and cause damage to the Bench Grinder

Tool Catalog for other accessories.

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